Counterpart: Counting Scale Indicator
Counterpart: Counting Scale Indicator
Counterpart: Counting Scale Indicator
Counterpart
Counting Scale Indicator
Version 2.3
User Manual
118677 Rev C
Contents
1.0 Introduction..................................................................................................................................... 2
1.1 Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Capacities and Resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Description of Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Tare Recall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Annunciator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Softkey Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 How to Use AlphaNumeric Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 Installation ...................................................................................................................................... 7
2.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Scale Base Assembly (if purchasing the scale base separate from indicator) . . . . . . . . . . . . . . . . 8
2.2.1 Locking and Unlocking - S-XL Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.2 Locking and Unlocking - S-YC Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Cable Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Making Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Load Cell Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6.1 Dual Channel Units (S-XD Base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6.2 Dual Channel – Remote Scale Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7 Wire Specifics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8.1 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8.2 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.8.3 Network Connection to Counterpart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Enclosure Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.10 CPU Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.11 CPU Board Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.12 Field Installation of Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.13 Installing Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.13.1 USB Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.14 Bracket Assembly Connecting Indicator to Scale Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.15 Indicator Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.0 Configuration ................................................................................................................................ 22
3.1 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 ID Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 Audit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6 Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.7 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.7.1 Scale Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.2 Feature Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
Version 2.3, July 08, 2014
Contents i
3.7.3 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.7.4 Ethernet Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.7.5 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.7.6 Scale Setpoints Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.7.7 DIG I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.7.8 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.8 Test Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.9 Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.10 Setpoints – Weigh Mode Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.0 Calibration .................................................................................................................................... 55
4.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2 Five-point Linearization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3 Rezero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5 Revolution® Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.6.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.0 Scale Operations........................................................................................................................... 59
5.1 Weight Unit Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.2 Entering Tare Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.2.1 One-Touch Tare, Tare Unknown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.2.2 Digital Tare, Tare Weight Known . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3 Toggling Between Gross and Net. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4 Entering Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.4.1 Unit Weight Operation by Sampling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.4.2 Unit Weight Operation by Key Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.5 IDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.5.1 Setting an ID Using the Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.5.2 Using a Stored ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.5.3 Using ID/Codes that are not Stored . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.5.4 Clearing ID Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.5.5 Adding an ID From Count Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.5.6 Adding an ID Through Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.6 WeighVault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.6.1 Demo Setup of Counterpart and WeighVault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.6.2 Using WeighVault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.7 Totalization Counts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.8 Parts Reduction Counts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.9 Accumulate Feature For Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.9.1 Printing the Accumulated Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.9.2 Clearing the Accumulated Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.9.3 IN/OUT Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.10 Batch Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.11 Connecting a Barcode Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.12 USB Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.0 Serial Commands ......................................................................................................................... 72
6.1 The Serial Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.1.2 ID Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.1.3 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.1.4 Clear and Reset Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.1.5 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.1.6 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.1.7 Unique Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Contents iii
iv Counterpart Counting Scale Indicator
About This Manual
This manual is for trained and qualified installers of counting scales and represents the correct, safe and
recommended methods for setting up and using the Counterpart®.
This manual can be viewed and downloaded from the Rice Lake Weighing Systems web site at
www.ricelake.com. Rice Lake Weighing Systems is an ISO 9001 registered company.
For the latest downloads available, sign up for email updates on the Rice Lake Weighing Systems web site at
Note http://www.ricelake.com/software.aspx.
1. For registered users, simply click on the Support tab on the RLWS home page and select software/
firmware.
2. Select SIGN UP FOR EMAIL UPDATES as shown on the left side graphic above.
3. Select the number of boxes you wish to receive email alerts on and press SAVE CHANGES.
1
1.0 Introduction
The Counterpart offers practical solutions for a full range of precision counting applications. A bright LCD display
enables operators to easily view quantities, alphanumeric text messaging displays, part numbers to verify
descriptions, and correct part called from memory. One hundred and fifty item memory and two RS-232 ports and
Ethernet enable the Counterpart to provide real-time data collection and position it for the future growth of your
business. Multiple scales can be connected to the Counterpart, as well as an RS-232 bar code scanner and external
printer. When portability is required, choose the battery operation option of the Counterpart with up to 24 hours of
continuous use for mobile workstations, outdoor applications, and rental fleets. It’s built to withstand transport
from one area of the plant to another or from one business to the next. Simply connect a printer via RS-232 for
labeling, ticketing, or receipt tasks.
If the PC1 jumper is set to SW, the POWER button must be used to turn the unit on and off.
Note If the PC jumper is set to ON, the unit will automatically power on when it’s plugged in and
POWER the only way to turn it off is to unplug power.
Enters Menu mode, allowing configuration if the Audit jumper is in the “ON” position. Also used as an escape
key in Menu mode.
MENU
SETUP
Sets the current gross weight to zero, provided the amount of weight to be removed or added is within the
ZERO specified zero range and the scale is not in motion. The zero band is defaulted to 1.9% of full scale, but can be
configured for up to 100% of full scale.
UNIT
WEIGHT
Sends “on-demand” serial information out the serial port, provided the conditions for standstill are met.
PRINT
Performs one of several predetermined Tare functions dependent on the mode of operation selected in the
TARE TAREFN parameter. To view a stored tare, see Section 1.5.
Also acts as the ENTER key.
Allows the display to change between gross mode and net mode.
GROSS
NET
B/N
UNITS
TOGGLE
Clear key. Used to backspace on entries.
Alpha-Numeric Used to enter values directly. Press keys for lower and upper case alpha characters.
keypad See Figure 1-1 on page 4
Table 1-2. Keypad Functions
Introduction 3
Figure 1-1. Numeric Keypad
Scale is at standstill or within the specified motion band. Some operations, including tare functions and printing, can only be
done when the standstill symbol is shown.
Introduction 5
Set Date and Time
1. If the softkey is enabled, push the softkey. The current value is displayed.
2. To change, use the Up/Down arrows to highlight the value to change.
3. Press the TARE key to save and exit.
Set Serial Scale (Scale 3)
1. Select Port 1 — Indust Scale.
2. Match the baud rates. Upon doing this it automatically becomes Scale 3.
Setting up a Softkey
To set up a softkey, use the following steps:
1. Press the MENU SETUP key.
MENU
SETUP
2.1 Unpacking
The Counterpart comes with the following components and comes pre-assembled from the factory.
Counterpart Indicator Display
• AC adapter
• This manual
• Indicator head
Scale Base
• Scale base
• Weighing platform
• Bracket assembly
If purchasing a different scale base, a separate plastic bag with wiring components comes with the scale base
Note but is not needed and can be set aside.
Store the packing material and box in a safe, easily accessible place. Should you ever need to transport the
Note scale across any substantial distance, using the original packing material is the first step in protecting your
investment.
Immediately after unpacking the scale, visually inspect the Counterpart to ensure all components are included and
undamaged. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper
immediately.
Installation 7
2.2 Scale Base Assembly (if purchasing the scale base separate from indicator)
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can
Important occur if the scale is turned upside down.
Set up the scale on a stable, level surface.
Figure 2-1. Location of Load Cell Setscrews for Single and Dual-Platform Scales (DIGI S-XL Scale Base shown)
2. Remove the load cell setscrew using a hex wrench for the dual platform setscrews or a Phillips head
screwdriver for the single platform scale.
3. Tape the setscrews to the bottom of the scale or store in a safe place for possible future use.
2.2.2 Locking and Unlocking - S-YC Scale Base
The Counterpart S-YCL scale base is delivered in a locked position to prevent damage to the load cells during
shipment. The scale base uses two setscrews. The setscrews are located on the bottom of the base and must be
removed before the scale is put into service. Use the following procedure to unlock the scale base for the S-YC
Model.
1. Turn the scale on its side.
Setscrew location
Figure 2-2. Location of Load Cell Setscrew for the DIGI S-YC Scale Base
2. Remove the load cell setscrews using a hex wrench which is included.
3. Tape the setscrews to the bottom of the scale or store in a safe place for possible future use.
Note Ensure the nut on each foot’s bolt is secured flush against the scale base.
To ensure greater scale stability, turn in all four adjustable legs before leveling. Turn out adjustable legs to level as
needed.
Choose which
openings to use.
Installation 9
5. Push the plastic bushing all the way into the enclosure to make a tight seal in the hole.
Remove four
screws (only one
shown).
AC power location
Note If using a 4-wire connection, set J1 and J2 to ON. If using a 6-wire connection, set J1 and J2 to OFF.
J1 & J2 Function
1 + Signal
2 - Signal
3 + Sense
4 - Sense
5 + Excitation
6 - Excitation
J1 connector
Figure 2-8. Remove J2 Connector if Using Single Base Scale or Only Single Base on a Dual Base
Installation 11
2.8 Cable Grounding
Except for the power cord, all cables should be grounded against the scale enclosure. Do the following to ground
shielded cables.
• Use the lockwashers, clamps, and kep nuts provided in the parts kit to install grounding clamps on the
enclosure studs. Install grounding clamps that will be used; do not tighten nuts.
• Route cables and grounding clamps to determine cable lengths required to reach cable connectors. Mark
cables to remove insulation and shield as described below.
• For cables with foil shielding, strip insulation and foil from the cable half an inch (15 mm) past the
grounding clamp (see Figure 2-9). Fold the foil shield back on the cable where the cable passes through the
clamp. Ensure silver (conductive) side of foil is turned outward for contact with the grounding clamp.
• For cables with braided shielding, strip cable insulation and braided shield from a point just past the
grounding clamp. Strip another half inch (15 mm) of insulation only to expose the braid where the cable
passes through the clamp (see Figure 2-9).
• Finish installation using cable mounts and ties to secure cables inside of indicator enclosure.
