ASPHALT STORAGE TANKS

Thermo-Guard®
Vertical Tanks
Heli-Tank™ Combination
Tanks and Heaters
Welbilt™ Horizontal Tanks

HEATEC
AN ASTEC COMPANY
 VERTICAL TANKS
®

THERMO-GUARD® is the trademark we use

to distinguish our current line of vertical
asphalt storage tanks. Heatec Thermo-Guard
tanks have features that cut heat loss to an
absolute mimimum—at a reasonable cost.
The tanks are usually built to order and can
be configured to suit your exact needs. Many
options are available, including the compo-
nents for mixing.
Advantages of vertical tanks
Vertical tanks minimize oxidation of the
asphalt because the surface area of the
asphalt in contact with air inside the tank is
much smaller than in horizontal tanks. This
is especially important for PMAC (polymer-
modified asphalt cement), which oxidizes
faster because it is maintained at higher
temperatures.
Another advantage of a vertical tank is the
minimal ground area it occupies. Vertical
tanks have smaller footprints than horizontal
tanks. You can put four vertical tanks in the
1
ground space occupied by a single horizontal
tank.
Insulation
The amount of insulation used on Heatec ver-
tical tanks sets them apart from the competi-
tion. More insulation means less heat loss.
We fully insulate all tank surfaces. The top
bulkhead has a double-wall that encloses 6
inches of fiberglass insulation. Outer sur-
faces of the side walls also have 6 inches of 2
fiberglass insulation.
Unlike other manufacturers, we insulate the 1 Three 20,000 gallon Thermo-
tank bottom. Its inner surface has 3-inch Guard asphalt tanks with
optional Astec-style paint scheme.
foam glass insulation with a metal cover to
2 Standardized piping simplifies
protect the insulation. This feature alone installation of multiple or addi-
results in a significant reduction in heat loss. tional tanks. Heatec-fabricated piping
makes installation even easier.
The difference in heat loss of our 30,000 gal-
It’s surprising at how much
lon vertical tank and one of our competitor’s 3 heating costs can be reduced
tanks is amazing. Theirs has no insulation by insulating asphalt piping and
flanges.
on its bottom and only 4 inches of insulation
on its top and sides. Theirs will loose 2.582 This control panel central-
4
izes the operation of actuated
billion (2,582,000,000) Btu per year more valves. It has status lights so you
than ours in 20 years! That is equal to 19,517 know which valves are open, and
gallons of No. 2 fuel. Some tanks only have 3 3 4 which are closed, an important
feature for eliminating errors.
inches of insulation and lose even more heat.


Fast heating Time to raise the temperature of a 6,000 gallon load of asphalt
Thermo-Guard tanks heat faster than com-
Temperature Heatec Competitor A Competitor B
petitive tanks. That’s because our tanks have Increase 20,000 gallon vertical tank 20,000 gallon vertical tank 20,000 gallon vertical tank
1,100 sq ft heating surface 292 sq ft heating surface 575 sq ft heating surface
two to three times the amount of heating
surface normally provided on other tanks. 290°F to 300°F 20 minutes 56 minutes 32 minutes

We put two layers of highly-efficient finned 280°F to 300°F 38 minutes 107 minutes 60 minutes
heating coils in the bottom. When in use hot 340°F to 350°F (PMAC) 39 minutes 114 minutes 62 minutes
oil flows through the coils to heat the mate- 330°F to 350°F (PMAC) 70 minutes 207 minutes 113 minutes
rial in the tank. Based on a hot oil temperature of 400°F with a flow rate of 50 gpm
The time it takes to raise the temperature of
asphalt is related to the amount of heating
surface. For example, suppose you get a
tanker load (6,000 gallons) of asphalt that
needs to have its temperature raised only 10
degrees, from 290 to 300°F. Our tank can do
the job in only 20 minutes.
Tanks with less heating surface will take lon-
ger. Long waits for AC to reach tempearture
can disrupt your work flow. The table on the
right compares times for competitor tanks
and different temperature increases.
PMAC
Thermo-Guard tanks provide a better mixing,
heating and storage solution for PMAC than
competitive tanks.
To achieve proper blending of PMAC, the
virgin asphalt is heated to temperatures
higher than normal. So, insulation is more
important than ever. And design of the mixing
Thermo-Guard® vertical asphalt tank with handrails, Interior view of tank shows mixer, heating coils, baffle,
system is just as important. caged ladder, level gauge board and mixer for poly- float for gauge board, internal piping and manhole.
mer-modifed asphalt cement.
MIXER MOTOR WITH
GEAR REDUCER AND
DRIVE

