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08172015115532quartz and Other Silica Minerals

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QUARTZ & OTHER SILICA MINERALS

Indian Minerals
Yearbook 2013
(Part- III : MINERAL REVIEWS)

52nd Edition

QUARTZ & OTHER SILICA MINERALS


(FINAL RELEASE)

GOVERNMENT OF INDIA
MINISTRY OF MINES
INDIAN BUREAU OF MINES

Indira Bhavan, Civil Lines,


NAGPUR – 440 001

PHONE/FAX NO. (0712) 2565 471


PBX : (0712) 2562649, 2560544, 2560648
E-MAIL : c me@ibm.gov.in
Website: www.ibm.gov.in

July, 2015

42-1
QUARTZ & OTHER SILICA MINERALS

42 Quartz & Other Silica Minerals

T he term 'quartz' is often referred to as a synonym


for silica. Silica (SiO2) is one of the ubiquitous
materials in the earth's crust. Quartz, quartz crystals,
further west between Tapi and Narmada rivers
in Bharuch district, Gujarat, where it is found as pebbles
in varying sizes associated with clay washed down
quartzite, silica sand, sand (others) and moulding by the river flow. Other occurrences of economic
sand are all coined together in one generic name importance are reported from Amravati, Aurangabad,
'silica minerals'. This is because all these commodities Buldhana, Chandrapur, Nashik and Pune districts
are essentially crystalline silicon dioxide (SiO2 ) in Maharashtra; beds of Krishna and Godavari rivers
with variations mostly related to their crystalline in Andhra Pradesh; Dumka district in Jharkhand;
structure and presence of minor or trace impurities. Silica Dhar, Mandsaur, Sihore and Shahdol districts in
occurs in several forms giving rise to different varieties. Madhya Pradesh; and Kachchh district in Gujarat.

Crystalline Varieties RESOURCES


The important varieties of crystalline quartz As per the UNFC system as on 1.4.2010, the
are vein quartz (massive crystalline quartz); milky quartz total resources of quartz and silica sand in the
(white, translucent to opaque); ferruginous country are estimated at 3,499 million tonnes out
quartz (containing brown limonite and red haematite of which 12% i.e. 429 million tonnes are placed
and almost opaque); aventurine quartz (containing under reserves category, while 88% i.e. 3,070
glistening flakes of mica or haematite); cat's eye million tonnes are placed under remaining
(opalescent greenish quartz with fibrous structure); rock resources category. Resources by grades reflect
crystal (clear, colourless, well-crystallised transparent foundry & moulding grade as 19%, glass grade
quartz); amethyst (clear-purple or violet-blue); 14%, ceramic & pottery grade 11% and ferro-
transparent quartz; rose quartz; smoky quartz; etc. silicon grade as 5%. The unclassified, others,
Occurrences of massive crystalline quartz in veins or sodium silicate and not-known grades account for
pegmatites have been recorded in almost all the states. about 51% of the total resources. Haryana alone
accounts for about 52% resources, followed by
Clastic or Granular Varieties Rajasthan (9.5%), Tamil Nadu (6.5%), Andhra
These varieties include sand consisting largely Pradesh (6%), Maharashtra (5%), Jharkhand
of unconsolidated quartzose grains (0.06 mm to (4.5%) and Karnataka and Gujarat (3% each)
2 mm diameter), gravel consisting largely of (Table - 1).
unconsolidated coarse quartzose grains or pebbles
The total resources of quartzite in the country
(2 mm to 8 mm in diameter), sandstone and quartzite.
as per the UNFC system as on 1.4.2010 are
The occurrences are reported from Andhra Pradesh,
estimated as 1,251 million tonnes of which
Bihar, Delhi, Haryana, Karnataka, Kerala, Madhya
reserves are about 87 million tonnes and remaining
Pradesh, Rajasthan,Tamil Nadu, Uttar Pradesh,
resources are 1,165 million tonnes. Bulk resources
etc. The silica sand from Naini area in Allahabad
of about 50% are located in Haryana followed by
district, Uttar Pradesh is of a very high quality.
Bihar (22%), Maharashtra (7%), Punjab (6.5%),
Odisha (5%) and Jharkhand (3%). Resources of
Cryptocrystalline Varieties refractory grade are 37%, ceramic & pottery grade
This group includes chalcedony, agate, jasper, 18% and BF grade 5%. The remaining 40%
onyx, flint and chert. These varieties appear non- resources are of low, unclassified, others and not-
crystalline (amorphous) in hand specimens, known grades (Table - 2).
but under microscope show double refraction which
reveals their concealed crystalline nature. These EXPLORATION & DEVELOPMENT
varieties are reported from Gujarat, Uttar Pradesh, Exploration for quartz and silica minerals was
Tamil Nadu, Andhra Pradesh, Maharashtra, Madhya conducted by 1) GSI, DMG, Rajasthan 2) and GMDC.
Pradesh, Karnataka and Punjab. The most important Details of exploration carried out for quartz and other
occurrences of agate are in Ratnapur, Rajpipla area and silica minerals during 2012-13 are given in Table - 3.

42-2
Table – 1 : Reserves/Resources of Quartz & Silica Sand as on 1.04.2010
(By Grades/States)
(In ’000 tonnes)

Reserves Remaining resources


Total
Grade/State Proved Probable Total Feasibility Pre-feasibilityMeasured Indicated Inferred Reconnaissance Total resources
STD111 STD121 STD122 A STD221 STD221 STD222 STD331 STD332 STD333 STD334 B (A+B)

All India: Total 272,972 35,079 121,173 429,223 185,399 322,454 321,760 58,683 259,116 1,907,994 14,402 3,069,808 3,499,031
By Grades
Glass 103,129 15,139 40,524 158,792 46,785 23,815 51,528 2,176 8,707 175,356 5,922 314,289 473,082
Ferro-silicon 4,889 96 6,479 11,464 9,022 16,023 20,409 98 65,126 57,175 - 167,853 179,317
Sodium silicate 1,622 38 1,594 3,254 533 1,490 5,143 - 146 31,245 11 38,568 41,822

QUARTZ & OTHER SILICA MINERALS


Ceramic and Pottery 96,746 1,554 32,111 130,411 12,935 23,781 59,764 7,328 12,826 148,729 - 265,362 395,773
Foundry and Moulding 46,285 15,999 20,891 83,175 58,339 36,249 116,140 16,984 38,301 302,462 7,672 576,148 659,323
Abrasive 2,405 7 13 2,425 - 249 1,861 - 10 3,508 - 5,628 8,053
Others 10,844 116 11,398 22,358 38,280 62,210 14,649 116 25 862,023 220 977,523 999,881
Unclassified 4,600 353 2,828 7,781 11,869 154,593 33,209 31,982 39,669 190,442 17 461,781 469,562
Not-known 2,453 1,778 5,333 9,564 7,634 4,045 19,058 - 94,307 137,053 560 262,657 272,220

By States
42-3

Andhra Pradesh 33,590 3,320 35,772 72,683 16,664 6,242 25,109 5,404 10,965 65,867 6,099 136,349 209,031
Assam - - - - - - - - - 1,790 - 1,790 1,790
Bihar - - 2,121 2,121 - - - - - 24,652 - 24,652 26,773
Chhattisgarh 141 - 46 187 385 - 620 56 - 191 7,672 8,924 9,111
Goa - - - - - 20 1,736 - - 18,248 - 20,004 20,004
Gujarat 16,042 684 19,256 35,982 17,133 5,110 11,774 2,144 2,999 25,629 - 64,789 100,771
Haryana - 46 8,317 8,363 35,553 252,759 182,478 27,837 39,767 1,264,473 - 1,802,868 1,811,231
Himachal Pradesh 1 - 7 8 99 - - - - 2,928 - 3,027 3,035
Jammu & Kashmir - - - - - - - - - 3,110 - 3,110 3,110
Jharkhand 563 4 8,671 9,238 2 989 3,299 518 1,026 141,342 107 147,283 156,521
Karnataka 8,677 3,809 2,375 14,861 12,402 4,970 8,276 205 100 49,508 525 75,987 90,848
Kerala - 38 - 38 404 1,959 3,354 14,611 30,241 77,528 - 128,096 128,135
Madhya Pradesh 144 11 14 169 51 - 86 47 316 2,191 - 2,692 2,861
Maharashtra 12,356 2,085 10,884 25,326 29,372 15,172 48,391 - 355 58,374 - 151,663 176,989
Meghalaya - - - - - - - - 177 6,906 - 7,083 7,083
Odisha 438 69 860 1,367 1,161 1,503 2,599 90 63,385 3,836 - 72,573 73,940
Punjab - - - - - - - - - 3,927 - 3,927 3,927
Rajasthan 132,135 10,472 27,757 170,364 40,583 13,344 23,433 3,202 7,658 73,883 - 162,104 332,468
Tamil Nadu 60,063 9 93 60,166 29,644 4,892 7,523 3,387 95,837 27,150 - 168,432 228,598
Tripura - - - - - - - 225 - 264 - 490 490
Uttar Pradesh 8,042 14,530 3,977 26,549 1,946 15,482 3,071 957 6,290 51,590 - 79,337 105,886
West Bengal 779 - 1,022 1,801 - 11 11 - - 4,607 - 4,629 6,430

Figures rounded off.


