Transmission Grandis PDF
Transmission Grandis PDF
Transmission Grandis PDF
GROUP 23A
AUTOMATIC
TRANSMISSION (FF)
CONTENTS
LUBRICANTS
M1231000400475
SPECIAL TOOL(S)
M1231000600509
MB991825
MB991826
MB991955
MB991658
AC103525
AUTOMATIC TRANSMISSION (FF)
SPECIAL TOOL(S)
23A-5
Tools No. Name Application
MD998332 Adapter Oil pressure gauge connection
MD998900
B990767
MB991897 Ball joint remover Knuckle and tie rod end ball joint
disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also
AC106827 used to disconnect knuckle and tie
rod end ball joint.
A MB990241 Axle shaft puller • Drive shaft removal
A:MB990242 A: Puller shaft • Hub assembly removal
B
B:MB990244 B: Puller bar
MB990241AB
A
A:MB991017 A, B: Front hub remover Wheel bearing temporarily fixing
B:MB990998 and installer NOTE: Use MB991000 (a part of
C:MB991000 C: Spacer MB990998) for spacer
B
C
MB991017
B991527
Z203830
NG
Check the A/T fluid Replace the A/T fluid
OK
AC212495
DIAGNOSIS FUNCTION If there is a problem with any of the A/T system, the
M1231019000237 N range lamp will flash at a rate of approximately
N RANGE LAMP SYSTEM once per second.
If the N range lamp is flashing at a rate of
approximately once per second, check the diagnosis
output.
N range lamp flashing item
• Input shaft speed sensor system
• Output shaft speed sensor system
• Solenoid valve system
• Non-synchronization at various shift ranges
• A/T control relay system
AC311593AB
23A-8 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
NOTE: If the "N" range lamp is flushing HOW TO INITIALISE A/T LEARNING
approximately twice per second, the A/T fluid
VALUE
temperature is high. (It flushes when the fluid is M1231022600024
approximately 125°C or more and goes off when the AIM
fluid is approximately 115°C or less). The use of EEPROM has enabled the A/T learned
value to be retained even after the battery terminals
METHOD OF READING THE DIAGNOSIS are disconnected. However, the learned value should
CODE be initialised if the A/T assembly, the engine
Use the MUT-III to read the diagnosis code (Refer to assembly, the valve body assembly or the solenoid
GROUP 00 − How to Use valves are replaced. The initialization procedure is as
Troubleshooting/Inspection Service Points P.00-5). below:
ROAD TEST
M1231007800485
SHIFT PATTERN
M1231028400211
UPSHIFT PATTERN
Throttle Throttle
opening Opening (%)
voltage (V)
4.5 100
4.0 1 2 2 3 3 4
2 3
3.0 movement
range
50
2.0
3 4
movement
range
1.0
0.5 0
1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000
Output shaft speed r/min
DOWNSHIFT PATTERN
Throttle
opening Throttle
voltage (V) opening (%)
4.5 100
4.0 3 4
1 2 2 3
1 2
(Sport mode)
3.0
50
2.0
2 3 3 4
1.0 (Sport mode) (Sport mode)
In 4th range
Throttle Throttle
opening
voltage (V) opening (%)
4.5 100
4.0
1.0
0.5 0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000
Output shaft speed r/min
1.0
0.5 0
1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000
Output shaft speed r/min
A/T CONTROL
A/T SOLENOID
FLUID VALVE ASSEMBLY
TEMPERATURE
SENSOR
ENGINE-
A/T-ECU
AC303628 AG
STEP 2. Measure the resistance at A/T control
solenoid valve assembly connector B-109. Check for the contact with terminals.
Connector: B-109 Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the defective connector.
Sensor side
Harness side
AC303628AF
(2) Turn the ignition switch to the ON position. STEP 6. Connector check: C-113 engine-A/T-ECU
Connector: C-113 <LHD> connector
Engine-A/T-ECU Connector: C-113 <LHD>
Engine-A/T-ECU
C-113 (GR)
Connector: C-113 <RHD>
C-113 (GR)
Engine-A/T-ECU Connector: C-113 <RHD>
Engine-A/T-ECU
C-113 (GR)
C-113 (GR)
95 94 93 92 91
104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105 95 94 93 92 91
120 119 118 117 116 115 114 113 104 103 102 101 100 99 98 97 96
Harness side 112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113
AC311284 AF Harness side
(3) Measure the voltage between engine-A/T-ECU AC311284 AF
connector C-113 terminal No.96 and earth. Check for the contact with terminals.
OK: 0.5 V or less
Q: Is the check result normal?
Q: Is the check result normal? YES : Go to Step 7.
YES : Go to Step 8. NO : Repair the defective connector.
NO : Go to Step 6.
C-113 (GR)
95 94 93 92 91
104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113 C-113 (GR)
Harness side Connector: C-113 <RHD>
AC311284 AF Engine-A/T-ECU
Check for the contact with terminals.
Q: Is the check result normal?
YES : Go to Step 14.
NO : Repair the defective connector. C-113 (GR)
95 94 93 92 91
STEP 9. Measure the voltage at A/T control 104 103 102 101 100 99 98 97 96
solenoid valve assembly connector B-109. 112 111 110
120 119 118
109 108 107
117 116 115
106 105
114 113
STEP 11. Connector check: C-113 STEP 12. Connector check: C-113
engine-A/T-ECU connector engine-A/T-ECU connector
Connector: C-113 <LHD> Connector: C-113 <LHD>
Engine-A/T-ECU Engine-A/T-ECU
Engine-A/T-ECU Engine-A/T-ECU
95 94 93 92 91 95 94 93 92 91
104 103 102 101 100 99 98 97 96 104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105 112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113 120 119 118 117 116 115 114 113
Harness side Harness side
AC311284 AF AC311284 AF
Check for the contact with terminals. Check for the contact with terminals.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 7. YES : Go to Step 13.
NO : Repair the defective connector. NO : Repair the defective connector.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-23
STEP 13. Check the harness between A/T control STEP 14. Check the harness between A/T control
solenoid valve assembly connector B-109 solenoid valve assembly connector B-109
terminal No.1 and engine-A/T-ECU connector terminal No.2 and engine-A/T-ECU connector
C-113 terminal No.119. C-113 terminal No.96.
Connector: B-109 Connector: B-109
AC303628 AG AC303628 AG
Engine-A/T-ECU Engine-A/T-ECU
95 94 93 92 91 95 94 93 92 91
104 103 102 101 100 99 98 97 96 104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105 112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113 120 119 118 117 116 115 114 113
Harness side Harness side
AC311284 AF AC311284 AF
Check the output line for short-circuited or open Check the earth line for open circuit.
circuit.
Q: Is the check result normal?
Q: Is the check result normal? YES : Go to Step 7.
YES : Go to Step 7. NO : Repair the wiring harness.
NO : Repair the wiring harness.
STEP 1. MUT-III data list STEP 4. Measure the resistance at A/T control
Item 15: A/T fluid temperature sensor (Refer to Data solenoid valve assembly connector B-109.
List Table P.23A-117).
Connector: B-109
Q: Is the check result normal?
YES : Intermittent malfunction (Refer to GROUP
Sensor side
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Go to Step 2.
STEP 3. Measure the voltage at A/T control STEP 5. MUT-III data list
Item 15: A/T fluid temperature sensor (Refer to Data
solenoid valve assembly connector B-109.
List Table P.23A-117).
Connector: B-109
Q: Is the check result normal?
YES : Intermittent malfunction (Refer to GROUP
Harness side
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Replace the engine-A/T-ECU.
C-113 (GR)
Connector: C-113 <RHD>
Engine-A/T-ECU
C-113 (GR)
Connector: C-113 <RHD>
95 94 93 92 91
104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113
C-113 (GR)
Harness side
AC311284 AF
95 94 93 92 91
(3) Measure the voltage between engine-A/T-ECU 104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105
connector C-113 terminal No.119 and earth. 120 119 118 117 116 115 114 113
Harness side
OK:
• 3.8 − 4.0 V (at 20°C) AC311284 AF
• 3.2 − 3.4 V (at 40°C) Check for the contact with terminals.
