HLS SELF-PROPELLED

STACKERS PARTS BREAKDOWNS

Mobile Industries Inc.

Phone: 800-527-4612 / 905-279-5370
Fax: 800-952-5097 / 905-279-7384
E-Mail: info@mobilept.com
Website: www.mobilept.com
 HLS Stackers Parts Breakdowns

1. Fixed Fork Frame Assembly………………………………………………………………………………….….

1

Fixed Fork Frame Assembly w-side mount…………………………………………………...…………..

2-3

2. Adjustable Fork Frame Assembly…………………..………………………………………………………….

4

Adjustable Fork Frame Assembly w-side mount..………………………………………………………..

5-6

3. Straddle Leg Assembly.……..…………………………………………………………………………………….7

7

4. Center Mast Assembly……………………………………………………………………………………………..8

8

Inner Mast Assembly……………………………………………………………………...……………………….9

9

5. Tandem Rollers Assembly (Fixed Fork models)..………………………………………………………………………

10

Single Roller Assembly (Fixed Fork models)…..……………………………….……………………………

11

6. Stabilizer Wheel Assembly………………………………………………………………………………………….

12

8. Lift Cylinder Assembly…..………………………………………………………………………………………….

13

9. REMA Steering Assembly…………………………………………………………………………………………..

14

10. Drive Wheel Assembly………………..………………………………………………………………………….

15-16

11. Hydraulic Motor Assembly…………...………………………………………………………………………….

17

12. Electric Device Drawing..………………………………………………………………………………………….

18

13. HO Electric Control Assembly.………………………………………………………………………………….

19

14. 1207 Electric Control Assembly.……………………………………………………………………………….

20

15. 1230 Electric Control Assembly.……………………………………………………………………………….

21

16. ACO Electric Control Assembly………………………………………………………………………………….

22
 HLS Fixed Fork Frame Assembly

Part Mobile
Description Qty
No. Part No.
1 HFF1 Hydraulic station 3KW 24V 1
2 HFF2 Sliding block 4
3 HFF3 External mast 1
4 HFF4 Protection plate 1
5 HFF5 Flat washer 10 8
6 HFF6 Screw 10 8
7 HFF7 Screw 10x35 2
8 HFF8 Spring washer 10 2
9 HFF9 High pressure oil tubeⅠ 1
10 HFF10 Oil return tube 1
11 HFF11 High pressure oil tube Ⅱ 1
12 HFF12 High pressure oil tube Ⅲ 1
13 HFF13 Oil return tube Ⅰ 1
14 HFF14 Oil return tube Ⅱ 1
15 HFF15 Tube hoop 2
16 HFF16 Connector unit 1
17 HFF17 Cross recessed pan head screw 6x12 4
18 HFF18 Rear cover 1
19 HFF19 Battery unit 1
20 HFF20 Battery box cover 1
21 HFF21 Roller set 4
22 HFF22 Fork frame unit 1

1
 HLS Fixed Fork Frame Assembly (side mount battery)

Part Mobile Part

Description Qty
No. No.
1 HFF1 Hydraulic station 3KW 24V 1
2 HFF2 Sliding block 4
3 HFF3 External mast 1
4 HFF4 Protection plate 1
5 HFF5 Flat washer10 8
6 HFF6 Screw 10 8
7 HFF7 Screw 10x35 2
8 HFF8 Spring washer 10 2
9 HFF9 High pressure oil tubeⅠ 1
10 HFF10 Oil return tube 1
11 HFF11 High pressure oil tube Ⅱ 1
12 HFF12 High pressure oil tube Ⅲ 1
13 HFF13 Oil return tube Ⅰ 1
14 HFF14 Oil return tube Ⅱ 1
15 HFF15 Tube hoop 2
16 HFF16 Connector unit 1
17 HFF17 Cross recessed pan head screw 6x12 4
18 HFF18 Rear cover 1
19 HFF19 Battery unit 1
20 HFF21 Roller set 4