3” O.D. SHAFT
SYMETRICAL
FLOW BAFFLE AND TWO
PIPES CREATE EXTRA
TURBULANCE

IMPELLER BLADES
4’ LONG
6” WIDE

ONLY MINOR These tanks have aluminum skin These tanks have aluminum skin with These tanks have aluminum skin
STAGNATION with an embossed natural finish. an Astec ivory paint finish, which is with an Astec brown paint finish,
baked-on for durability. which is baked-on for durability.
Flow patterns in a Thermo-Guard® vertical asphalt
tank with mixer.
Moreover, the baffle and piping are carefully fumes escape the tank. The mixer has a turn-
Our mixing system keeps the polymers in arranged to keep material from hugging the over of 5,593 gallons per minute. Its large
suspension to prevent them from separating tank wall and to minimize stagnation zones 3-inch mixing shaft has impellers at two
from the virgin asphalt. (see illustration at left). levels for increased efficiency. The impellers
The number, size, pitch, location and rota- The mixer has a 7.5 hp motor with a totally- run at 42 rpm.
tional speed of the impeller blades are key enclosed, fan-cooled (TEFC) housing. This
factors in maintaining mixture consistency. housing minimizes hazards in the event any


Overflow protection Key Characteristics of Vertical Tanks
All of our vertical tanks offer protection
against accidental overflow. A proximity MODEL TAV-10 TAV-15 TAV-20 TAV-25 TAV-30 TAV-35
switch mounted atop the tank can be wired Capacity (gallons) 10,000 15,000 20,000 25,000 30,000 35,000
to automatically shut off the unloading pump.
The switch is activated magnetically by a Heating Surface (sq. ft.) 550 550 1100 1100 1100 1100
short pipe attached to a float. It will automat- Tank Height (ft.) 16’ 11” 24’ 11” 30’ 11” 38’ 11” 44’ 11” 50’ 1 ”
ically shut off power to the unloading pump
when the asphalt lifts the float to a predeter- Tank Diameter (ft.) 11’ 11” 11’ 11” 11’ 11” 11’ 11” 11’ 11” 11’ 11”
mined level. (See photos.) An optional gauge Weight (lbs) 17,825 21,025 23,625 26,625 28,861 30,905
board or radar level sensor can be used as Capacities shown are nominal capacities. Handrails add 3.5 feet to the height of the tank.
the primary shutoff control so that the prox- Weight shown includes ladder and handrails. Mixers add from 1,260 to 1,884 lbs.
imity switch becomes a backup.
Shell and skin
The tank has a steel shell of welded construc-
tion. The outer skin is aluminum, requiring
virtually no maintenance. We offer skin in an
embossed natural finish. We also offer the
skin with a baked-on painted finish, either
Astec ivory or Astec brown. Decals show-
ing the Heatec name and logo are included.
Other color finishes, stripes and decals with
your name or logo are available by request.
Controller for setting temperature High-level proximity switch cuts Float inside the tank for high-level
Temperature control of the tank. off fill pump to prevent overflow. proximity switch.
Temperature control is achieved by a tem-
perature sensor, a controller and a three-way
valve. The valve controls flow of hot oil to
the tank coils. The valve opens and closes
in response to the controller to maintain the
stored asphalt at set temperature. Heating is
automatically shut off before the asphalt level Temperature sensor and capillary tube for controller. Optional sampling valve for taking samples of AC.
drops below the tops of the heating coils. Dial thermometer provides confirmation.

Piping and pipe insulation

Connections for piping are standardized
to simplify installation. This is particularly
useful when installing multiple tanks. It also
makes it easier for you to add new tanks to
your facility as it grows. Heatec-fabricated
piping is also available, making installation
even easier.
Significant savings are possible by insulating
asphalt and hot oil piping. For example, one
inch of insulation on jacketed 4” asphalt pipe Actuator for 3-way hot oil valve. Optional radar liquid level gauge. Optional fume condenser reduces
blue smoke emissions.
and flanges could save over 21,756 gallons
of No. 2 fuel a year per 100’ of pipe!
are being filled, the valves are controlled by meet UL142 specifications and stamped to
Power-actuated valves the plant operator, who is less likely to make show compliance are also available. Tanks
Power-actuated valves, such as the ones errors than truck drivers who may set manu- for blending are available with load cells and
pictured earlier, are optional. They allow ally operated valves at the tanks. legs. An electric heating system is also avail-
centralized control of tank fill, supply and able in lieu of heating coils.
return functions. A centralized control panel Options
with status lights reduces the liklihood of Tanks larger than those listed are available Radar liquid level gauges and many other
operating errors. Moreover, when the tanks by special order. Tanks manufactured to options are available.


