C-01

Forged steel High Pressure Valves

 contents
Design Highlights, Certification P. 3
Bonnetless Globe Valve P. 4~5
Bonnetless Y-Globe Valve P. 6~7
Pressure Seal Bonnet Globe Valve P. 8~9
Pressure Seal Bonnet Y-Globe Valve P. 10~11
Seal Welding Globe Valve P. 12~13
Seal Welding Y-Globe Vavle P. 14~15
Pressure Seal Bonnet Gate Valve P. 16~17
Seal welding Gate Valve P. 18~19
Pressure Seal Bonnet & Seal Welding Swing Check Valve P. 20~21
Pressure Seal Bonnet Lift & Y-Lift Check Valve P. 22~23
Seal Welding Lift & Y-Lift Check Valve P. 24~25
Check Valves Cracking Pressure P. 26
End Detail P. 27
Material P. 28
Pressure & Temperature Rating P. 29
Analysis and Simulations P. 30
Figure Number System P. 31

Forged steel High Pressure Valves

Application Standards
Design ASME B16.34 Valves-Flanged and Butt-Welding End.
Ends ASME B1.20.1 Pipe Threand, General Purpose
ASME B16.11 Forged Fittings, Socket -Welding and Threaded
ASME B16.25 Buttwelding Ends
Inspection & Test ASME B16.34 Vavles-Flanged and Butt-Welding End.
API 598 Valve Inspection and Testing

Basic Design
Rating ; 1500 , 2500 lbs standard and special class according to ASME B16.34
4500lbs standard class according to EN 12516-1
Non rotating Stem, Non-Rising Handwheel
Low seating torque

General applications
The public and the environment are protected from packing and gasket leakage.
Nuclear Power
High Pressure valves are currently in use in difficult and toxic services for the following fluids
- Hot Gassed - Hydrogen - Olefin Plants
- Coker Plants - Heavy Oil - Steam
Also for sour gas and oil, cryogenic and vacuum service

Finest Quality
Manufactured Under ISO Q9001-2008 Quality Program
Marking per MSS SP-25

Optional Features
Needle disc flow control
Stop Check design available
Live loading adaptation available

Certification

FMC Valve 2I3

Forged Steel High Pressure Valves

Design and Struction

Bonnetless Globe Valve

Handwheel Nut Handwheel

Set screw - Thrust bearings provide low
friction and low operating torque
- Non rising handwheel

Stem Guide & Protect Grease Fitting

- Part of the stem to prevent - Yoke Sleeve & Thrust Bearing
rotation & stem protect Lubrication

Live-loaded (option)
(The image show is Non live-loaded)

Gland Flange
- Two piece self aligning
packing gland

Back Seat
- Backseat surface Stellite #6
provides long-term sealing life

Yoke
- A forging material as ASME B16.34 Disc
- Swiveling disc to prevent
seating misalignments
- Fully body guided disc through
Stem entire stroke to ensure positive
- Non rotating stem prevents torsion seat alignment
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc

Needle Valve Stop Check Valve

Body
- A forging material as ASME B16.34 DISC OPTIONS
- All Pressure containing parts in
one piece forging Seat
- No body-bonnet gasket to prevent - Deposit Stellite seat to protect
alternative leak path against erosive flow
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Open H 290 300 340 420 430 510
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 10 12 14 28 28 53
CV 1 4 8 11 18 35

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Open H 290 300 340 420 430 510
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 10 12 14 28 28 54
CV 1 4 8 11 18 27

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 160 180 240 240 280 320
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Open H 290 330 420 420 500 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 13 15 30 30 56 85
CV 1 2 4 8 11 15

FMC Valve 4I5

Forged Steel High Pressure Valves

Design and Struction

Bonnetless Y-Globe Valve

Grease Fitting Handwheel

- Yoke Sleeve & Thrust - Thrust bearings provide low
Bearing Lubrication friction and low operating torque
- Non rising handwheel

Stem Guide & Protect

- Part of the stem to prevent
rotation & stem protect
Grease Fitting
- Two piece self aligning
Live-loaded (option) packing gland
(The image show is Non live-loaded)

Back Seat
- Backseat surface Stellite #6
provides long-term sealing life

Disc
- Swiveling disc to prevent seating
misalignments
Yoke - Fully body guided disc through
- A forging material as ASME B16.34 entire stroke to ensure positive
seat alignment