Table – 2 : Reserves/Resources of Quartzite as on 1.4.2010
(By Grades/States)
(In '000 tonnes)

Grades/States Reserves Remaining resources


Total
Proved Probable Total Feasibility Pre-feasibility Measured Indicated Inferred Reconnaissance Total resources
STD111 (A) STD211 STD331 STD332 STD333 STD334 (B) (A+B)
STD121 STD122 STD221 STD222

All India : Total 59004 1647 25948 86599 33217 105018 147686 93116 113611 669453 2548 1164649 1251248
By Grades
Refractory Grade-I 52958 268 21894 75120 4549 626 11470 829 1067 239474 1730 259745 334865
Refractory Grade-II 1520 406 485 2411 146 461 - 3183 21490 97836 - 123116 125527

QUARTZ & OTHER SILICA MINERALS


Ceramic / Pottery 558 9 1015 1582 16195 35826 72771 - 3599 90702 - 219093 220675
Low 985 - 1000 1985 468 3863 18 37 - 8460 - 12846 14831
Ferro-silicon - - - - 169 692 3034 - 376 - 523 4794 4794
B.F. 242 - 1258 1500 - 606 809 197 275 62822 295 65004 66504
Others 1079 907 210 2196 9488 757 2025 588 - 3012 - 15870 18066
Unclassified 163 - 86 249 2203 55769 55479 67347 55674 133095 - 369567 369816
42-4

Not-known 1500 58 - 1558 - 6418 2080 20935 31130 34053 - 94616 96174

By States
Andhra Pradesh 2114 406 2131 4651 548 1009 7481 - 4390 5209 295 18932 23583
Arunachal Pradesh - - - - - - - - - 5270 - 5270 5270
Bihar - 32 - 32 146 461 20054 5287 22822 227531 - 276301 276333
Chhattisgarh 1404 - 1267 2671 3086 3926 2195 - - 14706 - 23913 26584
Haryana - - - - 15702 89742 112365 86951 85333 231887 - 621980 621980
Himachal Pradesh 25 - 16 41 16 - - - - - - 16 57
Jammu & Kashmir 1500 58 - 1558 - - - - - - - - 1558
Jharkhand 1079 - 174 1253 - - - 197 275 38869 - 39341 40594
Karnataka 390 - 1011 1401 - - 190 - - - 1730 1920 3321
Madhya Pradesh - - - - - - - - - 832 - 832 832
Maharashtra 48700 - 19480 68180 9516 28 1639 - - 11353 - 22536 90716
Odisha 3629 1151 1783 6563 4204 9834 3744 681 - 34851 523 53837 60400
Punjab - - - - - - - - 116 81796 - 81912 81912
Rajasthan 163 - 86 249 - 18 18 - - 706 - 742 991
Sikkim - - - - - - - - 675 16444 - 17119 17119
Figures rounded off.
QUARTZ & OTHER SILICA MINERALS

Table – 3 : Details of Exploration Activities for Quartz, Quartzite & Silica sand, 2012-13
Agency/ Location Mapping Drilling
State/ Area/ Sampling Remarks
District Block Scale Area No. of Meterage (No.) Reserves/Resources estimated
(sq km) boreholes
QUARTZ
DMG,
Rajasthan
Jaipur N/v Buchara, 1:4000 10.25 - - 01 Exploration carried out for quartz
Chotkiyon ki 1:10000 10 & quartzite.
dhani, Resources were not estimated.
Teh-Kotputti
QUARTZITE
GSI
Jammu & Kashmir
Kathua Banjat 1:12,500 - - - 68 Reconnaissance stage investigation
Bhund area 1:2000 - - - - was carried out to delineate potential
quartzite bands for industrial utilisation.
Some portions of studied quartzite
spectra roughly confirm to
specifications in ceramic, refractory, and
ferro silicon industries. A few samples
from milky white & grey quartzite
roughly confirms to the specification
required for glass industry.
DMG,
Rajasthan
Jhunjhunu N/v Baseri, 1:50,000 150 - - - Occurrence of white to creamish, brown,
Mchara, 1:10,000 10 - - - fine to medium grained felspathic
Nalpura, etc. 1:2000 1 - - - quartzite were marked N/V Sihorian Ki
Dhani, Dumoli, Khatipura, Muradpur &
Manota P.F. which are suitable for use
as masonary stone.
Ratanshar 1:4,000 1 - - - Mapped area is comprising small
(Mahakhar & hillock of earthy to brownish, fine
Jhadaya Nagar) grained, hard quartzite amidst field of
village Jhadaya nagar. Quartzite hillock
is about 40 m high & having 700 m
length, 100 m width dimensions.
Resources were not estimated.
SILICA SAND
Gujarat Mineral
Development
Corporation,
Bharuch Amod, 1:1000 - - - - Deposit extends across village
Maljipura, Amod, Maljipura, Bhuri.
Bhuri
Teh. Jhagadia

PRODUCTION, STOCKS & and the remaining three percent production was
contributed by Bihar, Odisha, Karnataka and Madhya
PRICES Pradesh. About 54% of the production during the year
QUARTZ 2012-13 was reported by 26 mines, including 4 associated
The production of quartz at 1041 thousand mines having production above ten thousand tonnes.
tonnes in 2012-13 increased by 33 percent as 27 mines including 4 associated mine having annual
compared to the preceding year. production between five thousand to ten thousand
There were 283 reporting mines in 2012-13 as tonnes contributed about 19% of the total production.
against 207 in preceding year. Besides, the production The remaining 27% was the contribution of 366 mines,
of quartz was also reported from 136 mines as an including 128 associated mines having annual
associated mineral as against 82 mines in preceding production below five thousand tonnes (Tables- 4 to 7).
year. The share of public sector mines in the total output The mine-head stocks of quartz at the end of
was about 1% during the year. The share of 8 the year were 537 thousand tonnes as against 275
principal producers was about 34% of the total output. thousand tonnes in the beginning of the year
Andhra Pradesh continued to be the major (Table- 8).
producing state of quartz in the year 2012-13 also The average daily labour employed in quartz
accounting for 59% of the total production followed by mines in 2012-13 was 3498 as against 2007 in the
Rajasthan (16%), Gujarat (13%), Jharkhand (4%), West previous year. Domestic prices of quartz are furnished
Bengal (3%), Tamil Nadu & Chhattishgarh (1% each) in the General Review on 'Prices'.
42-5
QUARTZ & OTHER SILICA MINERALS

Table – 4 : Principal Producers of Quartz Table - 4 (Concld.)


2012-13 Name & address Location of mine
of producer
Name & address Location of mine State District
of producer
State District
B.S. Mining Company, Rajasthan To n k
Opp Jyoti Petrol Pump.
Shriram Mines & Minerals, Rajasthan Bikaner
Puskarana Stadium, Road No. 1 VKI Area,
Bikaner -334 001, Jaipur-302 013,
Rajasthan Rajasthan

Adibonia Subbarayadu, Andhra Anantpur AGI Glaspac Andhra Mahabub-


20/1/2, Kondapeta, Pradesh (an SBU of HSIL Ltd.), Pradesh nagar
Rajivnagar, Dhone, Glass Factory Road,
Kurnool-518 222, Motinagar,
Andhra Pradesh P.O. Sanath Nagar,
Hyderabad- 500 018,
Sibelco India Minerals Pvt. Ltd, Andhra Anantapur,
Andhra Pradesh
(Formerly Vijaya Gimpex, Pradesh Cuddapah,
Mining (P)Ltd), Mahabub-
No.8-2-293/k/311-312, nagar, Prakashbhai Bhulchand, Gujarat Kheda
Sriman Chambers, Rangareddy Sindhi society,
Kamalapuri Colony,Phase-3, Post- Shehra,
Hyderabad -500 073, Dist.- Panchmahal,
Andhra Pradesh Gujarat

P. V. Ramana Reddy, Andhra Kurnool M.A. Pocha, Gujarat Panch-


(Mine owner), Pradesh C/o Eagle STD, PCO, mahal
C/C Shri R. Rammohan Reddy, Shehra-Godhra Highway Road,
Sondar Singh Lola, Post- Shehra,
Dhone, Kurnool-518 222,
Panchmahal,
Andhra Pradesh
Gujarat
(Contd.)

Table – 5 : Production of Quartz, 2010-11 to 2012-13


(By States)
(Qty in tonnes; value in L'000)

2010-11 2011-12 2012-13(P)


State
Quantity Value Quantity Value Quantity Value

India 497546 11 2 1 0 8 782575 173890 1 0 4 11 3 3 259646


Andhra Pradesh 214626 40845 361566 73655 616053 144637
Bihar - - - - 8997 2555
Chhattisgarh 655 92 731 144 12100 4826
Gujarat 37540 4889 156248 27785 134521 20284
Jharkhand 61665 10196 109127 25461 37671 7528
Karnataka 10 3 - - 6431 2085
Madhya Pradesh 1754 173 - - 340 31
Maharashtra 10505 2363 5315 2658 10267 8508
Odisha 11414 5262 6241 2091 7138 3934
Rajasthan 133797 26046 114632 22485 163668 38123
Tamil Nadu 8674 18045 12631 14611 13689 17640
West Bengal 16906 4194 16084 5000 30258 9495

42-6
QUARTZ & OTHER SILICA MINERALS

Table – 6 : Production of Quartz, 2011-12 & 2012-13


(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)

2011-12 2012-13 (P)


State/District
No. of mines Quantity Value No. of mines Quantity Value

India 207(82) 782575 173890 283(136) 1 0 4 11 3 3 259646


Public Sector 3(1) 14453 14188 4(1) 14972 13069
Private Sector 204(81) 768122 159702 279(135) 1026161 246577

Andhra Pradesh 74(21) 361566 73655 107(33) 616053 144637


Adilabad 2 3032 455 2 2620 393
Anantapur 3 3979 1670 7 76068 16178
Chittoor - - - (1) 10 3
Cuddapah 4 6570 1310 1* - -
Guntur - - - 1* - -
Krishna - - - 1 880 484
Kurnool 7 67067 12650 6 187176 42030
Mahabubnagar 13(8) 128503 16279 22(14) 205827 42813
Medak 9 38969 9990 15 43938 12582
Nalgonda 4 247 54 8 13569 3967
Nellore 11(12) 19078 5629 14(16) 16621 4710
Nizamabad 1 8000 2200 1 5188 2672
Prakasam 6 5999 2208 10 3541 1644
Ranga Reddy 5(1) 30682 6588 8(2) 38212 9290
Srikakulam - - - 1 20 5
Visakhapatnam 3 24532 8790 3 16792 5843
Vizianagaram 5 20948 4347 7 5591 2023
Warangal 1 3960 1485 - - -

Bihar - - - 1 8997 2555


Nawada - - - 1 8997 2555

Chhatisgarh 3 731 144 4 12100 4826


Jashpur 1 423 59 - - -
Mahasamund 2 308 85 4 12100 4826

Gujarat 12 156248 27785 18 134521 20284


Dahod 2 8336 1346 5 18255 2636
Kaira 1 33842 9137 1 24838 3726
Panchmahal 9 114070 17302 12 91428 13922

Jharkhand 10(3) 109127 25461 11 ( 4 ) 37671 7528


Deoghar 1 1875 264 1 966 242
Dumka 1 4340 543 1 2246 371
Giridih 2 1685 669 2 1916 607
Hazaribagh (1) 1039 235 (1) 2534 608
Jamtara (1) 11319 1358 (1) 10306 1237
Latehar 5(1) 73919 18296 5(1) 16703 3622
Palamu - - - (1) 750 188
Singhbhum (East) 1 14950 4096 1 2250 653
Saraikela Kharswan - - - 1* - -

(Contd.)