 TANK INCLUDES OPTIONAL RADAR HIGH-LEVEL VENT CONDENSER
COMPONENTS SENSOR PROXIMITY
UNIT SWITCH HANDRAILS

MIXER GEAR BOX

CAGED LADDER
MANHOLE WITH
HINGED COVER

6” FIBERGLASS 
INSULATION  FLOAT FOR
 PROXIMITY
SWITCH
BULLS EYE 
SKIN

GAUGE BOARD 6” FIBERGLASS

EMPTY-LEVEL INSULATION
SWITCH 
1/4” STEEL SIDE-

GAUGE BOARD WALL

MIXING BAFFLE

VENT/OVERFLOW

PIPE


 FILL PIPE

MIXER SHAFT
 WITH IMPELLERS

DIAL 
 THERMOMETER


 UE CONTROLLER

 ­


FLOAT FOR
GAUGE BOARD 
APOLLO ACTUATOR

MANHOLE WITH
BOLT-ON COVER 

3-WAY HOT-OIL
 
 

VALVE
 


 
 

$EGREES&

GAUGE BOARD
FULL-LEVEL 
SWITCH HEATING COILS

3” FOAMGLASS

INSULATION


Revised 9-21-04


 COMBINATION TANKS
T HE HELI-TANKTM unit combines a hot oil
heater with a heated asphalt storage tank.
Available in six different sizes with capacities
from 10,000 to 35,000 gallons. Numerous
options are available.
Heating coils
The storage tank has serpentine heating
coils. Liquid asphalt in the tank is heated by
hot oil flowing through the coils. The coils
are formed into three layers, each with ten
coils. Coils are made from rugged 2-inch
schedule 40 seamless pipe and run the full
length of the tank or compartments. The ac- Heli-Tank™ portable asphalt tank with multiple-circuit hot oil heater, two storage compartments and mounting
companying table shows surface areas of the plates for mixers.
heating coils in each tank model.
Details
Temperature controls are the same as those
on vertical tanks. Tank walls are made from
A-36 steel plate. Tank heads are also steel,
flanged and heavily reinforced with channel
stiffeners. Access ladders are provided both
inside and outside the tank. Tanks feature the
same type of overflow protection described
earlier for our vertical tanks.
Tanks are covered with an aluminum skin
and six inches of fiberglass insulation. Stan-
dard skin has an embossed natural finish.
Other finishes and colors are optional. Heli-Tank unit with optional fuel compartment, calibration tank and asphalt metering package.
Storage tank options
Internal bulkheads are optional. They divide bulkheads are double-walled and insulated. Hot oil heater
the storage tank into compartments, which Various combinations of heating coils and The standard hot oil heater for Heli-Tank
can be used for different grades or types controls can be furnished. units is a Heatec Model HCS-100. Other
of liquid AC, for fuel or for additives. The models are optional. The heater can be

ADDITIVE TANK LEVEL INDICATOR INSULATION HIGH- LEVEL PROXIMITY HOT OIL HEATER
AND FLOAT INSULATED SWITCH
BULKHEAD

UNLOADING
PUMP

FUEL TANK
PLATE
METERING PACKAGE RUN-AROUND VALVE HEATING MIXER SHAFT & FOUNDATION
COILS IMPELLERS
HELI-TANK FEATURES WITH OPTIONAL COMPONENTS


used to heat another coil Key Characteristics of Heli-Tanks
tank, an asphalt metering
Capacity Heating Hot oil Foundations Weight
package and liquid asphalt Model (gallons) Surface Length Height Axles heater (optional) (pounds)
lines. When furnished with
an optional manifold and HT-10P 10,000 231 sq ft 29’ 0” 14’ 3-1/2” Single HCS-100 3 29,800
auxiliary pump, the heater HT-15P 15,000 380 sq ft 37’ 0” 14’ 3-1/2” Single HCS-100 3 37,200
can also heat silo cones, HT-20P 20,000 529 sq ft 48’ 0” 14’ 3-1/2” Tandem HCS-100 4 46,800
traverse conveyor, and a HT-25P 25,000 679 sq ft 56’ 0” 14’ 3-1/2” Tandem HCS-100 4 54,980
drag conveyor.
HT-30P 30,000 828 sq ft 64’ 6” 14’ 3-1/2” Triple HCS-100 5 63,110
The heater has a highly HT-35P 35,000 977 sq ft 72’ 0” 14’ 3-1/2” Triple HCS-100 5 78,240
efficient helical coil. Coils
Capacities shown are nominal capacities. Weights are approximate and include HCS-100 heater plus optional plate foundations
are built to ASME standards
(1,000 lbs each), metering package (1,550 lbs) and unloading pump package (1,050 lbs). Rear frame extension adds
and can be code-stamped as approximately 7 feet to overall length.
an option. Coil has a 5-year
warranty for HC-series heat-
ers (3 yr. for HCS). Coils are
stitch-welded to eliminate
gaps between the turns so
heated gases can’t short-
circuit and waste energy.
Optional STACKPACK™
economizers further in-
crease heater efficiency.
Heaters include insulated
heat chamber, centrifugal
pump and expansion tank. A
low-maintenance burner and
controls are also included.
Standard burners use No.
2 fuel oil. Optional burners Heater on this Heli-Tank is fitted with optional STACKPACK™ economizer to boost efficiency
Internal view of Heli-Tank shows heating
are available for natural gas coils, level indicator and float, access lad- and lower fuel consumption.
or combination gas/oil. der and mounting plate for mixer.