Stem
- Non rotating stem prevents torsion
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc Needle Valve Stop Check Valve
DISC OPTIONS

Body Seat
- A forging material as ASME B16.34 - Deposit Stellite seat to protect
- All Pressure containing parts in against erosive flow
one piece forging
- No body-bonnet gasket to prevent
alternative leak path
- Body of a 45° angle. Fluid flow is
Very smooth
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Height H 270 290 320 400 400 470
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 9 11 13 32 32 49
CV 6 11 28 30 46 87

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Height H 270 290 320 400 400 470
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 9 11 13 32 32 50
CV 6 11 28 30 46 68

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 210 210 260 300
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Height H 290 310 390 390 465 550
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 11 14 34 33 52 80
CV 4 7 11 19 29 38

FMC Valve 6I7

Forged Steel High Pressure Valves

Design and Struction

Pressure Seal Bonnet Globe Valve

Handwheel
Stem Guide & Protect - Thrust bearings provide low
- Part of the stem to prevent friction and low operating torque
rotation & stem protect - Non rising handwheel

Live-loaded (option)
(The image show is Non live-loaded) Gland Flange
- Two piece self aligning
packing gland

Bonnet Bolt & Locking

- pressure seal gasket during a
pressure or temperature induced
transient which cause bonnet
movement

Yoke
- A forging material as ASME B16.34 Back Seat
- Backseat surface Stellite #6
provides long-term sealing life
Pressure Seal Gasket
- Graphite P.S.G. as standard.
Option Soft iron material. Disc
- Swiveling disc to prevent seating
misalignments
P.S.B. Contact Face (option) - Fully body guided disc through
- Body & Bonnet P.S.B. Contact
entire stroke to ensure positive
face Deposit Stellite.
seat alignment

Stem
- Non rotating stem prevents torsion
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc
Needle Valve Stop Check Valve
DISC OPTIONS
Body
- A forging material as ASME B16.34
Seat
- Deposit Stellite seat to protect
against erosive flow
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Open H 300 310 350 440 450 530
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 14 16 20 36 36 64
CV 1 4 8 11 18 35

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Open H 300 310 350 440 450 530
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 14 16 20 36 36 65
CV 1 4 8 11 18 27

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 160 180 240 240 280 320
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Open H 300 340 430 440 510 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 17 21 37 37 67 93
CV 1 2 4 8 11 15

FMC Valve 8I9

Forged Steel High Pressure Valves

Design and Struction

Pressure Seal Bonnet Y-Globe Valve

Handwheel
- Thrust bearings provide low
Stem Guide & Protect friction and low operating torque
- Part of the stem to prevent
- Non rising handwheel
rotation & stem protect

Gland Flange
Live-loaded (option) - Two piece self aligning
(The image show is Non live-loaded) packing gland

Yoke
- A forging material as ASME B16.34 Back Seat
- Backseat surface Stellite #6
provides long-term sealing life

Pressure Seal Gasket

- Graphite P.S.G. as standard.
Option Soft iron material. Disc
- Swiveling disc to prevent seating
misalignments
- Fully body guided disc through
P.S.B. Contact Face (option) entire stroke to ensure positive
- Body & Bonnet P.S.B. Contact seat alignment
face Deposit Stellite.

Stem
- Non rotating stem prevents torsion Needle Valve Stop Check Valve
damage of packing to ensure low
torque and low fugitive emission DISC OPTIONS
- Fully open disc

Seat
Body - Deposit Stellite seat to protect
- A forging material as ASME B16.34 against erosive flow
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Height H 290 310 340 430 430 505
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 12 14 18 33 33 61
CV 6 11 28 30 46 87

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Height H 290 310 340 430 430 505
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 12 15 19 34 34 62
CV 6 11 28 30 46 68

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 210 210 260 300
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Height H 300 330 420 420 500 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 16 20 36 36 64 85
CV 4 7 11 19 29 38

FMC Valve 10 I 11
Forged Steel High Pressure Valves

Design and Struction

Seal Welding Globe Valve

Handwheel
- Thrust bearings provide low friction
Stem Guide & Protect and low operating torque
- Part of the stem to prevent
- Non rising handwheel
rotation & stem protect

