Spinner Sondex
Spinner Sondex
Spinner Sondex
Bramshill
Hook
Tool Code: SPINNER
Hampshire
RG27 0RH
Document: MN-SPINNER-A
England Spinner Flowmeters Overview
SPINNER FLOWMETERS
CFB CFS CFJ ILS DBT
Overview
Page 1 of
SPINNER
Spinner Flowmeters Overview Contents
Contents
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
a. Note: this chapter shall be updated to include information on manual updates to be used with this manual,
irrespective of current manual issue.
0.4 FEEDBACK
Please help us to improve future issues of this manual by sending comments or corrections to
Sondex as above.
Thank you.
1 SPINNER RANGE
Spinner flowmeters are used to measure total flowrate in the well. This can then be split into the
individual rates of each fluid phase present. Typically these are impeller tools where spinner
rotation can be related to fluid velocity.
Once the fluid velocity and the tubing inside diameter are known, flowrate in volume units (eg BPD)
can be calculated.
The following table compares details of spinners available, to provide some assistance in the right
choice of spinner for the conditions through the logging interval:
a.
Below a flow rate of 270bbl/day in 7″ casing.
All the mechanical spinner sections can be used either with wireline electronics or memory
electronics.
The flowmeter electronics described in this manual operate as part of a standard Sondex tool
string. The only difference between wireline and memory flowmeter electronics is the Power
Supply/Telemetry Circuit board.
The wireline toolstring derives its power from the line and control from a suitable toolstring
controller: either a Casing Collar Locator (CCL) or a digital tool such as the Quartz Pressure gauge
(QPS).
The memory toolstring derives its power from a downhole battery pack and its control from the
downhole Memory Section. The theory, spinner rotation detection and signal processing and
housing are the same for ALL present Sondex spinner flowmeter types.
The CFS, CFJ, ILS and DBT spinners are small fixed blade spinners within the fixed diameter of the
tool housing. They measure the velocity of whatever fluid is flowing past the tool at all times. The
flow measured may be up flow or down flow.
CFS, CFB and CFJ tools have no electrical connection through the tool and must therefore be
connected at the bottom of the tool string.
ILS tools have a through connection and can be placed at any level in the tool string.
DBT tools can be placed at any level in the tool string but are best placed near the bottom of the
tool string with only a centraliser and CFB spinner below. The DBT provides an accurate
measurement, whilst stationary, of the flowrate of all fluids flowing (multi-phase flow) along the well-
bore at the position of the skirt. Properly centralised, the tool can be used at any angle.
The CFB spinners are retracted while the tool passes through tubing and other restrictions and
open to record flow below the tubing shoe. CFB flowmeters therefore measure the fluid velocity
over a large cross section of the flow and for large diameter pipe are more sensitive and accurate
than the smaller In Line Spinner (ILS) or Continuous Flowmeter Spinner (CFS) tools.
The flow measured may be up flow or down flow. The spinner diameter is usually chosen to be as
close as possible to the inside diameter of the pipe in which the flow is to be measured.
2 SAFETY
There are no particular safety requirements for any Sondex spinner flowmeters except for the
Diverter Basket flowmeters.
See the Safety Section in the Diverter Basket Flowmeter manual for further details.
3 THEORY OF OPERATION
LINE
+5V
0v
+5V V*
+5V V*
Sync V*
0V
0V
TELEMETRY V*
PSU
S
BOARD ACTEL
S
0V
CD80404 (memory) V* V*
CD80406 (wireline)
0V 0V
Link 0V
Options
SIG
0V
1 MHz
8 Pin Connector
LOGIC BOARD
0V CD-80255 0V
ILS and CFS spinner blades are of fixed diameter and able to rotate due to flow past them at all
times.
CFB flowmeters incorporate a 3 arm spring actuated roller centraliser or 6 arm bow-spring central-
iser. When the tool goes into a pipe large enough the arms open under the spring force and the
spinner folds out to measure the flow. If the tool passes through any constriction, either up or down,
the centraliser will close and the spinner will retract. The spinner centraliser helps to centre the tool
in the well and protects the large diameter spinner blades. The 6 arm centraliser provides better
protection in highly deviated and horizontal wellbores.
The rotational velocity of the spinner is measured to provide the flow velocity.
The rotation frequency of a real spinner is given by Equation 3.1 below. This assumes that the fric-
tion (i.e. around the bearings) has no viscous component and that the viscous effect is to slow fluid
moving along the blade face. This equation only applies to a rotating spinner; it does not apply to a
stationary spinner in a very slow flow:
f = aV – --- V – c -------
b Vµ
ρ
Equation 3.1
ρ
f = aV Equation 3.2
The operating procedure in the well allows the flowmeter to be calibrated by recording several
passes at different logging speeds, see Section 5 in the relevant flowmeter spinner mechanical
manual for information on tool calibration. Plots of logging speed versus tool reading enable the
apparent fluid velocity (Vapp) to be determined.
