08172015115532quartz and Other Silica Minerals
08172015115532quartz and Other Silica Minerals
08172015115532quartz and Other Silica Minerals
Indian Minerals
Yearbook 2013
(Part- III : MINERAL REVIEWS)
52nd Edition
GOVERNMENT OF INDIA
MINISTRY OF MINES
INDIAN BUREAU OF MINES
July, 2015
42-1
QUARTZ & OTHER SILICA MINERALS
42-2
Table – 1 : Reserves/Resources of Quartz & Silica Sand as on 1.04.2010
(By Grades/States)
(In ’000 tonnes)
All India: Total 272,972 35,079 121,173 429,223 185,399 322,454 321,760 58,683 259,116 1,907,994 14,402 3,069,808 3,499,031
By Grades
Glass 103,129 15,139 40,524 158,792 46,785 23,815 51,528 2,176 8,707 175,356 5,922 314,289 473,082
Ferro-silicon 4,889 96 6,479 11,464 9,022 16,023 20,409 98 65,126 57,175 - 167,853 179,317
Sodium silicate 1,622 38 1,594 3,254 533 1,490 5,143 - 146 31,245 11 38,568 41,822
By States
42-3
Andhra Pradesh 33,590 3,320 35,772 72,683 16,664 6,242 25,109 5,404 10,965 65,867 6,099 136,349 209,031
Assam - - - - - - - - - 1,790 - 1,790 1,790
Bihar - - 2,121 2,121 - - - - - 24,652 - 24,652 26,773
Chhattisgarh 141 - 46 187 385 - 620 56 - 191 7,672 8,924 9,111
Goa - - - - - 20 1,736 - - 18,248 - 20,004 20,004
Gujarat 16,042 684 19,256 35,982 17,133 5,110 11,774 2,144 2,999 25,629 - 64,789 100,771
Haryana - 46 8,317 8,363 35,553 252,759 182,478 27,837 39,767 1,264,473 - 1,802,868 1,811,231
Himachal Pradesh 1 - 7 8 99 - - - - 2,928 - 3,027 3,035
Jammu & Kashmir - - - - - - - - - 3,110 - 3,110 3,110
Jharkhand 563 4 8,671 9,238 2 989 3,299 518 1,026 141,342 107 147,283 156,521
Karnataka 8,677 3,809 2,375 14,861 12,402 4,970 8,276 205 100 49,508 525 75,987 90,848
Kerala - 38 - 38 404 1,959 3,354 14,611 30,241 77,528 - 128,096 128,135
Madhya Pradesh 144 11 14 169 51 - 86 47 316 2,191 - 2,692 2,861
Maharashtra 12,356 2,085 10,884 25,326 29,372 15,172 48,391 - 355 58,374 - 151,663 176,989
Meghalaya - - - - - - - - 177 6,906 - 7,083 7,083
Odisha 438 69 860 1,367 1,161 1,503 2,599 90 63,385 3,836 - 72,573 73,940
Punjab - - - - - - - - - 3,927 - 3,927 3,927
Rajasthan 132,135 10,472 27,757 170,364 40,583 13,344 23,433 3,202 7,658 73,883 - 162,104 332,468
Tamil Nadu 60,063 9 93 60,166 29,644 4,892 7,523 3,387 95,837 27,150 - 168,432 228,598
Tripura - - - - - - - 225 - 264 - 490 490
Uttar Pradesh 8,042 14,530 3,977 26,549 1,946 15,482 3,071 957 6,290 51,590 - 79,337 105,886
West Bengal 779 - 1,022 1,801 - 11 11 - - 4,607 - 4,629 6,430
All India : Total 59004 1647 25948 86599 33217 105018 147686 93116 113611 669453 2548 1164649 1251248
By Grades
Refractory Grade-I 52958 268 21894 75120 4549 626 11470 829 1067 239474 1730 259745 334865
Refractory Grade-II 1520 406 485 2411 146 461 - 3183 21490 97836 - 123116 125527
Not-known 1500 58 - 1558 - 6418 2080 20935 31130 34053 - 94616 96174
By States
Andhra Pradesh 2114 406 2131 4651 548 1009 7481 - 4390 5209 295 18932 23583
Arunachal Pradesh - - - - - - - - - 5270 - 5270 5270
Bihar - 32 - 32 146 461 20054 5287 22822 227531 - 276301 276333
Chhattisgarh 1404 - 1267 2671 3086 3926 2195 - - 14706 - 23913 26584
Haryana - - - - 15702 89742 112365 86951 85333 231887 - 621980 621980
Himachal Pradesh 25 - 16 41 16 - - - - - - 16 57
Jammu & Kashmir 1500 58 - 1558 - - - - - - - - 1558
Jharkhand 1079 - 174 1253 - - - 197 275 38869 - 39341 40594
Karnataka 390 - 1011 1401 - - 190 - - - 1730 1920 3321
Madhya Pradesh - - - - - - - - - 832 - 832 832
Maharashtra 48700 - 19480 68180 9516 28 1639 - - 11353 - 22536 90716
Odisha 3629 1151 1783 6563 4204 9834 3744 681 - 34851 523 53837 60400
Punjab - - - - - - - - 116 81796 - 81912 81912
Rajasthan 163 - 86 249 - 18 18 - - 706 - 742 991
Sikkim - - - - - - - - 675 16444 - 17119 17119
Figures rounded off.
