Three-Dimensional Simulation of Cave Initiation, Propagation and Surface Subsidence Using A Coupled Finite Difference-Cellular Automata Solution
Three-Dimensional Simulation of Cave Initiation, Propagation and Surface Subsidence Using A Coupled Finite Difference-Cellular Automata Solution
Three-Dimensional Simulation of Cave Initiation, Propagation and Surface Subsidence Using A Coupled Finite Difference-Cellular Automata Solution
Abstract
This paper outlines a new methodology for modelling caveability and subsidence using bi-directional coupling
between the continuum code FLAC3D and the cellular automata code CAVESIM. FLAC3D, using the CaveHoek
constitutive model, simulates the progressive failure and disintegration of the rock mass from an
intact/jointed to a caved material. CAVESIM simulates gravity flow, in particular the collapse, bulking and
movement of caved rock. The coupled method captures many important aspects of caveability affecting cave
design such as hang-up formation, material recovery, timing of surface breakthrough or interaction with other
lifts, crater development, and surface subsidence. The key to improved modelling of many of these aspects is
the ability to accurately capture the impact of draw and gravity flow on cave propagation and subsidence.
Keywords: numerical modelling, caveability, subsidence, gravity flow
1 Introduction
Caveability affects many important aspects of cave design such as hang-up formation, material recovery,
timing of surface breakthrough or interaction with other lifts, crater development, and surface subsidence.
Prediction of caveability and subsidence is undertaken with empirical and numerical methods. Accurate
simulation of the caving process is complex, due to the wide range of mechanisms to be captured including
stress redistribution around the cave, rock mass failure in advance of the cave, reduction in strength from
peak to residual, dilation and bulking, material flow in the cave column, crater development, and slope
failure. The key to improved modelling of many of these mechanisms is capturing the impact of draw and
gravity flow on cave propagation.
As part of the Mass Mining Technology (MMT) project and over the past 20 years, an approach to estimating
rock mass material properties and simulating cave initiation and propagation has been developed. This paper
introduces new developments in the modelling method, whereby gravity flow in the cave column is
accounted for using a coupling technique between the finite difference program FLAC3D and the cellular
automata program CAVESIM. This allows for an improved representation of the impact of gravity flow and
production schedule on caveability and subsidence. In addition, the coupling technique combined with new
free rilling logic in CAVESIM has led to a new and improved way to estimate crater development.
Seismogenic zone: Microseismic (and sometimes seismic) activity is concentrated in this region
primarily due to slipping along pre-existing discontinuities and the initiation of new fractures.
Zone of loosening or yielded zone: The rock mass in this region is fractured and has lost some or all
of its cohesive strength and provides minimal support to the overlying rock mass. Rock mass within
the yielded zone is subject to significant damage, i.e. open holes are cut off, time-domain
reflectometer (TDR) breakages are expected, and cracking is observable in infrastructure. Stress
components within this region are typically low in magnitude.
Airgap.
Caved zone or mobilised zone: This zone gives an estimate as to the portion of the orebody that has
moved in response to the production draw, and may be recoverable.
When considering surface subsidence, different terminology is often adopted. A review of large-scale surface
disturbances from block and panel caving mines was conducted by Lupo (1998), who found that the primary
surface features that develop as a result of block and panel caving include one or more of the following zones:
A caved rock zone (crater).
A large-scale surface cracking (fractured) zone.
A small-scale surface displacement (continuous surface subsidence) zone.
A stable zone.
Van As et al. (2003) proposed the terminology presented in Figure 1(b) to standardise the description of
subsidence features related to block and panel caving.
(a) (b)
Figure 1 (a) Main behavioural regions of a propagating cave (after Duplancic & Brady 1999); and,
(b) Terminology used to describe subsidence features for block and panel cave mines (after
Van As et al. 2003)
overall response is often termed a strain-softening process and is the result of strain-dependent
material properties.
Post-peak brittleness: The rate at which the strength drops from peak to residual is referred to as
brittleness. Rocks that maintain their peak strength with continued loading are referred to as
perfectly plastic (ductile). Rock masses that instantaneously drop to residual strength properties
when they exceed their peak strength are referred to as perfectly brittle. In general, brittle rock
masses cave more readily than more ductile rock masses.
Modulus softening: During caving, the rock mass increases in volume as intact rock blocks fracture,
separate and rotate during the yielding and mobilisation process. Along with this bulking, a
reduction in modulus is expected to occur. Representation of the decrease in stiffness is crucial for
assessing the evolving stress state around the cave, since, as rock mass dilates/bulks, its potential
to carry stress decreases.
