Delphi Electronic Unit Injectors Catalog PDF
Delphi Electronic Unit Injectors Catalog PDF
Delphi Electronic Unit Injectors Catalog PDF
DDCU101A 2006
QUALITY ALL AROUND THE WORLD
Quality.
No Compromise.
31
TABLE OF CONTENTS TTABLE
ABLE DES MATIÈRES TTABLA
MATIÈRES ABLA DE CONTENIDO
TALOG
CAT
HOW TO USE THIS CA
GENERAL PRODUCT INFORMATION INFORMATION D’ORDRE GÉNÉRALE SUR LE PRODUIT
APPLICATIONS
APPLICATIONS
APPLICATION GUIDE GUIDE D’APPLICATION GUIA DE LA APLICACION .................................................... 1-4
BUYER’S GUIDE
BUYER’S GUIDE GUIDE DE L’ACHETEUR LA GUÍA PARA LOS COMRADOR ................................................ 5-6
INTERCHANGE
INTERCHANGE ÉCHANGE INTERCAMBIO ........................................................................................................ 7-8
INFORMATION
TECHNICAL INFORMATION
NOTE: Interchange by using a competitor part number is not positive identification. Certain competitor part number inter-
changes are included at popular request, but absolute correlation is not possible. No responsibility is assumed by manufac-
turer or publisher for consequential or other damages which may arise from reliance on a competitor part number to make
identification.
DISCLAIMER of WARRANTY – The information contained herein has been obtained from reliable sources and is accurate
insofar as is ascertainable. However, no warranty is either expressed or implied as to the accuracy of this catalog and no
responsibility is assumed by the publisher for any damages. The acceptance of this catalog is conditional to the acceptance of
this disclaimer of warranty.
i
HOW TO USE THIS CATALOG COMMENT UTILISER CE CA
CAT TALOGUE CÓMO UTILIZAR ESTE CA
CAT TÁLOGO
CATÁLOGO
1
Make
Marque APPLICATION GUIDE
APPLICATION GUIDE D'APPLICATION
D'APPLICATION GUIA DE LA APLICACION
Hecho Year Engine Core Group* Part Number
JOHN DEERE
2 450CLC Excavator
Excavator,, 744J, 824J Loader
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
APPLICATIONS
TIONS
7500 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631013
APPLICA
3 7700 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631013
Year (If Listed) 9200 TTractor
ractor
Année 10.5L 6105 POWERTECH to engine serial number 0033713 ................................................................. EX631000
10.5L 6105 POWERTECH from engine serial number 0033714 through 029999 ................................ EX631010
Año 10.5L 6105 POWERTECH from engine serial number 0300000 ............................................................ EX631011
9300, 9400 TTractors
ractors
Model year of vehicle 12.5L 6125 POWERTECH to engine Serial Number 010637 ................................................................... EX631001
12.5L 6125 POWERTECH from engine Serial Number 010638 through 029999 .................................. EX631009
Année du modèle de véhicule 12.5L 6125 POWERTECH from engine serial number 030000 through 034167 ................................... EX631011
Año del modelo del vehículo 12.5L 6125 POWERTECH from engine serial number 034168 ............................................................... EX631012
9300T
9300T,, 9400T TTractors
ractors
12.5L 6125H POWERTECH to engine serial number 010637 ................................................................ EX631001
4 12.5L 6125H POWERTECH from engine serial number 010638 through 029999 ................................. EX631009
12.5L 6125H POWERTECH from engine serial number 030000 through 034167 ................................. EX631011
Engine Details, Qualifiers 12.5L 6125H POWERTECH from engine serial number 034168 ............................................................. EX631012
9220, 9320 TTractors
ractors
Détails sur le moteur, Qualificatif 12.5L 6125H POWERTECH ............................................................................................................................... EX631011
Detalles del motor, calificador 12.5L 6125H POWERTECH ............................................................................................................................... EX631012
9320T
9320T,, 9420T
9420T,, 9520T
9520T,, 9620T TTractors
ractors
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
Engine Type, Liters, Displacement,
12.5L 6125H POWERTECH ............................................................................................................................... EX631012