Versions for polymers HOT OIL HEATERS

Piping options: Recircula- Expansion
Special versions of the Heli-Tank are avail-
• 3 or 4 inch piping Output
Fuel usage tion Pump Tank
able for use with modified asphalt. They heat
• AC lines with hot oil Model Btu/hour No.2 gph Gas cfh gpm gallons
and store either PMAC (polymer-modified
jackets SINGLE CIRCUIT HEATERS
asphalt cement) premixed at asphalt termi-
• Rigid AC lines with 12-
nals or asphalt cements that incorporate GTR HCS-70 700,000 6 910 100 100
degree ball joints
(ground tire rubber) mixed at the hot mix HCS-100 1,200,000 10 1,560 100 175
• Insulation on hot oil
plant. Both versions maintain the PMAC at HCS-175 2,000,000 17 2,600 150 280
and AC lines
higher than normal temperatures. Pump and
• Piping to drum mixer MULTI-CIRCUIT HEATERS
piping systems are oversized because PMAC
and other tanks HC-120 1,200,000 10 1,560 100 175
has a higher viscosity than virgin asphalt.
• 1-1/2-inch hot oil
These special versions use motor-driven HC-200 2,000,000 17 2,600 150 280
jumper lines
mixers to keep material in suspension. The Additive tank option
Chassis options
mixers are mounted in the top of the tank A 2,000 gallon additive tank can be built onto
Budd wheels, spring suspension and either
and spaced for optimum mixing. the rear of the main tank, overhanging the
single, tandem or triple axles are optional.
Foundation option Quad axles and air bag suspension are also pump system. It is heated and insulated.
Optional steel plate foundations with hand available. Metering package option
cranks make set-up easy. They can be The optional metering system uses two posi-
Fuel tank option
cranked down in minutes, drastically reduc- tive displacement pumps. One is an AC sup-
A 400–650-gallon compartment can be built
ing set-up time and eliminating the need for ply pump, the other a metering pump. The
into the gooseneck of the chassis for storage
cribbing. metering pump responds only to the actual
of No.2 fuel for the burner.

flow of AC and is much more reliable than systems that merely sense Other options
rotations of the supply pump. The system corrects flow rate to allow Other options include a sock filter for the hot oil line, fuel preheater
for temperature variations. Mass-flow type meters are also available. mounted on the rear frame extension, radar liquid level gauges,
Unloading pump option fold-down handrails, a 7-day time clock, and high-low AC level alarm.
An optional pump, motor, and strainer system unloads AC tankers. An optional telephone dialer automatically reports heating problems
The system can be piped so it also unloads the Heli-Tank. when the plant is unattended.

Optional unloading pump for unloading AC tankers. Optional metering package on rear frame extension.

Optional calibration tank on rear frame extension. Optional fuel preheater on rear frame extension.

Optional power-actuated valves for AC lines. Optional insulation on hot oil/AC lines. Optional steel plate foundations.


