DB AVX-A-R134a-50Hz

INTRODUCTION
For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we provide a full
portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as many other innovative green
solutions. Our commitment to innovation, matched with an aggressive attitude toward growth, makes Dunham-Bush
a leader in global markets. Our product development is tailored to meet the specific needs of customers, building-by-
building, country-by-country and region-by-region. No other HVAC/R manufacturer takes this approach to meeting
your performance expectations.
The Dunham-Bush name is synonymous worldwide with the Rotary Screw Compressor Chillers technology. With
over 45 years of proven experience and track records in manufacturing and installation of Rotary Screw
Compressors and chillers, thousands of our Chillers have clocked more than 100,000 operating hours without any
compressor tear-out or overhaul! As a pioneer and industry leader in the Rotary Screw compressor technology for
HVAC/R systems, Dunham-Bush now introduces the Air Cooled Rotary Screw Flooded Chillers with unsurpassed
performance and reliability.
ACHELOUS, AVX-A Air Cooled Screw Flooded Chillers, have a cooling capacity range from 95 to 530 TR [334
to 1864 kW] in 50Hz version using environmentally sound R134a refrigerant. The entire product line features high
energy efficiency, installation ease, control flexibility, high reliability and advanced Vision 2020i controller. The AVX-A
series are certified to AHRI Standard 550/590 and meets ASHRAE Standard 90.1-2015.
TABLE OF CONTENT
Page No Page No
Introduction .................................................................. 2 Electrical Data ............................................................ 13
Nomenclature............................................................... 2 Sound Pressure Data ................................................. 13
General Characteristics ............................................... 3 Dimensional Data ....................................................... 14
Unit Features ............................................................... 4 Floor Loading Diagram ............................................... 20
Options And Accessories ............................................. 6 Field Power & Control Wiring Schematic.................... 22
Operating Benefits ....................................................... 7 Application Data ......................................................... 23
Physical Specifications ................................................ 9 Minimum Clearance Requirements ............................ 26
Performance Data ...................................................... 11 Guide Specifications................................................... 27
NOMENCLATURE
AVX - A 250 S - 5 H R
Air Cooled Vertical Screw R134a

Compressor Chiller
Product Generation H = High Efficiency

Q = Special
Unit Model
5 = 50Hz
S = Single Compressor
T = Twin Compressors
M = Twin Compressors
Modular Unit
-2-
GENERAL CHARACTERISTICS
V-coils configuration Direct driven fans Controller for safety

for small floor space protections, precise
requirement and reliable control
Hermetic rotary
screw compressors
Rigid structural
steel base to
prevent unit
deflection and
coils and piping
damage during
hoisting
Flooded evaporator with Economizer for increase Bolted construction for easy semi
cleanable and removable capacity and improve knockdown assembly at site in case
enhanced copper tubes efficiency of hoisting problem
UNIT FEATURES
General D Direct driven design eliminates gear set; improve
efficiency and reliability
D 21 models from 95 to 530 TR [334 to 1864 kW] in D Discharge service valves is provided to each
accordance with AHRI standard conditions compressor for the ease of servicing
D Multiple compressors models with independent
refrigerant system per compressor provide
redundancy, and superior part load efficiency Evaporator
D The unit is designed to operates with R134a, the D Shell-and-tube flooded type heat exchanger
environment friendly refrigerant with zero ODP D Integral finned copper tubes to maximized heat
(Ozone Depletion Potential) transfer area
D Standard unit operating ambient temperature, D Cleanable copper tubes for maintaining high
45~125°F [7~52°C] efficiency
D Removable water heads for easy service
D Victaulic groove water connection comply to
Compressor ANSI/AWWA C-606
D New generation of Dunham-Bush MSC Vertical D Standard with 1” thick closed cell insulation
Screw Compressors with Unique Patented Twin D Standard relief valve(s) – 3/4” [19mm] FPT
Screw compressor technology, offers further D Pressure test up to 220psig for refrigerant side, and
improved reliability and stability, with lower sound 195psig for water side
level D Isolation valves for refrigerant filter dryers are
D Optimized oil management with up to 2 integral oil provided to allow filter core replacement without
separators. Multi-layered mesh element effectively pump down the chiller. This greatly improve the
separates oil from the gas stream servicing expenses and time
D No external oil pump required
D Patented screw profile design which is specially Condenser and Fans
made for R134a application, to assure operation at D Constructed with seamless inner-grooved copper
highest efficiencies tubes expanded into die-formed aluminum slit fins in
D Optimized volume ratio, VI port position and staggered configuration
geometry for best efficiency D Leak and pressure test at 450psig [31bar]
D Consistent loading and unloading with hydraulically D “V” coil design to increases condensing surface
actuated slide valve mechanism; a rugged and area to maximized heat rejection
trouble-free design D “V” coils arrangement with internal baffle for fan
D Hermetic design eliminates casing leakage, with no cycling and staging
requirement for internal parts service, no periodic D IP55, Class “F” insulation fan motors for outdoor
compressor tear down and overhaul applications
-3-
UNIT FEATURES
Electronic Expansion Valve The unit algorithm program and operating parameters
D Advanced electronic expansion valve (EEV) is used are stored in FLASH-MEMORY that does not require a
for precise control of liquid refrigerant flow into the back-up battery. The program can be loaded through
evaporator PC or programming key.
D Evaporation of liquid refrigerant in evaporator is Vision 2020i controller is equipped with a user friendly
controlled at precise level for optimum performance terminal with a semi-graphic display and dedicated
Economizer
D The economizer circuit consists of plate type heat
exchanger, expansion valve and solenoid valve
D Liquid refrigerant is sub-cooled at economizer
before entering the evaporator; the flash refrigerant
from economizer is fed into vapor injection port of
the compressor
D The economizer increased cooling capacity by
means of the sub-cooling
D Cooling capacity is increased significantly with
marginal increases in kW-input, thus, unit EER is
improved
Control Panel
D Weather tight electrical enclosure fabricated by
heavy gauge sheet steel with powder coated baked
finishing
D Single point power connection for all models, except keys that provides easy access to the unit operating
models AVX-A 450M and 520M which are modular conditions, control set points and alarm histories.
units with dual power connection points as standard Each unit’s controller can be configured and connected
D Unit mounted reduced inrush starter for compressor to the Dunham-Bush DBLAN network that allows
motors multiple chillers sequencing control without additional
D Circuit breaker for compressors and condenser fan controller or panel. Dunham-Bush DBLAN is the local
motors area network made up of several chillers’ controller.
D Step down transformer for power supply to control
circuit Display and User Terminal
D Main power supply monitoring module. Protection The Vision 2020i controller is designed to work with a
on under or over voltage, phase reversal, phase user friendly back-lit 132 by 64 pixels DBG1 Semi-
losses and imbalance Graphic Display panel connected with the controller
D Unit mounted Remote/Off/Local (R/O/L) selector, an through a telephone cable. The terminal display allows
operation and servicing friendly feature carrying out of the unit operations, and also allows the
D Overload protection relay for compressors unit working conditions, compressor run times and
D Vision 2020i – the state-of-art Dunham-Bush alarm history to be displayed. Set points and other
proactive advanced controller that adapts to any parameters can be modified via the user terminal. The
abnormal operating conditions and for safety display has an automatic self-test of the controller on
protections system start-up. Multiple messages will be displayed
D Chilled water pump control automatically by scrolling from each message to the
next. All of these messages are spelled out in English
on the display terminal.
VISION 2020i CONTROLLER There are 15 dedicated buttons to enable the user to
access information, based on the security level of the
Vision 2020i a flexible and advance programmable password. For more detail operation of the DBG1
microprocessor controller designed specifically for the Display Terminal, please refer to the Unit Operation
application and precise control of Dunham-Bush Rotary Manual.
Screw compressor chillers. Easily accessible measurements include:
The controller is provided with a set of terminals that D Leaving and entering chilled water temperature
connect to various devices such as temperature D Rate of Change for leaving chilled water
sensors, pressure and current transducers, solenoid temperature
valves, compressors and fans starters, control relays,
D Evaporator and condenser pressure
etc. Three sizes of controller boards are provided to
handle different number of input and output D Compressor discharge temperature and superheat
requirements: DB5-S small, DB5-M medium and DB5-L D Ambient temperature
large board. D Current drawn by each compressor
-4-
UNIT FEATURES
D Compressor capacity (percentage of FLA, Full Load Remote Monitoring And Control
Amps)
D Run hours of each compressor (Option)
D Number of starts of each compressor Dunham-Bush, the leader of HVAC solution provider
D Electronic Expansion Valve (EEV) Opening understands the arising focus on chiller plant
Percentage performance and optimization. Several solutions as
D Compressors and condenser fans motors status below are offered to the building owner to achieved
D Oil Level Status, Water Flow Switch Status, Remote optimized chiller plant room controls, operation and
Start/Stop Command Status performance.
Capacity Control Dunham-Bush Chiller Plant Manager (CPM)

Leaving chilled water temperature control is DB Chiller Plant Manager (CPM) is a trustworthy and
accomplished by entering the water temperature headache-free solution for building owners and users
setpoint and placing the controller in automatic control. on chiller plant control and automation system. CPM’s
Vision 2020i monitors all control functions and moves advanced controllers monitor and control equipments in
the compressors slide valve to the required position to chiller plant such as chillers, primary and secondary
match the building cooling load demand. chilled water pumps, variable frequency drives (VFD),
motorized valves, bypass modulating valves, and etc.
The compressor ramp (loading) cycle is programmable
Field devices such as flow meters, BTU meters, digital
and may be set for specific building requirements.
power meters, sensors & transducers can be interfaced
Remote adjustment of the leaving chilled water setpoint
with CPM via HLI or LLI. CPM controls chillers and
is accomplished either through High Level Interfacing
pumps sequencing, as well as lead-lag, duty-standby
(HLI) via BMS communication, or Low Level Interfacing
and alarm changeover operations.
(LLI) via an external hardwired, 4 to 20mA chilled water
reset control signal. Remote reset of compressor NetVisorPRO – Monitoring software of CPM system
current limiting function can be accomplished in a which allows system monitoring, historical trending, and
similar fashion. alarm logging to be carry out at a PC terminal.
Graphical animations on system operation, temperature
System Control and flow rate trend graphs, historical data and alarm
history logs, settings changes are all available with
The unit may be started or stopped manually, or
NetVisorPRO.
through the use of an external signal from a Building
Automation System. In addition, the controller may be Chiller plantroom control and automation by Dunham-
programmed with seven-day operating cycle or other Bush CPM provides the owners with a chiller system in
Dunham-Bush control packages may start and stop the stable operation, optimized performance and energy
system through inter-connecting wiring. efficiency.
System Protection DB-LAN Master Slave Sequencing Control

The following system protection controls will (MSS)
automatically act to ensure system reliability: In a chiller system with multiple Dunham-Bush chillers,
D Low evaporator pressure Vision 2020i controller of each chiller can be connected
D High condenser pressure to the DB-LAN network via a communication bus
D Freeze protection without additional controller, to enable Master-Slave
Sequencing Control of this chiller system. MSS will
D Low suction-discharge pressure differential
stage in/out chiller in operation to match building
D Low compressor oil level
required cooling capacity. Chiller Lead-lag, duty-
D Compressor run error
standby and alarm changeover controls are come with
D Power loss MSS, as well as the chilled water pumps control. Each
D Chilled water flow loss MSS DB-LAN network can be connected up to 8
D Sensor error numbers of chillers.
D Compressor over current
D Compressor Anti-recycle Building Management System (BMS)
D High motor temperature Communication
D Compressor overload Vision 2020i is able to communicate to BMS through
The controller can retain up to 99 alarm histories the add-on communication card via various common
complete with time of failure together with data protocols as:
stamping on critical sensor readings in an alarm D Modbus RTU RS485, ModBus TCPIP
condition. This tool will aid service technicians in D BACnet over IP, MS/TP, or PTP
troubleshooting tasks enabling downtime and nuisance D LONworks FTT 10
trip-outs to be minimized.
-5-
OPTIONS AND ACCESSORIES
D Heat Recovery – The hot gas desuperheater; a Electrical And Controls
shell-and-tube heat exchanger that reclaims ‘waste’
heat from compressor to produce hot water up to D Unit Mounted Main Disconnect Switch – Non-
55°C fused disconnect switch with external lockable
D Condenser Corrosion Protection – Copper (CU) handle is furnished to isolate unit main incoming
fins or Hydrophilic coated fins are provided to give power supply for servicing.
better corrosion protection. DB-COAT, the post- D Single Power Connection Point – Quick and easy
coated solution for condenser coil to provide field installation with one main power supply
extensive corrosion protection which withstand not termination. (Applicable to Models AVX-A 450M and
less than 5000 hours salt spray testing as per 520M only)
ASTM B-117 D Softstarter For Compressor Motors – Solid State
D Hotgas Bypass – To maintain unit operation below starter comes with bypass contactor to reduced
minimum unloaded capacity mechanical stress and inrush current at compressor
D Service valve – Compressor suction service valve start-up
is supplied to further isolate the compressor from D Ground Fault Interrupt (GFI) – Provides
evaporator equipment with ground fault protection
D Flanged Semi-hermetic Compressor – Semi D Ammeter/ Voltmeter – Analog ammeter and
hermetic compressor is available on request voltmeter with 3 phase selector switch for indication,
D Low Ambient Operation (LA 1) – Variable located inside the control panel
frequency drive (VFD) is incorporated to the D Chilled Water Reset/ Demand Limiting – Low
condenser fan motor to allow unit operation down to level interfacing with Building Automation System
14 oF [-10 oC] ambient temperature (BAS). Chilled Water Reset allows controlled
D Extra Low Ambient Operation (LA 2) – Add-on temperature setpoint to be reset by a 4-20mA signal
low ambient kit to allow unit operation down to -20°F from BAS; while Demand Limiting will limit the
[-29°C] ambient temperature maximum current drawn by the compressors by 4-
D Double Thick Insulation – Evaporator with double 20mA signal from BAS
thick 2” [50mm] closed cell insulation, for extra D IP55 Control Panel – IP55 rated control panel can
resistance to condensation be supplied for harsh working environment
D Evaporator Anti-Freeze Protection – When chiller
is not operating at ambient temperature 32°F [0°C]
or below, the immersion heater and circulating Factory Supplied, Field Installed By
pump will be in operation to prevent water freezing Customer
in evaporator
D Protective Grille for Condenser Coil – To protect D Evaporator Water Flow Switch– Flow switch to be
condenser coil from unauthorized access installed at evaporator outlet piping as safety
D Evaporator Flanged Water Connection – Flanged interlock to evaporator water flow status. Three
water connection is available as option options are available: Weather tight flow switch with
CE mark; NEMA 3R and NEMA 4 rated flow switch
D 250 PSIG Working Pressure Vessel – Evaporator
with 250 psig working pressure on water side D Rubber-In-Shear Isolators – Designed for ease of
installation. These one-piece molded rubber
D Low Noise Operation (LN) – To reduced unit isolators are applicable for most installations
operating sound level. Compressor sound enclosure
can be added to further reduce the sound level D Spring Isolators – These housed spring
assemblies have a neoprene friction pad at the
D Dual Mode Operation – The unit with dual mode bottom to prevent the passage of noise, and a
operation can deliver chilled fluid temperature down
spring locking levering bolt at the top. Neoprene
to 18°F [-7.8°C] during ice making mode. Units with
inserts prevent contact between the steel upper and
Dual Mode Operation is used for Ice Thermal
lower housings. Suitable for more critical application
Storage System
as compared to rubber-in-shear isolator
D Low Temp. Operation – The unit with Low Temp.
D DB-LAN Master Slave Sequencing Control (MSS)
Operation can deliver chilled fluid temperature down
– Pre-programmed at factory; field supplied and
to 18°F [-7.8°C] for process cooling application
installed inter-connection wiring between chillers to
D ASME/ PED/ JKKP Compliance – Evaporator with provide communication bus among chillers’
ASME/ PED/ JKKP approval is available controllers to enable Master-Slave Sequencing
D CE Compliance – Unit with CE compliance is Control
available on request D Chiller Plant Manager (CPM) – Factory supplied
D BMS Communication – Various add-on control panel; field supplied and installed
communication cards provide BMS communication interconnection wiring and field devices; for
via common protocols: Modbus RTU RS485 / complete chiller plantroom automation.
TCPIP, LONworks FTT10, BACnet over IP / MSTP /
PTP
-6-
OPERATING BENEFITS
EFFICIENCY AND RELIABILITY Control Flexibility