42-7
QUARTZ & OTHER SILICA MINERALS
Table - 6 (Concld.)
2011-12 2012-13 (P)
State/District
No. of mines Quantity Value No. of mines Quantity Value

Karnataka 2 - - 6 6431 2085


Chitradurga - - - 1 4300 1290
Koppal - - - 1* 600 154
Hassan 2* - - 2* - -
Raichur - - - 1 1216 546
Tumkur - - - 1 315 95

Madhya Pradesh 2 2(1) 340 31


Balaghat 1* - - 1* - -
Chattarpur - - - 1* - -
Jabalpur 1* - - (1) 340 31

Maharashtra 4 5315 2658 5 10267 8508


Bhandara 3 5315 2658 3 8083 6621
Chandrapur 1* - - 1 2076 1864
Nagpur - - - 1 108 23

Odisha 2 6241 2091 2(1) 7138 3934


Jharsuguda 1* - - - - -
Kalahandi - - - 1* 5 2
Mayurbhanj 1 6241 2091 1(1) 7133 3932

Rajasthan 56(57) 114632 22485 63(96) 163668 38123


Ajmer 32(35) 57579 10899 36(53) 73663 18580
Bhilwara 5(20) 13362 2968 6(34) 16830 4399
Jaipur 3 40 8 4 2120 433
Rajsamand 2 3370 244 2(7) 5835 907
Sikar 8(1) 4175 816 10(2) 12120 2394
Sirohi 2(1) 133 19 - - -
To n k 4 35973 7531 5 53100 11410

Tamil Nadu 38(1) 12631 14611 61(1) 13689 17640


Coimbatore 1 75 53 4 1389 1245
Dindigul 3 1416 850 6 609 236
Erode 5 55 25 11 900 905
Karur 6 111 63 18 2400 1934
Madurai 1 540 336 1 126 114
Namakkal 8 3615 7619 8 3769 7603
Salem 13 4271 889 9 1305 390
Tiruchirapalli 1 140 259 1 657 545
Thiruvarur (1) 2408 4517 (1) 2089 3887
Tiruppur - - - 1 395 751
Tuticorin - - - 1* - -
Vellore - - - 1 50 30

West Bengal 4 16084 5000 3 30258 9495


Bankura 1 3405 1022 1 8755 3109
Birbhum 1 3566 1426 1 10854 3404
Purulia 2 9113 2552 1 10649 2982

Figures in parentheses indicate no. of associated mines of quartz with asbestos, felspar, mica, laterite and quartzite.
* Reported labour only.

42-8
QUARTZ & OTHER SILICA MINERALS

Table – 7 : Production of Quartz, 2011-12& 2012-13(P)


(By Frequency Groups)
(Qty in tonnes)

No. of mines Production for Percentage in Cumulative


Production group the group total production percentage

2011-12 2012-13 2011-12 2012-13 2011-12 2012-13 2011-12 2012-13

All Groups 207 (82) 283 (136) 782575 1041133 100.00 100.00 - -

Up to 500 104 (44) 160 (75) 14310 26683 1.75 2.56 1.75 2.56

501-1000 19 (8) 27 (14) 20276 29844 2.59 2.87 4.34 5.43


1001-5000 47 (22) 51 (39) 166322 232532 21.25 22.33 25.59 27.76

5001-10000 19 (2) 23 (4) 154998 193761 19.90 18.61 45.49 46.37

10001 & above 18 (6) 22 (4) 426669 558313 54.51 53.63 100.00 100.00
Figures in parentheses indicate number of associated mines of quartz with asbestos, felspar, laterite, mica & quartzite.

Table – 8 : Mine-head Stocks of Quartz During the year under review, there were 140
2012-13(P) reporting mines as against 149 in the preceding year.
(By States) Besides, the production of silica sand was also reported
(In tonnes) as an associated mineral by eight mines during the
year. Eleven principal producers accounted for about
State At the beginning At the end
of the year of the year 50% of the total production. The share of public sector
in the total production was 3% in 2012-13 which was
India 274854 536516 2% in the preceding year.
Andhra Pradesh 134963 377283 Andhra Pradesh was the leading producing
Bihar - 302 state accounting for 45% of the total production
Chhattisgarh 294 4708
during the year followed by Gujarat(23%),
Rajasthan (17%), Maharashtra (7%) and
Gujarat 5267 5604 Jharkhand, Karnataka and Kerala (2% each). The
Jharkhand 6872 4547 remaining two percent of production was the
Karnataka 12744 13428
contribution of Uttar Pradesh and Tamil Nadu.

Madhya Pradesh 9533 9588 About 63% of the total production of silica sand
was contributed by 18 silica sand mines and two
Maharashtra 5934 6810
associated mines, each producing more than
Odisha 10868 6853 50 thousand tonnes annually and about 34 % by 59
Rajasthan 78592 95502 silica sand mines and three associated mines, each
producing five thousand to fifty thousand tonnes. The
Tamil Nadu 8199 10290
remaining 3% of the output was contributed by 63 silica
Uttar Pradesh 1411 1279 sand mines and three associated mines , each producing
West Bengal 177 322 less than 5000 tonnes annually (Tables- 9 to 12).
Mine-head stocks of silica sand at the end of
2012-13 were 5,941 thousand tonnes as against
of 5,438 thousand tonnes at the beginning of the
SILICA SAND year (Table-13).
The production of silica sand at The average daily employment of labour in
3,690 thousand tonnes in 2012-13 decreased by 2012-13 was 2,053 as against 2,358 in the previous
about 24% over the previous year due to decrease year. Domestic prices of silica sand are furnished
in market demand and non-availibility of labour. in the General Review on 'Prices'.

42-9
QUARTZ & OTHER SILICA MINERALS

Table – 9 : Principal Producers of Silica Sand Table - 9 (Concld.)


2012-13
Name & address Location of mine
Name & address Location of mine of producer
of producer State District
State District
Bundi Silica Sand Supply Co. Rajasthan Bundi
Bhavani Minerals Gujarat Bharuch
Kanhaiyalal Ghatiwala,
At & PO: Bhilod-393 135,
Tehsil: Valia, Rishabh Bhavan,
Distt. Bharuch, New Colony,
Gujarat Gumanpura,
Distt. Kota – 324 007,
Mohd. Sher Khan Rajasthan Chittorgarh Rajasthan
Khwaja Bagh,
P.O. Sawa-312613,
D. Sundra Rami Reddy Andhra Nellore
Distt. Chittorgarh,
Rajasthan P.O.- Chinthavaram, Pradesh
Distt. Nellore,
Kumaraswamy Silica Mines, Andhra Nellore Andhra Pradesh
Momidi P.O., Pradesh
Chillakur - Mandal, Southern Silica Mines, Andhra Nellore
Distt. Nellore, 7/105, Mitta Palem Street, Pradesh
Andhra Pradesh.
Gudur, Distt. Nellore-524 101,
Alimiya.I.Saiyad Gujarat Bharuch Andhra Pradesh
16,Vyapar Bhawan,
P.O.Himmatnagar, Om Gurudev Minerals, Andhra Nellore
Distt. Bharuch, 6/55, East Street, Pradesh
Gujarat Gudur,
Distt. Nellore,
Nishita Mines & Minerals, Andhra Nellore
Andhra Pradesh
6/160, East Street , Gudur, Pradesh
Distt. Nellore,
Andhra Pradesh Maharashtra State Mining Maharashtra Sindhudurg
Corporation Ltd.
Balaji Mines & Minerals, Andhra Nellore 5,Abhyankar Nagar,
6/54-1, East Street, Pradesh Nagpur,
Distt. Nellore,
Maharashtra
Andhra Pradesh (Contd.)

Table – 10 : Production of Silica Sand, 2010-11 to 2012-13


(By States)
(Qty in tonnes; value in L'000)

2010-11 2011-12 2012-13(P)


State
Quantity Value Quantity Value Quantity Value

India 3380968 444684 4867667 714062 3690016 823828


Andhra Pradesh 1239896 82650 1582312 142157 1649138 235393
Gujarat 1247949 94933 1959203 154387 844789 72162
Jharkhand 97560 30733 113265 36724 81088 20971
Karnataka 43988 6384 37607 11053 70234 26143
Kerala 30975 26188 62683 83680 59502 89493
Maharashtra 256817 65828 236307 75652 243156 88953
Rajasthan 232788 74016 755074 169043 617677 238298
Tamil Nadu 8886 5466 4502 6518 10609 13182
Uttar Pradesh 167109 36486 65584 13118 42051 8322
West Bengal 55000 22000 51130 21730 71772 30911

42-10
QUARTZ & OTHER SILICA MINERALS
Table – 11 : Production of Silica Sand, 2011-12 and 2012-13
(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)

2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value

India 149(6) 4867667 714062 140(8) 3690016 823828


Public Sector 6 109173 35414 4 93537 51200
Private Sector 143(6) 4758494 678648 136(8) 3596479 772628

Andhra Pradesh 65 1582312 142157 61 1649138 235393


Kurnool 9 35369 8523 6 42164 11449
Nellore 52 1521242 130924 49 1601010 223290
Prakasam 4 25701 2710 6 5964 654

Gujarat 16(1) 1959203 154387 17(1) 844789 72162


Bharuch 11(1) 1675086 137811 12(1) 721637 60132
Kachchh 1 133270 3598 1 63347 1432
Sabarkantha 1 3699 1202 1 15376 5813
Surat 1 90 11 1 60 7
Surendranagar 2 147058 11765 2 44369 4778

Jharkhand 1(1) 11 3 2 6 5 36724 1(1) 81088 20971


Sahibganj 1(1) 113265 36724 1(1) 81088 20971

Karnataka 6 37607 11 0 5 3 11 70234 26143


Udupi 4 30370 10330 11 70234 26143
Uttara Kannada 2 7237 723 - - -

Kerala 18 62683 83680 17 59502 89493


Alapuzha 18 62683 83680 17 59502 89493

Maharashtra 12 236307 75652 11 243156 88953


Kolhapur 1 950 105 1 5660 990
Ratnagiri 4 12571 2196 4 20443 4155
Sindhudurg 7 222786 73351 6 217053 83808

Rajasthan 16(4) 755074 169043 13(5) 617677 238298


Alwar 1 6053 968 1 4342 995
Bharatpur - - - 1 10056 2514
Bikaner (1) 12196 2500 (1) 49598 10985
Bundi 1 88630 39884 1 98867 44490
Chittorgarh (1) 495991 90270 (1) 289190 103272
Jaipur - - - (1) 4758 857
Jaisalmer 1 11956 6576 1 10775 7004
Karauli 1 18315 4579 1 20438 5110
Sawai Madhopur 5 92297 20209 5 115625 58368
Sikar 5(2) 4060 1190 3(2) 14028 4703
Sirohi 1 19405 1941 - - -
To n k 1 6171 926 - - -

Tamil Nadu 7 4502 6518 6 10609 13182


Kanchipuram 3 2977 4026 2 4213 4128
Nagapattinam 2 1525 2492 4 6396 9054
Villupuram 2 - - - - -

Uttar Pradesh 7 65584 1 3 11 8 2 42051 8322


Allahabad 6 64619 12993 2 42051 8322
Chitrakut 1 965 125 - - -

We s t B e n g a l 1 5 11 3 0 21730 1(1) 71772 3 0 9 11


Bankura 1 51130 21730 1(1) 71772 30911

Figures in parentheses indicates number of associated mines with agate, ball clay, felspar, fireclay, kaolin & quartz.