Live-loaded (option) Gland Flange

(The image show is Non live-loaded) - Two piece self aligning
packing gland

Back Seat
- Backseat surface Stellite #6
provides long-term sealing life

Disc
- Swiveling disc to prevent seating
Yoke misalignments
- A forging material as ASME B16.34
- Fully body guided disc through
entire stroke to ensure positive
seat alignment
Full penetration Thread
& Seal Welding
- Body & Yoke Connection by full
penetration thread & Seal Welding

Needle Valve Stop Check Valve

Stem
- Non rotating stem prevents torsion DISC OPTIONS
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc
Seat
- Deposit Stellite seat to protect
Body against erosive flow
- A forging material as ASME B16.34
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Open H 300 310 350 440 450 530
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 12 14 18 33 33 61
CV 1 4 8 11 18 35

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Open H 300 310 350 440 450 530
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 12 14 18 33 33 62
CV 1 4 8 11 18 27

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 160 180 240 240 280 320
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Open H 300 340 430 440 510 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 15 18 34 34 64 90
CV 1 2 4 8 11 15

FMC Valve 12 I 13
Forged Steel High Pressure Valves

Design and Struction

Seal Welding Y-Globe Valve

Handwheel
- Thrust bearings provide low
friction and low operating torque
- Non rising handwheel

Stem Guide & Protect

- Part of the stem to prevent
rotation & stem protect
Gland Flange
- Two piece self aligning
packing gland
Live-loaded (option)
(The image show is Non live-loaded)

Back Seat
- Backseat surface Stellite #6
Yoke provides long-term sealing life
- A forging material as ASME B16.34

Full penetration Thread Disc

- Swiveling disc to prevent seating
& Seal Welding misalignments
- Body & Yoke Connection by full - Fully body guided disc through
penetration thread & Seal Welding entire stroke to ensure positive
seat alignment

Stem
- Non rotating stem prevents torsion
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc Needle Valve Stop Check Valve
DISC OPTIONS

Body Seat
- A forging material as ASME B16.34 - Deposit Stellite seat to protect
- Body of a 45° angle. Fluid flow is Very smooth against erosive flow
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Height H 290 310 340 430 430 505
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 13 15 20 35 35 64
CV 6 11 28 30 46 87

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 130 140 160 210 210 260
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Height H 290 310 340 430 430 505
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 13 15 20 35 35 65
CV 6 11 28 30 46 68

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 210 210 260 300
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Height H 300 330 420 420 500 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 14 19 34 34 67 88
CV 4 7 11 19 29 38

FMC Valve 14 I 15
Forged Steel High Pressure Valves

Design and Struction

Pressure Seal Bonnet Gate Valve

Handwheel
- Thrust bearings provide low friction
and low operating torque
Live-loaded (option) - Non rising handwheel
(The image show is Non live-loaded)
Gland Flange
- Two piece self aligning
packing gland

Bonnet Bolt & Locking

- pressure seal gasket during a
pressure or temperature induced
transient which cause bonnet
movement

Yoke Back Seat

- Backseat surface Stellite #6
- A forging material as ASME B16.34
provides long-term sealing life

Pressure Seal Gasket Disc

- Graphite P.S.G. as standard. - 2inchs and smaller Solid Wedges,
Option Soft iron material. and with flexible wedges on valves
larger than 2inchs
- Deposit Stellite seat to protect
P.S.B. Contact Face (option) against erosive flow
- Body & Bonnet P.S.B. Contact
face Deposit Stellite.

Stem
- Non rotating stem prevents torsion
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc
DISC OPTION : PARALLEL SLIDE GATE

Low torque Operating

Body Spring Loaded Seat
- A forging material as ASME B16.34

Seat
- Deposit Stellite seat to protect
against erosive flow
- Seal welding body to Seatring
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Open H 310 320 360 450 460 540
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 14 16 20 36 36 64
CV 17 30 52 80 121 230

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Open H 310 320 360 450 460 540
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 14 16 20 36 36 65
CV 17 30 52 80 121 180

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 160 180 240 240 280 320
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Open H 310 350 440 450 530 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 17 21 37 37 67 95
CV 11 20 30 52 74 99