D Controller-based with DDC controller (direct digital
Energy Efficiency control) features precise push button control over
D Designed to provide the greatest amount of cooling every aspect of operation with built-in standard
for the least power input over the entire operating features that maximized energy savings on start-up
range of your building and throughout the life of your equipment
D Delivers outstanding efficiency and total energy D Ensured uniform compressor loading and optimal
savings through the utilization of economizer cycle energy efficiency through controller to controls
and advanced controller staging; to produce greater which utilize pressure transducers to measure
capacity with fewer compressors evaporator and condenser pressure
D Maximized performance through optimized D Lower energy costs resulting from automatic load
components matching and multiple compressors monitoring and increased accuracy and efficiency in
D High efficiency oil recovery system guarantees compressor staging
removal of oil carried over in the refrigerant and D Various communication options for remote
maintains the heat exchangers at their maximum monitoring of the unit operation
efficiency at both full and part load D Proactive control anticipates problems and takes
corrective action before they occur. Controls will
Refrigerant Compatibility unload compressor(s) if head or suction pressure
D Designed to operate with environmentally sound approach limits. This will enable unit to stay on line
and economically smart HFC-134a with proven while warning operator of potential problems
efficiency and reliability D Stable and efficient operation with precise chilled
D Consult Factory for use of other HFC refrigerants. water temperature control. Chilled water
o o
temperature is controlled at ±0.8 F [0.5 C] range
for your comfort cooling, with best energy saving
Flooded Evaporator
D Flooded evaporator design that fully utilized and
maximized the heat transfer area available in the
evaporator; operates with lower suction superheat, REFRIGERATION CYCLE
smaller evaporator approach. These have greatly Dunham-Bush rotary screw air cooled chillers are
improved efficiency of chiller with flooded designed for efficiency and reliability. The rotary screw
evaporator. compressor is a positive displacement, variable
D Flooded evaporator water heads can be removed capacity compressor that will allow operation over a
easily without dismantling the chilled water piping wide variety of conditions.
connections, for inspection and for mechanical The refrigerant management system is shown in the
tubes cleaning with brushes or auto-brush. This will refrigerant cycle diagram.
enable low tube fouling factor in the evaporator to
be ensured, thus maintaining system efficiency
Operational Advantages
D Dramatic payback in reduced maintenance and
overhaul costs both in downtime and in labor
expenditures
D Ease of troubleshooting through controller retention
of monitored functions
Factory Testing
D Each chiller undergoes the factory testing prior to
unit shipment. This assures consistencies of
workmanship at highest quality
D Thus, all units shipped are completely factory
tested; charged and adjusted according to the
design parameters, for ease of installation and
minimal field start-up adjustments
-7-
OPERATING BENEFITS
Liquid refrigerant enters the flooded evaporator PART-LOAD PERFORMANCE
uniformly where it absorbs heat from water flowing
through the evaporator tubes. The vaporized refrigerant Through the use of economizer, electronic expansion
is then drawn into the suction port of the compressor valve and multiple compressors, Dunham-Bush air
where the positive displacement compression begins. cooled chillers have some of the best part-load
performance characteristics in the industry when
This partially compressed gas is then combined with measured in accordance with AHRI Standard 550/590.
additional gas from the vapor injection port at an
intermediate pressure. Compressed gaseous In most cases, actual building system loads are
refrigerant is then discharged into the integral oil significantly less than full load design conditions,
separator where oil, which is contained in the therefore chillers operate at part load most of the time.
refrigerant vapor, is removed and returned to the Dunham-Bush air cooled chillers combine the efficient
compressor oil sump. operation of multiple compressors with an economizer
Fully compressed and superheated refrigerant is then cycle and advanced controller to yield the best total
discharged into the condenser, where air is being energy efficiency and significant operating saving under
drawn through the condenser tube by the propeller fan any load.
cools and condenses the refrigerant. The liquid When specifying air conditioning equipment, it is
refrigerant then passes through the economizer. A important to consider the system load characteristics
portion of liquid refrigerant is tapped passes through for the building application. In a typical city, the air
the expansion valve back into the economizer for conditioning load will vary according to changes in the
further subcooling of main liquid refrigerant flow. ambient temperature. Weather data compiled over
The gaseous refrigerant is then drawn out of the many years will predict the number of hours that
economizer and into the vapor injection port of the equipment will operate at various load percentages.
compressor. The remaining subcooled liquid refrigerant The Air Conditioning and Refrigeration Institute (AHRI)
then passes through electronic expansion valve which has established a system, in AHRI Standard 550/590,
reduces refrigerant pressure to evaporator levels where for measuring total chiller performance over full and
it is then distributed evenly into the evaporator. part-load conditions. It defines the Integrated Part-Load
With the additional subcooling, the enthalpy of the Value (IPLV) as an excellent method of comparing
refrigerant flowing into the evaporator is reduced which diverse types of equipment on an equal basis. The
increases the refrigeration effect and improves the IPLV is a single number estimate of a chiller's power
efficiency of the refrigeration cycle. use weighted for the number of hours the unit might
spend at each part-load point. IPLV's are based on
Standard Rating Conditions.
Economizer/ Vapor Injection Cycle for
The formula for calculating an IPLV is:
Increase Capacity and Higher EER
The renowned Dunham-Bush screw compressor allows
for economizer vapor injection cycle to be incorporated, 1
increasing capacity by significantly with marginal IPLV =
0.01 + 0.42 + 0.45 + 0.12
increase in kW-input. Thus, unit EER is improved!
A B C D
where: A= kW/ton at 100% load point

B= kW/ton at 75% load point
C= kW/ton at 50% load point
D= kW/ton at 25% load point
-8-
PHYSICAL SPECIFICATIONS
Model AVX-A 95S-5HR 115S-5HR 135T-5HR 140S-5HR 170S-5HR 170T-5HR 185T-5HR 200S-5HR 220S-5HR 235T-5HR 250S-5HR
Unit Nominal Capacity TR 96.1 116.8 136.0 140.8 169.7 170.9 188.0 191.1 221.9 235.1 251.3
[kW] [338] [411] [478] [495] [597] [601] [661] [672] [780] [827] [884]
Unit Nominal Power Input kW 104.4 129.6 157.8 155.5 181.7 187.6 206.4 198.2 232.0 251.4 262.3
Energy Efficiency kW/TR 1.086 1.110 1.160 1.104 1.071 1.098 1.098 1.037 1.046 1.069 1.044
COP kW°/kWi 3.237 3.170 3.031 3.185 3.285 3.204 3.203 3.391 3.364 3.289 3.370
COMPRESSOR
Model (Qty) 1220 (1) 1220 (1) 1215 (2) 1222 (1) 1227 (1) 1215 (2) 1220 (2) 1230 (1) 2233 (1) 1220 (2) 2236 (1)
RPM 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950
Min. % Unit Capacity 25% 25% 12.5% 25% 25% 12.5% 12.5% 25% 25% 12.5% 25%
No. Of Refrigerant Circuit 1 1 2 1 1 2 2 1 1 2 1
EVAPORATOR
Model (Qty) C4R (1) 1CR (1) 1DRT (1) 1DR (1) 2ER (1) 2ERT (1) 2FRT (1) 2FR (1) EBR (1) EBRT (1) JCR (1)
4 5 5 5 6 6 6 6 6 6 8
Water Connector inches[mm]
[101.6] [127.0] [127.0] [127.0] [152.4] [152.4] [152.4] [152.4] [152.4] [152.4] [203.2]
Nominal Water Flow 231.0 281.0 327.0 338.3 407.7 410.6 451.7 459.0 533.1 564.9 603.8
USgpm[m³/hr] [52.6] [63.7] [74.2] [76.7] [92.5] [93.2] [102.6] [104.4] [121.0] [128.2] [137.2]
Nominal Pressure Drop 9.2 21.4 22.6 22.3 23.0 22.9 22.2 22.2 23.8 23.7 21.1
ft.wg[kPa] [27.5] [64.0] [67.6] [66.7] [68.7] [68.4] [66.4] [66.4] [71.1] [70.8] [63.1]
Min. Water Flow 141 117 138 138 163 163 188 188 211 211 252
USgpm[m³/hr] [32.0] [26.6] [31.3] [31.3] [37.0] [37.0] [42.7] [42.7] [47.9] [47.9] [57.2]
Max. Water Flow 472 389 461 461 543 543 625 625 702 702 840
USgpm[m³/hr] [107.2] [88.4] [104.7] [104.7] [123.3] [123.3] [142.0] [142.0] [159.4] [159.4] [190.8]
Min. Water Pressure Drop 3.8 4.4 4.5 4.5 6.1 6.1 4.4 4.5 4.4 4.5 4.4
ft.wg[kPa] [11] [13] [13] [13] [18] [18] [13] [13] [13] [13] [13]
Max. Water Pressure Drop 33.4 38.6 39.3 39.3 53.0 53.0 38.7 39.0 38.7 39.0 38.4
ft.wg[kPa] [100] [116] [117] [117] [158] [158] [116] [117] [116] [117] [115]
CONDENSER
117.6 164.0 188.2 164.0 211.8 256.7 256.7 282.3 282.3 308.0 333.7
Total Face Area ft²[m²]
[10.9] [15.3] [17.5] [15.3] [19.7] [23.8] [23.8] [26.2] [26.2] [28.6] [31.0]
68,250 100,695 119,280 95,550 134,190 151,200 143,325 166,320 166,320 181,440 196,560
Total Air Flow cfm [m³/hr]
[115,957] [171,081] [202,657] [162,339] [227,989] [256,889] [243,509] [282,578] [282,578] [308,267] [333,955]
No. Of Fan 5 7 8 7 9 10 10 11 11 12 13
Fan Diameter mm 900 900 900 900 900 900 900 900 900 900 900
Motor Power hp 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
GENERAL
142 187 228 187 228 273 273 286 286 318 331
Unit Length inches[mm]
[3611] [4761] [5800] [4761] [5800] [6934] [6934] [7261] [7261] [8077] [8411]
88 88 88 88 88 88 88 88 88 88 88
Unit Width inches[mm]
[2235] [2235] [2235] [2235] [2233] [2235] [2235] [2235] [2235] [2235] [2235]
88 88 88 88 88 98 98 98 98 98 98
Unit Height inches[mm]
[2235] [2235] [2235] [2235] [2235] [2489] [2489] [2489] [2489] [2489] [2489]
Approx. Shipping Weight 8042 9112 11576 9623 11277 12725 14270 12815 13946 15137 15148
lbs[kg] [3648] [4133] [5251] [4365] [5115] [5772] [6473] [5813] [6326] [6866] [6871]
Approx. Operating Weight 8307 9475 11995 10042 11717 13166 14711 13256 14431 15622 15699
lbs[kg] [3768] [4298] [5441] [4555] [5315] [5972] [6673] [6013] [6546] [7086] [7121]
Approx. Operating Charge 222 270 314 325 392 395 434 441 513 543 581
R134a lbs[kg] [101] [123] [143] [148] [178] [180] [197] [200] [232] [246] [263]
Notes: 1. The above data are rated in accordance with AHRI Standard 550/590 with following conditions:
Evaporator leaving fluid temperature 44oF with fluid flow rate 2.4 USgpm/ton; ambient temperature at 95°F; evaporator fouling factor 0.0001hr.ft2.°F/Btu
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions
-9-
PHYSICAL SPECIFICATIONS
Model AVX-A 260T-5HR 285T-5HR 320T-5HR 340T-5HR 365T-5HR 400T-5HR 450M-5HR 450T-5HR 520M-5HR 520T-5HR
Unit Nominal Capacity TR 261.8 283.2 320.0 341.5 365.0 388.7 451.4 451.4 529.6 529.6
[kW] [921] [996] [1125] [1201] [1284] [1367] [1588] [1588] [1863] [1863]
Unit Nominal Power Input kW 280.4 305.1 335.1 356.9 379.4 401.4 464.9 464.9 556.3 556.3
Energy Efficiency kW/TR 1.071 1.077 1.047 1.045 1.039 1.033 1.030 1.030 1.050 1.050
COP kW°/kWi 3.284 3.265 3.359 3.365 3.384 3.406 3.415 3.415 3.348 3.348
COMPRESSOR
1220 (1) 1222 (1) 1227 (1)