2
 HLS Fixed Fork Frame Assembly (side mount battery)

Part Mobile Part

Description Qty
No. No.
21 HFF22 Fork frame unit 1
22 HFFS22 Handle ball 1
23 HFFS23 Handle lever 1
24 HFFS24 Pin 1
25 HFFS25 Spring 1
26 HFFS26 Side door 1
27 HFFS27 Circlip for shaft 12 8
28 HFFS28 Bearing 6201 8
29 HFFS29 Shaft 4
30 HFFS30 Barrel 4

3
 HLS Adjustable Fork Frame Assembly

Part Mobile
Description Qty
No. Part No.
1 HAF1 Hydraulic station 3KW 24V 1
2 HAF2 Sliding block 4
3 HAF3 External mast 1
4 HAF4 Protection plate 1
5 HAF5 Flat washer 10 8
6 HAF6 Screw 10 8
7 HAF7 Screw 10x35 2
8 HAF8 Spring washer 10 2
9 HAF9 High pressure oil tubeⅠ 1
10 HAF10 Oil return tube 1
11 HAF11 High pressure oil tube Ⅱ 1
12 HAF12 High pressure oil tube Ⅲ 1
13 HAF13 Oil return tube Ⅰ 1
14 HAF14 Oil return tube Ⅱ 1
15 HAF15 Tube hoop 2
16 HAF16 Connector unit 1
17 HAF17 Cross recessed pan head screw 6x12 4
18 HAF18 Rear cover 1
19 HAF19 Battery unit 1
20 HAF20 Battery box cover 1
21 HAF21 Fork 2
22 HAF22 Locknut 10 2
23 HAF23 Sliding frame unit 1
24 HAF24 Inner hexagon bolt 10x40 2
25 HAF25 Roller set 4
4
HLS Adjustable Fork Frame Assembly (side mount battery)

Part Mobile
Description Qty List Price
No. Part No.
1 HAF1 Hydraulic station 3KW 24V 1
2 HAF2 Sliding block 4
3 HAF3 External mast 1
4 HAF4 Protection plate 1
5 HAF5 Flat washer 10 8
6 HAF6 Screw 10 8
7 HAF7 Screw 10x35 2
8 HAF8 Spring washer 10 2
9 HAF9 High pressure oil tubeⅠ 1
10 HAF10 Oil return tube 1
11 HAF11 High pressure oil tube Ⅱ 1
12 HAF12 High pressure oil tube Ⅲ 1
13 HAF13 Oil return tube Ⅰ 1
14 HAF14 Oil return tube Ⅱ 1
15 HAF15 Tube hoop 2
16 HAF16 Connector unit 1
17 HAF17 Cross recessed pan head screw 6x12 4
18 HAF18 Rear cover 1
19 HAF19 Battery unit 1
20 HAF21 Fork 2

5
HLS Adjustable Fork Frame Assembly (side mount battery)

Part Mobile
Description Qty
No. Part No.
21 HAF22 Locknut 10 2
22 HAF23 Sliding frame unit 1
23 HAF24 Inner hexagon bolt 10x40 2
24 HAF25 Roller set 4
25 HAFS25 Handle ball 1
26 HAFS26 Handle lever 1
27 HAFS27 Pin 1
28 HAFS28 Spring 1
29 HAFS29 Side door 1
30 HAFS30 Circlip for shaft 12 8
31 HAFS31 Bearing 6201 8
32 HAFS32 Shaft 4
33 HAFS33 Barrel 4

6
 HLS Adjustable Straddle Leg Assembly

Part Mobile
Description Qty
No. Part No.
1 HSS1 Screw rod 2
2 HSS2 Ejector block 2
3 HSS3 Inner hexagon screw 16x60 8
4 HSS4 Spring washer 16 8
5 HSS5 Platen 2
6 HSS6 Straddle legs 2
7 HSS7 Bushing 4
8 HSS8 Bearing 6206 4
9 HSS9 Fork wheel 98x80 2
10 HSS10 Circlip for shaft 20 4
11 HSS11 Pin roll 20x126 2

