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Sensores Magneti Marelli

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SENSORS

Sensors
OXYGEN SENSORS

UEGO

LAMBDA BOX STAND-ALONE

PRESSURE SENSORS

PRT 02/03/06

P002…P010

OPS04

TEMPERATURE SENSORS

ATS 04

NTC

PT1000

TC-K

WTS 05

ROTARY POTENTIOMETER

RPT98

W1051

W1059

SPEED SENSORS

SEN 8D-8K
SENSORS

UEGO
MOTORSPORT
PRODUCTS
Linear oxygen sensor

Description
Proportional oxygen sensor compatible with
controllers built-in most Magneti Marelli ECUs for
accurate reading of mixture.
Contact factory for matching ECUs and/or for stand
alone controllers and loom.
Version with special sleeves and military
connectors are available on request.

Main Features
• High signal level
• Calibrated for rich mixtures typical of racing
engines

Typical Performance

Typical A/F - Vout Lambda=1


Benefits A/F=14.57
LZA03-E1 + TC6110D
• Available in stock - short delivery time V=4.0V
4,5

3,5
Typical Application
3
Racing engines
2,5
V

1,5

0,5

0
9,5 10 10,5 11 11,5 12 12,5 13 13,5 14 14,5 15
A/F
UEGO-083813124700

page 1 of 2
SENSORS

UEGO
Linear oxygen sensor

Technical Characteristics Dimensions


Sensor element tip temperature................750 to 950 °C
Connector temperature........................................120 °C
Storage temperature range........................-40 to 100 °C
Weight.................................................................100 g
UEGO-083813124700

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Motorsport Fax +39 02 972 27 570 February 2004
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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

LAMBDA BOX
MOTORSPORT
PRODUCTS Stand-alone oxygen sensor
interface

Description
The Stand-alone Lambda Box is a compact and
lightweight conditioning unit for 5 linear oxygen
sensors of the UEGO type and 5 K-type
thermocouples designed to measure engine air to
fuel ratio and exhaust gas temperature.
The compact dimensions allow easy installation
not only on the dyno but also on the tight space
available on a vehicle.
A smart management of sensor heaters reduces
significantly current consumption and avoids use of
larger batteries.
The air to fuel and temperature data may be
downloaded or transmitted to other devices by
means of a CAN 2.0 communication line with
protocols available for other Marelli devices
(contact factory for additional information).
A CAN to USB interface and visualization software Benefits
are available on request to allow use of the box
connected directly to a PC allowing use also on • On car measures possible
systems with third party ECUs. • No need for special protocols with the CAN-
USB option
• Possible comparison between dyno and car
Main Features
• 5 channels allow measure of individual (cylinder
• Compact dimensions per cylinder) lambda values, and the average
on tail pipe
• Fair price
• Operation with third party ECUs possible Typical Application
Racing and production vehicles
Dyno or car installation possible
Typical Performance
LAMBDA BOX-083817110000

page 1 of 2
SENSORS

LAMBDA BOX
Stand-alone oxygen sensor
interface

Technical Characteristics Dimensions


Power supply................................................ 9 to 16 V
Operating temperature .............................. -20 to 70 °C
Electrical consumption (peak).............................. 25 A
Electrical consumption (typ)................................. 15 A
Weight............................................................... 220 g

Application Schematics

STAND-ALONE OPERATION

USB
USB/CAN
CAN/US

CAN

5 UEGO
5
5 TcK
5
tc K

LAMBDA BOX
LAMBDA BOX-083817110000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

PRT 02/03/06
MOTORSPORT
PRODUCTS Air pressure transducers
105 to 250 kPa

Description
The PRT 02/03/06 series devices are high-
accuracy and reliability analogue absolute
pressure sensors.

Main Features
• Active devices are housed in hermetically
sealed plastic protective casing
• Splash resistant to standard motorsport fluids
• Thermal compensation and noise reduction
circuitry

Benefits
• Low cost

Typical Application
Manifold pressure measure
PRT 02/03/06-083800787000

page 1 of 2
SENSORS

PRT 02/03/06
Air pressure transducers
105 to 250 kPa

Dimensions

Technical Characteristics Connector Pin Out


Power supply (± 0.5 V) .......................................... 5 V
Null offset (5 V)................................................. 0.25 V
Full scale output (5 V)....................................... 4.75 V PIN Descriptio
Description
Output impedance ................................ less than 10 1 + 5Vdc
Pressure ranges 2 GN
PRT 02........................................................ 200 kPa
3 Signal
PRT 03........................................................ 105 kPa
PRT 06........................................................ 250 kPa
Operating temperature range .................. -40 to 125 °C
Response time ....................................... less than 7 ms
Accuracy (including non-linearity, hysteresis
and repeatability)............................................. 1 % f.s.o
Overpressure .................................................... 200 %
Weight................................................................. 30 g
PRT 02/03/06-083800787000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

P002…P010
MOTORSPORT
PRODUCTS Pressure sensor 0.2 to 1 MPa

Description
A series of high output amplified pressure sensor.
Particularly suited for use in the harsh automotive
ambient.
The kit includes a pre wired mating connector with
300 mm leads and JIC to JIC 3/8”- 24 stainless
steel adapter.