Model (Qty) 1222 (2) 1227 (2) 1230 (2) 2233 (2) 2233 (2) 2236 (2) 2236 (2)
1222 (1) 1227 (1) 1230 (1)
RPM 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950
Min. % Unit Capacity 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5%
No. Of Refrigerant Circuit 2 2 2 2 2 2 2 2 2 2
EVAPORATOR
Model (Qty) JCRT (1) Q1RT (1) S1RT (1) S2RT (1) S2RT (1) 2FR (2) EBR (2) EBR (2) JCR (2) JCR (2)
8 8 8 8 8 8 10 10 10 10
Water Connector inches[mm]
[203.2] [203.2] [203.2] [203.2] [203.2] [203.2] [254.0] [254.0] [254.0] [254.0]
Nominal Water Flow 629.0 680.5 768.0 820.5 877.0 933.9 1084.6 1084.6 1272.5 1272.5
USgpm[m³/hr] [142.9] [154.4] [174.6] [186.5] [199.1] [212.0] [246.2] [246.2] [289.1] [289.1]
Nominal Pressure Drop 22.7 23.1 21.7 19.4 21.9 27.9 31.2 31.2 26.1 26.1
ft.wg[kPa] [67.9] [69.0] [64.9] [58.0] [65.5] [83.4] [93.3] [93.3] [78.0] [78.0]
Min. Water Flow 252 280 329 375 393 375 421 421 504 504
USgpm[m³/hr] [57.2] [63.6] [74.7] [85.2] [24.8] [23.7] [26.6] [26.6] [31.8] [31.8]
Max. Water Flow 840 932 1096 1250 1312 1250 1404 1404 1681 1681
USgpm[m³/hr] [190.8] [211.8] [248.9] [283.9] [82.8] [78.9] [88.6] [88.6] [106.0] [106.0]
Min. Water Pressure Drop 4.4 4.7 4.8 4.8 5.2 5.4 5.7 5.7 4.9 4.9
ft.wg[kPa] [13] [14] [14] [14] [15] [16] [17] [17] [15] [15]
Max. Water Pressure Drop 38.1 40.6 41.5 41.8 45.2 47.2 49.6 49.6 43.1 43.1
ft.wg[kPa] [114] [121] [124] [125] [135] [141] [148] [148] [129] [129]
CONDENSER
308.0 359.3 359.3 410.7 410.7 462.0 566.4 577.5 667.4 577.5
Total Face Area ft²[m²]
[28.6] [33.4] [33.4] [38.2] [38.2] [42.9] [52.4] [53.7] [62.0] [53.7]
171,990 200,655 200,655 229,320 229,320 257,985 332,640 280,665 393,120 389,340
Total Air Flow cfm [m³/hr]
[292,211] [340,913] [340,913] [389,615] [389,615] [438,317] [565,155] [476,850] [667,911] [661,489]
No. Of Fan 12 14 14 16 16 18 22 18 26 18
Fan Diameter mm 900 900 900 900 900 900 900 900 900 860
Motor Power hp 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 7.5
GENERAL
318 363 363 408 408 453 545 453 636 453
Unit Length inches[mm]
[8077] [9210] [9210] [10360] [10360] [11510] [13843] [11510] [16154] [11510]
88 88 88 88 88 88 88 88 88 88
Unit Width inches[mm]
[2235] [2235] [2235] [2236] [2236] [2235] [2235] [2235] [2235] [2235]
98 98 98 98 98 98 98 121 98 121
Unit Height inches[mm]
[2489] [2489] [2489] [2489] [2489] [2489] [2489] [3073] [2489] [3073]
Approx. Shipping Weight 15609 19264 19652 21561 21816 23955 27892 27105 30296 28710
lbs[kg] [7080] [8738] [8914] [9780] [9896] [10866] [12652] [12295] [13742] [13023]
Approx. Operating Weight 16160 19815 20203 22443 22698 24837 28862 28075 31398 29813
lbs[kg] [7330] [8988] [9164] [10180] [10296] [11266] [13092] [12735] [14242] [13523]
Approx. Operating Charge 604 654 739 789 843 898 1043 1043 1223 1223
R134a lbs[kg] [274] [297] [336] [359] [383] [408] [474] [474] [556] [556]
Notes: 1. The above data are rated in accordance with AHRI Standard 550/590 with following conditions:
Evaporator leaving fluid temperature 44oF with fluid flow rate 2.4 USgpm/ton; ambient temperature at 95°F; evaporator fouling factor 0.0001hr.ft2.°F/Btu
2. To consult nearest Dunham-Bush sales office for computer selections other than above operating conditions
- 10 -
PERFORMANCE DATA
Ambient temperature °F
LWT M-5HRodel
85 95 105 115 125
°F AVX-A
TR kWo kWi TR kWo kWi TR kWo kWi TR kWo kWi TR kWo kWi
95S-5HR 94.8 333.5 80.3 88.9 312.5 89.3 82.6 290.4 99.5 76.4 268.7 110.6 63.0 221.7 105.3
115S-5HR 112.2 394.7 93.6 108.7 382.4 107.2 105.0 369.4 123.6 101.0 355.2 144.2 72.2 253.9 117.3
135T-5HR 134.7 473.8 119.2 124.9 439.4 131.0 115.1 405.0 143.6 105.4 370.5 156.9 87.8 308.8 161.3
140S-5HR 137.9 485.1 119.3 130.4 458.7 137.0 125.7 442.1 158.4 120.9 425.2 184.2 80.6 283.3 135.5
170S-5HR 163.3 574.3 134.8 158.3 556.7 153.3 153.3 539.3 173.8 148.1 520.9 198.3 112.9 397.2 181.5
170T-5HR 164.3 577.7 139.7 158.3 556.7 157.8 151.9 534.1 177.6 145.2 510.8 199.8 129.7 456.3 212.1
185T-5HR 185.7 653.2 158.1 173.7 611.1 176.0 161.6 568.2 196.2 149.8 526.8 218.1 131.7 463.0 224.0
200S-5HR 177.5 624.3 143.6 177.1 622.9 167.5 171.2 602.2 187.9 165.4 581.6 209.5 143.6 505.0 216.5
220S-5HR 213.4 750.5 175.4 206.8 727.2 198.1 199.9 703.1 223.5 192.5 677.2 253.4 142.2 500.2 221.7
235T-5HR 225.7 793.9 188.2 218.7 769.2 215.7 211.3 743.0 247.9 203.4 715.4 287.5 155.6 547.2 252.3
40 250S-5HR 241.7 850.0 198.1 233.8 822.4 223.5 225.7 793.7 251.6 217.1 763.6 284.5 167.2 588.0 258.9
260T-5HR 251.7 885.3 212.1 243.7 857.1 243.9 235.2 827.3 280.8 226.5 796.4 326.0 163.9 576.5 267.5
285T-5HR 272.3 957.7 227.8 263.9 928.2 261.0 255.5 898.7 298.6 246.3 866.3 344.3 188.7 663.7 309.7
320T-5HR 307.7 1082.0 254.9 298.0 1048.1 291.5 287.8 1012.3 334.4 277.2 975.0 385.8 193.8 681.5 308.5
340T-5HR 328.0 1153.6 270.3 317.9 1118.1 307.9 307.4 1081.0 350.8 296.4 1042.5 402.3 218.7 769.2 347.0
365T-5HR 351.0 1234.4 290.2 340.0 1195.6 328.6 328.2 1154.2 372.5 315.8 1110.5 424.0 219.8 773.2 343.7
400T-5HR 373.5 1313.6 305.6 361.4 1271.2 344.9 348.8 1226.6 388.7 336.2 1182.5 434.8 243.5 856.3 368.7
450M-5HR 434.3 1527.4 349.3 420.3 1478.2 396.6 405.9 1427.6 449.7 390.7 1374.2 511.4 272.5 958.5 408.0
450T-5HR 434.3 1527.4 359.4 420.3 1478.2 406.7 405.9 1427.6 459.8 390.7 1374.2 521.5 272.5 958.5 418.1
520M-5HR 509.1 1790.6 427.2 484.5 1704.0 505.5 475.5 1672.2 534.3 457.7 1609.7 599.2 354.7 1247.3 549.0
520T-5HR 509.1 1790.6 399.1 484.5 1704.0 477.4 475.5 1672.2 506.2 457.7 1609.7 571.1 354.7 1247.3 520.9
95S-5HR 98.8 347.4 81.5 92.4 324.9 90.6 86.0 302.4 100.7 79.4 279.2 112.2 64.0 225.0 102.8
115S-5HR 116.4 409.3 94.8 112.7 396.2 108.8 108.8 382.8 124.9 104.8 368.6 144.9 73.1 257.2 113.9
135T-5HR 140.5 494.0 121.4 130.5 458.9 133.1 120.3 422.9 145.8 109.8 386.2 159.6 88.7 311.9 156.7
140S-5HR 143.0 502.9 120.8 135.2 475.7 138.8 130.4 458.7 160.1 123.5 434.4 185.6 81.4 286.2 131.6
170S-5HR 169.3 595.4 136.5 164.2 577.7 155.0 159.0 559.2 175.8 153.6 540.1 200.7 107.4 377.6 165.8
170T-5HR 170.7 600.3 141.9 164.5 578.5 160.2 158.1 555.9 180.0 151.0 531.1 203.0 131.1 461.2 207.4
185T-5HR 193.2 679.4 160.6 180.8 635.8 178.7 168.6 592.9 198.3 156.0 548.6 220.8 133.2 468.6 217.6
200S-5HR 190.2 668.8 146.1 184.3 648.2 167.9 178.1 626.5 188.9 171.3 602.6 213.2 144.4 507.9 212.9
220S-5HR 221.3 778.2 177.9 214.2 753.4 200.9 207.1 728.2 226.7 199.6 702.0 256.5 143.0 502.8 215.2
235T-5HR 234.0 823.1 190.6 226.6 796.9 219.0 218.9 770.0 251.7 210.8 741.5 291.4 157.2 552.8 246.2
42 250S-5HR 250.6 881.3 201.1 242.3 852.2 226.7 233.9 822.8 255.2 225.3 792.3 287.4 167.1 587.7 252.4
260T-5HR 260.8 917.4 215.1 252.7 888.7 246.7 243.9 857.8 284.4 234.6 825.1 330.8 165.0 580.4 259.0
285T-5HR 281.9 991.6 232.4 273.1 960.6 266.3 263.7 927.5 306.9 253.9 892.8 356.1 190.6 670.4 302.4
320T-5HR 318.8 1121.3 258.7 308.8 1086.2 295.8 298.2 1048.9 339.3 287.2 1010.0 391.7 196.2 690.2 299.8
340T-5HR 340.0 1195.9 274.0 329.5 1158.8 312.2 318.7 1121.0 355.7 307.2 1080.3 408.1 220.3 774.8 338.9
365T-5HR 363.8 1279.6 294.8 352.3 1238.9 334.1 340.2 1196.4 378.1 327.2 1150.8 430.9 222.7 783.4 334.8
400T-5HR 387.4 1362.4 311.4 375.2 1319.7 350.7 362.2 1273.7 394.8 348.1 1224.2 445.7 245.0 861.8 358.8
450M-5HR 450.6 1584.7 355.0 436.0 1533.4 403.0 420.9 1480.4 457.0 400.5 1408.4 514.9 274.9 966.7 396.3
450T-5HR 450.6 1584.7 365.1 436.0 1533.4 413.1 420.9 1480.4 467.1 400.5 1408.4 525.0 274.9 966.7 406.4
520M-5HR 528.6 1858.9 433.2 511.1 1797.6 484.7 493.3 1735.1 542.2 474.6 1669.3 608.2 357.8 1258.5 535.7
520T-5HR 528.6 1858.9 405.1 511.1 1797.6 456.6 493.3 1735.1 514.1 474.6 1669.3 580.1 357.8 1258.5 507.6
95S-5HR 102.6 360.8 82.8 96.1 338.0 91.8 89.5 314.8 102.0 82.8 291.1 113.3 65.6 230.8 101.3
115S-5HR 120.6 424.2 97.7 116.8 410.8 112.0 112.7 396.2 129.4 108.5 381.7 150.0 74.9 263.3 111.8
135T-5HR 146.4 515.0 125.6 136.0 478.3 137.6 125.6 441.6 150.7 114.7 403.5 165.0 90.0 316.6 152.8
140S-5HR 148.1 521.0 122.7 140.8 495.2 137.9 135.0 474.9 162.6 130.6 459.5 184.8 90.4 318.1 138.9
170S-5HR 175.3 616.4 139.3 169.7 596.8 159.0 164.1 577.3 180.8 158.2 556.3 207.5 108.6 382.0 161.3
170T-5HR 177.1 622.9 144.1 170.9 601.1 162.4 164.3 577.7 182.9 157.2 552.9 205.8 135.0 474.6 206.8
185T-5HR 201.0 707.0 162.9 188.0 661.2 181.2 175.4 616.9 200.8 162.2 570.4 223.4 136.0 478.2 213.6
200S-5HR 197.1 693.1 148.4 191.1 672.1 170.5 184.6 649.3 188.2 177.9 625.7 212.1 146.9 516.5 205.1
220S-5HR 229.3 806.3 180.5 221.9 780.4 204.3 214.5 754.5 230.0 206.5 726.4 260.8 144.7 508.8 209.7
235T-5HR 242.5 853.0 193.1 235.1 826.8 221.2 227.0 798.4 254.4 218.3 767.7 296.0 158.7 558.3 239.8
44 250S-5HR 259.7 913.2 204.0 251.3 883.8 229.5 242.3 852.2 258.8 233.1 819.9 292.1 172.0 604.8 249.6
260T-5HR 270.3 950.5 218.1 261.8 920.8 250.2 252.8 889.1 288.1 243.1 854.8 335.7 168.5 592.7 253.6
285T-5HR 292.6 1029.2 233.7 283.2 996.0 269.8 274.6 965.8 305.6 262.9 924.5 361.8 192.4 676.8 294.8
320T-5HR 330.4 1162.0 262.5 320.0 1125.4 299.8 309.1 1087.0 343.9 297.4 1045.8 397.7 200.3 704.3 293.8
340T-5HR 352.2 1238.8 278.5 341.5 1201.1 316.6 330.1 1161.0 360.7 318.1 1118.8 414.0 223.3 785.3 329.3
365T-5HR 376.9 1325.5 299.8 365.0 1283.7 339.1 352.4 1239.3 384.5 338.7 1191.1 438.5 226.7 797.3 327.7
400T-5HR 401.4 1411.6 316.1 388.7 1367.1 356.0 375.0 1318.9 401.4 359.3 1263.7 457.9 250.0 879.4 352.3
450M-5HR 466.4 1640.3 361.1 451.4 1587.6 409.4 435.6 1532.0 464.3 418.5 1471.8 527.3 279.9 984.3 388.7
450T-5HR 466.4 1640.3 371.2 451.4 1587.6 419.5 435.6 1532.0 474.4 418.5 1471.8 541.0 279.9 984.3 398.8
520M-5HR 547.5 1925.5 439.1 529.6 1862.6 490.8 510.9 1796.8 549.5 491.4 1728.1 614.6 360.4 1267.5 523.8
520T-5HR 547.5 1925.5 411.0 529.6 1862.6 462.7 510.9 1796.8 521.4 491.4 1728.1 588.4 360.4 1267.5 495.7
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.
- 11 -
PERFORMANCE DATA
Ambient temperature °F
LWT Model
85 95 105 115 125
°F AVX-A
TR kWo kWi TR kWo kWi TR kWo kWi TR kWo kWi TR kWo kWi
95S-5HR 106.6 375.1 84.1 99.8 351.1 93.2 92.9 326.7 103.5 85.8 301.6 114.7 65.5 230.3 97.6
115S-5HR 124.9 439.1 99.2 121 425.7 113.4 116.8 410.8 130.7 112.5 395.5 151.6 75.2 264.6 108.0
135T-5HR 152.4 535.9 127.8 141.7 498.5 140 130.9 460.3 153 119.6 420.7 167.3 91.1 320.5 149.0
140S-5HR 153.5 539.8 124.3 145.1 510.3 142.7 140 492.2 164.7 127.2 447.3 175.9 83.8 294.6 125.3
170S-5HR 181.4 638.1 141.5 175.9 618.6 160.8 170 597.9 183.3 163.7 575.8 210.5 109.8 386.0 156.8
170T-5HR 183.7 646.2 146.3 177.3 623.6 164.9 170.5 599.6 185.7 163.2 574 209 133.1 468.1 199.3
185T-5HR 208.9 734.6 165.5 195.6 688.1 183.5 182.4 641.6 203.8 168.8 593.6 226.2 136.2 479.0 206.2
200S-5HR 204.2 718.1 150.7 198.1 696.7 169.8 191.4 673.2 190.7 184.3 648.2 215.4 147.1 517.2 202.6
220S-5HR 237.3 834.4 183.6 229.9 808.5 206.8 221.9 780.4 233.8 213.7 751.6 264.6 147.2 517.6 202.3
235T-5HR 251.3 883.7 195.6 243.4 856.0 224.1 235.3 827.6 257.7 226.4 796.2 299.3 160.8 565.7 232.8
46 250S-5HR 269.0 945.9 207.0 260.1 914.7 233.2 251.1 883.1 262.0 241.3 848.6 296.3 171.1 601.6 239.1
260T-5HR 280.0 984.8 220.9 271.2 953.9 253.7 261.7 920.4 292.6 249.3 876.7 337.6 169.9 597.7 245.6
285T-5HR 302.7 1064.6 238.5 293.5 1032.1 273.2 283.2 996.0 314.9 272.5 958.4 365.8 193.8 681.6 284.5
320T-5HR 342.2 1203.5 266.3 331.4 1165.4 304.5 319.9 1125.1 349.4 298.9 1051.2 390.0 200.9 706.4 283.9
340T-5HR 364.9 1283.3 282.4 353.7 1244.0 320.9 341.7 1201.8 366.6 329.3 1158.1 419.9 225.8 794.2 320.3
365T-5HR 390.4 1372.9 304.5 377.9 1329.2 344.7 364.7 1282.6 391.1 346.6 1219.1 404.4 227.5 800.2 317.4
400T-5HR 415.3 1460.8 321.6 402.4 1415.2 361.8 388.1 1364.9 408.7 364.8 1283.0 448.8 249.6 877.8 339.6
450M-5HR 482.7 1697.6 366.9 467.1 1642.8 415.9 450.7 1585.1 472.0 356.6 1254.2 448.1 280.2 985.5 376.1
450T-5HR 482.7 1697.6 377.0 467.1 1642.8 426.0 450.7 1585.1 482.1 356.6 1254.2 458.2 280.2 985.5 386.2
520M-5HR 566.7 1993.1 445.5 548.2 1928.0 497.9 528.8 1859.7 556.9 508.5 1788.4 624.6 364.0 1280.3 510.4
520T-5HR 566.7 1993.1 417.4 548.2 1928.0 469.8 528.8 1859.7 528.8 508.5 1788.4 596.5 364.0 1280.3 482.3
95S-5HR 110.8 389.7 85.4 103.9 365.3 94.5 96.6 339.9 104.8 89.4 314.4 116.3 66.2 232.8 94.9
115S-5HR 129.3 454.8 100.4 125.3 440.6 115.1 120.9 425.3 132.7 114.7 403.3 153.2 76.4 268.6 105.4
135T-5HR 158.6 557.7 130.1 147.5 518.7 142.4 136.2 479.1 155.6 124.7 438.6 170 92.0 323.7 145.0
140S-5HR 158.9 558.7 126.2 150.1 528 144.9 144.8 509.2 167.3 96.2 338.2 134.8 84.2 296.3 121.4
170S-5HR 187.9 661.0 143.4 182.2 640.7 163 175.9 618.6 186.3 167 587.3 212.7 110.8 389.7 152.4
170T-5HR 190.6 670.3 148.2 183.9 646.9 167.4 176.9 622.1 188.6 169.4 595.8 212.3 134.2 472.0 195.0
185T-5HR 217.1 763.6 167.9 203.3 715 186.4 189.7 667 206.4 175.2 616.1 229.5 138.0 485.3 200.9
200S-5HR 211.4 743.4 153 205.1 721.3 172.4 198.3 697.4 193.7 190.9 671.4 218.9 148.0 520.6 198.6
220S-5HR 245.7 864.0 186.2 237.9 836.6 210.2 229.7 807.8 237.2 221.2 777.9 268.8 147.3 518.0 198.9
235T-5HR 260.2 915.1 198.1 252.1 886.7 226.9 243.6 856.8 261.0 234.2 823.9 303.8 161.5 568.1 224.8
48 250S-5HR 278.4 979.0 210.4 269.4 947.4 236.6 259.8 913.6 266.3 249.8 878.4 300.5 173.7 610.8 233.9
260T-5HR 290.0 1019.8 224.3 280.9 987.8 257.0 271.1 953.5 296.4 253.0 889.9 332.8 171.9 604.7 239.0
285T-5HR 313.4 1102.2 241.6 303.7 1068.3 277.4 293.3 1031.4 319.0 281.9 991.6 372.2 197.2 693.7 277.7
320T-5HR 354.2 1245.8 270.5 343.1 1206.6 308.9 331.3 1165.0 354.2 301.9 1061.8 378.9 202.4 711.8 275.6
340T-5HR 377.7 1328.5 286.9 366.1 1287.7 326.1 353.7 1244.0 371.7 335.6 1180.3 425.3 228.1 802.4 311.3
365T-5HR 404.6 1422.9 309.6 391.2 1375.9 350.5 377.6 1328.1 396.9 343.0 1206.4 418.3 229.3 806.3 308.6
400T-5HR 429.7 1511.4 326.7 416.5 1464.7 367.9 401.7 1412.7 415.0 373.7 1314.2 449.1 251.7 885.3 330.5
450M-5HR 499.3 1756.1 373.1 483.9 1701.9 423.4 466.6 1641.0 480.7 358.8 1262.0 439.0 282.3 992.9 366.0
450T-5HR 499.3 1756.1 383.2 483.9 1701.9 433.5 466.6 1641.0 490.8 358.8 1262.0 449.1 282.3 992.9 376.1
520M-5HR 586.4 2062.5 452.0 567.4 1995.6 504.6 547.2 1924.4 564.8 525.9 1849.4 633.9 368.1 1294.7 498.2
520T-5HR 586.4 2062.5 423.9 567.4 1995.6 476.5 547.2 1924.4 536.7 525.9 1849.4 605.8 368.1 1294.7 470.1
95S-5HR 115.0 404.3 86.8 107.8 379.2 95.9 100.5 353.3 106.2 93.0 327.1 117.8 67.2 236.5 92.7
115S-5HR 136.3 479.4 102.6 132.2 464.9 117.3 127.5 448.5 135.5 116.8 410.8 146.1 76.7 269.9 100.1
135T-5HR 164.9 580.1 132.4 153.7 540.4 144.6 142 499.3 157.9 130.3 458.1 172.2 92.7 326.0 140.8
140S-5HR 167.4 588.9 129.2 158.3 556.7 148.3 152.5 536.5 171.7 129.5 455.6 165.4 85.4 300.3 116.1
170S-5HR 198.1 696.7 146.8 192 675.4 166.9 185.5 652.5 190.5 169.7 596.8 203.6 111.4 391.7 145.0
170T-5HR 197.6 695.1 150.4 190.8 671 169.9 183.7 646.2 191.1 175.8 618.4 215.9 135.4 476.1 190.8
185T-5HR 225.4 792.7 170.6 211.3 743.3 188.9 196.9 692.4 209.5 182.4 641.6 231.9 138.4 486.9 194.5
200S-5HR 222.9 784.0 156.5 216.4 761.2 176.5 209 735.1 199 201.4 708.3 224.5 151.5 532.8 183.6
220S-5HR 258.8 910.3 191.1 250.6 881.5 215.3 242.0 851.2 243.2 222.6 783.0 260.4 149.9 527.2 191.8
235T-5HR 269.1 946.6 201.1 260.8 917.4 230.4 251.9 886.0 265.4 242.5 853.0 308.0 164.1 577.1 219.3
50 250S-5HR 293.5 1032.4 215.5 283.9 998.6 242.2 273.7 962.7 272.9 263.0 924.9 308.1 176.3 620.0 224.7
260T-5HR 300.0 1055.2 227.2 290.6 1022.1 260.9 280.4 986.3 301.1 256.5 902.2 323.9 173.2 609.2 231.9
285T-5HR 324.5 1141.3 244.6 314.4 1105.9 280.9 303.7 1068.3 323.6 291.8 1026.2 377.4 197.9 696.1 268.1
320T-5HR 366.6 1289.2 274.4 355.0 1248.5 313.4 342.5 1204.7 360.3 310.7 1092.6 352.1 205.0 721.0 268.9
340T-5HR 391.0 1375.2 290.8 379.0 1332.9 330.6 366.1 1287.7 377.4 339.8 1195.1 414.3 230.0 808.8 302.5
365T-5HR 418.1 1470.3 314.7 404.8 1423.7 356.0 390.7 1374.0 404.2 345.7 1215.8 409.9 232.0 816.1 301.3
400T-5HR 444.5 1563.4 332.2 430.7 1514.6 374.3 415.7 1461.9 422.2 376.0 1322.2 441.4 255.1 897.0 323.0
450M-5HR 516.3 1815.9 379.7 499.7 1757.5 429.5 481.7 1694.1 487.7 362.4 1274.7 428.6 285.1 1002.7 356.9
450T-5HR 516.3 1815.9 389.8 499.7 1757.5 439.6 481.7 1694.1 497.8 362.4 1274.7 438.7 285.1 1002.7 367.0
520M-5HR 606.6 2133.4 458.5 587.0 2064.3 512.2 565.9 1990.1 573.0 538.4 1893.7 638.6 371.2 1305.6 485.3
520T-5HR 606.6 2133.4 430.4 587.0 2064.3 484.1 565.9 1990.1 544.9 538.4 1893.7 610.5 371.2 1305.6 457.2
Legend
LWT : Leaving Chilled Water Temperature kW° : Cooling Capacity In kW kWi : Compressor Power Input In kW TR : Cooling Capacity In TR.
Notes: 1. Rating is based on 10°F temperature different at evaporator inlet/outlet fluid temperature, and evaporator fouling factor 0.0001hr.ft2.oF/Btu
2. Interpolation between ratings is permissible but extrapolation is NOT.
- 12 -
ELECTRICAL DATA
Compressor Data Cond. Fan Motor Data Unit Electrical Data

