MN-RBT003-1 - 1-11-16

SONDEX CSS
1431 - 40 Ave NE
Calgary
Tool Code: RBT003
Alberta
Document: MN-RBT003-1
Canada
T3J 5B5 UltraWireTM Radial Bond Tool
UltraWire TM Radial Bond Tool
RBT003: 1- 11 / 16 ”, SX Go
Operational & Maintenance Manual
Date: December 1, 2005
Author: Helen Lansdell
Revised: n/a
Approved: Ahmed Elabasiry, Pending
Tel. 001 403 235 6533 http://www.sondex.com

Fax. 001 403 235 6737 email: support@sondex.com
This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved.
Document MN-RBT003-1
RBT003
UltraWireTM Radial Bond Tool Contents
Contents
0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1

0.1 Manual History 0-1
0.2 Updates To Be Used With This Manual 0-1
0.3 Technical Help 0-1
0.4 Feedback 0-1
1 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Purpose 1-1
1.2 Application 1-1
1.3 Specification 1-1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 General 2-1
2.2 Operating and Servicing 2-1
2.3 Transporting and Servicing 2-1
3 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 Block Diagram 3-1
3.2 Description 3-1
3.3 Electronics 3-2
3.4 Relevance To Maintenance and Operation 3-2
3.4.1 Circuit Boards 3-2
3.4.2 Crystals 3-3
3.4.3 Mandrel Cans 3-3
3.4.4 Shop Calibration 3-3
3.4.5 Centralization 3-3
4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 Pre-Logging Checks 4-1
4.1.1 Mechanical 4-1
4.1.2 Electrical 4-1
4.1.3 Operating 4-1
4.2 Connect to the Toolstring 4-1
4.3 Log 4-3
4.3.1 Maximum Logging Speed 4-3
4.3.2 Set-Up the Software 4-3
4.3.3 Power Up The Tool 4-4
4.3.4 Acquire Data 4-4
4.4 POST-LOGGING DISASSEMBLY 4-4
4.5 TRANSPORT HANDLING & STORAGE 4-5
4.6 Post-Logging Disassembly 4-5
4.7 Transport & Storage 4-5
Document: MN-RBT003-1 1
RBT003
5 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Disassemble the Sonde Section 5-1
5.1.1 Uninstall The Bottom Sub 5-1
5.1.2 Remove the Bottom Connector (Optional) 5-1
5.1.3 Remove the Housing 5-2
5.1.4 Extract the Sonics Section 5-2
5.1.5 Remove Bottom Inside B 5-2
5.1.6 Drain The Oil From the Tool 5-3
5.1.7 Remove the Far-Bottom Hose 5-3
5.1.8 Teardown The Far Receiver 5-3
5.1.9 Remove The Far-Near Hose 5-4
5.1.10 Teardown The Near Radial Receiver 5-4
5.1.11 Remove the Piston-near Hose 5-4
5.1.12 Uninstall The Piston Sub-Assembly 5-5
5.1.13 Teardown The Transmitter 5-5
5.2 Rebuild the Sonde Section 5-6
5.2.1 General 5-6
5.2.2 Rebuild The Transmitter 5-7
5.2.3 Rebuild the Piston Assembly 5-10
5.2.4 Attach the Piston-near Hose 5-10
5.2.5 Rebuild The Near Radial Receiver 5-11
5.2.6 Install The Near-Far Hose 5-13
5.2.7 Rebuild The Far Receiver 5-14
5.2.8 Install The Far-Bottom Hose 5-14
5.2.9 Wire the 3-Pin Connector 5-15
5.2.10 Install and Wire Bottom Inside B 5-15
5.2.11 Install The Housing 5-15
5.2.12 Fill The Sonics Section With Oil 5-16
5.2.13 Install The Bottom Sub 5-17
5.3 Disassemble the Electronics Assembly 5-19
5.4 Reassemble the Electronics 5-19
5.4.1 Rebuild the Top Block Connector 5-19
5.4.2 Rebuild the Relative Bearing Device 5-20
5.4.3 Assemble the Top Block/Relative Bearing Device/Coupling Block 5-21
5.4.4 Install the Rails, Circuit Boards and Transformer 5-21
5.4.5 Rebuild the Top Sub 5-22
5.4.6 Connect the Electronics Module to the Sonics Section 5-23
5.4.7 Ensure the Locking Screws are Properly Tightened 5-24
6 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 UltraWireTM Telemetry 6-1
6.2 Circuit Board Descriptions 6-2
6.2.1 UltraWireTM Board 6-2
6.2.2 Power Supply 6-3
6.2.3 Main Analog 6-3
6.2.4 Main Digital 6-4
6.2.5 Transmitter 6-4
6.3 Default Tool Address 6-5
RBT003
7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.1 Preventative Maintenance 7-1
7.1.1 Lubricant 7-1
7.1.2 Mechanical 7-1
7.1.3 Electrical 7-1
7.1.4 Aging of Electronics 7-2
7.1.5 Heat Testing Above 150oC 7-2
7.2 Ultrawire Signal Check 7-2
7.3 Circuit Board Checks 7-2
7.3.1 Power Supply PCB Check Points 7-3
7.3.2 Main Analog PCB Check Points 7-3
7.3.3 Main Digital PCB Check Points 7-3
7.3.4 Transmitter PCB Check Points\ 7-4
7.3.5 UltrawireTM PCB Check Points 7-4
7.4 Shop Calibration 7-5
7.4.1 Calibration Tank Set-up 7-5
7.4.2 System Set-up 7-5
7.4.3 Software Set-up 7-6
7.4.4 Calibrate 7-7
7.4.5 Typical Resistor Values 7-7
7.4.6 Selectable Resistor Locations 7-7
APPENDIX A Maintenance Equipment & Spares . . . . . . . . . . . . . . . . . .A-1

1 2001101 - Lifting Tool Kit A-2
2 KitR-RBT003 A-3
3 KitB-RBT003 A-3
4 Calibration Kit 3400006 A-4
5 Hand Tools Kit 3400010 A-4
APPENDIX B Reference Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

6 9-4-03-34E3501 1/2 B-3
7 9-4-03-34E3501 2/2 B-4
8 11517 B-5
9 9-4-03-HBTMSXC1 B-6
10 9-4-03-PTOPSXC1 B-7
11 9-4-03-340TOPA1 B-8
12 WD 9-4-03-40SHAR21 B-9
13 9-4-03-0000002 B-10
14 WD 9-4-03-30SHAR31 B-11
15 WD 9-4-03-30SHAR11 B-12
16 9-4-01-34002001 Schematic B-13
17 9-4-01-34002001 PCB B-14
18 9-4-01-34002001 PCB Bottom B-15
19 9-4-01-34001001 Schematic B-16
20 9-4-01-34001001 PCB B-17
21 9-4-01-34001001 PCB Bottom B-18
22 9-4-01-34005001 Schematic B-19
23 9-4-01-34005001 PCB B-20
24 9-4-01-34005001 PCB Bottom B-21
RBT003
25 9-4-03-340090A1 - Transformer Wiring9-4-01-34007001 B-22

26 9-4-01-34003001 Schematic B-24
27 9-4-01-34003001 PCB B-25
28 9-4-01-34003001 PCB Bottom B-26
29 9-4-01-34004001 Schematic B-27
30 9-4-01-34004001 PCB B-28
31 9-4-01-34004001 PCB Bottom B-29
32 4-1-29-1550534A B-30
33 4-1-29-1551347A B-31
34 4-1-29-1550798A B-32
35 3403501 B-33
36 9-4-03-30S3501 Sheet 2 B-34
37 9-4-03-30S3501 Sheet 3 B-35
38 9-4-03-30S3501 Sheet 4 B-36
39 9-4-03-30S3501 Sheet 5 B-37
40 9-4-03-30S3501 Sheet 6 B-38
41 9-4-03-30S3501 Sheet 1 B-39
RBT003
UltraWireTM Radial Bond Tool Chapter 0. About This Manual
0 ABOUT THIS MANUAL
0.1 MANUAL HISTORY
Date Issue Description Auth App

01/12/05 1 Sell off Issue HL AE
0.2 UPDATES TO BE USED WITH THIS MANUAL
Consult the CD Directory for the appropriate Manual Updates to be used with this Manual.
0.3 TECHNICAL HELP
For further technical help, contact us:
Address: 1, 1431 - 40 Ave. NE, Calgary, AB. Canada T2E 8N6

Telephone: +1 403 235 6533
Fax +1 403 235 6737
Email: support@sondex.com
0.4 FEEDBACK
Please help us to improve this manual by sending your comments or corrections to Documentation-
CA@sondex.com, referencing the document number.
Thank you.
Photographs and sketches are for illustration purposes only; features and/or dimensions
may differ from those illustrated.
This document contains proprietary information. Copyright © 2005 Sondex CSS. All rights reserved.
Document: MN-RBT003-1 0-1
RBT003
UltraWireTM Radial Bond Tool Chapter 1. Description
1 DESCRIPTION
The 111/16″RBT evaluates cement bond integrity. In addition to measures of the amplitude of sonic
signal passing along the casing, the RBT radial receiver generates a map of the cement.
The RBT is equipped with one transmitter and two sensors constructed of piezo-electric crystals.
The near receiver, located 3’ from the transmitter, is constructed of an 6-sector radial receiver. Each
sector provides bond data covering a 60o section of casing. The primary amplitude is constructed
from radial signals at the near. The Far, located 5’ from the transmitter, generates a Variable
Density Log (VDL).
The RBT deploys in deviated/horizontal holes, is Memory/SRO capable, and combines readily with
any of the complete range of UltrawireTM tools. It’s slotted sleeve technology imparts sound isola-
tion, rigidity and tool strength. The tool is comprised of corrosion resistant materials throughout.
1.1 PURPOSE
Cement bond integrity is requisite to hydraulic isolation.
1.2 APPLICATION
• Cement Bond Evaluation.
1.3 SPECIFICATION
Temperature 177oC 350o F
Pressure 138 MPa 20000 psi
Tool Diameter 43 mm 1- 11/ in

16
Tool Length (make-up) 3.03 m 9.93 ft
Tool Length (transport) 3.13 m 10.27 ft
Tool Weight 18.1 kg 40 lbs
Supply Voltage 18 VDC
Power/Current 50 mA
Receivers Piezoelectric crystal
Signal Output 3 ft amplitude, 5 ft VDL and a cement quality map

generated by the calibrated 6-segment receiver array
Logging Speed @ 50 Kbps 21 m/min 70 ft/min

at 0.05 m (0.167) standard depth resolution
Logging Speed @ 100 Kbps 30 m/min 100 ft/min

at 0.05 m (0.167) standard depth resolution
Borehole Environment Fluid Media (i.e., brine, oil, fresh water, drilling mud)
Maximum Casing/Tubing ID 19 cm (7.5 in)
RBT003
UltraWireTM Radial Bond Tool Chapter 2. Safety
2 SAFETY
2.1 GENERAL
The intent is to operate and service the RBT without personal injury or damage to the tool. Please
work safely, in accordance with local directives.
In addition to heeding those cautions which may be contained within other sections of this manual,
pay particular attention to those which follow.
HEAVY TOOLS AND EQUIPMENT

Warning! The tools and/or tool strings are heavy.
Care should be taken when moving or lifting heavy equipment. Local directives on
Manual Handling should be followed.
ICONEL SPRING
Warning! This tool contains a compressed spring, which has the potential to cause injury if
proper precautions are not taken during servicing.
HOT WORK!
Warning! Sondex equipment may, under certain circumstances or failure modes, become a
potential source of ignition. Using it must therefore be considered "HOT WORK" and
appropriate precautionary procedures should be followed when testing at surface in
areas where there is a risk of gas leaks or other potentially explosive atmospheres.
2.2 OPERATING AND SERVICING
The tool must be operated and serviced by trained personnel. Servicing should be undertaken in a
properly equipped environment.
2.3 TRANSPORTING AND SERVICING
Store and transport the tool in the case provided. Never transport the tool in rocket launchers.
RBT003
UltraWireTM Radial Bond Tool Chapter 3. Theory of Operation
3 THEORY OF OPERATION
The tool’s design and operation is based upon a number of properties and principles, a simplified
overview of which is presented in this Chapter in order to concisely present relevant theoretical
background.
3.1 BLOCK DIAGRAM

1 2 3 4
SWITCHING POWER SUPPLY

9-4-01-340010A1
D +3.3V D
LINE +3.3V
SUPPLY -3.3V
+18V
-3.3V
SUPPLY
ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

9-4-01-340000A1 9-4-01-340020A1
MEMORY CONTROL
CHARGE 9-4-01-340040A1
ENABLE
PLD TRANSMITTER
MICROPROCESSOR CONTROLLER
FIRE
C C
PULSE
SONIC DIGITAL DATA
TRANSMITTER
FPGA MEMORY ADC's HV SUPPLY
9-4-01-340050A1
SONIC ANALOG SIGNALS

8
MAIN ANALOG BOARD

9-4-01-340030A1
PREAMPLIFIER
B (8 CHANNELS) B
1 11/16" SLOTTED SONDE

9-4-03-30S3501
SONIC RECEIVERS SONIC TRANSMITTER

(RADIALS & FAR) CRYSTAL
A A
Title: RBT003 Functional Block Diagram

Revision: 0 6RQGH[
CS SONDEX CSS
Bay1, 1431 - 40th Ave NE
No:
Date: 8-Jul-2005 Time: 11:29:26 Sheet 0 of 0 S Calgary, T2E 8N6
Alberta, CANADA
1 2 3 4
Figure 3.1 RBT Block Diagram
3.2 DESCRIPTION
The RBT003 operates based upon the principle of Sonic Wavetrain Attenuation.
The acoustic source - the transmitter’s piezoelectric crystal - transduces the electrical energy of the
trigger pulse into acoustic energy. The energy radiates out from the transmitter in all directions as a
wavefront of compressional waves. The wavefront travels at differing speeds through various
media, attenuating during travel. When the wavefront reaches the tool’s sensors, the resulting
acoustic energy is captured and transduced into electrical signals.
RBT003
The signals are processed surface against the RBT calibration, an ideal of zero (or near zero)
wavetrain attenuation, to generate the following full wave sonic information:
• first arrival amplitude of the wavefront at the radial receiver and the 3 foot receiver,
• travel time of the wavefront at the 3 foot,
• variable density log information based on the full wavetrain at the 5 foot, and
• an amplitude map drawn from the radial receiver data.
3.3 ELECTRONICS
This section provides an overview of the electronics. Detailed circuit descriptions are contained in
Chapter 6, Section 6.2 Circuit Board Descriptions. Troubleshooting instruction can be found in
Chapter 7: Section 7.2 Ultrawire Signal Check and Section 7.3 Circuit Board Checks.
The RBT003 power supply is a switching mode type that provides the tool with +3.3 VDC and -3.3
VDC from 18 VDC line voltage (or battery). The UltraWire (UW) Controller 82332 plugs on the back
of the power supply. Control and data signals from and to the UW Controller are routed via the
power supply to the rest of the tool.
The Main Analog board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitization.
The Main Digital board performs the following tasks:
• Digitize the Sonic waveforms
• Stores the digitized waveforms in memory to be read later by the UW controller.
• Responds to the UW controller commands and transfers the digitized sonic data to it.
• Sends the firing pulse to the Transmitter circuit.
The RBT003 Transmitter circuit board contains two stacked boards -a Control board and a Power
board - which control firing of the transmitter crystal.
3.4 RELEVANCE TO MAINTENANCE AND OPERATION
3.4.1 CIRCUIT BOARDS
Circuit board integrity is of paramount importance to the RBT’s performance. Testing procedures
for the circuit boards are contained in Chapter 7, Extended Checks. Note that this information is
provided solely for the purpose of determining board malfunction. Circuit boards are a factory
replacement item; Sondex CSS does not warrant violated boards. Note also that testing procedures
are to be undertaken by qualified personnel in a properly equipped electronics laboratory.
RBT003
3.4.2 CRYSTALS
It is critical that all of the RBT’s crystals be in good repair. A damaged crystal will disable sonic
capability. Complete instruction on repairing and replacing damaged crystals is contained in
Chapter 5, Mechanical.
3.4.3 MANDREL CANS
A nick or dent in a mandrel can will alter acoustic behaviour and skew results. Replace damaged
cans. As well, note that the oil in the mandrel cans acts as both an acoustic aid and a pressure sta-
bilizer. The tool must be properly filled with a precise volume of oil. Instruction on replacing cans
and filling the tool will oil are contained in Chapter 5, Mechanical.
3.4.4 SHOP CALIBRATION
The RBT ships shop calibrated for optimal performance. A yearly overhaul of the tool, during which
time all flawed components are rebuilt or replaced, is recommended. The RBT must be shop cali-
brated following overhaul. Calibrate accurately; the integrity of the results will be dependent upon
the quality of the calibration (see Chapter 7, Section 7.4 Shop Calibration).
3.4.5 CENTRALIZATION
Centralization is key to the acquisition of data with integrity.
Observe Figure 3.3: Eccentering vs. Amplitude at

right, which illustrates the negative impact of
eccentering on wave amplitude.
Note that a tool as little as 1/2” off centre can lose

up to 2/3 of the signal!
Ensure the RBT is properly centralized during

operation, as discussed in Chapter 4, Operating
Procedure.
Figure 3.2 Eccentering vs. Amplitude
RBT003
UltraWireTM Radial Bond Tool Chapter 4. Operating Procedure
4 OPERATING PROCEDURE
This Chapter explains how to check, connect, log, disconnect, and transport the RBT. The intent is
to log the hole accurately and efficiently without incurring personal injury or damage to the tool.
Practice safe workmanship and be mindful of the cautions contained in this, and other, chapters.
Refer to Chapter 2: Safety for general safety information.
4.1 PRE-LOGGING CHECKS
4.1.1 MECHANICAL
Ref.: APPENDIX A, Maintenance Equipment & Spares and APPENDIX B, Reference Draw-
ings
1. Clean and grease the exposed o-ring. Replace if flawed.
4.1.2 ELECTRICAL
1. Ensure the electrical connectors are clean, dry and undamaged.
2. Pin check for continuity; upper to lower pin resistance should be less than 0.5Ω.
4.1.3 OPERATING
The RBT must be electrically connected to a surface/acquisition system.
Firing of the transmitter without proper loading of the circuit may cause
Caution! damage to the circuit.
4.2 CONNECT TO THE TOOLSTRING
Ref.: 2001101 - Lifting Tool Kit, Distance Diagram (3403501), Hand Tools Kit 3400010
The RBT toolstring must be rigged-in vertically in sections. The first section, comprised of the
bottom end tool(s) and the bottom centralizer is rigged-in to the wellhead and supported by a lift
plate (See Figure 4.1). The RBT and top centralizer are then rigged in as a section, joined to the
bottom end and supported by the lift plate. Finally, the top end tool section is rigged-in and joined to
the remainder of the toolstring. The lift plate is then permanently removed.