QUARTZ & OTHER SILICA MINERALS
Table – 3 : Details of Exploration Activities for Quartz, Quartzite & Silica sand, 2012-13
Agency/ Location Mapping Drilling
State/ Area/ Sampling Remarks
District Block Scale Area No. of Meterage (No.) Reserves/Resources estimated
(sq km) boreholes
QUARTZ
DMG,
Rajasthan
Jaipur N/v Buchara, 1:4000 10.25 - - 01 Exploration carried out for quartz
Chotkiyon ki 1:10000 10 & quartzite.
dhani, Resources were not estimated.
Teh-Kotputti
QUARTZITE
GSI
Jammu & Kashmir
Kathua Banjat 1:12,500 - - - 68 Reconnaissance stage investigation
Bhund area 1:2000 - - - - was carried out to delineate potential
quartzite bands for industrial utilisation.
Some portions of studied quartzite
spectra roughly confirm to
specifications in ceramic, refractory, and
ferro silicon industries. A few samples
from milky white & grey quartzite
roughly confirms to the specification
required for glass industry.
DMG,
Rajasthan
Jhunjhunu N/v Baseri, 1:50,000 150 - - - Occurrence of white to creamish, brown,
Mchara, 1:10,000 10 - - - fine to medium grained felspathic
Nalpura, etc. 1:2000 1 - - - quartzite were marked N/V Sihorian Ki
Dhani, Dumoli, Khatipura, Muradpur &
Manota P.F. which are suitable for use
as masonary stone.
Ratanshar 1:4,000 1 - - - Mapped area is comprising small
(Mahakhar & hillock of earthy to brownish, fine
Jhadaya Nagar) grained, hard quartzite amidst field of
village Jhadaya nagar. Quartzite hillock
is about 40 m high & having 700 m
length, 100 m width dimensions.
Resources were not estimated.
SILICA SAND
Gujarat Mineral
Development
Corporation,
Bharuch Amod, 1:1000 - - - - Deposit extends across village
Maljipura, Amod, Maljipura, Bhuri.
Bhuri
Teh. Jhagadia
PRODUCTION, STOCKS & and the remaining three percent production was
contributed by Bihar, Odisha, Karnataka and Madhya
PRICES Pradesh. About 54% of the production during the year
QUARTZ 2012-13 was reported by 26 mines, including 4 associated
The production of quartz at 1041 thousand mines having production above ten thousand tonnes.
tonnes in 2012-13 increased by 33 percent as 27 mines including 4 associated mine having annual
compared to the preceding year. production between five thousand to ten thousand
There were 283 reporting mines in 2012-13 as tonnes contributed about 19% of the total production.
against 207 in preceding year. Besides, the production The remaining 27% was the contribution of 366 mines,
of quartz was also reported from 136 mines as an including 128 associated mines having annual
associated mineral as against 82 mines in preceding production below five thousand tonnes (Tables- 4 to 7).
year. The share of public sector mines in the total output The mine-head stocks of quartz at the end of
was about 1% during the year. The share of 8 the year were 537 thousand tonnes as against 275
principal producers was about 34% of the total output. thousand tonnes in the beginning of the year
Andhra Pradesh continued to be the major (Table- 8).
producing state of quartz in the year 2012-13 also The average daily labour employed in quartz
accounting for 59% of the total production followed by mines in 2012-13 was 3498 as against 2007 in the
Rajasthan (16%), Gujarat (13%), Jharkhand (4%), West previous year. Domestic prices of quartz are furnished
Bengal (3%), Tamil Nadu & Chhattishgarh (1% each) in the General Review on 'Prices'.