Model
AVX-A Maximum
Model Qty RLA LRA Qty HP FLA FLA MCA MFS Max Inrush
Operating Amp
95S-5HR 1220 1 189 327 949 5 3 6 219 266 400 566

115S-5HR 1220 1 244 327 949 7 3 6 286 347 500 566
135T-5HR 1215 2 147 244 927 8 3 6 342 379 500 619
140S-5HR 1222 1 304 327 1230 7 3 6 346 422 700 566
170S-5HR 1227 1 339 392 1321 9 3 6 393 478 800 694
170T-5HR 1215 2 176 244 927 10 3 6 412 456 600 654
185T-5HR 1220 2 186 327 949 10 3 6 432 479 600 772
200S-5HR 1230 1 351 458 1784 11 3 6 417 505 800 920
220S-5HR 2233 1 430 545 2357 11 3 6 496 604 1000 1076
235T-5HR 1220 2 241 327 949 12 3 6 554 614 800 843
250S-5HR 2236 1 484 630 2743 13 3 6 562 683 1100 1252
1220 1 244 327 949 5 3 6
260T-5HR 620 696 1000 912
1222 1 304 327 1230 7 3 6
285T-5HR 1222 2 295 327 1230 14 3 6 674 748 1000 903
1222 1 304 327 1230 6 3 6
320T-5HR 734 821 1100 1034
1227 1 346 392 1321 8 3 6
340T-5HR 1227 2 339 392 1321 16 3 6 774 859 1100 1081
1227 1 346 392 1321 7 3 6
365T-5HR 814 907 1250 1308
1230 1 372 458 1784 9 3 6
400T-5HR 1230 2 379 458 1784 18 3 6 866 961 1250 1353
2233 1 430 545 2357 11 3 6 496 604 1000 1076
450M-5HR
2233 1 430 545 2357 11 3 6 496 604 1000 1076
450M-5HR* 2233 2 430 545 2357 22 3 6 992 1000 1500 1572
450T-5HR 2233 2 451 545 2357 18 3 6 1010 1123 1500 1581
2236 1 484 630 2743 13 3 6 562 683 1100 1252
520M-5HR
2236 1 484 630 2743 13 3 6 562 683 1100 1252
520M-5HR* 2236 2 484 630 2743 26 3 6 1124 1245 1600 1814
520T-5HR 2236 2 495 630 2743 18 7.5 11.5 1197 1321 1600 1851
* Modular unit with single power entry.
Note: RLA - Running Load Amps At 115 oF Ambient Temperature MCA - Minimum Circuit Ampacity MFS - Maximum Fuse Size LRA - Lock Rotor Amp
SOUND PRESSURE DATA