• 1.7 − 1.9 V (at 80°C)
Q: Is the check result normal?
Q: Is the check result normal? YES : Go to Step 8.
NO : Repair the defective connector.
23A-26 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
YES : Go to Step 5.
STEP 8. Check the harness between A/T control NO : Repair the wiring harness.
solenoid valve assembly connector B-109
terminal No.1 and engine-A/T-ECU connector
C-113 terminal No.119.
Connector: B-109
Harness side
B-109 (GR)
AC303628 AG
C-113 (GR)
Connector: C-113 <RHD>
Engine-A/T-ECU
C-113 (GR)
95 94 93 92 91
104 103 102 101 100 99 98 97 96
112 111 110 109 108 107 106 105
120 119 118 117 116 115 114 113
Harness side
AC311284 AF
IGNITION
SWITCH (IG1)
INPUT SHAFT
SPEED SENSOR
ENGINE-
A/T-ECU
However, the transmission can be downshifted to Disconnect the connector, and measure the
2nd gear by operating the selector lever. resistance between terminal 1 and earth at the wiring
harness side.
POSSIBLE CAUSES OK: 2 Ω or less
• Malfunction of input shaft speed sensor
• Malfunction of underdrive clutch retainer Q: Is the check result normal?
YES : Go to Step 9.
• Damaged harness wires and connectors NO : Go to Step 4.
• Malfunction of the engine-A/T-ECU
Harness side
B-112 (B)
AC302452 AG
Harness side
Check for the contact with terminals. AC311284 AG
Q: Is the check result normal? (3) Measure the voltage between engine-A/T-ECU
YES : Go to Step 3.
NO : Repair the defective connector.
connector C-112 terminal No.88 and earth.
OK: 0.5 V or less
Q: Is the check result normal?
YES : Go to Step 7. NO : Go to Step 5.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-29
STEP 5. Connector check: C-112 engine-A/T-ECU STEP 7. Connector check: C-112 engine-A/T-ECU
connector connector, C-116 J/C (4)
Connector: C-112 <LHD> Connector: C-112 <LHD>
Engine-A/T-ECU Engine-A/T-ECU
Engine-A/T-ECU Engine-A/T-ECU
1 2 3 4 5 6 7 8 9 10 11 C-116
12 13 14 15 1617 18 1920 21 22
23 24 25 26 27 28 29 3031 32 33
AC310628AS
YES : Go to Step 6.
STEP 8. Check the harness between input shaft NO : Repair the wiring harness.
speed sensor connector B-112 terminal No.1 and
engine-A/T-ECU connector C-112 terminal No.88.
STEP 9. Measure the voltage at input shaft speed
Connector: B-112 sensor connector B-112.
Harness side Connector: B-112
Harness side
Battery tray
Battery tray
B-112 (B)
C-112 (GR)
Harness side
AC311284 AG
1 2 3 4 5 6 7 8 9 10 11 C-116
12 13 14 15 1617 18 1920 21 22
Harness side 23 24 25 26 27 28 29 3031 32 33
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310623 AL AC310628AS
C-33
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK AC310631AV
1 2 3 4
5 6 7 8 9 10
C-18
AC310615AQ
Connector: C-18
<RHD>
1 2 3 4
5 6 7 8 9 10
C-18
C-18
AC310628
AC310628AT
Connector: C-116
<LHD>
1 2 3 4 5 6 7 8 9 10 11
12 1314 15 1617 18 1920 21 22
23 24 25 26 27 28 29 3031 32 33
C-116
AC310615 AP
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-33
STEP 11. Check the harness between input shaft STEP 12. Measure the voltage at input shaft
speed sensor connector B-112 terminal No.3 and speed sensor connector B-112.
junction block connector C-203 terminal No.12.
Connector: B-112
Connector: B-112
Harness side
Harness side
Battery tray
Battery tray
B-112 (B)
B-112 (B)
AC302452 AG
AC302452 AG
(1) Disconnect the connector, and measure the
Connectors: C-203 <LHD> voltage between terminal 2 and earth at the
Junction block (Front view) wiring harness side.
(2) Turn the ignition switch to the ON position.
OK: 4.9 − 5.1 V
Q: Is the check result normal?
YES : Go to Step 18.
Harness side NO : Go to Step 13.
6 5 4 3 2 1
14 13 12 11 10 9 8 7
STEP 13. Measure the voltage at engine-A/T-ECU
AC310623 AL
connector C-112.
Connectors: C-203 <RHD> (1) Disconnect input shaft speed sensor connector
Junction block (Front view) B-112.
(2) Turn the ignition switch to the ON position.
Connector: C-112 <LHD>
Engine-A/T-ECU
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK
Check the power supply line for short or open circuit. C-112 (GR)
Connector: C-112 <RHD>
Q: Is the check result normal?
YES : Go to Step 6. Engine-A/T-ECU
NO : Repair the wiring harness.
C-112 (GR)
Harness side
AC311284 AG
Battery tray
B-112 (B)
C-112 (GR)
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
Harness side
AC311284 AG
Harness side
AC311284 AG
STEP 16. Connector check: C-112 STEP 17. Check the harness between input shaft
engine-A/T-ECU connector speed sensor connector B-112 terminal No.2 and
engine-A/T-ECU connector C-112 terminal No.64.
Connector: C-112 <LHD>
Engine-A/T-ECU Connector: B-112
Harness side
Battery tray
C-112 (GR)
Connector: C-112 <RHD> B-112 (B)
Engine-A/T-ECU
AC302452 AG
C-112 (GR)
Harness side
AC311284 AG
C-112 (GR)
Connector: C-112 <RHD>
C-112 (GR)
Engine-A/T-ECU Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
C-112 (GR)
Harness side
AC311284 AG Harness side
(3) Connect an oscilloscope, and measure the AC311284 AG
voltage between engine-A/T-ECU connector Check for the contact with terminals.
C-112 terminal No.64 and earth.
OK: A wave pattern such as the one Q: Is the check result normal?
YES : Go to Step 20.
shown on P.23A-123 (Check Procedure
NO : Repair the defective connector.
Using an Oscilloscope) should be output,
and the maximum value should be 4.8 V
or more and the minimum value should STEP 20. Replace the input shaft speed sensor
be 0.8 V or less. There should be no noise and then recheck the diagnosis code.
in the output wave pattern. (1) Replace the input shaft speed sensor.
(2) Test drive the vehicle.
Q: Is the check result normal?
YES : Go to Step 6. (3) Check if the diagnosis code is set.
NO : Go to Step 19. Q: Is diagnosis code 22 set?
YES : Go to Step 21.
NO : The inspection is complete.
IGNITION
SWITCH (IG1)
OUTPUT SHAFT
SPEED SENSOR
ENGINE-
A/T-ECU
However, the transmission can be downshifted to Disconnect the connector, and measure the
2nd gear by operating the selector lever. resistance between terminal 1 and earth at the wiring
harness side.
POSSIBLE CAUSES OK: 2 Ω or less
• Malfunction of output shaft speed sensor
• Malfunction of transfer drive gear or driven gear Q: Is the check result normal?
YES : Go to Step 9.
• Damaged harness wires and connectors NO : Go to Step 4.
• Malfunction of the engine-A/T-ECU
Harness side
C-112 (GR)
B-108 (GR)
AC302452AH
Harness side
Check for the contact with terminals. AC311284 AG
Q: Is the check result normal? (3) Measure the voltage between engine-A/T-ECU
YES : Go to Step 3.
NO : Repair the defective connector.
connector C-112 terminal No.88 and earth.
OK: 0.5 V or less
Q: Is the check result normal?