42-11
QUARTZ & OTHER SILICA MINERALS

Table – 12 : Production of Silica Sand, 2011-12& 2012-13 (P)


(By Frequency Groups)
(Qty in tonnes)

No. of mines Production for Percentage in Cumulative


Production group the group total production percentage

2011-12 2012-13 2011-12 2012-13 2011-12 2012-13 2011-12 2012-13

All Groups 149(6) 140(8) 4867667 3690016 100.00 100.00 - -

Up to 500 25(1) 23 4947 4051 0.10 0.11 0.10 0.11

501 to 1000 15 7 10258 5303 0.21 0.14 0.31 0.25

1001 to 3000 20(1) 14(1) 39069 27035 0.80 0.73 1.11 0.98

3001 to 5000 15 19(2) 62624 84147 1.29 2.28 2.40 3.26

5001 to 10000 21 17 154647 117183 3.18 3.18 5.58 6.44

10001 to 15000 12(1) 11 158482 137383 3.25 3.72 8.83 10.16

15001 to 25000 12 11(2) 248549 250470 5.11 6.79 13.94 16.95

25001 to 50000 11 20(1) 395090 737079 8.12 19.98 22.06 36.93

50001 and Above 18(3) 18(2) 3794001 2327365 77.94 63.07 100.00 100.00

Table – 13 : Mine-head Stocks of Silica Sand There were 31 reporting mines during the
2012-13 (P) year as against 24 in the previous year. Besides,
(By States) production of quartzite was reported by six
(In tonnes)
associated mines in the current year and five
State At the beginning At the end associated mines in the previous year. During the
of the year of the year year under review five principal producers
India 5438134 5941332 accounted for about 57% of the total production.
Entire output of quartzite was reported from mines
Andhra Pradesh 2379493 2383459
operated in the private sector.
Gujarat 2185840 2700670

Jharkhand 52910 60773


Andhra Pradesh was the leading producing
state during the year under review contributing
Karnataka 59156 64115
about 50% of total production which was followed
Kerala 34453 25865 by Maharashtra (14%), Chhattisgarh (11%),
Maharashtra 132718 153199 Jharkhand (8%), Odisha (7%), Bihar (6%),
Odisha 1749 656 Karnataka (3%), Rajasthan (1%) and nominal
production was also reported by West Bengal
Rajasthan 512623 446015
(Tables- 14 to 16).
Tamil Nadu 1516 665

Uttar Pradesh 77676 105915


Mine-head stocks of quartzite at the end of
the year 2012-13 were 90 thousand tonnes as
against 70 thousand tonnes at the beginning of
the year (Table- 17).
QUARTZITE
Production of quartzite at 365 thousand The average daily employment of
tonnes in 2012-13 increased by 34% as compared labour during the year under review was 773 as
to that in the previous year mainly due to increase against 562 in 2011-12. Domestic prices of
in mines reporting production in Andhra Pradesh quartzite are furnished in the General Review
and Chhattisgarh. on 'Prices'.

42-12
QUARTZ & OTHER SILICA MINERALS

Table – 14: Principal Producers of Quartzite, 2012-13

Location of mine
Name & address of producer
State District

Dinesh Das & Son’s Mines & Steel Pvt. Ltd Andhra Pradesh Vizianagaram
Srikakulam, Srikakulam
Post - Bahalda,
Bahalda Road,
Distt.- Mayurbhanj,
Odisha.

K.Subramanya Raju, Andhra Pradesh Vizianagaram


Vill.Totlalpalli,
Post:- Alamanda,
Distt.- Vizianagaram,
Andhra Pradesh.

*Gahra Minerals, Maharashtra Bhandara


Habib Nagar,Teka Naka,
Nagpur-440 017,
Maharashtra.

OCL India Ltd, Chhattisgarh Raigarh


At & Post- Rajgangpur, Odisha Jharsuguda
Distt.- Sundargarh,
Odisha.

Bharat Mining Company, Jharkhand Singhbhum (East)


Post – Sunder Nagar,
Distt.- Singhbhum (East),
Jharkhand.

* Producing as an associated mineral with quartz.

Table – 15 : Production of Quartzite, 2010-11 to 2012-13


(By States)
(Qty in tonnes; value in L'000)

2010-11 2011-12 2012-13(P)


State
Quantity Value Quantity Value Quantity Value

India 11 8 11 7 45750 272141 139207 364894 206952

Andhra Pradesh 7717 4275 98955 44330 180485 73101

Bihar 62767 26855 35707 16895 21147 16393

Chhattisgarh 60 29 32626 36368 41861 45913

Jharkhand 24810 5458 44726 9840 30771 7316

Karnataka 11450 3607 10134 4155 10000 4380

Maharashtra 2455 614 37630 21111 50035 37302

Odisha 4608 3063 4715 3181 25806 21788

Rajasthan 4250 1849 7648 3327 4489 669

West Bengal - - - - 300 90

42-13
QUARTZ & OTHER SILICA MINERALS
Table – 16 : Production of Quartzite, 2011-12 & 2012-13
(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)

2011-12 2012-13 (P)


State/District
No. of mines Quantity Value No. of mines Quantity Value

India 24(5) 272141 139207 31(6) 364894 206952


Private Sector 24(5) 272141 139207 31(6) 364894 206952

Andhra Pradesh 10(1) 98955 44330 15(2) 180485 73101


Cuddapah - - - 1 500 227
Srikakulam 1 1856 1151 3 20870 9789
Vizianagaram 9(1) 97099 43179 11(2) 159115 63085

Bihar 3 35707 16895 2 2 11 4 7 16393


Munger 3 35707 16895 2 21147 16393

Chhattisgarh 4 32626 36368 6 41861 45913


Durg 2 1366 376 3 2224 1479
Raigarh 2 31260 35992 3 39637 44434

Jharkhand 2 44726 9840 2 30771 7316


Singhbhum (East) 2 44726 9840 2 30771 7316

Karnataka 1 10134 4155 1 10000 4380


Belgaum 1 10134 4155 1 10000 4380

Maharashtra (3) 37630 21111 (4) 50035 37302


Bhandara (2) 24809 12781 (3) 38013 26186
Chandrapur (1) 12821 8330 (1) 12022 11116

Odisha 3(1) 4715 3181 3 25806 21788


Jharsuguda 1(1) 2209 1441 2 25122 21453
Mayurbhanj 2 2506 1740 1 684 335

Rajasthan 1 7648 3327 1 4489 669


Sawai Madhopur 1 7648 3327 1 4489 669

We s t B e n g a l - - - 1 300 90
Bankura - - - 1 300 90

Figures in parentheses indicates number of associated mines of quartz and kyanite.

Table – 17: Mine-head Stocks of Quartzite SAND (OTHERS)


2012-13 (P) The production of sand (others) at
(By States) 2,629 thousand tonnes in 2012-13 was almost at the
(In tonnes) same level as compared to that of previous year.
State At the beginning At the end There were eleven reporting mines in 2012-13
of the year of the year same as in the previous year. The Singareni Collieries
Co Ltd, having eight mines in Andhra Pradesh
India 69808 89651
contributed 71% of the total production of sand
Andhra Pradesh 20123 45966 (others). The remaining 29% of production was from
Bihar 7939 10392 three mines of Western Coal Fields Ltd, located in
Chandrapur district of Maharashtra, and negligible
Chhattisgarh 19591 7890
percent was reported as an associated mineral by
Jharkhand 2174 2223 a private sector mine of limestone located in
Karnataka 2463 1524 Jaintia Hills district of Meghalaya (Tables- 18 to 20).
Maharashtra 4312 6096 All mines were captive in nature and contract
Odisha 8459 10465 labour were employed by the producers.
Rajasthan 4547 4847 Mine-head stocks at the end of 2012-13 were
West Bengal 200 248
441 thousand tonnes as against 430 thousand
tonnes at the beginning of the year (Table-21).

42-14
QUARTZ & OTHER SILICA MINERALS

Table – 18 : Producers of Sand (Others), 2012-13

Location of mine
Name & address of producer
State District

Singareni Collieries Co.Ltd, Andhra Pradesh Adilabad


P.O. Kothagudam Collieries, Karimnagar
Bhadrachalam Road, Station,
S. C. Railway,
Distt.- Khammam-507 101,
Andhra Pradesh.

Western Coal fields Ltd, Maharashtra Chandrapur


Office of the Sr Manager(Min)
Nandgaon Inclines Mine,
Lalpeth UG Sub-Area,
Distt.- Chandrapur,
Maharashtra.

*Cement Manufacturing Company Ltd, Meghalaya Jaintia Hills


Lumshnong, PO-Khliehriat,
Distt.- Jaintia Hills,
Meghalaya-793 200.

*Associated mine with limestone.

Table –19 : Production of Sand (Others), 2010-11 to 2012-13


(By States)
(Qty in tonnes; value in L'000)

2010-11 2011-12 2012-13(P)


State
Quantity Value Quantity Value Quantity Value

India 2057119 109682 2 6 2 5 111 162965 2628935 186154


Andhra Pradesh 1673153 91014 2157012 134198 1871036 150235
Maharashtra 373746 17033 435159 23628 750877 34771
Meghalaya 10220 1635 32940 5139 7022 1148

Table – 20 : Production of Sand (Others), 2011-12 & 2012-13


(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)

2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value

India 11 ( 1 ) 2 6 2 5 111 162965 11 ( 1 ) 2628935 186154


Public Sector 11 2592171 157827 11 2621913 185006
Private Sector (1) 32940 5138 (1) 7022 1148

Andhra Pradesh 8 2157012 134198 8 1871036 150235


Adilabad 3 864037 71868 3 1004791 103134
Karimnagar 4 1292022 61989 4 860484 46688
Vizianagararam 1 953 341 1 5761 413

Maharashtra 3 435159 23628 3 750877 34771


Chandrapur 3 435159 23628 3 750877 34771

Meghalaya (1) 32940 5139 (1) 7022 11 4 8


Jaintia Hills (1) 32940 5139 (1) 7022 1148

Figures in parenthesis indicates associated mines with limestone.

42-15
QUARTZ & OTHER SILICA MINERALS

Table – 21: Mine-head Stocks of Sand (Others), 2012-13 (P)


(By States)
(In tonnes)

State At the beginning of the year At the end of the year

India 429794 440952


Andhra Pradesh 320892 359300
Maharashtra 108902 81652
Meghalaya - -

AGATE Mine-head stocks of agate at the end of the


The production of agate was 493 tonnes in year 2012-13 was 56 tonnes as against 100 tonnes
at the beginning of the year (Table- 25).
2012-13 as compared to 476 tonnes during the
preceding year. There was only a single private The average daily employment of labour
sector mine of agate which was situated in Bharuch was 9 in 2012-13 as against 13 in the previous
district of Gujarat (Tables- 22 to 24). year.