FMC Valve 16 I 17
Forged Steel High Pressure Valves

Design and Struction

Seal Welding Gate Valve

Handwheel
- Thrust bearings provide low friction
and low operating torque
Live-loaded (option) - Non rising handwheel
(The image show is Non live-loaded)

Gland Flange
- Two piece self aligning
packing gland

Back Seat
- Backseat surface Stellite #6
provides long-term sealing life
Yoke
- A forging material as ASME B16.34

Disc
- 2inchs and smaller Solid Wedges,
Full penetration Thread and with flexible wedges on
& Seal Welding valves larger than 2inchs
- Body & Yoke Connection by full - Deposit Stellite seat to protect
penetration thread & Seal Welding against erosive flow

Stem
- Non rotating stem prevents torsion
damage of packing to ensure low
torque and low fugitive emission
- Fully open disc

DISC OPTION : PARALLEL SLIDE GATE

Body Low torque Operating

- A forging material as ASME B16.34 Spring Loaded Seat

Seat
- Deposit Stellite seat to protect
against erosive flow
- Seal welding body to Seatring
Dimension

unit : mm

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 1500 Approx. Open H 310 320 360 450 460 540
(PN 250) Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 13 15 18 35 33 64
CV 17 30 52 80 121 230

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 140 160 180 240 240 280
Handwheel W 200 200 250 350 350 350
CLASS 2500 Approx. Open H 310 320 360 450 460 540
(PN 420) Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 13 15 18 33 33 62
CV 17 30 52 80 121 180

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

End to End L 160 180 240 240 280 320
Handwheel W 200 250 350 350 350 450
CLASS 4500 Approx. Open H 310 350 440 450 530 600
(PN 760) Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 16 19 34 34 63 93
CV 11 20 30 52 74 99

FMC Valve 18 I 19
Forged Steel High Pressure Valves

Design and Struction

Pressure Seal Bonnet Swing Check Valve

Cap Bolt & Locking

- pressure seal gasket during a
pressure or temperature induced
transient which cause bonnet movement

Pressure Seal Gasket P.S.B. Contact Face (option)

- Graphite P.S.G. as standard.
- Body & Bonnet P.S.B. Contact
Option Soft iron material.
face Deposit Stellite.

Body Seatring & Disc

- A forging material as ASME B16.34 - Seatring & Disc Seat Contact
face Deposit Stellite seat to protect.

Seal Welding Swing Check Valve

Full penetration Thread

& Seal Welding
- Body & Yoke Connection by full
penetration thread & Seal Welding

Seatring & Disc

- Seatring & Disc Seat Contact
Body face Deposit Stellite seat to protect
- A forging material as ASME B16.34
Dimension

P.S.B. SWING CHECK SEAL WELDING SWING CHECK

CLASS 1500 (PN 250) CLASS 1500 (PN 250)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 140 160 180 240 240 280
Approx. Height H 120 140 150 180 180 225 Approx. Height H 90 100 110 140 140 170
Dia. Of Port P 12 16 21 26 32 44 Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 7 10 13 17 17 33 Approx. Weight Kg 6 9 12 15 15 29
CV 6 12 20 31 48 92 CV 6 12 20 31 48 92

CLASS 2500 (PN 420) CLASS 2500 (PN 420)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 140 160 180 240 240 280
Approx. Height H 120 140 150 180 180 225 Approx. Height H 90 100 110 140 140 170
Dia. Of Port P 12 16 21 26 32 39 Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 7 10 13 17 17 34 Approx. Weight Kg 6 9 12 15 15 30
CV 6 12 20 31 48 72 CV 6 12 20 31 48 72

CLASS 4500 (PN 760) CLASS 4500 (PN 760)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 160 180 240 240 280 320 End to End L 160 180 240 240 280 320
Approx. Height H 140 150 180 180 225 290 Approx. Height H 100 110 140 140 170 320
Dia. Of Port P 10 13 16 21 25 29 Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 11 14 18 18 35 45 Approx. Weight Kg 10 13 16 16 31 40
CV 4 8 12 20 30 39 CV 4 8 12 20 30 39

unit : mm unit : mm

FMC Valve 20 I 21
Forged Steel High Pressure Valves

Design and Struction

Pressure Seal Bonnet Lift Check Valve

Cap Bolt & Locking

- pressure seal gasket during a
pressure or temperature induced
transient which cause bonnet movement

Pressure Seal Gasket P.S.B. Contact Face (option)

- Graphite P.S.G. as standard.
- Body & Bonnet P.S.B. Contact
Option Soft iron material.
face Deposit Stellite.

