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    1-SOP For Raw Mill Start

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    vinodsn
    This document outlines the procedure for raw mill grinding at United Cements Pvt. Ltd. in Nepal. It details 20 steps for operating the raw mill safely and effectively, including obtaining start clearance, wearing proper PPE, checking equipment, starting various systems, maintaining logs, and ensuring safety. Key responsibilities are assigned to managers, millers and machine attendants. References are provided for related documents on inspection, safety, and equipment operation.

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    © All Rights Reserved
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    1-SOP For Raw Mill Start

    Uploaded by

    vinodsn
    683 views2 pages
    This document outlines the procedure for raw mill grinding at United Cements Pvt. Ltd. in Nepal. It details 20 steps for operating the raw mill safely and effectively, including obtaining start clearance, wearing proper PPE, checking equipment, starting various systems, maintaining logs, and ensuring safety. Key responsibilities are assigned to managers, millers and machine attendants. References are provided for related documents on inspection, safety, and equipment operation.

    Original Description:

    SOP for Cement Plant

    Original Title

    1-SOP for Raw Mill Start

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    This document outlines the procedure for raw mill grinding at United Cements Pvt. Ltd. in Nepal. It details 20 steps for operating the raw mill safely and effectively, including obtaining start clearance, wearing proper PPE, checking equipment, starting various systems, maintaining logs, and ensuring safety. Key responsibilities are assigned to managers, millers and machine attendants. References are provided for related documents on inspection, safety, and equipment operation.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    683 views2 pages

    1-SOP For Raw Mill Start

    Uploaded by

    vinodsn
    This document outlines the procedure for raw mill grinding at United Cements Pvt. Ltd. in Nepal. It details 20 steps for operating the raw mill safely and effectively, including obtaining start clearance, wearing proper PPE, checking equipment, starting various systems, maintaining logs, and ensuring safety. Key responsibilities are assigned to managers, millers and machine attendants. References are provided for related documents on inspection, safety, and equipment operation.

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    UNITED CEMENTS PVT. LTD.

    JUGEDI,
    NAUBESI, NEPAL DOC. NO.: PRD-SOP-001
    REV NO.:
    INTEGRATED MANAGEMENT SYSTEM
    EFF. DATE:
    PROCESS DEPARTMENT
    PAGE: 1 OF 2
    Title: RAW MILL GRINDING

    1.0 PURPOSE- To establish a safe working procedure for Raw Mill Grinding

    2.0 SCOPE- Raw Mill (Lime Stone, Sand, Clay and Steatite)

    3.0 DEFINITIONS :
    3.1 RBC-Rubber belt conveyor
    3.2 WF –Weigh Feeder
    3.3 RM-Raw Mill
    3.4 Lub.-Lubrication
    3.5 Start up clearance from all concerned Departments
    3.6 PPE-Personal protective Equipment’s
    3.7 MA-Machine Attendant

    4.0 RESPONSIBILITY: HOD production is over all responsible , individual responsibility


    is given below

    5.0 DESCRIPTION

    S. No. Activity Responsi Ref. Doc.


    bility
    Take Start Clearance From all concerned
    1 CCR -
    Departments
    Proper Safety talk should hold between workman
    2 CCR -
    and in charge
    Millers/Ma
    3 Wear PPE’s before starting the work chine -
    attendant
    Prior to start groups, all equipment should be in
    healthy condition. At the start of the shift, before
    4 CCR -
    running Mill thoroughly check as per
    recommendations. If it is OK then only start.
    5 Trail run Test of all equipment’s CCR HCIL(AMS)-PRD-F-006
    6 Start to fill raw material hopper CCR -
    7 Start the Transport System CCR HCIL(AMS)-PRD-F-001
    8 Start the Recirculation System CCR HCIL(AMS)-PRD-F-001
    9 Start the Lubrication System CCR -
    UNITED CEMENTS PVT. LTD. JUGEDI,
    NAUBESI, NEPAL DOC. NO.: PRD-SOP-001
    REV NO.:
    INTEGRATED MANAGEMENT SYSTEM
    EFF. DATE:
    PROCESS DEPARTMENT
    PAGE: 2 OF 2
    Title: RAW MILL GRINDING

    10 Start the Auxiliary drive CCR -


    HCIL(AMS)-PRD-F-001
    11 Start the Main Drive CCR
    HCIL(AMS)-PRD-F-007
    Raise the Inlet Temperature by opening the Hot
    12 CCR HCIL(AMS)-PRD-F-001
    gas damper
    Start Mill feed system , adjust feed ratio as per
    13 CCR HCIL(AMS)-PRD-F-001
    QC instruction
    14 Check the ESP Transformer CCR HCIL(AMS)-PRD-F-001
    HCIL(AMS)-PRD-F-001
    15 Maintain the Daily log books of operation. CCR
    HCIL(AMS)-PRD-F-006
    If any abnormal sound observed from any
    16 machinery, than stopped from site immediately to Miller HCIL(AMS)-PRD-F-007
    avoid major break-down.
    Before inspection of all the equipment take HCIL(AMS)-SAF-F-001
    17 CCR
    related work permit. HCIL(AMS)-SAF-F-003
    Time to time interlocking to be checked, to avoid CCR/Ele.D
    18 -
    major accident. ept
    Ideal running of the equipment to be avoided
    19 CCR -
    regarding and top up of grinding media timely
    Pl ensures no unauthorized person is standing
    20 Miller/MA -
    near the mill platform/any equipment’s.

    6.0 REFERENCES (Incl. External Origin Docs):


    Nil
    7.0 RECORDS:
    7.1 HCIL(AMS)-PRD-F-001
    7.2 HCIL(AMS)-PRD-F-007

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