TC Rcue40 120clg2
TC Rcue40 120clg2
TC Rcue40 120clg2
Technical Catalogue
Installation, operation and
maintenance instructions.
Design information.
RCUE40CLG2
RCUE50CLG2
RCUE60CLG2
RCUE80CLG2
RCUE100CLG2
RCUE120CLG2
Specifications in this manual are subject to change without notice in order that
HITACHI may bring the latest innovations to their customers.
Whilst every effort is made to ensure that all specifications are correct, printing errors
are beyond Hitachi’s control; Hitachi cannot be held responsible for these errors.
Contents
Contents
Important Notice
1
Features and Benefits
2
Operation Instructions
3
Components of chiller
4
Preparation Initial Check
5
Installation
6
Test Running
7
Controller Adjustment
8
Self-Inspection Functions
9
Control System
10
Maintenance
11
Troubleshooting
12
General Specifications
13
Drawings
14
Model Selection
15
Application Data
16
Components Data
17
5
TCGB0051 rev.0 - 09/2009
Contents
Technical Catalogue
Contents
1. Important notice................................................................................................................. 11
2. Features and benefits........................................................................................................13
2.1. Chiller picture............................................................................................................................................ 14
2.2. Compressor.............................................................................................................................................. 14
2.3. Control...................................................................................................................................................... 16
2.4. Heat Exchanger........................................................................................................................................ 17
2.5. Electronic Expansion Valve...................................................................................................................... 18
3. Operation instructions.......................................................................................................19
3.1. HITACHI condenserless Water Chiller Models: RCUE(40~120)CLG2..................................................... 20
4. Components of chiller........................................................................................................21
4.1. Structure drawing..................................................................................................................................... 22
6. Installation.........................................................................................................................29
6.1. Electrical Wiring........................................................................................................................................ 30
6.2. Water Piping............................................................................................................................................. 32
6.3. Minimum internal system water volume................................................................................................... 33
6.4. Water control............................................................................................................................................ 34
6.5. Refrigerant piping..................................................................................................................................... 34
6.6. BMS connection....................................................................................................................................... 37
6.7.CSC-5S..................................................................................................................................................... 44
6.8. Installation final check ............................................................................................................................. 45
7. Test running.......................................................................................................................47
7.1. Preparation............................................................................................................................................... 48
7.2. Test running procedure............................................................................................................................. 48
7.3. Instructions after test running................................................................................................................... 48
8. Controller adjustment........................................................................................................49
8.1. PCB Drawing............................................................................................................................................ 50
8.2. Control System......................................................................................................................................... 51
8.3. Controller Adjustment............................................................................................................................... 51
9. Self-Inspection functions...................................................................................................55
9.1. Alarm Indication........................................................................................................................................ 56
9.2. Normal Indication...................................................................................................................................... 57
9.3. Function for indication of operation condition........................................................................................... 57
Technical Catalogue
Contents (Cont.)
10. Control system................................................................................................................63
10.1. Standard operating sequence for RCUE40CLG2, RCUE50CLG2 and RCUE60CLG2........................ 64
10.2. Standard operating sequence for RCUE80CLG2, RCUE100CLG2 and RCUE120CLG2.................... 65
11. Maintenance....................................................................................................................67
11.1. Components........................................................................................................................................... 68
11.2. Lubrication.............................................................................................................................................. 68
11.3. Deposits.................................................................................................................................................. 68
11.4. Cleaning method..................................................................................................................................... 69
11.5. Winter shutdown..................................................................................................................................... 70
11.6. Spring start-up........................................................................................................................................ 70
11.7. Part replacement.................................................................................................................................... 71
11.8. Refrigeration cycle.................................................................................................................................. 71
11.9. Refrigerant cycle diagram of Hitachi condenserless Chiller
(RCUE(40,50,60,80,100,120)CLG2 ..................................................................................................... 72
11.10. Compressor removal............................................................................................................................ 73
11.11. Safety and protection control................................................................................................................ 73
11.12. Normal operating pressure................................................................................................................... 75
11.13. Test running and maintenance record................................................................................................... 76
11.14. Daily operating records......................................................................................................................... 77
11.15. Servicing for R407C refrigerant system................................................................................................ 78
12. Troubleshooting...............................................................................................................79
12.1. Troubleshooting table............................................................................................................................. 80
14. Drawings.........................................................................................................................87
14.1. Dimensional Drawings............................................................................................................................ 88
14.2. Wiring Diagrams..................................................................................................................................... 91
Technical Catalogue
NOTE:
Please check by model name your condenserless type, its abbreviation and
MODEL CODIFICATION reference number in this technical catalogue.
CLG2 SERIES
3~
RCUE60CLG2
Series
Capacity R407C
(HP) refrigerant
Unit type Condenserless
1. I m p o r t a n t n o t i c e
Technical Catalogue
1
HITACHI pursues a policy of continuing improvement in design and performance of Products. The right is therefore
reserved to vary specifications without notice.
HITACHI cannot anticipate every possible circumstance that might involve a potential hazard.
No part of this manual may be reproduced without written permission.
Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. Definitions for
identifying hazard levels are provided below with their respective signal words.
DANGER:
Immediate hazards which WILL result in severe personal injury or death.
WARNING:
Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION:
Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.
NOTE:
Useful information for operation and/or maintenance.
°C
Working Range Maximum Minimum
Condensing
65 30
Temperature
Chilled Water
15 5
Outlet Temperature
These instructions should be considered as a permanent part of the condenser less water Chiller equipment and should
remain with the condenser less water Chiller equipment.
2. F e a t u r e s a n d B e n e f i t s
Technical Catalogue
Contents
2. Features and benefits...............................................................................13
2
2.1. Chiller picture...................................................................................................................14
2.2. Compressor......................................................................................................................14
2.3. Control..............................................................................................................................16
Technical Catalogue
HITACHI is a world leader in technology and with continual research and product development, now offers a screw type
Condenser less Chillers.
A range of capacity are available from 120 kW to 360 kW.
2.2. Compressor
¡¡THE SAMURAI RANGE INCORPORATES THE LATEST DEVELOPMENT OF HITACHI´S SCREW COMPRESSOR
TECHNOLOGY FOR THE NEW MILLENNIUM.
Highly Reliable HITACHI Two-Pole
Motor
Technical Catalogue
2
LOW VIBRATION
Reciprocating Screw
AMPLITUDE (µm)
Time (second)
¡¡PRINCIPLE OF COMPRESSION
Discharge Port
Suction Port
Step
control
TIME (Hour)
Technical Catalogue
¡¡Energy Saving
Thanks to Continuous Capacity Control, 15~20% energy saving is possible compared with current step control
systems due to the following:
−− The cooling load can be more closely matched
−− Continuous Capacity Control takes advantage of high efficiency part load performance.
−− Frequent compressor starts and stops are eliminated.
Continuous
Capacity
Control
2.3. Control
¡¡Many Functions
Newly developed Control Board has many functions shown below as standard.
Technical Catalogue
Load Up 2
Load Down
TIME
Restart
WATER TEMPERATURE
OutletTemperature
Temperature
Band 7ºC
1st step (normally)
Final step
Technical Catalogue
This unit are equipped with an electronic expansion valve to provide sophisticated control under any temperature
condition.
The electronic expansion valve provides reduced electrical power consumption compared to the classical system.
3. O p e r a t i o n I n s t r u c t i o n s
Technical Catalogue
Contents
3. Operation instructions..............................................................................19
3.1. HITACHI condenserless Water Chiller Models: RCUE(40~120)CLG2.............................20
3
Technical Catalogue
¡¡ Pilot Lamp
The red LED indicates the normal operation.
When the orange LED is activated, any one of the safety devices may be functioning.
Please contact your service shop, if this condition is detected.
¡¡ Daily Checking
1. Check the power supply to ensure that it is proper.
2. Check for abnormal sounds and vibrations.
3. Check the unit amperage.
4. Check the operating pressure.
¡¡ Troubleshooting
−− Unit Does Not Start
1. Is the main switch ON?
2. Is the main fuse OK?
3. Is the chilled water running?
4. Are the thermostats calling for the cooling operation?
¡¡ Maintenance
1. Remove any obstacles to condenser Airflow, and clean the condenser.
2. Clean the unit with a cleaner.
3. Clean the water cooler. (It is recommended that a specialist will be contacted for this type of work.)
DANGER:
Switch OFF main interruptor (M.I) for any work inside Electrical Box.
4. C o m p o n e n t s o f C h i l l e r
Technical Catalogue
Contents
4. Components of chiller...............................................................................21
4.1. Structure drawing.............................................................................................................22
STRUCTURE DRAWING OF HITACHI CONDENSER LESS WATER CHILLER UNIT (Example: RCUE60CLG2)
N° Name
Compressor
Water Cooler
Electrical Box
Check Valve
Operation Switch
Solenoid Valve
5. P r e p a r a t i o n I n i t i a l C h e c k
Technical Catalogue
Contents
5. Preparation initial check...........................................................................23
5.1. Initial check.......................................................................................................................24
5
5.4. Service space and foundation..........................................................................................27
¡¡ Required Materials
Measure and Architectural Information Regarding Installation Location
¡¡ Remote Condenser
Check the capacity of the selected remote condenser.
¡¡ Installation Location
Confirm that the final installation location is provided with convenient piping and wiring work. Strong water
runoff should be avoided.
Do not install the unit outdoors.
Install the unit in a restricted area not accessible by the general public
¡¡ Installation Space
Check for obstacles which hamper maintenance work in the space specified in Fig.1.
¡¡ Foundation
Check to ensure that the foundation is flat, level and sufficiently strong, taking into account the maximum
foundation gradient (Fig. 2) and the unit weight balance. Confirm elevation provision for the unit on a solid
base with an iron frame or concrete curbs shown in chap. 5.4.
In order to obtain proper clearance beneath the unit for on-the-ground installation, where foundation bolts
should be sunk into concrete.
¡¡ Unit
Check to ensure that the unit has been transported without damage. File a damage claim with the
transportation companies if mishandling due to transportation company negligence is suspected.
¡¡ Transportation
Secure the route to the final installation location by confirming the dimensions, (Refer to the “Unit General
Data”).
WARNING:
This unit is operated with
refrigerant R407C, which Fig.1.
5
is non-flammable and
non-poisonous. However, ¡¡ Tools and Instruments
refrigerant itself is heavier
than the atmosphere so Pincers, Wrenches, Facilities to Transport and Place The Unit.
that a floor is covered with
refrigerant gas if refrigerant ¡¡ Transportation
is leaked. Therefore, keep
good ventilation to avoid Transportation the unit as close to the final installation location as practical before
choke during servicing. unpacking is accomplished. Provide adequate facilities to place the unit on the
foundation, with sufficient consideration given to those individuals performing the
CAUTION: installation.
Check to ensure that
valves are correctly ¡¡ Unpacking
opened. If not opened,
serious damage will occur
Follow the instructions marked on the packing.
to the compressor due
to an abnormally high ¡¡ Maximum Foundation Gradient
pressure. The unit should be installed in an upright position within the gradient shown in
Install the unit in a
restricted area not
Fig.2.
accessible by the general
public.
10 mm
5 mm
Fig.2.
Centre of Gravity
3
1 Centre of Gravity
B
4
Control Panel
RCUE - CLG2
Model 40 50 60 80 100 120
Location Weight Distribution (kg)
1 190 205 225 350 405 425
2 120 130 135 290 325 335
3 210 230 250 335 355 385
4 130 145 150 275 285 305
Operating Weight
(kg) 650 710 760 1250 1370 1450
Location of Centre of Gravity (mm)
Dimension
A 420 415 415 535 555 550
Dimension
B 565 570 575 895 905 910
5
RCUE 80, 100, 120CLG2
Nº Name Nº Name
1 4-Ø 26 (Mounting Holes) 8 Steel Plate (1 mm)
2 Electrical Box 9 Concrete
3 Bottom Frame 10 Vibration proof Rubber Mat (1 mat per position) (option)
4 Vibration proof Rubber Mat (4 positions) 11 Washer
5 Vibration proof Rubber Mat (8 positions) 12 Nut
6 Foundation bolt (M20) 13 Bottom Frame
7 Rubber Bush (option)
Lifting drawing of Hitachi condenser less water chiller unit (Example: RCUE60CLG2)
N° Name
Electrical Box
4 x Rigging Holes
WARNING:
Do not decline the
unit more than an
angle of 15º as shown
in the figure during
transportation. If declined
more than an angle of
15º, the unit may fall
down.