Table – 22 : Producer of Agate, 2012-13

Location of mine
Name & address of producer
State District

Alimiya I. Saiyad, Gujarat Bharuch


16, Vyapar Bhawan,
Himmatnagar,
Gujarat.

Table – 23 : Production of Agate, 2010-11 to 2012-13


(By States)
(Qty in tonnes; value in L'000)

2010-11 2011-12 2012-13( P)


State
Quantity Value Quantity Value Quantity Value

India/ Gujarat 19 10 476 238 493 247

Table – 24 : Production of Agate, 2011-12 & 2012-13


(By Sectors/States/Districts)
(Qty in tonnes; value in L'000)

2011-12 2012-13(P)
State/District
No. of mines Quantity Value No. of mines Quantity Value

India/Private Sector 1 476 238 1 493 247

Gujarat/ Bharuch 1 476 238 1 493 247

42-16
QUARTZ & OTHER SILICA MINERALS

Table – 25 : Mine-head Stocks of Agate in quartz, silica sand and gravel mines.
2012-13 (P) Occupational safety measures & regulations to
(By States)
(In tonnes) monitor the levels of crystalline silica in these
m i n e s a r e m a n d a t o r y. I n t h e U S A , t h e
State At the beginning At the end
of the year of the year Occupational Safety and Health Administration
(OSHA) listed "crystalline silica" as one of their
India/Gujarat 100 56
top five priorities for formulation of necessary
rules. The OSHA, on the basis of significant
information put out by International Agency
JASPER f o r R e s e a r c h o n Ev a l u a t i o n o f C a n c e r, h a s
No production of jasper was reported declared that any material containing more than
during 2010-11, 2011-12 and 2012-13. The only 0.1% crystalline silica should indicate its
mine which reported production in 2008-09 wound carcinogenic hazard.
up its operation due to lack of demand.

USES
MINING
Quartz, quartzite and silica sand are used in
Mining for silica minerals is carried out by
various industries like glass, refractory, foundry,
manual opencast method. Quartz produced in the
ceramic, cosmetic, electrical, abrasives, paints, etc.
form of lump along with other associated minerals
The primary use of silica is in the manufacture of
is invariably hammered to pieces and manually
virtually all types of glasswares, ceramics and
sorted before it is despatched to the consuming
ceramic glazes. Other major uses are in metallurgy,
industries. It is sometimes crushed and marketed.
(where silica is used as a refractory, foundry
Glass sand is generally screened and washed to
mould, fluxes and as a source of silicon for
remove all the deleterious constituents for its use
the production of silicon metal and ferro-silicon
in glass industry.
and other ferro-alloys), silicon carbide
APMDC owns two crushing plants located at manufacture, chemical & construction sectors
Mahabubnagar district in Andhra Pradesh with and as a natural abrasive. Known for its
crushing capacity of 45 tonnes and 1000 tonnes a piezoelectric properties, high quality quartz
m o n t h , r e s p e c t i v e l y. B e s i d e s , M a h a r a s h t r a crystal is used in electronic devices, multiple
Minerals Corp. Ltd having a 50000 tonnes per telephone lines, depth-sounding devices, range
year beneficiation plant at Phondaghat in finders, chronometers, etc.
Sindhudurg district. The plant has advanced
Sand is also used as a fireproofing material,
technology in washing both by water and
for sandstowing in mines, soundproofing
chemicals and further grading it in required
material and as a filler. Silica sand is also used to
fractions.
maintain or increase the permeability of oil
and gas-bearing formations; its application as a
HEALTH HAZARDS f i l l e r i n a c i d p r o o f c e m e n t s , p u t t y, p a i n t s ,
Respirable silica is still a cause of major epoxy & polyester resins is inevitable. Besides,
concern to miners and consumers since many it is widely used in horticulture, as a filtration
minerals, especially industrial sand and gravel medium, and for ornamental purposes as well.
contain crystalline silica. There is a potential Silica flour is used as a filler in plastic and
threat of workers getting subjected to "silicosis" rubber products.

42-17
QUARTZ & OTHER SILICA MINERALS

Flint and chert are used in abrasives and tube- Hyderabad. There are more than 600 medium
mill lining. Besides, chert is used in crushed and small cottage-scale industries. The
form as aggregate for concrete and road surfacing. production of glass sheet, toughened glass, fibre
Rounded pebbles of chalcedony are used as glass and glass bottles during 2012-13 was
balls in ball mill for finer crushing and grinding 110,992.00 thousand sq m, 3,566.39 thousand sq
f e l s p a r, c a l c i t e a n d b a r y t e s . T h e d i ff e r e n t m, 42.52 thousand tonnes and 1246.50 thousand
cryptocrystalline varieties of transparent and tonnes, respectively and during 2013-14 have
translucent chalcedony are valued as been 127,582 thousand sq m, 3191.19 thousand sq
semiprecious stones and are carved out into a m, 30.27 thousand tonnes and 995.12 thousand
variety of ornaments and used for making different tonnes, respectively.
ornamental wares or articles of decoration.
The natural silica sand is the preferred
Agate pieces after cutting and polishing are
material in glass industry, but in some cases where
sold as semiprecious stones. Big pieces are used
the glass plants are located far away from silica
in making mortars and pestles for laboratory use.
deposits, crushed quartz is also used. For use in
Agate cut into requisite shapes is also used as
glass industry, the silica sand must be uniform in
fulcra of scientific balances and in making edges,
chemical composition, size and shape of grains.
planes and bearings of precision instruments.
Uniform grain size promotes even melting in the
glass tank. The sand should not be coarser than
INDUSTRY & 20 or 30 mesh and finer than 100 to 120 mesh. As
SPECIFICATIONS a general rule, the grains should be angular rather
than rounded, because angular grains melt more
In India, quartz, quartzite and silica sand are
readily than the rounded ones.
used mainly in glass, foundry, ferro-alloys and
refractory industries and also as building For glass manufacturing, the silica sand
materials. According to its suitability for different should be fairly free from contaminations of clay
purposes, it may be named as building sand, materials, pebbles, etc. Silica sand usually
paving sand, moulding or foundry sand, refractory contains iron oxide, calcium oxide, potassium
sand or furnace sand, filter sand, glass sand and oxide and sodium oxide in small amounts. Iron is
grinding & polishing sand. the most objectionable impurity because it imparts
colouration to the glass. The common permissible
Glass limits of iron oxide in silica sand for use in the
Main use of silica minerals is in the manufacture of different types of glass are as
manufacture of different types of glasses, i.e. glass follows:
containers, bottles, amber glass containers, clear
flint glass, vacuum bottles and other glasswares. Glass type Fe2O 3 %
Most of the glass demand in India currently comes
from container glass, which accounts for 50% of Optical glass 0.005-0.008
the country's glass consumption by value. It is Flint or soda-lime glass 0.02-0.05
reported that a large fraction of the requirement
Plate glass 0.1-0.2
of flat glass, container glass, glass fibre and glass
tablewares is being produced by about 100 large- White bottles or window glass 0.2-0.5
scale producers. Most of them are located in
Dark bottle glass 0.5-0.7
Gujarat, Mumbai, Kolkata, Bengaluru and

42-18
QUARTZ & OTHER SILICA MINERALS

BIS has laid down specifications for glass I n t h e s m a l l - s c a l e s e c t o r, t h e r e w e r e


making sands vide IS:488-1980 (Second Revision, over 210 units of sanitaryware with capacity
Reaffrimed 2008). of 53,000 tpy and over 1400 plants of potteryware
Chromium compounds, alumina, lime and with a capacity of 3 lakh tpy (Table - 26).
magnesia are the other deleterious impurities. Ceramic whiteware contains about 40%
Chromium compounds are undesirable because silica, besides other constituents except for bone
these compounds impart more colouration to the china in which it is not used at all. The silica
glass than iron. Alumina tends to decrease
serves to provide whiteness, renders the ceramic
transparency and makes the batch more difficult
body to dry easily and provides compatability
to melt. The maximum quantity of alumina
permissible in sand is 1.5 percent. The between the body and the glass to prevent
maximum permissible limit for lime and magnesia crazing or peeling. Main source of silica for this
is about 0.05% and for alkalies, it is 0.01% or less. application is silica sand. In addition, silica
flour is used in formulation of ceramic body
for enamels and frits. Silica flour produced by
Ceramic
fine grinding of quartzite, sandstone or lump
Ceramic industry comprises ceramic tiles,
sanitaryware and crockeryware items. These quartz is used in enamels. The silica flour
products are manufactured both in large and small- normally contains more than 97.5% SiO 2, less
scale sectors. In organised sector, there were 16 than 0.55% Al 2 O 3 and less than 0.2% Fe 2 O 3 .
units for ceramic tiles with an installed Purity and small particle size (BS mesh-200)
capacity of 2.1 million tonnes per year, 16 units are fundamentally important for silica in
for potteryware with 43,000 tpy installed capacity manufacture of ceramics. BIS has prescribed the
and 7 units for sanitaryware with 143,000 tpy specifications of quartz for ceramic industry vide
capacity in the country. IS: 11464-2011 (First Revision).

Table – 26 : Ceramic Industry

2011-12 2012-13(e)

Industry Unit No. of Units Production No. of Units Production

Ceramic Tiles million sq m 16 + 200 450.00 16 +200 513.00


SSI Units SSI Units

Potteryware million tonnes 16 + 1400 85.40 16 + 1400 92.23


SSI Units SSI Units

Sanitaryware million tonnes 7 + 210 0.53 7 + 210 0.58


SSI Units SSI Units

Source: Ministry of Commerce & Industry, Department of Industrial Policy & Promotion, Annual Report, 2012-13.

Foundry cluster for automotive castings, Rajkot cluster for


The Indian foundry industry is the diesel engine castings and Batala and Jalandhar
largest in the world. This industry is well cluster for machinery parts and agriculture
established in the country and is spread across implements.
a wide spectrum consisting of large, medium, A large number of foundries in both ferrous
small and tiny sector. A special feature of and non-ferrous sectors are functioning in the
domestic foundry industry is its geographical organised sector in the country. Most of the foundry
clustering i.e. Coimbatore cluster is famous for units use moulding sand having 40 to 65 A.F.S.
pump sets castings, Kolhapur and Belgaum (American Foundrymen's Society) numbers.

