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Undertaken at
ACKNOWLEDGEMENT
It is proud privilege to put on record my gratitude to all those who have been the source of guidance,
cooperation and help during my study at Yathartha Yantra Udyog Limited, Rohtak.
I am indeed thankful to ............................ (MBA Deptt.) and all faculty members of IMSAR ( MBA
Deptt.) for their pain staking supervision and down right suggestions which bought a lot of confidence in me
to complete this summer training report.
First of all, I would like to thank Mr. R.S. Mishra Executive Marketing Manager of YATHARTHA
YANTRA UDYOG who guided me through out the thesis, right from the planning to the completion of actual
report.
No Acknowledgement is complete without the mention of Mr. Piyush Jain, from HR Deptt. of
YATHARTHA YANTRA UDYOG who introduced me to number of practical aspects about the organization,
RAMAN BUDHIRAJA
DECELARATION
I Raman Budiraja, Roll No. 5978 in class MBA of the IMSAR hereby declare that the Summer Training
Report entitled “ STRATEGY FOR PRODUCT DEVELOPMENT” is an original work and the same has
not been submitted to any other institute for the award of any other degree.
(Faculty)
Counter Signed
CONTENTS
1. Company Profile
3. Objectives of Study
4. Significance/scope of study
5. Research Methodology
10. Conclusion
11. Bibliography
12. Annexure
PREFACE
Summer training (with any industry) is the essential part to one of the curriculum of any Management
Program. In the classroom coaching we general get theoretical knowledge of Management, but, this
knowledge does not prove to be adequate. As in future, management students have to work with the
organization. By merely knowing what management is, they cannot be capable of applying it.
Summer training is provided to the students to provide the opportunity, to get familiar with the natural
As being a management student I also had to undergo 8 weeks of summer training. For this purpose I
I have put in my best efforts to explain each & every function step by step & make it clear in an easy &
understandable language.
In the industrial fasteners and turned precision components industry, Yathartha Yantra Udyog is well recognized (well known- Y
Y Udyog, Rohtak), as we have a verity of products to cater diverse customer needs. In the year of 1989, it was established by
Mr. Anurag Jain, with an objective to provide the best quality fasteners at competitive cost for automobile Industry. With sheer
hard work and sincerity, The Company is able to develop and supply a variety of fasteners and turned precision components for
automobile, electronics and their allied industries. The company manufactures the widest range of precision cold forged low
and high tensile industrial fasteners and components of carbon, alloy and stainless steel, well suited for all applications in every
type of industrial applications. We are well equipped with required infrastructure- state of the art manufacturing & testing
facilities backed by professional and trained manpower and nationwide supply chain network.
Mission: Our mission is to manufacture and supply, best quality precision fasteners for diverse customer needs with completive
costing, achieved through using latest technologies, total quality control, continual growth and customer satisfaction.
Vision: Our vision is to become a leading global manufacturer & supplier in fastening solutions with international Quality
standards to keep our client ahead of competition.
Core Values: Customer Centric, Accountability, Integrity, Total quality and Ethical business practices.
Established in 1989, we are well equipped with required infrastructure- state of the art manufacturing & testing facilities backed
by professional and trained manpower and nationwide supply chain network. With a range of versatile automated cold forming
multi-station/ headers, & bolt makers, ideal for forming complicated profiled, backed by the secondary operations machines and
well equipped laboratory, we are specialized into the manufacturing of the special purpose fasteners for a wide range of
applications. The company has an experienced team of technical personnel along with CAD operators. They are continuously
engaged in advanced product planning, tool designing and their continual improvement. Technological innovations are
extensively researched in the process of creating new designs and developing new products. We have in house tooling facility
as well- The tool room has the proven capability of developing tooling solutions for almost all applications.
• Manufacturing Facility:
• Testing Facility:
The company manufactures the widest range of precision cold forged low and high tensile industrial
fasteners and turned precision components as per the need of the individual customers with reference to
the Indian Standards-IS, German Standards-DIN, Japanese Standards-JIS, American Standards-ASTM,&
British Standards-BS.