42-5
QUARTZ & OTHER SILICA MINERALS
42-6
QUARTZ & OTHER SILICA MINERALS
(Contd.)
42-7
QUARTZ & OTHER SILICA MINERALS
Table - 6 (Concld.)
2011-12 2012-13 (P)
State/District
No. of mines Quantity Value No. of mines Quantity Value
Figures in parentheses indicate no. of associated mines of quartz with asbestos, felspar, mica, laterite and quartzite.
* Reported labour only.
42-8
QUARTZ & OTHER SILICA MINERALS
All Groups 207 (82) 283 (136) 782575 1041133 100.00 100.00 - -
Up to 500 104 (44) 160 (75) 14310 26683 1.75 2.56 1.75 2.56
10001 & above 18 (6) 22 (4) 426669 558313 54.51 53.63 100.00 100.00
Figures in parentheses indicate number of associated mines of quartz with asbestos, felspar, laterite, mica & quartzite.
Table – 8 : Mine-head Stocks of Quartz During the year under review, there were 140
2012-13(P) reporting mines as against 149 in the preceding year.
(By States) Besides, the production of silica sand was also reported
(In tonnes) as an associated mineral by eight mines during the
year. Eleven principal producers accounted for about
State At the beginning At the end
of the year of the year 50% of the total production. The share of public sector
in the total production was 3% in 2012-13 which was
India 274854 536516 2% in the preceding year.
Andhra Pradesh 134963 377283 Andhra Pradesh was the leading producing
Bihar - 302 state accounting for 45% of the total production
Chhattisgarh 294 4708
during the year followed by Gujarat(23%),
Rajasthan (17%), Maharashtra (7%) and
Gujarat 5267 5604 Jharkhand, Karnataka and Kerala (2% each). The
Jharkhand 6872 4547 remaining two percent of production was the
Karnataka 12744 13428
contribution of Uttar Pradesh and Tamil Nadu.
Madhya Pradesh 9533 9588 About 63% of the total production of silica sand
was contributed by 18 silica sand mines and two
Maharashtra 5934 6810
associated mines, each producing more than
Odisha 10868 6853 50 thousand tonnes annually and about 34 % by 59
Rajasthan 78592 95502 silica sand mines and three associated mines, each
producing five thousand to fifty thousand tonnes. The
Tamil Nadu 8199 10290
remaining 3% of the output was contributed by 63 silica
Uttar Pradesh 1411 1279 sand mines and three associated mines , each producing
West Bengal 177 322 less than 5000 tonnes annually (Tables- 9 to 12).
Mine-head stocks of silica sand at the end of
2012-13 were 5,941 thousand tonnes as against
of 5,438 thousand tonnes at the beginning of the
SILICA SAND year (Table-13).
The production of silica sand at The average daily employment of labour in
3,690 thousand tonnes in 2012-13 decreased by 2012-13 was 2,053 as against 2,358 in the previous
about 24% over the previous year due to decrease year. Domestic prices of silica sand are furnished
in market demand and non-availibility of labour. in the General Review on 'Prices'.
42-9
QUARTZ & OTHER SILICA MINERALS
42-10
QUARTZ & OTHER SILICA MINERALS
Table – 11 : Production of Silica Sand, 2011-12 and 2012-13
(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)
2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value
Figures in parentheses indicates number of associated mines with agate, ball clay, felspar, fireclay, kaolin & quartz.
