ML255 Electromagnetic Flow Meter Converter: Installation, Operation and Maintenance Manual

ML255
Electromagnetic
Flow Meter Converter
Installation, Operation and

Maintenance Manual
30122-46 Rev. 1.3

October 27, 2020
www.mccrometer.com
Contents
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.0 CONVERTER OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.0 INSTALLING THE CONVERTER AND CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Verify Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Mounting The Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 Installing Cables To Converter And Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4 Pulling Sensor Cable Through Electrical Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0 BATTERY INSTALLATION AND SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Installing Batteries and Starting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Setting the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.4 Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 Powering-Down and Powering-Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.6 Power Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.7 Sampling Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.0 SOLAR PANEL OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.0 ELECTRICAL CABLE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 Converter Electrical Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3 FPI Mag and Ultra Mag 4" through 48" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4 Ultra Mag 2" & 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.5 SPI Mag 282L Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.6 Converter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.7 Opto-Isolated Pulse Output Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.8 Opto-Isolated Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.9 Converter Power Hook-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.0 CONVERTER START-UP - ALL SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.1 Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Front Panel Visualization Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Factory Set Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.0 PROGRAMMING EXAMPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.0 MENU 0 - QUICK START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.0 MAIN MENU DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.1 Menu 1 - Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.2 Menu 2 - Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.3 Menu 3 - Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.4 Menu 4 - Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.5 Menu 5 - Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.6 Menu 6 - Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.7 Menu 7 - Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.8 Menu 8 - Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.9 Menu 9 - Data Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.10 Menu 10 - Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.11 Menu 11 - Internal Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.0 ALARM MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
11.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.0 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
13.0 RETURNING A UNIT FOR REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
14.0 TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
APPENDIX 1.0 UNITS OF MEASURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
APPENDIX 2.0 CONVERSION TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WARRANTY STATEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Page ii 30122-46 Rev. 1.3 | 27OCT2020

SAFETY
SAFETY
Safety Symbols And Warnings
Throughout this manual are safety warning and caution information boxes. Each warning and caution box will be identified
by a large symbol indicating the type of information contained in the box. The symbols are explained below:
This symbol indicates important safety information. Failure to follow the instructions can
! result in serious injury or death.
i This symbol indicates important information. Failure to follow the instructions can result in
permanent damage to the meter or installation site.
Safety Warnings
When installing, operating, and maintaining McCrometer equipment where hazards may be present, you must protect
yourself by wearing Personal Protective Equipment (PPE) and be trained to enter confined spaces. Examples of confined
spaces are manholes, pumping stations, pipelines, pits, septic tanks, sewage digesters, vaults, degreasers, storage tanks,
boilers, and furnaces.
WARNING!
! Incorrect installation or removal of FPI Mag meters can result in serious injury or death. Read the
instructions in this manual on the proper procedures carefully.
WARNING!
! Never enter a confined space without testing the air at the top, middle, and bottom of the space. The air
may be toxic, oxygen deficient, or explosive. Do not trust your senses to determine if the air is safe. You cannot
see or smell many toxic gases.
WARNING!
! Never enter a confined space without the proper safety equipment. You may need a respirator, gas detec-
tor, tripod, lifeline, and other safety equipment.
WARNING!
! Never enter a confined space without standby/rescue personnel within earshot. Standby/rescue personnel
must know what action to take in case of an emergency.
WARNING!
! Pressurized pipes should only be hot tapped, cut, or drilled by qualified personnel. If possible,
depressurize and drain the pipe before attempting any installation.
WARNING!
! Carefully read all safety warning tags attached to the meter.
At the end of its lifetime, this product shall be disposed of in full compliance with the
environmental regulations of the state in which it is located.
Page 1 30122-46 Rev. 1.3 | 27OCT2020

CONVERTER OVERVIEW
1.0 CONVERTER OVERVIEW
Read this entire manual prior to installation and/or changing any settings. Retain this manual in your records, DO NOT
DISCARD.
The signal converter is the reporting, input and output control device for the sensor. The converter allows the measurements,
functional programming, control of the sensor and data recording to be communicated through the display and inputs
& outputs. The microprocessor-based signal converter has a multi-point curve-fitting algorithm to improve accuracy, an
8-line graphical LCD display with three-button touch programming, and a rugged enclosure that meets IP67. In addition
to a menu-driven self-diagnostic test mode, the microprocessor continually monitors the converter's functionality. The
converter will output rate of flow and total volume. The converter also comes standard with password protection and many
more features.
2.0 INSTALLING THE CONVERTER AND CABLES

2.1 Verify Serial Numbers
The converter and sensor are supplied as a matched system. Verify the meter serial numbers on both the converter and
sensor match. This will ensure a properly calibrated system.
The tag on the side of the converter has the converter model number, the converter serial number, the meter model
number and the meter serial number. An example is shown below (Figure 1).
i
IMPORTANT: Verify the Meter Serial Numbers on both the converter and sensor match. This will ensure a
properly calibrated system. The Meter Serial Number is located on the side of the sensor, and the Converter
Serial Number and the Meter Serial Number are located on a label on the side of the converter. Ensure the
Meter Serial Number on the sensor and the converter tags match.
Converter Model: 880003xxx

Conve
Conve
Meter
Meter
rter Model
rter SN: : 88000
Model E12-34567
3xxx
Converter SN: E12-34567
Meter Model: UM08-10
: UM08-
SN: UM201 10
http://
www.m 30xxx
ccrom
eter.co
m
Meter SN: UM20130xxx

http://www.mccrometer.com
Figure 1. Converter serial number tag
2.2 Mounting The Converter

If possible mount the converter in an electronics shed or environmental enclosure. If the converter is mounted outdoors a
sun shield is recommended. The sun shield should be oriented in a direction to reduce sun damage and ensure readability.
The converter is mounted using 2 bolts. (See Figure 21) A service loop in the cables is required. (See Section 2.3) This
electronic unit is rated IP67 for temporary flooding.
Page 2 30122-46 Rev. 1.3 | 27OCT2020

INSTALLING THE CONVERTER AND CABLES
2.3 Installing Cables To Converter And Service Loop
Conduit of any kind CANNOT be attached directly to the electronics enclosure. Attaching conduit directly to the enclosure
will introduce dangerous gasses and moisture into the enclosure creating a dangerous condition, and will remove the
enclosure's IP67 rating. Attaching conduit to the enclosure or altering the enclosure in any way will void the warranty.
Any cable running through a conduit must exit the conduit and have a minimum of an 8" service loop before entering
the electronics enclosure through the cable glands. All cable compression glands must be properly tightened to prevent
moisture intrusion and maintain the IP67 rating. This allows the electronics enclosure to be rotated and the rear panel to
be accessed. If electrically bonding (grounding) the enclosure to metallic conduit or raceways, secure a lead wire to the
enclosures back panel screw and attach the lead to a listed and approved conduit grounding bushing. (See Figure 2) To
insure IP67 rating use only round cable 0.125" to 0.375" in diameter.
WARNING: Do not connect any form of conduit directly to the converter enclosure. Doing so will allow moisture
! and potentially dangerous gasses to enter directly into the converter. Attaching any conduit to the enclosure, or
altering the enclosure in any way will void the warranty.
Power Cable Enclosure Front Enclosure Back

Conduit Grounding
Bushings
Enclosure
Backplate
Screw
Sensor Cables Grounding Lead

(Showing 8”
Service Loop)
IMPORTANT: All cables must have a minimum 8" service loop.
Figure 2. Cable installation, a service loop and bonding to metallic conduit
Page 3 30122-46 Rev. 1.3 | 27OCT2020

INSTALLING THE CONVERTER AND CABLES
2.4 Pulling Sensor Cable Through Electrical Conduit
It is very important to protect the end of the sensor cable when pulling it through a conduit. Water can accumulate in low
portions of conduit. Always use the factory supplied cable cover, or similar method, to seal the end of the cable against
water when pulling the cable through conduit. See Figure 3. This will ensure proper operation of the meter.
1. Tie a rope or cable-snake securely around the middle of the cable cover.
2. Carefully pull the rope or snake until the sensor cable end clears the conduit.
3. Bring the cable end to the converter location. If necessary, secure the cable so that it does not fall back through the
conduit.
4. Remove the cable cover by pulling the rip wire. The cable cover will tear off (discard the cover).
i
CAUTION: Do not cut the cable cover off. Doing so may damage the sensor cable and adversely effect the
calibration of the meter.
Secure rope or snake to this

Rip Wire
area of the cable cover
Cable Cover
Figure 3. Cable cover
Page 4 30122-46 Rev. 1.3 | 27OCT2020

BATTERY INSTALLATION AND SYSTEM START-UP
3.0 BATTERY INSTALLATION AND SYSTEM START-UP
3.1 Battery Life
The estimated battery life with standard use and recommended sampling frequency (see section 3.7) is 3-5 years.
Additionally, there is a battery life calculator available to estimate battery life in your specific application. Contact your local
McCrometer representative or the McCrometer technical support team for a consultation on battery life.
3.2 Installing Batteries and Starting Up
Follow this procedure if you are installing batteries in the unit for the first time. If you are replacing batteries, go to
section 3.4, "Replacing Batteries".
Note: Ensure there is no power connected externally and that the battery DIP switches are in the OFF position.
1. Remove the battery holder from the ML255 converter by removing the two screws and lock washers holding it in place.
2. Place two battery packs (part number AGM009) on the ML255 battery holder as shown in Figure 4.
3. Secure new battery packs to the battery holder using tie wraps.
4. Re-install the battery holder into the converter using the previously removed screws and washers.
5. Plug the battery pack connectors into the B1 and B2 sockets on the main board.
6. Wait one minute.
7. Move battery DIP switch B1/B2 to ON. The converter will begin booting and the red CPU LED will turn on solid. It will
then begin flashing after it completes booting. Booting may take 2-3 minutes.
Figure 4. ML255 batteries
Page 5 30122-46 Rev. 1.3 | 27OCT2020