Disc
- Fully guided piston type
Body
- A forging material as ASME B16.34
Seat
- Deposit Stellite seat to protect
against erosive flow

Pressure Seal Bonnet Y-Lift Check Valve

Cap Bolt & Locking

- pressure seal gasket during a
pressure or temperature induced
transient which cause bonnet movement

Pressure Seal Gasket P.S.B. Contact Face (option)

- Graphite P.S.G. as standard. - Body & Bonnet P.S.B. Contact
Option Soft iron material. face Deposit Stellite seat to protect.

Disc
- Fully guided piston type
Body
- A forging material as ASME B16.34
- Body of a 45° angle. Fluid flow is Very smooth
Seat
- Deposit Stellite seat to protect
against erosive flow
Dimension

LIFT CHECK Y-LIFT CHECK

CLASS 1500 (PN 250) CLASS 1500 (PN 250)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 130 140 160 210 210 260
Approx. Height H 140 160 170 200 200 245 Approx. Height H 110 140 150 180 180 200
Dia. Of Port P 12 16 21 26 32 44 Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 6 8 10 14 14 28 Approx. Weight Kg 5 7 10 11 11 25
CV 1 4 8 11 18 35 CV 6 11 28 30 46 87

CLASS 2500 (PN 420) CLASS 2500 (PN 420)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 130 140 160 210 210 260
Approx. Height H 140 160 170 200 200 245 Approx. Height H 110 140 150 180 180 200
Dia. Of Port P 12 16 21 26 32 39 Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 6 8 10 14 14 29 Approx. Weight Kg 5 7 10 11 11 24
CV 1 4 8 11 18 27 CV 6 11 28 30 46 68

CLASS 4500 (PN 760) CLASS 4500 (PN 760)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 160 180 240 240 280 320 End to End L 140 160 210 210 260 300
Approx. Height H 160 170 200 200 245 310 Approx. Height H 140 150 180 180 200 230
Dia. Of Port P 10 13 16 21 25 29 Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 9 11 15 15 30 45 Approx. Weight Kg 8 10 12 12 25 40
CV 1 2 4 8 11 15 CV 4 7 11 19 29 38

unit : mm unit : mm

FMC Valve 22 I 23
Forged Steel High Pressure Valves

Design and Struction

Seal Welding Lift Check Valve

Full penetration Thread

& Seal Welding
- Body & Yoke Connection by full
penetration thread & Seal Welding

Disc
- Fully guided piston type

Body Seat
- A forging material as ASME B16.34 - Deposit Stellite seat to protect
against erosive flow

Seal Welding Y-Lift Check Valve

Full penetration Thread

& Seal Welding
- Body & Yoke Connection by full
penetration thread & Seal Welding

Disc
- Fully guided piston type
Body
- A forging material as ASME B16.34
- Body of a 45° angle. Fluid flow is Seat
Very smooth - Deposit Stellite seat to protect
against erosive flow
Dimension

LIFT CHECK Y-LIFT CHECK

CLASS 1500 (PN 250) CLASS 1500 (PN 250)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 130 140 160 210 210 260
Approx. Height H 90 100 110 140 140 170 Approx. Height H 130 160 170 200 200 220
Dia. Of Port P 12 16 21 26 32 44 Dia. Of Port P 12 16 21 26 32 44
Approx. Weight Kg 8 11 14 18 18 32 Approx. Weight Kg 10 12 15 17 17 31
CV 1 4 8 11 18 35 CV 6 11 28 30 46 87

CLASS 2500 (PN 420) CLASS 2500 (PN 420)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 140 160 180 240 240 280 End to End L 130 140 160 210 210 260
Approx. Height H 90 100 110 140 140 170 Approx. Height H 130 160 170 200 200 220
Dia. Of Port P 12 16 21 26 32 39 Dia. Of Port P 12 16 21 26 32 39
Approx. Weight Kg 8 11 14 18 18 33 Approx. Weight Kg 10 12 15 17 17 32
CV 1 4 8 11 18 27 CV 6 11 28 30 46 68