A small CFS or ILS spinner in its shroud will rotate slower than the true fluid velocity and spinner
pitch would suggest due to bearing friction and the slowing of the fluid as it passes through the tool.
These effects are taken into account by calibrating the tool using multiple logging speed passes.
The more linear the tool response, the more accurate is the velocity determination. Non-linearity of
Equation 3.1, for example bearing friction and viscosity, can be accounted for in the above plots.
The plots also compensate for the alteration to flow velocity due to the insertion of the toolstring.
Sondex flowmeters are linear over their full operating range under normal well conditions. Sensi-
tivity of CFS and CFB tools is often less in downflow due to the shielding effect of the toolstring.
The Caged Fullbore, CFB spinner tool is designed primarily for logging low fluid velocities in large
diameter pipe. At high fluid velocities past the CFB spinner, the slope of the spinner response tends
to be less. For best accuracy therefore the fluid velocity should not be much larger than the cable
speed with which the Caged FullBore spinner can be logged.
In fluid velocities much higher than possible cable velocity calibration rates, a CFS or ILS (InLine
Spinner) should be used to maintain accuracy of fluid velocity determination.
The velocity of fluids is largest at the centre of the pipe and varies to zero at the pipe wall. For the
most part, spinner flowmeters read fluid velocity close to that of the centre. The true average fluid
velocity (Vt) is therefore somewhat less than that indicated by the spinner flowmeter (Vapp) and
requires correction. This correction factor is a function of the spinner blade diameter with respect to
the pipe inside diameter and the Reynolds number of the flow. Typical approximate corrections
necessary to determine true average flow velocity (Vt) in turbulent flow from the velocity measured
by the spinner are:
Total flowrate can be directly calculated by multiplying the flowrate by the casing internal cross sec-
tional area (and a scaling factor). The following converts directly to barrels per day (bpd).*
2
Total Flowrate (bpd) = 1.4 × V t (ft/min) × (casing I.D. in inches) Equation 3.5
Note: The figures shown in the table below are to be used to derive the approximate spinner rotation rate
for a given fluid velocity, or to derive the approximate fluid velocity for a given spinner response.
Accurate fluid flowrate can only be derived by multipass calibration of the spinner in the flow down-
hole, see Section 4.4 Calibration.
CFS020(special) 7 35 0.029
*. For a more detailed discussion, see “Cased-hole Log Analysis and Reservoir Performance Monitoring”, R.M.
Bateman, 1984. (ISBN 90-277-1922-5).
The spinner is mounted on the end of a shaft. This shaft passes through a bearing into an oil filled
chamber. Poles of a magnet (usually 2) attached to the shaft rotate inside this chamber.
The field of the rotating magnet is sensed by Hall effect switches placed outside a cylindrical
non-magnetic pressure barrier placed around the magnet. The Hall effect switches are integrated
circuits whose output is switched to ground when the magnet field passes a certain threshold thus
creating a pulse each time a magnet passes it.
The 2 pole magnet and 5 Hall Effect switches produce 10 pulses per revolution. The operating
sequence of the Hall Effect switches is used to determine flow direction.
3.6 ELECTRONICS
Current is taken from the single through line to provide power to the tool. For wireline tools, current
from a positive line voltage of +60V nominal passes through a 18mA current source and 24 Volt
Zener diode. The +24 volts is further regulated to +5 volts for the tool electronics.
The toolstring system controller (either CCL or QPS) sends positive synchronising pulses typically
every 1ms. This is detected by a programmed device (Actel) and causes +5 volts to be applied
momentarily to the 5 Hall Effect switches. They are not powered continuously due to their high
current consumption.
Current is taken from the single through line to provide power to the tool. For memory tools the line
is at +12Vdc and is regulated down to +5 volts for the tool electronics.
The toolstring controller (Memory Production Logging (MPL) section) sends positive synchronising
pulses typicaly every 125µs. This is detected by a programmed device (Actel) and causes +5 volts
to be applied momentarily to the 5 Hall Effect switches.
The Hall Effect devices are not powered continuously due to their high current consumption. The
Actel uses the status of the switches to determine the pulse frequency and rotation direction. Every
cycle of the pulse frequency is written to the Actel’s 1 bit memory which is read and cleared by the
telemetry.
Link options determine the tool telemetry Delay. At the tool delay time after the line sync, the
memory is read. If a data bit is present, it is transmitted onto the line by a negative current pulse.
The memory is then reset.
Flow direction is encoded by varying the width of the negative line data pulse. Long pulses only for
up flow and alternate long/short pulses for down flow.