42-11
QUARTZ & OTHER SILICA MINERALS
1001 to 3000 20(1) 14(1) 39069 27035 0.80 0.73 1.11 0.98
50001 and Above 18(3) 18(2) 3794001 2327365 77.94 63.07 100.00 100.00
Table – 13 : Mine-head Stocks of Silica Sand There were 31 reporting mines during the
2012-13 (P) year as against 24 in the previous year. Besides,
(By States) production of quartzite was reported by six
(In tonnes)
associated mines in the current year and five
State At the beginning At the end associated mines in the previous year. During the
of the year of the year year under review five principal producers
India 5438134 5941332 accounted for about 57% of the total production.
Entire output of quartzite was reported from mines
Andhra Pradesh 2379493 2383459
operated in the private sector.
Gujarat 2185840 2700670
42-12
QUARTZ & OTHER SILICA MINERALS
Location of mine
Name & address of producer
State District
Dinesh Das & Son’s Mines & Steel Pvt. Ltd Andhra Pradesh Vizianagaram
Srikakulam, Srikakulam
Post - Bahalda,
Bahalda Road,
Distt.- Mayurbhanj,
Odisha.
42-13
QUARTZ & OTHER SILICA MINERALS
Table – 16 : Production of Quartzite, 2011-12 & 2012-13
(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)
We s t B e n g a l - - - 1 300 90
Bankura - - - 1 300 90
42-14
QUARTZ & OTHER SILICA MINERALS
Location of mine
Name & address of producer
State District
2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value
42-15
QUARTZ & OTHER SILICA MINERALS
Location of mine
Name & address of producer
State District
2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value
42-16
QUARTZ & OTHER SILICA MINERALS
Table – 25 : Mine-head Stocks of Agate in quartz, silica sand and gravel mines.
2012-13 (P) Occupational safety measures & regulations to
(By States)
(In tonnes) monitor the levels of crystalline silica in these
m i n e s a r e m a n d a t o r y. I n t h e U S A , t h e
State At the beginning At the end
of the year of the year Occupational Safety and Health Administration
(OSHA) listed "crystalline silica" as one of their
India/Gujarat 100 56
top five priorities for formulation of necessary
rules. The OSHA, on the basis of significant
information put out by International Agency
JASPER f o r R e s e a r c h o n Ev a l u a t i o n o f C a n c e r, h a s
No production of jasper was reported declared that any material containing more than
during 2010-11, 2011-12 and 2012-13. The only 0.1% crystalline silica should indicate its
mine which reported production in 2008-09 wound carcinogenic hazard.
up its operation due to lack of demand.
USES
MINING
Quartz, quartzite and silica sand are used in
Mining for silica minerals is carried out by
various industries like glass, refractory, foundry,
manual opencast method. Quartz produced in the
ceramic, cosmetic, electrical, abrasives, paints, etc.
form of lump along with other associated minerals
The primary use of silica is in the manufacture of
is invariably hammered to pieces and manually
virtually all types of glasswares, ceramics and
sorted before it is despatched to the consuming
ceramic glazes. Other major uses are in metallurgy,
industries. It is sometimes crushed and marketed.
(where silica is used as a refractory, foundry
Glass sand is generally screened and washed to
mould, fluxes and as a source of silicon for
remove all the deleterious constituents for its use
the production of silicon metal and ferro-silicon
in glass industry.
and other ferro-alloys), silicon carbide
APMDC owns two crushing plants located at manufacture, chemical & construction sectors
Mahabubnagar district in Andhra Pradesh with and as a natural abrasive. Known for its
crushing capacity of 45 tonnes and 1000 tonnes a piezoelectric properties, high quality quartz
m o n t h , r e s p e c t i v e l y. B e s i d e s , M a h a r a s h t r a crystal is used in electronic devices, multiple
Minerals Corp. Ltd having a 50000 tonnes per telephone lines, depth-sounding devices, range
year beneficiation plant at Phondaghat in finders, chronometers, etc.
Sindhudurg district. The plant has advanced
Sand is also used as a fireproofing material,
technology in washing both by water and
for sandstowing in mines, soundproofing
chemicals and further grading it in required
material and as a filler. Silica sand is also used to
fractions.
maintain or increase the permeability of oil
and gas-bearing formations; its application as a
HEALTH HAZARDS f i l l e r i n a c i d p r o o f c e m e n t s , p u t t y, p a i n t s ,
Respirable silica is still a cause of major epoxy & polyester resins is inevitable. Besides,
concern to miners and consumers since many it is widely used in horticulture, as a filtration
minerals, especially industrial sand and gravel medium, and for ornamental purposes as well.
contain crystalline silica. There is a potential Silica flour is used as a filler in plastic and
threat of workers getting subjected to "silicosis" rubber products.