YES : Go to Step 7. NO : Go to Step 5.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-39
STEP 5. Connector check: C-112 engine-A/T-ECU STEP 7. Connector check: C-112 engine-A/T-ECU
connector connector, C-116 J/C (4)
Connector: C-112 <LHD> Connector: C-112 <LHD>
Engine-A/T-ECU Engine-A/T-ECU
Engine-A/T-ECU Engine-A/T-ECU
1 2 3 4 5 6 7 8 9 10 11 C-116
12 13 14 15 1617 18 1920 21 22
23 24 25 26 27 28 29 3031 32 33
AC310628AS
YES : Go to Step 6.
STEP 8. Check the harness between output shaft NO : Repair the wiring harness.
speed sensor connector B-108 terminal No.1 and
engine-A/T-ECU connector C-112 terminal No.88.
STEP 9. Measure the voltage at output shaft
Connector: B-108
speed sensor connector B-108.
Harness side Connector: B-108
Harness side
B-108 (GR)
B-108 (GR)
AC302452AH
C-112 (GR)
Harness side
AC311284 AG
1 2 3 4 5 6 7 8 9 10 11 C-116
12 13 14 15 1617 18 1920 21 22
Harness side 23 24 25 26 27 28 29 3031 32 33
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310623 AL AC310628AS
C-33
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK AC310631AV
1 2 3 4
5 6 7 8 9 10
C-18
AC310615AQ
Connector: C-18
<RHD>
1 2 3 4
5 6 7 8 9 10
C-18
C-18
AC310628
AC310628AT
Connector: C-116
<LHD>
1 2 3 4 5 6 7 8 9 10 11
12 1314 15 1617 18 1920 21 22
23 24 25 26 27 28 29 3031 32 33
C-116
AC310615 AP
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-43
STEP 11. Check the harness between output STEP 12. Measure the voltage at output shaft
shaft speed sensor connector B-108 terminal speed sensor connector B-108.
No.3 and junction block connector C-203 Connector: B-108
terminal No.12.
Connector: B-108 Harness side
Harness side
B-108 (GR)
B-108 (GR)
AC302452AH
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK
C-112 (GR)
Check the power supply line for short or open circuit. Connector: C-112 <RHD>
C-112 (GR)
Harness side
AC311284 AG
B-108 (GR)
C-112 (GR)
Connector: C-112 <RHD> AC302452AH
Engine-A/T-ECU
Connector: C-112 <LHD>
Engine-A/T-ECU
C-112 (GR)
C-112 (GR)
Connector: C-112 <RHD>
Harness side
Engine-A/T-ECU
AC311284 AG
Harness side
AC311284 AG
STEP 16. Connector check: C-112 STEP 17. Check the harness between output
engine-A/T-ECU connector shaft speed sensor connector B-108 terminal
No.2 and engine-A/T-ECU connector C-112
Connector: C-112 <LHD>
Engine-A/T-ECU
terminal No.73.
Connector: B-108
Harness side
C-112 (GR)
Connector: C-112 <RHD> B-108 (GR)
Engine-A/T-ECU
AC302452AH
Harness side
AC311284 AG C-112 (GR)
Connector: C-112 <RHD>
Check for the contact with terminals.
Engine-A/T-ECU
Q: Is the check result normal?
YES : Go to Step 17.
NO : Repair the defective connector.
C-112 (GR)
Harness side
AC311284 AG
C-112 (GR)
Connector: C-112 <RHD>
C-112 (GR)
Engine-A/T-ECU Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
C-112 (GR)
Harness side
AC311284 AG Harness side
(3) Connect an oscilloscope, and measure the AC311284 AG
voltage between engine-A/T-ECU connector Check for the contact with terminals.
C-112 terminal No.73 and earth.
OK: A wave pattern such as the one Q: Is the check result normal?
YES : Go to Step 20.
shown on P.23A-123 (Check Procedure
NO : Repair the defective connector.
Using an Oscilloscope) should be output,
and the maximum value should be 4.8 V
or more and the minimum value should STEP 20. Replace the output shaft speed sensor
be 0.8 V or less. There should be no noise and then recheck the diagnosis code.
in the output wave pattern. (1) Replace the output shaft speed sensor.
(2) Test drive the vehicle.
Q: Is the check result normal?
YES : Go to Step 6. (3) Check if the diagnosis code is set.
NO : Go to Step 19. Q: Is diagnosis code 23 set?
YES : Go to Step 21.
NO : The inspection is complete.
FUSIBLE
LINK 26
RELAY
BOX
STOP LAMP
SWITCH
<LHD>
ENGINE-
A/T-ECU
Wire colour code
B : Black LG : Light green
G : Green L : Blue
W : White Y : Yellow
SB : Sky blue BR : Brown
O : Orange GR : Gray
R : Red P : Pink V : Violet
STEP 2. Check the brake pedal height. STEP 6. Measure the voltage at stop lamp switch
Refer to GROUP 35A − On-vehicle Service, Brake connector C-127.
Pedal Check and Adjustment (Refer to P.35A-4). Connector: C-127
Q: Is the check result normal?
YES : Go to Step 3.
NO : Adjust the brake pedal height.
2 1
4 3
2 1
4 3
C-111 (GR)
Harness side Connector: C-111 <RHD>
Engine-A/T-ECU
Brake pedal
AC309520AD
Engine-A/T-ECU
C-111 (GR)
34 33 3231
43 42 41 40393837 36 35
51 50 49 48 47 46 45 44
58 57 56 55 54 53 52
Harness side
AC311284AH
1 2 3 4
5 6 7 8 9 10
C-18
AC310615AQ
Connector: C-18
<RHD>
1 2 3 4
5 6 7 8 9 10
C-18
C-18
AC310628
AC310628AT
C-111 (GR)
Connector: C-111 <RHD>
Engine-A/T-ECU
C-111 (GR)
34 33 3231
43 42 41 40393837 36 35
51 50 49 48 47 46 45 44
58 57 56 55 54 53 52
Harness side
AC311284AH
1 2 3 4 5 6 7 8 9 10 11
12 1314 15 1617 18 1920 21 22
23 24 25 26 27 28 29 3031 32 33
AC310613AY
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-51
Check for the contact with terminals.
STEP 12. Connector check: C-125 intermediate
Q: Is the check result normal? connector
YES : Go to Step 11.
Connector: C-125 <LHD>
NO : Repair the defective connector.
switch connector C-127 terminal No.1 and 14 1516 17 1819 20 2122 2324 25
26 27 28 29 30 31 38
Connector: C-127
C-125
AC310613AZ
2 1
4 3
Connector: C-125 <RHD>
Harness side
Brake pedal
AC309520AD 1 2 3 4 5 6 7 8 9 10 11 1213
14 1516 17 1819 20 2122 2324 25
26 27 28 29 30 31 38
32 33 34 35 36 37
Connector: C-111 <LHD>
Engine-A/T-ECU
C-125
AC310628AU
Engine-A/T-ECU
STEP 13. Check the harness between stop lamp
switch connector C-127 terminal No.2 and
battery.
Connector: C-127
C-111 (GR)
34 33 3231
43 42 41 40393837 36 35 2 1
51 50 49 48 47 46 45 44 4 3
58 57 56 55 54 53 52
Harness side
Harness side
AC311284AH
Check the output line for short or open circuit. Brake pedal
AC309520AD
Q: Is the check result normal?
YES : Go to Step 9.
Check the power supply line for short or open circuit.
NO : Repair the wiring harness. Q: Is the check result normal?
YES : Go to Step 9.
NO : Repair the wiring harness.