3.3 Setting the Time and Date
Each time the ML255 is powered up, the time and date need to be set immediately after the system finishes initialization
because it does not retain time information when it is powered down. The correct time setting is necessary for data logging
and event logging functions.
1. Allow the converter to complete its initialization sequence.
2. Press the Enter button to open the Quick Start menu. If the Quick Start menu is not enabled, skip step 3.
3. Navigate to the Main Menu using the Up/Down arrow key and press Enter.
4. Enter your level 2 access code (default is 000002) and press Enter.
5. Navigate to 9-Data logger with the Up/Down arrow key and press Enter.
6. Press Enter to edit the date and time.
7. Using the Right/Left arrow key to navigate and the Up/Down arrow key to change the data, enter the date and time.
Press Enter to accept the date and time.
8. Long press the Enter key twice to return to the main display.
3.4 Replacing Batteries
Contact your local McCrometer representative or McCrometer Customer Service (customerservice@mccrometer.com) to
order replacement batteries.
1. Power down the system.
a. If there is external power applied to the converter, unplug it.
b. Press the Enter/Esc button for two seconds to turn on the front panel display.
c. Press the Enter/Esc button again to display the menus.
d. Select Main Menu and press Enter.
e. Enter the L2 access code.
f. Navigate to menu 10-Diagnostic and press Enter.
g. Select Stand-By and press Enter.
h. Long press Enter to execute. The display will indicate "Stand-By" momentarily and then go blank.
i. Move battery DIP switch B1/B2 to OFF.
The unit is now safely powered down.
2. Remove the batteries.
a. Disconnect the battery connectors from the B1 and B2 sockets on the Main Board.
b. Remove the two screws and washers securing the battery holder to the converter housing.
c. Remove the holder from the converter.
3. Installing Batteries:
a. Cut the tie wraps from the batteries and dispose of the battery packs.
b. Secure new battery packs to the battery holder using tie wraps.
c. Re-install the battery holder into the converter using the previously removed screws and washers.
d. Plug the battery pack connectors into the B1 and B2 sockets on the main board.
Page 6 30122-46 Rev. 1.3 | 27OCT2020

4. Power up the system.
a. Wait one minute after plugging in the battery pack connectors.
b. Move battery DIP switch B1/B2 to ON.
c. The converter will begin powering up and the red CPU LED will turn on solid. It will then begin flashing after it
completes booting.
Note: Powering up may take two to three minutes.
3.5 Powering-Down and Powering-Up the System
Note: This power-down procedure will only stop the system from operating. If you need to replace the batteries or prepare
the unit for shipping, follow section 3.4.
Powering-Down:
1. Press the Enter/Esc button for one second to turn on the front panel display.
2. Press the Enter/Esc button again to display the menus.
3. Select Main Menu and press Enter.
4. Enter the L2 access code.
5. Navigate to menu 10-Diagnostic and press Enter.
6. Select Stand-By and press Enter.
7. Long press Enter to execute. The display will indicate Stand-By momentarily and go blank.
The unit is now powered down.
Powering-Up:
1. Move battery DIP switch B1/B2 to OFF.
2. Wait one minute.
3. Move battery DIP switch B1/B2 to ON.
4. The converter will begin powering up and the red CPU LED will turn on solid. It will then begin flashing after it completes
booting.
Note: Powering up may take two to three minutes.
3.6 Power Options
Depending on the sampling frequency (described in section 3.7), output options, and specific application position, you
may choose to add additional power options to the battery powered converter. The 5W solar panel option (described in
section 4.0) can extend battery life to 10-15 years. Additionally, you have the option of connecting external power of 12-
60VDC or 100-240VAC.
Page 7 30122-46 Rev. 1.3 | 27OCT2020

3.7 Sampling Frequencies
The battery powered converter can be programmed to measure in these modes (Figure 5):
ACTUAL FLOW PROFILE
VARIABLE CONSTANT VARIABLE
CONTINUOUS SAMPLING
Maximum sample rate
Max S.R. Max S.R. Max S.R:
AVERAGE SAMPLING
Sample rate at 3 seconds
3 Sec. 3 Sec. 3 Sec.
MAX LIFE SAMPLING

Sample rate at 15 seconds
15 Sec. 15 Sec. 15 Sec.
S.R.=SAMPLE RATE
SMART SAMPLING
Automatic sampling switch
according to flow profile VARIABLE S.R. VARIABLE S.R.
Figure 5. Sampling frequency modes
Each sampling frequency mode has a different effect on battery life. Note that the battery life shown below is under optimal
conditions:
An internal algorithm allows the unit to automatically detect flow rate variations in the process.
• Continuous sampling: < 6 months
This capability determines the automatic setting of the sampling frequency. No variations means
lower sampling frequency, with less power consumption; high variations means higher frequency
• Average sampling: > 5 years
to better follows the changes in the process.
• Max life sampling: > 7 years
• Smart sampling: 1-5 years depending on flow profile
Note: Continuous sampling is only available if energy saving is turned off. Energy saving can only be accessed through the
IF2 communication cable.
Page 8 30122-46 Rev. 1.3 | 27OCT2020

SOLAR PANEL OPTION
4.0 SOLAR PANEL OPTION 310 mm
12 ¼”
4.1 Description
193 mm
The solar panel provides power to the converter by converting
7 ½”
sunlight into electrical energy to recharge the solar panels'
rechargeable battery. Its nominal power output is 5W. The solar
panel comes complete with all accessories, except for the fixing rod.
(Figure 6 and Figure 7)
295 mm
11 ½”
193 mm
7 ½”
50 mm
2“
Figure 6. Solar panel dimensions
Solar panel plugs into

circuit board HERE
Figure 7. Plug location for solar panel
Page 9 30122-46 Rev. 1.3 | 27OCT2020

ELECTRICAL CABLE CONNECTIONS
5.0 ELECTRICAL CABLE CONNECTIONS
5.1 Converter Electrical Cable Connections
! CAUTION - Always disconnect the power cord before attempting any electrical connections.
All electrical cables enter the converter through compression fittings located on the side of the converter. Ensure that all
compression glands are properly tightened and all unused fittings are plugged so the case remains sealed.
5.2 Terminal Board
All connections are made on the terminal board (Figure 8). To access the terminal board, loosen the four screws on the back
of the converter to remove the rear cover.
NOTE: The terminal blocks unplug from the circuit board for easy connection.
External power
12-60VDC or 100-
240VAC connector
block battery socket
M1 connector block
IF2X socket
DIP switch for
SD memory card keyboard block
Figure 8. Terminal board inputs, outputs, and other components
Page 10 30122-46 Rev. 1.3 | 27OCT2020

The sensor, hardwired inputs and outputs are connected to the converter through three terminal blocks. (Figure 9) To locate
the terminal blocks, remove the rear cover plate, removing the four screws (5mm Allen key). When the cover is removed,
the terminal blocks are visible as shown in the figure above. These terminal are the converter hardwire connections to the
external equipment, including the sensor.
The following figure shows numbering and the respective connecting of the sensor cables, and input/outputs.
FORWARD ELECTRODES INPUT

E1 E2 C SH + -
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17
SH C1 C2
SH B1 B2 E
OUT1 OUT2 OUT1 OUT2
COILS OPEN COMMON
COLLECTOR
Figure 9. Terminal board descriptions
Page 11 30122-46 Rev. 1.3 | 27OCT2020

5.3 FPI Mag and Ultra Mag 4" through 48"
Black Ground
To Chassis Lug
Terminal Block Assignments

WIRING UMII/UMXII
Cable Terminal Wire Color Connected To

CONVERTER
1 2 3 4 11 12 13 Right Sensing
8/16
A #1 (E1) Blue
ML255
electrodes
CHASSIS | BLACK
RED
YELLOW
BLUE
PINK
BLACK
GREEN/YELLOW
GREEN/YELLOW
Left Sensing
p/n 17135 Rev. 1.0

A #2 (E2) Pink
Electrodes
Reference
A #3 (C) Black
Ground
Cable Shield
A #4 (SH) Green/Yellow
Ground
Ground To
B Chassis Lug Black
Chassis Lug*
Cable Shield
B #11 (SH) Green Yellow
Ground
B #12 (B1) Red Coil
B #13 (B2) Yellow Coil
i
*IMPORTANT: See Section 5.6.1, "Converter Grounding
For FPI Mag Ultra Mag 4" - 48"", Figure 13 for instructions
on attaching the chassis ground wire to the converter
ground lug.
Shrink Tube
CABLE A - ELECTRODES
Cable Diameters:
CABLE B - COILS
Cable A (15035): 0.248”