42-17
QUARTZ & OTHER SILICA MINERALS
Flint and chert are used in abrasives and tube- Hyderabad. There are more than 600 medium
mill lining. Besides, chert is used in crushed and small cottage-scale industries. The
form as aggregate for concrete and road surfacing. production of glass sheet, toughened glass, fibre
Rounded pebbles of chalcedony are used as glass and glass bottles during 2012-13 was
balls in ball mill for finer crushing and grinding 110,992.00 thousand sq m, 3,566.39 thousand sq
f e l s p a r, c a l c i t e a n d b a r y t e s . T h e d i ff e r e n t m, 42.52 thousand tonnes and 1246.50 thousand
cryptocrystalline varieties of transparent and tonnes, respectively and during 2013-14 have
translucent chalcedony are valued as been 127,582 thousand sq m, 3191.19 thousand sq
semiprecious stones and are carved out into a m, 30.27 thousand tonnes and 995.12 thousand
variety of ornaments and used for making different tonnes, respectively.
ornamental wares or articles of decoration.
The natural silica sand is the preferred
Agate pieces after cutting and polishing are
material in glass industry, but in some cases where
sold as semiprecious stones. Big pieces are used
the glass plants are located far away from silica
in making mortars and pestles for laboratory use.
deposits, crushed quartz is also used. For use in
Agate cut into requisite shapes is also used as
glass industry, the silica sand must be uniform in
fulcra of scientific balances and in making edges,
chemical composition, size and shape of grains.
planes and bearings of precision instruments.
Uniform grain size promotes even melting in the
glass tank. The sand should not be coarser than
INDUSTRY & 20 or 30 mesh and finer than 100 to 120 mesh. As
SPECIFICATIONS a general rule, the grains should be angular rather
than rounded, because angular grains melt more
In India, quartz, quartzite and silica sand are
readily than the rounded ones.
used mainly in glass, foundry, ferro-alloys and
refractory industries and also as building For glass manufacturing, the silica sand
materials. According to its suitability for different should be fairly free from contaminations of clay
purposes, it may be named as building sand, materials, pebbles, etc. Silica sand usually
paving sand, moulding or foundry sand, refractory contains iron oxide, calcium oxide, potassium
sand or furnace sand, filter sand, glass sand and oxide and sodium oxide in small amounts. Iron is
grinding & polishing sand. the most objectionable impurity because it imparts
colouration to the glass. The common permissible
Glass limits of iron oxide in silica sand for use in the
Main use of silica minerals is in the manufacture of different types of glass are as
manufacture of different types of glasses, i.e. glass follows:
containers, bottles, amber glass containers, clear
flint glass, vacuum bottles and other glasswares. Glass type Fe2O 3 %
Most of the glass demand in India currently comes
from container glass, which accounts for 50% of Optical glass 0.005-0.008
the country's glass consumption by value. It is Flint or soda-lime glass 0.02-0.05
reported that a large fraction of the requirement
Plate glass 0.1-0.2
of flat glass, container glass, glass fibre and glass
tablewares is being produced by about 100 large- White bottles or window glass 0.2-0.5
scale producers. Most of them are located in
Dark bottle glass 0.5-0.7
Gujarat, Mumbai, Kolkata, Bengaluru and
42-18
QUARTZ & OTHER SILICA MINERALS
2011-12 2012-13(e)
Source: Ministry of Commerce & Industry, Department of Industrial Policy & Promotion, Annual Report, 2012-13.
42-19
QUARTZ & OTHER SILICA MINERALS
Silica sand is used in both foundry cores silica sand or other deposits sufficiently pure to
and moulds because of its resistance to thermal get the desired material. BIS has laid down
shock. Silica content of 85% is used in iron specifications of silica flour for use in foundries
casting. In steel foundries, silica content should vide IS: 3339-1975 (Reaffirmed 2008).
be at least 95%. BIS has laid down specifications
of high silica sand for use in foundries vide IS: Refractory
1987-2002 (Second Revision, Reaffirmed 2007).