6. I n s t a l l a t i o n
Technical Catalogue
Contents
6. Installation................................................................................................29
6.1. Electrical Wiring................................................................................................................30
6.7.CSC-5S.............................................................................................................................44
6.7.1. System..................................................................................................................................44
6.7.2. Signal....................................................................................................................................44
6.7.3. Caution on use of CSC-5S....................................................................................................45
6.7.4. Transmitting setting (on chiller control PCB).........................................................................45
Technical Catalogue
¡¡ Schedule Check
DANGER:
Switch OFF main interruptor (M.I) for any work inside Electrical Box.
WARNING:
- Confirm that the field-selected electrical components (main power switch, fuses, wires, conduit connections, wire
terminals and others) are properly selected according to the “Electrical Data“ in this Technical Catalogue, and
ensure that they comply with national and local codes.
- It is recommended that the main power switch be locked in the “OFF“ position, to prevent against accidental supply
of power during equipment servicing.
- Check to ensure that an earthling wire is correctly connected to the unit. This wire protects from an electric shock.
Utilisation of an earth leakage breaker is necessary.
- Unit access must be restricted to the general public.
380-415V/3~N/50Hz
N° Name
1 Main Power/Terminal Board (R,S,T,N)
2 Electrical Box
3 Main Power Switch
4 Main Power Wiring
5 Earth Wiring
¡¡ Control Wiring
Connect the interlock wiring and control wiring between the unit terminals and the magnetic switches for the
water pumps, according to page or the wiring label. The main connection to terminal N is required.
Technical Catalogue
N° Name
1 In case of remote control operation this wire must be removed.
2 S Phase
3 Neutral
4 Low Voltage / Remote Control
5 Run/Stop Signal
6 Alarm Signal
7 Alarm Lamp
8 Pump Interlock
9 Pump Operation
10 Remote Control Switch (RSW-A) (OPTION)
11 2 cycles
12 2 nd. Setting Temperature
13 External Thermostat Operation
Only used for:
14 - Diff. Water Pressure switch (OPTION)
- Flow Switch (OPTION)
Force Compressor
15
Load Operation
Free Cooling
16
Output signal (Only cycle Nº 1)
17 In case of individual indication without Remote Control Switch
18 Customer wiring
19 Force compressor load.
20 Setting of low voltage control
NOTE:
1. All the settings shall be performed before Power ON.
2. Remote / Local Change over Switch on Operation Switch must be set, to Remote.
3. Terminals 1 ~ n57 are for AC220-240V,Terminals A ~ D are for DC24V. Terminals E ~ F are H-link (Low signal).
Technical Catalogue
CAUTION:
- Never use an antifreeze mixture of the salt type, because it possesses strong corrosion characteristics, and
water equipment will be damaged
- This product is equipped with plate type heat exchangers. In the plate heat exchanger, water flows through a
narrow space between the plates. Therefore, there is a possibility that freezing may occur if foreign particles or
dusts are clogged. In order to avoid this clogging, provide a 20 mesh water strainer at the inlet of condenser and
chilled water piping near the product. A 20 mesh water strainer is available as an option.
Pressure Gauge
Strainer
Flexible Joint
Water Inlet Valve
Chiller
Water Outlet
NOTE:
HITACHI chiller has the pump ON/OFF operation control (see wiring diagram)
Technical Catalogue
CAUTION:
In case of connecting some units to the same water piping, design the water piping so that the water distribution to each unit
is equal (refer to figure below) Imbalance of water distribution may cause a serious damage like a water freezing in the heat-
exchanger.
Chiller Unit
Water Pump
NOTE:
Minimum internal system water volume written above is for standard ON/OFF differential, minimum internal system water volume
6
shall be increased by the setting of differential.
Minimum Internal Water Volume m3 0.38 0.46 0.57 0.76 0.92 1.15
Internal Water Volume of Cooler litre 13.7 15.2 19.5 32.4 40.8 40.8
Technical Catalogue
CAUTION:
When industrial water is applied for chilled water and condenser water, industrial water rarely causes deposits of scales or
other foreign substances on equipment. However, well water or river water may in most cases contain suspended solid matter,
organic matter, and scales in great quantities. Therefore, such water should be subjected to filtration or softening treatment with
chemicals before application as chilled water.
It is also necessary to analyse the quality of water by checking pH, electrical conductivity, ammonia ion content, sulphur content,
and others, and to utilise industrial water only if problem is encountered through these check.
The following is the recommended standard water quality.
Chilled Water System Tendency (1)
Item Circulating Water Supply Water Corrosion Deposits of Scales
(20 °C Less than)
Standard Quality pH (25 °C) 6.8 ~ 8.0 6.8 ~ 8.0
Electrical Conductivity (mS/m) (25°C) Less than 40 Less than 30
{µS/cm} (25 °C) (2) Less than 400 Less than 300
Chlorine Ion (mg CI¯/I) Less than 50 Less than 50
Sulphur Acid Ion (mg SO42¯/I) Less than 50 Less than 50
The Amount of Acid Consumption (pH 4.8)
Less than 50 Less than 50
(mg CaCO3/I)
Total Hardness (mg CaCO3 /I) Less than 70 Less than 70
Calcium Hardness (mg CaCO3 /I) Less than 50 Less than 50
Silica L (mg SIO2 /I) Less than 30 Less than 30
Reference Quality
Less than 1.0 Less than 0.3
Total Iron (mg Fe/I)
Total Copper (mg Cu/I) Less than 1.0 Less than 0.1
Sulphur Ion (mg S ¯/I)
2
It shall not be detected.
Ammonium Ion (mg NH4+/I) Less than 1.0 Less than 0.1
Remaining Chlorine (mg CI/I) Less than 0.3 Less than 0.3
Floating Carbonic Acid (mg CO2/I) Less than 4.0 Less than 4.0
Index of Stability 6.8 ~ 8.0 -
NOTE:
1. The mark “” in the table means the factor concerned with the tendency of corrosion or deposits of scales.
2. The value showed in “{ }” are for reference only according to the former unit.
Remote Condenser
Remote Condenser
Technical Catalogue
CAUTION:
Do not charge Oxygen, Acetylene or other flammable and poisonous gases into the refrigeration cycle when
performing a leakage test or an airtight test. These types of gases are extremely dangerous, beause explosion
can occur. It is recommended that compressed air, nitrogen or refrigerant be charged for these types of tests.
¡¡ Selected pipes
The pipes sizes of the connection piping with the remote condenser is indicated in below table. When
selecting the pipes sizes, both pressure drop and velocity must be considered. The pipe size should no be
so small that the practical friction loss is excessive or emits noise due to high velocity. Also ensure that the
selected pipe size satisfies sufficient gas speed to return the oil by entrainment of gas refrigerant.
¡¡ Piping accessories
Confirm that prepared piping accessories, as such field-supplied check valve(s), liquid refrigerant receiver(s)
and other fittings are properly selected. 6
¡¡ Piping procedures
A holding charge is applied to these units. Do not open the unit stop valves until it is ensured that preparation
has been performed for field piping leakage checking.
1. These units have been dehydrated and refrigerant charged approximately 1 Kg at the factory. Some air
and moisture enter the system during installation. It is very important that all moisture in the piping be
removed from the piping system.
2. Perform the connection piping, in which the piping, in wich the piping accessories are included, by
soldering, brazing or flare connections. The oil trap and liquid loop should be situated at the position as
shown in figure.
3. These chiller units are equipped with an unloader system. In this system, the pipe diameter of the
discharge piping must be selected so that sufficient oil will be carried even during minimum unloader
operation. For this reason, an excessively big diameter can not be selected.
4. The equivalent piping length shall be shorter than 30 meters. Additionally, the difference in height shall
be a maximum of 25 meters in a case where the water chiller is lower than the remote condenser, and a
maximum of 5 meters in the case where the water chiller is higher than the remote condenser.
5. Insulate the liquid line, if required. Insulation of the liquid line is recommended only where the line is
exposed to a higher temperature than surrounding.
6. After the completion of piping work, then charge a small amount of refrigerant, and inspect for leakage
with a gas leak detector, or the pressure indication of a gauge which can be attached at the service joint
for the liquid line.
CAUTION:
The oil in the compressor easily absorbs moisture from the atmosphere, if the valves are opened, and it is
difficult to remove the moisture in the oil even by evacuation for a long time.
NOTE:
1. All piping methods must comply with applicable national and local codes.
2. All horizontal discharge piping should be pitched downward in the direction of the refrigerant flow,
in consideration of any oil which might be pumped over from the compressor. Additionally, the long
discharge line from the compressor should be looped to form a trap so that oil can not drain from the
discharge piping to the compressor head during compressor stoppage.
Technical Catalogue
Field-Supplied
At each At each
10 meters 10 meters
Chiller Unit
Receiver Receiver
Field-Supplied
Remote Condenser
Oil Trap
At each
10 meters
Chiller Unit
Oil Trap
Field-Supplied
Receiver
Receiver
Chiller Unit
Maximum
5 meters
Technical Catalogue
¡¡ Evacuation Procedures
Before charging, the part of refrigerant circuit between after discharge-side stop valve and before liquid-side
stop valve must be completely evacuated and dehydrated. Connect the vacuum pump and the low pressure
compound gauge to the field-supplied service joint of the liquid side.
1. Operate the vacuum pump to perform evacuation of the refrigerant circuit.
2. Continue vacuum pump operation until the pressure indication on the gauges shows approximately -756
mmHg.
3. Stop the vacuum pump, wait for about 5 minutes and confirm the vacuum pressure. Close the vacuum
pump connection line by setting the liquid inlet stop valve to the backseat position.
4. Slowly open the liquid inlet stop valve and the gas outlet stop valve of equipped the unit. Do not set the
liquid inlet stop valve to the backseat position.
¡¡ Refrigerant Charge
Exchange the vacuum pump with the refrigerant cylinder placed on the weighing scales.
1. Purge air from the cylinder connection line.
2. Charge liquid refrigerant R-407C into the refrigeration cycle by weighing the refrigerant cylinder.
3. Remove the charging hose.
NOTE:
4. After all evacuation and charging work, tighten the packing gland and the cap nuts of the unit stop valves.
6
1. A
gauge manifold or equivalent piping connected with a vacuum pump and a refrigerant cylinder is useful for quick evacuation
and charging work.
2. When charging by weight is ceased due to high ambient temperature, close the liquid inlet stop valve. Then operate the entire
system at the stage of initial start-up.
LonWorks LonWorks
HARC70-CE1 HARC70-CE1 OP
H-Link
H-Link
One interface HARC70-CE1 can connect up to 4 Chillers from a remote place using H-Link connection (Hitachi
communications protocol).
Protocol used by HARC70-CE1 (OP) is LonWorks. Physical channel connection with interface is FTT-10ª
Technical Catalogue
6.6.2. Signal
ON/OFF Chiller All HARC’S
Control Operation
Outlet Water Setting All HARC’S
ON/OFF All HARC’S
Chilled Water Outlet Setting All HARC’S
Chilled Water Outlet Temperature All HARC’S
Chilled Water Inlet Temperature. All HARC’S
Alarm Codes All HARC’S
Operation Status All HARC’S
Technical Catalogue
11. Don’t interrupt the power supply of HARC when you use SCPT in HARC. Even if it exceeds MaxSendTime,
when SNVT is not transmitted from HARC, and SNVT is transmitted below with the setting value of
MinSendTime, then transmit SCPT again . If it isn’t carried out, SCPT value continues maintaining “0”.