Dilatational behaviour: Dilation is the change in volume of a rock that occurs with shear distortion.
An accurate assessment and representation of the dilational behaviour of a jointed rock mass
during caving is essential in being able to accurately predict the correct volume increase during
plastic deformation. This will affect mass balance calculations and impact propagation through
confinement levels.
Rock mass structure (faults, joints): The influence of geological structures on subsidence and caving
is recognised to be important. The presence of a steeply dipping fault can terminate the angle of
draw short of its normal value. If a gently dipping fault intersects the collapsing rock column, the
lateral extent of surface subsidence can increase outward to the place where the fault intersects
the ground surface. Using experimental data, Brown and Trollope (1970) demonstrate that even if
the rock mass structure and geomechanical properties are well conditioned for slip, the existence
of high horizontal in situ stresses can inhibit rock mass failure and, therefore, prevent block caving
initiation and development.
Production draw schedule: The rate of draw and shape of the mining footprint has previously been
identified by Laubscher (1990, 1994) to impact the caveability of a rock mass.
Figure 2 Schematic diagram of six critical factors that impact caveability as defined by Pierce (2010)
The caving algorithm described in this paper captures the effect of all six factors listed above to simulate cave
initiation, propagation and surface subsidence.
Figure 3 Illustration of cave flow modelling using CAVESIM (after Sharrock et al. 2012)
Figure 4 Rock mass failure envelope and strain-softening behaviour defined in the CaveHoek constitutive
model
Accumulated plastic shear strain (more specifically, the second invariant of the deviatoric plastic strain
tensor) is a common metric for irreversible shear strains in geomaterials and, in a more general sense, can
be considered as a measure of damage. The plastic shear strain required in going from peak to residual
strength (critical plastic strain, εpscrit) defines the brittleness of the rock mass failure, and impacts both the
caveability of a given unit, as well as the rate at which a cave will propagate for a given amount of draw.
An estimate of the relation between the critical strain and geological strength index (GSI) was determined by
a back-analysis of rock mass failure in caves and other openings (Lorig & Pierce 2000).
𝜀𝑝𝑠𝑐𝑟𝑖𝑡 = (12.5 − 0.125. 𝐺𝑆𝐼)/(100. 𝑑) (1)
where:
d = zone size.
During caving, the rock mass increases in volume (or bulks) due to dilation under shear, or due to volumetric
expansion under tension. In order to prevent zones from expanding to unrealistic levels, the dilation angle is
set to zero when the maximum porosity, i.e. maximum bulking potential, is reached. During bulking, a rock
mass is also expected to experience a significant drop in modulus. Representation of this drop is required in
order to account for stress shedding away from the cave and into the surrounding rock mass. In addition, it
is necessary to allow for modulus hardening that can occur when stresses are shed back onto exhausted or
undrawn parts of the cave. The rock mass modulus can be estimated from GSI, and the intact modulus by
using the relation developed by Hoek and Diederichs (2006). Based on laboratory testing results, Pappas and
Mark (1993) developed a set of equations to calculate the reduction in modulus as a function of the bulking
factor, uniaxial compressive strength of the intact rock fragments, and the aspect ratio of the fragments.
(a) (b)
Figure 5 Schematic representation of (a) The axisymmetric model; and, (b) The evolution of the undercut
pressure and cave height with numerical steps (Lorig 2000)
The methodology adopted to simulate the caving process in the continuum model is based on the principle
described above, adapted to a full 3D model and modified to include a better representation of the cave
propagation phase in order to produce more realistic cave shapes. By monotonically reducing the support
pressure at the undercut level, cave initiation occurs when the critical hydraulic radius is reached for the rock
mass located immediately above the undercut. During cave propagation, and to simulate the reduction in
support provided by the muck pile on the cave back as a result of material flow inside the cave, the vertical
pressure at the boundary of the entire cave (Figure 6) is reduced during the simulation.
Figure 6 Example of cave boundary identified in the FLAC3D model during cave propagation
Typically, areas of the cave with high flow provide less support to the cave back than static areas with little
to no flow. To simulate this effect, a local reduction factor (RFlocal) is applied to the vertical stress at the cave
boundary, meaning that the reduction in support pressure is non-uniform along the boundary of the cave
(Figure 7). RFlocal is calculated as a function of the volumetric flow rate provided by the CAVESIM model.