Cable B (15036): 0.248”
Cable Jacket
Figure 10. FPI Mag and Ultra Mag 4" - 48"

sensor cable connections
Page 12 30122-46 Rev. 1.3 | 27OCT2020

5.4 Ultra Mag 2" & 3"
Black Ground
To Chassis Lug

WIRING UM/MX
Cable Terminal Wire Color Connected To

CONVERTER
1 2 3 4 11 12 13 Right Sensing
8/16
A #1 (E1) Blue
ML255
electrodes
BLUE
PINK
BLACK JUMPER
GREEN/YELLOW
CHASSIS | BLACK
GREEN/YELLOW
RED
YELLOW
p/n 17134 Rev. 1.0
Left Sensing
A #2 (E2) Pink
Electrodes
Reference
B #3 (C) Black
Ground
Cable Shield
A #4 (SH) Green/Yellow
Ground
Ground To
B Chassis Lug Black
Chassis Lug*
Cable Shield
B #11 (SH) Green Yellow
Ground
B #12 (B1) Red Coil
B #13 (B2) Yellow Coil
i
*IMPORTANT: See Section 5.6.2, "Converter Grounding For
Ultra Mag 2" & 3"", Figure 14 for instructions on attaching
the chassis ground wire to the converter ground lug.
Shrink Tube
CABLE A - ELECTRODES
CABLE B - COILS
Cable Diameters:
Cable A (15035): 0.248”
Cable B (15036): 0.248”
Cable Jacket
Figure 11. Ultra Mag 2" & 3" sensor

cable connections
Page 13 30122-46 Rev. 1.3 | 27OCT2020

5.5 SPI Mag 282L Cable Connection

WIRING SPI 282L
CONVERTER
Terminal Wire Color Connected To

1 2 3 4 11 12 13
p/n 17137 Rev. 1.0 8/16

Sensing
ML255
#1 Blue
electrode
WHITE
BLUE
BLACK
BLACK
RED
YELLOW
Sensing
#2 White
electrode
Reference
#3 Black
ground
Magnet shield
#11 Black / overall cable
shield
#12 Red Coil
#13 Yellow Coil
Cable Diameter:
Single Cable (36002): 0.250”
Figure 12. SPI Mag 282L sensor

cable connections
Page 14 30122-46 Rev. 1.3 | 27OCT2020

5.6 Converter Grounding
5.6.1 Converter Grounding For FPI Mag Ultra Mag 4" - 48"
On converters attached to the

395L and Ultra Mag body style 2
flow meters, the sensor cable has
a ground wire fitted with a loop.
Attach the wire with the loop to the
enclosure's ground terminal lug as
shown in Figure 13. Enclosure
Ground Lug
Black Ground
Cable B Wire With Loop
From Cable B
Figure 13. Converter grounding with cable lug for FPI

Mag and Ultra Mag 4" - 48"
5.6.2 Converter Grounding For Ultra Mag 2" & 3"
On converters attached to the Ultra

Mag body style 1 flow meters, the
sensor cable has a ground wire fitted
with a loop and a terminal extension.
Attach the wire to the enclosure's
ground terminal lug as shown in Enclosure
Figure 14 via the wire end loop, Ground Lug
then connect the wire extension to
Terminal #3.
Black Ground
Cable B Wire With Loop
From Cable B
With Lead To
Terminal #3
Figure 14. Converter grounding with cable lug for Ultra

Mag 2" & 3"
Page 15 30122-46 Rev. 1.3 | 27OCT2020

5.7 Opto-Isolated Pulse Output Hook-Up
Both outputs are open drain outputs used to communicate with external devices. (Figure 15)
• Maximum switching voltage: 40 VDC
• Maximum switching current: 100mA
• Maximum Ron = 70Ω
• Maximum switching frequency (load RL=240Ω, VOUT=24VDC): 50Hz
• Isolation: 500 V
i
IMPORTANT
Outputs are not isolated from each other. All outputs MUST use the same power source.
OPTO ISOLATED OUTPUTS
OUT 1
15
OUT 2
16
COMMON EMITTER
17
Figure 15. Opto-isolated pulse output diagram

5.8 Opto-Isolated Pulse Input
• Opto-isolated pulse input
• 500 V isolation
• 3-40 VDC on voltage
• Input programming per input menu, will perform functions set to ON.
Input example (Figure 16):
Push button
switch
10K +
5 3-40 VDC
24V
-
6
Figure 16. Opto-isolated pulse input diagram
Page 16 30122-46 Rev. 1.3 | 27OCT2020

5.9 Converter Power Hook-Up
i WARNING!
Hazardous supply voltage can shock, burn, or cause death.
The power supply line must be equipped with external surge protection for current overload (fuse or circuit breaker with
limiting capacity not greater than 10A). It must be easily accessible for the operator and clearly identified.
Power connection is made using the power terminal block on the upper right side of the terminal board. (Figure 17 and
Figure 18)
NOTE: The terminal block uplugs from the circuit board for easy connection. Connect earth ground to the protective
grounding terminal before making other connections. The power supply of this converter is 100 - 240 VAC, 44 - 66 Hz at
maximum 4 W or 12-60 VDC.
Neutral Wire
Typically A
White Wire Negative Wire
Line Wire Ground Wire Positive Wire Ground Wire

Typically A Typically A Typically A
Black Wire Green Wire Green Wire
L N + -
Figure 17. AC power supply terminal block Figure 18. DC power supply terminal block
Page 17 30122-46 Rev. 1.3 | 27OCT2020

CONVERTER START-UP - ALL SENSORS
6.0 CONVERTER START-UP - ALL SENSORS
Before starting up the converter please verify the following:
• Power supply voltage must correspond to that specified on the data plate (located on the side of the converter)
• Electric connections must be wired as described in this manual
• Ground connections must be properly installed
When the converter is powered it initiates a verification cycle of the converter. During the verification cycle the converter
displays an incrementing diagnostic number. When the diagnostic is complete, if an error is found, an error number will
be displayed referencing the chart at the back of this manual. A text message will also be displayed on the alarm screen.
NOTE: To view alarms, press the RIGHT arrow key from the main display screen.
6.1 Menu Navigation

To navigate through the menus on the converter, the keys on the keypad use the following conventions:
Key: Function:
UP/DOWN KEY (for moving cursor up or down)
SHORT PRESSING (< 1 SECOND):
Moves the cursor up to the previous subject on the menu
Increases the numeric figure of the parameter highlighted by the cursor
Up/Down LONG PRESSING (> 1 SECOND):

Key Moves the cursor down to the next subject on the menu
Decreases the numeric figure of the parameter highlighted by the cursor
RIGHT/LEFT KEY (for moving cursor right or left)

Moves the cursor to the right on the input field Note: Push and hold for
Moves the cursor to the following subject of the menu eight seconds to cycle
Changes the display of the process data through contrast settings.
Right/Left
Key LONG PRESSING (> 1 SECOND):
Moves the cursor to the left on the input field
Moves the cursor to the previous subject on the menu
ENTER/ESC KEY (for changing settings)

Opens the Quick Start menu for the instrument configuration
T ER Enters the selected function
EN
ESC Cancels the selected function under progress
Enter/Esc
Key LONG PRESSING (> 1 SECOND):
Confirms the selected function
Leaves the current menu
Figure 19. Converter key conventions
Page 18 30122-46 Rev. 1.3 | 27OCT2020

6.2 Front Panel Visualization Pages
"Visualization pages" are different display screens that present specific information.
If there is screen is in "screen saver" mode, long-press the Left/Right arrow key to wake it up. Short-press the Left/Right
arrow key to cycle through the different visualization pages.
FLOWRATE VALUE / % FULL SCALE

GRAPHIC OF FLOW VELOCITY
FLOWRATE VALUE / TOTAL AND

BOARD TEMPERATURE ALARMS PARTIAL TOTALIZER OF DIRECT
FLOWRATE VALUE / TOTAL AND

BATTERY STATUS PARTIAL TOTALIZER OF INVERSE
FLOWRATE VALUE / FLOWRATE VALUE / TOTAL AND

% FULL SCALE BARGRAPH PARTIAL NET TOTALIZER
Figure 20. Examples front panel visualization pages
Page 19 30122-46 Rev. 1.3 | 27OCT2020

6.3 Factory Set Key Code
The converter is delivered with key code L2 = 000002, and with the “Quick start menu” enabled. Press the Enter/Esc key.
The “Quick start menu” is enabled from the section: Menu “8-Display”, section 10.8.
i ATTENTION!
It is very important to record any customized code as it CANNOT be retrieved if it is lost! The converter will
need to be returned to be reset to factory settings.
6.4 Menu Structure

The following is the menu structure for the converter.
NOTE: Some menus change as options are enabled.
!2.UGPUQT!
PF>oo! 11467 1.1 Insert ND of sensor (0-300
MB>! ,13/1111 1.2 Calibration data of sensor v
1.3 Sensors model: Enter the f
Kpu/rqukvkqp>! 1 1.4 Position for insertion senso
Mk>! 2/1111
Mr>! 2/1111 1.5 Factory parameter
M\>! ,111111 1.6 Automatic setting accordin
ME>! 2/1111 1.7 Automatic setting accordin
1.8 Enables the empty pipe de
VE2>ou! 121 1.9 Value of empty pipe sensib
VE3>ou! 112 1.10 Perfom a SENSOR TEST ( s
G/R/fgvgev>! QP 1.11*Enables the automatic zero
G/r/vjt>! 181 1.12 Reset the preceding value
\gtq!ecn/
\gtq!tgu/
!3.UEBNGU! 2.1* Full scale value measure se

2.2* Pulse value on channel 1
Hu>Icn0o! 3611/1 2.3* Duration of the pulse gener
Vgor/w/ogcu/>! úH 2.4* Pulse value on channel 2
Vqv2OW>MIN! 11112 2.5* Duration of the pulse gener
Rnu2>MIN! 2/11111 2.6 Full scale value set for pres
Vrnu2>ou! 1161/1 2.7 Unit of measure of tempera
2.8* Unit of measure and numbe
!4.OGBUWTG 3.1 Low flow zero threshold: 0-

Ewv.qhh>&! 14/1 3.2* Consumption profiles
Rtqh!>! OBZ!NKHG
Fcorkpi>! QHH
4.1 Maximum value alarm set fo

4.2 Minimum value alarm set fo
!5.BNBTOU 4.5 Maximum value alarm set fo
Bn/ocz,>&! 111 4.6 Minimum value alarm set fo
Bn/okp,>&! 111 4.6 Minimum value alarm set fo
Bn/ocz.>&! 111 4.7 Maximum value alarm set fo
Bn/okp.>&! 111 4.8 Minimum value alarm set fo
J{uv/>&! 14 4.9 Hysteresis threshold set for
Page 20 30122-46 Rev. 1.3 | 27OCT2020