Octave Band (Hz)
Model AVX-A Total dB (A)
63 125 250 500 1K 2K 4K 8K
95S-5HR 57 45 48 50 63 57 47 38 65
115S-5HR 57 45 48 50 63 57 47 39 65
135T-5HR 53 44 46 54 61 61 53 45 65
140S-5HR 57 45 48 50 63 57 47 39 65
170S-5HR 56 45 48 51 63 57 47 40 65
170T-5HR 53 44 46 54 62 62 54 46 66
185T-5HR 53 45 46 54 62 62 54 46 66
200S-5HR 56 45 48 51 62 57 48 40 65
220S-5HR 50 45 45 54 61 61 54 46 65
235T-5HR 53 43 46 55 62 62 54 46 66
250S-5HR 50 45 46 54 61 62 55 46 66
260T-5HR 53 44 46 55 62 62 54 46 66
285T-5HR 52 40 48 56 63 63 55 47 67
320T-5HR 52 40 48 56 63 63 55 47 67
340T-5HR 59 47 50 53 65 59 50 42 67
365T-5HR 53 41 48 56 63 63 56 47 67
400T-5HR 59 47 50 53 65 59 50 42 67
450M-5HR 53 45 48 57 64 64 57 49 68
450T-5HR 53 45 47 55 63 63 56 47 67
520M-5HR 53 45 49 57 64 65 58 49 69
520T-5HR 53 51 57 60 64 63 63 54 69
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), ± 2 dB tolerance.
- 13 -
DIMENSIONAL DATA
SERVICE CLEARANCE OF 48" [1219]

AVX-A 95S-5HR COMPRESSOR COMPARTMENT COMPRESSOR
ELECTRICAL
CONTROL BOX
SERVICE
CLEARANCE
OF 24" [610]
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
2. ALLOW 60"[1524mm] CLEARANCE AT CONTROL PANEL CG
END OF UNIT FOR SERVICE.
3. USE MINIMUM 36"[914mm] FLEXIBLE CONDUIT TO CONTROL
CONTROL BOX TO ISOLATE UNIT. SWING DOOR
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD POWER ENTRY
ON UNIT. SIDE / BOTTOM
Y
X CONTROL BOX SERVICE

SERVICE CLEARANCE OF 48" [1219] CLEARANCE OF 60" [1524]
AIR OUT TOP VIEW
AIR IN AIR IN
CG
88 [2235]
CG VICTAULIC WATER MAX
OUTLET Ø4" [101]
VICTAULIC 4 NOS OF 2 1/2" [64]Ø

WATER INLET LIFTING HOLES
Z
Ø4" [101]
Z
Y X
1 [25] 1 [25] 13 3/4 [350] 56 1/4 [1430] 56 1/4 [1430] 6 NOS OF 3/4" [19]Ø
88 [2235] 142 1/8 [3611] MOUNTING HOLES
89 [2270] MAX 143 1/4 [3641] MAX
LEFT VIEW FRONT VIEW

COMPRESSOR ELECTRICAL
AVX-A 115S-5HR, 140S-5HR SERVICE
CLEARANCE
COMPRESSOR COMPARTMENT CONTROL BOX
OF
24" [610]
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. CG
CONTROL
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL PANEL SWING DOOR
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO POWER ENTRY
CONTROL BOX TO ISOLATE UNIT. SIDE / BOTTOM
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD CONTROL BOX
Y
ON UNIT. SERVICE CLEARANCE
X
OF 60" [1524]
AIR OUT TOP VIEW
AIR IN AIR IN
CG 88 [2235]
CG VICTAULIC WATER
OUTLET Ø5" [127] MAX
VICTAULIC WATER 4 NOS OF
INLET Ø5" [127] 2 1/2" [64]Ø
LIFTING HOLES
Z Z
Y
10 [255]
1 [25] 1 [25]
X
55 1/8 [1400] 55 1/8 [1400] 55 1/8 [1400] 8 NOS OF 3/4" [19] Ø
88 [2235] 187 1/2 [4761] MOUNTING HOLES
89 [2261] MAX 188 1/4 [4781] MAX
CONTROL BOX SERVICE CLEARANCE OF 60" [1524]

AVX-A 135T-5HR ELECTRICAL CONTROL BOX COMPRESSOR
COMPARTMENT
SERVICE COMPRESSOR
CLEARANCE POWER
OF 24" [610] ENTRY
BOTTOM
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. CG
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL PANEL
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO
CONTROL BOX TO ISOLATE UNIT.
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD Y SERVICE
ON UNIT. CLEARANCE
OF 24" [610]
X
AIR OUT TOP VIEW
AIR IN AIR IN
VICTAULIC WATER CG 88 [2235]

CG 4 NOS OF MAX
OUTLET Ø5" [127]
2 1/2" [64]Ø
VICTAULIC WATER LIFTING HOLES
Z INLET Ø5" [127] Z
Y X
1 [25] 1 [25] 21 [533] 63 [1600] 63 [1600] 63 [1600] 8 NOS OF 3/4" [19]Ø
88 [2235] 228 3/8 [5800] MOUNTING HOLES
89 [2261] MAX 229 1/2 [5830] MAX
- 14 -
DIMENSIONAL DATA

AVX-A 170S-5HR SERVICE
CLEARANCE COMPRESSOR COMPARTMENT
COMPRESSOR ELECTRICAL
CONTROL BOX
OF
24" [610]
NOTES: CONTROL
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. SWING
CG
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL DOOR
PANEL END OF UNIT FOR SERVICE. POWER ENTRY
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO SIDE / BOTTOM
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE Y CONTROL BOX
LOAD ON UNIT. SERVICE CLEARANCE
X OF 60" [1524]
AIR OUT
TOP VIEW
AIR IN AIR IN
VICTAULIC WATER 88 [2235]

CG 4 NOS OF CG
OUTLET Ø6" [152] MAX
2 1/2" [64]Ø
VICTAULIC WATER LIFTING
INLET Ø6" [152] HOLES
Z Y
Y X
1 [25] 1 [25] 21 1/2 [545] 62 5/8 [1590] 62 5/8 [1590] 62 5/8 [1590]
88 [2235] 228 3/8 [5800] 8 NOS OF 3/4" [19]Ø
89 [2261] MAX 229 1/2 [5832] MAX MOUNTING HOLES

AVX-A 170T-5HR, 185T-5HR SERVICE COMPRESSOR COMPARTMENT
CLEARANCE ELECTRICAL CONTROL BOX POWER
COMPRESSOR
OF 24" [610] ENTRY
BOTTOM
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS.
CG
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL PANEL
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO
SERVICE
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE LOAD Y
CLEARANCE
ON UNIT.
OF 24" [610]
X
AIR OUT TOP VIEW
AIR IN AIR IN
98 [2489]
CG VICTAULIC WATER MAX
OUTLET Ø6" [152] 4 NOS OF 2
CG
VICTAULIC WATER 1/2" [64]Ø
INLET Ø6" [152] LIFTING HOLES
Z Z
Y X
1 [25] 1 [25] 15 [381] 61 [1549] 61 [1549] 61 [1549] 61 [1549] 10 NOS OF
88 [2235] 273 [6934] 3/4" [19]Ø
89 [2261] MAX 274 1/4 [6967] MAX MOUNTING HOLES
AVX-A 200S-5HR, SERVICE

COMPRESSOR COMPARTMENT
COMPRESSOR
ELECTRICAL
CLEARANCE CONTROL BOX
220S-5HR OF
24" [610]
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS. CG CONTROL
2. ALLOW 60" [1524mm] CLEARANCE AT CONTROL
SWING DOOR
PANEL END OF UNIT FOR SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE CONDUIT TO POWER ENTRY
CONTROL BOX TO ISOLATE UNIT. SIDE / BOTTOM
4. WATER PIPING TO BE SUPPORTED TO MINIMIZE Y
LOAD ON UNIT. CONTROL BOX
SERVICE CLEARANCE
X OF 60" [1524]
AIR OUT TOP VIEW
AIR IN AIR IN
98 [2489]
CG CG
VICTAULIC WATER MAX
OUTLET Ø6" [152]
4 NOS OF
VICTAULIC 2 1/2" [64]Ø
WATER INLET LIFTING HOLES
Z Ø6" [152] Z
Y X
1 [25] 1 [25] 20 [508] 61 [1549] 61 [1549] 61 [1549] 61 [1549] 10 NOS OF 3/4" [19]Ø
88 [2235] 286 [7261] MOUNTING HOLES
89 [2260] MAX 287 1/4 [7296] MAX
- 15 -
DIMENSIONAL DATA
AVX-A 235T-5HR, 260T-5HR

SERVICE COMPRESSOR POWER ENTRY

CLEARANCE COMPARTMENT BOTTOM
OF 24" [610] AIR IN COMPRESSOR ELECTRICAL CONTROL BOX
CG
NOTES:
1. ALL DIMENSIONS ARE IN INCHES AND
MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE AT
CONTROL PANEL END OF UNIT FOR Y
SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE X
CONDUIT TO CONTROL BOX TO
AIR IN SERVICE
ISOLATE UNIT.
CLEARANCE
4. WATER PIPING TO BE SUPPORTED TO
MINIMIZE LOAD ON UNIT. OF 24" [610]
TOP VIEW
AIR OUT
VICTAULIC
WATER OUTLET
Ø
CG VICTAULIC CG 98 [2489]
WATER INLET MAX
Ø
Z Z
Y X
6 NOS OF 12 NOS OF
1 [25] 1 [25] 12 [305] 2 1/2" [64]Ø 3/4" [19]Ø
LIFTING HOLES MOUNTING HOLES
59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
88 [2229]
318 [8077]
89 [2254] MAX
319 1/4 [8109] MAX
AVX-A 250S-5HR
COMPRESSOR
COMPARTMENT COMPRESSOR
SERVICE AIR IN
CLEARANCE ELECTRICAL
OF CONTROL BOX
24" [610]
CONTROL
CG SWING
NOTES:
DOOR
MILLIMETERS. POWER ENTRY
2. ALLOW 60" [1524mm] CLEARANCE AT Y
SIDE / BOTTOM
CONTROL PANEL END OF UNIT FOR
SERVICE. X
3. USE MINIMUM 36" [914mm] FLEXIBLE
CONDUIT TO CONTROL BOX TO ISOLATE AIR IN
CONTROL BOX
UNIT.
SERVICE CLEARANCE
4. WATER PIPING TO BE SUPPORTED TO OF 60" [1524]
MINIMIZE LOAD ON UNIT. SERVICE CLEARANCE OF 48" [1219]
TOP VIEW
AIR OUT
VICTAULIC
WATER OUTLET
Ø8" [203]
VICTAULIC
CG WATER INLET CG 98 [2489]
Ø8" [203] MAX
6 NOS OF
Z 2 1/2" [64]Ø Z
LIFTING HOLES
Y X
1 [25] 1 [25] 12 NOS OF
17 7/8 [455] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 3/4" [19]Ø
88 [2236] 331 1/8 [8411] MOUNTING HOLES
89 [2261] MAX 332 1/4 [8439] MAX
- 16 -
DIMENSIONAL DATA

POWER ENTRY
COMPRESSOR COMPRESSOR BOTTOM
SERVICE ELECTRICAL CONTROL BOX
AIR IN COMPARTMENT AIR IN
CLEARANCE
OF 24" [610]
NOTES:
MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE AT
CONTROL PANEL END OF UNIT FOR CG
SERVICE.
3. USE MINIMUM 36" [914mm] FLEXIBLE
CONDUIT TO CONTROL BOX TO ISOLATE
UNIT.
4. WATER PIPING TO BE SUPPORTED TO Y
MINIMIZE LOAD ON UNIT.
X SERVICE
AIR IN CLEARANCE
OF 24" [610]
TOP VIEW
AIR OUT
VICTAULIC
WATER OUTLET
Ø8" [203]
CG 98 [2489]
CG VICTAULIC
WATER INLET MAX
Ø8" [203]
Y
18 5/8 [472] 65 [1651] 65 [1651] 65 [1651] 65 [1651] 65 [1651]
1 [25] 1 [25]
8 NOS OF 2 1/2" [64]Ø LIFTING HOLES 12 NOS OF 3/4" [19]Ø MOUNTING HOLES
88 [2235] 362 5/8 [9210]
89 [2260] MAX 364 1/4 [9252] MAX

SERVICE
CLEARANCE POWER ENTRY
COMPRESSOR COMPRESSOR BOTTOM
OF 24" [610]
AIR IN COMPARTMENT ELECTRICAL CONTROL BOX
NOTES:
1. ALL DIMENSIONS ARE IN INCHES
AND MILLIMETERS.
2. ALLOW 60"[1524mm] CLEARANCE
AT CONTROL PANEL END OF UNIT CG
FOR SERVICE.
3. USE MINIMUM 36"[914mm] FLEXIBLE
CONDUIT TO CONTROL BOX TO
ISOLATE UNIT. Y
4. WATER PIPING TO BE SUPPORTED TO

MINIMIZE LOAD ON UNIT. X
SERVICE
AIR IN CLEARANCE
OF 24" [610]
TOP VIEW
AIR OUT
VICTAULIC
WATER OUTLET
Ø8" [203]
CG 98 [2489]
MAX
VICTAULIC
WATER INLET CG
Ø8" [203]
Z Z
Y X
20 [508] 61 3/8 [1560] 61 3/8 [1560] 61 3/8 [1560] 61 3/8 [1560] 61 3/8 [1560] 61 3/8 [1560]
1 [25] 1 [25]
8 NOS OF 2 1/2" [64]Ø LIFTING HOLES 14 NOS OF 3/4" [19]Ø MOUNTING HOLES
88 [2235] 407 7/8 [10360]
89 [2260] MAX 409 1/4 [10395] MAX
- 17 -
DIMENSIONAL DATA
AVX-A 400T-5HR
POWER ENTRY
SERVICE BOTTOM
COMPRESSOR
CLEARANCE OF COMPRESSOR COMPARTMENT
24" [610] AIR IN ELECTRICAL CONTROL BOX
NOTES: CG
AND MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE
AT CONTROL PANEL END OF UNIT Y
FOR SERVICE.
3. USE MINIMUM 36" [914mm] X
FLEXIBLE CONDUIT TO CONTROL SERVICE
BOX TO ISOLATE UNIT. AIR IN CLEARANCE
4. WATER PIPING TO BE SUPPORTED OF 24" [610]
TO MINIMIZE LOAD ON UNIT. SERVICE CLEARANCE OF 48" [1219]
TOP VIEW
AIR OUT
CG CG 98 [2489]
MAX
VICTAULIC
Z Z WATER INLET
Ø8" [203]
Y X
1 [25] 1 [25] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 16 NOS OF
17 1/8 [435] 3/4" [19]Ø
8 NOS OF 2 1/2" [64]Ø LIFTING HOLES VICTAULIC WATER OUTLET Ø8" [203]
88 [2235] MOUNTING
453 1/8 [11510] HOLES
89 [2260] MAX
454 1/4 [11538] MAX