NOTE: Install lockwashers
first, against enclosure,
Cord grip under grounding clamp
Figure 2-9. Grounding Clamp Attachment for Foil-Shielded and Braided Cabling
Note An additional port (Port 3) is available if needed through the installation of an option card at J14.
PC1
SW
Port 3 LED
+3.3v +5
C3 R WD1 P
PWR U G
N M
Port 3 LED
LED LED
Note The Ethernet LED light is on when connected at 100 mb/s and is off when connected at 10 mb/s.
Installation 13
2.11 CPU Board Battery Replacement
Risk of explosion exists if battery is replaced with incorrect type. Dispose of batteries according to
CAUTION manufacturer instructions.
The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM
when the indicator is not connected to AC power. Data protected by this battery includes time and date, IDs,
buffered WeighVault transaction data and setpoint value data. If any data is lost, the indicator configuration can be
restored from the PC. Watch for the low battery warning on the LCD display and periodically check the battery
voltage on the CPU board. Batteries should be replaced when the indicator low battery warning comes on, or when
battery voltage falls to 2.2 VDC. Life expectancy of the battery is 7 years. Use Revolution to store a copy of the
configuration before attempting to replace the battery.
For best results, replace the battery while in weigh mode and with AC power applied. Use care not to bend the
battery retaining spring. The battery location on the CPU board is shown in Figure 2-13 on page 15 as B1.
The battery pack can be installed next to the CPU board of Counterpart. Use the following procedure to install or
replace the battery pack.
1. Disconnect power from scale prior to opening.
2. If indicator is connected to scale base, disassemble and set scale base aside.
3. Place the indicator on an anti-static mat.
4. Remove the four screws holding the top plate to the enclosure body and set them aside.
5. Gently lift the top plate away from the enclosure and disconnect any cables and set it aside.
6. Using the supplied nuts, secure battery pack to enclosure using a 5/16" nut driver.
8. Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU.
9. AC plugs into the back of the unit.
Red and green LEDs located on the battery CPU board tell the user whether the battery is fully charged or not.
Each option card is shipped with installation instructions specific to that card. For specific instructions on the
WLAN card, refer to Section 8.0 on page 88.
The general procedure for all option cards is:
1. Disconnect power cord from the scale.
2. Install the plastic standoffs in the standoff holes.
3. Carefully align the option card connector with the J14 connector on the CPU board.
4. Press down firmly to seat the option card in the CPU board connector.
5. Make connections to the option card as required. Use cable ties to secure loose cables inside the enclosure.
Installation 15
When installation is complete, reassemble the enclosure as described in Section 2.9 on page 13
ON SW
PC1
+3.3v +5
C3 R WD1 P
PWR U G
N M
Port 3 LED
Power Supply
Display
Backlight
LED LED
RS-232 Ethernet
Connectors Connector
Figure 2-14. CPU Board
Jumper Description
JP1/JP2 Jump excitation to sense. If using a 4-wire load cell cable (JP3 and JP4 for scale
JP3/JP4 number 2), leave JP1 and JP2 on. If using a 6-wire load cell cable, take JP1 and
JP2 off. Default is ON.
JP5/JP6 Used when upgrading firmware. The jumpers should be on when upgrading
firmware and off when the update is complete.
PC 1 Power control. If the jumper is set to SW, the POWER key can be used to turn the
unit on/off. If set to ON, the unit will power on when plugged in and can only be
powered off by unplugging.
JMP2 Set display backlight setting jumper to the OFF position which turns off the
backlight.
AUDIT If set to Audit ON, calibration and configuration can be accessed through the front
JMP1 keypad. If set to Audit OFF, calibration and configuration can only be accessed by
removing the screws from the unit and placing the jumper in the ON position.
PWR +3.3V/5V Factory use only — leave in 3.3V position.
Table 2-5. Jumper Descriptions
If the RESET button on the CPU board is pressed, the scale will perform a reboot.
Note
Jumper WD1 is located next to B1 battery on the CPU board. Put the jumper to PGM for programming mode
only and move the jumper to RUN position for normal operation.
For backlit display to function properly, jumper JMP2 should be set to PWM and jumper PWR should be set to
3.3V.
D1 LED
D6 LED
D5 LED
5. Several signal LEDs are located on the USB option board as shown in Figure 2-15.
• D5 — When flashing, it indicates that a keyboard is connected and has been detected.
• D6 — Is lit continuously when the option board is waiting for a keyboard to be connected. It is off
when a keyboard is connected.
• D1 — Indicates that there is communication with the main CPU board. It should flicker for each
keypress on the attached keyboard.
Figure 2-16. Bracket Assembly Kit for the Counterpart Scale Base
Use the following steps to attach the indicator to the scale base.
Do not turn the scale upside down. Always work with the scale on its side. Damage to the load cell can
CAUTION occur if the scale is turned upside down.
Installation 17
1. Stand scale base on its side to attach the bracket to the scale using the screws provided in the bracket kit.
2. Ensure that the cable underneath the scale base is threaded through the opening between the scale and the
bracket, otherwise it will not fit.(shown in Figures 2-18 and 2-19).
Figure 2-17. Attach Bracket Assembly to Scale Base While Scale Is Tipped on its Side (DIGI S-XL Base Shown).
m,
3. Set scale base down on a flat surface positioning the bracket assembly at the edge of a table.
4. Attach the indicator to the bracket using the second set of screws provided and screw white threaded
standoffs into indicator base as in Figure 2-19 if using the S-YC scale base and then screw feet into the
bottom of the standoffs.
Figure 2-19. Indicator Attached to the Scale Base (DIGI S-YC Scale Base Shown)
Installation 19
Figure 2-22. Counterpart Assembly and Components
Installation 21
3.0 Configuration
The Counterpart scale can be configured using a series of menus accessed through the scale front panel when the
scale is in setup mode. Figure 3-1 and Table 3-1 on page 22 summarizes the functions of each of the top level
menus.
Note To navigate through the menus, use the front panel keys and shown in Figure 3-2 on page 22.
Revolution provides on line help for each of its configuration displays. Parameter descriptions provided in this
manual for front panel configuration can also be used when configuring the indicator using Revolution — the
interface is different, but the parameters sets are the same.
Configuration 23
3.4 ID Menu
The ID menu displays parameters for registers from 1 to 150. Sub-parameters are shown below.
SAME AS REG 1
OZ
KG
G
OFF
ID Menu
Parameter Choices Description
REG 1, 2 - QUANTITY Inventory quantity, range — 2000000000 to 200000000
150 CODE ID code for part, maximum 32 alphanumeric characters
DESC Part description, maximum 32 alphanumeric characters
PART NUM Part number, maximum 32 alphanumeric characters
LOT Part lot number, maximum 32 alphanumeric characters
UNIT WT Unit weight, range 0.0 to 9999999.0
TARE Tare weight, range 0.0 to 9999999.0
UNITS Weight units for both the unit weight value and the tare weight value, choices of
OFF, KG, G, LB, OZ
LOCATION Part stock location, maximum 11 alphanumeric characters
Table 3-2.
Parameter Description
LRV Legally relavent firmware version.
CALIB Displays total calibration events.
CFG Displays total configuration events.
Table 3-4. Audit Menu Parameters
Configuration 25
3.6 Calibration Menu
See Section 4.0 on page 55 for calibration procedures. The Calibration menu can be protected by assigning a
password in the Feature menu.
The Counterpart requires the WZERO and WSPAN points to be calibrated. The linearity points are optional,
Note but must NOT duplicate zero or span. During calibration, the TARE key acts as a data entry confirmation key. It
also acts as an EXECUTE key and accepts the value if calibration was successful.
Previous A/D raw Display and edit Previous A/D raw Calibrating, please wait
counts are shown test weight value counts are shown Press enter to
Press calibrate Press calibrate remove offset from
softkey to calibrate softkey to calibrate zero and span
zero. Press menu zero. Press menu calibrations
to cancel to cancel
calibrating. calibrating.
CAL1
CALIBR Menu
Parameter Choices Description
Level 2 submenus
WZERO Press the calibrate softkey to display the AD raw counts.
Press calibrate softkey again to calibrate zero, or press MENU to cancel. “CALIBRATING” will
appear prior to automatically moving to WVAL.
WVAL Press the calibrate softkey to display and edit the test weight value. Press the calibrate softkey
again to move to WSPAN.
WSPAN Press the calibrate softkey to display the AD raw counts. Press the calibrate softkey to
calibrate the span or press MENU to cancel. “CALIBRATING” will appear prior to automatically
moving to WLIN.
WLIN POINT 1 — WGT 1 allows you to display and edit the test weight value. Press the calibrate softkey to edit
POINT 5 the value. CAL1 allows you to calibrate and display the raw AD value. Press TARE to perform
calibration. Press the calibrate softkey to move to the next calibration point.
The linearity points are optional, but must not duplicate zero or span. They
Note must be between zero and span.
REZERO Press the calibrate softkey to remove an offset value from the zero and span calibrations if
hooks or chains are being used during calibration.
Use this parameter only after WZERO and WSPAN have been set. See
Note Section 4.1 on page 55 for more information.
CONFIG
Configuration 27
3.7.1 Scale Menu
Calibration can be performed in two places within the menu: the CALIBR menu shown in Figure 3-6 on page 26 is
an in-depth scale setup and calibration. A “quick access” calibration is shown in Figure 4-1 on page 55.
SCALE
FORMAT ACCUM
FS+9D 16 8OUT 5D
FS 32 16OUT 10D
64 32OUT 20D
1 200D
2 250D
60HZ PBTARE
7.5HZ KEYED
For scales using linear calibration, do not set the zero tracking band to a
Note value greater than that specified for the first linearization point.