Warning! The tools and/or tool strings are heavy.
Note: Tighten joins with wrenches and opposing force.
1. Install the bottom centralizer at the top of the bottom end tool (i.e., PGR).
RBT003
2. Thread the lift kit eye bolt onto the top of the centralizer.Thread the lift kit swivel hook onto the
rope socket (or equivalent).Hook the swivel hook and the eye bolt together.
3. Lift the bottom end of the toolstring and rig into position over the wellhead, suspending the string
just above the wellhead.
4. As the toolstring is lowered into the hole, slide the lifting plate
into position at the base of the bottom centralizer. Carefully
lower the toolstring until the lifting plate supports the central-
izer, as illustrated in Figure 4.1.
5. Remove the lifting tools from the centralizer.
6. Assemble the RBT.
7. Attach the top centralizer.
8. Repeat Steps 2-3 to rig-in the RBT and top centralizer. Lower
gently, ensuring sufficient slack to enable connection. Attach
to the bottom end tool string and tighten the join with
wrenches and opposing force.
9. Lift the entire toolstring slightly, just an adequate distance to

Lifting Plate
enable release and removal of the lifting plate.
10. Remove the plate and repeat Step 4, catching the toolstring
at the base of the top centralizer.
Figure 4.1 Rig In and Rest on the Lifting Plate
11. Assemble any top end tools.
12. Repeat Steps 2-3 to rig-in the top end tools. Lower gently, ensuring sufficient slack to enable con-
nection. Attach to the bottom end tool string and tighten the join with wrenches and opposing
force.
13. Lift the entire toolstring slightly, just an adequate distance to enable release and removal of the
lifting plate.
RBT003
4.3 LOG
The following are guidelines only, to be used in conjunction with local policy and specific well site
conditions. The table below is appropriate for near vertical wells. Adjust accordingly for deviated
wells.
Note: Do not exceed the calculated safe working load of the selected weak point. .
Depth (m) Speed Pulling Out of Hole Speed Running in Hole

In/out of Catcher Dead slow or manual.
(pressure rig up only)
9.14 to 45.7 30ft/min.
(30 to 150 ft)
45.7 to 121.9 60ft/min.
(150 to 400 ft)
Surface tension not to exceed Surface tension not be less than
>121.9 m Clear Cased 120% of tension when tool station- 80% of tension when tool stationary
Holes (400 ft) ary and speed not to exceed 150ft/ and speed not to exceed 150ft/min.
min.
Approaching Potential 30ft/min.
Obstacles a
Do not exceed the above speeds. See Section 4.3.1 Maximum Logging
Logging Data Speed below.
a.
For example: Reduced diameters, gas lift mandrels, fluid levels, valves, tubing shoes, packers,
cross overs and other downhole equipment.
4.3.1 MAXIMUM LOGGING SPEED
Note that the recommended maximum logging speeds for the RBT are as follows:
• 50 Kbps is 21 m/min. (70 ft./min.) @ 0.05m (0.167 ft.) standard depth resolution
• 100 Kbps is 30 m/min. (100 ft./min.) @ 0.05m (0.167 ft.) standard depth resolution.
These are theoretical maximums. Actual maximum logging speed will be dependent upon the tool
string composition.If the displayed frame rate is less than the frame rate required to generate data
with integrity, reduce the logging speed.
4.3.2 SET-UP THE SOFTWARE
1. With the tool rigged-in, turn on the surface system. Note that these instructions assume wireline
operation.
2. Launch Sondex Warrior Software.
3. The Sondex Warrior window opens. Launch Acquisition.
4. The Depth window and Warrior Logging System window open. In the Depth window, and its asso-
ciated windows (i.e., Depth Configuration) define the depth parameters.
RBT003
5. In the Warrior Logging System window select Sondex Ultralink RBT 1-11/16” in the Service
menu.
6. The WVF Signal window opens. Click the Select Waveforms button.
7. The Select Waveforms listing window opens. Select all the waveforms. Click Done.
8. The WVF Signal window opens. The selected signals load in tiled windows encapsulated within
the WVF Signal window.
9. In the Monitor menu, select Sondex Ultralink Telemetry. The Sondex Ultralink Telemetry Moni-
tor window opens.
4.3.3 POWER UP THE TOOL
1. On the DSP unit, set the Line Power to Positive. Dial up to 150V. Input power to the XTU should
be ~120V; XTU output power to the RBT should be ~18V.
2. Wait for the Frame Lock green indicator light to illuminate, indicating a lock on the signal. The Sig-
nal Level on the DSP visibly increase, the signals will be visible in the waveform window, and
active parameters will display in the Telemetry Monitor window.
4.3.4 ACQUIRE DATA
1. If casing size(s) of the hole are known, lower the toolstring into the hole to the required depth. In
the Action menu, select Record Up and log the hole, loading the proper pipe profile(s), as
required.
2. If casing sizes to be encountered are not know, select Record Down and log the descent to
determine pipe size(s) in the hole. Use the information to load the proper pipe profile(s) while log-
ging on the ascent, as described in Step 1.
3. When logging is complete, select Stop.
4. Save the data to the designated dataset.
4.4 POST-LOGGING DISASSEMBLY
1. As the tool ascends out of the hole, slide the Lifting Plate into position at the base of the middle
centralizer.
2. Stop the lift. Lower the tool back into the hole until the Lifting Plate settles against the wellhead
and supports the RBT.
3. Disconnect the join between the RBT’s top centralizer and the remainder of the tool string.
4. Lift out the top end and rest in support stands. Remove the rope socket.
5. Install the eye bolt on the RBT’s top centralizer.
6. Install the swivel hook on the rope socket. Hook to the eye bolt.
7. Lift the bottom end out of the well, pulling out the lifting plate as it rises.
RBT003
8. Support the tool. while removing the eye bolt and the swivel hook.
9. Wipe down the toolstring before disassembling.
4.5 TRANSPORT HANDLING & STORAGE
1. Install the thread protectors on clean, dry threads.
2. Store in the transport case.
4.6 POST-LOGGING DISASSEMBLY
1. As the tool ascends out of the hole, slide the Lifting Plate into position at the base of the top cen-
tralizer.
2. Stop the lift. Lower the toolstring back into the hole until the Lifting Plate settles against the well-
head and supports the centralizer.
3. Disconnect the join between the RBT’s top centralizer and the top of the tool string.
4. Rig out the top end tools. Wipe down in the air before disassembling.
5. Install the lift tools on the RBT’s top centralizer.
6. Lift the toolstring out of the well, pulling out the lifting plate as the toolstring rises.
7. Repeat Steps 1 and 2, sliding the Lifting Plate into position at the base of the bottom centralizer.
8. Stop the lift. Lower the toolstring back into the hole until the Lifting Plate settles against the well-
head and supports the centralizer.
9. Disconnect the join between the RBT and the bottom centralizer. Rig out the RBT. Wipe down in
the air, before disassembling.
10. Install the lift tools with the eye bolt on the RBT’s bottom centralizer and rig out the bottom end
tools. Wipe down in the air, before disassembling.
Note: Do not lay the toolstring down in one piece.

Caution! The tools and/or tool strings are heavy.
4.7 TRANSPORT & STORAGE
1. Install the thread protectors on clean, dry threads.
2. Store in the transport case.
RBT003
UltraWireTM Radial Bond Tool Chapter 5. Mechanical
5 MECHANICAL
This Chapter instructs on disassembly and reassembly of the RBT sonde, electronics module and
piezoelectric crystal assemblies.
5.1 DISASSEMBLE THE SONDE SECTION
Ref.: APPENDIX A: Maintenance Equipment & Spares, APPENDIX B: Reference Drawings
First, the sonics are extracted from the housing. Then the sonics section is disassembled, begin-
ning at the bottom sub, and terminating at the transmitter. The intent is to disassemble the tool
without personal injury or damage to the tool. Review 2: Safety.
O-RING AND SEAL INTEGRITY.

CAUTION! Tool function depends upon seal integrity. Replace worn seals and o-rings.
ALWAYS check ALL seals and o-rings for flaws. Remove, discard and replace, if
flawed (i.e., nicked, torn, mis-shapen).
5.1.1 UNINSTALL THE BOTTOM SUB
Ref.: 3403501, 4-1-29-1550534A, 9-4-03-30S3501 Sheet 6
1. Uninstall the screws (Item 37) securing the housing (Item 25) to the bottom sub (Item 21) with
a 3/16” Allen Key.
2. Insert a flathead screwdriver through the housing slot and into the groove at the base of the
far-to-end hose. Exert pressure to maintain the hose position. The hose must not be compro-
mised while removing the bottom sub.
3. Insert a second flathead screwdriver between the housing and the bottom sub. Pry off the sub.
5.1.2 REMOVE THE BOTTOM CONNECTOR (OPTIONAL)
Ref.: 9-4-03-HBTMSXC1
Ordinarily, the connector is not be removed. In case of repair or swapout, proceed as follows:
1. Press down on the socket (Item 1) in the neck of bottom sub with a screwdriver. This compresses
the internal spring.
2. Maintain the pressure and carefully extract the retaining ring (Item 6). CAUTION!
COMPRESSED SPRING
Caution! This tool contains a compressed spring, which has the potential to cause injury if
3. Carefully release the pressure and remove the connector’s remaining parts (Items 2, 3, 4, and 5).
RBT003
5.1.3 REMOVE THE HOUSING
1. Uninstall the screws (Item 40) securing the housing to the far receiver mandrel (Item 14) with a 1/
4” x 4” flathead screwdriver. Lift out the Teflon® round bumpers (Item 19).
2. Uninstall the screws (Item 40) securing the housing to the near receiver mandrel (Item 14) with
a 1/4” x 4” flathead screwdriver. Lift out the Teflon® round bumpers (Item 19).
3. Uninstall the screws (Item 37) securing the housing to the piston mandrel (Item 4) with a 3/16”
Allen Key.
4. Insert a flathead screwdriver between the base of the transmitter mandrel (Item 2) and the top of
the housing. Pry the transmitter mandrel free.
5.1.4 EXTRACT THE SONICS SECTION
1. Extracting the sonics section is a team task. Grasp

the transmitter and pull with sufficient force to slide
the sonics section out of the housing. Support each
sensor as it emerges from the housing.
2. Transfer the sonics section to a workbench.
3. Vise the transmitter section with the oil fill port facing
up.
Do NOT vise the mandrel
CAUTION! cans. Dents in the cans
will compromise sonic
function.
4. Align and support the sensors in tool stands, as

shown at right. Note the photo is of other tool sen-
sors, but the method applies equally to the RBT003.
Figure 5.1 How to Support Sonic Sensors
5.1.5 REMOVE BOTTOM INSIDE B
Ref.: 9-4-03-30S3501 Sheet 6, 4-1-29-1550534A, WD 9-4-03-40SHAR21
1. Use a pick to extract the retaining ring (Item 31, 9-4-03-30S3501).
2. Remove the contact (Item 24, 9-4-03-30S3501) and washer (Item 23, 9-4-03-30S3501).
3. Hold bottom sub inside A (Item 1, 4-1-29-1550534A) firmly in position with a wrench.
4. Seat a wrench in the flats of bottom inside B (Item 22, 9-4-03-30S3501). Use opposing force
to loosen the join and unthread.
5. Uninstall the screw (Item 39, 9-4-03-30S3501) securing the ground.
6. Unthread the pin connector from the terminal and nut (Items 1 and 2, WD-9-4-03-40SHAR21).
RBT003
5.1.6 DRAIN THE OIL FROM THE TOOL
Ref.: 9-4-03-30S3501 Sheet 2, 4-1-29-1550534A, WD 9-4-03-40SHAR21
1. Vise the transmitter section and support the sensors in tool stands.
CAUTION! Do NOT vise the mandrel cans. Dents in the cans will compromise sonic function.
2. Remove the transmitter’s fill port seal screw (Item 35, 9-4-03-30S3501) and the o-ring (Item 58,
9-4-03-30S3501). This is the single seal screw located at the top of the tool, not one of the three
locking seal screws securing the transmitter to the piston section.
3. Place a catch basin beneath bottom inside A (Item 1, 4-1-29-1550534A-01).
4. Feed air into the tool via the fill port. Wrap a rag around the hose-to-port connection to absorb
potential oil blow backl. Air displacement will dislodge the 3-pin bulkhead connector (Item 1, 9-4-
03-40SHAR21).
Blow back hazard! Wrap a rag around the hose-to-port connection to absorb poten-
Caution! tial oil blow back.
5. Remove the fill port seal screw (Item 35, 9-4-03-30S3501) in bottom sub inside A (Item 1, 4-1-29-
1550534A-01). Discard the o-ring (Item 58, 9-4-03-30S3501).
6. Oil will flow out of the tool. To speed drainage, periodically elevate the sonic sensors, but do not
place undo strain on the hoses.
7. Desolder the wires connecting the tool to the connector. Do not desolder the 3-pin connector
components (see 9-4-03-40SHAR21) unless damaged. Remove the o-rings on the connector.
5.1.7 REMOVE THE FAR-BOTTOM HOSE
Ref.: 4-1-29-1550534A, 9-4-03-30S3501 Sheet 6, 9-4-03-30S3501 Sheet 5
1. Use two c-spanners and opposing force to loosen the hose collar (Item 12, 9-4-03-30S3501)
threaded onto the far receiver mandrel (Item 14, 9-4-03-30S3501). Unthread the collar.
2. Loosen the lower hose end termination (Item 4, 4-1-29-1550534A) from the base of the hose end
couple (Item 20, 9-4-03-30S3501) with a wrench. Pull the hose free.
Note: The connection is NOT threaded. Loosening the o-ring set does not require excessive twisting.
3. Slide far-bottom hose off the assembly.
5.1.8 TEARDOWN THE FAR RECEIVER
Ref.: 9-4-03-30S3501 Sheet 5
1. Place an absorbent rag beneath the receiver. Oil will spill out when the lower sub is removed.
RBT003
2. Hook a c-spanner into the mandrel (Item 2) and a c-spanner onto the hose end couple (Item 20).
Loosen the join. Unthread.
3. Separate the couple from the receiver sub lower cap (Item 18), see Note: on page 3.
4. Slide the can (Item 13) off the mandrel. Blot the crystal (Item 68) to remove residual oil.
5. Remove the crystal top end cap (Item 15).
6. Disconnect the crystal wiring. Remove any tape/string securing wiring or crystal segments to the
crystal hanger (Item 17). Uninstall heatshrink covering the wire connections. Clip each wire at the
solder connection.
7. Uninstall the screw (Item 36) securing the crystal end cap (Item 15) with a 7/64” Allen key.
Slide the crystal assembly off the mandrel and free of the wiring.
8. If the intent is to rebuild the crystal assembly, dismantle the assembly. Remove the end caps and
both crystal hangers. Check and discard any bent pins (Item 42). Check and discard any cracked
crystal segments.
5.1.9 REMOVE THE FAR-NEAR HOSE
Ref.: 4-1-29-1551347A, 9-4-03-30S3501 Sheet 4
threaded to the top of the far mandrel. Unthread the collar.
2. Use a wrench on the flats to loosen lower hose end termination (Item 2, 4-1-29-1551347A), see
Note: on page 3. Pull the far mandrel free.
threaded to the base of the near mandrel (Item 14, 9-4-03-30S3501). Unthread the collar.
4. Use a wrench on the flats to loosen upper hose end termination top (Item 1, 4-1-29-1551347A),
see Note: on page 3. Pull the hose free of the near mandrel.
5.1.10 TEARDOWN THE NEAR RADIAL RECEIVER
Ref.: 9-4-03-30S3501 Sheet 4
Repeat Section 5.1.8 Teardown The Far Receiver, Steps 1 - 9, to disassemble the near receiver.
The sole difference is two wires must be clipped to free the far, whereas six wires must be clipped
to free the near.
5.1.11 REMOVE THE PISTON-NEAR HOSE
Ref.: 4-1-29-1550798A, 9-4-03-30S3501 Sheet 3
1. Use two c-spanners and opposing force to loosen the hose collar (Item 13) threaded to the top of
the near mandrel. Unthread the collar.
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2. Use a wrench to loosen the hose end termination (Item 1, 4-1-29-1550798A), see Note: on page
3. Pull the near mandrel free.
threaded to the base of the piston shaft (Item 7, 9-4-03-30S3501). Unthread the collar.
4. Use a wrench to loosen the hose end termination (Item 1, 4-1-29-1550798A), see Note: on page
3. Pull the piston-near hose free of the piston shaft.
5.1.12 UNINSTALL THE PISTON SUB-ASSEMBLY
Ref.: 9-4-03-30S3501 Sheet 3
1. Place absorbent rags beneath the piston sub-assembly.
2. Remove theTeflon® ring (Item 5) from the base of the piston shaft (Item 7).
3. Loosen the join between the piston shaft and the piston mandrel (Item 4) with c-spanners and
opposing force. Uninstall the piston shaft and the iconel spring (Item 30).
4. Slide off the piston can (Item 6). Blot any excess oil.
5. Remove the locking seal screws (Item /35), o-rings (Item 58) and set screws (Item 41).
6. Loosen the join between the piston mandrel and the transmitter mandrel (Item 2) with c-spanners
and opposing force. Unthread by hand.
5.1.13 TEARDOWN THE TRANSMITTER
Ref.: 9-4-03-30S3501 Sheet 2
1. Seat the transmitter in a pipe stand with a catch basin beneath.
2. Insert a flathead screwdriver between the transmitter can (Item 3) and the transmitter mandrel.
Pry the can loose and remove. Blot the crystal to remove residual oil.
3. Disconnect the crystal wiring (see Section 5.1.8 Teardown The Far Receiver, Step 5).
4. Uninstall the screw (Item 36) securing the TX end filler (Item 27) with a 7/64” Allan key and
bushing (Item 72).
5. Slide the end filler and the TX tube (Item 28) off the transmitter mandrel.
6. If the intent is to rebuild the crystal, dismantle the crystal. Remove the washers (Items 8, 9 & 11),
crystal (Item 67), hanger (Item 29), and lead tube (Item 10) from the TX tube. Check and discard
a cracked crystal and/or any other flawed component(s).
TEARDOWN BEYOND THIS POINT IS NOT RECOMMENDED!