SERVICE POWER ENTRY
COMPRESSOR BOTTOM
CLEARANCE OF COMPRESSOR COMPARTMENT
24" [610] AIR IN
NOTES: ELECTRICAL CONTROL BOX
AND MILLIMETERS.
2. ALLOW 60" [1524mm] CLEARANCE
AT CONTROL PANEL END OF UNIT
FOR SERVICE.
CG
3. USE MINIMUM 36" [914mm]
FLEXIBLE CONDUIT TO CONTROL
BOX TO ISOLATE UNIT.
4. WATER PIPING TO BE SUPPORTED Y
TO MINIMIZE LOAD ON UNIT.
X
SERVICE
AIR IN CLEARANCE
OF 24" [610]
AIR OUT
TOP VIEW
CG CG
121 [3073]
MAX
VICTAULIC
WATER INLET
Z Z
Ø10" [254]
Y X
59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520] 59 7/8 [1520]
1 [25] 1 [25] VICTAULIC
17 1/8 [435]
89 [2260] 8 NOS OF 2 1/2" [64]Ø LIFTING HOLES 16 NOS OF 3/4" [19]Ø MOUNTING HOLES WATER
453 1/8 [11510] OUTLET
88 [2235] MAX
454 3/8 [11542] MAX Ø10" [254]
- 18 -
DIMENSIONAL DATA
AVX-A 450M-5HR
TOP VIEW
19 1/2 [495] 19 1/2 [495]

1 [25] 1 [25]
89 [2264]
AVX-A 520M-5HR
SERVICE
CLEARANCE AIR IN
OF AIR IN
24" [610]
NOTES:
1. ALL DIMENSIONS ARE IN
INCHES AND MILLIMETERS.
2. ALLOW 60" [1524mm] CGB
CLEARANCE AT CONTROL CGA
PANEL END OF UNIT FOR
SERVICE.
3. USE MINIMUM 36" [914mm]
FLEXIBLE CONDUIT TO
CONTROL BOX TO ISOLATE YB YA
UNIT. SERVICE
4. WATER PIPING TO BE XB AIR IN XA AIR IN CLEARANCE
SUPPORTED TO MINIMIZE OF
LOAD ON UNIT. SERVICE CLEARANCE OF 48" [1219] 24" [610]
TOP VIEW
AIR OUT UNIT B UNIT A
CG CGB CGA 98 [2489]

MAX
ZB YA
Y
16 1/2 [419] 16 1/2 [419]
1 [25] 1 [25] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448]
XB XA
VICTAULIC 12 NOS OF 3/4" Ø10" [254] FLANGE. VICTAULIC
88 [2241] WATER INLET [19]Ø MOUNTING PIPING CONNECTION WATER OUTLET
89 [2270] MAX Ø10" [254] HOLES BY OTHERS. Ø10" [254]
636 [16154]
638 [16195] MAX
- 19 -
FLOOR LOADING DIAGRAM
AVX-A 95S-5HR, 115S-5HR, 140S-5HR,170S-5HR, 200S-5HR, 220S-5HR, 250S-5HR
AVX-A 135T-5HR, 170T-5HR, 185T-5HR, 235T-5HR, 260T-5HR, 285T-5HR, 320T-5HR
a.) Point Load Location – inches [mm]

Dimensions - Inches [mm]
Model
AVX-A
A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim.
95S-5HR 86 [2184] 14 [350] 56 [1430] 56 [1430] - - -
115S-5HR 86 [2184] 10 [255] 55 [1400] 55 [1400] 55 [1400] - -
135T-5HR 86 [2184] 21 [533] 63 [1600] 63 [1600] 63 [1600] - -
140S-5HR 86 [2184] 21 [545] 63 [1590] 63 [1590] 63 [1590] - -
170S-5HR 86 [2184] 21 [545] 63 [1590] 63 [1590] 63 [1590] - -
170T-5HR 86 [2184] 15 [381] 61 [1549] 61 [1549] 61 [1549] 61 [1549]] -
185T-5HR 86 [2184] 15 [381] 61 [1549] 61 [1549] 61 [1549] 61 [1549]] -
200S-5HR 86 [2184] 20 [508] 61 [1549] 61 [1549] 61 [1549] 61 [1549] -
220S-5HR 86 [2184] 20 [508] 61 [1549] 61 [1549] 61 [1549] 61 [1549] -
235T-5HR 86 [2184] 12 [305] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
250S-5HR 86 [2184] 18 [455] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
260T-5HR 86 [2184] 12 [305] 59 [1499] 59 [1499] 59 [1499] 59 [1499] 59 [1499]
285T-5HR 86 [2184] 19 [472] 65 [1651] 65 [1651] 65 [1651] 65 [1651] 65 [1651]
320T-5HR 86 [2184] 19 [472] 65 [1651] 65 [1651] 65 [1651] 65 [1651] 65 [1651]
b.) Point Load Data – lbs [kg]

Point Load
Model Operating
AVX-A Weight
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12
1244 1056 1362 1407 1479 1759 8307
95S-5HR - - - - - - [3768]
[564] [479] [618] [638] [671] [798]
1135 910 1173 1088 1210 1266 1248 1445 9475
115S-5HR - - - - [4298]
[515] [413] [532] [494] [549] [574] [566] [655]
1531 1321 1543 1407 1555 1492 1567 1578 11995
135T-5HR [5441]
[695] [599] [700] [638] [705] [677] [711] [716]
1196 1002 1228 1178 1261 1354 1293 1530 10042
140S-5HR - - - - [4555]
[542] [455] [557] [534] [572] [614] [586] [694]
1303 1071 1415 1329 1528 1586 1641 1844 11717
170S-5HR - - - - [5315]
[591] [486] [642] [603] [693] [719] [744] [836]
1358 1242 1360 1257 1361 1272 1363 1287 1364 1302 13166
170T-5HR [5972]
[616] [563] [617] [570] [617] [577] [618] [584] [619] [591]
1465 1447 1466 1461 1467 1475 1469 1489 1470 1503 14711
185T-5HR [6673]
[664] [656] [665] [663] [666] [669] [666] [675] [667] [682]
1123 962 1218 1150 1314 1338 1409 1525 1504 1713 13256
200S-5HR - - [6013]
[510] [436] [553] [522] [596] [607] [639] [692] [682] [777]
1219 1021 1327 1237 1434 1452 1542 1667 1649 1883 14431
220S-5HR - - [6546]
[553] [463] [602] [561] [651] [659] [699] [756] [748] [854]
1340 1342 1330 1321 1319 1300 1308 1279 1298 1259 1287 1238 15622
235T-5HR [7086]
[608] [609] [603] [599] [598] [590] [594] [580] [589] [571] [584] [561]
1102 969 1180 1109 1259 1249 1337 1389 1416 1528 1494 1668 15699
250S-5HR [7121]
[500] [439] [535] [503] [571] [566] [607] [630] [642] [693] [678] [757]
1393 1380 1382 1359 1371 1338 1360 1317 1349 1296 1339 1275 16160
260T-5HR [7330]
[632] [626] [627] [616] [622] [607] [617] [597] [612] [588] [607] [578]
1851 1559 1798 1570 1744 1580 1690 1591 1636 1601 1583 1612 19815
285T-5HR [8988]
[840] [707] [815] [712] [791] [717] [767] [722] [742] [726] [718] [731]
1886 1589 1831 1601 1776 1612 1722 1624 1667 1636 1612 1647 20203
320T-5HR [9164]
[855] [721] [831] [726] [806] [731] [781] [737] [756] [742] [731] [747]
- 20 -
FLOOR LOADING DIAGRAM
AVX-A 340T-5HR, 365T-5HR, 400T-5HR, 450T-5HR, 520T-5HR
AVX-A 450M-5HR, 520M-5HR
a.) Point Load Location – inches [mm]

Dimensions - Inches [mm]
Model
AVX-A
A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H Dim. I Dim. J Dim. K Dim. L Dim. M Dim.
340T-5HR 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -
365T-5HR 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -
400T-5HR 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -
450M-5HR 86 [2184] 19 [483] 59 [1490] 59 [1490] 59 [1490] 59 [1485] 38 [966] 59 [1490] 59 [1490] 59 [1490] 59 [1490] - -
450T-5HR 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -
520M-5HR 86 [2184] 16 [419] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 33 [835] 57 [1448] 57 [1448] 57 [1448] 57 [1448] 57 [1448]
520T-5HR 86 [2184] 17 [435] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] 60 [1520] - - - -
b.) Point Load Data – lbs [kg]

Point Load
Model Operating
AVX-A Weight
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24
340T- 1690 1482 1677 1506 1664 1530 1651 1555 1638 1579 1626 1603 1613 1628 22443
- - [10180]
5HR [767] [672] [761] [683] [755] [694] [749] [705] [743] [716] [737] [727] [732] [738]
365T- 1700 1510 1687 1534 1674 1558 1661 1582 1648 1606 1635 1630 1622 1654 22698
- - [10296]
5HR [771] [685] [765] [696] [759] [707] [753] [718] [747] [728] [741] [739] [736] [750]
400T- 1690 1527 1661 1524 1632 1520 1603 1517 1575 1514 1546 1511 1517 1507 1488 1504 24837
5HR [767] [693] [753] [691] [740] [690] [727] [688] [714] [687] [701] [685] [688] [684] [675] [682] [11266]
450M- 1160 994 1292 1217 1423 1441 1555 1664 1686 1888 1647 1883 1538 1675 1428 1467 1318 1260 1208 1052 28796
5HR [526] [451] [586] [552] [646] [654] [705] [755] [765] [856] [747] [854] [697] [760] [648] [666] [598] [571] [548] [477] 13062]
450T- 1898 1739 1866 1734 1834 1730 1802 1726 1770 1722 1738 1717 1706 1713 1674 1709 28075
5HR [861] [789] [846] [787] [832] [785] [817] [783] [803] [781] [788] [779] [774] [777] [759] [775] [12735]
520M- 1053 946 1148 1098 1243 1250 1338 1402 1433 1555 1528 1707 1494 1738 1414 1587 1334 1436 1254 1253 1175 1135 1095 984 31599
5HR [478] [429] [521] [498] [564] [567] [607] [636] [650] [705] [693] [774] [677] [788] [641] [720] [605] [654] [569] [568] [533] [515] [497] [446] [14335]
520T- 2010 1850 1976 1845 1943 1840 1910 1836 1877 1831 1843 1826 1810 1821 1777 1817 29813
5HR [912] [839] [897] [837] [881] [835] [866] [833] [851] [830] [836] [828] [821] [826] [806] [824] [13523]
- 21 -
FIELD POWER & CONTROL WIRING SCHEMATIC
TYPICAL FIELD WIRING DIAGRAM

1 COMPRESSOR
2 COMPRESSORS
- 22 -
APPLICATION DATA
UNIT DESIGNED OPERATING Figure 1A

RANGE
Unit Operating Range – Ambient
Temperature
The units are designed to operate at ambient
temperature, 45~125°F [7~52°C]. If the unit requires to
be operated at lower ambient temperature, the optional
Low Ambient Operation (LA 1), or Extra Low
CHILLER THERMOSTAT
Ambient Operation (LA 2) shall be incorporated for EVAPORATOR SENSOR
stable operation.
The mixed fluid temperature range through the evaporator for units with
Operating Limits – Ambient Temperature standard evaporators, should not be less than 7.5°F [4.2°C].
Operating Ambient
Minimum Maximum
Temperature
Narrow Range ΔT - High Flow Applications
Standard 45°F [7°C] 125°F [52°C]
For Narrow Range ΔT applications, a partial evaporator
With LA 1 14°F [-10°C] 125°F [52°C]
bypass piping and valve configuration can be used as
With LA 2 -20°F [-29°C] 125°F [52°C] shown below.
This permits a higher ΔT and lower ΔP (pressure drop)
If wind velocity in the area is over 5 mph [8 kmph], wind through the evaporator (Figure 1B).
barrier is recommended.
Figure 1B
Unit Operating Range – Evaporator
Temperature
The unit is designed to deliver chilled fluid temperature
within 40~60°F [4.5~18°C]. The unit can start and pull EVAPORATOR BYPASS
down with up to 80°F [27°C] entering-fluid temperature. PORTION OF FLOW
For sustained operation, it is recommended that the
entering fluid temperature not exceed 70°F [21°C].
For unit installation with minimum ambient temperature
at 32°F [0°C] or below, Evaporator Anti-Freeze CHILLER THERMOSTAT
SENSOR
EVAPORATOR
Protection option is recommended to prevent freezing
of water in evaporator when the chiller is not in The fluid mixes after the evaporator.
operation.
Operating Limits – Leaving Fluid Temperature Minimum Chilled Fluid Loop Volume
Leaving Fluid
Minimum Maximum The evaporator fluid circuit requires a minimum system
Temperature
fluid volume of 3 US gallons per Ton [3.3 liters/ cooling
Standard 40 °F [4.5 °C] 60 °F [18 °C] kW] for stable operation. The minimum system fluid
Dual Mode / Low Temp. volume may increasing up to 10 US gallons per Ton [11
18 °F [-7.8 °C] 60 °F [18 °C]
Operation liters/ cooling kW] for process cooling, low load
applications with small temperature range and/or vastly
fluctuating load conditions.
EVAPORATOR FLUID CIRCUIT Tanks for System Volume Enhancement

Wide Range ΔT - Low Flow Applications It may be necessary to install a tank in the system to
provide sufficient system fluid volume, as shown below.
Multiple smaller chillers may be applied in series, each The tank should be baffled and piped for proper fluid
providing a portion of the design temperature range mixing to prevent stratification.
typical 10°F [5.5°C] each.
Figure 2A
Chilled fluid may be recirculated through the evaporator
as shown below to allow the chiller to operate with
acceptable flow rates and temperature ranges (Figure
1A).
- 23 -
APPLICATION DATA
Figure 2B Single Loop System with Storage Tank to Series Chiller Applications – Where a large
Increase Loop Volume temperature range is required (over 25 °F [13.9 °C]),
the chiller may be piped in series. In this case the units
are controlled independently. The load is progressive
by temperature so the chiller selections are critical.
(Figure 3B)
Figure 3B
Figure 2C Primary and Secondary Loop Systems

are normally used where the secondary
system has variable flow and/or
multiple loads. See example below.
Multiple Chillers In A Chilled Water System

Variable Evaporator Flow
Where the load is greater than available from one
Achelous AVX-A, where standby capacity is required or Dunham-Bush chillers are capable for variable
the load profile dictates, multiple chillers may be piped evaporator flow system. The chiller may operate to
in parallel. Units of equal size help to ensure fluid flow maintain constant leaving fluid temperature with
balance, but balancing valves ensure balanced flows evaporator flow rate changes, with below conditions
even with dissimilar sized chillers. fulfilled.
Evaporator fluid flow rate is within minimum and
Temperature controller sensors may or may not need to
maximum flow rate of the unit at all time during the
be moved to the common fluid piping depending on the
operation
specific application.
Rate of flow changed shall not exceeded 10% per
Parallel Chiller Applications – Both units operate minute
simultaneously modulating with load variations. Each Failure to comply with the above conditions will cause
unit operates independently sensing its own leaving problem to the chiller operation and may cause the
fluid temperature. The set point of each thermostat is chiller to shutdown.
set to maintain the desired loading scheme. (Figure 3A)
Sound and Vibration
Figure 3A
The compressors in AVX-A units are resiliently,
mounted to reduce the transmission of any noise and
vibration to the frame.
The compressors are not mounted on springs because
extra movement may cause line breakage and
refrigerant leaks. Unit isolation helps prevent any
remaining sound or vibration from entering the building
structure, piping or electrical service.
Glycol Freeze Protection