ZRANGE 1.900000 Selects the range within which the scale can be zeroed. The 1.900000 default value is ± 1.9%
number around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to
zero the scale. Use the default value for legal-for-trade applications.
MOTBAND 1 Sets the level, in display divisions, at which scale motion is detected. If motion is not detected
number for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and
zero, require the scale to be at standstill. Maximum legal value varies depending on local
regulations.
If this parameter is set to 0 the standstill annunciator does not light; operations normally
requiring standstill (zero, tare, print) are performed regardless of scale motion. If 0 is selected,
ZTRKBND must also be set to 0.
OVRLOAD FS+2% Overload. Determines the point at which the display blanks and an out-of-range error
FS+1D message is displayed. Maximum legal value varies depending on local regulations.
FS+9D
FS
SSTIME 10 Specifies the length of time the scale must be out of motion, in 0.1-second intervals, before
number the scale is considered to be at standstill. Values greater than 10 are not recommended.
DFLTR 1-3 4 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the
8 immediate area of the scale. The overall filtering effect can be expressed by adding the values
16 assigned to the three filter stages:
32
DFLTR1 + DFLTR2 + DFLTR3
64
128 See Section 9.6 on page 94 for information on digital filtering.
256 Choices indicate the number of AD conversions per update that are averaged to obtain the
1 displayed reading. A higher number gives a more accurate display by minimizing the effect of
2 a few noisy readings, but slows down the settling rate of the indicator.
DFSENS 4OUT Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall
2OUT outside the filter threshold (DFTHRH parameter) before digital filtering is suspended.
8OUT
16OUT
32OUT
64OUT
128OUT
Table 3-7. Scales Menu Parameters
Configuration 29
Parameter Choices Description
DFTHRH NONE Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a
2D specified number of consecutive scale readings (DFSENS parameter) fall outside of this
5D threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
10D
20D
50D
100D
200D
250D
SMPRAT 15 HZ Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital
30 Hz converter. Lower sample rate values provide greater signal noise immunity.
60 Hz
7.5 Hz
PWRUPM GO Power up mode. In GO mode, the indicator goes into operation immediately after a brief
DELAY power up display test.
In DELAY mode, the indicator performs a power up display test and then enters a 30-second
warm-up period. If no motion is detected during the warm-up period, the indicator becomes
operational when the warm-up period ends; if motion is detected, the delay timer is reset and
the warm-up period is repeated.
TAREFN BOTH Enables or disables push-button and keyed tares. Possible values are:
NOTARE BOTH: Both push-button and keyed tares are enabled
PBTARE NOTARE: No tare allowed (gross mode only)
KEYED PBTARE: Push-button tares enabled
KEYED: Keyed tare enabled
ACCUM OFF Accumulator. Specifies whether the scale accumulator is enabled. If enabled, accumulation
ON occurs whenever a print operation is performed. Scale must return to zero to re-arm a new
print.
THRESH 0 Enter a value to be used as divisions. Zero threshold allows you to select a threshold or reset
point where automatic printing functions reset themselves to be retriggered. When a value is
entered, anything that would normally require the scale to reach zero before it happens/
rearms (except for LFT parameters) now only needs to go below this value and then above it
again.
CALIBR WZERO See Calibration Menu, Figure 3-9.
WVAL
WSPAN
WLIN
REZERO
Table 3-7. Scales Menu Parameters
CALIBR
Previous A/D raw Display and edit Previous A/D raw Calibrating, please wait
counts are shown test weight value counts are shown Press enter to
Press calibrate Press calibrate remove offset from
softkey to calibrate softkey to calibrate zero and span
zero. Press menu zero. Press menu calibrations
to cancel to cancel
calibrating. calibrating.
CAL1
Configuration 31
Scale Format Menu
FORMAT
G KG
LB 8888800 1D LB G
OZ 8888880 2D OZ LB
OFF 8888888 5D OFF OZ
KG 8.888888
G 88.88888
888.8888
8888.888
88888.88
888888.8
Configuration 33
3.7.2 Feature Menu
CONFIG
ROUND NO
See Figure See Figure 0 0
3-12 3-13
T&D UNITS
ID PRINT
SPPWD TARE
NUMBER
SAMPLE
UNIT WT
ON ON
VALUE NEGATIVE VALUE
POSITIVE
Configuration 35
Parameter Choices Description
RECALL ON ON allows the Tare, Zero, and Units values to be maintained across a power cycle. Over/Under/
OFF Target/ID values are also maintained.
OFF clears the values on a power cycle. Zero is reset to calibrated zero and Units are reset to
Primary. Over/Under/Target/ID values are reset as well.
DISPLAY CONTRAST Adjusts Counterpart display viewing. Key in a value:
BRIGHT BRIGHT — key in a value
IMAGE IMAGE — enter negative or positive
KEYBEEP OFF Select ON to alert the user every time a key is pressed.
ON
TOTAL OFF Totalization mode check
ON
Table 3-10. Feature Menu Parameters
ON 10 0.1% OFF ON
50 0.0%
100 REZERO CHKSTBLE XFRTARE XFRUTWT
OFF ON OFF ON
ON OFF ON OFF
ON ON ON 1 WEIGHT OFF
UNIT WT
INSFSMPLE 0.1 A minimum sample size is required based on the platform capacity and product weight.
0.2
0.0
Table 3-11. Count Menu Parameters
SCLCHG REZERO Scale change. These are actions taken when changing from one scale to another.
CHKSTABLE
See SCLCHG sub-menu below.
XFRTARE
XFRUTWT
NEWITEM OFF New item. This prompts user to add an ID to memory when an unknown ID is requested from
ON weigh mode.
XFRSMPL OFF After sample. After a sample, a switch is done from the current scale to the next scale that is
ON larger than or equal to the current scale. If a sample is done on the largest of the scales, a
switch will not be done.
DISPACC OFF Display accuracy
ON
UTWTUPDT OFF Enables or disables the updating of the loaded ID with a new unit weight value.OFF — Parts can
ON be sampled (generating a new unit weight) or a unit weight can be keyed or scanned but the
new unit weight is not saved into the stored copy of the currently loaded ID record.
ON — If on, the unit weight will update the stored value whether at zero or actual value.
UTWTBASE 1000 Unit weight base. 1 = APW (Average Piece Weight), 1000 = Piece weight per thousand.
1
DISPMODE COUNT Display mode. This chooses the value to be displayed as large in viewing window.
WEIGHT
UNITWEIGHT
REMOVTSP ON Removes trailing spaces from ID Codes.
OFF • ON — If set to on:
- an ID code configured through the ID menu will have any entered trailing spaces removed
before being stored.
- an ID code configured through the ID.CODE EDP command will have any entered trailing
spaces removed prior to being stored.
- trailing spaces will be removed from an ID Code that is entered via the Code softkey. This
includes using the front panel or USB keyboard.
- trailing spaces will be removed from an ID Code that is scanned from a barcode.
• OFF — If set to off:
- an ID code configured through the ID menu will be stored with trailing spaces as entered
- an ID code configured through the ID.CODE.EDP command will be stored with trailing
spaces as entered.
- an ID code entered via the Code softkey for recall will retain any trailing spaces. This
includes using the front panel or USB keyboard.
- an ID Code scanned from a barcode for recall will retain any trailing spaces
SCLCHG submenu
REZERO OFF Performs a zero function on change.
ON
CHKSTBLE ON When changing scales, a stability check can be either enabled or disabled. If enabled, and the
OFF stability check is successful, no indication is shown and the unit switches to the next scale. If
enabled and the stability check fails, then NON-STABLE is shown on the display and the switch
to the next scale is not made.
XFRTARE OFF When changing scales, the tare weight is transferred from the current scale to the new scale.
ON Units must be set to the same unit of measurement.
XFRUTWT ON When changing scales, the unit weight is transferred from the current scale to the new scale.
OFF
Table 3-11. Count Menu Parameters
Configuration 37
Feature Region Menu
REGION
SOFTKEYS Menu
SOFTKEYS
SK1-12
BLANK
TIME/DATE PART# IN UW UPDT
Parameters Descriptions
BLANK No softkey function selected
TIMEDATE Allows user to set time and date
CLRTAR Clear tare
CLRUW Clear unit weight value
CLRBFR Clear buffer.
DESC Description update.
DSPTAR Display tare value (times out after 10 seconds)
DSPACC Display accumulated weight value (may be printed or cleared while displayed) – times out after 10 seconds
PART # Part number entry.
SCLSEL Allows user to select scale 1, scale 2 for displayed weight,count in multi-scale unit
Table 3-13. Softkey Menu Parameters
Configuration 39
Parameters Descriptions
CODE Press CODE, enter ID number, press ENTER to recall stored item code. If item code does not exist, will
prompt “Item not found, Save as New ID?” Pressing YES will store in first available register. Alpha ON/OFF
softkey appears to turn off Alpha to process numbers quicker when not using Alpha.
LOT Allows user to add lot number to stored item code on the fly (if enabled to do so)
PRINTPLT Allows user to print a pallet label
SWAPDSP Allows user to swap large display between weight, count, unit weight
RESET ID’S Reset or clear ID’s/codes.
IN Used to add, subtract count from inventory value (local or WeighVault)
OUT
CLRCN Sets consecutive number back to RESVAL (beginning reset value)
QUANTITY Update quantity for IN/OUT inventory database.
TOTAL+ Used with totalization mode or parts reduction count mode to add or subtract items from total accumulated
TOTAL- count. CLRTTL will clear the totalized value.