Warning! Popping the bulkhead connector free of the pressure nut can only be accomplished by
pulling on the main harness. Both the harness and the connector are irrevocably
damaged by the removal process.Contact Customer Support for further information.
RBT003
Figure 5.2 Transmitter Mandrel
5.2 REBUILD THE SONDE SECTION
5.2.1 GENERAL
Ref.: APPENDIX B: Reference Drawings
The intent is to return the tool to optimal operating condition without personal injury or damage to
the tool. Please work safely! Review the information contained in 2: Safety.
Practise quality workmanship. Inspect tool components and fittings carefully. Ensure all are free of
flaws, and replace as required. O-ring and seal integrity is critical to tool function; use only flawless
seals and o-rings. Lubricate in accordance with Chapter 7, Section 7.1 Preventative Maintenance.
Use only high temperature/high pressure solder (HT/HP) heat shrink and tape. Employ static dis-
persive methods where appropriate.
5.2.1.1 Prepare the Cable Harness
Ref.: WD 9-4-03-30SHAR11
1. It is understood that the install of a 19-pin connector and associated wiring is a fresh build using
factory replacement parts. Straighten the harness cables and ensure there are no cross-overs
present. Wrap the straightened cables in Kapton® tape, as shown below, to prevent cross-overs
and to protect the shielding from fraying during the build.
CRITICAL INSTRUCTION! It is critically important to ensure the cable harness wir-

Warning! ing remains straight and free of cross-overs throughout the build. Straighten the
cables. Tape the straightened cables together at prudent intervals. Remove the tape
and the protective shielding on an as-needed basis, just prior to wire connection.
RBT003
Figure 5.3 Straighten and Tape the Main Harness
2. Orient and feed the main harness through the pressure nut (see Item 69, 9-4-03-30S3501
Sheet 2). Figure 5.3 shows how to tape and orient a harness using sample components
(Note: May not be exactly as illustrated).
3. Lubricate the o-rings of the connector and seat the connector in the pressure nut.
5.2.2 REBUILD THE TRANSMITTER
5.2.2.1 Install the Pressure Nut
Ref.: 9-4-03-30S3501 Sheet 2
1. Feed the main harness cable through the transmitter mandrel (Item 2).
2. Thread the pressure nut (Item 69) into the top of the transmitter mandrel (Item 2).
3. Secure the pressure nut in the mandrel with screws (Item 41).
5.2.2.2 Prepare the Transmitter Mandrel
Ref.: WD 9-4-03-30SHAR11, 9-4-03-30S3501 Sheet 2
1. Lubricate and install the GT-seal (Item 46), backups (Item 45) and o-rings (Items 56, 77, and 76)
on the transmitter mandrel (Item 2).
2. Feed the black and white transmitter wires coming off the main harness through the wiring bore-
hole in the mandrel. Pin check against the wiring diagram. See Figure 5.2: Transmitter Mandrel
to view the build to this point.
3. Rest the mandrel in a pipe stand with the wire borehole facing up.
RBT003
5.2.2.3 Assemble the Transmitter Crystal Hanger Components
Figure 5.4 Transmitter Crystal Assembly Items - Exploded view
1. Lubricate and install two o-rings (Item 50) on the interior of the tube mandrel (Item 28).
2. Wrap the lead tube (Item 10) snugly around the tube mandrel (Item 28).
3. Install washers (Items 8,9,11) over the lead tube, in the order and orientation illustrated in 9-4-03-
30S3501 Sheet 2. Orient the tapered face of each washer correctly.
4. Nest an o-ring (Item 74) within an o-ring (Item 76) at the base of the hanger mount, see above.
5. Slide on the hanger mount (Item 29) until it abuts the installed washers.
5.2.2.4 Wire and Hang the Transmitter Crystal
1. Cut two ~6” lengths of 24 AWG: one white and one black. Stripping the insulation off the termi-
nal 1/4” of each wire and tin.
SHOCK HAZARD! Note that the heat of soldering may induce charge build-up in the
Warning! crystal. Use an acceptable method to dissipate the charge and protect yourself from
shock (for example, use a metal 3rd hand vise apparatus to short the crystal).
2. Review the shock hazard above. Solder a black wire

to the crystal’s exterior wall, midway up the wall.
Clean the solder point.
3. Solder a white wire to the crystal’s interior wall, at a

point directly opposite, as shown at right.
Figure 5.5 Solder Points on Crystal
4. Slide the crystal onto the hanger assembly, wiring facing away from the hanger base.
5. Install o-rings (Items 74 and 76) above the crystal. In each install, snug the Item 74 o-ring under
the crystal.
6. Install washers (Items 8,9,11) above the crystal, in the order and orientation illustrated in 9-4-
03-30S3501 Sheet 2. Orient the tapered face of each washer correctly
RBT003
7. Slide on the TX end filler (Item 27), channel facing up. Feed the harness wiring emerging from
the mandrel up into the interior of the TX end filler and out through the wiring borehole, as
shown below.
Figure 5.6 Harness Wires Out Through the Wiring Borehole
8. Snug the TX end filler into place. Secure to the mandrel with a screw (Item 71) and bushing (72).
5.2.2.5 Connect the Crystal to Harness Wiring
1. Trim each wire coming off the crystal to a length of ~4”.
2. Strip 1/2” insulation off the end of each wire and tin the ends.
3. Slip a 3/4” length of HTHP heatshrink (1/16” o.d.) over each wire.
4. Solder the black crystal wire to the black wire coming off the harness. Clean thoroughly. Install
the heatshrink over the join.
5. Solder the white crystal wire to white wire coming off the harness. Clean thoroughly. Install the
heatshrink over the join.
6. Tuck and tie the wires neatly into the wire channel of the hanger end with military grade nylon
string. Secure with Kapton® tape. Ensure the wires are flush to the lip of the filler or wires may
shear when the transmitter can is installed.
5.2.2.6 Install the Transmitter Can
1. Lubricate the interior lip of the transmitter can (Item 3) and the exposed o-rings on the transmitter
mandrel.
2. Feed the harness wiring through the can.
3. Slide the can over the crystal sub-assembly until it abutts the transmitter mandrel.
Figure 5.7 Slide on the Can
RBT003
5.2.3 REBUILD THE PISTON ASSEMBLY
Ref.: 9-4-03-30S3501 Sheet 3
1. Lubricate and install on the piston mandrel (Item 4):

• an o-ring (Item 55) with backups (Item 48) at the top
• two mid-body Teflon® rings (Item 5) mid-body
• two o-rings (Items 77 and 56) at the bottom
• the o-ring (Item 76) installed on the base of the mandrel, and
2. Feed the harness wiring through the piston mandrel and carefully thread together the piston and
transmitter mandrels. Tighten with 2 c-spanners and opposing force.
3. Install a set screw (Item 41) into each borehole at the base of the piston mandrel.
4. Fit an o-ring (Item 58) onto each locking seal screw (Item 35). Install a locking seal screw over
each set screw.
Ensure the locking seal screws are properly tightened at the conclusion of the
CAUTION! tool rebuild. See Section 5.4.7 Ensure the Locking Screws are Properly Tight-
ened.
5. Lubricate and install an o-ring (Item 65) and Teflon® backups (Item 47) in the neck of the pis-
ton can (Item 6).
6. Lubricate the neck of the piston can and the Teflon® rings of the piston mandrel. Push the can
onto the mandrel.
7. Slide the iconel spring (Item 30) over the piston shaft (Item 7).
8. Hand thread the shaft into the piston mandrel.Tighten with two c-spanners and opposing force.
9. Lubricate and install a Teflon® ring (Item 5) on the base of the shaft.
Figure 5.8 Piston Mandrel Installed
5.2.4 ATTACH THE PISTON-NEAR HOSE
Ref.: 9-4-03-30S3501 Sheet 3, 4-1-29-1550798A
1. Lubricate and install o-rings (Item 49, 9-4-03-30S3501) on the upper hose end (Item 1, 4-1-29-
1550798A) of the piston-near hose (Item 3, 4-1-29-1550798A), and o-rings (Item 51 and 53, 9-4-
03-30S3501) on the hose nut adaptor (Item 26, 9-4-03-30S3501).
Note The set screw (Item 38, 9-4-03-30S3501) is factory set and should not require adjustment.
2. Feed the harness wiring through the hose.
RBT003
3. Push the hose end into the piston shaft.
4. Thread the hose collar (Item 12, 9-4-03-30S3501) onto the piston shaft. Tighten with two c-span-
ners and opposing force.
5.2.5 REBUILD THE NEAR RADIAL RECEIVER
Ref.: 9-4-03-30S3501 Sheet 4, WD 9-4-03-30SHAR11
5.2.5.1 Prepare the Near Mandrel
1. Lubricate and install o-rings (Items 60 and 66) on the mandrel (Item 14).
2. Feed the harness wiring through the mandrel. Fish the near wires coming off the cable, up and
out through the wiring borehole, as shown below.
Figure 5.9 Near Wiring Through Mandrel
5.2.5.2 Prepare the Near Crystal Hangers
1. Lubricate and install o-rings (Item 50) in/on each

crystal hanger (Item 17), top crystal end cap (Item
15) and bottom crystal end cap (Item 16).
2. Fit two tension pins into the bottom crystal end cap
(Item 16) as shown at right.
3. Install a hanger in each end cap.
Figure 5.10 Crystal Hanger and End Cap
5.2.5.3 Wire the Near Radial Crystal
Ref.: WD 9-4-03-30SHAR11
The near crystal, pictured at right, is comprised of six

crystal segments arranged around crystal hangers
and fixed into position by end caps (see 5.2.5.2:
Prepare the Near Crystal Hangers.). A wire for each
sensor is soldered to each segment’s interior. The
ground wire is soldered to the crystal’s exterior.
Figure 5.11 Near Radial Crystal
RBT003
1. Segmentally strip a 10” length of black 24 AWG wire for the ground wire. Strip the insulation off a
1” interval at one end of the wire. At 3/4” spacings thereafter, strip off the insulation over a 1/4”
interval. Repeat until six 1/4” intervals are formed.
2. Cut a ~9” length of 24 AWG wire in each of the colors listed in Table 5.1.
Table 5.1: Radial Wire Assignments
Radial Sensor Number: R1 R2 R3 R4 R5 R6
Wire Color: Brown Red Orange Yellow Green Blue
3. Strip 1/4” of insulation off the end of each wire and tin.
4. Solder one wire to the concave (inte- Top of Crystal

rior) side of each crystal segment, ~1/2”
from the bottom of each segment.
Clean the solder-points thoroughly.
5. Solder the end of the ground wire to the

convex side of crystal segment “R1”
(brown wire). Solder the remaining
exposed intervals to the crystal seg-
ments in a clock-wise sequence, as
shown in Figure 5.12 at right. Form the
crystal segments into a cylinder and
solder the last exposed interval at the
first solder point.
Bottom of Crystal
Figure 5.12 Near Radial Solder Points
6. Feed the wires through the wire feeds into the crystal top end cap (Item 15).
7. Hold the wires taut while seating the segments snugly around the top crystal end cap (Item 15)
and crystal hanger (Item 17) assembled in Section 5.2.5.2 Prepare the Near Crystal Hangers.
8. Slide the second crystal hanger and end cap, pre-assembled as above, onto the crystal seg-
ments, fitting the segments neatly.
9. Tape in place with Kapton® tape as shown in Figure 5.11.
5.2.5.4 Hang and Electrically Connect the Near Crystal
1. Trim each wire coming off the crystal to a length of ~6”. Strip 1/4” insulation off the end of each
wire and tin. Slip a ~1/2” length of HT/HP heatshrink (1/16” o.d.) over each wire.
RBT003
2. Slide the crystal assembly onto the mandrel. It is very important to align the crystal’s Radial No. 1
brown wire to the marked No. 1 alignment stamp on the mandrel.
The Radial #1 brown wire must be aligned to the engraved “No. 1” alignment stamp
Warning! on the near mandrel.
3. Install a screw (Item 36) in each crystal end cap.
4. Pin check against the main harness schematic to confirm wire assignments, then solder each
crystal wire to its harness mate. Clean each solder join thoroughly. Install heat shrink over each
join. Protect the solder points with Kapton® tape, as illustrated below.
5. Wrap the wires in the channel of the end cap. Secure with military grade nylon string and Kap-
ton® tape. Ensure the wires are flush to the crystal, or wire shear may occur during installation of
the can.
5.2.5.5 Install the Near Mandrel Can
1. Lubricate the interior lip of the near can (Item 13).
2. Lubricate exposed o-rings on the near mandrel.
3. Feed the harness wiring through the can.
4. Carefully slide the can over the crystal until it abutts the mandrel.
5.2.5.6 Install the Lower Sub and Hose End Couple
1. Lubricate and install o-rings (Items 60 and 66) on the near lower sub (Item 18).
2. Lubricate and install an o-ring (Item 63) on the hose end couple (Item 20).
3. Fit the hose end couple into the lower sub.
4. Feed the harness wiring through, exterior o-rings facing of the sub facing toward the crystal.
5. Thread into the base of the near mandrel.
6. Tighten with two c-spanners and opposing force.
5.2.6 INSTALL THE NEAR-FAR HOSE
Ref.: 4-1-29-1551347A, 9-4-03-30S3501 Sheet 4,
1. Lubricate and install seals, as follows:
• o-rings (Item 49, 9-4-03-30S3501) on the top hose end termination (Item 1, 4-1-29-
1551347A),
• o-rings (Item 64, 9-4-03-30S3501) on the lower hose end termination (Item 2, 4-1-29-
1551347A), and
• o-rings (Item 51 and 53, 9-4-03-30S3501) on the hose nut adaptor (Item 26, 9-4-03-
30S3501).
RBT003
2. Feed the harness wiring through the hose (Item 4, 4-1-29-1551347A).
3. Push the top end hose termination into the near mandrel.
4. Thread the hose collar (Item 12) onto the mandrel. Tighten with two c-spanners and opposing
force.
5.2.7 REBUILD THE FAR RECEIVER
Ref.: 9-4-03-30S3501 Sheet 5
The far crystal assembly is pictured at right. Note that the

crystal duplicates the design of the near radial crystal, differing
only in the wiring of one sensor as opposed to six. Therefore,
the crystal has one interior wire (white) and one exterior wire
(black ground).
To rebuild the Far Receiver duplicate the steps of Section 5.2.5