Aspiration, VIN Engine Code, and
9750 STS Combine (Canadian application)
Qualifiers where applicable, e.g., turbo or
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
W/AC
9860 STS Combine
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
5
Delphi Part Number
begin with a Alpha Product
1
code to help identify the product
type:
ii
APPLICATION GUIDE
APPLICATION GUIDE D'APPLICATION
D'APPLICATION GUIA DE LA APLICACION
Year Engine Core Group* Part Number
JOHN DEERE
450CLC Excavator
Excavator,, 744J, 824J Loader
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
7300 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631011
7400 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631012
APPLICATIONS
TIONS
7500 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631013
APPLICA
7700 Forage Harvester
12.5L 6125 POWERTECH ................................................................................................................................ EX631013
9200 TTractor
ractor
10.5L 6105 POWERTECH to engine serial number 0033713 ................................................................. EX631000
10.5L 6105 POWERTECH from engine serial number 0033714 through 029999 ................................ EX631010
10.5L 6105 POWERTECH from engine serial number 0300000 ............................................................ EX631011
9300, 9400 TTractors
ractors
12.5L 6125 POWERTECH to engine Serial Number 010637 ................................................................... EX631001
12.5L 6125 POWERTECH from engine Serial Number 010638 through 029999 .................................. EX631009
12.5L 6125 POWERTECH from engine serial number 030000 through 034167 ................................... EX631011
12.5L 6125 POWERTECH from engine serial number 034168 ............................................................... EX631012
9300T
9300T,, 9400T TTractors
ractors
12.5L 6125H POWERTECH to engine serial number 010637 ................................................................ EX631001
12.5L 6125H POWERTECH from engine serial number 010638 through 029999 ................................. EX631009
12.5L 6125H POWERTECH from engine serial number 030000 through 034167 ................................. EX631011
12.5L 6125H POWERTECH from engine serial number 034168 ............................................................. EX631012
9220, 9320 TTractors
ractors
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
12.5L 6125H POWERTECH ............................................................................................................................... EX631012
9320T
9320T,, 9420T
9420T,, 9520T
9520T,, 9620T TTractors
ractors
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
12.5L 6125H POWERTECH ............................................................................................................................... EX631012
9750 STS Combine (Canadian application)
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
9860 STS Combine
12.5L 6125H POWERTECH ............................................................................................................................... EX631011
1
APPLICATION GUIDE
APPLICATION GUIDE D'APPLICATION
D'APPLICATION GUIA DE LA APLICACION
Year Engine Part Number
VOLVO
VOLVO
FH12
9/2002-10/1999 D12.1L LOW OUTPUT ................................................................................................................................. EX631007
6/2002-7/1998 D12.1L LOW OUTPUT ................................................................................................................................. EX631008
6/2000-6/1997 D12.1L USA SPECIFICATIONS ...................................................................................................................... EX631006
3/1998-1997 D12.1L USA SPECIFICATIONS ...................................................................................................................... EX631004
1997-1993 D12.1L HIGH OUTPUT ................................................................................................................................ EX631002
1997-1993 D12.1L LOW OUTPUT ................................................................................................................................. EX631003
2
APPLICATION GUIDE
APPLICATION GUIDE D'APPLICATION
D'APPLICATION GUIA DE LA APLICACION
Year Engine Core Group* Part Number