4.1 DESCRIPTION
The Sondex Caged Full Bore Flowmeter is used at the bottom of the
Production Logging tool string, providing accurate flow data
information over a large cross section of the casing.
The 6-Arm Caged Full Bore Flowmeter’s cage arms are formed from
six tungsten carbide coated bow springs, with additional coil springs
built into the folding mechanism.They are capable of supporting the
weight of the spinner in a horizontal well. This also gives added protec-
tion to the full bore spinner when used in wells with side pockets and in
horizontal wells.
For both spinner types, the spinner and cage assembly are collapsible
for running in and pulling out of hole.
4.3 APPLICATIONS
CFB 3 arm
4.5 OPTIONS
Specification
Parameter Memory Wireline Remarks
Supply Voltage +12V DC +60V DC
Power/Current 5mA 15mA
Output 10 pulses/revolution with flow
indication
Max. Pressure 15,000 psi (12,000 for 1½″)
Max. Temperature 350°F (177°C)°
Electronics
Section
CFBE....
Spinner Section
CFBM....
Electronics
Section
CFBE...
Spinner Section
CFBM....
5.1 DESCRIPTION
5.3 APPLICATIONS
5.5 OPTIONS
Specification
Parameter Memory Wireline Remarks
Supply Voltage +12V DC +60V DC
Power/Current 5mA 15mA
Max. Pressure 15,000 psi (12,000 for 1½″)
Max. Temperature 350°F (177°C)
Tool Length 14″ (356mm)
Measure Point 2″ (51mm)
Tool Diameter 111/16″ (43mm) Standard
21/8″ (54mm)
Weight 10.6lb (4.8kg)
Materials Corrosion Resistant
Throughout
Apparent Threshold 1.5m/minute
6.1 DESCRIPTION
6.3 APPLICATIONS
6.5 OPTIONS
Specification
Parameter Memory Wireline Remarks
Supply Voltage +12V DC +60V DC
Power/Current 5mA 15mA
Output 10 pulses per revolution
Max. Pressure 15,000 psi (12,000 for 1½ ″)
Max. Temperature 350°F (177°C)
Measure Point 2½ ″ (64mm) from bottom of tool
Tool Diameter 111/16″ (43mm) Standard
1½ ″ (38mm), 21/8″ (54mm)
Weight 10.6lb (4.8kg)
Materials Corrosion Resistant Throughout
Threshold 5ft/min approx
For details of CTF compatible Continuous Flowmeters, refer to manual update MUD-0206.
7.1 DESCRIPTION
The tool is very durable and particular attention has been paid to the protec-
tion of the spinner unit. This Flowmeter performs in all well orientations from
vertical to horizontal.
The 111/16″ MkII InLine Spinners have a pitch of 5.6″. 21/8″ Spinners have a
pitch of 7″ (for reference, all old MkI In-Line Spinners had a pitch of 7″). If
the fluid velocity (in feet per minute) to be logged is greater than:
Pitch(inches) x 400
7.3 APPLICATIONS
7.5 OPTIONS
<---------Specification --------->
Parameter Memory Wireline Remarks
Supply Voltage +12V DC +60V DC
Power/Current 5mA 15mA
Output 10 pulses per revolution
Max. Pressure 15,000 psi (12,000 psi for 1½″)
Max. Temperature 350°F (177°C)
Tool Length 17¼″ (438mm) Make-up length
Measure Point 4¼″ (108mm)
Tool Diameter 111/16″ (43mm) Standard
21/8″ (54mm)
Materials Corrosion Resistant Throughout
Apparent Threshold Approx 12ft per minute
Weight 10.6lb (4.8kg)
8.1 DESCRIPTION
The Sondex Diverter Basket Tool is used to divert all the flow in the
wellbore through a very small diameter spinner section. By reducing the
flow area, the fluid velocity is increased, enabling the flowmeter to detect
very low volumetric flowrates. Also in multi-phase wells the tool minimises
the effects of fluid segregation.
The DBT utilises a patented fabric diverter element to force wellbore flow
through a modified in-line spinner. Four sizes are available:
The 12 arm cage is opened and closed by a motor section at the lowest
end of the tool. In memory tools this is powered by a high current Lithium
battery. The tool is opened or closed in response to a temporary
interruption of line power from surface, or from the MPL memory recorder.
It is run in the hole in the closed position, is opened after exiting the tubing
and closed before re-entering the tubing.
Diverter elements are available to cover chosen casing sizes. In the open
position, the self sealing element positively seals against the internal
surface of the casing. The element seals with flow from below or from
above.
8.3 APPLICATIONS
8.5 OPTIONS
a.
Without MBH018, length is 19.5″
The DBT is supplied as a complete tool. Select tool code below for further details.