12. If the setting of control panel change Remote to Locally, and set Remote again, then set the setting temperature
and mode from the Monitoring Device again. If it does not set, then the setting temperature and mode continue
maintaining the initialisation value by Chiller unit.
13. When the abnormal transmitting occurs between the Monitoring Device and HARC, then the condition of the
Monitoring Device may not correspond with the condition of HARC. Set MaxSendTime and try that the condition
of the Monitoring Device corresponds with the condition of HARC in the interval of MaxSendTime .
14. It can’t be used with the except for “ stop signal of input terminal of Chiller unit “.
¡¡ Structural Drawing
6
Terminal Cover After open
After Open ID number of NEURON CHIP
On Rear Side of Cover
¡¡ Mounting Dimensions
Mounting by Screw
Technical Catalogue
¡¡ System Wiring
Gateway
Chiller Unit
nº1
¡¡ Marking of Terminals
AC / AC / E LON / H-LINK
MCLR LON-SERV. S201 S202 LON H-LINK
Mark Indication
¡¡ Wiring Procedures
Section Wiring Method Remark
AC / AC / E
1φ220-240V Power
Source ― HARC70-CE1(OP)
Power Line
AC / AC / E
Earthing Wire
LON / H-LINK
LON / H-LINK
Technical Catalogue
6
bit 1: 0/1 (run not available / run available)
bit 2: 0/1 (central / local)
bits 3 ~ 7: Not used
0 - - - - nv11 untest_0
0 - - - - nv12 untest_1 SNVT_press
30 NOT USED NOT USED Not used
0 - - - - nv13 untest_2 (Not Available)
0 - - - - nv14 untest_3
1 O O O O nv15 nviChlrEnable_1 SNVT_switch 95 On/Off Order Same than nv0
1 O O O O nv16 nviCoolSetpt_1 SNVT_temp_p 105 Cool Water Temperature Setting Same than nv1 Provide an interval
of 5 seconds of more
1 O O O O nv17 nviMode_1 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
1 - - - O nv18 nviHeatSetpt_1 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
1 O O O O nv19 nvoOnOff_1 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
1 O O O O nv20 nvoActiveSetpt_1 SNVT_temp_p 105 Temperature Setting Same than nv5
seconds.
SNVT_lev_percent Operation Capacity (Not used
1 - - - - nv21 nvoActualCapa_1 81 NOT USED When setting points
(Not Available) for continous capacity)
are changed from
1 O O O O nv22 nvoLvgCHWTemp_1 SNVT_temp_p 105 Chilled outlet temperature Same than nv7
HARC change to
1 O O O O nv23 nvoEntCHWTemp_1 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 related point is
1 O O O O nv24 nvoAlarmDescr_1 SNVT_str_asc 36 Alarm code Same than nv9 detected not waiting
60 seconds.
If no water chiller
1 O O O O nv25 nvoChillerStat_1 SNVT_chlr_status 127 Chiller Status Same than nv10
is connected these
values are set to 0
1 - - - - nv26 untest_4
1 - - - - nv27 untest_5 SNVT_press
30 NOT USED NOT USED Not used
1 - - - - nv28 untest_6 (Not Available)
1 - - - - nv29 untest_7
2 O O O O nv30 nviChlrEnable_2 SNVT_switch 95 On/Off Order Same than nv0
2 O O O O nv31 nviCoolSetpt_2 SNVT_temp_p 105 Cool Water Temperature Setting Same than nv1 Provide an interval
of 5 seconds of more
2 O O O O nv32 nviMode_2 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
2 - - - O nv33 nviHeatSetpt_2 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
2 O O O O nv34 nvoOnOff_2 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
2 O O O O nv35 nvoActiveSetpt_2 SNVT_temp_p 105 Temperature Setting Same than nv5
seconds.
SNVT_lev_percent Operation Capacity (Not used
2 - - - - nv36 nvoActualCapa_2 81 NOT USED When setting points
(Not Available) for continous capacity)
are changed from
2 O O O O nv37 nvoLvgCHWTemp_2 SNVT_temp_p 105 Chilled outlet temperature Same than nv7
HARC change to
2 O O O O nv38 nvoEntCHWTemp_2 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 related point is
2 O O O O nv39 nvoAlarmDescr_2 SNVT_str_asc 36 Alarm code Same than nv9 detected not waiting
60 seconds.
If no water chiller
2 O O O O nv40 nvoChillerStat_2 SNVT_chlr_status 127 Chiller Status Same than nv10
is connected these
values are set to 0
SNVT_press
2 - - - - nv41 untest_8 30
(Not Available)
2 - - - - nv42 untest_9 30
NOT USED NOT USED Not used
2 - - - - nv43 untest_10 30
2 - - - - nv44 untest_11 30
3 O O O O nv45 nviChlrEnable_3 SNVT_switch 95 On/Off Order Same than nv0
3 O O O O nv46 nviCoolSetpt_3 SNVT_temp_p 105 Cool Water Temperature Setting Same than nv1 Provide an interval
of 5 seconds of more
3 O O O O nv47 nviMode_3 SNVT_hvac_mode 108 Operation Mode Setting Same than nv2 between each setting
3 - - - O nv48 nviHeatSetpt_3 SNVT_temp_p 105 Hot Water Temperature Setting Same than nv3
3 O O O O nv49 nvoOnOff_3 SNVT_switch 95 On/Off state Same than nv4 Those values are
updated each 60
3 O O O O nv50 nvoActiveSetpt_3 SNVT_temp_p 105 Temperature Setting Same than nv5
seconds.
SNVT_lev_percent Operation Capacity (Not used
3 - - - - nv51 nvoActualCapa_3 81 NOT USED When setting points
(Not Available) for continous capacity)
are changed from
3 O O O O nv52 nvoLvgCHWTemp_3 SNVT_temp_p 105 Chilled outlet temperature Same than nv7
HARC change to
3 O O O O nv53 nvoEntCHWTemp_3 SNVT_temp_p 105 Chilled inlet temperature Same than nv8 related point is
3 O O O O nv54 nvoAlarmDescr_3 SNVT_str_asc 36 Alarm code Same than nv9 detected not waiting
60 seconds.
If no water chiller
3 O O O O nv55 nvoChillerStat_3 SNVT_chlr_status 127 Chiller Status Same than nv10
is connected these
values are set to 0
3 - - - - nv56 untest_12 30
3 - - - - nv57 untest_13 SNVT_press 30
NOT USED NOT USED NOT USED
3 - - - - nv58 untest_14 (Not Available) 30
3 - - - - nv59 untest_15 30
O O O O nv60 nciMaxSendTime
O O O O nv61 nciMinSendTime
Technical Catalogue
NOTE:
Set and use the variables in accordance with the above tables. (The variables based on “Chiller Part of LonMarkFunction
Profile”, however, some function and setting range have limitation).
Technical Catalogue
¡¡Space Requirements
NOTE:
1. Before operating this gateway, initial settings by a system integrator for the local LonWorks system are necessary.
2. This gateway is designed to be connected with LonWorks network, and will not function by itself when it is not connected.
6
3. The power lines and the signal lines shall be separated with a minimum distance of 15cm.
4. It is necessary to set and adjust the Chillers and gateway before operating the system.
5. “LonWork” “LonMark” are trademarks of Echelon Corporation registered in the USA and other countries.
¡¡Specifications
Item Specifications
Connection Capacity Maximum 4H-Link PCBs of Hitachi Chiller
Power Supply AC 1-PH, 220~240V±10% 50/60Hz
Power Consumption Maximum 10W
Ambient Condition
0-45°C
Temperature
10-80% (with condition of no condensation)
Relative Humidity
Net weight 0.6kg
Colour Grey (Munsell 5Y7/1 or similar)
Material of Box ABS resin molding material
Wall Mount (By 2 x M4 Screws), or on DIN Rail
Mounting Method
(35mm)
Mounting Location In Weather and Dust-Proofed Control Panel
Accessories Core x 1, Capacitor x 1
Transceiver Using FTT-10A
No warranty shall be applied for the control and
operation of the upper “LonWorks” side.
Warranty
Hitachi’s liability shall cover only Hitachi Chillers,
this gateway, and accessibility by “LonWorks”
Operation DSW
ON
Before shipment, No. 1 pin of DSW10 is set at ON side OFF
Technical Catalogue
6.7.CSC-5S
6.7.1. System
CSC-5S allows the individual control of a Chiller Unit as well as it allows a centralized and grouped controls
of a maximum number of 8 chillers.
8 Chillers (Maximum)
CSC-5S
6.7.2. Signal
Technical Catalogue
ON
Before shipment, No. 1 pin of DSW10 is set at ON side OFF
In case that Chiller Unit quantity in the same H-Link is 2 or more, set No. 1 pin of ON
DSW10 at the OFF side from 2nd Unit. If only one Chiller Unit is used, no setting is OFF
required.
In case of applying high voltage to the terminal TB1 (E,F), the fuse on the PCB is cut. ON
OFF
In such a case, first connect the wiring to TB1 (E,F) and then turn “ON” DSW-2
6
6.8.1. Installation work check list
5. Have the R, S and T phases of the water Chiller correctly been connected to the R, S and T phases of the main
power source?
6. Are the stop valves for the condenser liquid line open?
7. Have the packing glands and the cap nuts for the stop valves been tightened?
8. Is BMS connected correctly and operate as decided?
7. Te s t R u n n i n g
Technical Catalogue
Contents
7. Test running..............................................................................................47
7.1. Preparation.......................................................................................................................48
Technical Catalogue
7.1. Preparation
¡¡ Tools and instruments
−− High Pressure Compound Gauge. Low Pressure Compound Gauge. Electrical Tester and General Tools.
CAUTION:
Switch ON the main power switch, and energise the oil heater for 12 hours before start-up, to sufficiently warm the oil.
Check to ensure that valves are correctly opened. If not opened, serious damage will occur to the compressor due to an
abnormally high pressure.
Remove the foreign particles and substances from the water piping, without going through the water coolers and clearing
the water strainer filter before running. Check to ensure that no foreign particle and substance exists in the water piping.
DANGER:
Switch OFF main interruptor (M.I) for any work inside Electrical Box.
CAUTION:
When the unit is wired according to the HITACHI standard wiring shown on the wiring label. Switch ON the main power
switch, and energize the oil heater for 12 hours before start-up to sufficiently warm the oil.
Each rotation direction of two rotors in the compressor is fixed so that a reversal phase protection device is equipped.
However, the rotation direction should be checked with a following method:
Confirm that phases R, S and T for the compressor is correctly connected. The correct phase connection can be
checked by a phase sequence indicator. If not, the compressor does not start due to activation of the reversal phase
protection device.
Cut the main switch and interchange two of three terminals, R, S and T on the main terminals at the field connection
side in the unit.
1. Operate the pump for chilled water and other auxiliary equipment such as fan coil units and air handling units.Check
to ensure that the chilled water flows sufficiently and that other auxiliary equipment operate properly.
2. Set the switch at the desired temperature.
3. Depress the “ON“ push button, the compressor will be started. Refer to “Standard Operation Sequence” (Refer to
chapter 10).
4. After system operation becomes stabilized, check the discharge and suction pressures by 7-segment on control
panel. Refer to the discharge and suction pressure curves (Refer to chapter 11).
5. Check to ensure that the thermostat functions properly.
6. Check to ensure that the control and protective devices function properly (Refer to chapter 11)
7. Starting timer and unload-starting timer are set at five (5), thirty (30) seconds, respectively, in accordance with
operation characteristics. Therefore, local adjustment should be avoided.