Main Features
• Compatible with most fluid in automotive
environment

Benefits
• Small size Typical Application
• High output Manifold pressure
• High reliability Oil pressure
Fuel pressure

Product Range

Nominal Pressure * PSI 30 50 50 150


a a g g
MPa 0.20 0.35 0.35 1.00

Burst Pressure PSI 1000 1000 1000 3000


MPa 7 7 7 21
Pressure Overload * N.P. x5 x5 x5 x3

Note:
P002…P010-083800807000

a = abs
g = gage

page 1 of 2
SENSORS

P002…P010
Pressure sensor 0.2 to 1 MPa

Dimensions

GND 3/8--24 UNF--28


#3 STRAIGHT THREAD
Vdc (5 V)

OUTPUT

MATING CONNECTOR
REAR CONNECTOR P/N 181-35-1

A= GND SEAL
15.8
B=Vdc (5 V)

C=OUTPUT
17.3
25.1

Technical Characteristics
Power supply......................................................... 5 V
Supply current (@ 5 V)....................................... < 4 mA
Null offset .................................................0.5 ± 0.06 V
Full scale output .......................................4.5 ± 0.06 V
Output impedance ............................................. 100
Nominal pressure range ......................... (See table)
Operating temperature range .................. -40 to 125 °C
Response time .................................................... 10 ms
Accuracy (f.s.o. and Null offset)
@ -30 °C to 100 °C ...................................... ± 4 % f.s.o.
@ 0 °C to 85 °C ........................................... ± 2 % f.s.o.
Weight................................................................. 70 g
P002…P010-083800807000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

OPS04
MOTORSPORT
PRODUCTS Hydraulic pressure transducers
0.1 to 8.1 MPa

Description
The OPS04 device is a reliable analogue gauge
pressure sensor.
Integral signal conditioning electronics
incorporating a custom designed integrated circuit
provide an accurate, stable signal over a wide
operating temperature range (-40 to 135°C).

Main Features
• Active devices are housed in hermetically
sealed plastic protective casing
• Compatible with most fluids in pressure-based
standard motorsport systems
• Compact design

Typical Application

Benefits Hydraulic pressure measure


Brakes pressure measure
• Low cost
• High reliability
OPS04-083813074600

page 1 of 2
SENSORS

OPS04
Hydraulic pressure transducers
0.1 to 8.1 MPa

Technical Characteristics
Power supply (± 0.5 V) .......................................... 5 V
Supply current (@ 5 V)..................................... < 10 mA
Null offset (5 V)................................................... 0.5 V
Full scale output (5 V)......................................... 4.5 V
Pressure ranges ........................................0.1 to 8.1 MPa
Operating temperature range .................. -40 to 130 °C
Response time ..................................... less than 10 ms
Accuracy (including non-linearity, hysteresis
and repeatability)............................................. 2 % f.s.o
Burst pressure..................................................... 15 MPa
Weight................................................................. 40 g
OPS04-083813074600

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

ATS 04
MOTORSPORT
PRODUCTS 3k Air Temperature Sensor

Description
The ATS 04 is a low cost analogue temperature
sensor with an NTC sensing element.

Main Features
• Sensing element exposed to airflow for fast
response time
• Mini-Timer connector

Benefits
• High signal level
• Low cost

Typical Performance

Typical Application
Touring cars intake air temperature
ATS 04-083800241000

page 1 of 2
SENSORS

ATS 04
3k Air Temperature Sensor

Dimensions
M 14 x 1

Ø 9.5 Ø 19

27 Ch. 19

51.3

Technical Characteristics Application Schematics


Resistance (@ 25 °C)............................................ 3 kΩ
ENGINE CONTROL UNIT
Input voltage.......................................................... 5 V
Accuracy from nominal values
@ -40 °C to 125 °C ......................................... 5 %
ATS 04 SENSOR
Connector (2 ways) .................................Mini-Timer
Weight................................................................. 25 g
ATS 04-083800241000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

NTC
MOTORSPORT
PRODUCTS
2252 Air-fluid temperature sensor

Description
A miniature sensor designed for fast response
temperature measurement.
Suitable for air, water, oil & fuel temperature
measurement.