Rebuild The Near Radial Receiver. The method is exactly the
same, except:
1. In Section 5.2.5.3 Wire the Near Radial Crystal, substitute

for Step 2: “Cut one ~9” length of white 24 AWG”.
2. In Section 5.2.5.4 Hang and Electrically Connect the Near

Crystal disregard Step 2. There is no need to align the far
receiver, therefore there is no alignment stamp.
Figure 5.13 Far Crystal
3. Refer throughout to 9-4-03-30S3501 Sheet 5 for part numbers/descriptors specific to the Far
Crystal.
5.2.8 INSTALL THE FAR-BOTTOM HOSE
Ref.: 4-1-29-1550534A, 9-4-03-30S3501 Sheet 6
1. Lubricate and install seals, as follows:
• o-rings (Item 64, 9-4-03-30S3501) on the lower hose end termination (Item 4, 4-1-29-
1550534A),
• seal (Item 44, 9-4-03-30S3501) and backups (Item 43, 9-4-03-30S3501) on bottom inside
A (Item 2, 4-1-29-1550534A), and
• o-rings (Item 51 and 53, 9-4-03-30S3501) on the hose nut adaptor (Item 26, 9-4-03-
30S3501).
2. Feed the harness wiring through the hose (Item 3, 4-1-29-1550534A).
3. Push the lower hose end termination into the far mandrel.
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4. Thread the hose collar (Item 12) onto the mandrel. Tighten with two c-spanners and opposing
force.
5.2.9 WIRE THE 3-PIN CONNECTOR
Ref.: WD 9-4-03-40SHAR21
1. Support the 3-pin connector in a 3rd hand.
2. Slip a ~1/4” length of HTHP heatshrink (1/16” o.d.) over the black wire and the white wire coming
off the harness.
3. Solder the white wire into the empty Cup #1 and the black wire into the empty Cup #2.
4. Clean all solder points thoroughly. Install the heat shrink over the joins.
5.2.10 INSTALL AND WIRE BOTTOM INSIDE B
Ref.: 9-4-03-30S3501 Sheet 6, WD 9-4-03-40SHAR21
1. Seat the 3-pin connector in bottom inside B (Item 22, 9-4-03-30S350 6/6)
and feed all wires through.
2. Hand thread bottom inside B onto bottom inside A. Wrench tight at the
flats with a wrench. This connection should be snug.
3. Secure the black wire terminal ring (Item 4, 9-4-03-40SHAR21) to the

chassis with a screw (Item 39, 9-4-03-30S3501).
4. Slip a ~1/4” length of HT/HP heatshrink (1/4” o.d.) over the white wire.
Screw the threaded terminal (Item 2, 9-4-03-40SHAR21) into the
recessed washer (Item 23, 9-4-03-30S3501), followed by the pin contact
(Item 24, 9-4-03-30S3501). Tighten the terminal nut (Item 1, 9-4-03-
40SHAR21) and install heatshrink over the join.
Figure 5.14 Pin Connect Wire
5. Insert the pin contact into the neck of inside B. Push down into position.
6. Install the second recessed washer.
7. Snap a retaining c-ring (Item 31) over the pin contact with a pick.
5.2.11 INSTALL THE HOUSING
Ref.: 9-4-03-30S3501 Sheet 1
1. Orient the housing (Item 25) with the engraved “No. 1” stamp facing up and vise the housing
loosely near centre.
2. Find the corresponding engraved “No. 1” stamp on the sonic section’s near mandrel. Orient the
sonic section with the marking, and the transmitter fill port, facing up.
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3. Slide the sonics section into the housing. Guide and support the sensors into position with a flat-
head screwdriver, or similar implement.
4. Align the No. 1 markings and install the sonic-to-housing mechanical connections, as follows:
• Six screws (Item 37, 9-4-03-30S3501) securing the housing to the piston mandrel (Item 7,
Piston Dwg.) with a 3/16” Allen Key.
• Six Teflon® round bumpers (Item 19, 9-4-03-30S3501), and screws (Item 40, 9-4-03-
30S3501) securing the housing to the near receiver with a 1/4” x 4” flathead screwdriver.
• Six Teflon® round bumpers (Item 19, 9-4-03-30S3501) and six screws (Item 40, 9-4-03-
30S3501) securing the housing to the far receiver with a 1/4” x 4” flathead screwdriver.
5.2.12 FILL THE SONICS SECTION WITH OIL
In this section air is removed from the tool, the tool is filled with oil, and the piston mandrel can posi-
tion is set. Oil protects the sonics of the tool from the effects of temperature and pressure. The
piston mandrel can plays an important role in this tool functionality. The can serves as a ‘holding
tank’, taking on oil volume in intervals of high temperature and providing oil volume in intervals of
high pressure. The piston mechanism is set to one-third (1/3) of the piston’s possible extension.
The time required to fill the sonics section with oil varies depending upon the capabilities of the
available evacuation and fill apparatus. Using a vacuum pump rate of 24” Hg and a fill pressure of
40 psi, the procedure takes ~two hours. Air evacuation is the most time-consuming task. Air in the
tool, or the oil, will skew results and/or damage the tool, therefore it is important to remove all the
air.
5.2.12.1 Evacuate and Fill
1. Prepare the evacuation chamber(s) on hand by filling the volumetric tanks with ~1 litres of Dow
Corning 200® oil distributed to facilitate the fill. Note that fill levels should include 1” of oil which
always remains in the tank to prevent air contamination.
2. Evacuate the air from the tool under vacuum, via the fill port, until no further air bubbles appear.
3. Maintain the vacuum and transfer oil into the tool under pressure. The RBT is designed to hold
17.9 cubic inches of Dow Corning 200® oil. Stop the fill at a volume of 6 (six) cubic inches (573.5
mL), but do not close the system.
4. Tap the tool with a rubber mallet to free trapped pockets of air.
5.2.12.2 Set the Piston Mandrel Can
1. At this point the piston can will be 100% full of oil and fully extended. The spring assembly will be
fully compressed. Oil must now be bled off until the can is set to ~ 1/3 of the piston’s possible
extension.
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2. Insert a flathead screwdriver, or equivalent, into the top of the second row slot (~5 - 1/2”” from
the housing’s top lip).
Figure 5.15 Bleed Off Oil
3. Bleed off oil until the top of the piston can abutts the screw driver (See Figure 5.15 Bleed Off Oil)
and the bottom of the piston rests 8-5/8” from the top lip of the housing.
4. Close all valves and remove the fill hose adaptor from the fill port. Cover the fill port with an
absorbent cloth.
5. Install a seal screw (Item 35, 9-4-03-30S3501) fitted with a new o-ring (Item 58, 9-4-03-
30S3501), in the fill port. Remove the flathead screwdriver.
5.2.13 INSTALL THE BOTTOM SUB
Ref.: 9-4-03-30S3501 Sheet 6, 9-4-03-HBTMSXC1, WD 9-4-03-30SHAR11
1. Lubricate and install o-rings (Item 54) and Teflon® rings (Item 5) on the bottom sub (Item 21).
2. Fit the insulator GO pin (Item 4, 9-4-03-HBTMSXC1), bevelled edge facing down, into the neck of
the bottom sub.
3. Fit an UW brass socket (Item 3, 9-4-03-HBTMSXC1) into one end of a compression spring (Item
5, 9-4-03-HBTMSXC1).
4. Fit a pin adapter (Item 1, 9-4-03-HBTMSXC1) into the other end of the spring.
5. Install the spring and brass fittings in the Go pin, UW brass socket facing up.
6. Install a washer (Item 2, 9-4-03-HBTMSXC1) in the neck of the sub.
7. Use a screw driver to push against the socket and compress the spring. CAUTION!
COMPRESSED SPRING
Caution! This tool contains a compressed spring, which has the potential to cause injury if
8. Install a retaining c-ring (Item 6, 9-4-03-HBTMSXC1) over the washer. Carefully ease off the
pressure and remove the screw driver.
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9. Insert a screwdriver into a slot in the housing and support bottom sub inside A (Item 1, 4-1-29-
1550534A). While supporting bottom sub inside A, push the bottom sub (Item 21, 9-4-03-
30S3501) over inside B sub and into the housing, until the bottom sub abutts the base of bottom
sub inside A.
10. Align the holes in the housing to the boreholes in the bottom sub. Install six screws (Item 37, 9-4-
03-30S3501) with a 3/16” Allen Key.
11. Thread the protective thread cap (Item 1) onto the neck of the sub.
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5.3 DISASSEMBLE THE ELECTRONICS ASSEMBLY
Ref.: 9-4-03-34E3501 1/2, 9-4-03-34E3501 2/2, 9-4-03-PTOPSXC1, WD 9-4-03-30SHAR11,

and 9-4-03-0000002
1. Use a wrap-around wrench, a c-spanner, and opposing force to loosen join between the electron-
ics housing (Item 6, 9-4-03-34E3501) and the sonics section.
2. Unthread and remove the electronics housing.
3. Vise the electronic housing and loosen the join between the electronics housing and the top sub
(Item 4, 9-4-03-0000002). Unthread the top sub. Check the seals and discard, if flawed.
4. Unthread the male plug (Item 5, 9-4-03-0000002) from the top sub. Check the o-ring and discard,
if flawed.
5. Disconnect the electrical connections between the sonic section and the electronics module:
• 2-pin connector to the Power Supply at J4 (9-4-01-34001001 PCB)
• 10-pin connector to the Main Analog at J1 (9-4-01-34003001 PCB)
• 4-pin connector to the Transmitter Power at J3 (9-4-01-34005001 PCB).
6. Uninstall the screws (Item 11, 9-4-03-34E3501) securing the electronics module rails (Item 7, 9-4-
03-34E3501) to the sonics.
7. To disassemble the top block connector/bearing device/coupling block sub-assembly, refer to

Section 5.4.3 Assemble the Top Block/Relative Bearing Device/Coupling Block and reverse the
steps.
8. To remove the top block connector, refer to Section 5.4.1 Rebuild the Top Block Connector and
reverse the steps.
9. To remove the relative bearing device, refer to Section 5.4.2 Rebuild the Relative Bearing
Device and reverse the order of operations.
10. To swapout a circuit board or the transformer, refer to Section 5.4.4 Install the Rails, Circuit
Boards and Transformer and reverse the order of operations.
5.4 REASSEMBLE THE ELECTRONICS
These instructions are provided for use by qualified personnel. Remember to use static handling
procedures throughout.
5.4.1 REBUILD THE TOP BLOCK CONNECTOR
Ref.: 9-4-03-340TOPA1
1. Cut the red wire (Item 9) to a length of 9” and solder a terminal ring (Item 7) to one end of the wire
with HTHP solder. Clean thoroughly.
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2. Cut the black wire (Item 8) to a length of 9” and solder a ground pin (Item 3) to one end of the wire
3. Slip the compression spring (Item 4) over the black wire.
4. Compress the spring and seat the pin. Knot the wire to hold the pin in place.
5. Seat the isolator washer (Item 2) in the block, washer should facing in toward the block.
6. Apply 242 Loctite® to the threads of the jack (Item 6) and push the jack through the seated
washer.
7. Slide the second washer onto the jack, shoulder facing toward the installed washer.
8. Slide on the terminal ring, oriented as shown in 9-4-03-340TOPA1.
9. Thread on the hex nut and tighten with a 3/8” hex nut driver and a needle nose pliers.
10. Bend the terminal ring 90o (see 9-4-03-340TOPA1) and apply heatshrink to ensure the ring does
not short to the block.
11. Twist the black wire and the red wire into a wire pair.
12. Install an o-ring (Item 5) on the block.
5.4.2 REBUILD THE RELATIVE BEARING DEVICE
Ref.: 11517
1. Loosely thread the screws (Item 7) into the pendulum (Item 1).
2. Insert the pendulum in the slot of the housing (Item 2).
3. Lubricate and install o-rings (Item 6) on both clamps (Item 3).
4. Refer to Figure 5.16 and solder the wires labelled “Upper Pot” to the upper potentiometer (Item
8) with HTHP solder. Clean thoroughly.
Upper Pot
Lower Pot
Figure 1 – Relative Bearing Pot Wiring Details
Figure 5.16 Wire the Relative Bearing Device
5. Seat the wired upper potentiometer in the housing whilst inserting its shaft into the pendulum.
6. Feed the wires through the upper clamp and secure the clamp to the housing with washer locks
(Item 5) and screws (Item 4).
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7. Feed the loose wires through the bottom clamp and secure the clamp to the housing with washer
locks (Item 5) and screws (Item 4).
8. Refer to Figure 5.16 and solder the wires labelled “Lower Pot” to the lower potentiometer (Item 8)
9. Tighten the screws (Item 7) evenly, allowing the pendulum to move freely in the centre of the
housing slot. Do not press down, use only rotational force to tighten the screws.
5.4.3 ASSEMBLE THE TOP BLOCK/RELATIVE BEARING DEVICE/COUPLING BLOCK
Ref.: 9-4-03-34E3501 1/2, 9-4-03-34E3501 2/2, 11517
1. Seat the base of the top block in the housing, align the boreholes and install screws (Item 12) to
secure to the housing.
2. Feed the twisted wire pair up and out of the slot in the housing.
3. Orient the relative bearing device with the lower potentiometer (Item 8, 11517) facing away from
the top block and slide into the housing until it abutts the top block.
4. Feed the top block’s twisted wire pair over the relative bearing device, back into the slot and out
the base of the housing (see Figure 5.17).
5. Seat and align the relative bearing device in the housing, whilst holding the wires in position.
6. Install screws (Item 12) to secure the housing to the relative bearing device. Tape over the
exposed wiring with Kapton® tape (see Figure 5.17).
7. Feed all wires through the coupling block (Item 5). Fit the block into the housing.
8. Install screws (Item 11) to join the coupling block to the housing.
Figure 5.17 Tape the Wire in the Housing Slot
5.4.4 INSTALL THE RAILS, CIRCUIT BOARDS AND TRANSFORMER
1. Install five rail blocks (Item 2) with screws (Item 11) on the interior of a rail (Item 7).
2. Attach the rail (curved side out) to the coupling block with screws (Item 11).
3. Trim the wires coming off the top block and solder to a 2-pin (p/n 9-4-01-34008001) connector.
4. Slide the power supply board (Item 14) into the rail block and attach the 2-pin.
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5. Trim the wires coming off the relative bearing device and solder the wires to PCB 826333, as fol-
lows: blue wire to “AN2”, white wire to “AN1”, Red wire to “3V3”, and black wire to “1V6”. Tape the
wiring to the board with Kapton® tape.
6. Seat the board in the rail blocks.
Figure 5.18 Wire PCB 826333
7. Install the remaining circuit boards as detailed in 9-4-03-34E3501 2/2, including connector
boards (Items 13 and 19).
8. Attach the transformer mount (Item 8) to the last two rail blocks with screws (Item 11),
9. Seat the transformer

against the mount and
secure with a screw (Item
10).
10. Attach the pin connector

coming off the transformer
to the transmitter controller
board (Item 17).
11. Install the remaining rail (Item 7).
Figure 5.19 Transformer Install
5.4.5 REBUILD THE TOP SUB
To prepare the top sub, the top connector is assembled. The connector is installed in the top sub.
Seals are installed on both the top sub and the male plug.The components of the bottom connector
are installed through the sub into the base of the top connector. The sub and plug are joined.
Finally, the top sub and the electronics housing are joined.
5.4.5.1 Build the Top Connector
Ref.: 9-4-03-PTOPSXC1
1. Lubricate and install o-rings (Item 2) on the insulator (Item 1).
2. Apply 242 Loctite® to the threads of the brass rod (Item 4).
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3. Thread one end of the rod into the SX brass feedthru (Item 3) and the opposite end of the rod into
the banana pin (Item 5).
4. Lubricate and install o-rings (Item 6) on the brass feedthru.
5. Lubricate the exterior of the feedthru and the interior of the insulator.
6. Insert the brass feedthru into the insulator.
7. Lubricate the exterior of the connector and the interior of the top sub.
8. Seat the connector in the sub, as illustrated in 9-4-03-0000002.
5.4.5.2 Build the Bottom Connector
Ref.: 9-4-03-0000002
1. Apply 242 Loctite® to the threads at one end of the brass rod (Item 7).
2. Thread one end of the rod into the banana pin (Item 3).
3. Slide a x-over washer (Item 6) and Teflon® tube (Item 8) over the rod.
4. Apply 242 Loctite® to the threads at the opposite end of the rod.
5. Thread into the feedthru connector (Item 9).
5.4.5.3 Install the Top Sub in the Housing
1. Lubricate and install the seals (Item 1) and backups (Item 2) the top sub (Item 4).
2. Lubricate and install an o-ring in the male protective plug (Item.
3. Thread the plug into the top sub.
4. Thread the top sub into the housing. Wrench tight.
5.4.6 CONNECT THE ELECTRONICS MODULE TO THE SONICS SECTION
Ref.: 9-4-03-0000002
1. Support the sonics section in pipe stands.
2. Mate the electronics modules to the sonics section and support while installing the screws (Item
11) connecting the rails to the pressure nut.
3. Connect the wiring emerging from the sonics section to the electronics module, install the:
• 2-pin connector to the Power Supply at J4 (9-4-01-34001001 PCB)
• 10-pin connector to the Main Analog at J1 (9-4-01-34003001 PCB)
• 4-pin connector to the Transmitter Power at J3 (9-4-01-34005001 PCB).
4. Thread the electronics housing over the electronics module and onto the sonic section.
5. Tighten with a wrap-around wrench, a c-spanner, and opposing force.
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5.4.7 ENSURE THE LOCKING SCREWS ARE PROPERLY TIGHTENED
There are two recommended methods to ensure the three locking seal screws (see Section 5.2.3
Rebuild the Piston Assembly) are properly tightened. Follow either method below:
5.4.7.1 Method 1
1. Support the tool on stands in a horizontal position. Place the stands such that the transmitter sec-
tion and the electronic section hang freely.
2. Tighten the screws while supporting the weight of the transmitter (an extra person may be
needed). Rock the transmitter section (gently!) up and down while tightening.
3. After all screws are tightened, do it once more to ensure that they are fully engaged and there’s
no excessive play.
5.4.7.2 Method 2
1. Tighten the screws while the tool is supported vertically. Follow all necessary safety precautions
to make sure the tool is properly supported while doing so.
RBT003
UltraWireTM Radial Bond Tool Chapter 6. Electronics
6 ELECTRONICS
This Chapter covers the RBT electronics, providing circuit descriptions and instruction on assem-
bling or disassembling the RBT’s electronics module.
This information is provided for the sole and express purpose of under-
Caution! standing and/or testing tool function. Sondex CSS cautions that any assem-
bly/disassembly procedures are to be carried out by qualified personnel in a
properly equipped environment.Employ static handling procedures when
accessing the circuit boards.
6.1 ULTRAWIRETM TELEMETRY
The RBT operates with UltraWireTM telemetry protocol. UltrawireTM telemetry is modulated onto the
line as 1V AMI (Alternate Mark Inversion) at 500 kbaud., as illustrated in Figure 3.1 below:
BIT NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SYNC/DATA S S D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 S S
DATA 1 1 0 0 0 0 0 1 1 0 0 1 0 0 1 0 0 0 0 0
+1V
18V typ
1.8us
-1V
CONTROLLER TOOL WORD#1 TOOL WORD#2