NOTE:
A loud sound occurs when this compressor is stopped after the normal operation. However, this sound indicates no
abnormalities and stops within a few seconds by the activation of the check valve. This sound is due to the reverse
rotation of the screw rotors, resulting from the pressure difference between the discharge and the suction pressure.
Each compressor may show the different values of running current due to individual capacity control for each
compressor. This is not abnormal.
CAUTION:
−− Do not cut off the power source switch during the operating season. When the power source switch is cut off, the oil
heater for screw compressor is not energised, and the compressor might be damaged due to oil foaming at starting.
−− When the operation season starts after long disconnection of the power source switch, please turn on the power source
switch 12 hours before starting operation.
8. C o n t r o l l e r A d j u s t m e n t
Technical Catalogue
Contents
8. Controller adjustment...............................................................................49
8.1. PCB Drawing....................................................................................................................50
Technical Catalogue
Cool
LED PUSH 7 SEGMENTS Heat
BUTTON
SWITCH
SWITCH POSITION
ON
OFF ON
ON Local
OFF OFF
Remote
High Cut Check (Fan Stop for Checking) Mode Set Switch B
(NOT AVAILABLE)
Current Limitation
Continuous Capacity Control Setting (Not Available)
(STANDARD)
Pump Operation
Optional Function B (STANDARD: OFF)
(STANDARD: ALL OFF)
Optional Function C
(STANDARD: ALL OFF)
Technical Catalogue
¡¡ Capacity Control
All models are equipped with an unloading system for each compressor, in order to adjust the cooling
capacity and to provide precise temperature control for the chilled water, coupled with electronic
thermostats..
¡¡ Control Panel
ON switch, OFF switch, Power Supply Lamp, Operation Lamp, Alarm Lamp, Operation/Alarm Indicator for
each refrigerant cycle and check switch are mounted in the Control Panel. The Control Panel is located at a
position where easy access is available. Operation/Alarm indicator can display individual alarm codes such
as High-Cut, Low-Cut etc. this function is very useful for detecting what alarm has occurred. Check switches
are for checking chilled water temperature and alarm occurrence data. Chilled water temperature setting
switches, ON/OFF Differential Setting Switches, Remote-Local Switch and so on are located at the rear side
of Control Panel, in order not to access during operation.
¡¡ Operation Hour-Meter
This hour-meter indicates the sum of the compressor operation
8
compressor, four (4) minutes for No.2 compressor.
Electronic Thermostat Circuit.
The electronic thermostat senses chilled water outlet temperature, and operate capacity control solenoid
valves of HITACHI screw compressor.
Screw Compressor Reversing Protection Circuit.
This circuit is composed of a reverse-phase protection devices, preventing reverse operation of the screw
compressor, because the screw compressor definitely cannot be operated in the wrong direction, due to the
misconnection of the main power phases.
Restart after Short Period Power-Failure.
In the case that a power failure shorter than 2 seconds occurred, compressors can be restarted automatically
within 3 minutes after power supply. If power failure longer than 2 seconds occurred, compressor can be also
restarted by selection switch setting.
Power Supply.
All models need only single power supply . Control circuit is powered from main power circuit. For remote
control, pump interlock and pump operation, see the diagram of “Customer Wiring”
Technical Catalogue
Figure 0 1 2 3 4 5 6 7 8 9
Band (degree) 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Water
Temperature
Load Up 1 Mode
10°C
Setting
Temperature 7°C
Set by
DSW5, Load Down Mode
1&2 pin
6°C
Thermo Off
Standard Setting
Figure 1 2 1 2 1 2 1 2
Technical Catalogue
Figure 3 4 3 4 3 4 3 4
Figure 5 5
Location ON OFF
Figure 6 6
8
Location ON OFF
Time(second) 12 24
Output Signal Time for Load-up 2 and Load-down Mode Setting Switch
= 2 seconds is standard. The figure 7 and 8 of the DSW5 switch are already set at figure 7 = ON side,
8 = ON side.
The locations at the figure 7 and 8 of the DSW5 mean as follows.
Figure 7 8 7 8 7 8 7 8
Time(second) 2 4 6 8
Interval of Output Signal Time for Load-up 2 and Load-down Mode Setting Switch.
= 60 seconds is standard. The figure 9 and 10 of the DSW5 switch, are already set at figure 9 = ON side, 10
= ON side. The locations at the figure 9 and 10 of the DSW5 mean as follows.
Figure 9 10 9 10 9 10 9 10
Time(second) 60 90 120 30
Figure 1 2 1 2 1 2 1 2
Time(minute) 0.5 6 10 3
Technical Catalogue
Figure 1 2 3 1 2 3
Setting at the figures from 4 to 10 of the DSW3 switch should not be permitted (always at OFF side).
NOTE:
The figures 2, and 3 of DSW3 which are Not corresponding to the equipped compressor number are always turned to the OFF
side.
Figure 9 10 9 10 9 10
Compressor 40 HP 50 HP 60 HP
9. S e l f - I n s p e c t i o n f u n c t i o n s
Technical Catalogue
Contents
9. Self-Inspection functions..........................................................................55
9.1. Alarm Indication................................................................................................................56
If the unit is operated under abnormal conditions, an alarm code (refer to the SEG.1 SEG.2
table below) is indicated and the “Alarm” LED lamp is lighted. 7 Segments on
Function of 7-Segment Light Emitted Diode on Control Panel is as shown in Control Panel
the table below.
Code
No.1 No.2 Content
Cycle Cycle
Activation of High Pressure Switch
Activation of Low Pressure Control
Activation of Thermal Relay for Compressor or Malfunction of Auxiliary Relay Arn
Activation of Discharge Gas Thermistor
Activation of Compressor Internal Thermostat
Excess Low Temperature of Cooler Inlet Refrigerant
Activation of Suction Gas Thermistor
Failure of Cooler inlet Refrigerant Thermistor (Open / Short)
Failure of Discharge Gas Thermistor (Open / Short)
Failure of Thermistor set before Expansion Valve
Failure of Water Outlet Thermistor (Rear side of Water Cooler)
Failure of Suction Gas Thermistor (Open / Short)
Failure of Discharge Gas Pressure Sensor (Open / Short)
Failure of Suction Gas Pressure Sensor (Open / Short)
Phase Abnormally
Failure of Water Inlet Temperature Thermistor
Failure of Water Outlet Thermistor
Activation of Freeze Protection Control
No Feedback Signal from Water Pump
Incorrect Operation
Error Communication between Expansion Valve PCB and Control PCB
“ ”“ ” Alarm of Excessively High Water Temperature
Alarm of Water Failure for Water Cooler (Differential Pressure Switch or Flow Switch Option)
Activation of Additional Protection Device
Error Communication between Chiller and Remote Controller (If CSC-5S is connected.)
Retry Operation (by Alarm Cx-9x or Cx-Lx, x: Cycle No.)
“”-”” : Flickering
If the unit is operated under a normal operation condition, the operation code (refer to the table below) is indicated
on 7-Segment LED’s of the control panel.
Code
No.1 No.2 Content
Cycle Cycle
Power Supply, After Stoppage
Cooling Operation
Stoppage by Thermo-OFF or Retry by Alarm Cx-5x
Pump Operation, Warning of Pump Feedback
Initializing Electronic Expansion Valve
9
The Alarm Code Checking
Condition mode by pressing the “∆” and
Occurrence Data Indication
“88” “Co” “oF” “∇” switches simultaneously
for more than 3 sec. again.
In case of No. 1 cycle high
pressure alarm occurrence
∇↑ ↓∆
NOTE:
If an abnormal operation is occurred under this indication mode, this indication mode is changed to the alarm indication mode.
¡¡ Checking Indication
∆↓ ↑∇
Suction Gas Temperature (°C)
∆↓ ↑∇
Evaporating Temperature (°C)
∆↓ ↑∇ (N° 1 Cycle = -4°C)
Thermo-off
Load Down Control (Water
Different Pressure Control
Outlet Temp.)
Freeze Protection Control Not Available
Discharge Temperature
Compressor Start Control Control
Discharge Temperature Liquid Bypass (Not
Retry Available)
∆↓ ↑∇
Control Status
∆↓ ↑∇ Compressor start control
Control Status
Suction pressure control activated
∆↓ ↑∇
Evaporating Temperature (°C)
∆↓ ↑∇
Water Outlet Temperature (Cooler
Backside) (°C)
∆↓ ↑∇
∆↓ ↑∇
Control status
∆↓ ↑∇
Expansion Valve Pulse
∆↓ ↑∇
Expansion Valve Pulse
∆↓ ↑∇
⇔ .
* This shows the setting value is 6ºC.
If press the check “ “ or “ ” in this mode, the display is changed to either “Hot Water Temperature
Setting“ or “Chilled Water Temperature Setting” alternatively.
“ “
⇔
“ “ .
2) Press the check “ “ and “ ” switches simultaneously for more than 3 seconds.The mode is changed to
setting mode.
Then, the setting value can be changed by pressing the check “ “ and “ ” switches.
However, the setting value shown on display, is not available in this moment.
Press “ “
.
Press “ “
.
3) Press the check “ “ and “ ” switches simultaneously for more than 3 seconds. At the same time, the
setting value shown on display is memorized and available.
⇔ .
* The setting is changed to 9.5ºC.
* Hot water temperature setting change is performed by same procedure mention above.
When the wiring connection shown below, this second temperature setting is available.
Available Not
10. C o n t r o l S y s t e m
Technical Catalogue
Contents
10. Control system.......................................................................................63
10.1. Standard operating sequence for RCUE40CLG2,
RCUE50CLG2 and RCUE60CLG2...............................................................................64
10
Technical Catalogue
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Chilled Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Condenser Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Operation Switch (ON/OFF) - - - ON - - - - - - - - - - - OFF - OFF -
Load Up - - - - - - o o - - - - - - - - - -
Controller Neutral - - - - - - - - o - o - - o o - o -
Load
- - - - - - - - o - o o - - - - -
Down
Safety Devices No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS
Power Supply
OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Indicator
Operation Indicator OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF
Alarm Indicator OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF
Oil Heater CH1 OFF ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF
STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
MC1 OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) OFF (ULD) OFF OFF (FLD) OFF OFF
Compressor Motor
15% 15% 15~99% 100% 100% 15~99% 15~99% 15% 15~99% 100%
SV11 OFF OFF OFF ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF
Solenoid Valve SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF
SV13 OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
5sec.
30sec.
Minimum 3min.
CLS: Close
OPN: Open
STA: Star
DLT: Delta
ULD: Unload
FLD: Full Load
Control System
Technical Catalogue
Control Stage
Starting Control Capacity Control Safety Devices Shut Down
Control Devices
Main Power Switch OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Chilled Water Pump - OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Condenser Water
- OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF
Pump
Operation Switch (ON/
- - - ON - - - - - - - - - - - - - - OFF - OFF -
OFF)
Load
- - - - - - - - o o - - - - - - o o - - - -
Up
Controller Neutral - - - - - - - - - - o - - - - o - - - o - -
Load
- - - - - - - - - - - o o o o - - - - - - -
Down
Safety No.1 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN OPN CLS CLS CLS CLS
Devices No.2 CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS CLS OPN CLS CLS CLS CLS
Power Supply
OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF
Indicator
Operation
OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF OFF
Indicator
Alarm
OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF
Indicator
CH1 OFF ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON ON OFF
Oil Heater
CH2 OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON ON ON ON OFF
STA DLT STA DLT DLT DLT DLT DLT DLT DLT DLT DLT
MC1 OFF OFF OFF OFF (ULD) (ULD) (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) OFF (ULD) OFF OFF OFF (FLD) OFF OFF
Compressor 15% 15% 15% 15% 15~99% 100% 100% 15~99% 15~99% 15% 15~99% 100%
Motor STA DLT DLT DLT DLT DLT DLT DLT DLT DLT DLT
MC2 OFF OFF OFF OFF OFF OFF (ULD) (ULD) (ULD) (FLD) (FLD) (ULD) (ULD) (ULD) OFF (ULD) (ULD) OFF OFF (FLD) OFF OFF
15% 15% 15~99% 100% 100% 15~99% 15~99% 15% 15~99% 15~99% 100%
SV11 OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
Solenoid SV13 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Valve SV21 OFF OFF OFF ON ON ON ON ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
SV22 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF
SV23 OFF OFF OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF
5sec. 5sec.