7
 HLS Center Mast Assembly

Part Mobile
Description Qty
No. Part No.
1 HCM1 Roller unit 2
2 HCM2 Chain unit 1234 2
3 HCM3 Circlip for shaft 35 4
4 HCM4 Pin roll 35x82 2
5 HCM5 Retainer ring36x45x13 4
6 HCM6 Circlip for hole 72 2
7 HCM7 Bearing 207 2
8 HCM8 Sprocket 96 2
9 HCM9 Sliding block 4
10 HCM10 Medium mast 1
11 HCM11 Spring washer 16 2
12 HCM12 Inner hexagon screw 16X50 2

8
 HLC Inner Mast Assembly

Part Mobile
Description Qty
No. Part No.
1 HIM1 Circlip for shaft 30 4
2 HIM2 Retainer ring 31x41x10 4
3 HIM3 Circlip for hole 62 2
4 HIM4 Bearing 6206 2
5 HIM5 Chain wheel 76 2
6 HIM6 Pin roll 30x72 2
7 HIM7 Inner mast 1
8 HIM8 Chain unit 0846 2
9 HIM9 Roller unit 2

9
 HLS Tandem Rollers Assembly (Fixed Fork models)

Part Mobile
Description Qty
No. Part No.
1 HTR1 Bearing 60204 8
2 HTR2 Fork wheel 4
3 HTR3 Circlip for shaft 20 8
4 HTR4 Wheel axle 20X93 4
5 HTR5 Pin roll 20X123 2
6 HTR6 Fork wheel frame 2

10
 HLS Single Roller Assembly (Fixed Fork models)

Part Mobile
Description Qty
No. Part No.
1 HSR1 Baffle ring 4
2 HSR2 Bearing 60204 4
3 HSR3 Fork wheel 80X70 2
4 HSR4 Circlip for shaft 20 8
5 HSR5 Pin roll 20X123 2

11
 HLS Stabilizer Wheel Assembly

Part Mobile
Description Qty
No. Part No.
1 HSW1 Cross recessed pan head screw 6
2 HSW2 4x6
Closed lid 2
3 HSW3 Circlip for shaft 40 2
4 HSW4 Bearing 60908 4
5 HSW5 GasketⅡ 2
6 HSW6 Bearing 8108 2
7 HSW7 GasketⅠ 2
8 HSW8 Circlip for hole 62 2
9 HSW9 Balance wheel seat 2
10 HSW10 Circlip for shaft 20 2
11 HSW11 Pin roll 20x121 2
12 HSW12 Spring 2
13 HSW13 Balance wheel frame 2
14 HSW14 Bearing 60204 4
15 HSW15 Pin roll 20x100 2
16 HSW16 Wheel 150x62 2

12
HLS Lift Cylinder Assembly
Part Mobile
Description Qty
No. Part No.
1 HLC1 Padding block of oil cylinder 1
2 HLC2 Flat washer 10 1
3 HLC3 Screw 10x8 1
4 HLC4 Set screw 8x20 2
5 HLC5 Nut 8 2
6 HLC6 Oil tube connector 1
7 HLC7 Combined seal gasket 14 3
8 HLC8 Explosion-proof valve 1
9 HLC9 Oil cylinder barrel 1
10 HLC10 Oil return tube 1
11 HLC11 Hinged bolt 14 1
12 HLC12 Guide bush 1
13 HLC13 Oil seal UHS40x50x6 1
14 HLC14 Type-O ring 50x3.55 1
15 HLC15 Composite bush DF-14030 1
16 HLC16 Top cap 1
17 HLC17 Dustproof ring DH40 1
18 HLC18 Piston rod 1
19 HLC19 Limit bush 3
20 HLC21 O-type ring 23.6x3.55 1
21 HLC22 Piston 1
22 HLC23 Guide ring 1
23 HLC24 Oil seal UHS 1
24 HLC25 Semi-circular ring 2
25 HLC26 Bowl washer 1
26 HLC27 Circlip for shaft 30 1