CLRTTL
UWUPDT Update stored unit weight or tare weight for currently loaded item code
TAREUPDT
SETPT Change setpoint value
BATSTRT Batch start
BATSTOP Batch stop
BATPAUSE Pause batch
BATRST Reset batch
Table 3-13. Softkey Menu Parameters
REGULAT
NOTHN
NO NO CALIB NTEP
YES YES SCALE CANADA
INDUST
NONE
OIML
Configuration 41
3.7.3 Serial Menu
SERIAL
PORT1
28800 7ODD
38400
SFMT SOURCE STREAM PRNMSFG EOLDLY
57600
115200
SCALE 1 LFT ON 0
1200
SCALE 2 INDUST OFF
2400
SCALE 3 OFF
4800
<2><C><CR><><LF>
FIBER
Same parameters
as Port 1 ETHERNET
WI-PORT
RESERVED
USB
RS232-422
KEYBOARD
Configuration 43
3.7.4 Ethernet Menu
ETHERNET
ON COUNTERPART
OFF
OFF OFF
ON ONBOARD
EXTERNAL
PFORMT
<x><x> PORT 1
Configuration 45
3.7.6 Scale Setpoints Menu
SETPTS
SP CFG BATCHING
OFF
AUTO
MANUAL
Same as SETPT 1
number
OFF OFF
Configuration 47
Parameters Choices Description
Setpoint 1-6 submenu
OFF Value = number
GROSS Value Display and edit the gross value
NET Source
PIECECNT Trip
%REL Bandval
Hyster
Preact
Preval
Preadj
Prestab
Pcount
Relnum
Batch
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
DELAY Value
Source
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
WAITSS Source
Pshaccm
Phsprint
Pshtare
Access
Digout
Sense
COUNTER Value
Access
Digout
INMOTION Source
Access
Digout
Sense
Off, Gross, Net, Peicecnt, %Rel, Delay, Waitss, Counter and Inmotion submenus
VALUE number
SOURCE List of available Specifiy the scale number used as the source for the setpoint.
scales
TRIP Higher Specifies whether the setpoint is satisfied when the weight is higher or lower than the setpoint
Lower value, within a band established around the value, or outside of that band.
Inband In a batch sequence with TRIP = HIGHER, the associated digital output is active until the
Outband setpoint value is reached or exceeded; with TRIP = LOWER, the output is active until the
weight goes below the setpoint value.
BANDVAL number
HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint, once
off, can trip on again.
Table 3-17. Scale Setpoint Menu Parameters
Configuration 49
3.7.7 DIG I/O Menu
DIGIO
ZERO
TARE
UNITS
CLEAR
DSPACC
NT/GRS
CLRCN
SAMPLE
SOFTKEY 1-4
OUTPUT
VERS
SOFTWR REG
Configuration 51
Parameter Choices Description
DIG I/O LOOP Tests your digital I/O ports. If they are functioning, PASS is displayed. If they are not functioning,
DIO 1 FAIL is displayed.
DIO 2
DIO 3 Note Both inputs and outputs are active low. They go to a ground state when active.
DIO 4
The I/O ports become activated when the test is performed. Make sure
WARNING any equipment is disconnected prior to performing this test to avoid
inadvertently activating it.
COMM PORT1 Performs a loop-back test on the serial ports. If they are functioning, PASS is displayed. If they are
PORT2 not functioning, FAIL is displayed.
RAM TEST Tests the unit’s memory. If it is functioning, PASS is displayed. If it is not functioning, FAIL is
displayed.
KEYPAD TEST Tests the unit’s individual keypad buttons by displaying the name of the key pressed. If nothing is
displayed, the key is not functioning.
Press the Menu key to exit the test.
SCANNER TEST Displays scanned value with control characters.
A/D sub-menus
RAW VAL Displays the live current raw AD count.
ZERO VAL Displays the captured AD Zero calibration value.
SPAN VAL Displays the captured AD Span calibration value.
mV VAL Displays the live current millivolt signal voltage.
EXCVDC VAL Displays the current excitation voltage.
LOOP TEST Performs a loop test on dig I/O cards.
DIO 1 STATUS Displays the status of each individual digital I/O port. If set as input, the display shows input stats IN
DIO 2 HI or IN LO. If set as output, pressing Enter toggles the output between HI and LO. OUT HI or OUT
DIO 3 LO.
DIO 4 OUT LO is active.
PORT1 TEST Performs a loopback test on serial port 1 or 2. Connect jumper TX and RX together on port 1 or
PORT2 port 2 before testing.
Table 3-19.
100 50 Negative
Setting the display parameters from this top level menu is temporary. After a power cycle, the values will revert to
their previous values. Changes made to these parameters through the CONFIG menu are kept through a power
cycle.
SETPT 1 SETPT 2 - 6
SAME AS SETPT 1
number number
number 1-6
If PREACT If KIND=
= % RELSP
LEARN
Configuration 53
Parameters Choices Description
Setpoint 1-6 sub-menu
GROSS Value Display and edit the gross value
NET Source
PIECECNT Trip
%REL Bandval
Hyster
Preact
Preval
Preadj
Prestab
Pcount
Relnum
Batch
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
DELAY Value
Source
Pshaccm
Pshprint
Pshtare
Access
Digout
Sense
COUNTER Value
Access
Digout
Gross, Net, Peicecnt, %Rel, Delay and Counter sub-menus
VALUE number
BANDVAL number
HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint, once
off, can trip on again.
PREVAL number
PREADJ 0.500000 Preact adjustment factor. For setpoints with PREACT set to LEARN, specifies a decimal
0-9999999 representation of the percentage of error correction applied (0.05 = 50%, 1.0 - 100%) each
time a PREACT adjustment is made.
PRESTAB 0 Preact stabilization time-out. For setpoints with PREACT set to LEARN, specifies the time, in
0-65535 0.1-second intervals, to wait for standstill before adjusting the PREACT value. Setting this
parameter to a value greater than zero disables the learn process if standstill is not achieved in
the specified interval.
PCOUNT 1 Preact learn interval. For setpoints with PREACT set to LEARN, specifies the number of
0-65535 batches after which the preact value is recalculated. The default value, 1, recalculates the
preact value after every batch cycle.
RELNUM 1 For the percent relative setpoint, specifies the number of the relative setpoint. The target
2 weight for the %REL setpoint is determined as the percentage (specified on the VALUE
3 parameter of the %REL setpoint) of the target value of the relative setpoint.
4
5
6
Table 3-20. Setpoint Menu Parameters in Weigh Mode
Previous A/D raw Display and edit Previous A/D raw Calibrating, please wait
counts are shown test weight value counts are shown Press enter to
Press calibrate Press calibrate remove offset from
softkey to calibrate softkey to calibrate zero and span
zero. Press menu zero. Press menu calibrations
to cancel to cancel
calibrating. calibrating.
CAL1
3. The indicator displays CALIBRATING while calibration is in progress. When complete, press TARE (Enter) or
to advanced to the next prompt (WVAL).
To view the new AD count, repeat Step 3, but instead of pressing TARE (Enter) while viewing the value, press
Note MENU SETUP to exit.
4. With WVAL displayed, press TARE (Enter) or to display or edit the stored calibration weight value. Press
TARE (Enter) to store the WVAL value and advance to WSPAN.
5. With WSPAN displayed, press TARE (Enter) or to view the A/D count. Place test weights on the scale equal
to WVAL. Press the Calibrate softkey to calibrate WSPAN.
Calibration 55
Note If you do not want to calibrate span, press Menu to exit.
6. After the Calibrate softkey is pressed, the indicator displays CALIBRATING when complete. Press TARE
(Enter) or and the Save Exit softkey or proceed to WLIN.
To view the new AD count, navigate back to the WSPAN, and repeat Step 6; however, instead of pressing the
Note Calibrate softkey while viewing the value, press Save/Exit to exit.
4.3 Rezero
The optional rezero function is used to remove a calibration offset when hooks or chains are used to hang the test
weights.
Note The rezero function cannot be used with five-point linear calibration.
If no other apparatus was used to hang the test weights during calibration, remove the test weights and press Up to
return to the CALIBR sub-menu.
If hooks or chains were used during calibration, remove these and the test weights from the scale. With all weight
removed, go to the REZERO parameter, and press Down to show the current zero value. Press the Calibrate softkey
to adjust the zero and span calibration values. Press enter or Up to return to the CALIBR sub-menu.
Press Up to return to the SCALES menu, or press the Save and Exit softkey to exit setup mode.
Calibration 57
4.6 More About Calibration
The following provides additional information about compensating for environmental factors (Section 4.6.1) and also
provides diagnostic information for determining expected zero and span coefficients.
4.6.1 Adjusting Final Calibration
Calibration may be affected by environmental factors including wind, vibration, and angular loading. For example,
if the scale is calibrated with 1000 lb, a strain test may determine that at 2000 lb the calibration is 3 lb high. In this
case, final calibration can be adjusted by tweaking WVAL to 998.5 lb. This adjustment provides a linear correction
of 1.5 lb per 1000 lb.
To adjust the final calibration, return to the WVAL prompt and press TARE (Enter) to show the test weight value. Press
or to adjust calibration up or down. Press the Calibrate softkey to save the value, and press to return to the
CALIBR menu.
Scale Operations 59
5.3 Toggling Between Gross and Net
To toggle between net and gross weight, a tare value must be entered into the scale. See Section 5.2 to enter a tare
value.
After a tare value is entered into the scale, items placed on the scale will cause the Net annunciator to illuminate
and allow toggling between net weight and gross weight. For example:
1. Place 0.5 lb weight on the scale and then press TARE. The weight display should show 0.000 lb.
2. Place another 0.5 lb weight on the scale. The scale weight display should show 0.500 and the Net
annunciator should be illuminated.