10
60sec. 30sec.
3min.
Time Schedule
Minimum 3min.
CLS: Close
OPN: Open
STA: Star
DLT: Delta
ULD: Unload
FLD: Full Load
11. M a i n t e n a n c e
Technical Catalogue
Contents
11. Maintenance...........................................................................................67
11.1. Components...................................................................................................................68
11.2. Lubrication......................................................................................................................68
11.3. Deposits..........................................................................................................................68
11
Technical Catalogue
The unit should be periodically inspected according to the same items as those described in
WARNING: the paragraph titled
If a fire accidentally
“Test Running“. In order to ensure dependable performance and long life operation, the
occurs, turn OFF the
main switch and use an
following additional items should be given for particular attention.
extinguisher for an oil
fire and an electric fire.
Do not operate the unit 11.1. Components
near flammable gases
such lacquer, paint oil, ¡¡Compressor
etc. to avoid a fire or an The semi-hermetic screw compressor requires periodic maintenance, including
explosion.
replacement of parts. See the HITACHI Service Handbook for Screw Compressors, for
Turn OFF the main
details.
switch when electrical
box covers are
¡¡Electrical Equipment
removed for setting the
temperature. Do not Always pay careful attention to working voltage, amperage and phase balance. Check for
operate the unit without faulty contact caused by loosened terminal connections, oxidised contacts, foreign matter,
fixing panels.
and others.
DANGER: ¡¡Control and Protective Devices
Switch OFF main
interruptor (M.I.) for any Do not readjust the settings in the field unless the setting is maintained at the point other
work inside electrical than the point listed in the table on chapter 8..
box.
Water
Refrigerant
Components
Maintenance
Technical Catalogue
CAUTION:
- Correctly select cleaning agent depending on scales in the plate type heat exchangers. The cleaning chemicals are different
depending on fouling degree.
- This plate type heat exchanger is made of stainless steel. Do not use a cleaning agent containing hydrochloric acid or fluorine
compound. If used, the heat exchanger will be damaged, resulting in refrigerant leakage.
- After cleaning with cleaning agent, clean inside of water piping including the heat exchangers by using clean water. Perform
water treatment (preventive treatment) in order to prevent the water circuit from corrosion or re-adhering of scales after
cleaning.
- In the case that a cleaning agent is used adjust concentration of the cleaning Agent, cleaning period and temperature
according to the scale degree.
- In the case that acid cleaning is performed, neutralisation treatment is required after cleaning. Treatment for neutralisation
fluid should be performed by a waste fluid contractors.
- The cleaning agent and neutralizing agent are erosive and stimulative against eyes, skin, mucous membrane etc. Therefore
use protection tools (protection glasses, protection gloves, protection shoes, protection cloth, protection mask, etc.) in order
not to absorb or touch these agents during this cleaning work
2
4
5
1
4
7 8
N° Name N° Name
1 Chiller Unit 5 Diluted Cleaning Fluid
2 Chilled Water / Inlet Piping 6 Chilled Water / Outlet Piping
3 Acid-resistant Type Water Pump 7 Cleaning Water Tank
4 Hose 8 Waste Fluid Tank
Technical Catalogue
4. Waste Fluid
- Stop the acid-resistant pump.
- Put the waste fluid into the waste fluid tank.
- Supply water into the cleaning tank and operate the pump for water cleaning.
- Put the cleaning water into the waste fluid tank as same as the waste fluid.
- Measure pH degree by using a pH test sheet and neutralize the waste fluid by gradually adding neutralizing
agent.
- After neutralization ask a waste fluid treatment contractors to handle it.
5. Neutralisation Treatment in the Water Piping
- Put water into the cleaning tank.
- Operate the acid-resistant pump after air-purging.
- Measure the pH degree and gradually add neutralizing agent until the pH reaches pH = 7.
- Operate the pump for a specified period of time for neutralization.
- Discharge the used water.
- Operate the circulating pump and clean the circuit with water until no fouling fluid is observed.
6. Re-starting
- Reconnect the water piping as they were so that the water Chiller can operate.
- After cleaning, perform water treatment (preventive treatment) in order to prevent the water circuit from
corrosion.
Suction Gas Pressure (MPa)
Saturation Line
CAUTION:
When the main switch for this unit has been at the OFF position for an extended period of time, it should be switched ON at least
12 hours before start-up, so that oil in the compressor discharge casing may be warmed enough, to prevent oil foaming by the oil
heater during start-up.
Technical Catalogue
Replacement of parts should be undertaken by ordering from the HITACHI Spare Parts List.
CAUTION:
Do not replace with spare parts which are not the equivalent.
¡¡ Refrigerant Charge
Inspect the refrigerant charge of the system by checking the discharge and suction pressures. Perform a
leakage test, if any leakage is suspected, and always perform such a test after a refrigeration cycle component
is replaced. When refrigerant charge is required, follow the following instructions given for two cases:
1. When Refrigerant Gas Completely Leaked.
Before charging the entire cycle must be completely evacuated and dehydrated. A gauge manifold or
equivalent piping preparation shown below is recommended as a convenient procedure regarding both
charging and evacuation
-- Fully open all the stop valves.
-- Connect the evacuation line to the check joints of the high and the low pressure sides.
-- Completely evacuate the entire cycle with a vacuum pump.
-- Charge refrigerant to the refrigeration cycle by weighing the charging cylinder. The proper refrigerant
charge is listed on the nameplate.
-- When charging by weight is stopped due to high ambient temperature, close the valve and operate the
unit after circulating the chilled water through the water cooler.
2. When Only Additional Refrigerant is Required.
Connect a gauge manifold to check joint of low pressure side, and connect a charge cylinder to gauge
manifold.
Operate the unit after circulating the chilled water.
Repeat the following procedure until pressure becomes proper (refer to page 44).
11
-- Charge the gas refrigerant a little slowly into refrigeration cycle from check joint for low pressure.
-- Check the pressure after refrigeration cycle becomes stable.
Technical Catalogue
Flange Connection
Flare Connection
Solder Connection
Refrigerant Cycle
Inlet
Chilled Water
Outlet
NOTE:
R407C shall be charged by LIQUID.
Technical Catalogue
CAUTION:
- Do not charge OXYGEN, ACETYLENE or other flammable and poisonous gases into the refrigeration cycle
when performing a leakage test or an airtight test. These types of gases are extremely dangerous, because
explosion can occur. It is recommended that compressed air or nitrogen be charged for these types of tests.
- Mineral deposits on water cooler plates act as thermal insulators, and also act as resistance Against water flow,
causing the water flow to decrease running through them, and resulting in a decreasing of the cooling capacity.
Deposits on the plates should be inspected at regular, intervals, experience with the water Chiller will dictate
accurate inspection intervals.
- These deposits should be removed by circulating diluted acid through the water passes after the water has
been drained. As water in different localities contains different minerals, different acids are required, depending
upon the thickness of the deposits.
- This unit is equipped with an operation hour meter. In the case that the total operation time reaches 40,000
(water-cooled) hours or 5 years. and 24,000 (air-cooled) hours or 3 years pass after installation, exchange the
bearings of the compressor. For details, refer to the Service Handbook for HITACHI Screw Compressors.
- For R407C refrigerant system, charge the refrigerant with liquid condition to avoid its composition change.
11.10. Compressor removal
11
The safety and protective devices are equipped with the unit to ensure dependable and long life operation.
Their functions should be carefully noted, and field adjustment is not recommended, if the setting is
maintained at the point listed in the table
¡¡ Compressor protection
1. Fuse and thermal relay equipped in the control box cut out each compressor operation when the current
to the compressor exceeds the setting
2. The internal thermostat embedded in the motor winding cuts out each operation, when the temperature
exceeds the setting
3. The oil heater in the compressor prevents from oil foaming during cold starting. This heater warms the
oil, while the compressor is stopped
¡¡ Refrigeration Cycle
1. The high pressure switch and low pressure control protect against excessive discharge pressure and
exceedingly low suction pressure. The switch and control cut out compressor operation when discharge
pressure or suction pressure is abnormal.
2. The pressure relief field supplied valve is equipped on discharge gas line. When high pressure exceeds
the setting, gas refrigerant will be discharged to prevent abnormal high pressure
¡¡ Water Cooler
ump interlock, freeze protection control, low pressure control and suction gas temperature control can
P
protect water cooler against water cooler freezing
Technical Catalogue
RCUE
Model 40 50 60 80 100 120
CLG2
For Compressor
Manual reset, non-adjustable (one switch for each compressor motor )
High Pressure Switch
Cut-Out MPa 2,80 2,80 2,80 2,80 2,80 2,80
Cut- In °C 93 93 93 93 93 93
Manual reset, adjustable (one three-phase set for each compressor motor )
Thermal Relay A 54 65 80 54 65 80
Manual reset, adjustable (one three-phase set for each compressor motor )
Star-Delta S 5 5 5 5 5 5
Cut-Out °C 2 2 2 2 2 2
Technical Catalogue
Pressure (MPa)
Suction Gas
CAUTION:
−− Periodical Maintenance
Perform periodical maintenance according to the “INSTRUCTIONS“ to maintain the unit in a good condition.
−− Fire
If a fire accidentally occurs, turn OFF the main switch and use an extinguisher for an oil fire and electric fire.
−− Flammable Gases
Do not operate the unit near the flammable gases such as lacquer, paint, oil, etc. to avoid a fire or an explosion.
−− Service Panels and Electrical Box Cover
Turn OFF the main switch when service panels or electrical box covers are removed for setting the temperature.
Do not operate the unit without fixing panels.
−− Heated Pipe
Do not touch the parts at discharge gas side by hand, since the pipes at the discharge side are heated by
refrigerant and temperature becomes higher than 100 °C.
11
−− Use
Do not utilize this unit for cooling of drinking water or food. Comply with local codes and regulations.
−− Failure
Turn OFF all the main switches if refrigerant leakage or chilled water leakage occurs. Also, if the unit can not be
stopped by the control switch, turn OFF all the switches for power source.
−− Activation of Safety Device
In the case that one of safety devices is activated and unit is stopped, remove the cause of the stoppage and
restart the unit. The protection devices are utilized to protect the unit from an abnormal operation.
Therefore, if one of safety devices is activated, remove the cause by referring the “Troubleshooting“ in the
“INSTRUCTION“ or call the local agency.
−− Fuse
Utilize a fuse with specified capacity. Do not use a steel wire or a copper wire instead of a fuse. If an incorrect wire
is utilized, a serious accident such as a fire will occur.
−− Safety Devices
Do not make a short-circuit at the protection line. If a short-circuit is made, a serious accident will occur.
−− Setting of Safety devices
Do not change the setting of safety devices, if changed, a serious accident will occur.
Do not touch any electrical parts except for the operation switches during the operation.
Do not press the button on the magnetic switch. If pressed, a serious accident will occur.
Technical Catalogue
DATE:
1. Is there adequate water flow for the condenser (in case of water cooled type) and the water cooler?
2. Has all water piping been checked for leakage?
3. Have the cooling water pump, fan and motor (in case of air cooled) been lubricated?
4. Has the unit been operated for at least twenty minutes?
Inlet ºC Outlet ºC
9. Check Pressure:
Technical Catalogue
Model:
Date:
Weather:
Time of Operation Start: Stop. ( )
Ambient Temperature DB ºC
WB ºC
Room Temperature ºC
11
Technical Catalogue
NOTE:
Charge the refrigerant in LIQUID condition and NOT in GAS. As “R407C” is zeotropic mixed refrigerant,
if gas charging is performed, only the easy vaporising refrigerant would be charged into the system and
the difficult vaporising one would be remained in the charge cylinder.