!4.OGBUWTG 3.1 Low flow zero threshold: 0-
Ewv.qhh>&! 14/1 3.2* Consumption profiles
Rtqh!>! OBZ!NKHG
Fcorkpi>! QHH

!5.BNBTOU 4.5 Maximum value alarm set fo
Bn/ocz,>&! 111 4.6 Minimum value alarm set fo
Bn/okp,>&! 111 4.6 Minimum value alarm set fo
Bn/ocz.>&! 111 4.7 Maximum value alarm set fo
Bn/okp.>&! 111 4.8 Minimum value alarm set fo
J{uv/>&! 14 4.9 Hysteresis threshold set for
!6.KPRWVU 5.1* Total direct (positive) flow to

V,!tgugv>! QP 5.2* Partial direct (positive) flow
V.!tgugv>! QP 5.3* Total reverse (negative) flow
Eqwpv!nqem>! QHH 5.4* Partial reverse (negative) flo
Bncto>! QHH 5.6 Totalise counting lock comm
Ycmg.wr>! QHH 5.7* Autozero calibration externa
5.8 Alarm from external signal (
5.8* Auto- switch on command
!7.QWVRWVU
Qwv2>! RNU, 6.1* Output 1
6.5* Output 2
Qwv3>! QHH 6.6 Power supply of pressure pr
7.1 Choice of the communicatio

7.2 Minimum antenna signal st
7.3 Choice of how to send data
7.4 Choice of when send data l
7.5 Interval of data logger send
7.6 Interval of sending DATA LO
7.7 Send Process data*
!8.EQOOWPKEBVKQP 7.8 Send Alarm*
KH3!rtqv/>! FRR 7.8 Check INCOMING SMS*
7.9 Roaming enable*
7.10 Send Data Logger , instant
7.11 Send EVENTS , instant com
7.12 Send config through e-mail
7.13 Enables clock synchronizati
7.14 Check INCOMING E-MAIL*
* (Communication func
specific manual supplie
8.1 Choice of the language: EN

!9.FKURNB[ 8.2 Time for switch off display
Ncpiwcig! GP 8.3 Visualization of "Quick star
F/vkog>u! 171 8.4 lock of DISPLAY in ONE SPE
Swkem!uvctv>! QP 8.5* Total direct (positive) flow t
8.6* Partial direct (positive) flow
Fkur/nqem>! QHH 8.7* Total reverse (negative) flo
V,!tgugv 8.8* Partial reverse (negative) fl
V.!tgugv
9.1* Date and time set

!9.FKURNB[ 9.2 Set of Time Zone ( Against
Ncpiwcig! GP 9.3* Automatic data logger ena
F/vkog>u! 171 9.4 Data formatted like ML250
Swkem!uvctv>! QP 9.5* choice of single (off) or dou
!:.FBVB!NQIIGT QHH
Fkur/nqem>! 9.6* Interval time 1 for the data
3127018031!!18;42
V,!tgugv 9.7* Interval time 2 for the data
V/|qpg>j! .19/1 9.8 Interval 2 start loggin time
V.!tgugv
Beswkukvkqp>! QP 9.9 Interval 2 stop loggin time
9.10 Enables the sending of dire
Eqor/oqfg>! QP 9.11 Enables the sending of dire
kpv/2!>!24j11o11u
!9.FKURNB[ 9.12 Enables the sending of reve
Nqi!V,>!
Ncpiwcig! QP
GP 9.13 Enables the sending of reve
Nqi!R,>!
F/vkog>u! QP
171 9.14 Enables the sending of net
Nqv!V.>! 9.15 Enables the sending of net
Swkem!uvctv>! QP 9.16 Enables the sending of flow
Nqi!R.>!
Fkur/nqem>! QP
QHH 9.17 Enables the sending of pres
Nqi!PV>!
GZGEWVG@ QP 9.18 Enables the sending of pres
Nqi!PR>!
V.!tgugv QP 9.19 Enables the sending of diffe
Nqi!S>! QP 9.18 Enables the sending of tem
Page 21
Nqi!UVBV>! QP 9.20*Loggin
30122-46 Rev. of statistical data
1.3 | 27OCT2020
O/wpkvu>! QP 9.21 Enables the sending of mea
!9.FKURNB[
&!xcnwgu>! QHH 9.22 Enables the sending of mea
Ncpiwcig! GP 9.23 Symbol used as separator o
!9.FKURNB[ 8.2 Time for switch off display
Ncpiwcig! GP 8.3 Visualization of "Quick star
F/vkog>u! 171 8.4 lock of DISPLAY in ONE SPE
Swkem!uvctv>! QP 8.5* Total direct (positive) flow t
8.6* Partial direct (positive) flow
Fkur/nqem>!
V,!tgugv
QHH 8.7* Total reverse (negative) flo
8.8* Partial reverse (negative) fl
V.!tgugv
9.1* Date and time set

!9.FKURNB[ 9.2 Set of Time Zone ( Against
Ncpiwcig! GP 9.3* Automatic data logger ena
F/vkog>u! 171 9.4 Data formatted like ML250
Swkem!uvctv>! QP 9.5* choice of single (off) or dou
!:.FBVB!NQIIGT QHH
Fkur/nqem>! 9.6* Interval time 1 for the data
3127018031!!18;42
V,!tgugv 9.7* Interval time 2 for the data
V/|qpg>j! .19/1 9.8 Interval 2 start loggin time
V.!tgugv
Beswkukvkqp>! QP 9.9 Interval 2 stop loggin time
9.10 Enables the sending of dire
Eqor/oqfg>! QP 9.11 Enables the sending of dire
kpv/2!>!24j11o11u
!9.FKURNB[ 9.12 Enables the sending of reve
Nqi!V,>!
Ncpiwcig! QP
GP 9.13 Enables the sending of reve
Nqi!R,>!
F/vkog>u! QP
171 9.14 Enables the sending of net
Nqv!V.>! 9.15 Enables the sending of net
Swkem!uvctv>! QP 9.16 Enables the sending of flow
Nqi!R.>!
Fkur/nqem>! QP
QHH 9.17 Enables the sending of pres
Nqi!PV>!
GZGEWVG@ QP 9.18 Enables the sending of pres
Nqi!PR>!
V.!tgugv QP 9.19 Enables the sending of diffe
Nqi!S>! QP 9.18 Enables the sending of tem
Nqi!UVBV>! QP 9.20*Loggin of statistical data
O/wpkvu>! QP 9.21 Enables the sending of mea
!9.FKURNB[
&!xcnwgu>! QHH 9.22 Enables the sending of mea
Ncpiwcig! GP 9.23 Symbol used as separator o
F/vkog>u! 171
Swkem!uvctv>! QP
Fkur/nqem>! QHH
!!!!!!!!!!!!!FQPG
V.!tgugv 10.1 Perfrom a sensor test (SEN
!21.FKBIPQUVKE! 10.2* Converter auto-test
Ugnh!vguv 10.3* Flow rate simulation enabl
Ukowncvkqp>! QHH 10.4* Stand-by function
10.5* Test of GPRS connections
Fkurnc{!fcvc 10.6* SD card status/info
Uvcpf.d{
Tgcf!UFE!kphq
Hktoyctg!tgx/
!22.KPVGTPBN!FBVB
N3!eqfg>! ++++++ 11.1 Level 2 access code enter
11.2 Load factory data pre-set
Nqcf!hcev/fcvc 11.3 Ks Coefficient
U0p>! 182341
MV>! ,2/1111
MT>! ,2/1111
MU>! ,2/1111
Note : all references to page
Page 22 30122-46 Rev. 1.3 | 27OCT2020

PROGRAMMING EXAMPLE
7.0 PROGRAMMING EXAMPLE
The steps below demonstrate how to modify the full scale value from 3500 Gal/m to 3000 Gal/m on the “Quick Start Menu”.
You can enter the "Quick Start Menu" from any Visualization Page (see page 19 for information on this).
Note: The function used in the example is the top menu You will start with a blank screen.
item, so you will not need to scroll through the Quick 1. Long press on Enter/ESC.
Start menu. However, to do so, you need to have the
full menu item highlighted and press Left/Right or Up/
Down.
This will wake up 
the front panel  
  .....  .....  ..... ..... ..... 
.....
display.  
Scroll up Scroll right  

Select  
 
   
  
TER
EN C
ES
TER
EN
ESC
2. Short press on Enter/ESC. 3. Short press on Enter/ESC.

This will take you   This will highlight  
to the Quick Start   the GAL setting.  
   
menu.  
   
   
   
 
TER TER
EN EN
ESC ESC
4. Press Left/Right to find the next selection. 5. Press Up/Down.

Press Left/Right   Press Up/Down to  
until you highlight   change the value  
the 5 as shown.   
to 0.  
  
   
   
   
TER TER
EN EN
ESC ESC
6. Short press on Enter/ESC. 7. Long press on Enter/ESC.

This will confirm  
and save the  
This will exit
programming   

 ..... ..... .....

 ..... ..... ..... 
setting. 
 
 and return to the 



  visualization page. 




     
    
TER TER
EN EN
ESC ESC
Page 23 30122-46 Rev. 1.3 | 27OCT2020

MENU 0 - QUICK START
8.0 MENU 0 - QUICK START  
The Quick Start menu gives you quick access to frequently used functions. It
 
 
consists of the same functions from Menu 2 - Scales.  
 
See page 26 for a complete description of accessing and making programming  
changes to these menu items.  
NOTE: The Quick Start menu is configured at the factory. Some menus may not be available in your configuration.
  If the
quick start menu is not present as the first menu option, then it has been disabled.  
(See Section 9.8 to enable the Quick
Start menu.)  
 