DDC SERIES 60
1989-1988 12.7L 6067GU40 DDEC I/II ........................................................................................ 1 ............................. EX634785
APPLICATIONS
TIONS
1990 12.7L 6067GU60 DDEC II ......................................................................................... 1 ............................. EX634945
APPLICA
1993-1990 12.7L 6067GU60 DDEC II/III ...................................................................................... 1 ............................. EX634970
NOTES
4
BUYER’S GUIDE GUIDE DE LL’ACHETEUR
’ACHETEUR LA GUÍA PARA LOS COMRADOR
PARA
BUYER’S GUIDE
EX631004 9300 Tractor 11.1L 6067WK/SK/60 1996-1994
VOLVO 9400 Tractor
9300T Tractor EX635575
FH12 D12.1L 3/1998-1997 9400T Tractor
9220 Tractor DDC
EX631006 9320 Tractor
12.7 6067GK/60 1996-1994
9320T Tractor
VOLVO 9420T Tractor
9520T Tractor EX635580
FH12 D12.1L 6/2000-6/1997
9620T Tractor
DDC
EX631007 EX631013 11.0L 6067WK/SK/60 1996-1994
VOLVO
John Deere EX635600
FH12 D12.1L 9/2002-10/1999
7500 Forage Harvester
7700 Forage Harvester
DDC
EX631008 12.7 DDEC III 1996-1994
VOLVO EX634785
EX635605
FH12 D12.1L 6/2002-7/1998 DDC
12.7L 6067GU40 1989-1988
DDC
EX631009 11.1L DDEC III 1996-1994
John Deere EX634795
EX635695
9300 Tractor DDC
9400 Tractor DDC
12.7L 6067GU40 1989-1988
9300T Tractor
9400T Tractor 12.7L 6067GK60 1996-1994
EX634865
EX631010 EX635915
DDC
John Deere 11.1L 6067WU40 1990-1989 DDC
5
BUYER’S GUIDE GUIDE DE LL’ACHETEUR
’ACHETEUR LA GUÍA PARA LOS COMRADOR
PARA
EX636977
DDC
12.7L 6067TK60 2002-1999
EX636978
DDC
11.1L 6067EK60 2002-1998
EX637045
DDC
12.7L DDEC IV 2002-1999
EX637466
DDC
12.7L DDEC IV 2002-1999
EX637635
DDC
14.0L DDEC IV 2002-1999
EX637650
DDC
12.7L DDEC IV 2002-1999
6
INTERCHANGE É CHANGE INTERCAMBIO
INTERCHANGE
RG33966 ........................... EX631011
RG33967 ........................... EX631012
RG33968 ........................... EX631013
7
INTERCHANGE É CHANGE INTERCAMBIO
NOTES
8
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
Core Requirements
The core return policy for the Delphi Exchange Electronic Unit Injector
program is as follow:
• All Volvo and John Deere Electronic Unit Injector (EUI) cores returned must be exact
replacement for unit ordered. Cores will not be accepted if they do not match re-
placement unit.
• For Series 60 cores please reference below:
Group classification of cores:
Group 1 - EX634785, EX634795, EX634865, EX634870, EX634935, EX634940,
EX634945, EX634970
Group 2 - EX635550, EX635575, EX635580, EX635600, EX635605, EX635695,
EX635915
Group 3 - EX636977, EX636978, EX637045, EX637466, EX637635, EX637650
Cores will be accepted for any of the Exchange Injectors within the specfic group
classification. Example; if you purchased EX634795 you can return any of the part
numbers listed in group 1 ONLY.
INFORMATION
TION
• Unacceptable cores will be scrapped immediately
TECHNICAL INFORMA
• Cores must be returned within 12 months from the date of purchase
9
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
Warranty
SERIES 60’s
(1) All other warranty policies apply; refer to section eight of the procedure manual.
(2) Water ingress, incorrect application, installation, and fuel will not be accepted
10
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
Technical Information
This is designed to help diagnose “on engine” if a Series 60 injector is faulty, or whether
the fault is due to an engine component or setting.
Troubleshooting Procedure
a) Ensure the correct injector calibration setting is used. The process for
overchecking and resetting this calibration code can be obtained from the engine
manufacture. The location of the calibration code on a Delphi Remanufactured
Series 60 injector is shown in Figure 1.
Injector Code
00-99
Figure 1
b) If the correct code is set and the injector continues to misfire it will then be
necessary to check the following:
INFORMATION
TION
· Check for worn or damaged camshaft lobes and rollers
TECHNICAL INFORMA
c) If the injector passes all of the checks in section b, follow the engine
manufacturers troubleshooting procedures to check for a faulty injector.
d) If the injector/engine passes all of the previous procedures, the Electronic Control
Module (ECM) could be at fault. There is currently no overcheck procedure for
the ECM; if the ECM is faulty it must be replaced.
For more information please see the fault matrix on page 12.