The cylinder, gauge equipped manifold and charge hose are only used for R407C refrigerant.
Adjust the cylinder setting to charge in liquid.
¡¡ Refrigeration Oil
Japan Energy “Freol” UX300, which R407C refrigerant is easy to blend into it, is used for this system. The
other oil is prohibited to use, so that not to be mixed with another kind of oil at the maintenance and service
work. This oil is very hygroscopic.
Therefore minimum humidity handling is necessary
¡¡ Servicing Equipment
When servicing R407C system, servicing equipment such as Charging Cylinder, Charging Hose, Vacuum
Pump and so on, shall not be mixed with R22 equipment to avoid R407C composition change.
12. T r o u b l e s h o o t i n g
Technical Catalogue
Contents
12. Troubleshooting......................................................................................79
12.1. Troubleshooting table.....................................................................................................80
12
Technical Catalogue
Interlock Circuit for Chilled Water Pump is Open 1.Check the pump contactor. Repair or replace,
if necessary.
2.Check for the faulty pump.
Compressor Does Not Operate Electrical Protective Devices Are Tripped. 1.Remove the causes, and reset the “ON”
button. See the following causes.
Incorrect Wiring Connection for Compressor 1.Interchange two of three terminals R, S and T
Power Source at the main power source terminals.
Compressor Stops on High Excessively High Discharge Pressure 1.See “High Discharge Pressure”
Pressure Switch Malfunction of High Pressure Switch 1.Readjust the setting or replace, if defective.
Excessively High Discharge Pressure and 1.See “High Discharge Pressure” and “High
Suction Pressure Suction Pressure”.
High or Low Voltage, Single-Phase or Phase 1.Check the power supply line and contactors.
Compressor Stops on Imbalance Repair, if necessary.
Overcurrent Relay
Loose connection 1.Tighten the loose electrical connection or
repair, if necessary.
Faulty Overcurrent Relay 1.Replace it, if necessary.
Excessively Low Chilled water Outlet 1.Check for excessively low setting of the chilled
Temperature water setting knob.
Compressor Stops on Freeze Defective Thermistor 1.Check for malfunction of the thermistor.
Protection Thermistor Replace, if necessary.
Shortage of Chilled Water Flow 1.Check the rotation of the pump.
Air in water Circuit 1.Purge air.
High or Low Voltage, Single-Phase or Phase 1.Check the power supply line and contactors.
Imbalance Repair, if necessary.
Compressor Stops on Internal Excessive Superheat 1.Check for refrigerant leakage
Thermostat or Discharge Gas Defective Element 1.Check the contact of the internal thermostat
Thermistor during the cold condition.
Excessive High Discharge Pressure and Low 1.See “High Discharge Pressure” and “High
Suction Pressure Suction Pressure”.
High Discharge Pressure or Low Suction 1.See “High Discharge Pressure” and “Low
Pressure Suction Pressure”.
Insufficient Cooling Improper Thermostat Setting 1.Readjust the setting.
Defective Unload Mechanism 1.Adjust unload mechanism. Repair or replace
unloaded parts, if necessary.
Slugging Due to Liquid Flooding Back to 1.Check the superheat of suction gas. Keep the
Compressor superheat in proper range.
Noisy Compressor
Worn parts 1.Check for the sound of internal parts. Replace
the compressor, if necessary.
Miscellaneous Noise Loose Fixed Screw 1.Tighten the screws of all parts.
Trouble with the Thermistor 1. Adjust the setting temperature.
2. Replace the thermistor.
Trouble with the Solenoid Valve 1.Check the coil in the solenoid valve.
Unloaded Does not Function
2.Check oil passage for clogging.
Worn Unloader Mechanism 1.Check the unloaded system parts in the
compressor.
Warm inlet water or Insufficient Water Flow 1.Open the valve
Through the Condenser
Gas Outlet Valve on the Condenser Not 1.Check the valves, capillary tubes and strainer.
Completely Open Replace, if necessary.
Overcharged Refrigerant 1.Purge the refrigerant.
High Discharge Pressure Condenser Plates Coated with Scales, Lime, 1.Clean the Condenser water plates by chemical
Corrosion and Others cleaner
Suction Pressure is Higher than Standard 1.See “High Suction Pressure”.
High Condenser Air Temperature or Insufficient 1.Check the fan operation
Air Flow through the condenser 2.Check for coil clogging; clean, if necessary.
Troubleshooting
Technical Catalogue
Too Much Water Flowing through the Condenser, 1.Adjust the water cock or the regulating valve.
or Water is too Cold 2.Check the operation of cooling tower.
Insufficient Refrigerant Charge 1.Add Refrigerant.
Leakage from the Condenser Gas Outlet Valve 1.Check to determine how long it takes to balance
high and low pressure after shipping the
compressor
2.Check unit operation amperage
3.Change the condenser gas outlet valve if
Low Discharge Pressure necessary.
Liquid Refrigerant Flooding Back from the Water 1. Check the operation and adjustment of the
Cooler, Causing Oil to Foam.. expansion valve; be sure that the feeler bulb is
tightly connected to the suction pipe and that it
is completely insulated.
2. Inlet water temperature is considerably lower
than the limited temperature.
Suction Pressure is lower than Standard 1.See “Low Suction Pressure”
Insufficient Insulation for the Chilled Water Piping 1.Check the insulation of the piping
Condenser Liquid Outlet Valve Not Completely 1.Open the valve.
Open
Expansion Valve not properly controlled, or faulty 1.Check the position of Expansion Valve Coil.
valve Repair or replace if necessary.
Inlet Chilled Water Temperature is Considerably 1.Check the insulation specifications
12
lower than standard Temperature.
Low Suction Pressure Insufficient Refrigerant Charge 1.Add Refrigerant
Excessive Oil Circulatin in the System 1.Check the oil charge
Insufficient Chilled Water Flow through the water 1.Check the chilled water piping lines for pressure
cooler. loss.
Low Discharge Pressure 1.Adjust the water shutoff valve
Scales on Water Cooler Plates 1.Clean the plates
13. G e n e r a l S p e c i f i c a t i o n s
Technical Catalogue
Contents
13. General specifications............................................................................83
13.1. General data...................................................................................................................84
13
Quantity - 1 1 1
% 15~100
Piping connections
Safety and protection devices - Reverse Phase Protection, Fuse and Thermal Relay for Compressor,
Internal Thermostat for Compressor, Compressor Oil Heater,Control
Circuit Fuse, High Pressure Switch, Low Pressure Control, Discharge
Gas Temperature Control, Suction Gas Temperature Control, Freeze
Protection Control and Compressor Operation Hour Meter.
NOTE:
The nominal cooling capacities are based on the following conditions.
- Chilled Water Inlet Temperature: 12 °C
- Chilling Water Outlet Temperature: 7 °C
- Condensing Temperature: 45 °C
Pressure
Enthalpy
Quantity - 2 2 2
Piping connections
13
Safety and protection devices Reverse Phase Protection, Fuse and Thermal Relay for
Compressor, Internal Thermostat for Compressor, Compressor Oil
Heater, Control Circuit Fuse, High Pressure Switch, Low Pressure
-
Control, Discharge Gas Temperature Control, Suction Gas
Temperature Control, Freeze Protection Control and Compressor
Operation Hour Meter
NOTE:
The nominal cooling capacities are based on the following conditions.
- Chilled Water Inlet Temperature: 12 °C
- Chilling Water Outlet Temperature: 7 °C Pressure
- Condensing Temperature: 45 °C
Enthalpy
Control Non Voltage Contact for Remote indication Pump, Operation, Alarm
System DC24V External Control Level or pulse
Short Period Power OFF Protection
Power Failure Recover Control
2 Different Temperature Setting
Remote Control Switch AC 220-240V
BMS Control (HARC-70CE1)/OP LON-WORKS
CSC-5S
Number Cable
Independent Circuit
Insulation Suction Pipe Low pressure side
Discharge Valve
Suction Valve
Refrigeration Dual Safety Valve
Cycle Suction Safety Valve
Compressor Safety Valve
Compressor Dual Safety Valve
Standard:
Pressure Display (High and Low)
Display on Operation Panel
PED: Pressure
PED Certificate (97/23/EC)
Equipment Directive
10 bar Water Pressure
PN 16 Flange With Companion Flange
Water cooler
Differential Water Pressure Switch
Water Flow Switch (Field Install)
Water Cooler Heater
Water Strainer
Witness Test
Foundation Rubber Mats
Others
Spring antivibration
Wooden Crate
14. D r a w i n g s
Technical Catalogue
Contents
14. Drawings................................................................................................87
14.1. Dimensional Drawings....................................................................................................88
14.1.1. RCUE40CLG2.....................................................................................................................88
14.1.2. RCUE50CLG2.....................................................................................................................88
14.1.3. RCUE60CLG2.....................................................................................................................89
14.1.4. RCUE80CLG2.....................................................................................................................89
14.1.5. RCUE100CLG2...................................................................................................................90
14.1.6. RCUE120CLG2...................................................................................................................90
14
Technical Catalogue
14.1.1. RCUE40CLG2
Electrical Box
4x Lifting Holes
0 (welding connection)
54 (3B Victaulic
connection)
14.1.2. RCUE50CLG2
Electrical Box
4x Lifting Holes
0 (welding connection)
54 (3B Victaulic
connection)
Technical Catalogue
14.1.3. RCUE60CLG2
Electrical Box
4x Lifting Holes
0 (welding connection)
54 (3B Victaulic
connection)
14.1.4. RCUE80CLG2
Electrical Box
Cooler
Water Inlet
4x Lifting
Holes
Technical Catalogue
14.1.5. RCUE100CLG2
Electrical Box
Cooler
Water Inlet
4x Lifting
Holes
14.1.6. RCUE120CLG2
Electrical Box
Cooler
Water Inlet
4x Lifting
Holes
Technical Catalogue
14
Technical Catalogue
Technical Catalogue
14
Technical Catalogue
Technical Catalogue
14
Technical Catalogue
NOTE:
1. All the setting must be performed before Power ON.
2. Remote / Local Change over Switch on Operation Switch must be set, to Remote.
3. Terminals 1 ~ n57 are for AC220-240V. Terminals A ~ D are for DC24V. Terminals E ~ F are H-link (Low signal).
Technical Catalogue
EF1~5 Fuse 6A
14
Model n
15. M o d e l S e l e c t i o n
Technical Catalogue
Contents
15. Model selection......................................................................................99
15.1. Selection Example........................................................................................................100
15
Technical Catalogue
NOTE:
The condensing temperature can generally be predetermined by adding approximately 16°C to the designed outdoor
temperature for air-cooled remote condensers, and approximately 5°C to the condenser water outlet temperature for
water-cooled condensers.