Main Features
• AISI 316 housing for improved mechanical
strength
• Splash resistant to standard motorsport fluids
• Miniature tip
• High strength teflon coated leads

Typical Application
Benefits Racing engines
• High signal level
• Little dimensions
• Low weight

Temperature resistance table


NTC 2252

Temp. °C Rt/R25 Temp. °C Rt/R25 Temp. °C Rt/R25

10 1.99000 50 0.36020 100 0.06792

20 1.24900 60 0.24880 110 0.05108

25 1.00000 70 0.17510 120 0.03894

30 0.80580 80 0.12560 130 0.03006

40 0.53260 90 0.09164 140 0.02348


NTC-083813067600

page 1 of 2
SENSORS

NTC
2252 Air-fluid temperature sensor

Dimensions

45°
Ø3±0.05

Ø8.7
Ø4.7
M6x1

0.
8

2.2-0.1
0
Viton

Ø4.48

1.78
1.5
7

9 9 5

Suggested housing
32 2000
Tightening Torque: 0.4 N · m

Technical Characteristics Application Schematics


Typical application......... Air, oil, water and fuel temp.
Temperature range....................................-20 to 150 °C ENGINE CONTROL UNIT
Weight................................................................35.5 g

TEMP. SENSOR
NTC-083813067600

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

PT1000
MOTORSPORT
PRODUCTS
Air-fluid temperature sensor

Description
A miniature sensor designed for fast response
temperature measurement.
Suitable for air, water, oil & fuel temperature
measurement.

Main Features
• AISI 316 housing for improved mechanical
strength
• Splash resistant to standard motorsport fluids
• Miniature tip
• High strength teflon coated leads

Temperature resistance table

Benefits
°C /°C • High signal level
-20 921.3 3.94
• Little dimensions
-10 960.7 3.93
• Low weight
±0 1000.0 3.90
10 1039.0 3.89
20 1077.9 3.88
30 1116.7 3.87 Typical Application
40 1155.4 3.86
Racing engines
50 1194.0 3.84
60 1232.4 3.83
70 1270.7 3.82
80 1308.9 3.81
90 1347.0 3.80
+100 1385.0 3.78
110 1422.8 3.78
120 1460.6 3.76
130 1498.2 3.75
140 1535.7 3.75
150 1573.2 3.73
PT1000-083813067400

page 1 of 2
SENSORS

PT1000
Air-fluid temperature sensor

Dimensions

45°
Ø3±0.05

Ø8.7
Ø4.7
M6x1

0.
8

2.2-0.1
0
Viton

Ø4.48

1.78
1.5
7

9 9 5

Suggested housing
32 2000
Tightening Torque: 0.4 N · m

Technical Characteristics Application Schematics


Typical application.............. Oil, water and fuel temp.
Temperature range....................................-20 to 150 °C ENGINE CONTROL UNIT

Accuracy ..............................................................± 1 °C
Weight................................................................35.5 g
TEMP. SENSOR
PT1000-083813067400

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

TC-K
MOTORSPORT
PRODUCTS
K-Type Thermocouple
Exhaust Gas Temp. Sensor (Cr/Al)

Description
Reinforced sheathed k-type thermocouple for
exhaust gas temperature, low response time.

Main Features
• MgO insulation
• Strength at very high pressure and
temperature, compensated cable with Kapton
insulation and stainless steel braid

Benefits
• Small dimensions Typical Application
• Low weight
Exhaust gas temperature measurement on all kind
• Fast response time of racing engines
TC-K-083813021000

page 1 of 2
SENSORS

TC-K
K-Type Thermocouple
Exhaust Gas Temp. Sensor (Cr/Al)

Dimensions

635

70

∅ 1/8 “ NPT

∅ 4.8
Miniature Male Connector
∅3

Technical Characteristics Application Schematics

Typical application .......Exhaust gas temp.


Thermocouple type ........... K to DIN 43710
LAMBDA BOX
Operating temp. range................0 to 1150 °C
Weight....................................................70 g
TC-K
TC-K-083813021000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

WTS 05
MOTORSPORT
PRODUCTS 3k Water Temperature Sensor

Description
The WTS 05 is a low cost analogue temperature
sensor with an NTC sensing element.

Main Features
• Mini-Timer connector
• Fast response time

Benefits
• High signal level
• Low cost

Typical Performance
Typical Application
Touring cars water-oil temperature measurement
WTS 05-083800242000

page 1 of 2
SENSORS

WTS 05
3k Water Temperature Sensor

Dimensions

Φ 8.5 +0.1
M12x1.5

Φ19

27-0.15
Φ6 Ch 19
50

Technical Characteristics Application Schematics

Resistance (@ 25 °C)............................................ 3 kΩ
Input voltage.......................................................... 5 V ENGINE CONTROL UNIT

Accuracy from nominal values


@ -40 °C to 125 °C ......................................... 5 %
WTS 05 SENSOR
Connector (2 ways) .................................Mini-Timer
Weight................................................................. 26 g
WTS 05-083800242000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

RPT98
MOTORSPORT
PRODUCTS
98° Rotary position transducer

Description
High precision rotary throttle potentiometer.