3. Press the GROSS/NET key. The weight display should show 1.000 GROSS WEIGHT, and the Net annunciator
will no longer be illuminated.
4. Press the GROSS/NET key. The weight display should show 0.500 and the Net weight annunciator should be
illuminated again.
Unit Weight per 1000 Pieces vs. Unit Weight per 1 Piece
The scale’s internal microprocessor calculates unit weights to several decimal places. However, the scale display
generally can only show unit weight to a maximum of 8 characters (or 7 places and a decimal point). If this unit
weight is recorded from the scale display and entered by key entry, this can introduce errors in the unit weight and
consequently in the counts. This error increases as the unit weight of the parts being counted decreases.
Example: A sample of 10 zener diodes is placed on the scale. The unit weight is computed to be 0.000653642 lbs.
However, the scale has a 7 character display for unit weight (or 6 places after the decimal point — 0.000000) so the
scale can only display 0.000653 as the unit weight. If this unit weight were recorded and keyboard entered in future
( )
counting operations, the resulting error would be: 0.000653642 - 0.000653 x 100
= 0.098%
0.000653642
On the other hand, with entry of the unit weight as “weight per 1000 pieces” the decimal place is, in effect, moved
three places to the right, allowing 3 more decimal places of accuracy. In this example, the entry would be made as
0.653642 per 1000 pieces, eliminating the error.
As a practical note, entering unit weights per 1000 pieces also lessens the chances of entering the wrong number of
zeros when keying in weights with many leading zeros. Incorrect entry of unit weights is a common cause of
inaccurate counting.
You might want to use unit weight per 1 piece generally this case:
1. When working with other existing systems or procedures that are already set up to record unit weight per
piece such as (inventory systems or labeling requirements).
Note To clear the unit value, enter 0 and push the Unit Weight key.
There are two ways to do this depending on whether you want to see the total amount remaining in the container or
the total amount removed from the container.
Scale Operations 61
Counting Out of a Full Container — See Total Amount Remaining in the Container
To carry out this operation you must know the tare weight ahead of time.
1. Place the full container on the scale. Press the TARE key.
2. Remove a 10 piece sample from the container and press the SAMPLE key. After the unit weight has been
calculated, return the sample to the container.
3. If you want to see how many are still in the bin, you first have to know the tare weight of the bin or
container. After removing the parts you want to take out of the bin, enter the tare weight of the bin and
press the TARE key. The scale will display how many parts were left in the bin. To print a label to put on the
bin showing the total quantity in the bin, press the PRINT key.
Negative Counting — Total Removed Displayed at the End
With this procedure you can count accurately out of a full container for kitting or shipping without having to know
the tare weight of the container.
1. Place a full container on the scale and press TARE.
2. Remove a 10 piece sample from the container and press SAMPLE. After the unit weight has been
calculated, return the sample to the container.
3. Remove the number of pieces you need for kitting or shipping. The amount removed will be displayed. If
you need a label for each kit or container, press the PRINT key after removing each batch of pieces.
5.5 IDs
IDs are used to save and recall previously set codes, descriptions, unit weight, and tare preferences. The
Counterpart has the capacity to store up to 150 individual IDs. There are three ways IDs can be entered and set:
1. Normal
2. Through Count Mode
3. Through Revolution
To enter alpha ID characters, double press the numeric keypad to obtain alpha characters.
To store more than 150 IDs, WeighVault is required (see Section 5.6 on page 65).
ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS
SAME AS REG 1
OZ
KG
G
OFF
4. When you have reached the REG number you want to set, press to select that register number.
5. Press and enter the CODE value — either the numeric or alphanumeric is acceptable. Thirty two
characters can be entered and only 25 characters maximum for default bar code formats. This code will be
used to recall the ID.
6. When the desired value is entered, press TARE (Enter).
7. Enter the information for description, part number, lot number, unit weight, tare with all entries being
optional.
8. Press TARE (Enter) again to accept the value(s).
9. Press to advance back up to REG. Press again, and the DONE softkey is displayed.
10. When complete, push the DONE softkey.
Enter Lot Number — Optional
1. LOT will be displayed. Press key to enter the alphanumeric value using the Counterpart keypad.
2. Press the TARE (Enter) key to accept.
Enter Unit Weight — Optional
1. UNIT WT will be displayed. Press and enter the unit weight value using the Counterpart keypad.
2. Press the TARE (Enter) key to accept.
Enter Tare — Optional
1. TARE will be displayed. Press and enter the tare value using the Counterpart keypad.
2. Press the TARE (Enter) key to accept.
Enter Units — Optional
1. UNITS will be displayed. To adjust the units, use the and keys to adjust the selection or press to view
the current setting.
2. Use the key or the TARE (Enter) key to store the setting.
Enter Location — Optional
1. LOCATION is displayed. Use the key and enter a value. Push the TARE (Enter) key to store.
5.5.2 Using a Stored ID
1. Press the CODE (softkey needs to be set up) key.
2. Counterpart responds with a code #=> with a prompt. Enter the ID code.
3. Press TARE (Enter).
Scale Operations 63
5.5.4 Clearing ID Codes
1. Press the Menu Setup key.
2. Toggle through menu items to ID.
3. Select Reg 1-150 to clear.
4. Push the Clear ID softkey.
5. The display prompts Clear ID Values. Press the Yes softkey.
6. Display shows ID Cleared.
7. Push the Menu softkey to return to the Use mode.
5.5.5 Adding an ID From Count Mode
1. Press the CODE softkey.
2. Add in the ID number. The Alpha ON/OFF Softkey appears to allow number only entry.
3. If the ID number is not already in the database, Counterpart prompts, Not Found, Save as New ID?
4. Select Yes or No. By selecting Yes, Counterpart will store that ID code into the first open register. By
selecting No, you will go back to the Counting mode screen.
5. Optional – Sample Quantity desired and press the UW Update softkey
6. Optional – Tare the container and push the Tare Update softkey.
5.5.6 Adding an ID Through Revolution
To add an ID using Revolution, you must have Revolution installed on your computer. Visit www.ricelake.com to
download this free configuration software.
1. Unplug power to Counterpart.
2. Wire cable between computer and Counterpart.
3. Plug in power to Counterpart and press Counterpart’s POWER key.
4. Open Revolution and go to Base Configuration, >> IDs.
5. To upload IDs from Counterpart, select Connect from the Toolbar or under Communications — Connect.
6. Select Communications and then Upload Configuration or Upload Section.
7. Select REG # and add information into the screens as shown in Figure 5-2.
Note By uploading IDs using Revolution and saving them to a file the IDs can be backed up for future use.
5.6 WeighVault
WeighVault is a PC program that allows Counterpart users to add, edit, and access IDs over a network connection.
WeighVault surpasses the Counterpart's 150 ID limitation and eliminates front-panel entry of ID parameters. In and
Out softkeys can be used to update the ID quantity with inventory changes. Setting up softkeys is explained in
Section 1.7 on page 5. If WeighVault is enabled the inventory changes are also sent to the WeighVault PC.
It also collects data as transactions occur, and provides detailed transaction and productivity reports that can be
exported to Excel, Word, or PDF. For WeighVault to function, the following criteria must be met:
• Use onboard Ethernet or wireless option (PN72117 Ethernet TCP/IP Interface Installation and
Configuration Manual)
• IP address assigned to the Counterpart (Refer to PN72117 Ethernet TCP/IP Interface Installation and
Configuration Manual)
• WeighVault enabled in the Counterpart menu (ETHERNET menu; see Section 3.7.3 on page 42). Table 5-
1 lists parameters that must be entered in order for WeighVault to work.
Parameter Default
DHCP Consult with network administrator
IP ADDRESS Consult with network administrator
NET MASK Consult with network administrator
PORT Port 10001
REMOTE IP IP address of computer running WeighVault — must be static
REMOTE PT 5466
VAULT Onboard or external if using a wireless option
Table 5-1. WeighVault Default Settings
Note These default settings apply only if the VAULT parameter is set to ONBOARD. See Figure 3-22 on page 51.
Scale Operations 65
On the Counterpart
Use the following steps to set up WeighVault on the Counterpart side.
1. Enter menu settings and go to Ethernet.
2. DHCP should be set to Off.
3. Set the IP address 192.168.0.1 (this should be in the same range as the computer side, but the last digit is
different. (If setting your system, check with your network administrator.)
4. Set the subnet mask — 255.255.255.0.
5. Set the default gateway, DNS Pri, DNS Sec — no changes.
6. Set the local port — 10001.
7. Set the remote IP address — 192.168.0.02 (this is set same as computer above).
8. Set the remote port — 5466.
9. Set the Vault — set onboard.
10. Set up softkey — Code.
11. IN/OUT softkey — for in/out inventory setup
5.6.2 Using WeighVault
Once the above criteria have been met, IDs can be entered into WeighVault and saved on the PC’s hard drive. The
Edit Product dialog box in Figure 5-3 shows ID parameters that can be saved in WeighVault.
For testing purposes, enter a few part numbers and click Save Changes to Database.
• An ID may be loaded while part totalization is being performed, the ID Quantity value is not affected by
the totalizations operations.
• If a totalization has been started and the Code softkey is pressed — the unit will prompt Exit Totalization
Mode? with Yes and No softkeys. Pressing Yes clears the total, exits from totalization mode and brings up
the normal prompt for entering an ID code. If No is pressed, the unit does not prompt for an ID Code and
totalization can continue.