Our product range comprises of both type of fasteners- standard and special purpose (customised)
fasteners, well suited for all applications in every type of industrial applications- like various automobile
usages, electronic, engineering and construction industries along with their respective ancillaries. We
manufacture and supply cold forged fasteners ranging from M3 to M20 with length up to 240mm.
Main Product category (with their images- for product main page)-
1. Nuts
2. Bolts
3. Screws
4. Studs and Pins
5. Forged Parts
6. Automotive lighting Parts
7. Special Automobile Machined Parts
Nuts
Bolts
Screws
Forged Parts
Automotive lighting Parts
Quality Policy:
“At Yathartha We are committed to supply products as per customers’ requirements in order to achieve their entire satisfaction
through continual improvement in our Quality Management system.”
Neolite ZKW
&
Hema Engneering Industries Ltd
ZF Lemforder
Ananad Motors
CONTACT US
Registered Office and Works:
Yathartha Yantra Udyog
Plot No-2, IDC Industrial Area
Hisar Road, Rohtak- 124001
Haryana, INDIA
Mobile : +91 8527708451
E-mail : info@yathartha.com
E-mail : Sales@yathartha.com
VISION OF YATHARTHA YANTRA UDYOG
The main objective of YATHARTHA YANTRA UDYOG is to provide customer satisfaction or we can
say that making things according to customer demands.
Now it is well known fact that that there is a very high variation between quality control and
company's market credibility. The meaning of the concept quality is ever broadening and consequently
getting redefined. Thus bringing with in its scope questions pertaining to productivity, cost, efficiency,
customer's service and much talked about product quality. All these questions taken together constitute the
operational area for the quality control department of the enterprise. That is what the quality control
department at YATHARTHA YANTRA UDYOG keeps in mind and tries to maintain high quality, not just
by physical inspection as a ritual but by embedding it in every process of production itself. They are doing
well to identity and measure process variables, the prevalent practice in the company is to take sample of
material at each stop right from the raw material and testing up to both (a) Govt. Standard (b) Company's
own internal standard. The whole process of testing and controlling has been illustrated below.
PROCESS OF QUALITY CONTROL
YATHARTHA YANTRA UDYOG offers a complete range of socket screws, hex head
bolts/screws, hex nuts, special automotive fasteners confirming to international standard.
The basic raw material used in the production of these screws and meets are CHQ carbon boron
Alloy steel wires in rods and coils. The source of raw material is both Indian market YATHARTHA
YANTRA UDYOG purchases from
1. Mukund Limited, Bombay
2. Bihar alloys limited
YATHARTHA YANTRA UDYOG also imports its raw material from foreign countries. Main countries
are
PRODUCTION PROCESS
The plant of Yathartha Yantra Udyog of modern imported automatic machines e.g. Nut Maker, Bolt
Maker, and Thread Rollers etc. in an automatic machine the production is of continuous type. The wire is
fed from one end to the machine where it is subjected to three or four simultaneously operation, as the
case may be and from other end we get the finished product e.g. in screw making, parting off, thread
rolling operations simultaneously takes in the machine itself.
From the production, the company requires steel wire rods in the form of coils confirming to AISI
1541,4140,4137 & 4037 for manufacturing bolts and confirming to AISI 1008, 1110 and 1035 for nuts.
After the screws-bolts/nuts are released from the machine it is subjected to head treatment/planting
operations as per requirements of the party. In head treatment process, the component is hardened up to a
certain grade as prescribed by the customer. Here the component is heated to a specific temperature and
then slowly cooled for desired hardness. The hardened component is then subjected to planting process
where zinc plating is done by electrolysis process. After the desired plating the component becomes ready
for dispatch.
PRODUCTION PROCESS
CHART
Cutting of wire
Forging
Heat treatment
Rolling
Grinding
Plating Phosphate
Finishing
Oiling
Packing
Storing
MARKETING DEPARTMENT
DEPARTMENT PROCEEDING
Close feasibility
Quotation
Rates, lend time for delivery modes S.I,, CST whether applied
Close negotiations
Yes
Purchase order
For 1 year or so
Delivery schedule
As per the requirement in forthcoming period
Development of product
Types of bills..