CLASS 4500 (PN 760) CLASS 4500 (PN 760)

Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Full Port Size 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
End to End L 160 180 240 240 280 320 End to End L 140 160 210 210 260 300
Approx. Height H 100 110 140 140 170 230 Approx. Height H 160 170 200 200 260 300
Dia. Of Port P 10 13 16 21 25 29 Dia. Of Port P 10 13 16 21 25 29
Approx. Weight Kg 12 15 19 19 34 48 Approx. Weight Kg 13 16 18 18 33 47
CV 1 2 4 8 11 15 CV 4 7 11 19 29 38

unit : mm unit : mm

FMC Valve 24 I 25
Forged Steel High Pressure Valves

Check Valves Cracking Pressure

Lift Check unit : ㎏/㎠

1/2" 1/2" 1" 1-1/2" 2"

Non Spring Loaded 0.2 0.2 0.2 0.25 0.3

Spring Loaded 0.5 0.5 0.5 0.6 0.6

Y-Lift Check unit : ㎏/㎠

1/2" 1/2" 1" 1-1/2" 2"

Non Spring Loaded 0.25 0.25 0.25 0.3 0.3

Spring Loaded 0.5 0.5 0.5 0.6 0.6

Swing Check unit : ㎏/㎠

1/2" 1/2" 1" 1-1/2" 2"

- 0.05 0.05 0.05 0.05 0.06

End Detail
Socket Weld (S.W.) ANSI B16.11

SIZE / DN ød (+0.5) E (Min.)

1/2" / 15 21.8 10

3/4" / 20 27.2 13

1" / 25 33.9 13

1-1/4" / 32 42.7 13

1-1/2" / 40 48.8 13
Socket Welding
2" / 50 61.2 16

3" / 80 89.8 16

4" / 100 115.2 19

Butt Weld (B.W.) ANSI B16.25

sch.40 sch.80 sch.160 sch.xxs
SIZE / DN Y-LIFT CHECK
ØB ØA C ØB ØA C ØB ØA C ØB ØA C
1/2" / 15 15.76 21.3 4.15 13.84 21.3 5.59 11.74 21.3 7.17 6.36 21.3 11.20
3/4" / 20 20.96 26.7 4.30 18.88 26.7 5.86 15.58 26.7 8.34 11.06 26.7 11.73
1" / 25 26.64 33.4 5.07 24.3 33.4 6.82 20.7 33.4 9.52 15.22 33.4 13.63
1-1/4" / 32 35.08 42.2 5.34 32.5 42.2 7.27 29.5 42.2 9.52 22.8 42.2 14.55
1-1/2" / 40 40.94 48.3 5.52 38.14 48.3 7.62 34.02 48.3 10.71 28 48.3 15.22
2" / 50 52.48 60.3 5.86 49.22 60.3 8.31 42.82 60.3 13.11 38.16 60.3 16.60

Butt Welding 2-1/2" / 65 62.68 73.0 7.74 58.98 73.0 10.51 53.94 73.0 14.29 44.96 73.0 21.03
3" / 80 77.92 88.9 8.23 73.66 88.9 11.43 66.64 88.9 16.69 58.42 88.9 22.86
4" / 100 102.26 114.3 9.06 97.18 114.3 12.84 87.32 114.3 20.23 80.06 114.3 25.68
5" / 125 128.2 141.3 9.82 122.24 141.3 14.29 109.54 141.3 23.82 103.2 141.3 28.57
6" / 150 154.08 168.3 10.66 146.36 168.3 16.45 131.78 168.3 27.39 124.4 168.3 32.92
8" / 200 202.74 219.1 12.27 193.7 219.1 19.05 173.08 219.1 34.51 174.64 219.1 33.34
10" / 250 254.46 273 13.09 242.82 273 22.63 215.84 273 42.87 222.2 273 38.10