COMMAND
50-100us
typical
Figure 6.1 UltraWireTM Signal Shape
UltraWireTM words are 20 bits long. The first bit and the last two bits are for synchronisation. The
first bit is always '1'. The intervening 16 bits are tool data.
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The UltraWireTM telemetry is a master-slave protocol. The controller, which is always the master,
sends a command to the tool. The command may be a global command directed to all the tools, or
a tool-specific command directed to one tool via the tool’s address. Tool-specific commands are
acknowledged by the tool(s); global commands are executed, but not acknowledged.
The potential exists for commands to be sent to the RBT at a rate exceeding the tool’s capacity to
acquire measurements. The UltraWireTM TimeStamp feature accounts for this possibility. The
general sequence of events is as follows:
1. The controller issues a global TimeStamp command to all the tools in the toolstring. This effec-
tively tells the tools the current time.
2. The controller issues a global SampleNow command, triggering the RBT transmitter to fire and
the receivers to capture the resulting sonic receipts.
3. The controller polls each of the tools on the string with a tool-specific SendData command.
4. If the RBT has data on receipt of SendData, it sends back a data packet containing the
TimeStamp associated with the SampleNow that initiated the measurement. Due to the large
amount of data generated by the RBT sensors, each complete frame of data is sent back in
multiple packets. Typically, a complete frame of data for an 8-channel radial contains seven
packets of 43 words. One packet is sent for each SendData command.
5. If the RBT has not acquired data on receipt of the SendData command, it returns a DataN-
otReady reply.
This protocol is normally transparent to the user.
6.2 CIRCUIT BOARD DESCRIPTIONS
Ref.: Circuit Schematics and PCB Layouts (APPENDIX B Reference Drawings) Note:
UltraWire PCB diagrams are not distributed.
6.2.1 ULTRAWIRETM BOARD
U1 (Max1771) and its associated components generate a 3V3 supply and a 1V6 supply. The 3V3
supply is used for the rest of the analog and digital circuitry on the PCB. Note that the 1V6 supply is
not used on this tool.
U8 (Ref 191) provides a 2.048V reference for the power supply.
Fuse F1 protects the UltraWireTM bus in the event of a fault that results in excessive current.
U2a and U2b decode AMI telemetry pulses superimposed on the line voltage. U2a provides a posi-
tive output pulse on INH when a positive-going AMI pulse is received. U2b provides a positive
output pulse on INL when a negative-going AMI pulse is received.
Logic pulses on /OUTH and OUTL (from FPGA U6) generate positive and negative AMI telemetry
pulses from the tool back onto the Line.
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U9 (DS2401) solely provides the PCB assembly with a unique electronic serial number. It is not
connected to any other part of the circuit.
FPGA U5 and the M16C/62 processor U7 perform the main processing. The FPGA provides the
hardware for low-level decoding and encoding of telemetry pulses; the M16C/62 contains higher-
level software for controlling the tool and dealing with telemetry commands.
X1 is the main digital clock for the PCB. Note that XI’s speed can be digitally programmed to help
minimize power consumption.
U4 provides non-volatile memory for the processor and stores various operating parameters (i.e,
the portion of the Sonic signals to be transmitted back to the controller).
U5 provides an interface to a PT1000 temperature sensor. U5’s output is fed into an analog input of
the processor.
Link LK2 tells the processor whether the tool has a 6-channel or an 8-channel radial receiver. The
address of the tool is also affected by this link (See 6.4: Default Tool Address).
6.2.2 POWER SUPPLY
Note: The following description explains the +3.3 VDC supply; the corresponding components for
the -3.3 VDC supply are shown in brackets.
The RBT003 power supply is a switching mode type that provides the tool with +3.3 VDC and -3.3
VDC from 18 VDC line voltage (or battery). The Ultra-Wire (UW) Controller 82332 plugs on the back
of the power supply. Control and data signals from and to the UW Controller are routed via the
power supply to the rest of the tool.
For simplicity, the +3.3 VDC supply is explained and the corresponding components for the -3.3
VDC are shown in brackets.
U1 (U3) is a DC-DC converter controller IC. The pulse-width modulated output from U1 (U3) drives
a MOSFET power switch, Q10 (Q30). The MOSFET with associated components, L10 (L30) and
D10 (D30) perform the voltage step-down operation. C15 (C35) is a filter capacitor to smooth the
output voltage. Voltage reference U4 (U5) provides external reference to the controller IC.
Fine adjustment to the +3.3 VDC can be done by changing R3. Similarly, -3.3 VDC supply can be
adjusted with R5.
Zener diode D1 protects against reverse or over voltage. U6 and U7 buffer the UW control signals.
P3 routes the UW bus to the bottom of the tool for connection to other UW tools.
6.2.3 MAIN ANALOG
The Main Analog board receives and conditions the sonic signal from the radial and far receivers. It
then routes it to the Main Digital board for digitization.
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The Main Analog board has 8 analog channels: 6 identical channels for radial signals plus a
channel for the far signal and a channel for the near signal. It is possible to adjust the gain of each
channel independently with a single, selectable resistor. Gain adjustment is usually done as part of
the shop master calibration procedures. The locations of gain setting resistors are shown in the
attached PCB layout diagram.
Radial and Far sonic signals are fed to the board via J1. For simplicity, radial channel #1 is
described and the same operation principal applies to the rest.
U10 is an adjustable-gain instrumentation amplifier. The gain is set with selectable resistor R10.
U11 is configured as a level-shifting driving stage, which drives the Analog-to-Digital converter on
the Main Digital board (9-4-01-340020A1). R17 and C17 form a simple RC anti-aliasing filter.
U80A is a summing amplifier that sums all the Radial signals to produce the Near signal.
6.2.4 MAIN DIGITAL
The Main Digital board performs the following tasks:
• Digitize the Sonic waveforms
• Stores the digitized waveforms in memory to be read later by the UW controller.
• Responds to the UW controller commands and transfers the digitized sonic data to it.
• Sends the firing pulse to the Transmitter circuit.
Upon receiving a “XMIT” pulse from the UW controller, U30 controls a set of 8 ADCs to convert the
Sonic signals to digital format. A handshake signal, "MEM_BUSY", is asserted during the conver-
sion process. U33, a static RAM memory, stores the digital data output from the ADCs. The UW
controller sends a read pulse “MEM_START” followed by a series of clock pulses “MEM_CLK” to
read the data from memory for later reconstruction at surface.
Q3, U7 and associated components form a +2.5 VDC power supply to provide U30 with power. U31
resets the circuit when power is first applied. X1 and U32 form a 20 MHz clock circuit for timing pur-
poses. U35 buffer the serial data to the UW controller. U34 carries the Fire and Charge control
pulses to the Transmitter board.
6.2.5 TRANSMITTER
The RBT003 Transmitter consists of two boards stacked together, a Control board and a Power
board. Both boards are explained here as a unit.
Q1 with associated components, D2, D3 and L2 charge a capacitor bank C30, C31 and C32 to ~
130VDC. U15A compares the capacitor bank voltage with a constant reference and feeds the result
to a microprocessor, U16, on the control board. U16 issues charge pulses as needed to maintain
the capacitor charge. A firing pulse from the Main Digital board switches Q2 on and consequently
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fires the transmitter crystal. Q3 with U3 generate a +5V reference voltage for U15. U19 is a gate
drive IC to drive Q1 and Q2. X1 and U18 generate an 8 MHz clock for the microprocessor. The
crystal firing voltage can be adjusted with the selectable resistor R112.
6.3 DEFAULT TOOL ADDRESS
The tool’s default tool address is fixed at 27. For instruction on how to override the tool’s default
address, please contact Customer Support.
RBT003
UltraWireTM Radial Bond Tool Chapter 7. Extended Checks
7 EXTENDED CHECKS
This Chapter outlines diagnostic checks for the RBT and provides help in resolving problems.
Detailed information is provided with particular emphasis on troubleshooting the electronics.
These instructions are provided for the sole and express purpose of testing
Caution! tool function. All testing procedures are to be carried out by qualified per-
sonnel in a properly equipped environment. Employ static handling proce-
dures when accessing the circuit boards.
7.1 PREVENTATIVE MAINTENANCE
7.1.1 LUBRICANT
The judicious use of greases and lubricants is essential to the maintenance of all Sondex Group
downhole equipment. Sondex recommends o-rings, T-seals, TeflonTM rings, and threads be lubri-
cated with Liquid O-ring® 101, or equivalent. Criteria in selection must include high temperature and
high pressure performance. Sondex does not recommend:
• lubricating stainless-to-stainless threads with silicone grease,

• using copper-loaded greases, as some types may induce electrical leaks, and
• using lubricants which degrade the seals (for example, Viton® fluoroelastomer o-rings).
Greases which contain volatiles may induce electrical failure; in high temperature/
Caution! high pressure conditions the volatiles may vaporize, inducing a corrosive environ-
ment within the tool.
7.1.2 MECHANICAL
1. Remove dirt, old grease and burrs from the threads.

2. Inspect and replace flawed or damaged o-rings, T-seals and TeflonTM rings.
3. Inspect and replace nicked or dented mandrel cans.
4. Check for loose or missing fasteners (i.e., screws, nuts, bolts). Repair or replace, as required.
5. Check connectors for cleanliness and loose/bent pins. Repair or replace, as required.
7.1.3 ELECTRICAL
1. Fix screws with Loctite®, or equivalent, to help prevent vibration damage.

2. Ensure circuit board components should not touch the covers. Check for damage to the insulating
tape, replace if necessary.
3. Check the pin-to-board connections.
4. Check for loose or missing screws on the rail assembly.
5. Inspect the individual boards for signs of damage. If individual components require additional
support, apply RTV silicone to those components prior to re-assembly.
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6. Remove dirt and debris with brush, solvent and compressed air.
7. Check for damaged wiring.
7.1.4 AGING OF ELECTRONICS
Electronics aging failures can occur with prolonged tool deployment at high temperatures. Expect
failures after 4000 hours at 150οC. Each 10οC temperature increase halves tool life expectancy.
Vibration and/or corrosive gas inside the chassis accelerate the process. A visual inspection and
review of the logging history is recommended, but may not predict premature failure.
Test a tool, if age or log response warrants. Heat the tool to 120οC. Then vibrate the tool via a mod-
erate blow with a wooden hammer. DO NOT USE A METAL HAMMER!
7.1.5 HEAT TESTING ABOVE 150ΟC
Sondex does not generally recommend heat testing at temperatures above 150οC, because it
shortens tool life expectancy. If needs be, test at a temperature slightly above the expected well
temperature and do not keep at temperature for more than 1 hour.
7.2 ULTRAWIRE SIGNAL CHECK
1. Check all physical connections and ensure all cables are properly installed.
2. Connect a Sondex XTU (Crossover Toolbus-to-Ultrawire) to the top of the RBT.
3. Install an Ultrawire Terminator Bullnose (BUL006) to the bottom of the RBT.
4. Connect the string to a logging system via a suitable cable.
5. Switch on the logging system. (Refer to the Warrior-Sondex User Manual, if required.)
6. When the Frame Lock indicator light turns ‘green’, compare the equalized signal to the desired
UltrawireTM signal pictured in Chapter 6, Figure 6.1, UltraWireTM Signal Shape.
7.3 CIRCUIT BOARD CHECKS
This section details diagnostic check points for the RBT’s circuit boards.
For information on how to access the circuit boards, and/or for detailed circuit descriptions, please
refer to Chapter 6, Electronics.
RBT003
7.3.1 POWER SUPPLY PCB CHECK POINTS
Ref.: 9-4-01-34001001 Schematic, 9-4-01-34001001 PCB
Drawing Parameter
Check Point Expected Value
Reference Measured
1 J2 Pin 3 Voltage DC +18 VDC
2 J2 Pin 1 Voltage DC +3.3 VDC
3 J2 Pin 2 Voltage DC –3.3 VDC
4 R1 Voltage DC +2.5 VDC (reference for +3.3 VDC supply)
5 R4 Voltage DC +2.5 VDC (reference for –3.3 VDC supply)
6 Q10 Gate Waveform PWM Gate drive for +3.3V supply
7 Q30 Gate Waveform PWM Gate drive for –3.3V supply
7.3.2 MAIN ANALOG PCB CHECK POINTS
Drawing Parameter
Reference Measured
1 R93 Voltage DC +1.65 VDC (1/2 VCC)
2 To thoroughly check the Main

Analog board, a Sonic signal (or
test signal from a function genera-
tor ~ 100mVpk-pk, 20KHz sine
wave) should be present at the A sonic signal (or a test signal
input of each channel at J1. Check Signal from a function generator ~
for the presence of the Sonic sig-
nal (or test signal if used) at pin #6 100 mV pk-pk, 20 KHz sine
of each AD620 instrumentation
amplifier (U10, U20, U30, U40, wave) should be present.
U50, U60 and U70)
3 Pins #1-8 of J3 Signal
7.3.3 MAIN DIGITAL PCB CHECK POINTS
Drawing Parameter
Reference Check Point Measured Expected Value
1 C6 Voltage DC +2.5.V VDC
2 C47 Waveform 20 MHz clock
3 U31-1 Voltage DC +3.3 VDC (may also check with an oscilloscope)
4 J4 Pin 4 Waveform XMIT signal
5 J4 Pin 5 Waveform MEM_BUSY signal
6 J4 Pin 9 Waveform MEM_START signal
RBT003
7.3.4 TRANSMITTER PCB CHECK POINTS\
HIGH VOLTAGES! This board has high voltages that can be hazardous if acciden-
Warning!
tally touched. Exercise caution while doing these measurements.
9-4-01-34004001 Schematic, 9-4-01-34004001 PCB, 9-4-01-34005001 Schematic, 9-4-01-34005001 PCB
Drawing Parameter
Reference Measured
1 U16 Pin 2 Waveform 4 MHz clock
2 U16 Pin 4 Voltage DC +3.3 VDC (may also check with an

oscilloscope)
3 Q1 gate Waveform Charge pulses
4 R2 Voltage DC +5 VDC reference
5 J1 Pin 4 Waveform Firing pulse
6 Q2 drain Waveform Firing voltage
7.3.5 ULTRAWIRETM PCB CHECK POINTS
Note that the patented UltrawireTM circuitry diagrams are not distributed. The check points listed in
the table below are readily identifiable without schematic reference. If a problem remains out-
standing after conducting the checks, please contact Customer Support.
Drawing Check Point Parameter Expected Value

Reference Measured
N/A Pads Marked Voltage DC +3.3 VDC

3V3
N/A Fuse 1 Functionality Not Blown
N/A J4 Pin 9 Waveform 8 MHz
RBT003
7.4 SHOP CALIBRATION
This Section explains how to shop calibrate a rebuilt RBT. The calibration tank, system and soft-
ware are set up and the tool is connected. The amplitude gate of each receiver is positioned at
maximum peak of E1 when signal strength is 1.0V (+/- 0.02V). The amplitude gate is set using the
system software. The signal strength is set through installation of a resistor in the assigned position
on the main analog circuit board.
7.4.1 CALIBRATION TANK SET-UP
The equipment required to calibrate the RBT is listed in Appendix A, Calibration Kit 4000006.
1. Electrically connect the calibration test harness and the sonde section and tape the wiring at pru-
dent intervals to prevent damage.
2. Mount four clamshell centralizers equidistant from each other on the sonde section, but not over
the receivers.
3. Install the hammer union on the sonde section.
4. Place the sonde section into the tank.
5. Close the hammer union.
6. Fill the tank with water and pressurize to between 500 - 700 PSI, typically 600 psi.
7.4.2 SYSTEM SET-UP
Note: This section explains the calibration process using Warrior Software configured for use with the
RBT003. Consult the manufacturer’s User Manual for instructions using alternate software.
1. Connect a computer loaded with Warrior Sondex Software to the Sondex Ultralink DSP Telem-
etry Unit.
2. Connect a line load simulator between the surface system and an XTU.
3. Support the RBT electronics module in wooden stands on the bench.
4. Provide power via a grounded banana pin cable from the XTU to the electronics module.
5. Connect the calibration test harness (WD 9-4-03-30SHAR31) to the electronics module: install
the 2-pin connector on J3 of the transmitter power PCB (9-4-01-34005001 PCB) and the 10-pin
connector on J1 of the main analog PCB (9-4-01-34003001 PCB)
6. Turn on the surface system unit.
7. Set the line power to “Positive”. Dial up to 150 V. Input power the XTU should be ~120 V; XTU
output power the RBT003 should be ~18V.
8. Wait for the Frame Lock green indicator light to illuminate, indicating a lock on the signal. The Sig-
nal Level will visibly increase. An audible ticking should emanate from the cal tank, indicating the
transmitter is triggering.
RBT003
7.4.3 SOFTWARE SET-UP
1. Launch Warrior Software. (Consult the User Manual for instruction, as required.)
2. The Sondex Warrior window opens. Launch Acquisition.
3. Two floating windows open. The Depth window is not related to shop calibration. Close or min-
imize the Depth window.
4. In the Warrior Logging System window, select Sondex Ultralink RBT 1 11/16” from the Service
dropdown menu.
5. The WVF Signal window opens. Click the Select

Waveforms button.
6. The Select Waveforms listing window opens.