LIST OF CERTIFICATES
01) A2LA
02) NABL
03) ISO 9002
04) QS 9000
05) ISO/TS 16949
06) ISO 14001
Sales Procedure:
To carry out selling functions, it is important to have a qualified and experienced sales force with a leader who can
plan, organize, direct and control the selling job objectively. The salesman is an extremely important link in the chain of
distribution. It is sometimes said that the salesmanship is the other name of persuasion.
The organization sells its product to low types of target market. These are:
1- Selling to original equipment manufacturers i.e. Industrial Consumers.
2- Selling to open market or market selling.
3- The company has established its various sales representatives in various parts in India; mainly in
industrial development cities of India like Chennai, Bangalore, Coimbatore, and Kanpur etc. Their
main test is to find out new market.
2.1.1 Introduction
“Marketing is the human activity directed at satisfying needs and wants through the exchange process.”
Marketing is the process through which procedure and customers of various goods are brought together in
an exchange relations and the transfer of ownership takes place. Marketing process starts even before the
goods go in production. It does not end with the sale but continuous with the satisfaction of consumer is
obtained.
To carry out selling functions, it is important to have a qualified and experienced sales force with a leader
who can plan, organize, direct and control the selling job objectively. The salesman is an extremely
important link in the chain of distribution. It is sometimes said that the salesmanship is the other name of
persuasion.
The organization sells its product to low types of target market. These are:-
3. The company has established its various sales representatives in various parts in India; mainly in
industrial development cities of india like Chennai, Bangalore, Coimbatore, and Kanpur etc. their main
o To bring offers.
o Marking contracts
o Report and figure work
o Market feedback
Marketing mix is one of the major concepts in modern marketing. It can be defined, as “marketing mix
is the particular blend of contractible marketing variables that the firm used to achieve its objectives in the
target market.”
Now the question arises what variables make up a company marketing mix. There are actually a great
number of marketing variables. Fortunately they can be classified into a few major groups one of the
o Product
o Price
o Place
o Promotion
2.1.4 The marketing division has been divided into two parts
o Export Marketing
o Domestic marketing
2.1.5 The domestic marketing then divides the customer into 2 parts
o Dealers
OEM’s are the ones who are designers of the product themselves. They are the ones who supply the design
and we have to make the fasteners according to the design given. Similarly the OEM is divided into further 2
sub categories:-
o New Customer
o Existing Customer
Company gets the purchase order from the new customers through our sales personnel and the customer
provides the drawing. Then the drawing is taken to Research and Development department, as the customer is
new so we would like to have the feasibility report about the product. Whether we can make it or not and if
The R&D then prepares the feasibility report about the product. After the feasibility report is sent to the
Finance Department for costing. The finance department then prepares the unit price of the products and then
this is forwarded to the marketing department, who gives the quotation to the customers.
If the customer approves the quotation then a sample of some pieces is made and given to he customer for
approval. It he customer approves the sample then the pilot lot is prepared and given to the customer. The size
of the pilot lot depends upon the cost of the product. It can be 50,100 or 200 also.
If the lot is again approved then we get the purchase order from the customer and a CC is sent to the
production, planning and control department. After the completion of the manufacturing of the product, the
material is given to the finished good stores who dispatch it to the customers.
2.1.7 Working With Existing OEM
If the customer exists then purchase order is directly given to the PPC department. The Engineering
department releases the drawing and the product is made. The format of dispatching is same in every case.
Sometimes our customer is not the manufacturer but the dealers and then instead of quoting the price we
have the price list for our products and we give them the price. After that I is it working procedures as the rest.
3.1 OBJECTIVE OF STUDY
4. To know about how much is the sales target of the company through Yathartha Yantra Udyog.
5. How many products are commercialised through Yathartha Yantra Udyog & what are the
“All progress is born of inquiry. Doubt is often better than over confidence for it leads to inquiry, and
inquiry leads to invention.” Increased scientific and inductive thinking and it promotes the development of
logical habits of thinking and organization. Research has its special significance in solving various
operational and planning problems of business and industry. Research, along with motivational research,
are business decisions, Market research is the investigation of the structure and development of the market
for the purpose of formulating efficient policies for purchasing, production and sales.