• The user cannot switch to another scale during totalization. If the Unit Toggle key is pressed during
totalization, the message not allowed — totalizing will be displayed and the switch will not occur.
• The user cannot switch units during totalization. If the Unit Toggle key is pressed during totalization, the
message not allowed - totalizing will be displayed and the switch will not occur.
• During totalization an icon is displayed between the battery icon and the main display area label. The icon
is an uppercase M for memory.
• For each totalization done (Total+ or Total-) a count will be incremented. This value can be printed. When
the total value is cleared and totalization mode is exited, the count will be cleared as well.
• While in totalization mode, pressing the Print key will print the total format — TOTALFMT.
• When attempting a totalization, a motion check can be performed based upon the setting of the TOTAL
parameter in the Feature/Count menu. If Total is ON and if there is motion, then one more attempt will be
made after two seconds. The default setting is OFF.
• To clear the total value, press the Clear Total softkey, and it will clear the total value.
Scale Operations 67
5.8 Parts Reduction Counts
Parts reduction can also be done by using the minus key while the scale is in the weighing mode and the memory
annunciator is on.
1. Conduct a sampling process to determine the unit weight of the pieces, or key in a known weight or recall
an ID.
2. Enter known tare weight, or place an empty container on the scale to perform tare function. If ID was
recalled in step one, its tare value is already loaded.
3. Place the container (full of parts) on the scale. The number of pieces in the container is shown in the PCS
area of the display.
4. Press the Total + softkey to store the number of pieces in the container. The memory (M) icon is shown. The
net weight of the items in the container is stored and the totalization count is incremented. The total piece
count value is shown in place of the piece weight value and will be labeled ttl. The total net weight is
shown in place of the normal ID Code: line - it is labeled as Total Weight.
5. Remove the number of parts required from the container and press the Total - softkey. The total piece count
value is now equal to the number of pieces removed. The number of pieces remaining in the container is
shown in the PCS area of the display. The total weight is now equal to the weight of the removed pieces.
6. Repeat step 5 as needed.
Note Once part reduction has been started, Pressing Total + will give you an error message.
Parameter Description
Setponit Display or change assigned setpoints
Batch Start Starts the batch process
Batch Reset Steps and resets an active batch to the beginning of the process.
Batch Stop Stops an active batch and turns off all associated digital outputs.
Table 5-2. Batching Softkeys
Batching Switch
The batching switch option, PN 19369, comes as a complete unit in an FRP enclosure, with legend plate, locking
stop switch (mushroom button), and a run/start/abort 3-way switch.
Both switches are wired into the Counterpart’s digital I/O terminal strip as shown in Figure 5-6 on page 70. Each
switch uses a separate digital input.
Once cables and switch have been connected to Counterpart, use the menu button to place Counterpart in setup
mode. Use the DIG I/O menu to configure the digital input and output functions.
When configuration is complete, exit setup mode. Initialize the batch by turning the 3-way switch to Abort, then
unlock the STOP button (the STOP button must be in the OUT position to allow the batch process to run). The
batching switch is now ready to use.
If no digital input is assigned to BATRUN, batching proceeds as if BATRUN were always on; the batch will
WARNING start the 3-way switch is turned to RUN, but the STOP mushroom button will not function
Scale Operations 69
.
ABORT/RUN/START SWITCH
RED BLACK
A S
B 3 3 T
O NO NO A
R
T
4 4 R
T
CPU BOARD
DIGITAL I/O J3
+5VDC
DIO1
DIO2
DIO3
DIO4
GND
1 2 3 4 5 6 . . . . . 10
.
BLACK
3 1 1
NO NC NC
4 2 2
WHITE
RED
To begin a batch process, turn the 3-way switch to START momentarily. If the STOP button is pushed during the
batch process, the process halts and the button locks in the IN position.
The START switch is ignored while the STOP button is locked in the IN position. The STOP button must be turned
counterclockwise to unlock it, then released into the OUT position to enable the 3-way switch.
To restart an interrupted batch from the step where it left off, do the following:
1. Unlock the STOP button (out position).
2. Turn the 3-way switch to START.
To restart an interrupted batch from the first batch step, do the following:
1. Turn 3-way switch to ABORT.
2. Unlock STOP button (out position).
3. Turn the 3-way switch to START.
Use this procedure (or the BATRESET serial command) to initialize the new batch routine following any change
Note to the setpoint configuration.
The default baud rate is set for 9600 for both Counterpart and the scanner.
To set up barcode scanner parameters:
1. Navigate through the menu Setup >> Config >> Serial.
2. Set up the selected Port, J5 (Port 1) or J4 (Port 2) for the scanner.
3. Follow through and set up the various parameters such as 9600 baud, 8 bits, 1 stop bit, none parity.
4. Headers are set to ON under scanner sub-menu when needing to have headers for IDs, tare and unit
weights.
5. If the header is set to OFF, the Counterpart assumes that all scanned items are ID codes and part numbers.
Note ID codes are not functional when scanning ID codes.
Scale Operations 71
6.0 Serial Commands
The Counterpart can be controlled by a PC or remote keyboard connected to an indicator serial port. Control is
provided by a set of serial commands that can simulate front panel key press functions, display and change setup
parameters, and perform reporting functions. This provides the ability to print configuration data or to save to your
hard drive.
6.1.2 ID Commands
Up to 150 codes can be entered under ID commands.
Command Function
ID.CODE#n ID code
ID.DESC#n Item description
ID.LOCATION#n Item stock location
ID.LOT#n Lot number
ID.PARTNUMBER#n Part number
ID.QUANTITY#n Inventory quantity
ID.TARE#n Tare weight value
ID.UNITS#n Units for tare and unit weight values
ID.UNITWEIGHT#n Unit weight value
ID.CLRALL Clear all IDs from memory
Note: The ID.CLRALL command only works in setup mode
ID.CLEAR.INDEX#n Clear ID at index n from memory
ID.CLEAR.CODE#n Clear ID with code of n from memory
Table 6-2. ID Commands
Serial Commands 73
6.1.4 Clear and Reset Commands
The following commands can be used to clear and reset the Counterpart:
RS: Reset system. Resets the indicator without resetting the configuration.
RESETCONFIGURATION: Restores all configuration parameters to their default values (menu mode only). The
RESETCONFIGURATION function can also be initiated by pressing navigating to the DEFALT parameter under the
VERS menu and selecting YES. Then press ENTER to reset the indicator.
Note All load cell calibration settings are lost when the RESETCONFIGURATION command is run.
Serial Commands 75
Command Description Values
STR.POS#p Custom stream identifiers None, Space, +
STR.NEG#p None, Space, -
STR.PRI#p 8 alphanumeric characters
STR.SEC#p
STR.TER#p
STR.GROSS#p
STR.NET#p
STR.TARE#p
STR.MOTION#p 2 alphanumeric characters
STR.RANGE#p
STR.OK#p
STR.INVALID#p
STR.ZERO#p
OPTCARD Option cards NONE, FIBER, ETHERNET, WI-PORT, RESERVED, USB, RS232-422,
KEYBOARD
Table 6-5. Serial Port Serial Commands
Serial Commands 77
Command Description Values
ETH.MACADDRESS Mac Address 00-00-00-00-00-00
ETH.NETMASK Netmask 0.0.0.0
ETH.PORT Port 10001
ETH.REMOTESERVERIP Remote server IP 0.0.0.0
ETH.REMOTESERVERPORT Remote server port 5466
ETH.WEIGHVAULT WeighVault OFF, ONBOARD, EXTERNAL
ETH.ECHO Echo EDP commands ON, OFF
Table 6-11. Ethernet Serial Commands
Print Formatting 79
Command Description Supported Ticket Formats
<G> Gross weight, current scale GFMT, NFMT, TOTALFMT,
<G#n> Gross weight, scale n PALFMT, CFMT, ACCFMT
HDRFMT1, HDRFMT2
<N> Net weight current scale
<N#n> Net weight, scale n
<T> Tare weight in displayed units. Add four before bracket to print header
<T#n> Tare weight, scale n
<A> Accumulated weight, current scale
<A#n> Accumulated weight, scale n
<AC> Number of accumulations, current scale (5-digit counter)
<AC#n> Number of accumulations, scale n
<AD> Date of last accumulation, current scale
<AD#n> Date of last accumulation, scale n
<AT> Time of last accumulation, current scale
<AT#n> Time of last accumulation, scale n
<UID> Unit ID number
<CN> Consecutive number
<C> Piece count, current scale
<C#n> Piece count, scale n
<NLnn> New line (nn = number of termination (<CR/LF> or <CR>) characters)*
<SPnn> Space (nn = number of spaces)*
<SU> or <WA> Surpress unis. Toggle weight data format (formatted/unformatted)**
<TI> Time
<nnn> ASCII character (nnn=decimal value of ASCII character). Used for
inserting control characters (STX, for example) in the print stream.
<DA> Date
<TD> Time & Date
<H1> Header 1
<H2> Header 2
<IDC> Loaded ID Code - 32 characters maximum
<IDD> Loaded ID Description - 32 characters maximum
<IDLC> Loaded ID Location - 12 characters maximum
<IDP> Loaded ID Part Number - 32 characters maximum
<IDLT> Loaded ID Lot - 32 characters maximum
<IDU> Loaded ID Units - 1 character maximum
<IDT> Loaded ID Tare - 9 characters maximum (range 0.0 to 9999999.0)
<IDW> Loaded ID Unit Weight - 9 characters maximum (range 0.0 to
9999999.0)
<IDQ> Loaded ID Quantity - 11 characters maximum (range -2000000000 to
2000000000)
<TTLV> Totalization Value - 11 character maximum (range -2000000000 to
2000000000). When not in totalization mode, the value will be 0.