Select all the waveforms(Note that the RBT003
will exhibit six waveforms, rather than the eight
illustrated). Click Done.
Figure 7.1 Select all the Waveforms
7. The WVF Signal window opens. The selected signals load in tiled windows encapsulated
within the WVF Signal window. Click on the Amplitude Gate button to display the desired
view of the waveform.
Properly calibrated waveforms demonstrate an amplitude gate set at the maximum peak of E1
when signal strength is 1.0V (+/- 0.02V) as illustrated below (Note: Illustrated for an 8-sensor
tool.The amplitude gates are white in color.)
Figure 7.2 Properly Calibrated Waveforms
If an assembled RBT, set-up to this point, demonstrates signals which are not properly calibrated
waveforms, re-calibrate the signal(s) as instructed in this section.
RBT003
7.4.4 CALIBRATE
Note that the Near value is a calculated sum; the integrity of its value depends upon proper calibra-
tion of R1 through R6. Therefore, always calibrate in the following order:
1. R1 through R6 (sequentially)
2. Far
3. Near.
The Near value is a physical sum of all the radial signals. Always calibrate
Caution the near after calibration of the radial sensors R1 through R6 is completed.
7.4.5 TYPICAL RESISTOR VALUES
Typical values for the resistors installed during shop calibration are listed below. Note that the
resistor values are suggested; actual values may vary.
Table 7.1: Typical Resistors Values
Sensor Resistor Value Install Location on the Main Analog Board
Radials R1-R6 ~1.5 K R10 through R60,
Far ~274 ohm R70
Near ~75 K R80
7.4.6 SELECTABLE RESISTOR LOCATIONS
The assigned locations for sensors’ resistor installation on the main analog board are illustrated
below:
R1 R2 R3 R4 R5 R6 FAR NEAR
Figure 7.3 R1 through R6, Far and Near Selectable Resistor Locations
7.4.6.1 Signal Calibration Steps
1. In the WVF window, activate the sensor window of interest. Remember to always calibrate R1
through R6 sequentially, followed by the far, and culminating with the near.
2. Use the arrow buttons in the toolbar to position the amplitude gate over the maximum peak of
E1.
RBT003
3. Install, in the assigned position indicated in Figure 7.3, a resistor that yields a 1.0V signal
response (+/- 0.02V) when the amplitude gate is set to the maximum peak of E1.
RBT003
UltraWireTM Radial Bond Tool APPENDIX A. Maintenance Equipment & Spares
APPENDIX A MAINTENANCE EQUIPMENT & SPARES
Item Part Number Description

1 2001101 - Lifting Tool Kit Various Part Numbers - See Drawing
2 KitR-RBT003 Run Spares Kit
3 KitB-RBT003 Basic Spares Kit
4 Calibration Kit 3400006 Calibration Kit
5 Hand Tools Kit 3400010 Hand Tools Kit
This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved. A-1
A. 1 2001101 - LIFTING TOOL KIT
Material: - Qty:
Size: - Length: -
Process: -
Male GO Eye Bolt Assy.

9-4-02-200111A1
Lifting Plate Assy

Swivel Hook Assy. Slim Eye Bolt Assy MXII Eye Bolt Assy. 9-4-02-200115A1
9-4-02-200110A1 9-4-02-200112A1 9-4-02-200113A1
This Drawing is Private and Confidential Property of Computer Sonics Systems and must Not be Used, Copied or Communicated in any form without Written Permission of CSS Inc.
NOTES: - Computer Sonics Systems Inc.
CS
-
UNLESS OTHERWISE SPECIFIED
- ALL DIMENSIONS ARE IN INCHES TOLERANCE
NO. DRAWING REVISON BY DATE
BREAK ALL SHARP EDGES 1/64 MAX .X ±.031
Lifting Tool
Lifting Kit
S
- - - FILLET RADII AND CHAMFERS 1/64 MAX .XX ±.015
REMOVE ALL BURRS
.XXX ±.005 Part No:
ALL THREADS RIGHT HAND
CONCENTRICITY +/- .002 Angle ± 30'
Surface 63
Scale:
1:8
REV DATE:
2001101
-
DO NOT SCALE DRAWING 16 Dec, 04 4:50 PM VER-REV
davep Swivel Hook Assy
A–2
UltraWireTM Radial Bond Tool RBT003

RBT003
A.2 KITR-RBT003
KITR-RBT003 KIT Recommanded 25 Runs Spare Parts for RBT003
ITEM NO QTY PART NO DESCRIPTION

1 50 4-2-09-V21190SL O-RING VITON 90 211
2 2 4-2-09-GT218SEA SEAL GT 218 V90
3 4 4-2-09-GT218BAC BACKUP GT 218
4 2 4-2-09-V4X15755 O-RING VITON 75 4MM X 1.5MM
5 4 4-2-03-01032FBT Screw, Sealing Slotted 10-32x1/4"
6 1 9-4-03-HBTMSXC1 SASM Connect Hyper Bottom SX
7 3 2-2-09-15521081 Teflon Ring
8 2 4-2-09-GT113SEA SEAL GT 113 V90
9 4 4-2-09-GT113BAC BACKUP GT 113
10 4 4-2-03-SCP83218 SCREW, Set Socket Cap Point SS 8-32x3/16
11 4 4-2-03-SHS31618 SCREW, Shoulder Socket SS 3/16x1/8
12 4 2-2-09-15531101 Round Bumper
13 3 4-2-03-SPSS2032 SCREW, Hex Set Sock Cup SS 10-32x3/16
14 2 4-2-03-142812SS SCREW, Cap Socket SS 1/4-28x1/4
A.3 KITB-RBT003
KITB-RBT003 KIT Spare Parts for RBT003
ITEM NO QTY PART NO DESCRIPTION

1 4 4-2-09-V21190SL O-RING VITON 90 211
2 4 4-2-09-GT218SEA SEAL GT 218 V90
3 8 4-2-09-GT218BAC BACKUP GT 218
4 4 4-2-09-V4X15755 O-RING VITON 75 4MM X 1.5MM
5 4 4-2-03-01032FBT Screw, Sealing Slotted 10-32x1/4"
7 3 2-2-09-15521081 Teflon Ring
8 2 4-2-09-GT113SEA SEAL GT 113 V90
9 4 4-2-09-GT113BAC BACKUP GT 113
10 4 4-2-03-SCP83218 SCREW, Set Socket Cap Point SS 8-32x3/16
11 4 4-2-03-SHS31618 SCREW, Shoulder Socket SS 3/16x1/8
12 4 2-2-09-15531101 Round Bumper
13 3 4-2-03-SPSS2032 SCREW, Hex Set Sock Cup SS 10-32x3/16
14 2 4-2-03-142812SS SCREW, Cap Socket SS 1/4-28x1/4
RBT003
A.4 CALIBRATION KIT 3400006

Part Number Description Qty
9-4-03-30SHAR31 1 11/16" CALIBRATION HARNESS 1
9-5-03-000215A2 Sonic Clamshell Assy 1 11/16" 4
9-5-03-000301A1 1 11/16 Cal Adapter 1
A.5 HAND TOOLS KIT 3400010

Part Number Description Qty
4-1-01-5D205LZS Wrench, Pin 45-50 mm 2
RBT003
UltrawireTM Radial Bond Tool APPENDIX B. Reference Drawings
APPENDIX B REFERENCE DRAWINGS

Electrical Module Drawings
• SASM Electronic 1/2 9-4-03-34E3501 1/2

• SASM Electronic 2/2 9-4-03-34E3501 2/2
Relative Bearing Device 11517
Connectors and Harness Drawings
• Connect Bottom 9-4-03-HBTMSXC1

• Feed Thru Connect 9-4-03-PTOPSXC1
• Block Electronics Top 9-4-03-340TOPA1
• Top Sub 9-4-03-0000002
Wiring Diagrams
• Harness Bottom WD 9-4-03-40SHAR21

• Calibration Harmess WD 9-4-03-30SHAR31
• Main Harness WD 9-4-03-30SHAR11
Circuit Boards (may include check points)
• Main Digital 9-4-01-34002001 Schematic, 9-4-01-34002001 PCB

• Power Supply 9-4-01-34001001 Schematic, 9-4-01-34001001 PCB
• Transmitter Power 9-4-01-34005001 Schematic, 9-4-01-34005001 PCB
• Transformer Wiring Instruction 9-4-03-340090A1 - Transformer Wiring
• Interpcb 10-pin Connector 9-4-01-34007001
• Main Analog 9-4-01-34003001 Schematic, 9-4-01-34003001 PCB
• Transmitter Controller 9-4-01-34004001 Schematic, 9-4-01-34004001 PCB
Hose Assemblies
• Far to Bottom 4-1-29-1550534A

• Near to Far 4-1-29-1551347A
• Piston to Near 4-1-29-1550798A
General Assembly
• General Assembly 3403501

• SASM Sonde TX 9-4-03-30S3501 Sheet 2
• SASM Sonde Piston 9-4-03-30S3501 Sheet 3
• SASM Sonde Near 9-4-03-30S3501 Sheet 4
• SASM Sonde Far 9-4-03-30S3501 Sheet 5
• SASM Sonde Bottom 9-4-03-30S3501 Sheet 6
This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved. B-1
RBT003
UltrawireTM Radial Bond Tool APPENDIX B. Reference Drawings
• SASM Sonde Overall - BOM 9-4-03-30S3501 Sheet 1
This document contains proprietary information. Copyright © 2005 Sondex. All rights reserved. B-2
B.6 9-4-03-34E3501 1/2
Printed on 21/09/05
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 11517 Assy Relative$Bearing Device
A 2 5 2-2-01-15021352 Slimline Rail Block A
3 1 2-2-01-15031381 Slim Transformer Bobin
4 1 2-2-09-15520041 HOUSING ROTATION DETECTOR
5 1 2-2-09-15520051 COUPLING BLOCK
6 1 2-2-09-15520111 Electronics Housing
7 2 2-2-09-15521171 HS Rail Caps
8 1 2-2-09-15561081 TRANSFOMER MOUNT
9 2 4-2-03-044014PS Screw,Pan Head SS #4-40 X 1/4"
B 10 1 4-2-03-044034SS Screw,Pan Head SS #4-40 X 3/4" B
11 36 4-2-03-044051FS Screw, Flat Head SS 4-40x5/16
12 4 4-2-03-FPSSM3X6 Screw, Flat Phil SS M3 X 6MM
13 1 9-4-01-150380A1 EBRD SLIM 8-PIN JUMPER SHORT
14 1 9-4-01-340010A1 EBRD URB 1 11/16 POWER SUPPLY
15 1 9-4-01-340020A1 EBRD URB UW 1 11/16 MAIN DIGITAL
16 1 9-4-01-340030A1 EBRD URB 1 11/16 MAIN ANALOG
17 1 9-4-01-340040A1 EBRD URB1 11/16 TRANSMITTER CONTROLLER
C C
18 1 9-4-01-340050A1 EBRD URB UW 1 11/16 TRANSMITTER POWER
19 1 9-4-01-340070A1 EBRD URB 1 11/16 INTERPCB 10PIN CON
20 1 9-4-01-440000A1 EBRD URB UW PCB SONDEX 32333
21 1 9-4-03-340TOPA1 SASM BLOCK ELECTRONICS TOP
D D
7 17 13 15 19 14 2 5 4 1 21
2 1 1 1 1 1 5 1 1 1 1
A
E E
A
3 SECTION A-A 16
11 8 10 18 20
F 36 1 1 1 1 1 1 F
NOTE:
NOT ALL ELEMENTS ARE SHOWN
DRAWN: CB CHECKED: DP APP'D: - ISS DESCRIPTION APPD DATE Sondex USED ON TITLE
1 11/16 BOND PLATFORM

DATE: 20/10/09 DATE: 08/11/04 DATE: -
-01 INITIAL RELEASE - -
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 SASM RBT UW ELEC. 1 11/16"
- THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
Sondex AND SHALL NOT BE COPIED 0.X 0.020"
OR USED WITHOUT PRIOR PERMISSION SHEET DRAWING No. ISSUE
SCALE SIZE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
1:3 B -
Apegga Permit No. P08402
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 2 9-4-03-34E3501 -01 W
21-Sep-05 3:58:54 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-34E3501\OLD REVS\9-4-03-34E3501

B–3
Document:MN-RBT003-1
B.7 9-4-03-34E3501 2/2
Printed on 21/0
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A
5
6
1
1
9
B B
2
19
1
C 13 C
1
7
2 14
1
10 20
1 1
D 15 D
1 21
16
1
1
11
36 17 1
1 1
E 18 E
12
1
4
3
1 4
1
8
1 11
F 36 F
DRAWN: CB CHECKED: DP APP'D: - ISS DESCRIPTION APPD DATE Sondex USED ON TITLE

DATE: 20/10/09 DATE: 08/11/04 DATE: -
-01 INITIAL RELEASE - -
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 SASM RBT UW ELEC. 1 11/16"
- THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
63 0.XX 0.010" S
1:3 B -
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
2 2 9-4-03-34E3501 -01 W
21-Sep-05 4:02:19 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-34E3501\OLD REVS\9-4-03-34E3501

B–4
B.8 11517
Printed on 29/10/2004
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE 7
2
3
A A
5
6
1
B 4 B
6
6
2 ASSEMBLED VIEW
C SCALE 1:1 C
8
D D
ITEM PART NUMBER DESCRIPTION QTY.
E 1 08715 Pendulum 1 E
2 08717 Housing Potentiometer 1
3 08718 Clamp Potentiometer 2
4 93367 Screw Cheese Head Machine M1 6x6mm Lg SS 6
5 91217 WASHER LOCK M1.6 SS (DIN6798A) 6
6 95114 O Ring Viton 75 Type 114 2
F F
7 93363 BALL END THRUST SCREW 2
3
8 R019-0020K POTENTIOMETER 20K 2
DRAWN: PML CHECKED: NGH APP'D: NGH ISS DESCRIPTION APPD DATE USED ON TITLE
DATE: 27/01/04
DIM IN MATL:
DATE:29/10/04 DATE:29/10/04 C
B
BRING INTO LINE WITH EFACS
FRAME DATA CORRECTED
29/10/04
29/10/04
Sondex
Tel. 0118 932 6755
COM ASSY RELATIVE
BEARING DEVICE
A INITIAL PRODUCTION RELEASE NGH 29/03/04
INCHES SEE DETAIL DRAWINGS THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
Sondex AND SHALL NOT BE COPIED FINISH 0.X 0.020"
SCALE HEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
A
2:1 3
N/A THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
11 AD 11517 C W