Quartz and quartzite are used in the
Natural moulding sand contains variable manufacture of refractory silica bricks. However,
amount of clay which acts as a bond between recently these bricks are being replaced by basic
the sand grains. These sands, therefore, linings of magnesite, dolomite or natural types
possess strength, plasticity and refractoriness to such as bauxite, etc. in LD basic oxygen and
varying extent depending upon the clay minerals electric furnaces. Silica reacts readily with basic
present. When it contains more clay, it is slag and is therefore unsuitable in the basic steel
blended with river sand, which is relatively clay- making process. Nevertheless, silica bricks
free so as to get the optimum properties desired continue to be used in coke ovens, ceramic kilns,
in the sand mixture. glass tank crowns and as blast furnace chequers
in some steel mills. Silica bricks have excellent
Washed grains shall be mostly sub-angular
load resistance capacity at high temperature. For
to rounded shape. As far as possible, the sand
the manufacture of refractory bricks, silica mineral
shall be free from gravel. As per IS:3343-1965
should be free from aluminosilicates (felspar, mica,
(Reaffrimed 2008), natural moulding sand for use
etc.) as they adversely affect refractoriness of the
in foundries shall be of three main grades, namely,
bricks. Silica rock (raw material) should be hard,
A, B and C with respect to clay content.
having high bulk density and low porosity.
42-20
QUARTZ & OTHER SILICA MINERALS
the size range from 3/4 to 5 inches are generally takes place at lower temperature and affects
preferred. Ferro-silicon is produced by smelting reduction process. Another important factor is
a mixture of quartz, metallic iron (steel scrap that quartz should have good thermal stability
and turnings) and a reducing agent like coke, at 1200 o C or more. BIS has laid down IS:
charcoal or wood chips. 13054-1991(Reaffirmed 2008) for use of quartz/
quartzite for production of ferro-alloys.
Quartz suitable for ferro-silicon production
should have more than 98% SiO 2 , less than As per Indian Ferro Alloys Producers'
0.4% Al 2O 3 and not more than 0.2% each of Fe2O 3, Association, 35 units having a capacity of
CaO and MgO. Phosphorus or arsenic should 205,750 tpy were established for the production
not be present in quartz. If Al 2O 3 is more than of ferro-silicon. However, presently only 20 units
the prescribed limit, it affects reduction in the are in operation with a total capacity of
electric furnace. Alkali has a tendency to 145 thousand tpy. The production of ferro-silicon
promote a sticky slag which contaminates the was estimated at around 127 thousand tonnes in
products. If higher iron (more than 0.3%) 2011-12. List of principal producers of ferro-
is present in quartz, the fusion in the furnace silicon is furnished in Table - 27.
Akshay Ispat & Ferro Alloys Ltd, 6000 Snam Alloys Ltd, 12000
Namchi Distt.- South Sikkim, Village Kariamanickam,
Sikkim. Puducherry.
Hindustan Malleables & Forgings Ltd, 1800 V.S.K. Ferro-alloys Ltd, 3000
Dhanbad, Thuthipet,
Jharkhand. Puducherry.
42-21
QUARTZ & OTHER SILICA MINERALS
Glass Silica IS: 488 - Special Gr. 99 0.020 – – – 0.10 For manufacturing
sand 1980 (min) high-grade colourless
(Second glass, viz, crystal
Revision; glass, tableware and
Reaffirmed decoratedware.
2008)
Gr. I 98.0 0.04 – – – 0.10 – For manufacturing
(min) (max) (max) decolourised glassware,
viz, containerware,
lampware, etc.
(Contd.)
42-22
QUARTZ & OTHER SILICA MINERALS
(Table -28 Concld.)
Note: In addition, BIS has prescribed following specifications: - silica for paint industry (IS : 67 - 1998; Second
Revision; Reaffirmed 2002), High-silica sand for use in foundries (IS : 1987-2002; Second Revision), Quartz,
quartzite for production of ferro-alloys (IS : 13054-1991; Reaffirmed 2003).