 
 
 
 
 
9.0 MAIN MENU DESCRIPTIONS  
 
Press the key Enter/Esc key to go to the Main menu directly when the “Quick start menu” is disabled. When
 it is not disabled

you can select the Main menu from the “Quick start menu”. The functions in the Quick 
Start menu and the
Main menu are

explained below. Please note that some functions are only displayed if other functions or with the insertion
are enabled
of additional modules.
 
 
 
9.1 Menu 1 - Sensor  

 

 

ND Inside Pipe Diameter  
 
The inner diameter of the pipe entered in millimeters. NOTE: The flow accuracy will  
only be as good as the accuracy of the actual pipe ID entered into the converter. The  


“Nominal Pipe Size” often referred to can be different from the actual pipe ID and if 
 

 

used cause a substantial error in flow reading. Setting the ND value to zero will cause 


the converter to display the velocity instead of flow rate. Totalizer will then increment 
 

in feet or meters. 
  

  
 
KA  
Factory calibrated gain for the forward flow. Do not change the value.
Ins. Position
This is for a single point sensor. Position for insertion sensors: 0=1/8DN, 1=1/2DN, 2=7/8DN
Ki
Automatic setting according to ID (insertion meter only).
Kp
Automatic setting according to ID (insertion meter only).
KZ
This is the Zero Calibration constant. The KZ updates every time the Zero Calibration is performed.
KC
This is a coil current adjustment factor for use between sensor families.
Page 24 30122-46 Rev. 1.3 | 27OCT2020

MAIN MENU DESCRIPTIONS
TC1
This is the time needed to stabilize coil current when switching from no current.
TC2
This is the time needed to stabilize coil current when switching coil polarity.
E.P.detect
Enables the empty pipe detection function.
E.P.thr.
Sets the empty pipe detection threshold.
Zero cal.
Zero point calibration function for the forward flow. Enables the automatic zero calibration system.
i

IMPORTANT - The water must be perfectly still before starting
the Zero Cal process
or an offset
will be introduced into the flow report.  
 
  
   
To perform the zero point calibration:    
   
1. Select the Zero cal. menu and press  will ask if you want
the Enter/Esc key. It  to execute. 
   
   
    
     
     
  2.
Long press the Enter/ESC  button and release when the message
  "Measuring. . . " appears.
  The converter counts up from zero to 700,
   
  after which the zero point is set.
   
   
   
 
 
     
     
 
 
 
Zero
 res. 
This resets the Zero Calibration.
 
 
Page 25 30122-46 Rev. 1.3 | 27OCT2020

9.2 Menu 2 - Scales

 
Fs  
The full scale value measure set for flowrate. U.S. Standard and metric units are   
 
 
selectable from this menu. See Appendix 1.0 for available units of measure.  
 
To change the full scale value:  
 
 
 
1. Highlight the Fs menu and press the Enter/Esc
  key. 2. Press the Up/Down key.
 
   
The unit will 
  This will scroll 
 
highlight. 
   through the different 
 


   available units. See 
 

  Appendix 1.0 for 
 

    
 

   available units of 
  

  
measure. Select the  

   TER

desired unit.  
 
 E N  TER
  C 
 E N 


  E S 
 
  ESC
 
  
 
 


   

 
 

  

 

3. Press the Right/Left key twice.

  4. Press the Up/Down
 key.


 




This will highlight    
This will scroll  
  
 
the lower case letter 
   through the  
 
that represents the 
   available time units. 


  

  
 

time unit. 
   
 
  

   

 
 

  

 

 
   

 

 TER   TER
 E N 
 C  E N 

  E S  ESC
  
 

   

   
 

  

 
 

5. Press the Right/Left key.

  6. Press the Enter/Esc
 key.


 




This will select the    


This will save the 
 
  
 

numeric value. 
   selection.
 
 


Pressing the Up/    
 


Down key to set the 
 
 
 
  
 
digit and Right/Left 
   
 

 


key to move to the   
 

 
next digit.   TER  
  TER

 E N 
 C  N

E
S

 
E 
 ESC

   
 


    
   
   

If a unit you are
looking for is not in
the current list press the Right/ 
 

Left key and scroll to the “/” between the unit of measure and time unit  
selections and press the Up/Down key to switch between U.S. Standard  
and Metric units. 



Once the desired value is entered quick push the Enter/Esc key to save the changes and then long push Enter/
Esc to exit back to the display.
Page 26 30122-46 Rev. 1.3 | 27OCT2020

Temp.u.meas

This sets the unit of measure of temperature.  
 
 
 
 
Tot1MU 
 
The totalizer unit/multiplier as well as the visible decimal place is set here.  
To change the totalizer unit/multiplier:

 
 
 

 
1. Highlight the menu and press the Enter/Esc key. 2. Press the Up/Down key. 
 
 
This will highlight  This will scroll 


the unit/multiplier.   through the different  
 
See Appendix 1.0 for   available units.  

  
 
available units of  
  NOTE: The totalizer 
measure.    

  

multiplier is built  
 
    

 
  into the unit of  
 
 TER
measure, so for 
 
 T ER

  EN C 
gallons multiplied by 
  EN C

  ES   ES
  1000, select Kgal. 

 



  
 

   
 


   

 
 
  
 
 
  
  
  

 


  
    
 
3. Press the Right/Left key twice. 4. Press the Up/Down key.

 
 
This will highlight 
  This will change the  

 
the numeric value to 
    
decimal resolution  
  
 
the right.   
displayed for the   
 
  
 
  totalizers. Changing 
  

  the decimal 

 

  
   
resolution will 
 
 R 

not change the    

 TE
  
N TER
EN C 
multiplier. The  E

   ES  ESC

   available selections 




 
 
    
are 00001, 001.0, 
 
  01.00, and 1.000. 
  

  
 


  
  
   
   


  


If the desired unit of measure 
is not in the current 
list, press the Right/Left key 
 
 
and scroll to the blank space between the unit/multiplier and the numeric  
   
decimal resolution selection and press the
 Up/Down key to switch between  
U.S. Standard and Metric units.
  
 
 
Page 27 30122-46 Rev. 1.3 | 27OCT2020

Pls1

The pulse increment value and unit of measure for  
the pulse output 1. This option is only available when  
“out1” in Menu 6 - Outputs is set to PLS+, PLS-, or PLS.  
 
The pulse increment can be set to 0.00001 to 99999.9.  
Tpls1

Duration of the pulse output 1 expressed in milliseconds.  
This option is only available when "out1" in Menu 6 -  
Outputs is set to PLS+, PLS-, or PLS. The pulse duration  
 
can be set from 8.0 to 7999.9.  
IMPORTANT
i The converter cannot detect the type of device it is connected to so it is up to the user to verify the setting
is compatible with the external device receiving the pulse. Incorrect settings can damage the receiving
device. See section 10.6 Menu 6 - Outputs for output specifications.
Page 28 30122-46 Rev. 1.3 | 27OCT2020

9.3 Menu 3 - Measure 
 
Cut-off    
Cutoff point which all flow is reported as zero. This value is set as a percentage of  
the full scale. (Note: Default cut-off point = 3.0% of full scale.)
Prof
Measurement Profile
0 = Continuous Power
1 = Smart
2 = Average
3 = Max Life
Continuous Power uses more battery power and is not recommended. Max Life uses the least battery power and is the
default.
Damping
Measure Filter Damping Profile Enable is only valid in the Smart Profile setting. This applies a fixed filter to the reading.
9.4 Menu 4 - Alarms 

 
Al.max+  
Maximum Forward flow rate exceeded. Can be 0-125% of Full Scale.  
 
 
Al.min+
Minimum Forward flow rate exceeded. Can be 0-125% of Full Scale.
Al.max-
Maximum Reverse flow rate exceeded. Can be 0-125% of Full Scale
Al.min-
Minimum Reverse flow rate exceeded. Can be 0-125% of Full Scale.
Hyst.
Alarm Hysteresis. Set 0-25%. This sets the lag in response based on a percentage of the full scale. Example if the alarm
triggers at 100% and the hysteresis is set to 2% then once triggered the current rate must change beyond 2% to exit
out of the current alarm state. This setting applies to all alarms.
Page 29 30122-46 Rev. 1.3 | 27OCT2020

9.5 Menu 5 - Inputs 
  
T+ reset   
Positive Totalizer Reset Enable. Set by turning on or off. This allows for the positive   
total totalizer to be reset through the input.  
 