Controlling the pressure applied by the caved material on the cave back directly at the cave boundary thus
allows for the local effects of flow on cave propagation to be taken into account.
As part of the flow calculations, airgap development is also simulated within the CAVESIM model. In the
continuum model, the airgap is simulated by reducing the support pressure provided by the air on the cave
back in the same way as described above.
Figure 7 Illustration of support pressure reduction during the simulation in different areas of the cave
boundary, as a function of the volumetric flow rate calculated in CAVESIM
CAVESIM
Draw and
Flow Calculation
Cave Propagation
FLAC3D
Figure 8 Conceptual illustration of the bi-directional coupling method to simulate the caving process
Ideally, the continuum and flow models should be run in parallel and at the same resolution, small enough
to capture in detail the different mechanisms associated with both cave propagation and flow. However, the
computing intensity required would be too intense to solve real problems in a reasonable amount of time.
Typically, a lattice cell size of 1 to 2 m gives a good representation of the flow behaviour using a CA method.
However, this resolution is difficult to achieve in continuum models at the mine scale due to the computing
intensity required to solve the strain–stress relations. Two simplifications are made in the coupling algorithm
to reduce the simulation time.
The mining sequence is divided into periods of time, and communication between the flow and continuum
phase occurs at the end of each period. Depending on the accuracy required, time periods ranging from one
day to one year can be defined. Back-analysis of actual cave propagation undertaken by Sharrock et al. (2012)
using this method indicate that weekly or two-weekly periods provide a good compromise between accuracy
and speed. It is noted that time is not simulated explicitly in the models and is only tracked during the
simulation as a function of production in CAVESIM. In the continuum model, mass balance calculations are
carried out during the simulation to ensure that the cave volume never exceeds the maximum volume
allowed for a given extracted mass and bulking factor. During a given period, cave propagation in FLAC3D
stops when the maximum cave volume allowed is reached, or when the cave stalls.
To account for the difference in model resolution between the continuum and flow models, a cell mapping
technique has been developed whereby each lattice cell within the CAVESIM model is associated to one
FLAC3D zone based on its location in space (Figure 9). This methodology allows for improved representation
of blocks and faults in the flow phase. The volumetric flow rate in each lattice cell is transmitted to the
continuum model and averaged out in each zone.
Figure 9 Conceptual illustration of the cell mapping technique used to associate each lattice cell in the
CAVESIM model (right) with each FLAC3D zone (left)
Figure 10 (a) Conceptual illustration of the CAVESIM–FLAC3D coupling methodology to simulate crater
development; (b) Isometric view; and, (c) North–south section of an actual crater geometry
obtained using this method
4 Example application
A series of conceptual models have been developed to illustrate the capability of the algorithm to simulate
typical behaviours that can be expected during cave propagation. All the models consider a 200 × 200 m
footprint located 600 m below the ground surface. The pre-mining state of stress is assumed lithostatic, with
a constant ratio of horizontal to vertical stress (K0 = 2). Three sets of material properties, provided in
Figure 11, have been used to represent different material strengths (good, fair and poor rock mass strength).
Two production schedules have been developed for the purpose of this exercise. In both cases, production
is simulated in weekly increments, and the undercut is opened at a rate of 250 m2/day from the southwest
corner of the footprint. During each period, the same mass of material is drawn in both schedules, the only
difference being the repartition of draw:
A uniform draw schedule, whereby each drawpoint is drawn uniformly at a rate of 50 t/day after
complete establishment of the undercut.
A non-uniform draw schedule that emphasises draw in the southwest corner of the footprint.
Figure 11 Rock mass strength and properties adopted to simulate good, fair and poor rock mass strengths
Figure 12 illustrates the evolution of the cave for each model permutation, from cave initiation to surface
breakthrough. Figure 13 provides a contour of major principal stress around the cave (output from FLAC3D)
and cumulative vertical displacement of the caved material (output from CAVESIM) after 18 months of
production on an east–west cross-section through the centre of the cave for all model permutations. In all
cases, cave initiation occurs after four months of undercutting, when 72 drawpoints are established
(hydraulic radius of 27 m). Following initiation, the caving rate and cave shape varies in each model. Figure 14
illustrates the evolution of the mobilised zone, yielded zone, and seismogenic zone on a vertical cross-section
in the early stages of cave propagation for model 5.
Models 1, 3, and 4; moderate draw ramp-up in fair and poor rock: Model 1 represents the aim of most caving
operations, namely successful caving of the ore column with a broad cave with a fully developed stress arch.