Introduction
“Yathartha Yantra Udyog means new profits.” Product on development is a continuous and important
function of marketing management. The life of a firm is closely related to the development of new product
In case of a manufacturing organisation, the production department will develop and produce products on
the advice of the marketing department because it is marketing department, which knows better the
requirement of the customers. The work of product planning and development consists of the creation of new
ideas, their evaluation in terms of sales capacity and profitability, production facility, availability of resources
The main task of the product planners is to identify specific customer needs and expectations and align
Enquiry
NO
Feasibility Report Regret
Yes
Cost Sheet
Quotation
Purchase Order
Dev. Req. to
R&D Dept.
Sample
develop of new products with the help of marketing department because marketing department better knows
The steps involved in the process of Product on development in YATHARTHA YANTRA UDYOG can be
1. Enquiry
The first step in the process of product on development is to receive enquiries from the customers. The
enquiry is, normally, in descriptive form, which contains information regarding product design, product price,
2. Feasibilty Report
The second step in the process of Yathartha Yantra Udyog is the preparation of feasibility report. Under
this step, enquiries received by the marketing department are communicated to the research and development
department for preparing the feasibility report of the product. Research and development department analyze
the feasibility of product whether the production of the product is possible or not and if yes, then what are the
requirements?
If production of product is not possible, then a regret letter is sent to the customer.
3. Cost Sheet
Under this step, the feasibility report is sent to the finance department for determining the cost of new
product. Finance department prepares the cost sheet to determine the unit price of the product. Cost Sheet
includes the raw material cost, labour cost, manufacturing expenses and other indirect expenses. After wards,
the finance department sends the cost sheet and feasibility report to the marketing department for further
processing.
3. Quotations
After the preparation of feasibility report and cost sheet, quotations are sent to the customer. Quotations
consist of all the information about product design, product price, delivery time and terms and conditions
regarding payment. The average time between receipt of enquiry and sending of quotation is 21 days.
4. Purchase Order
If the customer is satisfied with the terms and conditions contained in the quotation, then he gives his
approval and makes the purchase order to the marketing department. Purchase order consists of no. of units of
Marketing department sends the purchase order to R&D. R&D reviews the tool drawing, product
6. Sample
Research and Development department manufacture the sample of the product sends the sample of the
product to the customer. If the customer is satisfied with the sample of the product, then he sends the sample
7. Pilot Lot
If the customer approves the sample, then pilot lot is prepared and given to the customer. Pilot lot is the
small quantity of product sent to the customer to check the accuracy of the product.
8. Regular Supply
If the pilot lot is approved, then the company gives the regular supply of large quantity of product.
Cutting of wire
Forging
Heat Treatment
Rolling
Grinding
Plating
Finishing
Oiling
Storing
Packing
4.5 The steps involved in manufacturing process are discussed as follows:-
The raw material for production comes in form of coil/ wire bend. These are mostly imported from Korea.
2. Cutting of Wire
These raw materials are cut according to the size of the product .
3. Forging
This is an important step in making the product. These are two types of forging operations that are being
done.
Our company is mainly concerned for the cold forging operation. We can manufacture the product by
machining but it is not advisable. The reason is that by machining, we have to remove a lot of material but in
forging the amount of material is significantly reduced. Another important thing is the strength retention of the
material. The material flow line are cu in continuous. This is helpful in retaining the material strength. The
cold forging operation is used for mass production and it is uneconomical to go for small batch product
4. Heat Treatment
After the production stage is over, the product is ready for heat treatment. The heat treatment is done to
After the heat treatment, the next step is rolling. Rolling means threading. Rolling of the bolt depends
upon the requirement of the customers. It is very important step, in manufacturing process. Rolling is the only
6. Grinding
After rolling the next step is finding. It is mainly done for the finishing and shininess of the product. The
7. Plating
Finishing and planting is done to remove the impurities in the product and to increase its corrosive
resistance and to give it a better look. This operation is done after the material had been heat-treated. The
plating department receives the work order form the PPC department as to what type of finishing is required
for the product. The customer, along with the design, gives the type of finishing required for the product.
8. Packing
This is the last stage of production. This is the operation of packing. We packed the products. Then is
Research is the art of the scientific investigation,. It refers to a search for knowledge. The advance
learner’s Dictionary of Current English lays down on the meaning of research as,
“ A careful investigation or inquiry specially through search foe new facts in any branch of knowledge.”