42-19
QUARTZ & OTHER SILICA MINERALS

Silica sand is used in both foundry cores silica sand or other deposits sufficiently pure to
and moulds because of its resistance to thermal get the desired material. BIS has laid down
shock. Silica content of 85% is used in iron specifications of silica flour for use in foundries
casting. In steel foundries, silica content should vide IS: 3339-1975 (Reaffirmed 2008).
be at least 95%. BIS has laid down specifications
of high silica sand for use in foundries vide IS: Refractory
1987-2002 (Second Revision, Reaffirmed 2007).
Quartz and quartzite are used in the
Natural moulding sand contains variable manufacture of refractory silica bricks. However,
amount of clay which acts as a bond between recently these bricks are being replaced by basic
the sand grains. These sands, therefore, linings of magnesite, dolomite or natural types
possess strength, plasticity and refractoriness to such as bauxite, etc. in LD basic oxygen and
varying extent depending upon the clay minerals electric furnaces. Silica reacts readily with basic
present. When it contains more clay, it is slag and is therefore unsuitable in the basic steel
blended with river sand, which is relatively clay- making process. Nevertheless, silica bricks
free so as to get the optimum properties desired continue to be used in coke ovens, ceramic kilns,
in the sand mixture. glass tank crowns and as blast furnace chequers
in some steel mills. Silica bricks have excellent
Washed grains shall be mostly sub-angular
load resistance capacity at high temperature. For
to rounded shape. As far as possible, the sand
the manufacture of refractory bricks, silica mineral
shall be free from gravel. As per IS:3343-1965
should be free from aluminosilicates (felspar, mica,
(Reaffrimed 2008), natural moulding sand for use
etc.) as they adversely affect refractoriness of the
in foundries shall be of three main grades, namely,
bricks. Silica rock (raw material) should be hard,
A, B and C with respect to clay content.
having high bulk density and low porosity.

Grade Clay (%)


Fluxes
A 5 to 10 Massive quartz, quartzite, sandstone and
B 10 to 15 unconsolidated sands are the main sources of
silica that get used as flux in smelting base metal
C 15 to 20 ores where iron and basic oxides are slagged as
silicates. Silica is also used to balance the lime
Refractoriness of the natural moulding sand and silica ratio of the blast furnace mix. The silica
based on sintering temperature range should be content for this purpose must be as high as 90%
as follows: with minor amounts of impurities like iron and
alumina up to 1.5% maximum. BIS has laid down
Grade A - 1350 to 1450 oC
IS: 13676-1993(Reaffirmed 2008) for quartzite for
Grade B - 1200 to 1350 oC iron making in blast furnace.
Grade C - 1100 to 1200 oC
Ferro-silicon and Other Alloys
Ferro-silicon contains about 75-90% silicon
Washed sand grains are required to be sub-
and minor amounts of iron, carbon, etc. It is
angular to rounded shape.
estimated that for the manufacture of one tonne
Silica flour is particularly used in the steel ferro-silicon of 70-75% grade, about 1.78 tonnes
foundry in dressing for moulds and cores and quartz is required besides other raw materials
also as essential ingredient in the moulding like coke, iron scrap, etc. Quartz is the major source
sand mixtures. It is also used to obtain elevated of silica in the manufacture of ferro-silicon.
temperature strength, high density and resistance Occasionally, quartzite is also used. However,
to metal penetration in cores. Silica flour is use of quartzite is restricted as it contains
produced by crushing, washing and grading higher alumina and iron and more likely that it
high-grade quartz/quartzite rocks or white would break down in the furnace. Lump silica in

42-20
QUARTZ & OTHER SILICA MINERALS

the size range from 3/4 to 5 inches are generally takes place at lower temperature and affects
preferred. Ferro-silicon is produced by smelting reduction process. Another important factor is
a mixture of quartz, metallic iron (steel scrap that quartz should have good thermal stability
and turnings) and a reducing agent like coke, at 1200 o C or more. BIS has laid down IS:
charcoal or wood chips. 13054-1991(Reaffirmed 2008) for use of quartz/
quartzite for production of ferro-alloys.
Quartz suitable for ferro-silicon production
should have more than 98% SiO 2 , less than As per Indian Ferro Alloys Producers'
0.4% Al 2O 3 and not more than 0.2% each of Fe2O 3, Association, 35 units having a capacity of
CaO and MgO. Phosphorus or arsenic should 205,750 tpy were established for the production
not be present in quartz. If Al 2O 3 is more than of ferro-silicon. However, presently only 20 units
the prescribed limit, it affects reduction in the are in operation with a total capacity of
electric furnace. Alkali has a tendency to 145 thousand tpy. The production of ferro-silicon
promote a sticky slag which contaminates the was estimated at around 127 thousand tonnes in
products. If higher iron (more than 0.3%) 2011-12. List of principal producers of ferro-
is present in quartz, the fusion in the furnace silicon is furnished in Table - 27.

Table – 27 : Principal Producers of (Table -27 Concld.)


Ferro-silicon
Name of the plant Installed
capacity (tpy)
Name of the plant Installed
capacity (tpy) Sandur Manganese & Iron Ore Ltd, 24000
Vyasankere, Bellary,
Ferro Alloys Corp. Ltd, 72500 Karnataka (closed).
(Ferro Alloys Division), ( To t a l )
Vizianagaram, Sri Laxmi Electro Smelters (Pvt.) Ltd, NA
Andhra Pradesh. Erumathala, Aluva,
Kerala.
Navbharat Ferro-alloys Ltd, 9300
Paloncha, Distt.- Khammam, Indsil Electrosmelts Ltd, NA
Andhra Pradesh. Pallabhari, Distt.- Pallakad,
Kerala.
VBC Ferro Alloys Ltd, 19000
Medak, Indian Metals & Ferro Alloys Ltd, 53000
Andhra Pradesh. Therubali, Distt.- Cuttack,
Odisha.
GMR Technologies & Ind. Ltd, 25000
Ravivalasa, Distt.- Srikakulam, ( To t a l ) The Silical Metallurgic Ltd, 10560
Andhra Pradesh. Puducherry.

Akshay Ispat & Ferro Alloys Ltd, 6000 Snam Alloys Ltd, 12000
Namchi Distt.- South Sikkim, Village Kariamanickam,
Sikkim. Puducherry.

Hindustan Malleables & Forgings Ltd, 1800 V.S.K. Ferro-alloys Ltd, 3000
Dhanbad, Thuthipet,
Jharkhand. Puducherry.

Anjaney Ferro-alloys Ltd, NA Hindustan ferro-Alloys, 3200


Mihijam, Distt.- Dumka, Hamirpur,
Jharkhand. Uttar Pradesh.
(Contd.)

42-21
QUARTZ & OTHER SILICA MINERALS

Silico-manganese, a combination of 60-70% used in the production of silicon metal. The


manganese, 10-20% silicon and 20% carbon, production of silicon metal is similar to that for
substitutes low carbon ferro-manganese in
steel industry. The production of silico-manganese ferro-silicon except that no iron is added. The
including medium and low carbon silico- alumina and iron contents are specified to be
manganese estimated at 1,478 thousand tonnes in below 0.1% each with calcium and phosphorus
2011-12. The details of silicon ferro-alloys are also contents each restricted to 0.005 percent. For
discussed in the review on 'Ferro-Alloys'.
production of one tonne of silicon metal, about
2.6 tonnes silica is consumed. Specifications of
Silicon Metal
A high purity quartz containing about silica minerals to be used in different industries
99.80% SiO 2, without any other contaminant is are given in Table - 28.

Table – 28 : BIS Specifications of Silica Minerals for various Industries

Mineral BIS Physical Chemical Specifications Remarks


Industry consumed No. specifications Grade SiO2 Al2O3 Fe2O3 CaO MgO TiO 2 P
(%) (%) (%) (%) (%) (%) (%)

Glass Silica IS: 488 - Special Gr. 99 0.020 – – – 0.10 For manufacturing
sand 1980 (min) high-grade colourless
(Second glass, viz, crystal
Revision; glass, tableware and
Reaffirmed decoratedware.
2008)
Gr. I 98.0 0.04 – – – 0.10 – For manufacturing
(min) (max) (max) decolourised glassware,
viz, containerware,
lampware, etc.

Gr. II 97.5 0.07 – – – 0.10 – For manufacturing


(min) (max) (max) glassware where slight
tint is permissible.

Gr. III 97 0.2 – – – – – For manufacturing of


(max) (max) decolourised and some
coloured glasses.

Foundry Silica IS:3339 - - 98.0 - - - - - - 100% silica flour


flour 1975 (min) should pass through
(First 150-micron I.S.
Revision; sieve and atleast
Reaffirmed 95% through
2008) 75-micron sieve.
The fusion
temperature should
be >1700 oC.

Iron Quartzite IS:13676 Lumpy, Hard, – 96-98 2.4 – – – – – After prescribed


(BF) -1993 Non-friable of thermal stability
(Reaffirmed size -150 to test on -25+19 mm
2008) +10 mm material, +19 mm
fraction should be
more than 55% and
-5 mm fraction
should be less than 5%.

(Contd.)

42-22
QUARTZ & OTHER SILICA MINERALS
(Table -28 Concld.)

Mineral BIS Physical Chemical Specifications Remarks


Industry consumed No. specifications Grade SiO2 Al2O3 Fe2O3 CaO MgO TiO 2 P
(%) (%) (%) (%) (%) (%) (%)

Banded -do- -do- – 48-50 1.0 50- – – – – After prescribed


Hematite (max) 52 tumbling test on
Quartzite (Fe) +5 mm material,
+5 mm fraction
should be more than
90%.

Note: In addition, BIS has prescribed following specifications: - silica for paint industry (IS : 67 - 1998; Second
Revision; Reaffirmed 2002), High-silica sand for use in foundries (IS : 1987-2002; Second Revision), Quartz,
quartzite for production of ferro-alloys (IS : 13054-1991; Reaffirmed 2003).

CONSUMPTION POLICY
Foreign Trade Policy (FTP) for 2009-2014 and
The consumption of quartz and silica
the amended Export and Import Policy
sand was estimated at 1.95 million tonnes in incorporated in the FTP freely allows the import
2012-13. Major consuming industries were glass of quartz and quartzite lumps and powder as
(33%), cement (31%), ferro-alloys (14%), foundry also silica sand and quartz sands under
(7%), fertilizer and ceramic (5% each). Other headings 2505 and 2506. However, the exports of
silica sands and quartz sands under heading
industries such as iron & steel, alloy steel,
2505 are restricted and permitted under licence.
insecticide, refractory, abrasive, etc. consumed the The export of river sand to Maldives is
remaining 5%. permitted, subject to 'No Objection Certificate'
by CAPEXCIL within the annual ceiling of
The consumption of quartzite was estimated 1,185,455 tonnes for 2011-12.
around 292 thousand tonnes out of which
iron and steel industry consumed about 54%, SUBSTITUTION
followed by refractory (17%), sponge iron (15%) In order to reduce the potential threat
and ferro-alloys (13%). of "silicosis," a variety of materials are used
as substitutes for silica. Basic and neutral
The estimated consumption of moulding refractories (including magnesite, mag-chrome,
sand in 2012-13 was 47,500 tonnes. Major dolomite and high alumina bricks) have replaced
silica in a large number of applications.
consuming industries were foundry (88%),
Chromite, olivine and zircon are alternatives to
followed by mining machinery (9%) and iron & foundry sands. Garnet and to a lesser extent,
steel (3%). olivine are used in sand blasting to avoid the
risk of silicosis. Wollastonite is more favoured
The total ferro-silicon consumed by various than free silicon for use in the ceramic industry,
industries in 2012-13 was estimated at again due to the risk of silicosis. In electronic
41,800 tonnes. Major consuming industries were industry, replacement of natural quartz crystal
by cultured quartz crystal is increasing steadily.
iron & steel (86%), alloy steel (8%) and foundry
It has been estimated that about 10 billion
(5%). Besides, reported consumption of ferro- quartz crystals and oscillators per year are
silico-magnesium was 13 tonnes in foundry manufactured and installed worldwide in all
industry in 2011-12 (Tables - 29 to 33). types of electronic devices.