<TTLC> Totalization Count - 4 characters maximum. When not in totalization
mode, the value will be 0.
<TTLW> Print totalized weight. When not in totalization mode, the value will be 0.
<WA> Suppresses all (units, decimal, leading, spaces)
<WLU> Supress units
<WU> Supress leading spaces
Table 7-1. Print Format Commands
Print Formatting 81
Format Default Format String Used When
NFMT N<NL>A30,75,0,4,1,1,N,"Gross: Normal mode, tare in
<G>"<NL>B30,115,0,3,2,4,101,B,"<G>"<NL>A30,300,0,4,1,1,N, system
"Tare: <T>"<NL>B30,340,0,3,2,4,101,B,"<T>"<NL>A30,525,0,4,1,1,N,
"Net: <N>"<NL>B30,565,0,3,2,4,101,B,"<N>"<NL>A30,806,0,3,1,1,N,"<TD>"<NL>
P1<NL>
PALFMT N<NL>A416,25,1,4,1,1,N,"ID CODE: When Print Pallet
<IDC>"<NL>B378,25,1,3,2,4,51,N,"3<IDC>"<NL>A296,28,1,4,1,1,N,"Total QTY: softkey is pressed
<C>"<NL>B264,22,1,3,2,4,51,N,"<C>"<NL>
A179,25,1,4,1,1,N,"Part Name: <IDD>"<NL>A126,25,1,4,1,1,N,"Part Number:
<IDP>"<NL>A73,25,1,4,1,1,N,"Lot Number: <IDLT>"<NL>P1<NL>
CFMT N<NL>B371,20,1,3,2,4,51,N,"3<IDC>"<NL>A410,20,1,4,1,1,N,"ID. CODE: Count mode
<IDC>"<NL>A302,22,1,4,1,1,N,"QTY:
<C>"<NL>B264,20,1,3,2,4,51,N,"<C>"<NL>A280,400,1,4,1,1,N,"GROSS
<G>"<NL>
A225,400,1,4,1,1,N,"TARE
<T>"<NL>B189,355,1,3,2,4,51,N,"4<T>"<NL>A120,400,1,4,1,1,N,"NET
<N>"<NL>A195,24,1,4,1,1,N,"WT/K OR U
W"<NL>B124,20,1,3,2,4,51,N,"1<IDW>"<NL>
A47,16,1,4,1,1,N,"<TD>"<NL>A160,24,1,4,1,1,N,"<IDW>"<NL>P1<NL>
GFMT N<NL>A376,47,1,4,4,3,N”G<G>”<NL>B233,73,1,3,2,4,101,B”<G>”<NL>A73,77,1, Normal mode, no tare in
4,1,1,N”<TD>”<NL>P1<NL> system
TOTAL N<NL>A410,32,1,5,2,1,N,"<TOTAL Totalization mode
QUANTITY>"<NL>A57,532,1,3,1,1,N,"<TD>"<NL>A309,39,1,5,2,1,N,"<TTLV>"<NL
>B195,32,1,3,2,4,101,N,"<TV>"<NL>
A61,32,1,5,1,1,N,"BOX COUNT: <TTLC>"<NL>P1<NL>
SPFMT N<NL>A274,53,1,2,3,3,N,”<IDD>”<NL>B421,55,1,3,1,2,96,B,”<IDC>”<NL>A96,49, Setpoint mode
1,1,4,4,N,”QTY<SCVC>”<NL>P1<NL>
ACCFMT N<NL>A410,32,1,5,2,1,N,"TOTAL Accumulator enabled
QUANTITY"<NL>A57,532,1,3,1,1,N,"<TD>"<NL>A309,39,1,5,2,1,N,"<A>"<NL>B19 and displayed
5,32,1,3,2,4,101,N,"<AC>"<NL>
A61,32,1,5,1,1,N,"ACCUMULATIONS: <AC>"<NL>P1<NL>
Table 7-2. Default Print Formats
The 500-character limit of each print format string includes the output field length of the print formatting
Note commands, not the command length. For example, if the indicator is configured to show a decimal point, the
<G> command generates an output field of 13 characters: the 10-character weight value (including decimal
point), one space, and a two-digit units identifier. The two header formats as limited to 100 characters each.
The default Counterpart print formats are shown in Table 7-2 and Table 7-3:
Format Default Format String Sample Output
H1 Company Name <NL> Street Address <NL> City, ST ZIP <NL2> Company Name, Street Address, City, ST ZIP
H2 Company Name <NL> Street Address <NL> City, ST ZIP <NL2> Company Name, Street Address, City, ST ZIP
Table 7-3. H1, H2 Formats
Note Indicator must be placed in the configuration mode with CONFIG shown on the display.
A ticket printed using this format might look like the following:
FINE TRANSFER CO
32400 WEST HIGHWAY ROAD
SMALLTOWN
1345 lb GROSS
PFORMT
<x><x> PORT 1
Print Formatting 83
7.2.3 Using Revolution®
The Revolution configuration utility provides a print formatting grid with a tool bar. The grid allows you to
construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP
command methods. Using Revolution, you can type text directly into the grid, then select weight value fields from
the tool bar and place them where you want them to appear on the printed ticket.
Figure 7-2 shows an example of the Revolution print formatting grid.
Print Formatting 85
Setpoint Format
Print Formatting 87
8.0 WLAN Installation Instructions
Before installing this option, contact your IT administrator to obtain network communication protocol codes
Note and have a RS-232 communications cable or regular comm port cable available to run between your PC and
the indicator while installing and setting up the wireless network.
The optional Lantronix® WiPort™ (WLAN — Wireless Local Area Network) wireless networking device can be
installed inside the Counterpart for real-time data transmission to warehouse management systems. The
Windows®-based configuration software, DeviceInstaller™ is required for installation and setup and is available on
the CD that comes with the kit. The WLAN option can be factory installed or can be purchased separately and
installed on site.
The wireless LAN option comes in a kit containing the following items:
• Pluggable wireless board (PN 125787)
• Antenna (PN 98357)
• Standoffs (PN 95356)
• CD containing Lantronix information (PN 72763)
WARNING Before opening the unit, be sure the power cord is disconnected from the power outlet.
- - - - - -
Over range • Check load cell wiring, including sense jumpers.
• Check configuration, including number of grads,
channel selection, display divisions.
Under range • Check calibration, including W ZERO and
WSPAN values.
- - - - - - • Under range can be caused by OIML setting and
weight less than -20 display divisions.
Appendix 89
9.2 Using the XE and XEH EDP Commands
The XE and XEH EDP commands can be used to remotely query the Counterpart for the error conditions shown
on the front panel. The XE command returns a 5-digit number in the format:
xxxxx
where xxxxx
contains a decimal representation of any existing error conditions as described in Table 9-2.
The XEH command returns a value in the format:
0xnnnnnnnn
where nnnnnnnn contains a hexadecimal representation of any existing conditions as described in Table 9-2.
If more than one error condition exists, the number returned is the sum of the values representing the error
conditions. For example, if the XE command returns the number 1040, this value represents the sum of an A/D
reference error (1024) and an A/D calibration checksum error (16).
Appendix 91
Format Identifier Defined By Description
B2 Configuration =1 if even parity
B3 Dynamic =1 if MODE=NET
B4 Dynamic =1 if COZ
B5 Dynamic =1 if standstill
B6 Dynamic =1 if gross negative
B7 Dynamic =1 if out of range
B8 Dynamic =1 if secondary/tertiary
B9 Dynamic =1 if tare in system
B10 Dynamic =1 if tare is keyed
B11 Dynamic =00 if MODE = GROSS
=01 if MODE = NET
=10 if MODE = TARE
=11 (not used)
B12 Dynamic =00 if UNITS = PRIMARY
=01 if UNITS = SECONDARY
=10 if UNITS = TERTIARY
=11 (not used)
B13 Configuration =00 (not used)
=01 if current DSPDIV = 1
=10 if current DSPDIV = 2
=11 if current DSPDIV = 5
B14 Configuration =00 (not used)
=01 if primary DSPDIV = 1
=10 if primary DSPDIV = 2
=11 if primary DSPDIV = 5
B15 Configuration =00 (not used)
=01 if secondary DSPDIV = 1
=10 if secondary DSPDIV = 2
=11 if secondary DSPDIV = 5
B16 Configuration =00 (not used)
=01 if tertiary DSPDIV = 1
=10 if tertiary DSPDIV = 2
=11 if tertiary DSPDIV = 5
B17 Configuration =000 if current DECPNT = 8888800
=001 if current DECPNT = 8888880
=010 if current DECPNT = 8888888
=011 if current DECPNT = 888888.8
=100 if current DECPNT = 88888.88
=101 if current DECPNT = 8888.888
=110 if current DECPNT = 888.8888
=111 if current DECPNT = 88.88888
B18 Configuration =000 if primary DECPNT = 8888800
=001 if primary DECPNT = 8888880
=010 if primary DECPNT = 8888888
=011 if primary DECPNT = 888888.8
=100 if primary DECPNT = 88888.88
=101 if primary DECPNT = 8888.888
=110 if primary DECPNT = 888.8888
=111 if primary DECPNT = 88.88888
Table 9-3. Custom Stream Formatting
Appendix 93
9.6 Digital Filtering
The Counterpart uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable
threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight reading
to jump to the new value. Figure 9-2 shows the digital filter parameters on the CONFIG menu.