CONSUMPTION POLICY
Foreign Trade Policy (FTP) for 2009-2014 and
The consumption of quartz and silica
the amended Export and Import Policy
sand was estimated at 1.95 million tonnes in incorporated in the FTP freely allows the import
2012-13. Major consuming industries were glass of quartz and quartzite lumps and powder as
(33%), cement (31%), ferro-alloys (14%), foundry also silica sand and quartz sands under
(7%), fertilizer and ceramic (5% each). Other headings 2505 and 2506. However, the exports of
silica sands and quartz sands under heading
industries such as iron & steel, alloy steel,
2505 are restricted and permitted under licence.
insecticide, refractory, abrasive, etc. consumed the The export of river sand to Maldives is
remaining 5%. permitted, subject to 'No Objection Certificate'
by CAPEXCIL within the annual ceiling of
The consumption of quartzite was estimated 1,185,455 tonnes for 2011-12.
around 292 thousand tonnes out of which
iron and steel industry consumed about 54%, SUBSTITUTION
followed by refractory (17%), sponge iron (15%) In order to reduce the potential threat
and ferro-alloys (13%). of "silicosis," a variety of materials are used
as substitutes for silica. Basic and neutral
The estimated consumption of moulding refractories (including magnesite, mag-chrome,
sand in 2012-13 was 47,500 tonnes. Major dolomite and high alumina bricks) have replaced
silica in a large number of applications.
consuming industries were foundry (88%),
Chromite, olivine and zircon are alternatives to
followed by mining machinery (9%) and iron & foundry sands. Garnet and to a lesser extent,
steel (3%). olivine are used in sand blasting to avoid the
risk of silicosis. Wollastonite is more favoured
The total ferro-silicon consumed by various than free silicon for use in the ceramic industry,
industries in 2012-13 was estimated at again due to the risk of silicosis. In electronic
41,800 tonnes. Major consuming industries were industry, replacement of natural quartz crystal
by cultured quartz crystal is increasing steadily.
iron & steel (86%), alloy steel (8%) and foundry
It has been estimated that about 10 billion
(5%). Besides, reported consumption of ferro- quartz crystals and oscillators per year are
silico-magnesium was 13 tonnes in foundry manufactured and installed worldwide in all
industry in 2011-12 (Tables - 29 to 33). types of electronic devices.
42-23
QUARTZ & OTHER SILICA MINERALS
Table – 29 : Consumption of Quartz/Silica Sand, 2010-11 to 2012-13
(By Industries)
(In tonnes)
42-24
QUARTZ & OTHER SILICA MINERALS
Table – 32 : Reported Consumption of Ferro-Silicon All quartz crystals used for electronics
2010-11 to 2012-13 were cultured. The world production of
(By Industries) industrial silica sand and gravel by principal
(In tonnes) countries is given in Table - 34.
Industry 2010-11 2011-12(R) 2012-13(P)
Table – 34: World Production of
All Industries 37400 41200 41800 Sand and Gravel (Industrial), 2010 to 2012
Alloy steel 3300(8) 3300(8) 3300(8) (By Principal Countries)
(In '000 tonnes)
Foundry 2200(22) 2200(22) 2200(22)
Iron & steel 31700 (24) 35300(27) 35900(27) Country 2010 2011 2012
Others (Electrode 200(4) 400(7) 400(7) World: Total (rounded) 121000 138000 139000
& Ferro-alloys)
Australia 5300 5600 5300
Figures rounded off. Belgium 1800 1800 1800
Figures in parentheses denote no. of units in organised
sector reporting* consumption. Canada 1171 1430 1590
(*Includes actual reported consumption and/or estimates
Chile 1400 1240 1270
made wherever required).
Czech Republic 1400 1350 1340
Egypt - 1800 1800
Finland - 2250 2400
Table – 33 : Reported Consumption of
Ferro-Silicon-Magnesium, 2010-11 to 2012-13 France 5000 5000 6290
(By Industries) French Guiana - 1500 1500
sources of industrial silica sand which occurs Turkey 4000 5000 7000
throughout the world. Reserves of natural quartz UK 3760 3760 3760
crystal suitable for electronics or optical use in USA 30000 43700 50700
the world are limited. The world's dependence on Other countries(rounded) 32000 14310 2260
these reserves will continue to decline because
Source: Mineral Commodity Summaries, 2013 & 2014.
of the increased usage of cultured quartz crystal * For India's production of silica minerals during
as an alternate material. Electronic applications 2010-11, 2011-12 and 2012-13, Tables-5, 10, 15 and 19
of this Review may be referred. Besides, sand is also
accounted for the most industrial uses of quartz produced as a minor mineral for use in building
crystal, followed by optical application. construction applications.