23A-52 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
IGNITION
SWITCH(IG1)
INHIBITOR
SWITCH
SHIFT
SWITCH
ASSEMBLY
SHIFT SELECT
SWITCH SWITCH
ENGINE-
A/T-ECU
IGNITION
SWITCH(IG1)
INHIBITOR
SWITCH
SHIFT
SWITCH
ASSEMBLY
SHIFT SELECT
SWITCH SWITCH
ENGINE-
A/T-ECU
AC312596AB
B-111 (B)
C-33
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Harness side
AC303714AH AC310631AV
AC310623 AL
Connector: B-111
Harness side
Harness side
6 5 4 3 2 1 AC303714AH
14 13 12 11 10 9 8 7
Connectors: C-203 <LHD>
AC310618 AK
Junction block (Front view)
Connectors: C-18, C-116
<LHD> C-18
1 2 3 4
5 6 7 8 9 10
Harness side
6 5 4 3 2 1
C-116 C-116
14 13 12 11 10 9 8 7
1 2 3 4 5 6 7 8 9 10 11
12 1314 15 1617 18 1920 21 22 AC310623 AL
C-18 23 24 25 26 27 28 29 3031 32 33
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
STEP 8. Check the harness between inhibitor STEP 9. Connector check: C-121 shift switch
switch connector B-111 terminal No.3, 7, 4, 1 and assembly connector, C-17 intermediate
engine-A/T-ECU connector C-112 terminal No.66, connector
67, 75, 76. Connector: C-121
Connector: B-111 <LHD>
B-111 (B)
Harness side
C-121
Harness side
AC310613BA
AC303714AH
Connector: C-121
Connector: C-112 <LHD> <RHD>
Engine-A/T-ECU
Harness side
C-121
C-112 (GR)
Connector: C-112 <RHD> AC310631AW
AC311284 AG
Connector: C-17
Check the output line for open circuit. <RHD>
AC310628AV
B-111 (B)
Harness side
AC303714AH
Connector: C-121
<LHD>
Harness side
C-121
AC310613BA
Connector: C-121
<RHD>
Harness side
C-121
AC310631AW
STEP 2. Connector check: B-111 Inhibitor switch STEP 3. Check the harness between inhibitor
connector, C-112 engine-A/T-ECU connector switch connector B-111 terminal No.3, 7, 4, 1 and
Connector: B-111
engine-A/T-ECU connector C-112 terminal No.66,
67, 75, 76.
Connector: B-111
B-111 (B)
B-111 (B)
Harness side
Harness side
AC303714AH
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
C-112 (GR)
Harness side
AC311284 AG
Harness side
Check for the contact with terminals.
AC311284 AG
Q: Is the check result normal?
YES : Go to Step 3. Check the output line for short circuit.
NO : Repair the defective connector. Q: Is the check result normal?
YES : Go to Step 4.
NO : Repair the wiring harness.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-61
STEP 4. Connector check: C-121 shift switch STEP 5. Check the harness between inhibitor
assembly connector, C-17 intermediate switch connector B-111 terminal No.1 and shift
connector switch assembly connector C-121 terminal No.1.
Connector: C-121 Connector: B-111
<LHD>
B-111 (B)
Harness side
Harness side
C-121
AC310613BA AC303714AH
Harness side
Harness side
C-121
C-121
AC310631AW AC310613BA
C-17
Harness side
C-121
AC310615AR AC310631AW
Connector: C-17
Check the output line for short circuit.
<RHD> Q: Is the check result normal?
YES : Go to Step 6.
NO : Repair the wiring harness.
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
ENGINE-
A/T-ECU
OPERATION
• Solenoid valve closes or opens according to the
signals from the engine-A/T-ECU.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-63
• The engine-A/T-ECU energises or deenergises
STEP 4. Measure the resistance at A/T control
solenoid valve, based on input signals such as
solenoid valve assembly connector B-109.
throttle position sensor opening angle, inhibitor
switch, etc. Connector: B-109
C-114 (GR)
STEP 3. Connector check: B-109 A/T control Connector: C-114 <RHD>
solenoid valve assembly connector
Connector: B-109 Engine-A/T-ECU
Harness side
C-114 (GR)
Q: Is the check result normal? (3) Measure the voltage between engine-A/T-ECU
YES : Go to Step 4. connector C-114 terminal No.128 and earth.
NO : Repair the defective connector. OK: System voltage
Q: Is the check result normal?
23A-64 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
YES : Go to Step 8.
NO : Go to Step 6. STEP 7. Check the harness between A/T control
solenoid valve assembly connector B-109
terminal No.6 and engine-A/T-ECU connector
STEP 6. Connector check: C-114 engine-A/T-ECU C-114 terminal No.128.
connector
Connector: B-109
Connector: C-114 <LHD>
Engine-A/T-ECU Harness side
B-109 (GR)
C-114 (GR)
Connector: C-114 <RHD> AC303628 AG
C-114 (GR)
STEP 9. Connector check: B-109 A/T control STEP 11. Connector check: B-14X A/T control
solenoid valve assembly connector relay connector
Connector: B-109 Connector: B-14X
Front of
vehicle
Harness side Relay box
B-14X
side
B-109 (GR)
AC303628 AG AC311979AC
Check for the contact with terminals. Check for the contact with terminals.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : Go to Step 12.
NO : Repair the defective connector. NO : Repair the defective connector.
STEP 10. Measure the resistance at A/T control STEP 12. Check the harness between A/T control
solenoid valve assembly connector B-109. solenoid valve assembly connector B-109
Connector: B-109
terminal No.10 and A/T control relay connector
B-14X terminal No.1.
Sensor side Connector: B-109
Harness side
B-109 (GR)
AC311979AC
Connector: B-109
Harness side
C-114 (GR)
Check for the contact with terminals. (3) Measure the voltage between engine-A/T-ECU
Q: Is the check result normal?
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-67
connector C-114 terminal No.137 and earth. STEP 7. Check the harness between A/T control
OK: 6−9 V solenoid valve assembly connector B-109
Q: Is the check result normal? terminal No.3 and engine-A/T-ECU connector
YES : Go to Step 8. C-114 terminal No.137.
NO : Go to Step 6.
Connector: B-109
AC303628 AG
Engine-A/T-ECU
C-114 (GR)
C-114 (GR) Connector: C-114 <RHD>
STEP 9. Connector check: B-109 A/T control STEP 11. Connector check: B-14X A/T control
solenoid valve assembly connector relay connector
Connector: B-109 Connector: B-14X
Front of
vehicle
Harness side Relay box
B-14X
side
B-109 (GR)
AC303628 AG AC311979AC
Check for the contact with terminals. Check for the contact with terminals.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : Go to Step 12.
NO : Repair the defective connector. NO : Repair the defective connector.
STEP 10. Measure the resistance at A/T control STEP 12. Check the harness between A/T control
solenoid valve assembly connector B-109. solenoid valve assembly connector B-109
Connector: B-109
terminal No.9 and A/T control relay connector
B-14X terminal No.1.
Sensor side Connector: B-109
Harness side
B-109 (GR)
AC311979AC
C-114 (GR)
STEP 3. Connector check: B-109 A/T control Connector: C-114 <RHD>
solenoid valve assembly connector
Engine-A/T-ECU
Connector: B-109
Harness side
C-114 (GR)
connector C-114 terminal No.136 and earth. STEP 7. Check the harness between A/T control
OK: 6−9 V solenoid valve assembly connector B-109
Q: Is the check result normal? terminal No.4 and engine-A/T-ECU connector
YES : Go to Step 8. C-114 terminal No.136.
NO : Go to Step 6.
Connector: B-109
AC303628 AG
Engine-A/T-ECU
C-114 (GR)
C-114 (GR) Connector: C-114 <RHD>
STEP 9. Connector check: B-109 A/T control STEP 11. Connector check: B-14X A/T control
solenoid valve assembly connector relay connector
Connector: B-109 Connector: B-14X
Front of
vehicle
Harness side Relay box
B-14X
side
B-109 (GR)
AC303628 AG AC311979AC
Check for the contact with terminals. Check for the contact with terminals.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : Go to Step 12.
NO : Repair the defective connector. NO : Repair the defective connector.
STEP 10. Measure the resistance at A/T control STEP 12. Check the harness between A/T control
solenoid valve assembly connector B-109. solenoid valve assembly connector B-109
Connector: B-109
terminal No.9 and A/T control relay connector
B-14X terminal No.1.