T- reset
Negative Totalizer Reset Enable. Set by turning on or off. This allows for the negative total totalizer to be reset through
the input.
Count lock
Totalizer Count Lock Input Enable, Set by turning on or off. This allows for the totalizers to be locked (frozen) when the
input is active.
Alarm
Allows the input to be wired to an external alarm output such as a water intrusion alarm.
Wake-up
Wake up the display with an input.
9.6 Menu 6 - Outputs 

 
Out 1  
Transistor output channel 1. See tables on the next page for available settings.
Out 2
Transistor output channel 2. See tables on the next page for available settings.
Outputs available for open collector transistor outputs #1 and #2:
OFF DISABLED
PLS PULSE FOR POSITIVE AND NEGATIVE FLOW VOLUME
PLS- PULSE FOR NEGATIVE FLOW VOLUME
PLS+ PULSE FOR POSITIVE FLOW VOLUME
F.SIGN FLOW DIRECTION OUTPUT (ENERGISED = -)
DIRECT. DR. DIRECT OUTPUT DRIVE
ALL ALARMS ALL ALARMS
OVR.RANGE. OUT OF RANGE ALARM OUTPUT (ENERGISED = FLOW RATE OK)
HARDW.AL. CUMULATIVE ALARM OUT interrupt coils, empty pipe, meas. error (ENERG. = NO ALARMS)
P.EMPTY EMPTY PIPE ALARM OUTPUT (ENERGISED = FULL PIPE)
MX+MN ALL MAX AND MIN ALARM OUTPUT (ENERGISED=AL. OFF)
*MX+MN TEMP MAX AND MIN TEMPERATURE OUTPUT (ENERGISED= AL. OFF)
*MIN TEMP MIN TEMPERATURE OUTPUT (ENERGISED= AL. OFF)
*MAX TEMP MAX TEMPERATURE OUTPUT (ENERGISED= AL. OFF)
*MX+MN P12 MAX AND MIN PRESSURE 1 AND 2 OUTPUT (ENERGISED= AL. OFF)
*MX+MN DP MAX AND MIN DIFFERENTIAL PRESSURE OUTPUT (ENERGISED= AL. OFF)
*MIN DP MIN DIFFERENTIAL PRESSURE OUTPUT (ENERGISED= AL. OFF)
*MAX DP MAX DIFFERENTIAL PRESSURE OUTPUT (ENERGISED= AL. OFF)
* These outputs are not available.
Page 30 30122-46 Rev. 1.3 | 27OCT2020

*MX+MN P2 MAX AND MIN PRESSURE 2 OUTPUT (ENERGISED= AL. OFF)

*MIN P2 MIN PRESSURE 2 OUTPUT (ENERGISED= AL. OFF)
*MAX P2 MAX PRESSURE 2 OUTPUT (ENERGISED= AL. OFF)
*MX+MN P1 MAX AND MIN PRESSURE 1 OUTPUT (ENERGISED= AL. OFF)
*MIN P1 MIN PRESSURE 1 OUTPUT (ENERGISED= AL. OFF)
*MAX P1 MAX PRESSURE 1 OUTPUT (ENERGISED= AL. OFF)
MX+MN Q MAX AND MIN FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MX+MN Q- MAX AND MIN NEGATIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MIN Q- MIN NEGATIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MAX Q- MAX NEGATIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MX+MN Q+ MAX AND MIN POSITIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MIN Q+ MIN POSITIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
MAX Q+ MAX POSITIVE FLOW RATE ALARM OUTPUT (ENERGISED=AL. OFF)
* These outputs are not available.
Page 31 30122-46 Rev. 1.3 | 27OCT2020

9.7 Menu 7 - Communication 
  
IF2 pr.
Protocol for IF2 port. Set to DPP or HTP. This sets the protocol used for
communication to the IF2 device, either Data Packet Protocol (DPP) or Hyper
Text Protocol (HTP). Default is DPP. This should not be changed.
9.8 Menu 8 - Display 

 
Language  
Converter language. This sets the converter language EN (English), IT (Italian),   
FR (French), SP (Spanish), or DE (German).  
 
 
D.Time
Energy Saving Display Time will turn the display off after 20-250 seconds. 60 is
default. 
 
Quick start 
 


Quick Start Menu enable. This setting toggles between on and off. If set to "off" it 
will hide the 

quick start menu.

 

 
  
Disp.lock  
 
Locks the front panel display so you can’t switch between displays  
 

T+ reset  
Totalizer reset, forward. Resets the forward flow totalizer.  

  
T- reset 
 


 
Totalizer reset, reverse. Resets the reverse flow totalizer. 
   
 
 
To reset the totalizer:  

 
1. Highlight the totalizer reset option to be reset. 
 
 
 

2. Quick press the Enter/Esc key. The display will show 
 

“EXECUTE?”.    
 
 
3. Press and hold the Enter/Esc key to continue. The 
 
display will flash "Done".
The visualization pages will now show the totalizer as 

reset.  
 
NOTE: There is no function to reset the Net Totalizer. To   
reset the Net Totalizer, both the "+" and the "-" totalizers  
must be reset. 
 
Page 32 30122-46 Rev. 1.3 | 27OCT2020

9.9 Menu 9 - Data Logger  
 
Note: See the McLogger manual, literature no. 30121-87, for software details and  
downloading data.  
 
  
YYYY/MM/DD   
Date and time. This sets the date and time in the converter. The format for entering   
the date and time is year / month / day and time is hours : minutes.
  
  
  
T.zone=h   
Time Zone. ±12 hours. GMT ± the number of hours. Pacific time is -8.   
  
 
Acquisition   
Enable Data Logging Function.
Comp.mode
Format the Data Logging Data to the previous version of this converter. Default=Off
int.1
Data Logging Interval. HH:MM:SS
Log T+
Include the T Positive Totalizer for Data Logging.
Log P+
Include the P Positive Totalizer for Data Logging.
Lot T-
Include the T Negative Totalizer for Data Logging.
Log P-
Include the P Negative Totalizer for Data Logging.
Log NT
Include the Net T Totalizer for Data Logging.
Log NP
Include the Net P Totalizer for Data Logging.
Log Q
Include the Flow Rate for Data Logging.
Log STAT
Include Statistics like the board temperature and cycles/h for Data Logging.
M.units
Include the Units of Measure for Data Logging.
% values
Include the Flow Rate % of full scale and optional analog inputs for Data Logging.
Page 33 30122-46 Rev. 1.3 | 27OCT2020

MAIN
MENU DESCRIPTIONS

9.10 Menu 10 - Diagnostic  
 
 

Self-test 
  

Converter self test. Executed command. Running the self-test will cause the  






converter to run an internal diagnostic test that will check for internal hardware   



  
 
and software errors. Once the self-test is complete if any errors are found then the 

 

  

 

error code for each error will be displayed. Refer to section 9.0 Alarm Messages for 
   
a list of possible error codes. 


 
  

  
Simulation  

  
Simulation enable. Setting this menu 
to ON will 

generate an internal signal that simulates
 
flow 
and 
allows the outputs
   based on the
and all connected instruments to be set to ON, the flow can
tested. After simulation is be set to
a percentage
 
current FS1 setting of -125% to 125%.   
 
 


To enable the simulation function highlight
 the Simulation menu and NOTE: you will


 now
 have an “S” in the

press the (enter/esc) key. Toggle the  
simulation 
function from OFF to 
upper left corner,

  
 this indicates the

ON using the Up/Down key. Press and 
hold the 
(enter/esc) key to exit 


simulation mode

is active. 
  

   
back to the main menu and once again to exit to the visualization page.  


 
  
 
   
  

  
    

   
     
     
 

 


 
 

    

 

      
 
    
 

    
 


the Enter/Esc key. This will bring
up the
Press
  
flow simulation set up screen. Use 

the Right/Left
  key and the Up/Down key to
 enter in the flow rate percentage

value
 for the simulation. Press the Enter/Esc
  key to enter that value.

 

The 
converter will 
start to read flow. It may take a few seconds for
the readings  
 

to
appear.
Repeat the above steps as needed to observe the different flow  
rates
desired.
    
 
To exit out of simulation
  mode, press enter to get into the simulation set 
 
 

up screen (see above) and then press and hold the Enter/Esc key. This will 

 

exit out to the visualization screen, and the “S” in the upper left corner of the  
    
screen
 will disappear.  
  
 


Display data

    
and raw measured signals. This is a Factory service menu.
Numeric display for various internal settings
 
Stand-by
  

Use this function before powering down  any unsaved data and turn off the converter. Once the
the converter. This will save
converter is in Stand-by, you can switch the batteries off or change the batteries. To turn the converter back on you must
switch the battery switch to off and after approximately 5 minutes, turn the switch to ON.
Read SDC info

Displays the total capacity and the capacity free of the SD Memory card.
  
 rev.
Firmware
 
This temporarily displays the model and Firmware of the converter.
 
 
Page 34 30122-46 Rev. 1.3 | 27OCT2020

9.11 Menu 11 - Internal Data  
  
L2 code  
 
Level 2 passcode. This menu changes the 2 level passcode. The factory default  
is 000002.  
 
i CAUTION - if the passcode is changed from the default value and is lost, it CANNOT be recovered. In
the event the passcode is lost, the converter can be returned to the factory to be reset.
Load fact.data
This will configure the converter to the configuration when it left McCrometer.
S/n
Displays the board serial number.
KT
Used to adjust gain errors. This factor is generated by the converter at power up.
KS
Field adjustment coefficient. This value is a direct multiplier that is used as a field adjustment / correction coefficient.
Page 35 30122-46 Rev. 1.3 | 27OCT2020

ALARM MESSAGES
10.0 ALARM MESSAGES
During meter setup, you may see error messages and codes. These messages and codes are explained below.
ALARM
VIA
CODE MESSAGE CAUSE ACTION SMS *
000 NO ALARMS ----- ----- NO
001 SYSTEM STARTUP The system was started ----- YES
003 PRESS.1>FS The Pressure at input 1 is Check the maximum full scale set YES
higher than the full scale set and the process conditions
004 FLOW>FS The flow rate is higher than Check the maximum full scale set YES
the full scale set and the process conditions
005 PULS.1>F.MAX The pulse frequency at Reduce the pulse duration if the YES
output 1 is too high connected counter allow this or
increase the pulse unit value
006 B3 LOW The battery B3 powering the Replace the battery YES
MODEM is exhausted
main board is exhausted
main board is exhausted
077 SYSTEM RESTART The system was restarted If this message appears after an YES
after a reset signal AUTO-TEST command, it is not an
error indication, otherwise check
all the connections, the batteries
and the grounding
094 ALARM INPUT ACT. The digital input detected an Check the process condition YES
alarm signal condition
103 B.TEMP.OUT R. The measured board Ensure that the instrument is YES
temperature is out of the operating within the specified
allowed range temperature conditions
113 FIRMW.FILE ERR The file containing the Re-send the firmware file YES
firmware was received with
errors
115 S.OUT OVERLOAD An overload condition is Check the connections and YES
present in the power source the external sensors (pressure,
that feeds the external temperatures, input circuitry)
sensors and inputs
117 ERR.SENS.TEMP The external temperature Check the external temperature YES
sensor is not working sensor and its connections
properly
118 MAIL S.FAILED The last email sending Check the transmitting YES
process has failed for some conditions (antenna signals, GPRS
reasons parameters, server status and
configurations)
119 SMS NOT AUTH A SMS from a not authorized Check the events log for the YES
number was received sender number and do the
appropriate actions
*Not available at this time.
Page 36 30122-46 Rev. 1.3 | 27OCT2020