Part Mobile
Description Qty
No. Part No.
9 HC9-177 Cylinder sleeve (177" model) 1
18 HC9-177 Piston rod (177" model) 1
HC9-177 Complete Pump Assy (177") 1
9 HC9-209 Cylinder sleeve (209" model) 1
18 HC9-209 Piston rod (209" model) 1
HC9-209 Complete Pump Assy (209") 1
9 HC9-228 Cylinder sleeve (228" model) 1
18 HC9-228 Piston rod (228" model) 1
HC9-228 Complete Pump Assy (228") 1

13
HLS REMA Steering Assembly
Part Mobile
Description Qty
No. Part No.
1 ASA1 Handle unit 1
2 ASA2 Inner hexagon screw 8x15 2
4 ASA4 Pivoted arm 1
5 ASA4 Circlip for shaft 20 2
6 ASA6 Torsion spring 1
7 ASA7 Dynamic plate 1
8 ASA8 Turntable unit 1
Hexagon socket set screws with
9 ASA9 1
cone point Set screw 8x16
10 ASA10 Round nut 40 2
11 ASA11 Compression nut; 1
12 ASA12 Bearing 700108 1
13 ASA13 Spring seat Ⅱ 1
14 ASA14 Inching switch 1
15 ASA16 Push rod 1
16 ASA16 Inner hexagon screw 6x35 2
17 ASA17 Limit pin 1
18 ASA18 Pan head screw M3x5 2
19 ASA19 Still plate 1
20 ASA20 Bushing 5
21 ASA21 Hinged shaft 1
22 ASA22 Screw 6x10 2
23 ASA23 Spring 1
24 ASA24 Bearing 8208 1
25 ASA25 Slide bushing 1
26 ASA26 Sliding seat of steering device 1
27 ASA27 Hexagon bolt M10x30 4
28 ASA28 Spring gasket 10 8
29 ASA29 Flat gasket 10 8
30 ASA30 Flat key 6x6x25 2
31 ASA31 Shaft of steering device 1
32 ASA32 Hexagon bolt M10x30 4
33 ASA33 Driving wheel assembly 1
34 ASA34 Inner hexagon screw 6x20 2
35 ASA35 Rubber block 1
36 ASA36 Spring 1

14
 Drive Wheel Assembly

Part Mobile
Description Qty
No. Part No.
1 ADW1 Motor 1
2 ADW2 Inner hexagon screw 8X20 3
3 ADW3 Spring washer 8 3
4 ADW4 Baffle (DC/AC) 1
5 ADW5 Circlip for hole 170/180 (DC/AC) 1
6 ADW6 Open cover (DC/AC) 1
7 ADW7 Circlip for shaft 110/130 (DC/AC) 2
8 ADW8 Bearing 112/61926 (DC/AC) 2
9 ADW9 Gasket (DC/AC) 1
10 ADW10 Wheel (DC/AC) 1
11 ADW11 Type A key 5X5X12 1
12 ADW12 Gear Ⅰ 1
13 ADW13 Bracket 1
14 ADW14 Spring washer 6 17
15 ADW15 Inner hexagon screw 6X24 8
16 ADW16 Gear shaft 1

15
 Drive Wheel Assembly

Part Mobile
Description Qty
No. Part No.
17 ADW17 Type A key 6X6X18 1
18 ADW18 Bearing 50204 1
19 ADW19 Stop ring 47 1
20 ADW20 Gear Ⅲ 1
21 ADW21 Circlip for shaft 17 1
22 ADW22 Gear Ⅱ 1
23 ADW23 Bearing 60204 1
24 ADW24 Circlip for shaft 20 1
25 ADW25 Close lid 1
26 ADW26 Inner hexagon screw 6X12 9
27 ADW27 Circlip for shaft 15 2
28 ADW28 Framework oil seal 15X26X7 1
29 ADW29 Brake assembly 1