5. Correct the Data
− Flow Rate
When the water Inlet/Outlet temperature difference is not 5°C, correct the flow rate by the following formula:
60 0.0437 1.9123
80 0.0188 1.8971
100 0.0188 1.8971
120 0.0188 1.8971
Technical Catalogue
15
CLOT: Chilled Water Outlet Temperature (°C) CPD: Water Cooler Pressure Drop (kPa) = 3412 Btu/h
CCAP: Cooling Capacity (kW) HRJ: Heat Rejection (kW 1 kPa = 0.102 mAq
IPT: Compressor Input Power (kW)
Technical Catalogue
Technical Catalogue
CT CLOT CCAP CFR CPD HRJ IPT CCAP CFR CPD HRJ IPT CCAP CFR CPD HRJ IPT
5,0 249,8 43,0 23,6 298,5 48,7 301,9 51,9 33,8 361,8 60,0 374,7 64,5 50,9 448,4 73,7
6,0 255,2 43,9 24,5 304,2 49,1 308,3 53,0 35,1 368,8 60,5 382,8 65,8 53,0 457,1 74,3
7,0 260,5 44,8 25,5 310,0 49,4 314,8 54,1 36,6 375,8 60,9 390,8 67,2 55,1 465,7 74,9
8,0 265,9 45,7 26,5 315,7 49,8 321,3 55,3 38,0 382,7 61,4 398,8 68,6 57,3 474,3 75,5
9,0 271,2 46,7 27,6 321,5 50,2 327,8 56,4 39,5 389,7 61,9 406,9 70,0 59,5 482,9 76,1
30,0 10,0 276,6 47,6 28,6 327,2 50,6 334,2 57,5 41,0 396,6 62,4 414,9 71,4 61,7 491,6 76,6
11,0 282,0 48,5 29,7 333,0 51,0 340,7 58,6 42,5 403,6 62,9 423,0 72,7 64,0 500,2 77,2
12,0 287,3 49,4 30,7 338,7 51,4 347,2 59,7 44,0 410,5 63,3 431,0 74,1 66,3 508,8 77,8
13,0 292,7 50,3 31,8 344,5 51,8 353,7 60,8 45,6 417,5 63,8 439,0 75,5 68,7 517,4 78,4
14,0 298,0 51,3 32,9 350,2 52,2 360,1 61,9 47,2 424,4 64,3 447,1 76,9 71,1 526,1 79,0
15,0 303,4 52,2 34,1 355,9 52,5 366,6 63,1 48,8 431,4 64,8 455,1 78,3 73,5 534,7 79,6
5,0 242,5 41,7 22,3 297,7 55,2 293,0 50,4 31,9 361,1 68,1 363,8 62,6 48,1 447,4 83,6
6,0 248,1 42,7 23,3 303,7 55,6 299,8 51,6 33,3 368,3 68,5 372,2 64,0 50,2 456,3 84,1
7,0 253,7 43,6 24,3 309,6 55,9 306,5 52,7 34,8 375,4 68,9 380,5 65,5 52,4 465,2 84,7
8,0 259,3 44,6 25,3 315,5 56,2 313,3 53,9 36,2 382,6 69,3 388,9 66,9 54,6 474,1 85,2
9,0 264,9 45,6 26,3 321,4 56,6 320,0 55,0 37,7 389,8 69,7 397,3 68,3 56,8 483,0 85,7
35,0 10,0 270,4 46,5 27,4 327,3 56,9 326,8 56,2 39,2 396,9 70,1 405,7 69,8 59,1 491,8 86,2
11,0 276,0 47,5 28,5 333,3 57,2 333,5 57,4 40,8 404,1 70,6 414,0 71,2 61,5 500,7 86,7
12,0 281,6 48,4 29,6 339,2 57,6 340,3 58,5 42,4 411,2 71,0 422,4 72,7 63,8 509,6 87,2
13,0 287,2 49,4 30,7 345,1 57,9 347,0 59,7 44,0 418,4 71,4 430,8 74,1 66,3 518,5 87,7
14,0 292,8 50,4 31,8 351,0 58,3 353,8 60,8 45,6 425,6 71,8 439,1 75,5 68,7 527,4 88,2
15,0 298,3 51,3 33,0 356,9 58,6 360,5 62,0 47,3 432,7 72,2 447,5 77,0 71,2 536,3 88,7
5,0 235,2 40,5 21,0 297,0 61,8 284,2 48,9 30,1 360,4 76,1 352,9 60,7 45,4 446,4 93,6
6,0 241,0 41,5 22,0 303,1 62,1 291,3 50,1 31,5 367,7 76,5 361,6 62,2 47,5 455,6 94,0
7,0 246,8 42,5 23,0 309,2 62,3 298,3 51,3 33,0 375,1 76,8 370,3 63,7 49,7 464,7 94,4
8,0 252,6 43,5 24,1 315,3 62,6 305,3 52,5 34,5 382,5 77,2 379,0 65,2 52,0 473,8 94,9
9,0 258,5 44,5 25,1 321,4 62,9 312,3 53,7 36,0 389,9 77,6 387,7 66,7 54,3 483,0 95,3
40,0 10,0 264,3 45,5 26,2 327,5 63,2 319,3 54,9 37,6 397,2 77,9 396,4 68,2 56,6 492,1 95,7
11,0 270,1 46,5 27,3 333,6 63,5 326,3 56,1 39,1 404,6 78,3 405,1 69,7 59,0 501,3 96,2
12,0 275,9 47,4 28,5 339,7 63,8 333,3 57,3 40,7 412,0 78,6 413,8 71,2 61,4 510,4 96,6
13,0 281,7 48,4 29,6 345,7 64,1 340,4 58,5 42,4 419,3 79,0 422,5 72,7 63,9 519,5 97,0
14,0 287,5 49,4 30,8 351,8 64,4 347,4 59,7 44,1 426,7 79,3 431,2 74,2 66,4 528,7 97,5
15,0 293,3 50,4 32,0 357,9 64,6 354,4 61,0 45,8 434,1 79,7 439,9 75,7 69,0 537,8 97,9
5,0 227,9 39,2 19,8 296,3 68,3 275,4 47,4 28,4 359,6 84,2 341,9 58,8 42,8 445,4 103,5
6,0 234,0 40,2 20,8 302,5 68,6 282,7 48,6 29,8 367,2 84,5 351,0 60,4 44,9 454,8 103,8
7,0 240,0 41,3 21,8 308,8 68,8 290,0 49,9 31,3 374,8 84,8 360,0 61,9 47,1 464,2 104,2
8,0 246,0 42,3 22,9 315,1 69,0 297,3 51,1 32,8 382,4 85,1 369,0 63,5 49,4 473,6 104,6
9,0 252,1 43,4 24,0 321,3 69,3 304,6 52,4 34,3 390,0 85,4 378,1 65,0 51,7 483,0 104,9
45,0 10,0 258,1 44,4 25,1 327,6 69,5 311,9 53,6 35,9 397,5 85,7 387,1 66,6 54,1 492,4 105,3
11,0 264,1 45,4 26,2 333,9 69,7 319,1 54,9 37,5 405,1 86,0 396,2 68,1 56,5 501,8 105,6
12,0 270,1 46,5 27,3 340,1 70,0 326,4 56,1 39,2 412,7 86,3 405,2 69,7 59,0 511,2 106,0
13,0 276,2 47,5 28,5 346,4 70,2 333,7 57,4 40,8 420,3 86,5 414,3 71,3 61,5 520,6 106,3
14,0 282,2 48,5 29,7 352,7 70,5 341,0 58,7 42,5 427,8 86,8 423,3 72,8 64,1 530,0 106,7
15,0 288,2 49,6 30,9 358,9 70,7 348,3 59,9 44,3 435,4 87,1 432,3 74,4 66,7 539,4 107,1
15
Technical Catalogue
CT CLOT CCAP CFR CPD HRJ IPT CCAP CFR CPD HRJ IPT CCAP CFR CPD HRJ IPT
5,0 220,7 38,0 18,6 295,5 74,9 266,6 45,9 26,7 358,9 92,3 331,0 56,9 40,2 444,4 113,4
6,0 226,9 39,0 19,6 302,0 75,1 274,2 47,2 28,1 366,7 92,5 340,4 58,5 42,4 454,0 113,7
7,0 233,2 40,1 20,7 308,4 75,3 281,7 48,5 29,6 374,5 92,8 349,7 60,2 44,6 463,7 114,0
8,0 239,4 41,2 21,7 314,8 75,4 289,3 49,8 31,1 382,3 93,0 359,1 61,8 46,9 473,4 114,3
9,0 245,7 42,3 22,8 321,3 75,6 296,8 51,1 32,7 390,0 93,2 368,5 63,4 49,3 483,0 114,5
50,0 10,0 251,9 43,3 23,9 327,7 75,8 304,4 52,4 34,3 397,8 93,4 377,9 65,0 51,7 492,7 114,8
11,0 258,2 44,4 25,1 334,2 76,0 311,9 53,7 35,9 405,6 93,7 387,2 66,6 54,1 502,3 115,1
12,0 264,4 45,5 26,3 340,6 76,2 319,5 55,0 37,6 413,4 93,9 396,6 68,2 56,7 512,0 115,4
13,0 270,7 46,6 27,4 347,0 76,4 327,1 56,3 39,3 421,2 94,1 406,0 69,8 59,2 521,7 115,7
14,0 276,9 47,6 28,7 353,5 76,6 334,6 57,6 41,0 429,0 94,4 415,4 71,4 61,8 531,3 115,9
15,0 283,2 48,7 29,9 359,9 76,7 342,2 58,9 42,8 436,7 94,6 424,8 73,1 64,5 541,0 116,2
5,0 213,4 36,7 17,5 294,8 81,4 257,8 44,3 25,0 358,2 100,4 320,0 55,0 37,7 443,4 123,3
6,0 219,8 37,8 18,5 301,4 81,6 265,6 45,7 26,5 366,2 100,5 329,8 56,7 39,9 453,3 123,5
7,0 226,3 38,9 19,5 308,0 81,7 273,5 47,0 28,0 374,2 100,7 339,5 58,4 42,2 463,2 123,7
8,0 232,8 40,0 20,6 314,6 81,8 281,3 48,4 29,5 382,2 100,9 349,2 60,1 44,5 473,1 123,9
9,0 239,3 41,2 21,7 321,2 82,0 289,1 49,7 31,1 390,1 101,0 358,9 61,7 46,9 483,0 124,2
55,0 10,0 245,7 42,3 22,8 327,8 82,1 296,9 51,1 32,7 398,1 101,2 368,6 63,4 49,3 493,0 124,4
11,0 252,2 43,4 24,0 334,5 82,2 304,8 52,4 34,4 406,1 101,4 378,3 65,1 51,8 502,9 124,6
12,0 258,7 44,5 25,2 341,1 82,4 312,6 53,8 36,1 414,1 101,5 388,0 66,7 54,4 512,8 124,8
13,0 265,2 45,6 26,4 347,7 82,5 320,4 55,1 37,8 422,1 101,7 397,7 68,4 57,0 522,7 125,0
14,0 271,6 46,7 27,6 354,3 82,7 328,2 56,5 39,6 430,1 101,9 407,5 70,1 59,6 532,6 125,2
15,0 278,1 47,8 28,9 360,9 82,8 336,1 57,8 41,4 438,1 102,0 417,2 71,8 62,4 542,5 125,4
5,0 206,1 35,4 16,4 294,1 88,0 249,0 42,8 23,4 357,5 108,4 309,1 53,2 35,3 442,4 133,3
6,0 212,8 36,6 17,4 300,8 88,1 257,1 44,2 24,9 365,6 108,6 319,2 54,9 37,5 452,5 133,4
7,0 219,5 37,7 18,4 307,6 88,2 265,2 45,6 26,4 373,8 108,7 329,2 56,6 39,8 462,7 133,5
8,0 226,2 38,9 19,5 314,4 88,2 273,3 47,0 27,9 382,0 108,8 339,2 58,4 42,1 472,9 133,6
9,0 232,9 40,1 20,6 321,2 88,3 281,4 48,4 29,5 390,2 108,9 349,3 60,1 44,5 483,1 133,8
60,0 10,0 239,6 41,2 21,8 328,0 88,4 289,5 49,8 31,2 398,4 109,0 359,3 61,8 47,0 493,2 133,9
11,0 246,3 42,4 22,9 334,8 88,5 297,6 51,2 32,8 406,6 109,1 369,4 63,5 49,5 503,4 134,0
12,0 253,0 43,5 24,1 341,5 88,6 305,7 52,6 34,6 414,8 109,2 379,4 65,3 52,1 513,6 134,2
13,0 259,7 44,7 25,4 348,3 88,7 313,8 54,0 36,3 423,0 109,3 389,5 67,0 54,7 523,8 134,3
14,0 266,4 45,8 26,6 355,1 88,7 321,8 55,4 38,1 431,2 109,4 399,5 68,7 57,4 533,9 134,4
15,0 273,1 47,0 27,9 361,9 88,8 329,9 56,7 40,0 439,4 109,5 409,6 70,4 60,2 544,1 134,5
5,0 198,8 34,2 15,3 293,3 94,5 240,2 41,3 21,9 356,7 116,5 298,2 51,3 33,0 441,4 143,2
6,0 205,7 35,4 16,3 300,3 94,6 248,6 42,8 23,3 365,1 116,6 308,6 53,1 35,2 451,8 143,2
7,0 212,6 36,6 17,4 307,2 94,6 256,9 44,2 24,9 373,5 116,6 318,9 54,9 37,5 462,2 143,3
8,0 219,5 37,8 18,4 314,2 94,6 265,3 45,6 26,4 381,9 116,7 329,3 56,6 39,8 472,7 143,3
9,0 226,5 39,0 19,6 321,1 94,7 273,6 47,1 28,0 390,3 116,7 339,7 58,4 42,2 483,1 143,4
65,0 10,0 233,4 40,1 20,7 328,1 94,7 282,0 48,5 29,7 398,7 116,7 350,1 60,2 44,7 493,5 143,4
11,0 240,3 41,3 21,9 335,1 94,7 290,4 49,9 31,4 407,2 116,8 360,5 62,0 47,3 504,0 143,5
12,0 247,2 42,5 23,1 342,0 94,8 298,7 51,4 33,1 415,6 116,8 370,8 63,8 49,9 514,4 143,5
13,0 254,2 43,7 24,4 349,0 94,8 307,1 52,8 34,9 424,0 116,9 381,2 65,6 52,6 524,8 143,6
14,0 261,1 44,9 25,6 355,9 94,8 315,5 54,3 36,7 432,4 116,9 391,6 67,4 55,3 535,3 143,6
15,0 268,0 46,1 26,9 362,9 94,9 323,8 55,7 38,6 440,8 116,9 402,0 69,1 58,1 545,7 143,7
Technical Catalogue
NOTE:
1. This data is based on the following conditions. Chilled Water Inlet/Outlet Temperature: 12/7°C, Condensing Temperature: 45°C.