ALARM MESSAGES
ALARM
VIA
135 V.MODEM LOW The internal voltage of the Check the battery B3 and its YES
MODEM is not sufficient for to connections, verify if any visible
guarantee a proper operation damage has occurred to the
board or the MODEM
144 NO CMD RECEIVED The command list sent to the Check the command list and re- YES
instrument does not contain send it again
any executable commands
150 MAX Q+ The Positive flow rate is Check the maximum threshold YES
higher than the maximum positive flow rate alarm value and
threshold value set the process conditions
151 MIN Q+ The Positive flow rate is lower Check the minimum threshold YES
than the minimum threshold positive flow rate alarm value and
value set the process conditions
153 MAX Q- The Negative flow rate is Check the maximum threshold YES
higher than the maximum negative flow rate alarm value
threshold value set and the process conditions
154 MIN Q- The Negative flow rate is Check the minimum threshold YES
lower than the minimum negative flow rate alarm value
threshold value set and the process conditions
157 MAX P1 The pressure at input 1 is Check the maximum threshold YES
higher than the maximum pressure 1 alarm value and the
threshold value set process conditions
158 MIN P1 The pressure at input 1 is Check the minimum threshold YES
lower than the minimum pressure 1 alarm value and the
160 MAX P2 The pressure at input 2 is Check the maximum threshold YES
higher than the maximum pressure 2 alarm value and the
161 MIN P2 The pressure at input 2 is Check the minimum threshold YES
lower than the minimum pressure 2 alarm value and the
163 MAX DP The pressure difference Check the maximum threshold YES
(delta) P1-P2 is higher than pressure difference (delta) alarm
the maximum threshold set value and the process conditions
164 MIN DP The pressure difference Check the minimum threshold YES
(delta) P1-P2 is lower than the pressure difference (delta) alarm
minimum threshold set value and the process conditions
167 MAX TEMP The external temperature is Check the maximum threshold YES
higher than the maximum temperature alarm value and the
168 MIN TEMP The external temperature Check the minimum threshold YES
is lower than the minimum temperature alarm value and the
171 P.EMPTY The system detected an Check the empty pipe settings YES
empty pipe alarm condition and the process conditions
Page 37 30122-46 Rev. 1.3 | 27OCT2020

ALARM MESSAGES
ALARM
VIA
193 CONFIG.ENTERED The system detects an Check the events log and do the YES
access to the configuration appropriate action depending on
parameters your data protection policy
194 CLOCK S.FAIL The clock synchronization Check the server configuration, YES
with the remote server failed the GPRS network conditions and
antenna signal
195 POWER FAILURE The system experienced a Check the status of the batteries YES
power failure (loss of power) and all their connections. THIS
MESSAGE MAY APPEAR WHEN
THE SYSTEM IS SWITCHED OFF
WITHOUT PRIOR PUTTING IT IN
STAND-BY MODE
206 F.SENSOR ERROR The system detected one or Check the error code in the YES
more errors in the flow sensor events log
207 TEMP.>FS The external temperature is Check the maximum full scale set YES
208 PULS.2>F.MAX The pulse frequency at Reduce the pulse duration if the YES
output 2 is too high connected counter allow this or
increase the pulse unit value
209 PRESS.2>FS The Pressure at input 2 is Check the maximum full scale set YES
210 EL.SIG.ERROR The system detected an error Check the flow sensor cables, the YES
condition on the measuring electrodes surface, the grounding
electrodes and the process condition
211 EXCIT.ERROR The system detected an error Check the flow sensor cables, the YES
in the coils excitation circuit coils insulation and resistance
212 SD MEMORY FULL The SD card memory is full Change the SD card memory or YES
(no more space for new data) erase all the unwanted data
215 POWER SUPPLY OFF The power coming from the Check the power supply source YES
universal power supply went and the relative cables
off
216 SD MEMORY ERROR The SD card installed is Replace the SD memory, format it YES
missing, not valid, not or check if it is properly inserted
formatted or incompatible
with the system
Page 38 30122-46 Rev. 1.3 | 27OCT2020

ALARM MESSAGES
CODE ANOMALIES DESCRIPTION ACTION

0001 Keyboard error (key stuck detected) ADDRESS TO SERVICE
0002 Hardware parameters stored in F-RAM not valid
0004 Sensor parameters stored in F-RAM not valid
0008 Converter parameters stored in F-RAM not valid
0200 Coils excitation current driver error
0400 Measure input stage error
1000 Internal time reference error
0010 Sensor coils resistance out of tolerance Check the flow sensor status, its working conditions
0020 Time TC2 out of tolerance and all the connections with the converter and
with the reference ground
0040 Time TC1 out of tolerance
0080 Sensors coils insulation out of tolerance
0100 Excitation drive phases difference error
0800 Coils excitation circuit interrupted
2000 Temperature reference error Check the connections and the external
temperature sensor
4000 External sensors power source overload Check all the connections between the external
sensors (pressure, temperature, digital inputs) and
the converters
8000 SD memory error Check the SD card placement and verify if a
compatible type is used
Page 39 30122-46 Rev. 1.3 | 27OCT2020

SPECIFICATIONS
11.0 SPECIFICATIONS
BATTERY POWER: STANDARDS:

Two D-cell lithium battery packs IP67 Die Cast Aluminum Converter
Estimated life of batteries: 3-5 years, standard use
ELECTRICAL ACCESS:
STANDARD OUTPUTS:
Converter: Compression gland seals for 0.125” to 0.375”
• Volumetric Pulse Output Diameter round cable.
• Hardware Alarm
• High/Low Flow Alarms
GALVANIC ISOLATION:
• Empty Pipe
• Directional Indication All inputs / outputs are galvanically isolated from power
• Range Indication supply up to 500V
Maximum switching voltage: 40 VDC ENVIRONMENTAL:

Maximum switching current: 100mA
Maximum switching frequency: 50 Hz Pressure / Temperature Limits:
Insulation from other secondary circuits: 500V Electronics: Operating and storage temperature:
-4˚ to 140˚ F (-20˚ to 60˚ C)
Sensor is continuously submersible (IP68), with a
OPTIONAL OUTPUTS: standard quick-connect cable to 6 ft., and optional
• Smart Output (Sensus or Itron) strain relief at 30 ft.
KEYPAD AND DISPLAY:

ENGINEERING UNITS:
Can be used to access and change set-up parameters
cm3 Cubic centimeter bbl Standard barrel using three membrane keys and an LCD display
ml Milliliter BBL Oil barrel
l Liter IKG Imperial Kgallons COMPATIBLE PRODUCTS:
dm3 Cubic decimeter KGL US Kgallons
dal Decaliter Aft Acre feet The battery powered converter works with all UltraMag
meters, Full Profile Insertion (FPI) meters (except the
hl Hectoliter MGL USA mega gallons
394), and Single Point Insertion (SPI) meters. This
m3 Cubic meter IMG Imperial mega gallon
converter does not work with MC Mag 3000 sensors.
in3 Cubic inch Ml Megaliter
Gal American gallon hf3 Hundreds of cubic feet
IGL Imperial gallon kf3 Thousands of cubic feet *NOTE REGARDING CABLE LENGTH: McCrometer
ft3 Cubic foot ttG Tens of thousands of gallons recommends minimizing cable length. Electromagnetic
flow meters may have unfavorable signal strength to
noise ratio in electrically noisy environments. Longer
lengths of cable increase the likelihood of interference.
ELECTRICAL CHARACTERISTICS:
Power supply version Power supply Power supply frequency Max power
12V - 60V * //
AU 4W
100V - 240V~* 44-66Hz
LITHIUM BATTERY NOT
3.6v-19aH // 30mW
RECHARGEABLE
* Voltage must not exceed ±10% of the above limits.
Page 40 30122-46 Rev. 1.3 | 27OCT2020

DIMENSIONS
12.0 DIMENSIONS
CONVERTER ENCLOSURE:
IP67 Die Cast Aluminum
5.76” H x 5.76” W x 6.73” D
(14.6 cm. H x 14.6 cm. W x 17 cm D)
Mod
el
Seria #: 88
00
Met l #: E12- 03xxx
er #: 34
MI1 567
2-34
56
3255
W.
PH (95 STET
1) 652 SON
-6811 AVE,
• htt HEME
p://ww T, CA
w.m 92
ccrom 545
eter.coUSA
m
R
E C
T S
N E
E
Figure 21. Electronic converter dimensions
Page 41 30122-46 Rev. 1.3 | 27OCT2020

RETURNING A UNIT FOR REPAIR
13.0 RETURNING A UNIT FOR REPAIR
If the unit needs to be returned to the factory for repair, please do the following:
• Prior to calling for a return authorization number, determine the model number, serial number (located inside the front
panel of converter), and reason for return.
• Call the McCrometer Customer Service Department at 1-800-220-2279 and ask for a Return Authorization (RA) number.
• Ship the meter in the original packaging, if possible. Do not ship manuals, power cords, or other parts with your unit
unless required for repair.
• Please make sure the meter is clean and free from foreign debris prior to shipping.
• Write the RA number on the outside of the shipping box. All return shipments should be insured.
• Address all shipments to:
McCrometer, Inc.
RMA #
3255 W. Stetson Avenue
Hemet, CA 92545
Page 42 30122-46 Rev. 1.3 | 27OCT2020