Sensor side Connector: B-109
Harness side
B-109 (GR)
AC311979AC
C-114 (GR)
STEP 3. Connector check: B-109 A/T control Connector: C-114 <RHD>
solenoid valve assembly connector
Engine-A/T-ECU
Connector: B-109
Harness side
C-114 (GR)
AC303628 AG
Engine-A/T-ECU
C-114 (GR)
C-114 (GR) Connector: C-114 <RHD>
STEP 9. Connector check: B-109 A/T control STEP 11. Connector check: B-14X A/T control
solenoid valve assembly connector relay connector
Connector: B-109 Connector: B-14X
Front of
vehicle
Harness side Relay box
B-14X
side
B-109 (GR)
AC303628 AG AC311979AC
Check for the contact with terminals. Check for the contact with terminals.
Q: Is the check result normal? Q: Is the check result normal?
YES : Go to Step 10. YES : Go to Step 12.
NO : Repair the defective connector. NO : Repair the defective connector.
STEP 10. Measure the resistance at A/T control STEP 12. Check the harness between A/T control
solenoid valve assembly connector B-109. solenoid valve assembly connector B-109
Connector: B-109
terminal No.9 and A/T control relay connector
B-14X terminal No.1.
Sensor side Connector: B-109
Harness side
B-109 (GR)
AC311979AC
Item 06: Damper clutch solenoid valve Disconnect the connector, and measure the
OK: Operating sound can be heard. resistance between terminal No.7 and No.10 at the
solenoid valve side.
Q: Is the check result normal?
YES : Intermittent malfunction (Refer to GROUP OK: 2.7 − 3.4 Ω (A/T fluid temperature 20°C)
00 − How to Cope with Intermittent Q: Is the check result normal?
Malfunction P.00-5). YES : Go to Step 5.
NO : Go to Step 3. NO : Check the damper clutch solenoid valve and
solenoid valve harness.
(2) Turn the ignition switch to the ON position. STEP 6. Connector check: C-114 engine-A/T-ECU
Connector: C-114 <LHD> connector
Engine-A/T-ECU
Connector: C-114 <LHD>
Engine-A/T-ECU
C-114 (GR)
Connector: C-114 <RHD>
C-114 (GR)
Connector: C-114 <RHD>
Engine-A/T-ECU
Engine-A/T-ECU
C-114 (GR)
C-114 (GR)
124 123 122 121
133 132 131 130 129128 127126 125
141 140 139 138 137136 135 134 124 123 122 121
146 145 144 143 142 133 132 131 130 129128 127126 125
Harness side 141 140 139 138 137136 135 134
146 145 144 143 142
AC311284 AI Harness side
(3) Measure the voltage between engine-A/T-ECU AC311284 AI
connector C-114 terminal No.130 and earth. Check for the contact with terminals.
OK: 6−9 V
Q: Is the check result normal?
Q: Is the check result normal? YES : Go to Step 7.
YES : Go to Step 8. NO : Repair the defective connector.
NO : Go to Step 6.
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-77
YES : Intermittent malfunction (Refer to GROUP
STEP 7. Check the harness between A/T control
00 − How to Cope with Intermittent
solenoid valve assembly connector B-109
Malfunction P.00-5).
terminal No.7 and engine-A/T-ECU connector NO : Replace the engine-A/T-ECU.
C-114 terminal No.130.
Connector: B-109
STEP 9. Connector check: B-109 A/T control
solenoid valve assembly connector
Harness side
Connector: B-109
Harness side
B-109 (GR)
AC303628 AG
B-109 (GR)
Connector: C-114 <LHD>
Engine-A/T-ECU AC303628 AG
C-114 (GR)
Connector: C-114 <RHD> STEP 10. Measure the resistance at A/T control
solenoid valve assembly connector B-109.
Engine-A/T-ECU
Connector: B-109
Sensor side
C-114 (GR)
STEP 11. Connector check: B-14X A/T control STEP 12. Check the harness between A/T control
relay connector solenoid valve assembly connector B-109
Connector: B-14X
terminal No.10 and A/T control relay connector
Front of B-14X terminal No.1.
vehicle
Relay box Connector: B-109
B-14X
side
Harness side
AC311979AC
Code No.41 (1st), 42 (2nd), 43 (3rd), 44 (4th), 46 (reverse): Gear incorrect ratio
STEP 2. MUT-III diagnosis code STEP 5. Disassemble, clean and assemble the
Either of diagnosis codes 41, 42, 43, 44 or 46 is set, valve body and recheck the diagnosis code.
the corresponding solenoid valve is defective. (1) Check the mounting bolts for looseness, and the
O-ring, solenoid valve and valve body for
Q: Is either of diagnosis code 31, 32, 33, 34 output? damage.
YES <diagnosis code 31 is set> : Refer to
Replace the valve body assembly if the damages
diagnosis code 31: Low-reverse solenoid are thought to be irreparable.
valve system P.23A-62. (2) Test drive the vehicle.
YES <diagnosis code 32 is set> : Refer to
(3) Check the diagnosis code.
diagnosis code 32: Underdrive solenoid
valve system P.23A-65. Q: Is the diagnosis code set?
YES <diagnosis code 33 is set> : Refer to YES : Go to Step 7.
diagnosis code 33: Second solenoid valve NO : The inspection is complete.
system P.23A-68.
YES <diagnosis code 34 is set> : Refer to STEP 6. Replace the engine-A/T-ECU and then
diagnosis code 34: Overdrive solenoid valve recheck the diagnosis code.
system P.23A-71. (1) Replace the engine-A/T-ECU.
NO : Go to Step 3. (2) Test drive the vehicle.
(3) Check the diagnosis code.
STEP 3. Hydraulic pressure test Q: Is the diagnosis code set?
Each hydraulic pressure of the elements below, YES : Go to Step 7.
which diagnosis codes indicate, should be within the NO : The inspection is complete.
standard value.
• diagnosis code 41: Underdrive clutch,
low-reverse brake STEP 7. Check the A/T internal clutch and brake,
• diagnosis code 42: Underdrive clutch, second and then recheck the diagnosis code.
brake (1) Check the following clutches or brakes according
• diagnosis code 43: Underdrive clutch, overdrive to the output diagnosis codes, replace if
clutch
• diagnosis code 44: Overdrive clutch, second
brake
• diagnosis code 46: Reverse clutch, low-reverse
brake
OK: Refer to Hydraulic Pressure Test
P.23A-133.
Q: Is the check result normal?
23A-80 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
IGNITION
SWITCH (IG1) BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
ENGINE-
A/T-ECU
SOLENOID
VALVE POWER
SOURCE
AC311979AC
STEP 2. Check the A/T control relay connector
Refer to P.23A-130. Disconnect the A/T control relay, and measure the
voltage between terminal No.4 and earth at the relay
Q: Is the check result normal? box side.
YES : Go to Step 3.
NO : Replace the A/T control relay. OK: System voltage
Q: Is the check result normal?
YES : Go to Step 8.
STEP 3. Connector check: B-14X A/T control
NO : Go to Step 5.
relay connector
Connector: B-14X
Front of STEP 5. Connector check: A-16 intermediate
vehicle
connector
B-14X Relay box
side Connector: A-16
A-16 (B)
AC311979AC 1 2 3 4 5 6
7 8 9 10 11 12
Check for the contact with terminals.
Q: Is the check result normal? AC310403AJ
YES : Go to Step 4.
NO : Repair the defective connector. Check for the contact with terminals.
Q: Is the check result normal?
YES : Go to Step 6.
NO : Repair the defective connector.
STEP 8. Measure the voltage at the A/T control the voltage between terminal No.3 and earth at
relay connector B-14X. the relay box side.
(1) Turn the ignition switch to the ON position. OK: System voltage
Connector: B-14X Q: Is the check result normal?
Front of YES : Go to Step 11.
vehicle
NO : Go to Step 9.