16
 Hydraulic Motor Assembly

Item No. Description Qty

1 Start switch 1
2 Motor 1
3 Contactor 1
4 Solenoid 1
5 Module 1
6 Check valve 1
7 Flow control valve 1
8 Oil tube 1
9 Oil tube 1
10 Filter 1
11 Oil tank 1
12 Gear pump 1
13 O-type ring 1
14 Safety valve 1
15 Flange 1
16 Plastic cover 1
17 Screw 1

17
 General Drawing of Electrical Components

Part Part
Description Qty Remarks
No. Code
TM Electric control assembly 1207（imported）
TM Electric control assembly HO（imported）
1 1
TM Electric control assembly ACO Zapi Imported AC
TM Electric control assembly 1230 imported AC
2 SA6 Inching switch TM1704/125V/DC10A 1
3 SA2 Electric lock 125VDC/10A 1
W CoulometerＴＣＤＬ－２４Ｖ
4 W Coulometer 803 1
W Coulometer BI2401
HT Handle assembly REMA84630-28
5 1
HT XILIN
6 SA3 Inching switch TM1307/125V/DC10A 1
SA1 Emergency isolation switch ZDK31／250A
7 1
SA1 Emergency isolation switch REMA
8 M1 Hydraulic station motor assembly 1
9 DB Storage battery over-discharge protection device 1
10 XS General control wiring harness 1
11 DL Electric horn 105DB-24V-1.5A 1
12 YB Brake assembly SOB-10-8N/DC24V 1
13 M2 Driving motor assembly 1
14 CZ Charging receptacle　　１７５Ａ 1
BATT Storage battery 5VBS275 1.5T/2.0T
one
15 BATT Storage battery 4VBS240 1.0T/1.5T
group
BATT Storage battery 4VBS200 1.0T
16 FU1 Fuse 125V/180A 1
18
 HO Electric Control Assembly

Part
Description Qty
No.
1 Direction contactor ZJWT100 1
2 Nameplate Ⅰ 15×1.5 1
3 Nameplate Ⅱ 15×1.5 1
4 Nameplate Ⅲ 15×1.5 1
5 Nameplate Ⅳ 15×1.5 1
6 Hexagon nut M8 2
7 Flat washer 8 2
8 Fuse 125V/125A 1
9 Fuse bracket 1
10 Cross recessed pan head screw M4×8 12
11 Main contactor bracket 1
12 H0 base plate 1
13 Cross recessed pan head screw M5×12 4
14 Controller ZAPI HO 200A 1
15 Indicator light 1
16 Hexagon nut M6 10
17 Flat washer 6 10
18 Main contactor ZJWT100A 1
19 Direction contactor bracket 1

19
 1207 Electric Control Assembly

Part
Description Qty
No.
1 Cross recessed pan head screws M6×12 3
2 Control CUTIS1207 24V/250A 1
3 1207A base plate 1
4 Main contactor ZJW100A 1
5 B+ connection plate 15x1.5 1
6 A2 connection plate 15x1.5 1
7 Direction contactor ZJWT100A 1
8 Low voltage protection device CDD-24V 1
9 Fuse 125V/180A 1

20
 1230 Electric Control Assembly

Part
Description Qty
No.
1 1230 base plate 1
2 Bracket RT14-20/10A 1
3 Bracket 1
4 Contactor SW80-6 1
5 Fuse 200A 1
6 Connection plate Ⅰ 1
7 Connection plate Ⅱ 1
8 Fuse 100A 1
9 Control 1230/2402 1

21
 ACO Electric Control Assembly

Part
Description Qty
No.
1 Cross recessed pan head screws M5×12 6
2 Control AC-0 24V/150 1
3 Contactor SW80-6 1
4 Hexagon nut M8 1
5 Contactor Bracket 1
6 Cross recessed pan head screws M4×8 1
7 Fuse bracket 1
8 AC-0 Base plate 1
9 Fuse 25V/100A 1

22