4 4 4 2OUT NONE
8 8 8 4OUT 2D
16 16 16 8OUT 5D
32 32 32 16OUT 10D
64 64 64 32OUT 20D
1 1 1 200D
2 2 2 250D
Figure 9-2. Digital Filtering Parameters on the Configuration (CONFIG) Menu
Appendix 95
9.7 USB Keyboard Interface
The USB interface option board provides a type-A connection for a USB keyboard interface. To use the keyboard
interface, set the serial input function for Port 3 (found under the SERIAL menu — see Figure 3-22 on page 51) to
KEYBOARD.
Table 9-4 summarizes the Counterpart specific functions provided by the keyboard interface, most other
alphanumeric and navigational keys provide functions equivalent to those typical for PC operation. Menu
parameters and serial commands that affect the indicator keypad operation (including KBDLCK, ZERONLY, and
KLOCK serial commands also affect the remote keyboard.
Key Function
F1 Softkey 1
F2 Softkey 2
F3 Softkey 3
F4 Softkey 4
F5 Unit Weight key
F6 (Alt + z) ZERO key
F7 (Alt + g) GROSS/NET key
F8 (Alt + t) TARE key
F9 (Alt + u) UNITS key
F10 (Alt + p) PRINT key
F11 Not used
F12 MENU key
Print Screen PRINT key
Table 9-4. USB Keyboard Functions
Note
Table 9-5. TARE and ZERO Key Functions for REGULAT Parameter Settings
Table 9-6 lists the subparameters available when configuring a scale using INDUST mode. The table includes the
default values of the INDUST subparameters and the effective (not configurable) values used by the NTEP,
CANADA, OIML, and NONE regulatory modes.
REGULAT / INDUST Parameter REGULAT Mode
Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE
SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE
ZTARE Remove tare on ZERO NO NO NO YES NO
KTARE Always allow keyed tare YES YES NO YES YES
MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE
NTARE Allow negative tare NO NO NO NO YES
Table 9-6. REGULAT / INDUST Mode Parameters, Comparison with Effective Values of Other Modes
Appendix 97
REGULAT / INDUST Parameter REGULAT Mode
Table 9-6. REGULAT / INDUST Mode Parameters, Comparison with Effective Values of Other Modes (Continued)
If the unit is going to be used in Legal for Trade applications, weight and piece count data cannot be displayed at
the same time. Use the following examples to use Counterpart in Legal for Trade applications.
9.10.1 Legal for Trade and Normal Weight Mode
When in a Legal for Trade mode (REGULAT = NTEP, OIML, or CANADA) and the unit is in normal weigh mode:
• If the weight is displayed in the main area (either as a result of the DSPMODE parameter being set for
WEIGHT or the Swap Display softkey was pressed) then the piece count and unit weight are not
displayed.
• If the piece count is displayed in the main area (either as a result of the DSPMODE parameter being set
for COUNT or the Swap Display softkey was pressed) then the weight is not displayed. The unit
weight will be displayed in the left display area.
• If the unit weight is displayed in the main area (either as a result of the DSPMODE parameter being set
for UNITWEIGHT or the Swap Display softkey was pressed) then the weight is not displayed. The
piece count will be displayed in the left display area.
• If the piece count is displayed in the main area (either as a result of the DSPMODE parameter being set
for COUNT or the Swap Display softkey was pressed) then the weight is not displayed. The piece
count total will be displayed in the left display area.
• If the piece count total is displayed in the main area (either as a result of the DSPMODE parameter
being set for UNITWEIGHT or the Swap Display softkey was pressed) then the weight is not
displayed. The piece count will be displayed in the left display area.
Appendix 99
3. Install jumpers on JP5 and JP6. See Table 2-5 on page 16.
4. Plug in power to the Counterpart and press the indicator’s Power button.
5. With Revolution open, begin a new configuration file for the Counterpart.
6. Click Update Counterpart Firmware.
7. The Rice Lake Updater screen appears. Specify the COM port the Counterpart is connected to, and click
the ellipses (...) to browse to and select the desired .hex file.
8. Click the Program button. The update will take several moments.
9. When complete, remove the jumpers shown in Figure 2-13 on page 15 and press the Power button to power
up the indicator.
Single Channel
118788 CP Indicator Console only
120736 CP-5 5 lb x 0.0005 lb (2 kg x 0.0002 kg) 9 in x 12 in
120737 CP-10 10 lb x 0.001 lb (5 kg x 0.0005 kg) 11 in x 16 in
120738 CP-25 25 lb x 0.002 lb (10 kg x 0.001 kg) 11 in x 16 in
120739 CP-50 50 lb x 0.005 lb (20 kg x 0.002 kg) 11 in x 16 in
120740 CP-100 100 lb x 0.01 lb (50 kg x 0.005 kg) 11 in x 16 in
Dual Channel (single platform XL base systems)
120770 CP dual indicator Console only
119796 CP-5 5 lb x 0.0005 lb (2 kg x 0.0002 kg) 9 in x 12 in
118797 CP-10 10 lb x 0.001 lb (5 kg x 0.0005 kg) 11 in x 16 in
118798 CP-25 25 lb x 0.002 lb (10 kg x 0.001 kg) 11 in x 16 in
118799 CP-50 50 lb x 0.005 lb (20 kg x 0.002 kg) 11 in x 16 in
118800 CP-100 100 lb x 0.01 lb (50 kg x 0.005 kg) 11 in x 16 in
Dual Channel with Benchmark
125113 CP-50BM 50 lb x 0.01 lb (20 kg x 0.002 kg) 12 in x 18 in
125116 CP-100BM 100 lb x 0.02 lb (50 kg x 0.005 kg) 12 in x 18 in
Table 9-8. Specifications
Appendix 101
9.13 Specifications
POWER: APPROVALS:
Power source: Pending
Input: 100-240VAC, 47-63 Hz, 5 watts, US WARRANTY:
power cord
Two-year limited warranty
Output: 9VDC or 12VDC 1.25 max
EXCITATION VOLTAGE: CERTIFICATIONS AND APPROVALS
5VDC Counterpart Indicator
NA
L CO N F E
R
O
EN
TI
t NA
ANALOG SIGNAL INPUT RANGE: NTEP
CE
t
ON W
ES
(Pending)
UR
0-4.5 mV/V
EI
G
S
HT A
S AND ME
ANALOG SPECIFICATIONS:
.3 V/V grad minimum
ANALOG SPECIFICATIONS:
Input sensitivity: 1.5 V/V grad recommended
Zero adjustment range: 0-100% or per region settings (Pending)
A/D conversion rate: 7.5, 15, 30 samples per second
Load cells per scale: 8 x 350Ω; 16 x 700Ω
Scale channels: 1 or 2
Linearity +/- 0.017 full scale Measurement
Canada (Pending)
CIRCUIT PROTECTION: Approved
RFI, EMI, ESD protection
DIGITAL I/O:
4 I/O
DISPLAY:
Viewing Area: 240 x 64 pixels, transmissive VGA
Liquid Crystal Display (LCD) with adjustable contrast
KEYBOARD:
24 buttons, full keypad - alpha numeric
RESOLUTION:
Weight display resolution: up to 100,000 graduations
Counting resolution: 1/1,000,000
SERIAL COMMUNICATIONS AND SETPOINT:
Two RS-232 ports supports up to 115,200 bps
One optional port 3 connector for USB or Ethernet Fiber
Optics
Ethernet port
Setpoint output (pending) - serial scale on Port 1 only.
STATUS ENUNCIATORS:
PCS, motion, low battery, insuff, recomp, scale number,
gross, net, zero
BATTERY:
Type: Lithium Ion
Charge Time: 6-8 hours
Charge Cycles 400-1200
Estimated Run Time: up to 24 hours
OPERATING TEMPERATURE:
10o F to 104o F (-12o C to 40o C)
OPERATING HUMIDITY:
85%
PHYSICAL DIMENSIONS:
Indicator Only: 12.25 in x 6.25 in x 4.0 in
• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a
detailed explanation of the alleged deficiencies.
• Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent
electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication,
Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return
Department.
• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was not
caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing;
RLWS shall be the sole judge of all alleged non-conformities.
• Such equipment has not been modified, altered, or changed by any person other than RLWS or its duly
authorized repair agents.
• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for
shipping charges both ways.
• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or
disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES , EXPRESSED OR IMPLIED , INCLUDING WITHOUT
LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER RLWS
NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
RLWS AND BUYER AGREE THAT RLWS’ SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR
OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER
CLAIMS TO WARRANTY.
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR
WARRANTY CLAIMS.
NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS
WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE
OFFICER OF RLWS AND THE BUYER.
© Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved.
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA
Appendix 103
For More Information
Literature
• Counterpart Sales Literature, PN 125545
• Counterpart CD with WeighVault, PN 125546
• WeighVault Manual for Counterpart, PN 125561
Web Site
• Frequently Asked Questions (FAQs) at http://www.ricelake.com/faqs.aspx
Contact Information
Hours of Operation
Knowledgeable customer service representatives are available 6:30 a.m. - 6:30 p.m. Monday through Friday and 8
a.m. to 12 noon on Saturday. (CST)
Telephone
• Sales/Technical Support 800-472-6703
• Canadian and Mexican Customers 800-321-6703
• International 715-234-9171
Immediate/Emergency Service
For immediate assistance call toll-free 1-800-472-6703 (Canadian and Mexican customers please call
1-800-321-6703). If you are calling after standard business hours and have an urgent scale outage or emergency,
press 1 to reach on-call personnel.
Fax
Fax Number 715-234-6967
Email
• U.S. sales and product information at prodinfo@ricelake.com
• International (non-U.S.) sales and product information at intlsales@ricelake.com
Mailing Address
Rice Lake Weighing Systems
230 West Coleman Street
Rice Lake, WI 54868 USA