The cave shape is initially slightly asymmetric in the fair rock mass, in response to the draw profile and
ramp-up starting location. However, the relatively low and uniform draw strategy results in the successful
formation of a wide stress arch in the cave crown and vertical caving of the sidewalls with no overhangs.
Finally, breakthrough to surface is rapid through poor near-surface materials with surface breakthrough after
130 weeks of production. By contrast, model 3 represents the same draw schedule but with strong rock at
the base of the cave (east side) resulting in an ore overhang forming. High stresses develop on the east side
of the cave, but are still too low to allow cave propagation in the strong material for the span. The overhang
induces faster vertical propagation, cave narrowing and potential stall (or slow caving). The key driver is that
the cave sidewalls propagate at a slower rate than forced by draw, resulting instead in void diffusion to the
cave crown. In such a scenario, both the draw schedule and footprint geometry could be altered to either
eliminate the overhang, and/or reduce cave narrowing during propagation. The impact of a major fault can
be similar to an ore overhang, as demonstrated in model 4. Here, a steeply dipping fault results in local
de-stressing of the cave sidewalls and more rapid vertical cave propagation. In such scenarios, substantial
rilling of material is indicated by the flow phase, and draw should be reduced under the overhang to prevent
void diffusion and dilution ingress.
Models 2 and 5; aggressive draw ramp-up in fair and poor rock: In these cases, an aggressive start-up draw
strategy leads to rapid cave propagation in the southwest corner of the footprint, where more material is
being drawn. In model 2, the cave narrows as it propagates due to the cave sidewalls propagating at a slower
rate than forced by draw, resulting instead in void diffusion to the cave crown. As a result of the cave
narrowing, cave stall or slow caving could occur if a strong rock mass or a fault is encountered in the cave
crown, leading to insufficient span and low crown and sidewall stress states. This example shows the risks of
aggressive early draw resulting in cave narrowing and potential stall, or slow caving, and demonstrate the
importance of capturing gravity flow in caveability models. Another outcome of the aggressive draw strategy
is breakthrough to surface occurs 20 weeks earlier than in the base case scenario. Model 5 shows the impact
of an aggressive schedule, combined with an overhang and fault, resulting in the formation of a conical cave
geometry with a narrow crown, with high potential for cave stall or slow caving if a strong rock mass or fault
is encountered in the cave crown, leading to insufficient span. In this case, surface breakthrough is 40 weeks
or 30% earlier than a moderate draw option with no overhangs or faults.
The above examples demonstrate the significant impact of draw and rock mass strength/stress/structure on
cave shape and caveability risks such as stall/slow caving, stranded reserves in overhangs, and airgap/airblast
risks. In addition, if draw is not adjusted to account for non-vertical cave geometry, the potential exists for
ore loss from high levels of internal mixing, promotion of fines or mud ingress, or poor connections with
other caves. The coupled method allows assessment of both caveability and flow risks within the same
modelling framework.
Figure 13 Contour of major principal stress around the cave and cumulative vertical displacement of the
caved material after one year of production on an east–west cross-section through the centre of
the cave for all model permutations
Figure 14 Evolution of the mobilised zone (caved rock zone), yielded zone and seismogenic zone in the
early stages of cave propagation on a vertical cross-section (model 5)
5 Conclusion
A methodology to simulate cave initiation, propagation, surface subsidence and gravity flow has been
developed using a coupled finite difference–cellular automata solution. The algorithm captures important
aspects of caveability such as overhang formation, influence of the draw strategy on cave propagation and
material recovery, potential for cave stall, airgap development and associated airblast risks, timing of surface
breakthrough or interaction with other lifts, crater development, and surface subsidence. Capturing the impact
of draw and gravity flow on cave propagation and subsidence is the key to improved modelling of these aspects.
Mechanisms captured in the algorithm include progressive failure and disintegration of the rock mass from an
intact/jointed to a caved material through the CaveHoek material model, complex gravity flow inside the cave
with CAVESIM, influence of geological structures, and crater development with FLAC3D. A strength of the
method is the assessment of caveability, subsidence and flow within the same modelling framework.
Acknowledgement
The work presented in this paper is the result of many years of development within Itasca and is largely
inspired by the work of Loren Lorig and Matthew Pierce from Itasca Consulting Group. The authors thank Ian
Brunton from Itasca Australia for his help in developing the method and his invaluable knowledge on
caveability and gravity flow.
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