B–5
B.9 9-4-03-HBTMSXC1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A
6
A
2
B
B 1
A
SECTION A-A 5
C C
3 D
D
E E
4
ITEM NO. QTY. PART NUMBER DESCRIPTION

1 1 2-0-00-UWS00021 SX Brass Socket
F 2 1 2-0-00-UWS00031 UW Small Washer F

3 1 2-2-09-15541071 Pin Adapter
4 1 2-2-09-15541081 Insulator Go Pin

5 1 3-1-00-0206XLMF Spring Comp L 2.06, OD.288, W.04"
6 1 3-1-01-VH050S02 RETAINING RING INT SPIRAL 1T SS .5
CB APPD DATE GEN TOL TITLE

DRAWN: CHECKED: DP APP'D: - ISS DESCRIPTION
Sondex 0.X
0.XX
0.020"
0.010"
-
-01 Initial Release - -
DATE: 02/Dec/04 DATE: 16/Dec/04 DATE: -
CSS 0.XXX 0.005" SASM Connect Hyper Bottom SX
DIM IN MATERIAL: Tel. 1 403 235 6533 ANGLE 0.5°
THIS DRAWING IS THE PROPERTY
USED ON
INCHES - OF Sondex AND SHALL NOT BE COPIED
MACHINE SHEET Common
OR USED WITHOUT PRIOR PERMISSION FINISH
63
1 DRAWING No. ISSUES
THIRD ANGLE 1
4:3 A - Aprgga Permit No. P08402 PROJECTION 9-4-03-HBTMSXC1 -01 W
29 November, 2005 9:29:47 AM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-HBTMSXC1\OLD REVS\9-4-03-HBTMSXC1

B–6
B.10 9-4-03-PTOPSXC1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A
6
4
5 B
B
C C
A
D D
E E
A
SECTION A-A
ITEM NO. QTY. PART NO. DESCRIPTION F

F
1 1 2-0-00-12110111 Feedthru Insulator
2 2 4-2-09-V21190SL O-RING VITON 90 211
3 1 2-0-00-16210121 SX Brass Feedthru
4 1 1-6-02-10320065 Brass Rod THRD 10-32 X .650 L
5 1 01028 ASSY BANANA PIN (4mm)
6 2 4-2-09-V01290SL O-RING VITON 90 012
TITLE
DRAWN: CB CHECKED: DP APP'D: CB ISS DESCRIPTION APPD DATE Sondex 0.X 0.020"
GEN TOL
DATE: 02/Dec/04 DATE: 16/Dec/04 DATE: 16/Dec/04 -01

CSS 0.XX
0.XXX
0.010"
0.005" SASM FeedThru Connect Top SX
DIM IN MATERIAL: Tel. 1 403 235 6533 ANGLE 0.5°
THIS DRAWING IS THE PROPERTY
USED ON
INCHES - OF Sondex AND SHALL NOT BE COPIED
MACHINE SHEET Common
OR USED WITHOUT PRIOR PERMISSION FINISH
63 1 DRAWING No. ISSUES
THIRD ANGLE 1
1:1 A - PROJECTION 9-4-03-PTOPSXC1 -01 W
4-Apr-05 2:53:24 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-PTOPSXC1\OLD REVS\9-4-03-PTOPSXC1

B–7
B.11 9-4-03-340TOPA1
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A 5 A
B 4 B
8
SECTION A-A
3
SCALE 1 : 1
A
9
C C
2
D D
6
1 1 2-2-09-15521161 RAIL TOP BLOCK
2 2 2-0-00-10011021 Isolator Washer
3 1 2-0-00-10015091 Ground Pin
E 4 1 3-1-00-0187XLMF Spring, Compression SS, 0.18 OD, 0.022 Wire, 0.37 L E
5 1 4-2-09-V7512300 O-RING VITON 75 123
6 1 8-1-18-108074AE CONN JACK NON-INSULATED W/HEX NUT
7 1 8-1-08-250URTAE
8 1 6-4-03-24GH2ELS WIRE HOOK-UP 24AWG BLACK
9 1 6-4-03-24GH3ELS WIRE HOOK-UP 24AWG RED
F F
DRAWN: CB CHECKED: DP APP'D: - ISS DESCRIPTION APPD DATE

Sondex USED ON
9-4-03-34E3501
TITLE
Added Ring Terminal and Wires to BOM -

DATE: 25/10/04 DATE: 08/11/04 DATE: - -02
-01 Initial Release
TLS
-
16/08/05
-
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 SASM BLOCK ELECTRONICS TOP
THIS DRAWING IS THE PROPERTY OF MACHINE GEN TOL
INCHES FINISH
63 0.XX 0.010" S
1:1 B
APEGGA Permit No. O08402
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 1 9-4-03-340TOPA1 -02 W
Tuesday, August 16, 2005 3:02:52kromane

PM R:\R&D\Mechanical DWG\9-4-03\9-4-03-340TOPA1\OLD REVS\9-4-03-340TOPA1

B–8
B.12 WD 9-4-03-40SHAR21
1 2 3 4
D D
Item 1
Item 2
4-2-02-044031BS
Nut Hex Brass 4-40x3/16" 2-0-00-12215511
C
Terminal Solder 4-40 C
METAL RING
Item 3
3" WHT 6-4-03-24GT1ELS

1 1
2 2
8-1-08-4URTX183 2" BLK 6-4-03-24GT2ELS
8-1-00-BULK3PIN
Item 4 Item 5
Item 6
Note: Apply Shrink Tubing as necessary

6-4-01-RT555116 (1/16")
6-4-01-FI650125 (1/8")
B B
A A
Title SLOTTED SONDE BOTTOM WIRING Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
00 First Release AAA
1431-40th Ave NE 01 LINE Lug Replaced AAA
Rev: 01
Drawing #: WD-9-4-03-40SHAR21 Calgary, AB
PCB #: Canada, T2E8N6
Sheet 1 of 1 Tel: (403) 235-6533
APEGGA Permit no. P08402 FAX: (403) 235-6737
This document contains proprietary information. Copyright © Sondex Canada Inc.
1 2 3 4

B–9
B.13 9-4-03-0000002
Material:
Qty:
Size: Length:
Process:
9
1
5
1
6 8 2 4 5
4
1
3
2
4
1
2
SECTION A-A
7 1 SCALE 1 : 1 9
8
1
7
1
ITEM PART NUMBER DESCRIPTION QTY.

NO.
1 4-2-09-GT218SEA SEAL GT 218 V90 2
2 4-2-09-GT218BAC BACKUP GT 218 4
3 01028 ASSY BANANA PIN (4mm) 1
6
1 4 2-2-05-16010021 1 11/16 CNL Top Sub 1
5 3-3-00-1316MVMS Male Protective Plug 1
3 6 2-1-00-20005031 X-OVER WASHER 1
1
7 1-6-02-10320412 Brass Rod THRD 10-32 X 4.125 L 1
8 1-B-01-02500297 Teflon Tube 0.25OD x 0.187 ID x 2.975 L 1
9 9-4-03-PTOPSXC1 SASM FeedThru Connect Top SX 1
This Drawing is Private and Confidential Property of Computer Sonics Systems and must Not be Used, Copied or Communicated in any form without Written Permission of CSS Inc.
NOTES: - Computer Sonics Systems Inc.
CS
-
UNLESS OTHERWISE SPECIFIED
- ALL DIMENSIONS ARE IN INCHES TOLERANCE
NO. DRAWING REVISON BY DATE
BREAK ALL SHARP EDGES 1/64 MAX .X ±.031
SASM 1 11/16 TOP SUB SX
S
- - FILLET RADII AND CHAMFERS 1/64 MAX .XX ±.015
REMOVE ALL BURRS
.XXX ±.005 Part No:
ALL THREADS RIGHT HAND
CONCENTRICITY +/- .002 Angle ± 30'
Surface 63
Scale:
1:1
REV DATE:
9-4-03-0000002
-01
DO NOT SCALE DRAWING Jun 02, 05 2:56:09 PM VER-REV
dpark 9-4-03-0000002
UltraWireTM Radial Bond Tool

B–10
RBT003
B.14 WD 9-4-03-30SHAR31
1 2 3 4 5 6
D D
Shielding point 3" from connector
To Tool Electronics
To Tool Sonde
J1 P1
9-4-01-34006001 9-4-01-34006001
COLOUR
RC BLU RC
1
F- BLK F-
2
F+ BLK F+
3
R6 GRN R6
4
R5 WHT R5
5
5
R4 BLK R4
6
R3 BLK R3
7
7
C R2
8
YLW R2 C
8
R1 BLK R1
9
9
GND NC* RED NC* GND
10
10
* NC=No Connect
GRY GRY
Install 8-1-05-06722151 on this end (F)
Install 8-1-10-31302001 on this end (M)
J2 P2
9-4-01-12131501 9-4-01-12131501
TX + TX +
RED
4
1
TX - TX -
TOP VIEW
BLK
3
2
TOP VIEW
B B
NC* NC*
2
3
NC* NC*
1
4
Install 8-1-10-31302001 on this end (M) Install 8-1-05-06722151 on this end (F)
NOTES:
1- Finished length is 8 ft. for both cable assemblies
2- Part No for 5-Pair cable : 6-4-00-89505ELS
3- Part No. for 1-Pair cable : 6-4-00-25GPPCBS
4- Do not install any resistors on J1 or P1
5- Install the pins on J1 such that their mating side is on
the PCB side with the part number printed
6- Install the pins on P1 such that their mating side is on
the PCB side without the part number printed
7- The wires should enter all PCBs from the top as shown
WIRE
A A
PCB
Title 1 11/15" CALIBRATION HARNESS Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
NOTE: Wires should enter all Rev: 00
1431-40th Ave NE
PCBs from the TOP PCB #: Canada, T2E8N6
Sheet 1 of 1 Tel: (403) 235-6533
1 2 3 4 5 6

B–11
RBT003
B.15 WD 9-4-03-30SHAR11
1 2 3 4 5 6
D D
To Tool Electronics
To Tool Sonde
J1 P1
9-4-01-34006001 9-4-01-34006001
COLOUR
RC BLU RC
1
F- BLK F-
2
F+ BLK F+
3
R6 GRN R6
4
R5 5
WHT R5
5
R4 BLK R4
6
R3 BLK R3
7
7
C R2 YLW R2 C
8
8
R1 BLK R1
9
9
GND NC* RED NC* GND
10
10
* NC=No Connect
GRY GRY
Install 8-1-05-06722151 on this end (F)
Install 8-1-10-31302001 on this end (M)
J2 P2
9-4-01-12131501 9-4-01-12131501
TX + TX +
RED
4
1
TX - TX -
TOP VIEW
BLK
3
2
TOP VIEW
B B
NC* NC*
2
3
NC* NC*
1
4
Install 8-1-10-31302001 on this end (M) Install 8-1-05-06722151 on this end (F)
NOTES:
1- Finished length is 8 ft. for both cable assemblies
2- Part No for 5-Pair cable : 6-4-00-89505ELS
3- Part No. for 1-Pair cable : 6-4-00-25GPPCBS
4- Do not install any resistors on J1 or P1
5- Install the pins on J1 such that their mating side is on
the PCB side with the part number printed
6- Install the pins on P1 such that their mating side is on
the PCB side without the part number printed
7- The wires should enter all PCBs from the top as shown
WIRE
A A
PCB
Title 1 11/15" CALIBRATION HARNESS Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
NOTE: Wires should enter all Rev: 00
1431-40th Ave NE
PCBs from the TOP PCB #: Canada, T2E8N6
Sheet 1 of 1 Tel: (403) 235-6533
1 2 3 4 5 6

B–12
RBT003
B.16 9-4-01-34002001 SCHEMATIC
1 2 3 4 5 6
+3.3VD
+3.3VD +2.5V C41

U32
1 5
NC VCC
P2 CON3
2 4
3
2
1
C60 C61 C62 C63 C64 C65 C66 C67 C68 0.1uF
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 3
GND
-3.3V NC7SU04M5X
P3
1
2
3
4
5
6
7
8
9
X1
D 2 D
20MHZ
+3.3VD
R60
5
2M
3 C46 C47
CHARGE 6 U34A 1 U31 MCP130T/315 27pF 27pF
+3.3VD
NL27WZ16 2 1
GND
VCC RES
2
C45 +3.3VD
A7 A5 A3 A1
FIRE 4 U34B 3 1uF A12 A6 XN XF X1 X2 X3 X4 X5 X6 U15
3
A4 A2 A0 1 6
VDD /CS
J7 NL27WZ16 2 5
GND SDATA
3 4
1 +3.3VD VIN SCLK
2 +18V
ADCS7476
3 +2.5V
U14
4
1 6
5 +3.3V VDD /CS
2 5
6 GND SDATA
+ C43 + C44
100
3 4
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
7 VIN SCLK
8 10uF 10uF
U30 ADCS7476
CHARGE U10
PRA, I/O
N/C
CLKB
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
VCCI
TCK, I/O
GND
CLKA
VCCA
FIRE 1 6
VDD /CS
2 5
GND SDATA
1 75 3 4
GND I/O VIN SCLK
2 74
TDI, I/O I/O D2
3 73 ADCS7476
+3.3VD CS I/O I/O D1
4 72 U9
SCLK I/O I/O D0
5 71 1 6
5
I/O I/O VDD /CS

6 70 2 5
I/O I/O GND SDATA
7 69 3 4
6 U35A 1 TMS GND VIN SCLK
8 68
VCCI GND/LP
9 67 ADCS7476
NL27WZ16 GND VCCA
10 66 U5
I/O I/O
2
C 11 65 1 6 C
MEM_START I/O I/O /WE VDD /CS
4 U35B 3 12 64 2 5
MEM_OUT I/O I/O A13 GND SDATA
13 63 3 4
MEM_NEXT I/O I/O A8 VIN SCLK
NL27WZ16 14 62
MEM_CLK I/O I/O A9
15 61 ADCS7476
MEM_BUSY I/O I/O A11
16 60 U4
TRST, I/O I/O /OE
17 59 1 6
XMIT I/O I/O A10 VDD /CS
18 58 2 5
I/O VCCI GND SDATA
19 57 3 4
I/O VCCA VIN SCLK
20 56
VCCI I/O D7
21 55 ADCS7476
I/O I/O D6
22 54 U24
I/O I/O D5
23 53 1 6
I/O I/O D4 VDD /CS
24 52 2 5
I/O I/O D3 GND SDATA
25 51 3 4
I/O GND VIN SCLK
TDO, I/O
PRB, I/O
VCCA
HCLK
ADCS7476
VCCI
GND
N/C
U23
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
1 6 CS1 R66 100R
VDD /CS CS
EX_TQFP_256 C69 2 5
GND SDATA
3 4 SCLK1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
0.1uF VIN SCLK SCLK
ADCS7476 R67 100R
+3.3VD
B B
28
D0
+ C42
D1
C40 10uF U33
D2
0.1uF 10
VCC
A0 A0 D3
9
A1 A1 D4
8
A2 A2 D5
7 11
A3 A3 DQ0 D6
6 12
A4 A4 DQ1 D7
5 13
A5 A5 DQ2
4 15
A6 A6 DQ3
3 16
A7 A7 DQ4
25 17
A8 A8 DQ5
+18V +3.3VD L2 +3.3V 24 18
A9 A9 DQ6
21 19
A10 A10 DQ7
23
600R Bead A11 A11
C
R65 + C1 + 2
C3 A12 A12
10K C2 26
A13 A13
220uF 0.1uF 220uF 1
C
A14
Q3 B 20
B CE
22
GND
1 /OE OE
E
ZTX657 J4 27 IS65LV256-70UI
/WE WE
U7 1
+2.5V L3
E
-3.3V 2
8
4
14
+18V 3
600R Bead TL431 XMIT 4
C6 + + C4 R64
MEM_BUSY 5
C5 47uF 2.49K
5
6
47uF MEM_CLK 6
0.1uF MEM_NEXT 7
MEM_OUT 8
MEM_START 9 6
10
L1
600R Bead
A A
Title: RBT003 MAIN DIGITAL

9-4-01-34002001 0 6RQGH[
CS SONDEX CSS
No:
Date: 18-Apr-2005 Time: 09:57:52
Revision:
Sheet 1 of 1 S Calgary, T2E 8N6
Alberta, CANADA
1 2 3 4 5 6

B–13
RBT003
B.17 9-4-01-34002001 PCB
4
5
1 6

B–14
RBT003
B.18 9-4-01-34002001 PCB BOTTOM

B–15
RBT003
B.19 9-4-01-34001001 SCHEMATIC
1 2 3 4 5 6
UW
J4
1
2
3
L1 3.6mH / 26 AWG
J5 D1
D R18 D
1 MEM_BUSY 1N4748A
100R P3 J1
C18 UW
2200pF 2 2
1 1
LINE OUT LINE IN
1
1 MEM_OUT
J17 J15 J14
J12 GND GND GND
C6
+3.3V 0.1uF
2 J2 +3.3V
-3.3V U6 J9
1
+18V 6 1 STRT
3 2 1Y 1A 1 MEM_START
5 2
3 VCC GND
XMIT 4 3 XMT
4 2Y 2A 1 XMIT
1 MEM_BUSY
5
MEM_CLK NL27WZ16 J10
6
MEM_NEXT
C 7 C
MEM_OUT
8
MEM_START C7
9
+3.3V 0.1uF
10
U7 J8
6 1 NEXT
1Y 1A 1 MEM_NEXT
5 2
VCC GND
4 3 CLK
2Y 2A 1 MEM_CLK
NL27WZ16 J11
+3.3V
J7
SHDN C30
1 SHDN
0.1uF
+18V
B U3 B
C11 C12 R5 1 5
OUT V+
SEL 33.2K 3
0.47uF 4.7uF 25V SHDN
+18V +18V 6 +3.3V
C16 R16 2 R30
5
10
FB
S
8
100pF 1K 2.2 Ohm