B-14X Relay box
side
AC311979AC
STEP 9. Connectors check: C-116 J/C (4), C-33 Connectors: C-18, C-116
<LHD> C-18
J/C (7) <RHD>, C-18 intermediate connector,
C-203 J/B connector 1 2
5 6 7 8 9 10
3 4
C-116 C-116
1 2 3 4 5 6 7 8 9 10 11
12 1314 15 1617 18 1920 21 22
C-18 23 24 25 26 27 28 29 3031 32 33
AC310615AT
Connector: C-33
<RHD>
C-33
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
AC310631AV
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310623 AL
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK
C-114 (GR)
Connector: C-114 <RHD>
AC311979AC
Engine-A/T-ECU
Connectors: C-203 <LHD>
Junction block (Front view)
C-114 (GR)
AC310618 AK
STEP 12. Connector check: C-114 STEP 13. Check the harness between A/T control
engine-A/T-ECU connector relay connector B-14X terminal No.1 and
engine-A/T-ECU connector C-114 terminal
Connector: C-114 <LHD>
No.123, 124.
Engine-A/T-ECU
Connector: B-14X
Front of
vehicle
C-114 (GR)
Connector: C-114 <RHD>
Engine-A/T-ECU
AC311979AC
C-114 (GR)
STEP 14. Connector check: C-114 STEP 15. Check the harness between A/T control
engine-A/T-ECU connector relay connector B-14X terminal No.2 and
engine-A/T-ECU connector C-114 terminal
Connector: C-114 <LHD>
No.127.
Engine-A/T-ECU
Connector: B-14X
Front of
vehicle
C-114 (GR)
Connector: C-114 <RHD>
Engine-A/T-ECU
AC311979AC
C-114 (GR)
SYMPTOM PROCEDURES
COMMENTS ON TROUBLE SYMPTOM solenoid valves, spring and valve body for
If the engine stalls when the selector lever is shifted damage.
from N to D or R range while the engine is idling, the Replace the valve body assembly if the damages
cause is probably a malfunction of the engine are thought to be irreparable.
system, damper clutch solenoid valve, valve body or (2) Test drive the vehicle.
torque converter (damper clutch). (3) Verify that the condition described by the
customer exists.
POSSIBLE CAUSES Q: Does a malfunction take place again?
• Malfunction of engine system YES : Go to Step 3.
• Malfunction of damper clutch solenoid valve NO : The inspection is complete.
• Malfunction of valve body
• Malfunction of torque converter (damper clutch)
STEP 3. Torque converter check
• Malfunction of the engine-A/T-ECU
Check for damaged drive plate, incorrect installation
in the input shaft (inserted at an angle), damaged
DIAGNOSIS splines or damper clutch sealing.
Q: Is the check result normal?
STEP 1. MUT-III actuator test YES : Go to Step 4.
Item 06: Damper clutch solenoid valve NO : If repair is possible, repair the damaged
OK: Operating sound can be heard. part. If repair is not possible because the
splines on the drive plate or torque
Q: Is the check result normal?
YES : Go to Step 2. converter are damaged, replace it.
NO : Replace the damper clutch solenoid valve.
STEP 4. Engine system check
STEP 2. Valve body disassembly clean and Q: Is the check result normal?
assembly YES : Replace the engine-A/T-ECU.
(1) Check the bolts for looseness and the O-ring, NO : Repair the engine system.
INSPECTION PROCEDURE 7: Shift shock when shifting from N to D and long delay
INSPECTION PROCEDURE 8: Shift shock when shifting from N to R and long delay
INSPECTION PROCEDURE 9: Shift shock when shifting from N to D, N to R and long delay
Q: Are the shift points early or late only when A/T fluid
is −20°C or less, or 125°C or more?
IGNITION
SWITCH(IG1)
INHIBITOR
SWITCH
SHIFT
SWITCH
ASSEMBLY SELECT
SHIFT
SWITCH SWITCH
Wire colour code
B : Black
LG : Light green
G : Green
L: Blue
W : White
Y: Yellow
SB : Sky blue
BR : Brown
O : Orange
ENGINE- GR : Gray
A/T-ECU R : Red
P : Pink
V : Violet
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-101
IGNITION
SWITCH(IG1)
INHIBITOR
SWITCH
SHIFT
SWITCH
ASSEMBLY SHIFT SELECT
SWITCH SWITCH
Wire colour code
B : Black
LG : Light green
G : Green
L: Blue
W : White
Y: Yellow
SB : Sky blue
BR : Brown
O : Orange
ENGINE- GR : Gray
A/T-ECU R : Red
P : Pink
V : Violet
C-121
AC310613BA AC310628AV
Harness side
STEP 4. MUT-III data list
• Item 67: Select switch
C-121 • Item 68: Upshift switch
• Item 69: Downshift switch
AC310631AW Check the above data list (Refer to data list reference
table P.23A-117).
Connector: C-112 <LHD>
Engine-A/T-ECU Q: Is the check result normal?
YES : Intermittent malfunction (Refer to GROUP
00 − How to Cope with Intermittent
Malfunction P.00-5).
NO : Replace the engine-A/T-ECU.
C-112 (GR)
Harness side
AC311284 AG
Connector: C-17
<LHD>
C-17
AC310615AR
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-105
STEP 6. Connector check: C-121 shift switch STEP 7. Measure the voltage at shift switch
assembly connector assembly connector C-121
Connector: C-121 (1) Disconnect the connector, and measure the
<LHD> voltage between terminal 3 and earth at the
wiring harness side.
Connector: C-121
<LHD>
Harness side
C-121
Harness side
AC310613BA
C-121
Connector: C-121
<RHD>
AC310613BA
Connector: C-121
<RHD>
Harness side
C-121
Harness side
AC310631AW
STEP 8. Connectors check: C-203 J/B connector, STEP 9. Check the harness between shift switch
C-33 J/C (7) <RHD> assembly connector C-121 terminal No.3 and J/B
Connectors: C-203 <LHD> connector C-203 terminal No.12.
Junction block (Front view) Connector: C-121
<LHD>
AC310623 AL
AC310613BA
Connectors: C-203 <RHD>
Junction block (Front view)
Connector: C-121
<RHD>
C-33
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Harness side
6 5 4 3 2 1
AC310631AV 14 13 12 11 10 9 8 7
Harness side
6 5 4 3 2 1
14 13 12 11 10 9 8 7
AC310618 AK
STEP 10. Check the shift switch assembly. STEP 12. Measure the voltage at shift switch
Refer to P.23A-145. assembly connector C-121
Q: Is the check result normal?
(1) Disconnect the connector, and measure the
YES : Go to Step 11. voltage between terminal 1 and earth at the
NO : Replace the shift switch assembly. wiring harness side.
Connector: C-121
<LHD>
STEP 11. Connector check: C-121 shift switch
assembly connector
Connector: C-121
<LHD>
Harness side
C-121
C-121
Connector: C-121
<RHD>
AC310613BA
Connector: C-121
<RHD> Harness side
C-121
Harness side
AC310631AW
C-121
(2) Selector lever position: D
(3) Ignition switch: ON
AC310631AW OK: System voltage
Check for the contact with terminals. Q: Is the check result normal?
YES : Go to Step 13.
Q: Is the check result normal? NO : Go to Step 15.
YES : Go to Step 12.
NO : Repair the defective connector.
23A-108 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
STEP 13. Connectors check: C-112 STEP 14. Check the harness between shift switch
engine-A/T-ECU connector assembly connector C-121 terminal No.4 and
engine-A/T-ECU connector C-112 terminal No.85.
Connector: C-112 <LHD>
Engine-A/T-ECU Connector: C-121
<LHD>
Harness side
C-112 (GR)
Connector: C-112 <RHD> C-121
Engine-A/T-ECU
AC310613BA
Connector: C-121
<RHD>
C-112 (GR)
Harness side
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
STEP 15. Connector check: C-17 intermediate STEP 16. Check the harness between shift switch
connector assembly connector C-121 terminal No.1 and
Connector: C-17 inhibitor switch connector B-111 terminal No.1.