Research Methodology is a way to systematically solve the research problem. The research begin its
formation when the problem or objective of the research is identified for which a research project is
conducted. The main objective for which this project research is carried out is to understand and analyze the
1. Research Design
Descriptive studies are those studies which are concerned with describing the characteristics of a
particular group.
2. Sampling Design
A Sample design is a definite plan for obtaining a sample from a given population. It refer to the
researcher would adopt in selecting items for the sample.. The sample size of this research will be 71 enquiries
3. Source of Data
o Primary Data
o Secondary Data
Primary Data Primary data is that data which is collected by the researcher with his own sources
and efforts which is never collected before by any other person, like data is collected by questioner interview
etc.
Secondary Data Secondary data is that data which is collected by the researcher from the available
o Observation method
o Interview method
o Questionnaire method
o Schedule method
In the present study, I will use observation and questionnaire method that is primary in nature.
5.2 SUMMARY OF METHODOLOGY USED
lakshmi Precision
Precision Fasteners Screw s Ltd
Ltd. 11%
18%
Other ('Kundan,
Sterling Pooja, etc.)
21%
Sundram
Rasteners, Chennai
50%
Delay Reason:-
20%
10%
70%
Quotations Sent 80
Orders Received 20
20%
80%
(Graph 6.3 shows how many orders are received out of sending quotation)
ANALYSIS –3
10%
90%
(Graph 6.4 shows how many new customers joined by development of new product)
ANALYSIS –4
15%
85%
(Graph 6.5 shows Is there any sales target of company by product on development?)
ANALYSIS –5
(5) What are the expectations of the customers when he gives the order ?
30%
40%
30%
(Graph 6.6 shows what are the expectations of the customers when he gives the order?)
ANALYSIS –6
During January-June
7%
23%
70%
(Graph 6.7 shows How many products are commercialised through product on development ?
ANALYSIS - 7
Regret 14%
Pending 7%
Quotations sent within average time 56%
Quotations sent beyond average time 23%
14%
23%
7%
56%
(Graph 6.8 shows what is the overall analysis between enquiries to quotation?)
LIMITATIONS
1. One drawback was time constraints, i.e the study had been completed within a restricted time
frame.
4. Sampling may not present the exact pictures of market. It is just representative of population.
FINDINGS
o The most competitor company of the YATHARTHA YANTRA UDYOG is Sundaram Fastners Ltd.
o Sales promotion activities of YATHARTHA YANTRA UDYOG like advertisement etc. is not so
good.
o Price Range of YATHARTHA YANTRA UDYOG’s Product can compete competitor like
There are some suggestions which may be helpful in the growth of YATHARTHA YANTRA UDYOG.
These are as follows:-
o Company should give good response to medium and small scale firms.
o Company should reduce the delivery time.
o Company should increase the production capacity to fulfil the requirements of the customers.
o Company should reduce the time taken between receipt of enquiry and sending of quotations.
o Company should increase the availability of raw material.
o Company should go for e-commerce due to globalisation.
o Company should stress on Zero-Defect Concept.
o The Company should search for new markets.
CONCLUSION
On the basis of above explanation, I draw conclusion that product on development process implemented in
YATHARTHA YANTRA UDYOG is trustworthy and profitable & the sale of the company has enhanced to a
great extent. The company has been able to attract new customers. In spite of all these things, I believe that in
order to make Yathartha Yantra Udyog process more effective, the company should enhance the availability of
raw material to fulfil the requirements of customers in time. Besides, more emphasis should be placed on Zero
Defect Concept so that more number of customers can be attracted.
BIBLIOGRAPHY
o Kotler, Philip, Marketing Management, New Delhi, Prentice Hall of India Pvt. Ltd.
o Kothari, C.R., Research Methodology, New Delhi, Wishwa Parkashan Pvt. Ltd.
Q 4. What are the expectation of the customer when he gives the order ?
Q 6. Is there any sales target fixed by the company through Yathartha Yantra Udyog ?
( a) yes [ ] (b) No [ ]
(c) Quotations sent within average time [ ] (d) Quotations sent beyond average time [ ]