2. The “Maximum Unit Current” shown in the above table is the maximum total unit running current at the following conditions.
Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. operating conditions
3. The power supply cables must be sized to cover this maximum current value.
4. Starting Current (*1,*2) means as follows.
*1:First Compressor Starting Current
*2:Unit Maximum Starting Current, when Last Compressor starts.
5. Compressor motor is star-delta starting.
15
Technical Catalogue
¡¡ Standard Models
RCUE50CLG2 89 91 86 79 80 79 66 50 84
RCUE60CLG2 92 84 82 77 83 81 68 50 86
RCUE80CLG2 92 85 85 86 77 79 65 54 86
RCUE100CLG2 95 87 86 83 84 83 70 54 88
RCUE120CLG2 96 88 86 81 87 85 72 54 90
NOTE:
1. The sound pressure is based on the following conditions.
- 1 meter from the control panel surface and 1.5 meter from the floor level.
- Voltage of the power source is 380V.
- The above data was measured in an anechoic chamber, so that reflected sound should be taken into consideration in the
field.
2. Operating conditions are as follows.
Standard Models: Cooler Water Inlet/Outlet Temperature 12/7 °C, Condensing Temperature 45 °C.
16. A p p l i c a t i o n D a t a
Technical Catalogue
Contents
16. Application Data...................................................................................107
16.1. Working Range.............................................................................................................108
16
Technical Catalogue
¡¡ Working Range
Standard 5 ~ 15 °C Water
Cooler
4 ~ 0 °C (Low1)
Water Outlet Low Temperature
-1~ -5 °C (Low2) Ethylene glycol
Temperature Option
-6 ~ -10 °C (Low3)
Max. Permissible Water Pressure 1.0 Mpa
Ambient temperature –15 ~ 46 °C
Humidity ≤ 50% (40 °C) (1)
Altitude ≤ 1000 m (1)
(1)
Minimum working range requeriments according to EN60204-1. In case of different working range conditions, ask conformity to HITACHI Distributor.)
Compressor Load
Condensing
Performance
Temperature 15~99% Full
Capacity % 20 30 40 50 60 70 80 90 92
55°C Input % 43 52 59 68 77 89 103 119 123
EER % 47 58 68 74 78 79 78 76 75
Capacity % 20 30 40 50 60 70 80 90 96
50°C Input % 37 46 53 60 68 77 88 104 112
EER % 54 65 75 83 88 91 91 87 86
Capacity % 20 30 40 50 60 70 80 90 100
45°C Input % 33 39 46 53 59 66 76 87 100
EER % 61 77 87 94 102 106 105 103 100
Capacity % 20 30 40 50 60 70 80 90 100 104
40°C Input % 28 35 40 45 51 58 66 73 85 89
EER % 71 86 100 111 118 121 121 123 118 117
Capacity % 21 30 40 50 60 70 80 90 100 109
35°C Input % 25 30 34 39 44 51 54 62 70 78
EER % 84 100 118 128 136 137 148 145 143 140
Technical Catalogue
Compressor Load
Condensing
Performance 7.5*
Temperature 15~99% Full
%
Capacity % 10 20 30 40 50 60 70 80 90 92
55°C Input % 22 43 52 59 68 77 89 103 119 123
EER % 47 47 58 68 74 78 79 78 76 75
Capacity % 10 20 30 40 50 60 70 80 90 96
50°C Input % 19 37 46 53 60 68 77 88 104 112
EER % 54 54 65 75 83 88 91 91 87 86
Capacity % 10 20 30 40 50 60 70 80 90 100
45°C Input % 17 33 39 46 53 59 66 76 87 100
EER % 61 61 77 87 94 102 106 105 103 100
Capacity % 10 20 30 40 50 60 70 80 90 100 104
40°C Input % 14 28 35 40 45 51 58 66 73 85 89
EER % 71 71 86 100 111 118 121 121 123 118 117
Capacity % 11 21 30 40 50 60 70 80 90 100 109
35°C Input % 13 25 30 34 39 44 51 54 62 70 78
EER % 84 84 100 118 128 136 137 148 145 143 140
:Standard Condition
(Condensing temperature: 45°C)
(Cooler Water Inlet/Outlet: 12/7°C)
NOTE:
1. Capacity: Cooling Capacity (kW)
Input: Compressor Input Power (kW)
EER: Capacity/Input (kW/kW)
2. Operating Conditions:
Chilled Water Outlet Temperature: 7°C
Water Flow Rate: Constant
3. Above Table shows the percentage of Capacity, input and EER based on the standard condition.
Therefore, each value can be calculated as below example:
Example: Model RCUE100 CLG2
Condensing Temperature 40 °C,
Standard Condition
Capacity 80%
Capacity: 290 kW Capacity: 290 × 0.8 = 232 kW
Input: 84.8 kW Input: 84.8 × 0.66 = 56.0 kW
EER: 3.42 EER: 3.42 × 1.21 = 4.14
4. Control marked (*) is available by the optional selection switch DSW7-3 / ON: Minimum Load Extension.
16
Technical Catalogue
Example:
− Cooling Capacity with ethylene glycol = Kc × Cooling Capacity without ethylene glycol
− Input Power, Flow Rate and Pressure Drop is calculated in the same way as Cooling Capacity
1. Category
Ethylene
Required
Outlet Water Glycol
Category Ethylene
Temp. (°C) Freezing Temp.
Glycol (wt%)
(°C)
Low 1 4~0 20 -7
Low 2 -1 ~ -5 30 -13
Low 3 -6 ~ -10 40 -22
NOTE:
Freeze Protection Thermostat is the electronic control, but non-adjustable.
For the performance, each value can be given by using following table. (See example in the next page)
Technical Catalogue
2. Performance
Condensing Temperature
Ethylene glycol
Pressure Drop
(°C)
Correction
Correction
Flow Rate
Factor
Factor
Temp.
Outlet
Water
30 35 40 45 50 55 60 65
CAP IPT CAP IPT CAP IPT CAP IPT CAP IPT CAP IPT CAP IPT CAP IPT
(wt%) (°C) (Kf) (Kp) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%) (%)
4 1,011 1,15 100 69 97 79 94 88 91 98 88 107 84 117 81 126 78 136
3 1,012 1,16 97 68 94 78 91 88 88 98 85 107 82 117 79 126 76 136
20 2 1,013 1,17 95 68 92 78 89 88 86 97 82 107 79 117 76 126 73 136
1 1,013 1,18 93 68 90 78 87 87 83 97 80 107 77 116 73 126 70 136
0 1,014 1,19 91 67 88 77 84 87 81 97 77 106 74 116 70 126 67 136
-1 1,034 1,30 87 67 84 77 81 86 78 96 74 106 71 116 67 126
-2 1,035 1,32 85 66 82 76 79 86 75 96 71 106 68 116 64 126
30 -3 1,037 1,34 84 66 80 76 76 86 73 96 69 106 65 116 62 126
-4 1,037 1,36 82 65 78 75 74 85 70 95 66 105 63 115 59 126
-5 1,038 1,38 79 65 75 75 72 85 68 95 64 105 60 115 56 125
-6 1,073 1,50 76 64 72 73 69 84 65 94 61 104 57 114
-7 1,075 1,52 74 63 70 73 66 83 62 93 58 103 54 114
40 -8 1,076 1,54 72 62 68 72 64 83 60 93 56 103 52 113 Not available
-9 1,076 1,56 70 62 66 72 62 82 57 93 53 103 49 113
-10 1,077 1,58 68 61 64 71 59 82 55 93 51 103 46 113
NOTE:
1. CAP: Cooling Capacity, IPT: Compressor Input
2. Capacity and Compressor Input show the percentage of the standard condition: Condensing temperature 45°C, Chilled Water
Inlet/Outlet12/7°C.
3. Water Flow Rate and Pressure Drop can be calculated by the Correction Factor Kf and Kp.
4. Example:
a) Model: RCUE100CLG2
b) Standard Condition: Capacity 290kW, Compressor Input 84.8kW
c) Outlet/Inlet Water Temperature -3/2°C, Condensing Temp. 40°C
- Ethylene glycol: 30%
- Capacity = 290*0.76=220.4 kW,
Compressor Input = 84.8*0.86=75.9 kW
- Water Flow(m³/h) = Kf*Capacity(kW)*0.86/ΔT (ΔT=Inlet Temp.- Outlet Temp.)
= 1.037*220.4*0.86/(2-(-3))
= 39.3 m³/h
- Pressure Drop = Kp*Pressure Drop (water)
= 1.34*0.0188*39.31.8971
= 26.7 kPa
where, Pressure Drop(water)= α × Qβ : see “Water Pressure Drop”
16
17. C o m p o n e n t s D a t a
Technical Catalogue
Contents
17. Components data.................................................................................113
17.1. Compressor..................................................................................................................114
17
TCGB0051 rev 0 - 09/2009 113
Components Data
Technical Catalogue
17.1. Compressor
NOTE:
Pressure equipment Directive (97/23/EC)
Technical Catalogue
Water In
Water In
Nº 1 Refrigerant Out
Refrigerant Out Nº 2 Refrigerant Out
Water Out
Water Out
Nº 1 Refrigerant In
Nº 2 Refrigerant In
Refrigerant In
Water
Water
Plates
Plates
Nº 1 Refrigerant
Nº 2 Refrigerant
Refrigerant
17
TCGB0051 rev 0 - 09/2009 115
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu,1 - Políg. Ind. Can Torrella
08233 Vacarisses (Barcelona) España
ISO 9001 Certified by AENOR, Spain
ISO 14001 Certified by AENOR, Spain