If the chiller or fluid piping may be exposed to
temperatures below freezing, glycol protection is
recommended if the water is not drained. The
recommended protection is 10°F [5.6°C] below the
minimum ambient temperature in the equipment room
and around piping. Use only glycol solutions approved
for heat exchanger duty. DO NOT use automotive anti-
freezing.
- 24 -
APPLICATION DATA
If the equipment is being used to supply chilled fluid ICE THERMAL STORAGE
38°F [3.3°C] or below, glycol should be used to prevent
freeze damage. The freeze protection level should be SYSTEM (ITES)
15°F [8.3°C] lower than the leaving brine temperature.
The globe is progressively marching towards a serious
The use of glycol causes a performance derate as
electric energy crisis. The HVAC/R industry is shifting
shown below which needs to be included in the unit
selection procedure. to operate with more efficient machines, as well as
alternate system designs and solutions. Dunham-Bush,
Table 1 : Ethylene Glycol as a leader of HVAC/R solutions provider, we provide
packaged solution for ITES, which include, equipments
% E. G. Freeze Point C1 K1 G1 P1
By Capacity kW Flow P.D. selections, chillers, Ice Cels and CPM for ITES system
Weight °F °C Factor Rate Factor Factor controls.
10 26.2 -3.2 0.995 0.998 1.019 1.050
15 22.4 -5.3 0.991 0.997 1.030 1.083 Dunham-Bush Chillers, with positive displacement
20 17.8 -7.9 0.988 0.996 1.044 1.121 rotary screw compressor can easily cool low
o
25 12.6 -10.8 0.984 0.995 1.060 1.170 temperature glycol down to 20°F [-6.7 C] to charge the
30 6.7 -14.1 0.981 0.994 1.077 1.219 ice storage tanks. The same chiller can also produce
35 0.0 -17.8 0.977 0.992 1.097 1.275 o
warmer supply fluid temperature, 40 to 45 F [4.4 to 7.2
40 -10.0 -23.3 0.973 0.991 1.116 1.331 o
C], for those building systems designed for only peak
45 -17.5 -27.5 0.968 0.990 1.138 1.398
50 -28.9 -33.8 0.964 0.989 1.161 1.466
shaving.
Dunham-Bush is the only HVAC/R manufacturer who
Table 2 : Propylene Glycol can provide complete ITES packaged solution, with
% P. G. Freeze Point C2 K2 G2 P2 own products for chillers, ice storage tanks and plant
By Capacity kW Flow P.D. room control system, with following benefits.
Weight °F °C Factor Rate Factor Factor
10 26.1 -3.3 0.988 0.994 1.005 1.019 Demand Charge: ITES allows some of the peak
15 22.8 -5.1 0.984 0.992 1.008 1.031 demand to be shifted to low-demand nighttime periods,
20 19.1 -7.2 0.978 0.990 1.010 1.051 thus reducing demand charges for the entire year.
25 14.5 -9.7 0.970 0.988 1.015 1.081
30 8.9 -12.8 0.962 0.986 1.021 1.120 Energy Cost: ITES, by operating chillers at night, will
fully utilize incentive on electricity night tariff, which is
Table 3 : Correction Factor - Elevation much lower compare to day tariff
Elevation above Sea Level Capacity kW Rebates: ITES usually qualifies for rebates offered by
Correction Correction
Feet [m] Meters Factor Factor Factor electric utilities or governments for equipment that shift
0 0 1.00 1.00 peak loads to off-peak hours
2000 600 0.99 1.01
4000 1200 0.98 1.02
Colder Air Temperature: ITES can produce chilled
6000 1800 0.97 1.03 liquid at supply temperature of 38°F [3.3°C] or even
lower without scarifying system’s efficiencies. This
realizes energy saving on chilled water pumping
Table 4 : Correction Factor - FF
system, AHUs and FCUs. Colder supply air distribution
Fouling Factor Capacity
Correction
kW Correction lowers room humidity, and thus, comfort cooling can be
Factor
Hr.ft².°F/BTU m².°C/kW Factor achieved with higher room temperature. This reduce air
0.0001 0.018 1.000 1.000 conditioning load required, and therefore, reduces the
0.00025 0.044 0.993 0.997 installation cost and system operating cost.
0.00050 0.088 0.978 0.990
0.00100 0.176 0.951 0.978 Standby Cooling Capacity: Energy stored in ITES
Note: P.D. – Pressure drop across evaporator can be utilized to cater peak or unexpected loads which
exceeded total cooling capacity available from the
installed chillers. This is savior to the regions which
having difficulties on power generation plants
expansion, where with ITES, will significantly reduced
total demand of the buildings.
- 25 -
MINIMUM CLEARANCE REQUIREMENTS
Single Pit (See Note 2)
Double Pit (See Note 2)
Multi Pit
Notes:
1.) All dimensions are minimal, unless
Corner Wall otherwise noted.
2.) Pit installations are not re-
commended. Re-circulation of hot
condenser air in combination with
surface air turbulence cannot be
predicted. Hot air re-circulation will
severely affect unit efficiency (EER)
and can cause high pressure or fan
motor temperature trips. Dunham-
Bush will not be responsible for
ducting fans to a higher level to
alleviate the above mentioned
conditions.
- 26 -
GUIDE SPECIFICATIONS
compensation will be approved for revisions required by

1.0 GENERAL the design base or other manufacturers for any
different services, space, clearances, etc.
1.1 SUMMARY
Supply and commissioning of complete factory 1.4 DELIVERY, STORAGE AND
assembled air cooled screw chiller suitable for outdoor HANDLING
installation. The air cooled chiller shall contain rotary
vertical screw compressor(s), evaporator, air cooled Unit shall be delivered to job site fully assembled with
condenser with coil and fan, interconnecting refrigerant all interconnecting refrigerant piping and internal wiring
piping, electronic expansion valve, control panel, chilled ready for field installation and charged with refrigerant
liquid connections. The control panel shall be fully wired and oil by manufacturer. When delivered, machine shall
by the manufacturer to connect and interlock controller, be stored indoors, away from construction dirt, dust,
starter, protection devices with electrical power and moisture or any other hazardous material that would
control connections. Packaged chiller shall be factory harm the chillers. Inspect under shipping tarps, bags, or
assembled, charged and run tested with a full operating crates to be sure there is no water collected during
refrigerant and oil charge. The refrigerant type shall be transit. Protective shipping covers shall be kept with the
R134a and shall not have phasing out schedule. unit until machine is ready for installation.
Contractor shall furnish and install chiller as shown and
scheduled on the drawings. Unit shall be installed in
1.5 WARRANTY
accordance with this specification. Chiller manufacturer’s warranty shall cover for 12
months from the date of start-up or 18 months from the
1.2 QUALITY ASSURANCE date of shipment whichever is first. The start-up shall
be carried out by a authorized service personnel and
D Chiller performance shall be rated in accordance to the warranty is limited to part replacement excluding
AHRI 550/590 standard latest edition. labor and consumables such as refrigerant, oil & filter
D ASME standard B31.5 for Refrigerant piping driers etc.
D Vessels shall be fabricated and pressure tested in
accordance with ASME Boiler and Pressure vessel 1.6 MAINTENANCE
code, Section VIII, Division 1 “Unfired Pressure Maintenance of the chillers will be the responsibility of
Vessels” the owner and performed in accordance with the
D Manufacturer shall have experience of minimum 15 manufacturer’s instructions
years in manufacturing Air Cooled Screw Chillers in
their facility.
D Unit shall be manufactured in ISO9001 registered 2.0 PRODUCTS
manufacturing facility.
D [OPTIONAL] ASHRAE Standard 15 safety code for 2.1 OPERATING REQUIREMENTS
mechanical refrigeration
The units will be furnished as shown on capacity
D [OPTIONAL] JKKP code for vessels required in schedules and drawings. Unit performance will be in
Malaysia market place. accordance with AHRI Standard 550/590.
D [OPTIONAL] PED certification required in Europe The unit shall be capable of starting up with entering
market place o
fluid temperature to the cooler at 95°F [35 C].
D Factory run test: Chiller shall be pressure tested, The unit shall be capable to produce chilled fluid
evacuated and fully charged with refrigerant and oil. o o o o
temperature between 40 F to 60 F [4.5 C to 18 C] at
The chiller shall be run tested with water flowing standard operating mode.
through the vessels.
D Manufacturer shall have a service organization with [OPTIONAL]:
trained service personal. A. Dual Mode operation – The unit shall capable for ice
thermal storage applications with supply brine
o o
1.3 DESIGN BASE temperature down to 18 F [-7.8 C].
The construction drawings indicate a system based on B. Low Temp. Operation – The unit shall capable for
a selected manufacturer of equipment and the design process cooling application with supply fluid
o o
data available to the Engineer during construction temperature down to 18 F [-7.8 C].
document preparation. Electrical services, size,
The unit shall be design to operate at ambient
configuration and space allocations are consistent with o o o o
that manufacturer’s recommendations and temperature 45 F to 125 F [7 C to 52 C].
requirements.
[OPTIONAL]:
Other listed or approved manufacturers are encouraged
A. Low Ambient Operation (LA1) – The unit shall
to provide equipment on this project; however, it will be
capable to operate with ambient temperature down
the Contractor and/or Supplier’s responsibility to assure
to 14oF [-10oC].
the equipment is consistent with the design base. No
- 27 -
B. Extra Low Ambient Operation (LA2) – The unit shall efficient, internally enhanced and externally finned,
capable to operate with ambient temperature down mechanically expanded into fixed steel tube sheets.
o o
to -20 F [-29 C]. Tube diameter shall be ¾ inch and thickness shall be
Unit shall be able to operate with 3-phase 50Hz power 0.025 inch. The flooded evaporator shall have a built in
supply with voltage within +/- 10% of unit rated voltage. distributor for feeding refrigerant evenly under the tube
Control Voltage shall be 115V/1ph/50Hz bundle to produce a uniform boiling action and baffle
plates shall be provided to ensure vapor separation.
2.2 CONSTRUCTION Water box shall be removable type for tube cleaning.
Water connections shall be with Victaulic grooves in
The unit panels, control boxes shall be constructed by
compliance to ANSI / AWWAC-606. Vent and drain
heavy gauge, galvanized steel with powder coating
plugs are to be provided in water box. The shell side of
baked finishing to pass 1000-hours salt spray test in
the evaporator shall have pressure relief valve with
accordance with ATSM B117 standard.
provision for refrigerant venting.
2.3 COMPRESSOR Evaporator refrigerant side shall be designed and
constructed in accordance with the ASME Code for
The packaged chiller shall be furnished with direct Unfired Pressure Vessels. Evaporator shell side shall
drive, hermetic sealed, positive displacement rotary be designed for working pressure up to 200PSIG
screw compressor(s), driven by a 2950 RPM-50Hz [13.8BAR] and undergo pneumatic pressure test at
(3500 RPM-60Hz) 2 pole motor. 220PSIG [15.2BAR]. Tube side shall be designed for
Each compressor shall include integral oil separation 150PSIG [10.3BAR] working pressure and undergo
system, oil sump and oil filter. The oil differential hydrostatic pressure test at 195PSIG [13.4BAR].
pressure shall be controlled during operation to The flooded evaporator shall have an efficient and
maintain proper oil lubrication throughout the lubrication reliable oil recovery system. The oil recovery system
system. An electric oil heater shall be supplied with shall insure the evaporator is operating at peak
each compressor to maintain required oil temperature efficiency at all times and provide optimal energy
during shutdown period. The heater shall be energized efficiency during extended periods of part load. Units
when the chiller is switched off. without such oil recovery systems shall not be
Each compressor shall have an oil level sight glass, acceptable.
suction check valve, suction filter and discharge service All low temperature surfaces shall be factory insulated
valve. Unit shall be provided with isolation valves to with 1 inch [25mm] thick Polyethylene resin having K
allow condenser to be used as a pump down receiver. factor of 0.26 btu-in / hr.ft².°F.
Compressor capacity control shall be obtained by an
electrically initiated, hydraulically actuated slide valve [OPTIONAL]:
within each compressor. The bearing shall be heavy A. Evaporator Flanged Water Connection – Flanged
duty, anti-friction, anti-reverse tapered roller type, shall water connection shall be provided in lieu of
be able to carry both radial and thrust loads. Victaulic connection.
The compressor motor shall be hermetic refrigerant gas B. Double Thick Insulation – Evaporator shall be
cooled, 2 pole, and squirrel cage induction type with provided with 2 inch [50mm] thick closed cell
class H insulation. Motor winding shall have thermistors insulation for extra resistance to condensation.
embedded in the motor windings. The thermistors shall C. 250PSIG Working Pressure Vessel – Evaporator
be wired to the solid state motor protection module to with 250PSIG working pressure on shell side shall
protect motor from overheating. be provided.
D. JKKP Compliance – Evaporator with JKKP approval
[OPTIONAL]:
shall be provided for installation in Malaysia.
A. Compressor Suction Service Valve – To further
E. PED Compliance – Evaporator with PED approval
isolate compressor from evaporator
shall be provided for installation in European
B. Compressor Sound Enclosure – For unit operation countries.
with lower sound level
C. Flanged Semi-Hermetic Compressor – Semi-
hermetic compressor shall be provided on request
2.5 CONDENSER AND FANS
Condenser shall be Air cooled type with tube/fin coil
2.4 EVAPORATOR design. The coil shall be constructed of seamless inner-
grooved copper tube and die formed aluminum fins
Evaporator vessel shall be cleanable shell and tube, having self spacing collars in staggered configuration.
flooded type. Shell shall be fabricated from rolled Copper tubes shall be mechanically expanded into the
carbon steel sheet with fusion welded seams or carbon fins.
steel standard pipes. End plates shall be of carbon
steel with precision drilling, reamed in order to The coil construction shall be of V configuration in order
accommodate tubes. Intermediate tube support shall to increase heat transfer area and condenser divider
be in place to provide required tube support between baffles shall fully separate each condenser fan section
tube sheets. Tubes shall be of copper, seamless, high to control the air flow by fan cycling and fan staging to
- 28 -
maintain optimum head pressure. Coil plate shall be liquid level in the flooded evaporator to protect the
make of galvanized steel and divider baffles shall be compressor from slugging liquid refrigerant. Fixed
made of galvanized steel with powder coating. orifice control systems shall not be acceptable.
The fan shall be direct drive propeller type, made of [OPTIONAL]:
heavy duty alloy blades, in order to have higher
A. Heat Recovery – Factory supplied shell-and-tube
resistance for dust and sand abrasion. Fan shall be
heat exchanger to reclaim waste heat from the
protected with powder coated galvanized fan guard. o o
system to produce hot water up to 131 F [55 C].
The motor shall be 3-phase, TEFC or TENV, squirrel
B. Hotgas Bypass – Shall be factory for operation
cage induction type with IP55 enclosure and class F
down to approximately 10% of full load
insulation. The motor bearing shall be permanently
lubricated. Motor shall have internal thermal protection.
2.7 OIL MANAGEMENT
The fan and the motor assembly shall be rigidly
secured to the casing with a heavy gauge steel powder The chiller package shall ensure proper lubrication
coated fan brackets with air discharge upward. during the operation in order to have prolonged
compressor life as well as maintaining system
The coils shall be pneumatic leaked and pressure
efficiency. An efficient pressure differential lubrication
tested at 450PSIG [31BAR].
system shall be provided with oil filter, sight glass, oil
The condenser shall be sized for full pump down sump and oil sump heater. The oil heater shall be
capacity. energized during the chiller switched off to prevent oil
from dilution. Oil pump shall not be acceptable.
[OPTIONAL]:
A. Pre-coated Aluminum fin/Copper tube coil – 2.8 ELECTRICAL AND CONTROL PANEL
Copper/Pre-coated Aluminum fin construction shall The electrical switch gears, controller, sensor
be made of seamless inner grooved copper tubes transmitters and relays shall be housed in IP54 panel.
mechanically expanded into pre-coated (hydrophilic The panel casing shall be of galvanized steel with
coated) aluminum fins. The tube sheet shall be of powder coating baked finishing for corrosion resistance.
galvanized steel and the divider baffles shall be of The panel shall be divided into two separate
galvanized steel with powder coating compartments or shall have two separate panels to
B. Copper tube/ Copper fin coil – Copper/Copper coil house power and control devices separately.
construction shall be made of seamless inner The chiller manufacturer shall provide suitable reduced
grooved copper tubes mechanically expanded into inrush starter (part winding or star-delta) for the
copper fins. The tube sheet shall be of galvanized compressor motor in order to minimize the starting
steel or stainless steel and the divider baffles shall current. The starter shall be factory mounted, wired to
be of galvanized steel with powder coating. the motor and controller. The starter shall be able to
C. Post-coated Aluminum fin coil – Copper tube/post- provide adequate starting torque and the required
coated Aluminum fin coil construction shall be made acceleration for the compressor during starting.
of seamless inner grooved copper tubes The electrical panel compartment shall include:
mechanically expanded into Aluminum fins. The
tube sheet shall be of galvanized steel. The entire A. Main incoming power terminal block suitable to
coil shall be coated with anti corrosive coating after receive single entry of three phase 3-wire power
the coil fabrication. The divider baffles shall be supply with specified voltage.
made of galvanized steel with powder coating. B. Circuit breaker for each compressor
D. Protective Grille For Condenser Coil – Protective C. Solid state / thermal compressor motor with over
grille shall be provided to condenser coil section to current protection module for each phase
prevent unauthorized access. D. Solid state compressor motor overheat protection
E. Low Noise Operation – Low noise operation shall be module
provided to lower down unit operating sound level. E. Under/over voltage phase reversal and imbalance
relay.
2.6 REFRIGERANT CIRCUIT The compressor starter contactors and circuit breakers
The refrigerant circuit shall include discharge service shall be wired securely to the main incoming terminal
valves, liquid line shut off valve, oil filter, replaceable block. Solid state/ thermal external compressor over
filter drier, and sight glass at liquid line. Liquid line load protector, over heating protection modules,
angle valve shall be provided for refrigerant charging. over/under voltage phase relay shall be interlocked with
Pressure relief valves shall be provided at evaporator the compressor starter contactors to provide adequate
and compressor body. protection to the compressor motor.
The packaged chiller shall be furnished with electronic
expansion valve for precise modulation of refrigerant [OPTIONAL]:
flow control and improve efficiency by optimizing the A. Single Power Connection Point – Single point
suction and discharge superheat. In addition, the connection point shall be provided for unit with
refrigerant control system shall optimized refrigerant modular design.
- 29 -
B. Unit Mounted Main Disconnect Switch – Non-fused point with accuracy to 0.8°F and placing the controller
disconnect switch with external lockable handle automatic control mode. The controller shall monitor all
shall be provided to isolate unit main incoming control functions and move the compressor slide valve
power supply for servicing. to the calibrated position. The compressor loading cycle
C. Ground Fault Interrupt (GFI) – GFI shall be provided shall be programmable and shall be adjusted to the
for ground fault protection of the unit. building load requirement. The loading adjustable
D. Softstarter for compressors motor – Solid state range shall be from 0.1% to 0.4% per increment to
starter comes with bypass contactor shall be offered prevent excessive demand hike at start up.
in lieu of standard starter for better compressor The controller shall continuously monitor evaporator
starting characteristic. leaving water temperature, rate of change of chilled
E. Ammeter / Voltmeter – Analog ammeter and water leaving temperature, evaporator and condenser
voltmeter with 3-phase selector switch shall be pressure; compressor amp draw; and discharge
provided for quick system voltage and current refrigerant temperature.
indication The controller shall be capable to accept low level
F. IP55 control panel – Option shall be offered to remote control signal. Remote Start/Stop shall be
upgrade the standard IP54 control panel to IP55 provided as standard for unit start/stop by external
rated. on/off signal.
2.9 CONTROLS [OPTIONAL]:

Chilled Water Temperature Reset – The controller shall
2.9.1 GENERAL be capable to accept a 0 to 5VDC chilled water
The packaged chiller shall be equipped with stand temperature reset signal to reset the chilled water
along proactive advance controller which adapts to supply temperature setpoint, based on external
abnormal operation conditions. The unit algorithm demand.
program and operating parameters shall be stored in Demand Limit / Current Limit – The controller shall be
flash-memory that does not require a battery back-up. capable to accept a 0 to 5VDC demand limit signal to
Controller requires back-up battery is not acceptable. limit the compressors operating current during the unit
115V power supply to the control circuit shall be operation.
provided by a factory mounted control transformer The electrical control panel shall be wired to permit fully
installed in the panel. External power source to the automatic operation during - initial start-up, normal
control circuit is not acceptable. operation, and shutdown conditions. The control
The controller shall be equipped with a user friendly system shall contain the following control, displays and
back-lit 132 x 64 pixels semi-graphic display and safety devices:
dedicated keys that provide easy access to the unit
operating parameters, control set points and alarm 2.9.2 AUTOMATIC CONTROLS
history. There shall be dedicated physical buttons to D Compressor motor increment contactors
enable user to access information, based on security D Start delay timer
level of password. There shall be min three level of D Anti-recycle timer
password for operator, service personnel and for the D Oil sump heater interlock relays
critical manufacturer settings in order to protect the D Chilled water pump on/off control
chiller controller from unauthorized access.
D Programmable with Seven day operation cycle
The controller shall be provided with a set of terminals
that connected to various devices such as temperature 2.9.3 MANUAL CONTROLS
sensors, pressure transducers, current transducers, D Auto/Local/Remote switch
solenoid valves, compressor contactors, electronic
D Control circuit stop and start switches
expansion valve, control relays. The controller should
be able to be configured and connected multiple units D Compressor enable switch
that allow sequencing control without additional
hardware. The controller shall be able to carry out all [OPTIONAL]:
program operations. It shall be able to display unit Dual mode changeover switch – Digital input to
operating parameters, compressor information, alarm changeover unit operation from chiller mode to freezing
history and shall able to modify the parameters. mode.
The controller shall be able to carry out self-diagnostic
test on the controller and the connected devices and 2.9.4 INDICATOR LIGHTS
alarm messages shall be displayed automatically on D Compressor Motor high temperature
faulty devices. D Compressor motor overload
All messages shall be displayed in English language. D System common alarm
Readings and settings displayed shall be selectable The control system shall be provided with an anti-
between Imperial or SI units. recycle device. The control shall limit compressor
Leaving chilled water temperature control shall be starting to a minimum of 15 minutes between starts.
accomplished by entering the water temperature set
- 30 -
2.9.5 REFRIGERANT CONTROLS sensor readings. This aids service technicians in their
D Refrigerant flow control shall be carried out trouble shooting task enabling downtime and nuisance
electronically by a precision electronic expansion trip-outs to be minimized.
valve.
D Compressor loading and unloading solenoid valves 2.9.8 REMOTE MONITORING (BMS INTERFACING)
The controller shall be designed to make easy on BMS
2.9.6 SYSTEM INFORMATION interfacing by just an optional add-on communication
The chiller display shall provide following operating card.
information. Various communication protocols as below shall be
D Leaving chilled water temperature offered for user’s selection.
D Entering Chilled water temperature D Modbus RTU RS485 / TCPIP
D Compressor discharge temperature D BACnet TCPIP / MsTP / PTP
D Leaving chilled water temperature derivative D LONworks
D Evaporator pressure
D Condenser pressure 2.9.9 OPTIONAL ACCESSORIES
D Ambient Temperature Factory shall supply below accessories for customer’s
D Compressor amps draw for each compressor field installation.
D Compressor elapsed run time of each compressor D Evaporator Water Flow Switch – Weather tight flow
D Compressor start status switch with three options for customer’s selection;
D Oil level sensor status Flow switch with CE mark; NEMA 3R and NEMA 4
D Water flow switch status rated flow switch.
D External start/stop command status D Rubber-In-Shear Isolators
D Percentage of compressor capacity D Spring Isolators
D Electronic expansion valve percentage of opening.
[OPTIONAL]: 3.0 EXECUTION

D Operating supply Voltage
D Chilled water temperature reset value 3.1 INSTALLATION
D Demand limiting value
Chiller shall be installed strictly according to
2.9.7 SAFETY PROTECTION manufacturer’s recommendations as stipulated in the
installation manual, drawings and tender documents.
D Short circuit protection. Care should be taken to provide necessary service
D Compressor motor over load protection (3 phase) clearance as required in the manufacturer’s drawing.
D Under or over voltage and phase failure relay Install the strainers at the inlet to the evaporator to
D Reverse rotation prevent debris or other particles entering to the
D Compressor motor overheat protection evaporator during piping work and initial flushing the
D High discharge temperature protection system. Required coordination to be done with the
D Low oil level protection via optical sensor electrical contractor and the control contractors to
D High condenser pressure ensure electrical supply and required communications
D Low evaporator pressure links are established.
D Low differential pressure
D Freeze protection (low chilled liquid leaving 3.2 START-UP/COMMISSIONING
temperature ) Chiller shall be commissioned by a service
D Chilled water flow loss representative from manufacturer or by their local
D Compressor run error representative. The service personnel shall be trained
D Power loss and authorized by the manufacturer for start up of the
supplied units. The start-up shall include briefing
D Sensor error
operators on chiller operations and maintenance as
D Refrigerant loss
well.
D Low Ambient Lockoff
Controller shall be able to retain up to 99 alarm
histories complete with time of failure and all critical
CERTIFIED TO ISO 9001:2008

CERT. NO : AR0409
- 31 -

DB AVX-A-R134a-50Hz

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What are the main components of the chiller unit?

What are the main components of the chiller unit?

What refrigerant does the chiller use?

What refrigerant does the chiller use?

INTRODUCTION

Air Cooled Vertical Screw R134a

Product Generation H = High Efficiency

V-coils configuration Direct driven fans Controller for safety

Capacity Control Dunham-Bush Chiller Plant Manager (CPM)

System Protection DB-LAN Master Slave Sequencing Control

EFFICIENCY AND RELIABILITY Control Flexibility

where: A= kW/ton at 100% load point

No. Of Refrigerant Circuit 1 1 2 1 1 2 2 1 1 2 1

1220 (1) 1222 (1) 1227 (1)

No. Of Refrigerant Circuit 2 2 2 2 2 2 2 2 2 2

Compressor Data Cond. Fan Motor Data Unit Electrical Data

95S-5HR 1220 1 189 327 949 5 3 6 219 266 400 566

SOUND PRESSURE DATA

SERVICE CLEARANCE OF 48" [1219]

X CONTROL BOX SERVICE

AIR OUT TOP VIEW

VICTAULIC 4 NOS OF 2 1/2" [64]Ø

SERVICE CLEARANCE OF 48" [1219]

AIR OUT TOP VIEW

CONTROL BOX SERVICE CLEARANCE OF 60" [1524]

SERVICE CLEARANCE OF 48" [1219]

AIR OUT TOP VIEW

VICTAULIC WATER CG 88 [2235]

SERVICE CLEARANCE OF 48" [1219]

VICTAULIC WATER 88 [2235]

CONTROL BOX SERVICE CLEARANCE OF 60" [1524]

AVX-A 200S-5HR, SERVICE

AIR OUT TOP VIEW

AVX-A 235T-5HR, 260T-5HR

SERVICE COMPRESSOR POWER ENTRY

LEFT VIEW FRONT VIEW

LEFT VIEW FRONT VIEW

AVX-A 285T-5HR, 320T-5HR

LEFT VIEW FRONT VIEW

AVX-A 340T-5HR, 365T-5HR

4. WATER PIPING TO BE SUPPORTED TO

SERVICE CLEARANCE OF 48" [1219]

LEFT VIEW FRONT VIEW

LEFT VIEW FRONT VIEW

AVX-A 450T-5HR, 520T-5HR

LEFT VIEW FRONT VIEW

19 1/2 [495] 19 1/2 [495]

LEFT VIEW FRONT VIEW

CONTROL BOX SERVICE CLEARANCE OF 60" [1524]

CG CGB CGA 98 [2489]

LEFT VIEW FRONT VIEW

AVX-A 95S-5HR, 115S-5HR, 140S-5HR,170S-5HR, 200S-5HR, 220S-5HR, 250S-5HR

AVX-A 135T-5HR, 170T-5HR, 185T-5HR, 235T-5HR, 260T-5HR, 285T-5HR, 320T-5HR

a.) Point Load Location – inches [mm]

b.) Point Load Data – lbs [kg]

AVX-A 340T-5HR, 365T-5HR, 400T-5HR, 450T-5HR, 520T-5HR

AVX-A 450M-5HR, 520M-5HR

a.) Point Load Location – inches [mm]

340T-5HR 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -

365T-5HR 86 [2184] 20 [508] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] 61 [1560] - - - - -