42-23
QUARTZ & OTHER SILICA MINERALS
Table – 29 : Consumption of Quartz/Silica Sand, 2010-11 to 2012-13
(By Industries)
(In tonnes)

Industry 2010-11 2011-12(R) 2012-13(P)

All Industries 1560500 1873000 1945200


Alloy steel 14500(10) 14400(9) 14400(9)
Cement 326700(15) 355600(16) 608000(18)
Ceramic 86700(38) 87100(38) 88200(38)
Ferro-alloys 265400(40) 279100(44) 268000(44)
Fertilizer 105800(4) 105800(4) 105800(4)
Foundry 138100(33) 148100(32) 141400(32)
Glass 559800(54) 799400(54) 632300(54)
Iron & Steel 13500(1) 25100(3) 28600(3)
Others (Abrasive, 50000 (79) 58400(85) 58500(86)
asbestos, chemical,
dry cell battery, electrical, paint,
pesticide, refractory and rubber)

Figures rounded off.


Figures in parentheses denote the number of units in organised sector reporting* consumption.
(*Includes actual reported consumption and/or estimates made wherever required).

Table – 30: Consumption of Quartzite, 2010-11 to 2012-13


(By Industries)
(In tonnes)

Industry 2010-11 2011-12(R) 2012-13(P)

All Industries 243500 255400 292500


Cement 5400(2) 1100(2) ++(2)
Ferro-alloys 34400(12) 40300(13) 39400(13)
Foundry 100(5) 100(5) 100(5)
Iron & steel 131100(25) 141000(29) 158200(29)
Pelletisation (Iron & steel) ++(1) ++(1) ++(1)
Refractory 27600(12) 28000(12) 49900(13)
Sponge iron 44900(2) 44900(2) 44900(2)

Figures rounded off.


Figures in parentheses denote the number of units in organised sector reporting* consumption.
(*Includes actual reported consumption and/or estimates made wherever required).

Table – 31 : Consumption of Moulding Sand, 2010-11 to 2012-13


(By Industries)
(In tonnes)

Industry 2010-11 2011-12(R) 2012-13(P)

All Industries 47500 47500 47500


Foundry 41700(14) 41700(14) 41700(14)
Iron & steel 1600(6) 1600(6) 1600(6)
Mining machinery 4100(3) 4100(3) 4100(3)
Others (Sugar & Textile) 100(7) 100(7) 100(7)

Figures rounded off.


Figures in parentheses denote the number of units in the organised sector reporting* consumption.
(* includes reported companies and/or estimates, whenever required).

42-24
QUARTZ & OTHER SILICA MINERALS

Table – 32 : Reported Consumption of Ferro-Silicon All quartz crystals used for electronics
2010-11 to 2012-13 were cultured. The world production of
(By Industries) industrial silica sand and gravel by principal
(In tonnes) countries is given in Table - 34.
Industry 2010-11 2011-12(R) 2012-13(P)
Table – 34: World Production of
All Industries 37400 41200 41800 Sand and Gravel (Industrial), 2010 to 2012
Alloy steel 3300(8) 3300(8) 3300(8) (By Principal Countries)
(In '000 tonnes)
Foundry 2200(22) 2200(22) 2200(22)

Iron & steel 31700 (24) 35300(27) 35900(27) Country 2010 2011 2012

Others (Electrode 200(4) 400(7) 400(7) World: Total (rounded) 121000 138000 139000
& Ferro-alloys)
Australia 5300 5600 5300
Figures rounded off. Belgium 1800 1800 1800
Figures in parentheses denote no. of units in organised
sector reporting* consumption. Canada 1171 1430 1590
(*Includes actual reported consumption and/or estimates
Chile 1400 1240 1270
made wherever required).
Czech Republic 1400 1350 1340
Egypt - 1800 1800
Finland - 2250 2400
Table – 33 : Reported Consumption of
Ferro-Silicon-Magnesium, 2010-11 to 2012-13 France 5000 5000 6290
(By Industries) French Guiana - 1500 1500

(In tonnes) Gambia - - 1200


Germany 7000 7770 7500
Industry 2010-11 2011-12(R) 2012-13(P)
India* 1800 1800 1900
All Industries 13 13 13
Iran 1500 1500 1500
Foundry 13(2) 13(2) 13(2)
Italy 9800 19800 16400
Figures rounded off. Japan 3078 2900 3200
Figures in parenthesis denote the number of units in
organised sector reporting* consumption. Latvia - 1360 1360
(*Includes actual reported consumption and/or estimates
Malaysia - - 1200
made wherever required).
Mexico - 2570 3590
Moldova - - 2970
Norway 1500 1200 1000
WORLD REVIEW
Poland 2730 2460 2570
Basically, silica is abundant in the earth's
South Africa 2910 2900 2600
crust. Sand and gravel reserves of the world are
large. Quartz-rich sand and sandstone are the main Spain 5000 5000 5000

sources of industrial silica sand which occurs Turkey 4000 5000 7000
throughout the world. Reserves of natural quartz UK 3760 3760 3760
crystal suitable for electronics or optical use in USA 30000 43700 50700
the world are limited. The world's dependence on Other countries(rounded) 32000 14310 2260
these reserves will continue to decline because
Source: Mineral Commodity Summaries, 2013 & 2014.
of the increased usage of cultured quartz crystal * For India's production of silica minerals during
as an alternate material. Electronic applications 2010-11, 2011-12 and 2012-13, Tables-5, 10, 15 and 19
of this Review may be referred. Besides, sand is also
accounted for the most industrial uses of quartz produced as a minor mineral for use in building
crystal, followed by optical application. construction applications.

42-25
QUARTZ & OTHER SILICA MINERALS

FOREIGN TRADE in 2011-12. Imports were mainly from Tanzania


(54%) and China (33%). Imports of agate (cut)
Exports decreased to only one thousand carats in 2012-13
Exports of quartz and quartzite (natural) from 5 thousand carats in 2011-12. Hong Kong
increased marginally to 233,275 tonnes in was the only main supplier. Imports of silicon
2012-13 from 214,969 tonnes in the previous increased marginally to 36,882 tonnes in 2012-13
year. Out of total exports, quartz comprised from 35,380 tonnes in previous year. Imports
184,657 tonnes (79%) and quartzite 48,618 tonnes were mainly from China (87%), Australia (3%)
(21%). Exports were mainly to Bhutan (19%), and Vietnam (2%) (Tables - 44 to 52).
Japan (15%), Bangladesh (14%) and UAE(10%).
Exports of silica sand decreased considerably to
4,689 tonnes in 2012-13 from 10,020 tonnes in the Table – 35 : Exports of Quartz And Quartzite
previous year. Exports were mainly to Malaysia (Natural) : Total
(By Countries)
(19%), Japan (13%) and Singapore (12%) & Kenya
(11%). Exports of sand (excluding metal bearing)
decreased substantially to 7,342 tonnes in 2011-12 2012-13
Country
2012-13 from 21,044 tonnes in the previous year. Qty Value Qty Value
Exports were mainly to Nigeria (21%), Saudi Arabia (t) (L'000) (t) (L'000)
(18%), Malaysia(13%)and Bangladesh (11%).
Exports of agate (uncut) increased substantially All Countries 214969 1513889 233275 1608026
to 786 tonnes in 2012-13 from 429 tonnes in the Japan 44852 549730 33982 430334
previous year. China (88%), Saudi Arabia (5%) and Bhutan 17860 74601 44297 144205
UK (3%) were the main buyers in 2012-13. Exports Malaysia 10554 99833 15700 126862
of agate (cut)decreased to 1,265 thousand carats Bangladesh 30364 81498 31982 122475
in 2012-13 from 1,733 thousand carats in the Vietnam 15712 115936 12282 96103
previous year. China (34%), Hong Kong (31%)
UAE 25036 87153 22780 94430
and USA (23%) were the main consumer of agate
Israel 8431 67567 7946 84861
(cut) in 2012-13. Exports of flint decreased to
Korea, Rep. of 2439 25089 4933 41304
717 tonnes in 2012-13 from 968 tonnes in
Oman 5728 32504 6329 40460
2011-12. Exports were mainly to Ethiopia (50%),
Sudan (27%) and Saudi Arabia (16%). Exports of Saudi Arabia 3304 17673 5994 36102
silicon decreased substantially to 92 tonnes in Other countries 50689 362305 47050 390890
2012-13 from 247 tonnes in 2011-12. Ghana (23%),
Bhutan (16%), Liberia(13%) and UAE (11%) were
Table – 36 : Exports of Quartzite (Natural)
the main buyers in 2012-13 (Tables - 35 to 43).
(By Countries)

Imports
2011-12 2012-13
Imports of quartz and quartzite (natural) were Country
1,652 tonnes in 2012-13 as compared to 578 tonnes Qty Value Qty Value
in 2011-12. Out of the total imports in 2012-13, those (t) (L'000) (t) (L'000)
of quartzite were 922 tonnes and mainly from
Bangladesh (48%) and China(30%) while quartz All Countries 35164 313122 48618 491494
imports were 730 tonnes mainly from Sri Lanka Japan 9256 76265 6743 129013
(34%), Bangladesh (24%) and Belgium (14%). Israel 4684 47467 6043 64859
Imports of silica sand decreased substantially to Vietnam 3068 26668 4796 41693
54,379 tonnes in 2012-13 from 129,490 tonnes in the Bangladesh 4359 16884 10033 41193
previous year. Egypt,(42%), Saudi Arabia (27%) and Malaysia 254 1634 1824 32807
Italy (9%) were the suppliers. Imports of sand Bhutan - - 4969 23500
(excluding metal bearing) was 12,785 tonnes and Turkey 1371 14078 1929 20774
mainly from Nepal (91%). Imports of flint sharply Oman 323 1133 1365 11225
increased to 28 tonnes in 2012-13 from mere one Korea, Rep. of 587 7077 1362 11181
tonne in 2011-12. China and Italy were the main Bermuda - - 600 11032
suppliers. Imports of agate (uncut) increased
Other countries 11262 121916 8954 104217
drastically to 52 tonnes in 2012-13 from 26 tonnes