FMC Valve 26 I 27
Forged Steel High Pressure Valves

Materials

Material Common
Type UNS No. Forging Casting Din Referencs
Group Name
General service
Carbon Steel CS C-Mn-Fe K03504 A105 A216-WCB 1.046
20°F(-29°C) ~ 800°F(427°C)
Low Temperature C-Mn-Fe K03011 A350-LF2 A352-LCB 1.0566 General service
Carbon Steel LTCS
50°F(-46°C) ~ 800°F(427°C)
1.25Cr-0.5Mo K11572 A182-F11 cl2 A217-WC6 1.7335 20°F(-29°C) ~ 1100°F(593°C)

2.25Cr-1Mo K21590 A182-F22 cl2 A217-WC9 1.738 20°F(-29°C) ~ 1100°F(593°C)

Chrome Moly
Low Alloy Steel
Alloy Steel A182-F9 1.7386 20°F(-29°C) ~ 1200° F(650°C)
9Cr-1Mo K90941 A217-C12
High temp refinery service

9Cr-1Mo-0.2V K90901 A182-F91 A217-C12A 1.4903 20°F(-29°C) ~ 1200°F(650°C)

High pressure steam

18Cr-8Ni S30400 A182-F304 A351-CF8 1.4301 20°F(-29°C) ~ 1000°F(538°C)

18Cr-8Ni S30403 A182-F304L A351-CF3 1.4306 20°F(-29°C) ~ 800°F(427°C)

16Cr-12Ni-2Mo S31600 A182-F316 A351-CF8M 1.4401 20°F(-29°C) ~ 1000°F(538°C)

Austenitic
Stainless 16Cr-12Ni-2Mo S31603 A182-F316L A351-CF3M 1.4404 20°F(-29°C) ~ 800°F(427°C)
Steel
18Cr-10Ni-Ti S32100 A182-F321 - 1.4541 20°F(-29°C) ~ 1000°F(538°C)
Stainless Steel
18Cr-10Ni-Cb S34700 A182-F347 A351-CF8C 1.455 20°F(-29°C) ~ 1000°F(538°C)

21Cr-26Ni-4.5Mo S08904 A182-F904L - 1.4539 -

Duplex 220
22Cr-5Ni-3Mo-N S31803 A182-F51 A890-J92205 1.4462 20°F(-29°C) ~ 600°F(315°C)
Steel
25Cr-7Ni-4Mo-N S32750 A182-F53 A351-CD4MCu 1.4501 20°F(-29°C) ~ 600°F(315°C)
Super Duplex
Steel 25Cr-7Ni-3.5Mo
-N-Cu-W S32760 A182-F55 A351-Cd3MWCun - 20°F(-29°C) ~ 600°F(315°C)
60ni-22Cr-9Mo
Inconel 625 N06625 B564-N06625 A494-CW-6MC 2.4856 20°F(-29°C) ~ 1190°F(645°C)
-3.5Cb
Inconloy 800 33Ni-42Fe-21Cr N08800 B564-N08800 - 1.4876 20°F(-29°C) ~ 1500°F(816°C)
42Ni-21.5Cr
Nickel Alloy Steel Incoloy 825 -3Mo-2.3Cu N08825 B564-N08825 A494-CU5MCuC 2.4858 20°F(-29°C) ~ 1000°F(538°C)

Hastelloy C-276 54Ni-15Cr-16Mo N10276 B564-N10276 A494-CW-2M 2.4819 20°F(-29°C) ~ 1250°F(675°C)

Alloy 20 28Ni-19Cr-Cu-Mo N08020 A182-F20 A351-CN7M 2.4660 20°F(-29°C) ~ 600°F(315°C)

Nickel-Copper
Monel 400 67Ni-30Cu N04400 B564-N04400 A494-M35-1 2.4360 20°F(-29°C) ~ 890°F(475°C)
Alloy Steel
Pressure-Temperature Rating

Material : A105 Material : A182-Gr.F11 cl.2

CLASS 1500 2500 4500 CLASS 1500 2500 4500
TEMP(°C) TEMP(°C)
-20 to 38 255.3 425.5 765.9 -20 to 38 258.6 430.9 775.7
50 250.6 417.7 751.9 100 257.4 429.0 772.2
100 233.0 388.3 699.0 150 248.7 414.5 746.2
150 225.4 375.6 676.1 200 239.8 399.6 719.4
200 219.0 365.0 657.0 250 231.8 386.2 694.8
250 209.7 349.5 629.0 300 214.4 357.1 642.6
300 199.1 331.8 597.3 350 201.1 335.3 603.3
325 193.6 322.6 580.7 400 183.1 304.9 548.5
350 187.8 313.0 563.5 450 169.0 281.8 507.0
375 181.8 303.1 545.5 500 128.6 214.4 385.9
400 173.6 289.3 520.8 550 63.5 105.9 190.6
425 143.8 239.7 431.8 600 30.5 50.9 91.6