TROUBLESHOOTING GUIDE
14.0 TROUBLESHOOTING GUIDE
Problem Troubleshooitng Steps
Excitation Fail (0800) Alarm • Ensure the wiring is firmly connected
• Disconnect the coil wires from the converter and check their
resistance with a standard multi-meter. Contact the factory for the
proper value for the sensor.
• Ensure the wiring is firmly connected to any PreAmp being used.
Noisy Input Alarm • Verify there is a jumper on terminals 3 and 4
• Verify the converter ground is to earth ground
• Check for damaged cable between the sensor and converter
Empty Pipe Alarm • Confirm the pipe is full
• Verify there is a jumper on terminals 3 and 4
• Check EP Threshold. Set to 192 if short cable (less than 50 ft.), set
to <120 if longer cable (50 ft. to 100 ft.). Consult the factory for
assistance in selecting the correct value.
• Conduct a bucket test to confirm the EP Threshold value is set
correctly. Consult the factory for assistance.
• Check for damaged cable between the sensor and converter
Unstable Flow Readings • Check grounding connections
• Check power circuit. What other devices are on the circruit
• Install dedicated ground circuit
Menu Not Accessible • Confirm the password being used is 000002
• Verify dip switches in the back panel next to the terminals 1 and 2
are both down.
Rate Of Flow Report Is Not As • Confirm the unit is programmed correctly by requesting a program
Expected setting report from the factory.
Page 43 30122-46 Rev. 1.3 | 27OCT2020

APPENDIX 1.0 UNITS OF MEASURE
APPENDIX 1.0 UNITS OF MEASURE
The tables below show the units of measure available for selection.
U.S. Standard
in3 Cubic Inches
Gal U.S. Gallons
IGL Imperial Gallons
ft3 Cubic Feet
bbl Standard Barrels
BBL Oil Barrels
KGL Kilo Gallons
IKG Imperial Kilo Gallons
Aft Acre Feet
MGL Mega Gallons
IMG Imperial Mega Gallons
hf 3
Hundreds of cubic feet
kf 3
Thousands of cubic feet
ttG Tens of thousands of gallons
Metric
ml Milliliters
cm3 Cubic Centimeters
l Liters
dm3 Cubic Decimeter
dal Decaliter
hl Hectoliter
m3 Cubic Meter
Ml Megaliter
Time
s Seconds
m Minutes
h Hours
d Days
Page 44 30122-46 Rev. 1.3 | 27OCT2020

APPENDIX 2.0 CONVERSION TABLES
APPENDIX 2.0 CONVERSION TABLES
Table of Decimal Equivalents
Fraction Decimal
1/8 .125
1/4 .25
3/8 .375
1/2 .5
5/8 .625
3/4 .75
7/8 .875
Table of Conversions
Multiply By To Get
Centimeters 0.3937 Inches
Centimeters 0.03281 Feet
Inches 25.4 Millimeters
Feet 30.48 Centimeters
Square Feet 144.0 Square Inches
Square Inches 0.006944 Square Feet
Cubic Inches 0.0005787 Cubic Feet
Cubic Feet 7.481 Gallons
Cubic Feet 1728.0 Cubic Inches
Cubic Feet 0.02832 Cubic Meters
Cubic Feet 28.32 Liters
Cubic Meters 35.31 Cubic Feet
Cubic Meters 264.2 Gallons
US Gallons 3.785 Liters
US Gallons 0.1337 Cubic Feet
US Gallons 0.003785 Cubic Meters
US Gallons .8326748 Imperial Gallons
Liters 0.2642 Gallons
˚F = ( ˚C x 9/5 ) + 32 ˚C ( ˚F - 32 ) x 5/9
Page 45 30122-46 Rev. 1.3 | 27OCT2020

WARRANTY STATEMENT
WARRANTY STATEMENT
Manufacturer warrants all products of its manufacture to
be free from defects in workmanship and material under
normal use and service. The warranty for the ML255
Converter extends for a period of twelve (12) months after
date of shipment (if the converter is purchased alone), unless
altered by mutual agreement between the purchaser and
manufacturer prior to the shipment of the product. If the
ML255 converter is purchased with a flow sensor system,
the Warranty Statement for the flow sensor shall apply.
Neither this warranty, nor the flow sensor system warranty,
covers consumable items, such as batteries or solar panels.
If this product is believed to be defective and is within its
warranty period, purchaser shall notify the manufacturer,
and will return the product to the manufacturer, postage
paid, within twelve (12) months after date of shipment
by the manufacturer. If the purchaser believes the return
of the product to be impractical, manufacturer shall have
the option, but will not be required, to inspect the product
wherever located. In any event, if the purchaser requests
the manufacturer visit their location, the purchaser agrees
to pay the non-warranty expenses of travel, lodging and
subsistence for the field service response. If the product is
found by the manufacturer’s inspection to be defective in
workmanship or material, the defective part or parts will
either be repaired or replaced, at manufacturer’s election,
free of charge, and if necessary the product will be returned
to purchaser, transportation prepaid to any point in the
United States. If inspection by the manufacturer of such
product does not disclose any defect of workmanship or
material, manufacturer’s regular service repair charges will
apply.
THE FOREGOING WARRANTY IS MANUFACTURER’S SOLE
WARRANTY, AND ALL OTHER WARRANTIES, EXPRESS,
IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE NEGATED AND EXCLUDED.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, GUARANTEES, REPRESENTATIONS,
OBLIGATIONS OR LIABILITIES ON THE PART OF THE
MANUFACTURER.
Purchaser’s sole remedy and manufacturer’s sole obligation
for alleged product failure, whether under warranty
claim or otherwise, shall be the aforestated obligation
of manufacturer to repair or replace products returned
within twelve months after date of original shipment. The
manufacturer shall not be liable for, and the purchaser
assumes and agrees to indemnify and save harmless
the manufacturer in respect to, any loss or damage that
may arise through the use by the purchaser of any of the
manufacturer’s products.
Page 46 30122-46 Rev. 1.3 | 27OCT2020

OTHER McCROMETER PRODUCTS INCLUDE:
Propeller Flowmeters
Differential Pressure Flowmeters
Magnetic Flowmeters
DURA MAG ™
Wireless Monitoring System
FlowConnect ™
Copyright © 2001-2019 McCrometer, Inc. All printed material should not be changed or altered without permission of McCrometer. Any published pricing,
technical data, and instructions are subject to change without notice. Contact your McCrometer representative for current pricing, technical data, and instructions.
3255 WEST STETSON AVENUE • HEMET, CALIFORNIA 92545 USA

TEL: 951-652-6811 • 800-220-2279 • FAX: 951-652-3078
www.mccrometer.com
Page 47 30122-46 Rev. 1.3 | 27OCT2020

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ML255

Installation, Operation and

30122-46 Rev. 1.3

Page ii 30122-46 Rev. 1.3 | 27OCT2020

! result in serious injury or death.

Page 1 30122-46 Rev. 1.3 | 27OCT2020

2.0 INSTALLING THE CONVERTER AND CABLES

Converter Model: 880003xxx

Meter SN: UM20130xxx

Figure 1. Converter serial number tag

2.2 Mounting The Converter

Page 2 30122-46 Rev. 1.3 | 27OCT2020

Power Cable Enclosure Front Enclosure Back

Sensor Cables Grounding Lead

IMPORTANT: All cables must have a minimum 8" service loop.

Figure 2. Cable installation, a service loop and bonding to metallic conduit

Page 3 30122-46 Rev. 1.3 | 27OCT2020

Secure rope or snake to this

Figure 3. Cable cover

Page 4 30122-46 Rev. 1.3 | 27OCT2020

Figure 4. ML255 batteries

Page 5 30122-46 Rev. 1.3 | 27OCT2020

Page 6 30122-46 Rev. 1.3 | 27OCT2020

Page 7 30122-46 Rev. 1.3 | 27OCT2020

ACTUAL FLOW PROFILE

VARIABLE CONSTANT VARIABLE

MAX LIFE SAMPLING

Figure 5. Sampling frequency modes

Page 8 30122-46 Rev. 1.3 | 27OCT2020

Figure 6. Solar panel dimensions

Solar panel plugs into

Figure 7. Plug location for solar panel

Page 9 30122-46 Rev. 1.3 | 27OCT2020

Figure 8. Terminal board inputs, outputs, and other components

Page 10 30122-46 Rev. 1.3 | 27OCT2020

FORWARD ELECTRODES INPUT

Figure 9. Terminal board descriptions

Page 11 30122-46 Rev. 1.3 | 27OCT2020

Terminal Block Assignments

Cable Terminal Wire Color Connected To

p/n 17135 Rev. 1.0

Cable A (15035): 0.248”

Figure 10. FPI Mag and Ultra Mag 4" - 48"

Page 12 30122-46 Rev. 1.3 | 27OCT2020

Terminal Block Assignments

Cable Terminal Wire Color Connected To

Figure 11. Ultra Mag 2" & 3" sensor

Page 13 30122-46 Rev. 1.3 | 27OCT2020

Terminal Block Assignments

Terminal Wire Color Connected To

p/n 17137 Rev. 1.0 8/16

Figure 12. SPI Mag 282L sensor

Page 14 30122-46 Rev. 1.3 | 27OCT2020

On converters attached to the

Figure 13. Converter grounding with cable lug for FPI

5.6.2 Converter Grounding For Ultra Mag 2" & 3"

On converters attached to the Ultra

Figure 14. Converter grounding with cable lug for Ultra

Page 15 30122-46 Rev. 1.3 | 27OCT2020