<LHD> Connector: C-121
<LHD>
C-17
Harness side
C-121
AC310615AR
AC310613BA
Connector: C-17
<RHD> Connector: C-121
<RHD>
C-17
Harness side
C-121
AC310628AV
Harness side
AC303714AH
C-121
AC310613BA AC310628AV
Harness side
C-121
AC310631AW
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
Connector: C-17
<LHD>
C-17
AC310615AR
23A-112 AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
YES : Go to Step 4.
STEP 19. Check the harness between shift switch NO : Repair the wiring harness.
assembly connector C-121 terminal No.6 and
engine-A/T-ECU connector C-112 terminal No.77.
Connector: C-121
STEP 20. Check the shift switch assembly.
<LHD>
Refer to P.23A-145.
Q: Is the check result normal?
YES : Go to Step 21.
NO : Replace the shift switch assembly.
Harness side
C-121
AC310613BA
Connector: C-121
<RHD>
Harness side
C-121
AC310631AW
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
C-121
AC310613BA AC310628AV
Harness side
C-121
AC310631AW
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
Connector: C-17
<LHD>
C-17
AC310615AR
AUTOMATIC TRANSMISSION (FF)
TROUBLESHOOTING <A/T>
23A-115
YES : Go to Step 4.
STEP 22. Check the harness between shift switch NO : Repair the wiring harness.
assembly connector C-121 terminal No.5 and
engine-A/T-ECU connector C-112 terminal No.68.
Connector: C-121
<LHD>
Harness side
C-121
AC310613BA
Connector: C-121
<RHD>
Harness side
C-121
AC310631AW
C-112 (GR)
Connector: C-112 <RHD>
Engine-A/T-ECU
C-112 (GR)
Harness side
AC311284 AG
Communication circuit (CAN communication line) between engine-A/T-ECU and combination meter
COMBINATION
METER
ENGINE-
A/T-ECU
AC312699AB
Waveform C Waveform D
Waveform A (V)
(V)
(V) 5 60
5
40
20
0 0
0
(ms)
AC001872AC AC001874AE AC001875 AG
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: When the ignition key is at a position other than the LOCK (OFF)
position, the selector lever can be moved from the P to the R position even though the brake pedal is
not depressed.
INSPECTION PROCEDURE 2: When the ignition key is at a position other than the LOCK (OFF)
position, the selector lever cannot be moved from the P to the R position even though the brake pedal
is being depressed.
INSPECTION PROCEDURE 3: The ignition key is at the LOCK (OFF) position, but the selector lever
can be moved from the P to the R position when the brake pedal is depressed.
INSPECTION PROCEDURE 4: The selector lever cannot be easily moved from the P to the R position.
INSPECTION PROCEDURE 5: The selector lever cannot be moved from the R to the P position.
INSPECTION PROCEDURE 6: The ignition key cannot be turned to the LOCK (OFF) position when the
selector lever is at the P position.
INSPECTION PROCEDURE 7: The ignition key can be turned to the LOCK (OFF) position when the
selector lever is at a position other than the P position.
ON-VEHICLE SERVICE
ESSENTIAL SERVICE
AUTOMATIC TRANSMISSION FLUID
(ATF) CHECK
M1231000900362
CAUTION
When replacing the transmission with a new one,
overhauling the existing transmission, or driving
in a harsh condition, the A/T fluid cooler line
should always be flushed out and A/T fluid AC303532AC
should be replaced with a new one.
1. Drive the vehicle until the A/T fluid temperature 5. Check that the A/T fluid level is between the HOT
reaches the normal temperature (70 − 80°C) marks on the oil level gauge. If the A/T fluid level
is too low, add more A/T fluid until the level
NOTE: Measure A/T fluid temperature using reaches between the HOT marks.
MUT-III.
Automatic transmission fluid: DIA QUEEN
NOTE: ATF SP III
Fluid level [mm]
10 NOTE: If the A/T fluid level is too low, the oil pump
draws air into the system along with the A/T fluid,
0 and air bubbles will thus from in the fluid circuit.
HOT
-10
This will cause a drop in fluid pressure and cause
the shift points to change and the clutches and
-20 brakes to slip. If the A/T fluid level is too high, the
Fluid level
gear will churn the A/T fluid and cause bubbles to
-30
40 60 80 develop, which can then cause the same
Fluid temperature [ ] AC312577AB problems as when the A/T fluid is too low. In either
case, the air bubbles can cause overheating and
Check the oil level referring to the characteristics
oxidation of the A/T fluid, and also prevent the
chart shown at left if it takes some time to reach
valves, clutches and brakes from operating
the normal operation temperature of A/T fluid (70
normally. In addition, if bubbles develop in the A/T
− 80°C). fluid, the A/T fluid can overflow from the
2. Park the vehicle on a level surface. transmission vent holes and be mistaken for
3. Move the selector lever to all positions to fully leaks.
charge the torque converter and the fluid lines 6. Securely re-insert the oil level gauge.
with A/T fluid, and then move the selector lever to
the N position. AUTOMATIC TRANSMISSION FLUID
4. After wiping away any dirt from around the oil (ATF) REPLACEMENT
level gauge, pull out the oil level gauge and check M1231001000351
AC311152AB
2. Start the engine and discharge the A/T fluid. 8. Connect the hose which was disconnected in step
Driving conditions: N range, idling 1, and then securely re-insert the oil level gauge.
Discharge amount: Approx. 3.5 L 9. Start the engine, and let it run at idle for 1 − 2
minutes.
10.Move the selector lever to all positions once, and
then return it to the N position.
Drive shaft
AC302068AD
NOTE: CAUTION
Fluid level [mm] Stop pouring in the A/T fluid once 3.5 L has been
10
poured in.
0 3. Pour in new A/T fluid through the oil filler tube.
HOT
-10 Amount to add: Approx. 3.5 L
-20
4. Repeat the operation in step 2 and 3.
Fluid level
NOTE: Carry out steps 2 and 3 so that at least 8.0
-30 L has been discharged from the cooler hose. After
40 60 80
Fluid temperature [ ] AC312577AB
this, discharge a small quantity of A/T fluid and
check for contamination. If the A/T fluid is
Check the oil level referring to the characteristics contaminated, repeat steps 2 and 3.
chart shown at left if it takes some time until
5. Carry out the procedure in "Automatic
reaching the normal operation temperature of A/T
Transmission Fluid (ATF) Replacement" from step
fluid (70 − 80°C.)
2 onwards.
13.When A/T fluid is under the specified level, top up
A/T fluid. When A/T fluid is over the specified INHIBITOR SWITCH CONTINUITY CHECK
level, drain the excessive A/T fluid from the drain M1231001400627
CAUTION
If replacing the transmission with a new one, if Battery bracket
overhauling the existing transmission, or if the AC303714AG
A/T fluid has deteriorated or is contaminated, the
A/T fluid cooler line must always be flushed out.
D
N
Radiator R
P AC304078AD
A B
C D E F
<LHD> <RHD>
G H I J J I H G
AC3111987AB
A/T control
solenoid valve Transmission
assembly connector mount
AC002289
One-way
Reverse clutch
clutch Torque
Low-reverse converter
A/T fluid Underdrive
temperature brake clutch
sensor
AC002219CF
Overdrive
clutch
Second brake
ATF
AC103441AB
AC001824AC
3. Measure the resistance between A/T control
solenoid valve assembly connector terminals 1 The purpose of this test is to measure the maximum
and 2. engine speed when the torque converter stalls in D
or R ranges in order to check the torque converter
Standard value:
(Stator and one-way clutch operation) and the
Fluid temperature Resistance value (Ω) holding performance of the clutches and brakes
(°C) which are built into the transmission.
0 16.7 − 20.5 WARNING
20 7.3 − 8.9
For safety, the front and rear of the vehicle
should be kept clear of other people while
40 3.4 − 4.2 this test is being carried out.
60 1.9 − 2.2 1. Check the A/T fluid level, the A/T fluid
80 1.0 − 1.2 temperature and the engine coolant temperature.
