ISO 1000 TORQUE LOADING RIG

WITH 90° ROTATION

OPERATORS HANDBOOK (PART NO. 34126)

ISSUE 3

NORBAR TORQUE TOOLS LTD, Beaumont Road, Banbury, Oxfordshire, OX16 1XJ, UNITED KINGDOM
Tel : + 44 (0) 1295 270333, Fax : + 44 (0) 1295 753643
www.norbar.com enquiry@norbar.com
ISO 1000 OPERATORS HANDBOOK PAGE 1 OF 7
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OCT 1997

CONTENTS

PAGE

Introduction 2

Specification 3
Items Supplied 3
Items Required 4
Additional Options Available 4

ISO 1000 with 90° Rotation, Outlining Drawing (60118.OL) 5

Machine Installation 6

Horizontal to Vertical Operation 6

Transducer and Instrument Installation 6

Wrench Installation 7

Items of Note 7
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OCT 1997

ISO 1000 TORQUE LOADING RIG

INTRODUCTION_____________________________________________________________

The Norbar ISO 1000 torque loading rig with 90° rotation is designed to test torque wrenches up to a
maximum capacity of 1000 lbf.ft or 1350 N.m.

Any wrench within the systems maximum capacity can be tested in both the horizontal and vertical
planes, so allowing for a more accurate simulation of how the tool is actually used in the field.

To measure the applied torque a torque transducer coupled to an appropriate measurement

instrument are required.

The loading rig can also be used to carry out torque tests on conventional spanners, wrenches and
wrench extensions to their appropriate standard. With accessories the rig can also be used for
checking tensiometer instruments for wire ropes and similar cables.

Other ISO torque loading rigs available include:

1. ISO 2000 N.m for testing at greater capacity. (Model No. 20502)

2. Rate controlled ISO 1000 lbf.ft for applying torque at a set rate. (Model No. 60119)
ISO 1000 OPERATORS HANDBOOK PAGE 3 OF 7
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OCT 1997

ISO 1000 (90°) SPECIFICATION

MIN OUTPUT TORQUE 1 Lbf.ft/1 N.m

MAX OUTPUT TORQUE 1000 Lbf.ft/1350 N.m

WRENCH ORIENTATION Vertical and Horizontal

CALIBRATION DIRECTION Clockwise and Anti-Clockwise

DIMENSIONS (MAXIMUM) Width 1600 mm

Height 610mm
Depth 370mm

WRENCH LENGTH Minimum 200mm

Maximum 1350mm

WEIGHT 31.0 Kg

GEAR TRAIN RATIO 1200:1

SYSTEM OPERATING TEMPERATURE 0°C - 50°C

ITEMS SUPPLIED ___________________________________________________________

Part No.s

1. ISO 1000 with 90 degree rotation. 60118

2. Rotating lever with fixings. -

3. Reaction post, clamp and wrench reset assembly. -

4. Transducer collar large. 20583

5. Transducer collar small 20584

6. inch to 1/4 inch ISO adaptor. 20585

7. inch to 3/8 inch ISO adaptor. 20586

8. inch to 1/2 inch ISO adaptor. 20587

9. inch to 3/4 inch insert adaptor. 29613

10. Instruction Manual. 34086

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OCT 1997

ITEMS REQUIRED: __________________________________________________________

1. Norbar torque transducer to suit capacity of test.

2. Norbar Electronic Torque System instrument to display torque readings.

For further information please contact Norbar Torque Tools or their distributor in your area.

ADDITIONAL OPTIONS AVAILABLE____________________________________________

20576 Reaction post for tensiometer testing.

20502.38 7mm test cable for tensiometer testing.

20502.39 6mm test cable for tensiometer testing.

20502.40 5.3mm test cable for tensiometer testing.

20502.41 5mm test cable for tensiometer testing.

20502.43 4mm test cable for tensiometer testing.

20502.43 3mm test cable for tensiometer testing.

20502.44 2.5mm test cable for tensiometer testing.

20502.45 1.6mm test cable for tensiometer testing.

20552.1 9/32" test cable for tensiometer testing.

20553.1 1/4" test cable for tensiometer testing.

20554.1 7/32" test cable for tensiometer testing.

20555.1 3/16" test cable for tensiometer testing.

20556.1 5/32" test cable for tensiometer testing.

20557.1 1/8" test cable for tensiometer testing.

20558.1 3/32" test cable for tensiometer testing.

20559.1 1/16" test cable for tensiometer testing.

20580 6" quadrant for tensiometer testing (2.5-1.6 cable) (1/16" - 3/32")

20581 9" quadrant for tensiometer testing (3-7mm cable) (1/6" - 9/32")

20588 Small Reaction Plate for calibrating tools upto 20 N.m (i.e. SL0)

NOTE: 20588 can only be used on rigs ordered after 1 September 1995, without additional holes
being drilled into box section. (See page 5).
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OCT 1997

MACHINE INSTALLATION

1. Locate the ISO machine on sturdy bench.

2. Slide the rotating lever in from the back and secure with the 2 circlips provided (see drawing on
page 5).

3. Slide tool reaction post on to main beam.

HORIZONTAL TO VERTICAL OPERATION

1. The machine is shipped in the horizontal mounting position.

To change to vertical position:

2. Release the orientation release clamp by pushing it away to the extended position. (see drawing
on page 5)

3. Grip the rotating lever and gently pull to rotate the machine 90 degrees

4. Reclamp the mechanism by pulling the orientation release clamp towards yourself.

5. The rig is ready for vertical use.

TRANSDUCER AND INSTRUMENT INSTALLATION

1. Select the lowest capacity torque transducer to cover the wrench to be tested.

2. Mount the male square of the transducer into the female square of the gear box, use adaptors
to suit.

3. The appropriate locating collar should be placed over the top of the transducer and locked by
rotating through 90 degrees.

4. Connect a transducer lead from the transducer to the instrument.

5. Ensure the instrument functions correctly. (If in doubt see operators manual).
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WRENCH INSTALLATION

1. Slide the reaction post assembly to the far right of the reaction bar. This will allow the operator
to index a ratchet wrench for insertion into the torque transducer.

2. With the handle of the wrench running along the length of the rig, mount the torque wrench to
be tested in the female square of the transducer.

3. To adjust the reaction assembly slacken the clamp at the rear of the assembly. Move the post
up and down to alter the height, and slide the assembly along the arm to adjust the lateral
position.

4. The ideal wrench orientation is horizontal with the bobbins reacting against the normal hand
position, this is usually the centre of the wrench hand grip.

NOTE: See drawing on page 5 for details.

Wrench handle should be mounted under the wire strap for safe operation in horizontal or
vertical operation.

ITEMS OF NOTE

1. The gear box makes movement in the output drive difficult to detect. Use the 'A' and 'B' arrows
on the hand wheel and gearbox output as an indication.
ie:- 'A' indicates direction to apply force.
'B' indicates direction to release force.

2. Always ensure the 90° clamp is locked before loading the rig.

3. In the case of a ratchet wrench, with push through square drives, it is important to ensure the
square is operating on the correct side of the ratchet.

4. When rotating the machine, ensure the transducer lead is not caught up in the mechanism.