Material : A182-F316, F316H, F317 Material : A182-F304L, F316L, F317L

CLASS 1500 2500 4500 CLASS 1500 2500 4500
TEMP(°C) TEMP(°C)
-20 to 38 248.2 413.7 744.6 -20 to 38 206.8 344.7 620.5
50 240.6 400.9 721.7 50 200.1 333.5 600.3
100 211.0 351.6 632.9 100 173.9 289.9 521.8
150 192.5 320.8 577.4 150 157.0 261.6 470.9
200 178.3 297.2 534.9 200 145.8 243.0 437.3
250 166.9 278.1 500.6 250 131.3 228.9 412.0
300 158.1 263.5 474.3 300 130.3 217.2 391.0
350 151.6 252.7 454.9 325 127.4 212.3 382.2
400 147.2 245.3 441.6 350 125.4 208.9 376.1
450 144.2 240.4 432.7 375 123.8 206.3 371.3
500 140.9 235.0 423.0 400 121.5 202.5 364.6
538 125.5 208.9 375.8 425 119.3 198.8 357.9

Material : B564-Gr.N08800 Material : B564-Gr.N10276, N06625, N08825

CLASS 1500 2500 4500 CLASS 1500 2500 4500
TEMP(°C) TEMP(°C)
-20 to 38 248.2 413.7 744.6 -20 to 38 258.6 430.9 775.5
100 228.1 380.1 684.3 100 257.6 429.4 773.0
200 214.0 356.7 642.0 200 241.7 402.8 725.1
300 204.1 340.2 612.3 250 231.8 386.2 694.8
400 183.1 304.9 548.5 300 214.4 357.1 642.6
500 140.9 235.0 423.0 350 201.1 335.3 603.3
550 124.9 208.0 374.2 400 183.1 304.9 548.5
600 107.0 178.5 321.4 450 169.0 281.8 507.0
650 70.7 117.7 211.7 500 140.9 235.0 423.0
700 27.8 46.3 83.4 550 124.9 208.0 374.2
750 15.1 25.2 45.4 600 107.0 178.5 321.4
800 10.8 18.0 32.3 650 70.4 117.3 211.1
816 9.5 15.8 28.4 675 57.6 96.0 131.5

Unit : bar

FMC Valve 28 I 29
Forged Steel High Pressure Valves

Analysis Simulations

C.F.D. (Y-Globe) C.F.D. (T-Globe)

Computational Fluid Dynamics (C.F.D.) is used to simulate operating flow conditions.

Evaluation of Valve Cv coefficient and convective heat transfer coefficient takes place at the design.

F.E.A. ( Y-Globe) F.E.A. (Bonnetless Yoke)

Finite Element Analysis (F.E.A.) is used to FMC Valve design process to predict the behavior of a valve's
components by subjecting them to varying loads.
Figure Number System

Body End
Valve type Class Size Bonnet Style Connection Operating

1 Valve type 2 Class

GA Gate 5 1500#
GL Globe 6 2500#
YGL Y-Globe 7 4500#
LCK Lift Check
SCK Swing Check
YLC Y-Lift Check

3 Size 4 Body Bonnet Connection

008 1/4" N Bonnetless

P Pressure Seal Bonnet
010 3/8"
S Seal Welding
015 1/2"
5 End Connection
020 3/4"

025 1" S.W Socket Welding

B.W Butt Weling
040 1-1/2" NPT Taper Thread
R.F Raised Face
050 2" F.F Facd to Face
R.J Ring Joint
065 2-1/2"

075 3" 6 Operating

100 4" H Hand Wheel

150 6" A Actuator
N Not Application
How to order
ex) YGL-6050NSW-H
Y-Globe 2500# 2" Bonnetless Secket Welding Handwheel Type

FMC Valve 30 I 31
www.fmcvalve.com

Memo

Head Office & Factory

Seoul Office