100 0.57 − 0.69 • A/T fluid level: HOT position on oil level gauge
• A/T fluid temperature: 70 − 80°C
NOTE: The A/T fluid temperature warning lamp • Engine coolant temperature: 80 − 100°C
on the combination meter flashes when the
NOTE: The A/T fluid temperature is measured
temperature reaches approximately 125 °C or
with MUT-III.
higher and then stops flashing when the
temperature drops below approximately 115°C. 2. Place wheel locks on both the left and right front
wheels.
4. If the A/T fluid temperature sensor resistance and
the temperature when the N range indicator is 3. Pull the parking brake lever to apply the parking
flashing or switched off are outside the standard brake and depress the brake pedal fully.
value ranges, replace the A/T fluid temperature 4. Start the engine.
sensor.
AUTOMATIC TRANSMISSION (FF)
ON-VEHICLE SERVICE
23A-133
CAUTION 2. Raise the vehicle so that the wheels are free to
• Do not keep the throttle fully open for any turn.
longer than 5 seconds. <Under side view>
• If you repeat the stall test when the A/T fluid MD998330
temperature is greater than 80°C, move the
selector lever to the "N" position and let the MD998332
engine run at approximately 1,000 r/min for at
least one minute. Wait until the A/T fluid
temperature returns to 80°C or less.
5. Move the selector lever to the D position, fully Valve body cover
depress the accelerator pedal and quickly take a
reading of the maximum engine speed at this AC006150AC
time.
Standard stalling engine speed: 2, 300 − 2, MD998330
800 r/min
6. Move the selector lever to the R position and Valve body cover
repeat the test described above.
Standard stalling engine speed: 2, 300 − 2,
800 r/min
MD998332
• Reverse clutch slippage 3. Connect the special tools (oil pressure gauge (3.0
4. Stall speed is too low in both D and R ranges MPa) [MD998330] and adapters [MD998332,
• Malfunction of the torque converter (Slippage MD998900]) to each pressure discharge port.
of the one-way clutch)
NOTE: .
• Low line pressure
• 2ND: Second brake pressure port
• Poor engine output
• UD: Underdrive clutch pressure port
• LR: Low-reverse brake pressure port
HYDRAULIC PRESSURE TESTS
M1231005500455 • DR: Torque converter release pressure port
CAUTION • DA: Torque converter apply pressure port
The transmission fluid temperature should be • RV: Reverse clutch pressure port
between 70 − 80°C during the test. • OD: Overdrive clutch pressure port
1. Check the transmission fluid level, temperature 4. Restart the engine.
and engine coolant temperature. 5. Check that there are no leaks around the special
• Transmission fluid level: HOT mark on the tool port adapters.
dipstick 6. Measure the hydraulic pressure at each port
• Transmission fluid temperature: 70 − 80°C under the conditions given in the standard
• Engine coolant temperature: 80 − 100°C hydraulic pressure table, and check that the
measured values are within the standard value
ranges.
23A-134 AUTOMATIC TRANSMISSION (FF)
ON-VEHICLE SERVICE
7. If the pressure is not within the standard value, 9. Remove the special tool, and install the plugs to
stop the engine and refer to the hydraulic the hydraulic pressure ports.
pressure test diagnosis table. 10.Start the engine and check that there are no leaks
8. Remove the O-ring from the port plug and replace around the plugs.
it.
AUTOMATIC TRANSMISSION (FF)
ON-VEHICLE SERVICE
23A-135
H I J K L M N
E F G
B
A
AC103760
23A-138 AUTOMATIC TRANSMISSION (FF)
ON-VEHICLE SERVICE
HYDRAULIC CIRCUIT
M1231008800392
1 2 3 4 5
7 7 7 7
6
8 9
11
10
12
13 14 15 16
17 18 19 20 21
22 24
23 RND
P
25 26
27 29
28
AC311873AB
P P
R R
N N
D D
: Only shifting
: Automatic return
AC311867AB
23A-140 AUTOMATIC TRANSMISSION (FF)
ON-VEHICLE SERVICE
Lock guide
Adjuster case
Spring
AC311846AB
SHIFTLOCK SIDE
Check the following items.
AUTOMATIC TRANSMISSION (FF)
TRANSMISSION CONTROL
23A-141
TRANSMISSION CONTROL
REMOVAL AND INSTALLATION
M1231006600444
CAUTION
When removing and installing the transmission control cable, shift lock and key ihterlock cable, be
careful not to hit the SRS-ECU.
Pre-removal Operation Post-installation Operation
• Centre Console Removal (Refer to GROUP 52A, • Centre Console Installation (Refer to GROUP 52A,
Instrument Panel Assembly P.52A-2.) Instrument Panel Assembly P.52A-2.)
• Key Interlock and Shift Lock Mechanism Check (Refer to
P.23A-139.)
• Selector Lever Operation Check (Refer to P.23A-139.)
4 5
1 3
12 ± 2 N·m
3 9
6
12 ± 2 N·m
8
7 3
AC3111815AB
AC311826AC
Lock guide
Pull out the selector knob to the direction shown. Lock cam
2
3
8
6
5 7
10
4 11
AC311926AB
AC311923AB
CAUTION
When removing and installing the shift lock and key interlock cable, be careful not to hit the
SRS-ECU.
Pre-removal Operation Post-installation Operation
• Selector Lever Assembly Removal (Refer to P.23A-141.) • Selector Lever Assembly Installation (Refer to
P.23A-141.)
• Key Interlock and Shift Lock Mechanism Check (Refer to
P.23A-139.)
• Selector lever operation check (Refer to P.23A-139.)
3 2
AC311663AB
23A-146 AUTOMATIC TRANSMISSION (FF)
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS
CAUTION
*:Indicates parts which should be temporarily tightened, and then fully tightened after placing the
vehicle on the earth and loading the full weight of the engine on the vehicle body.
Pre-removal Operation Post-installation Operation
• Under Cover Removal • Under Cover Installation
• A/T Fluid Draining (Refer to P.23A-126.) • A/T Fluid Supplying (Refer to P.23A-126.)
• Air Cleaner Body Assembly, Air cleaner Bracket, Air • Air Cleaner Assembly Installation (Refer to GROUP 15
Intake Hose Removal (Refer to GROUP 15 P.15-3.) P.15-3.)
• Battery and Battery Tray Removal. • Battery and Battery Tray Installation.
• Selector Lever Operation Check (Refer to P.23A-139.)
• Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33, On-vehicle Service P.33-4.)
11 ± 1 N·m
6 3
8
7N
12 ± 2 N·m
2 4 5
9 10
50 ± 4 N·m
50 ± 4 N·m
AC311484AB
24 50 ± 4 N·m
50 ± 4 N·m
23
13
83 ± 12 N·m*
83 ± 12 N·m 18 19 N 11
44 ± 10 N·m
12
21
17
22 22 ± 4 N·m
57 ± 7 N·m 9.0 ± 1.0 N·m
20 21
57 ± 7 N·m*
16 N
14 N
90 ± 10 N·m
15
95 ± 15 N·m
49 ± 9 N·m
AC302948 AB
MB991895
MB991931
MB991932
MB991932
AC301806AC
MB991454
(2) Set the foot (standard) MB991932 of MB991527
assembled special tool MB991928 to the front
fender assembling bolts as shown.<rear said> AC301804AC
(3) Set the joint (140) MB991931and foot (4) Hook the chains of special tools MB991527
(standard) MB991932 of assembled special and MB991454 to support the engine and
tool MB991928 to the front end upper bar transmission assembly. Remove the garage
assembling bolts as shown. jack and then remove the transmission
NOTE: Slide the slide bracket (HI) to balance assembly upper fixing bolts.
the engine hanger.
MB991454
MB991527 Approximately
12.2 mm
AC301803AC
Engage the torque converter into the transmission >>B<< TRANSMISSION MOUNT
side securely, and then assemble the transmission STOPPER INSTALLATION
assembly on the engine.
: Engine side
Transmission
mounting
body side Transmission
bracket mounting
stopper
AC303910 AC