42-26
QUARTZ & OTHER SILICA MINERALS

Table – 37 : Exports of Quartz (Natural) Table – 39 : Exports of Sand


(By Countries) (Excl. Metal Bearing)
(By Countries)
2011-12 2012-13
Country 2011-12 2012-13
Qty Value Qty Value Country
(t) (L'000) (t) (L'000) Qty Value Qty Value
(t) (L'000) (t) (L'000)
All Countries 179805 1200767 184657 1116532
All Countries 21044 377436 7342 455557
Japan 35596 473465 27239 301321
Iran 350 40936 426 252045
Bhutan 17860 74601 39328 120705
Saudi Arabia 5442 221211 1310 155823
Malaysia 10300 98199 13876 94055
Oman 626 3521 377 11992
UAE 24521 85585 22319 92149
Nigeria 4946 32752 1536 10472
Bangladesh 26005 64613 21949 81282
Bangladesh 1030 5301 823 5583
Vietnam 12644 89267 7486 54410
Canada 236 1624 475 4801
Korea, Rep. of 1852 18012 3571 30123
Malaysia - - 919 4219
Oman 5405 31371 4964 29235
Kenya 363 2187 401 2344
Thailand 2531 21409 2969 28588
Vietnam ++ 2 147 1227
Saudi Arabia 2254 11252 4594 27993
Japan 64 1173 55 1058
Other countries 40837 232993 36362 256671
Other countries 7987 68729 873 5993

Table –38 : Exports of Silica Sand Table – 40 : Exports of Agate (Uncut)


(By Countries) (By Countries)

2011-12 2012-13 2011-12 2012-13


Country Country
Qty Value Qty Value Qty Value Qty Value
(t) (L'000) (t) (L'000) (t) (L'000) (t) (L'000)

All Countries 10020 80081 4689 43188 All Countries 429 43262 786 96044

Malaysia 347 1495 907 12173 China 344 23380 690 38178

Japan 228 4958 601 5424 Saudi Arabia 2 2169 39 19102

Kenya 633 4578 533 5409 USA 41 7159 14 18161

Singapore ++ 6 540 3643 UK 2 294 23 3511

Italy 989 7056 190 2116 Italy ++ 108 7 2662

Qatar - - 225 1860 Australia ++ 302 1 2060

Cameroon - - 307 1660 Canada ++ 555 1 1735

UAE 1171 4292 159 1560 Spain ++ 129 1 1487

Australia 96 1326 148 1378 Netherlands 1 947 ++ 1394

USA 96 912 74 1017 Japan ++ 808 5 1166

Other countries 6460 55458 1005 6948 Other countries 39 7411 5 6588

42-27
QUARTZ & OTHER SILICA MINERALS

Table – 41 : Exports of Agate: (Cut ) Table – 42 : Exports of Flint


(By Countries)
(By Countries)
2011-12 2012-13
Country
Qty Value Qty Value 2011-12 2012-13
('000 carats) (L'000) ('000 carats) (L'000) Country
Qty Value Qty Value
All Countries 1733 111567 1265 70546
(t) (L'000) (t) (L'000)
USA 293 31498 290 19304
All Countries 968 2962 717 2883
Hong Kong 241 10254 386 18432

China 678 24245 424 18285 Ethiopia - - 360 1816

UK 38 3520 31 3041 Saudi Arabia 151 587 117 494

Japan 18 2207 17 2003 Sudan - - 197 302


France 47 5177 24 1807
UAE - - 40 265
Germany 87 7864 16 1338
Germany - - 3 6
Australia 28 2501 17 1153
Other countries 817 2375 - -
Spain 3 1727 6 1102

Thailand 86 2326 16 728

Other countries 214 20248 38 3353


Table – 44 : Imports of Quartz and Quartzite
(Natural) : Total
(By Countries)
Table – 43 : Exports of Silicon
(By Countries) 2011-12 2012-13
Country
Qty Value Qty Value
2011-12 2012-13 (t) (L'000) (t) (L'000)
Country
Qty Value Qty Value
(t) (L'000) (t) (L'000) All Countries 578 11065 1652 26982

China 54 1589 305 9374


All Countries 247 23896 92 10420
Sri Lanka 450 6200 250 3867
UAE 16 2822 10 2137

Singapore - - 5 2008 Bangladesh - - 620 2077

China 48 5385 ++ 1162 Italy 17 675 52 2001

Kenya 2 289 10 1097 Germany 20 994 87 1868


Sri Lanka - - 5 848
Ecuador - - 41 1556
Ghana 1 143 21 679
Belgium 8 224 101 1549
Liberia - - 12 549
USA 11 598 19 1378
Mexico - - ++ 339
Thailand - - 59 1235
Nepal 126 6526 2 334

Bhutan - - 15 308 Japan ++ 3 3 836

Other countries 54 8731 12 959 Other countries 18 782 115 1241

42-28
QUARTZ & OTHER SILICA MINERALS
Table – 45 : Imports of Quartzite (Natural) Table – 48 : Imports of Sand
(By Countries) (Excl. Metal Bearing)
(By Countries)
2011-12 2012-13
Country
Qty Value Qty Value 2011-12 2012-13
(t) (L'000) (t) (L'000) Country
Qty Value Qty Value
All Countries 72 2360 922 15167 (t) (L'000) (t) (L'000)
China 54 1589 276 7772
Italy 17 675 52 2001 All Countries 22811 53509 12785 42747
Bangladesh - - 445 1609 Nepal 21475 20920 11608 10480
Ecuador - - 41 1556
Germany 652 20035 206 7010
Germany - - 51 920
Japan ++ 3 3 836 China 28 391 307 5803
Uzbekistan - - 26 209 Chinese Taipei/
South Africa - - 24 88 Taiwan - - 30 3818
Switzerland - - 2 87 Italy - - 44 3455
USA - - ++ 46 Belgium 215 2915 235 3342
Other countries 1 96 2 43
USA 60 1331 93 2751
UAE ++ 20 64 2279
Table – 46 : Imports of Quartz (Natural) Thailand 72 5034 118 2030
(By Countries) UK 19 773 20 798
Other countries 290 2090 60 981

2011-12 2012-13
Country
Qty Value Qty Value
Table – 49 : Imports of Flint
(t) (L'000) (t) (L'000) (By Countries)

All Countries 506 8702 730 11815


2011-12 2012-13
Sri Lanka 450 6200 250 3867 Country
China - - 29 1602 Qty Value Qty Value
Belgium 8 224 101 1549 (t) (L'000) (t) (L'000)
USA 11 598 19 1332
Thailand - - 59 1235 All Countries 1 98 28 1086
Germany 20 994 36 949 China 1 81 27 971
Bangladesh - - 175 469
Kazakhstan - - 25 377 Italy - - 1 115
Spain - - 26 235 Other countries ++ 17 - -
Netherlands 2 55 10 200
Other countries 15 631 - -
Table – 50 : Imports of Agate: Uncut
(By Countries)
Table – 47 : Imports of Silica Sand
(By Countries)
2011-12 2012-13
Country
2011-12 2012-13 Qty Value Qty Value
Country
(t) (L'000) (t) (L'000)
Qty Value Qty Value
(t) (L'000) (t) (L'000)
All Countries 26 5376 52 17336
All Countries 129490 598457 54379 579833 China 5 884 17 7990
Saudi Arabia 4976 27298 14834 92964 Tanzania 12 662 28 5142
Egypt 98783 197718 22738 91542 USA ++ 2479 2 1813
Italy 5124 65083 4640 65464
Turkey 2 340 ++ 512
China 6244 109265 2199 62162
Chinese Taipei/ Madagascar - - ++ 403
Taiwan 90 12311 633 60186 Belgium - - 4 396
Germany 283 9059 1692 56061 Ireland - - 1 361
USA 1105 30046 874 37006
Brazil 5 648 ++ 242
Belgium 1127 19816 1197 21965
Zimbabwe - - ++ 194
Vietnam 22 393 155 18982
Thailand 2932 31574 619 18438 Kenya - - ++ 143
Other countries 8804 95894 4798 55063 Other countries 2 363 ++ 140

42-29
QUARTZ & OTHER SILICA MINERALS

Table – 51 : Imports of Agate: Cut


(By Countries)

2011-12 2012-13
Country
Qty Value Qty Value
('000 Carats) (L ' 0 0 0 ) ('000 Carats) (L'000)

All Countries 5 31093 1 10495

Hong Kong - - 1 8746

Ta n z a n i a - - ++ 855

USA ++ 107 ++ 612

China 5 30691 ++ 269

Australia - - ++ 13

Other countries ++ 295 - -

Table – 52 : Imports of Silicon


(By Countries)

2011-12 2012-13
Country
Qty Value Qty Value
(t) (L ' 0 0 0 ) (t) (L'000)

All Countries 35380 4256979 36882 4536825

China 28880 3394760 31987 3827271

Australia 862 141788 1019 167678

Vietnam 2394 281721 867 106413

Korea, Rep. of 230 49452 522 61382

UK 194 26932 307 46922

Thailand 118 15204 337 45880

Chinese Taipei/Taiwan 166 26461 58 34918

South Africa 221 26346 240 25675

Germany 81 9098 134 18859

Saudi Arabia 96 11342 144 17662

Other countries 2138 273875 1267 184165

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QUARTZ & OTHER SILICA MINERALS

FUTURE OUTLOOK and for moulding and casting purposes. The


requirements of these products are linked up
According to its suitability for different
directly with iron and steel industry including
purposes, it may be named as building sand,
alloy steel production. Further, setting up
paving sand, moulding or foundry sand, refractory
foundries and enhancing their capacities are also
sand or furnace sand and glass sand, etc.
linked with metallurgical industry.
However, the main use of silica minerals is in
manufacture of different types of glasses, natural As per the report of the Sub-Group on 12 th
silica sand being the preferred material in the glass Plan, Planning Commission of India, the domestic
industry. In India, quartz, quartzite and silica sand demand of quartz and silica minerals was
are used mainly in glass, foundry, ferro-alloys, estimated at 3.15 million tonnes by 2011-12 and at
refractory industries and also as building 4.85 million tonnes by 2016-17 at 9% growth rate.
materials.
The total resources of quartz and other silica
The demand for quartz, silica sand, moulding minerals are 4,750 million tonnes as on 1.4.2010.
sand and quartzite is increasing over the years to There are very good prospects of increasing the
cater to the requirement of ferro-silicon, silico- production and also the export of quartz and silica
manganese, silico-chrome, silica refractories, glass minerals to the neighbouring countries.

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