 HORIZONTAL TANKS
H EATEC WELBILT™ tanks are horizontal
storage tanks that include heating coils
for hot oil.
They are normally used to heat and store
liquid AC, but can be used for other materi-
als, such as heavy fuel oil. They come in
seven different sizes with capacities from
10,000 to 40,000 gallons. Numerous options
are available.
Portable models have a chassis for highway
travel similar to the chassis of the Heli-Tank.
Stationary models have saddles that rest on
foundations or on the ground. WELBILT™ stationary horizontal tank.
Standard skin is aluminum with an embossed
natural finish. Astec ivory or other color
finishes are optional. An 18-inch wide area
along the top of the tank is reinforced to al-
low workers to walk on it without damaging
the skin. End wall skins are made of steel for
extra ruggedness.
Special features
Welbilt tanks have the same type of overflow
protection described earlier for our vertical
tanks.
A manway is located in the top of each
compartment. An access ladder is provided
on the outside of the tank and inside each
compartment. Each compartment also has
a combination vent and overflow pipe. A
3-inch plug valve in the bottom of each com-
WELBILT™ portable horizontal tank..
partment allows it to be completely drained,

HIGH-LEVEL PROXIMITY INSULATION FUME CONDENSER LEVEL INDICATOR

SWITCH AND FLOAT
INSULATED
MANWAY
BULKHEAD
LADDER

MIXER SHAFT WITH IMPELLERS OVERFLOW PIPE HEATING COILS SADDLE

KEY HORIZONTAL TANK FEATURES AND OPTIONS


which is necessary when polymer asphalts Key Characteristics of Stationary Horizontal Tanks
are used. Capacity Heating Coil Weight
Temperature controls Model (gallons) Surface Capacity Length Height Width (pounds)
Temperature controls are the same as those TA-10 10,000 231 sq ft 65 gal 18’ 4” 11’ 11” 11’ 1-1/2” 10,960
described for vertical tanks. TA-15 15,000 380 sq ft 107 gal 26’ 4” 11’ 11” 11’ 1-1/2” 14,931
Tank options TA-20 20,000 529 sq ft 148 gal 34’ 4” 11’ 11” 11’ 1-1/2” 18,894
Internal bulkheads are optional. They divide TA-25 25,000 679 sq ft 190 gal 42’ 4” 11’ 11” 11’ 1-1/2” 22,912
the tank into compartments, which can be TA-30 30,000 828 sq ft 232 gal 50’ 4” 11’ 11” 11’ 1-1/2” 26,625
used for different ACs, heavy fuel and addi- TA-35 35,000 977 sq ft 274 gal 58’ 4” 11’ 11” 11’ 1-1/2” 31,160
tives. Bulkheads are double-walled, insulated TA-40 40,000 1126 sq ft 316 gal 66’ 4” 11’ 11” 11’ 6-1/2” 35,200
and can be placed to divide the tank into
Capacities shown are nominal capacities.
a variety of sizes. Various combinations of
heating coils and controls can be furnished.
Heater option
The tanks are compatible with virtually any Key Characteristics of Portable Horizontal Tanks
hot oil heater, such as the Heatec HC/HCS Capacity Heating Coil Weight
series. As an option, one of these heaters can Model (gallons) Surface Capacity Length Height Width (pounds)
be installed on an extension to the tank. TA-10P 10,000 231 sq ft 65 gal 27’ 1” 14’ 3” 11’ 1-1/2” 15,100

Unloading pump option TA-15P 15,000 380 sq ft 107 gal 37’ 1” 14’ 3” 11’ 1-1/2” 29,600

An optional pump, motor, and strainer sys- TA-20P 20,000 529 sq ft 148 gal 46’ 1” 14’ 3” 11’ 1-1/2” 34,600
tem unloads AC tankers. The system can be TA-25P 25,000 679 sq ft 190 gal 53’ 6” 14’ 3” 11’ 1-1/2” 44,600
piped so it also unloads the tank. TA-30P 30,000 828 sq ft 232 gal 58’ 1” 14’ 3” 11’ 1-1/2” 52,950
Mixer options TA-35P 35,000 977 sq ft 274 gal 70’ 3” 14’ 3” 11’ 1-1/2” 71,250
Mixers for PMAC similar to those used in Capacities shown are nominal capacities.
vertical tanks can be factory-installed in
new tanks. We recommend the arrangement
shown in the drawing at the right.
Other options
Other options include radar level gauges, MIXERS IN
metering package, gauge boards, chart IDEAL LOCATIONS
recorders, ball-joint piping (for relocatable
MANWAY
plants), high-low AC level alarm, fume con-
densers, air-operated valves, and more.

ONLY MINOR
STAGNANTION
An 18-inch wide area along the top of the tank is
steel-reinforced to allow workers to walk on the tank
without damaging the skin. This feature is standard on This arrangement of mixers provides better mixing for PMAC than a pump and spraybar.
all horizontal asphalt tanks, including Heli-Tank.

Specifications subject to change without notice Publication 2-06-173, Revised 11-01-06

H E AT E C , I N C . an Astec Industries Company

5200 WILSON RD • CHATTANOOGA, TN 37410 USA 800.235.5200 • FAX 423.821.7673 • heatec.com