11
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
Fault Matrix
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B lu e
Whit
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MS
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ssive
h Ru
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Exce
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POSSIBLE CAUSE
12
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
NOTES
INFORMATION
TECHNICAL INFORMATION
13
TECHNICAL INFORMATION LA INFORMACIÓN TÉCNICA INFORMA
INFORMATION TION TECHNIQUE
INFORMATION
NOTES
14
Company Profile
Delphi Product & Service Solutions is bringing to the market a strong focus on vehicle electronics,
consumer electronics and service technologies. An innovator for over a century, Delphi will capitalize on
its Original Equipment (OE) experience, electronics expertise and understanding of vehicle systems to
meet the increasingly complex product and service needs of its customers. Delphi’s new business unit,
Delphi Integrated Service Solutions, will add to these capabilities by providing the diagnostics and
service solutions technicians will need to service tomorrow’s vehicle systems. Today, Delphi will offer
technicians information where they want it, when they want it.
The Delphi brand offers a quality line of automotive parts you can use with the same confidence that
automotive manufacturers have in our Original Equipment applications. Our Aftermarket line is designed
to provide customers with a wide range of products that will satisfy virtually any need they may have—
whether they’re looking for a quality replacement part or want to upgrade to the best part available.
When it comes to Aftermarket products you can trust, turn to the brand that automotive manufactures
around the world have looked to for almost a century—Delphi.
Présentation de la Société
Delphi Product & Service Solutions joint au marché son intérêt marqué pour I’électronique de véhicule,
I’électronique grand public et les technologies de réparation. Innovateur depuis plus d’un siècle, Delphi
capitalise son expérience dans I’équipement d’origine, son expertise en électronique et sa compréhension
des systèmes du véhicule afin de répondre aux besoins de plus en plus complexes de ses clients, en
matière de produits et de réparation. La nouvelle unité commerciale de Delphi, Delphi Integrated Service
Solutions, s’ajoute à ces possibilités en offrant des solutions de diagnostic et de réparation nécessaires
aux techniciens pour réparer les systèmes des véhicules de demain. Aujourd’hui, Delphi offre de
I’information aux techniciens, où et quand ils en ont besoin.
La marque Delphi vous offre une gamme de pièces automobiles de qualité, que vous pouvez utiliser avec
la même confiance que celle qu’accordent les constructeurs automobiles à nos produits d’origine.
Notre ligne de pièces de rechange est conçue pour apporter à nos clients une vaste gamme de produits
pouvant répondre virtuellement à chacun de leurs besoins potentials—qu’ils recherchent une pièce de
rechange de qualité ou Ie tout dernier cri en matière de technologie automobile.
Pour ce qui est de produits de marché secondaire en lesquels vous pouvez vous fier
fier,, tournez-vous vers
la marque recherchée depuis plus d’un siècle par les fabricants automobiles internationaux—Delphi
Perfil de la Compañía
Delphi Product and Service Solutions está haciendo que la atención del mercado se centre fuertemente
en los productos electrónicos para vehículos y consumidores, así como en las tecnologías de servicio.
Delphi, reconocida por sus constantes innovaciones durante más de un siglo, aprovechará su experiencia
y conocimiento en equipos originales (OE), electrónica y sistemas vehiculares para satisfacer las
necesidades cada vez más complejas de productos y servicios que manifiestan sus clientes. La nueva
unidad commercial de la empresa, Delphi Integrated Service Solutions, ampliará estas capacidades
ofreciendo los diagnóstics y las soluciones de servicio que necesitan los técnicos para dar servicio a
los sistemas vehiculares del future. Hoy Delphi ofrece a los técnicos la información que desean, cuando
la desean.
La marca Delphi ofrece una línea de partes para automóviles de calidad que puede utilizar con la misma
confianza que los fabricantes de automóviles tienen en nuestras aplicaciones de Equipo Original.
Nuestra línea de repuestos fue diseñada para brindar a los clientes una amplia gama de productos que
satisfagan prácticamente cualquier necesidad que tengan: se trate de una parte de repuesto de calidad,
o de una mejora a la tecnología más avanzada disponible.
En cuestión de productos confiables de posventa, decídase por la marca que los fabricantes de
automóviles de todo el mundo han buscado durante más de un siglo—Delphi.
Delphi Diesel Aftermarket
Troy Michigan USA - www.delphidiesel.com
1-800-521-4784