Main Features
• Reinforced plastic housing
• Slots for adjustable position
• DR25 jacket and military connectors available

Benefits
• Raw parts available in stock
• High precision

Typical Application
Throttle position sensing in racing engines
RPT98-083813009600

page 1 of 2
SENSORS

RPT98
98° Rotary position transducer

Dimensions

Ø
Ø
Ø
Ø

Technical Characteristics
Typical application........................... Throttle position
Operating temperature
potentiometer ......................................-40 to 150 °C
connector ............................................-10 to 125 °C
Resistance ............................................................. 3 k
Linearity (typ.) ...................................................± 0.5 % f.s.
Electrical angle.................................................... 98°
Weight...................................................................70 g
RPT98-083813009600

Magneti Marelli Holding S.p.A. Tel. +39 02 972 27 478


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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

W1051
MOTORSPORT
PRODUCTS
100° Contactless rotary position
transducer

Description
Contactless counterclockwise rotary position
sensor.

Main Features
• Contactless technology
• Low weight sensor
• High temperature range

Benefits
Typical Performance
• No contact wear
• High precision

Typical Application
Throttle, pedal, clutch position sensing in racing
engines and vehicle
W1051-083813138100

page 1 of 2
SENSORS

W1051
100° Contactless rotary position
transducer

Technical Characteristics Connector Pin Out


Typical application........... Throttle and pedal position
Wire colour table
Power supply
normal working range............................5 ± 10 % V Red Supply voltage
reverse voltage protection .......................... -14.5 V Black GND
Operating temperature
Yellow Signal
functional ............................................-40 to 150 °C
Spring return torque
minimum return ......................................... 20-50 mN·m
maximum wind up .........................................160 mN·m
Vibration range tested (60 Hz to 1500 Hz ) ............15 g
Protection class................................................ IP 67
Linearity (typ.) ...................................................± 1.5 % f.s.
Electrical angle.................................................. 100°
Weight............................................................... TBD g
W1051-083813138100

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Motorsport Fax +39 02 972 27 570 March 2004
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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

W1059
MOTORSPORT
PRODUCTS
108° Contactless rotary position
transducer

Description
Contactless clockwise rotary position sensor.

Main Features
• Contactless technology
• Low weight sensor
• Flying lead (Raychem AWG 24)

Benefits
• No contact wear
• High precision

Typical Performance

Typical Application
Throttle and pedal position sensing in racing
engines and vehicle
W1059-083813144203

page 1 of 2
SENSORS

W1059
108° Contactless rotary position
transducer

Dimensions

Technical Characteristics Connector Pin Out


Typical application........... Throttle and pedal position
Power supply
normal working range............................5 ± 10 % V Wire colour table
over voltage ....................................................18 V
Red Supply voltage
reverse voltage protection .......................... -14.5 V
Operating temperature Black GND
functional ............................................-30 to 120 °C Blue Signal
storage................................................-40 to 140 °C
Spring return torque
minimum return ...............................................20 mN·m
maximum wind up .........................................130 mN·m
Vibration range tested (30 Hz to 1500 Hz ) ............15 g
Protection class
mechanical................................................. IP 55
electronic ................................................... IP 57
Linearity (typ.) ...................................................± 1.0 % f.s.
Electrical angle.................................................. 108°
Vout = (0.05 + gradient x angle) x Vref
Output gradient .................................. 0.767 to 0.807
Weight...................................................................41 g
W1059-083813144203

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Motorsport Fax +39 02 972 27 570 March 2004
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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice
SENSORS

SEN 8D-8K
MOTORSPORT
PRODUCTS Ø 15 mm VR revolution sensor

Description
A cost effective VR sensor for speed detection of
toothed wheels.

Main Features
• Case in PA 6.6 GFR, manufactured in silicone
sleeving for operation in automotive
environment
• High electrical signal level

Benefits
• Available in stock
• Low cost

Option
SEN 8K (90° cable exit) available
Typical Application
Racing engines crank and camshaft speed-
position sensing
SEN 8D-8K-064820083000

page 1 of 2
SENSORS

SEN 8D-8K
Ø 15 mm VR revolution sensor

Dimensions

38 400 40

27.7

30

MINI TIMER

38
20

Ø 15

Technical Characteristics Application Schematics


Typical application.....................Crank, Cam, Wheel
Max. operating temperature............................... 125 °C
Air gap..........................................................0.5 to 1 mm
Speed range..........................................40 to 12000 rpm
Output @ 40 rpm (peak to peak) .................... > 400 mV
Weight................................................................. 60 g

TRIGGER DISK
SEN 8D-8K-064820083000

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© 2003 Magneti Marelli - All rights reserved Specifications are subject to change without prior notice

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