42-25
QUARTZ & OTHER SILICA MINERALS
Imports
2011-12 2012-13
Imports of quartz and quartzite (natural) were Country
1,652 tonnes in 2012-13 as compared to 578 tonnes Qty Value Qty Value
in 2011-12. Out of the total imports in 2012-13, those (t) (L'000) (t) (L'000)
of quartzite were 922 tonnes and mainly from
Bangladesh (48%) and China(30%) while quartz All Countries 35164 313122 48618 491494
imports were 730 tonnes mainly from Sri Lanka Japan 9256 76265 6743 129013
(34%), Bangladesh (24%) and Belgium (14%). Israel 4684 47467 6043 64859
Imports of silica sand decreased substantially to Vietnam 3068 26668 4796 41693
54,379 tonnes in 2012-13 from 129,490 tonnes in the Bangladesh 4359 16884 10033 41193
previous year. Egypt,(42%), Saudi Arabia (27%) and Malaysia 254 1634 1824 32807
Italy (9%) were the suppliers. Imports of sand Bhutan - - 4969 23500
(excluding metal bearing) was 12,785 tonnes and Turkey 1371 14078 1929 20774
mainly from Nepal (91%). Imports of flint sharply Oman 323 1133 1365 11225
increased to 28 tonnes in 2012-13 from mere one Korea, Rep. of 587 7077 1362 11181
tonne in 2011-12. China and Italy were the main Bermuda - - 600 11032
suppliers. Imports of agate (uncut) increased
Other countries 11262 121916 8954 104217
drastically to 52 tonnes in 2012-13 from 26 tonnes
42-26
QUARTZ & OTHER SILICA MINERALS
All Countries 10020 80081 4689 43188 All Countries 429 43262 786 96044
Malaysia 347 1495 907 12173 China 344 23380 690 38178
Other countries 6460 55458 1005 6948 Other countries 39 7411 5 6588
42-27
QUARTZ & OTHER SILICA MINERALS
42-28
QUARTZ & OTHER SILICA MINERALS
Table – 45 : Imports of Quartzite (Natural) Table – 48 : Imports of Sand
(By Countries) (Excl. Metal Bearing)
(By Countries)
2011-12 2012-13
Country
Qty Value Qty Value 2011-12 2012-13
(t) (L'000) (t) (L'000) Country
Qty Value Qty Value
All Countries 72 2360 922 15167 (t) (L'000) (t) (L'000)
China 54 1589 276 7772
Italy 17 675 52 2001 All Countries 22811 53509 12785 42747
Bangladesh - - 445 1609 Nepal 21475 20920 11608 10480
Ecuador - - 41 1556
Germany 652 20035 206 7010
Germany - - 51 920
Japan ++ 3 3 836 China 28 391 307 5803
Uzbekistan - - 26 209 Chinese Taipei/
South Africa - - 24 88 Taiwan - - 30 3818
Switzerland - - 2 87 Italy - - 44 3455
USA - - ++ 46 Belgium 215 2915 235 3342
Other countries 1 96 2 43
USA 60 1331 93 2751
UAE ++ 20 64 2279
Table – 46 : Imports of Quartz (Natural) Thailand 72 5034 118 2030
(By Countries) UK 19 773 20 798
Other countries 290 2090 60 981
2011-12 2012-13
Country
Qty Value Qty Value
Table – 49 : Imports of Flint
(t) (L'000) (t) (L'000) (By Countries)
42-29
QUARTZ & OTHER SILICA MINERALS
2011-12 2012-13
Country
Qty Value Qty Value
('000 Carats) (L ' 0 0 0 ) ('000 Carats) (L'000)
Ta n z a n i a - - ++ 855
Australia - - ++ 13
2011-12 2012-13
Country
Qty Value Qty Value
(t) (L ' 0 0 0 ) (t) (L'000)
42-30
QUARTZ & OTHER SILICA MINERALS
42-31