U1 G R4 R6 6
R1 CS
1.5K 24.9K S
VH
24.9K Q30
IN
7 G
GND
Q10 EXT
4 7 9 L10 39uH R10 +3.3V 4
SHDN EXT IRFR9024 REF MTD20P03HDL
D
2
5
4 0.27R MAX774ESA
R2 3/5 7 D
2
3 6 D30 -3.3V
8
U4 24.9K CS
U2 4 2 1
ZRC250A01 VL U5
1 5
+ C15
GND
OUT
1 LM321 3 ZRC250A01 R33 MURS220T3
REF
2
3
R3 D10 120uF 1K L30 C35
C13 MAX1744AUB
39uH 120uF
SEL 24.9K MURS220T3
+
3
4.7uF 25V
C33
100pF
A A
Title RBT003 POWER SUPPLY Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
0 First Release AAA
1431-40th Ave NE 1 E340-051005-03 R30 from 1R to 2.2R AAA
9-4-01-34001001 Rev: 1
Drawing #: Calgary, AB
Sheet 1 of 1 Tel: (403) 235-6533
1 2 3 4 5 6

B–16
RBT003
B.20 9-4-01-34001001 PCB
3 2
6
5

B–17
RBT003
B.21 9-4-01-34001001 PCB BOTTOM

B–18
RBT003
B.22 9-4-01-34005001 SCHEMATIC
1 2 3 4
D D
P2
1
2
3
4
5
6
7
8
R107
+3.3V 750K
+18 +3.3V
+5 C43
R106
8
1uF +18 +5
20K ZTX657
+5
3 R108 R109 4.99K
1
4
U15A 300k R112
2
R1
R111 10M SEL (3.3M) 10K Q3
LM393A
C44
4
+3.3V C45 R110
R2
1
5V 442K
1000pF 1000pF 12K
+5 +5
3.3V R117 20K
U3
C 8 C
R6 D10
+3.3V
20K R4 S1JDICT
4.99K TL431 R3
5
6
10K
7 U15B
6
LM393A
R5
20K
6
+18 15mH D3 D2
R116 RED
BLU (NC)
10 R L2
+ C46 EGP10G EGP10G + C32
120uF 6.8uF HMP GRN (NC)
R100 P4 J4 YLW
10K 1 1
Q1 D5 + C31
2 BLK WHT
IRF310U 6.8uF HMP 2
3 3
B S1JDICT 4 4 B
+ C30
3 Q2 6.8uF HMP NOTE: MOUNTED OFF BOARD
IRGB14C40L
D11
C33 EGP10G
D4 D1 J3
15uF HMP
S1JDICT EGP10G 1
2
3
4
A A
Title: RBT003 TRANSMITTER (POWER)

9-4-01-34005001 Revision: 0 6RQGH[
CS SONDEX CSS
No:
Date: 11-Aug-2005 Time: 10:09:52 Sheet 1 of 1 S Calgary, T2E 8N6
Alberta, CANADA
1 2 3 4

B–19
RBT003
B.23 9-4-01-34005001 PCB

B–20
RBT003
B.24 9-4-01-34005001 PCB BOTTOM

B–21
RBT003
B.25 9-4-03-340090A1 - TRANSFORMER WIRING9-4-01-34007001
1 2 3 4
WIRE
D D
PCB
INSTALL 8-1-10-31302001 (M)

NOTE: Wires should enter the
PCB from the TOP
7-5-10-81557510
TOP VIEW
2.5" 9-4-01-12131501
YELLOW 1
2.5"
2
BLACK 2
2.5"
C
WHITE 3 C
3
RED 2.5"
4
BLUE & GREEN (NOT USED)
ASSEMBLY NOTES:
1- CUT THE BLUE AND GREEN WIRES TO ~ 0.25" AND APPLY HEAT SHRINK TO BOTH.
2- TRIM THE REST OF THE TRANSFORMER WIRES TO ~ 2.5"
3- SOLDER FOUR 8-1-10-31302001 TO THE CONNECTOR PCB
4- CONNECT THE TRANSFORMER WIRES TO THE PCB AS SHOWN ABOVE. WIRES SHOULD ENTER THE PCB FROM THE TOP
B B
A A
Title Transmitter Transformer Wiring Sondex Canada Inc. REV. ECO Remarks Designed Approved Date
0 First Release AAA
1431-40th Ave NE
Rev: 00
Drawing #: 9-4-03-340090A1 Calgary, AB
Sheet 1 of 1 Tel: (403) 235-6533
1 2 3 4

B–22
RBT003
B–23
RBT003
B.26 9-4-01-34003001 SCHEMATIC
1 2 3 4
H 3 H
J2 J3
1
2
3
1
2
3
4
5
6
7
8
9
-3.3V
SN
SF
S1
S2
S3
S4
S5
S6
+3.3V
G G
R10 R50
SELECT C16 47pF SELECT C56 47pF
R13 R53
20K N1 20K N5
+3.3V C11 R16 200K C51 R56 200K
+3.3V
+3.3V C14 +3.3V C54
0.1uF 0.1uF
R1 R5
5
7
7
1 0.1uF 1 0.1uF
8 4 8 4
2 C10 1 R17 2 C50 1 R57
U11 U51
U10 6 3 309 R U50 6 3 309 R
3 AD8601 3 AD8601
5 330pF NPO C17 5 330pF NPO C57
AD620 R14 R15 AD620 0.01uF
0.01uF
2
F R11 R12 C12 10K 20K R51 R52 C52 R54 R55 F
4
10K 10K
-3.3V 0.1uF
2 1/2V
10K 10K
-3.3V 0.1uF
2 1/2V
10K 20K
C15 C55
0.1uF
0.1uF
R20 R60
SELECT C26 47pF SELECT C66 47pF
R23 R63
20K N2 20K N6
C21 R26 200K C61 R66 200K
+3.3V +3.3V
+3.3V C24 +3.3V C64
0.1uF 0.1uF
R2 R6
5
7
7
1 0.1uF 1 0.1uF
8 4 8 4
2 C20 1 R27 2 C60 1 R67
U21 U61
E U20 6 3 309 R U60 6 3 309 R E
3 AD8601 C27 3 AD8601
5 330pF NPO 0.01uF 5 330pF NPO C67
AD620 AD620 R64
2
R21 R22 C22 R24 R25 R61 R62 C62 10K R65 0.01uF
4
4
10K 10K
-3.3V 0.1uF
2 1/2V
10K 20K 10K 10K
-3.3V 0.1uF
2 1/2V
20K
C25 C65
0.1uF
0.1uF
R30 R70
SELECT C36 47pF SELECT
R33 R73
20K N3 4.99K R78 22.1K
C31 R36 200K C71
+3.3V +3.3V
+3.3V C34 +3.3V C74
0.1uF 0.1uF
R3 FAR
5
5
D D
7
7
1 0.1uF 1 0.1uF
8 4 8 4
2 C30 1 R37 2 C70 C73 1 R77
U31 U71
U30 6 3 309 R U70 6 3 309 R
3 3 AD8601
5 330pF NPO AD8601 5 1000pF NPO 680pF NPO C77
C37
AD620 R34 0.01uF AD620 R74 0.01uF
2
2
R31 R32 C32 10K R35 R71 R72 C72 4.22K
4
4
10K 10K
2 1/2V
20K 10K 10K
2 1/2V
R75
-3.3V 0.1uF -3.3V 0.1uF 10K R76 200K
C35 C75
0.1uF 0.1uF
C76 47pF
R40
NEAR R80 SELECT
SELECT C46 47pF N6 R81 R82

1 10 1K R88 20K
R43 N5 2 9 N4
20K N4 3 8
C41 R46 200K 4 7 N3 +3.3V C84 C85 47pF
C 5 6 C
+3.3V N2
+3.3V C44
8
0.1uF 100K 0.1uF
R4 N1
5
R85 10K
7
1 0.1uF 3
8 4 1 R84 6
R47 U80A R87
2 C40 U41 1 2 10K U80B 7
U40 6 3 309 R 5 309 R
3 AD8601 OP284
5 330pF NPO C47 R86 OP284 C87
4
AD620 R44 0.01uF R83 4.99K 0.01uF
2
R41 R42 C42 10K R45 4.99K

4
10K 10K 20K
-3.3V 0.1uF
2 1/2V
1/2V
C83
1/2V
C86
0.1uF 0.1uF
C45
0.1uF
+3.3V
+3.3V C94 0.1uF R91

10K
5
1/2V
+3.3V
4
B J1 R93 1 VR9 B
U90
RC + + + + + + + 10 R 3
1
-F
2
+F C18 C28 C38 C48 C58 C68 C78 AD8601 500 R
3
R6 10uF 10uF 10uF 10uF 10uF 10uF 10uF
2
4
R5
5
6
R4
R3
1 R92
7
R2 10K
8
R1
9
10
RX IN
A A
Title: RBT003 MAIN ANALOG

9-4-01-34003001 0 6RQGH[
CS SONDEX CSS
No:
Date: 18-Apr-2005 Time: 10:46:13
Revision:
Sheet 1 of 1 S Calgary, T2E 8N6
Alberta, CANADA
1 2 3 4

B–24
RBT003
B.27 9-4-01-34003001 PCB
2 1

B–25
RBT003
B.28 9-4-01-34003001 PCB BOTTOM

B–26
RBT003
B.29 9-4-01-34004001 SCHEMATIC
1 2 3 4
D D
X1
C42 4MHZ C41

27pf 27pf
R105
2M
+18V
U18 +3.3V
1 5 D8
NC Vout EGP10G
2
1 IN
C 3 4 C
GND /OUT D7
+3.3V NC7SU04M5X EGP10G
C38 U17 MCP130T/315 +3.3V

0.1uF D6
1 2 EGP10G
GND
RES VCC
C37 C29 1uF
J1 U16 0.1uF
8 1
3
1 GND VCC
7 2
2 +18V I/O CLK IN
CHARGE 6 3
3 I/O I/O
6
FIRE 5 4
4 I/O MCLR
U19B C35 470pF NPO
5 +3.3V R1
PIC12C672
V- V+
6 (PCB label C36)
2 7
7 2 7
8 0R
2 TC427 R102 604 R
5 R103
B R90 B
3
100K
100K
C34 470pF NPO

C39
FIRE 4 5
U19A
0.1uF TC427 R101 604 R +18V +3.3V
R104
R80
100K
100K
1
2
3
4
5
6
7
8
J2
A A
Title: RBT003 TRANSMITTER (CONTROL)

9-4-01-34004001 Revision: 0 6RQGH[
CS SONDEX CSS
No:
Date: 11-Aug-2005 Time: 10:10:35 Sheet 1 of 1 S Calgary, T2E 8N6
Alberta, CANADA
1 2 3 4

B–27
RBT003
B.30 9-4-01-34004001 PCB

B–28
RBT003
B.31 9-4-01-34004001 PCB BOTTOM

B–29
RBT003
B.32 4-1-29-1550534A
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A A
ITEM NO. QTY. PART NUMBER DESCRIPTION

1 1 2-2-09-15541011 BOTTOM SUB INSIDE A
2 2 1206-6C Colar
3 1 2807-6 HOSE
B 4 1 2-2-09-15573051 1 11 16 RBT LOWER B
HOSE END TERMINATION
A 5 2 900568-6C Ferrule
C C
13.361
13 23 64
5.840
5 27 32
D D
5.340
5 11 32
E E
4 2 3 5 1
F F
SECTION A-A
DRAWN: CB CHECKED: DP APP'D: ISS DESCRIPTION APPD DATE Sondex USED ON TITLE
- - 1 11 16 BOND PLATFORM
DATE: 14 01 05 DATE: June 14 05 DATE: -
-01 INITIAL RELEASE -
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 HOSE RX2 TO END
MACHINE GEN TOL
INCHES - THIS DRAWING IS THE PROPERTY OF
FINISH
Sondex AND SHALL NOT BE COPIED 0.X 0.020
SCALE SIZE HEAT TREATMENT CONDITION:
63 0.XX 0.010 S
1:1 B - THIRD ANGLE
PROJECTION
0.XXX 0.005 1 1 4-1-29-1550534A -01
W
Apegga Permit No. P08402 ANGLE 0.5°
cbadea 30 November, 2005 11:05:18 AM R:\R&D\Mechanical DWG\4-1-29\4-1-29-1550534\OLD REVS\4-1-29-1550534A

B–30
RBT003
B.33 4-1-29-1551347A
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A
A ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY. A
1 2-2-09-15531181 RX2 HOSE END TERMINATION TOP 303 STAINLESS STEEL 1

2 2-2-09-15573051 LOWER HOSE END TERMINATION 303 STAINLESS STEEL 1
3 1206-6C Colar Stainless Steel 2
4 2807-6 HOSE PTFE HOSE W/ SS BRAID 1
B
A 5 900568-6C Ferrule Stainless Steel 2 B
20.229
C 20 15/64" C
13.973
13 31/32"
13.473
D 13 15/32" D
E E
SECTION A-A
2 5 3 4 3 5 1
F F
NOTES
1. REMOVE ALL BURRS & BREAK SHARP EDGES R.015 MAX.

DRAWN: CHECKED: - APP'D: - ISS DESCRIPTION APPD DATE Sondex USED ON
-
TITLE

DATE: 14/01/05 DATE: - DATE: -
-01 INITAL RELEASE - -
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 HOSE RX1 TO RX2
- THIS DRAWING IS THE PROPERTY OFMACHINE GEN TOL
INCHES
Sondex AND SHALL NOT BE COPIED FINISH 0.X 0.020"
SCALE SIZEHEAT TREATMENT/CONDITION:
63 0.XX 0.010" S
1:1 B - THIRD ANGLE
PROJECTION
0.XXX
ANGLE
0.005"
0.5°
1 1 4-1-29-1551347A-01 -01
W
January 17, 2005 11:03:04johnp
AM C:\SW Working\SONDEX\SONDEX\ 4-1-29-1551347A-01

B–31
RBT003
B.34 4-1-29-1550798A
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A ITEM NO. PART NO. DESCRIPTION MATERIAL QTY. A

A 1
2
2-2-09-15561031
1206-8C
UPPER HOSE END TERMINATION
Collar
STAINLESS STEEL 303
Stainless Steel
2
2
3 2807-8 HOSE PTFE HOSE W/ SS BRAID 1
4 900568-8C Ferrule Stainless Steel 2
B
A B
14.123
14 1/8"
C C
7.975
7 31/32"
7.425
D
7 27/64" D
E E
SECTION A-A
3 2 4 1
F F
DRAWN: CB CHECKED: DP APP'D: ISS DESCRIPTION APPD DATE

Sondex USED ON
2-2-09-15573041
TITLE
- 1 11/16 BOND PLATFORM

DATE: 14/01/05 DATE: 14/01/05 DATE: -
-01 INITIAL RELEASE -
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 HOSE TX TO RX1
MACHINE GEN TOL
INCHES - THIS DRAWING IS THE PROPERTY OF
FINISH
63 0.XX 0.010" S
1:1 B - THIRD ANGLE
PROJECTION
0.XXX 0.005" 1 1 4-1-29-1550798A -01
W
Apegga Permit No. P08402 ANGLE 0.5°
kromane
Thursday, September 08, 2005 4:05:51 PM R:\R&D\Mechanical DWG\4-1-29\4-1-29-1550798\OLD REVS\4-1-29-1550798A

B–32
RBT003
B.35 3403501
Printed on 10/7/2005
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A

1 1 9-4-03-34E3501 SASM RBT UW ELEC. 1 11/16"
2 1 9-4-03-30S3501 SASM SONDE 1 11/16" SLOTTED
4 1 9-4-03-00000021 SASM 1 11/16 TOP SUB SX
B B
123.312
C C
119.187
78.583
42.583
18.583
D D
4 1 2 3
1 1 1 1
E E
F F
DRAWN: CB CHECKED: DP ISS DESCRIPTION APPD DATE USED ON TITLE

APP'D: -
DATE: 22/10/04 DATE: 08/11/04 DATE: -01 INITIAL RELEASE

Sondex CSS 1 11/16 BOND PLATFORM
DIM IN MATERIAL: Tel. 1 403 235 6533 ASSY RBT UW 1 11/16"
INCHES FINISH
63 0.XX 0.010" S
1:8 B
THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
1 1 3403501 -01 W
kromane
Friday, October 07, 2005 10:11:05 AM R:\R&D\Mechanical DWG\3403501 - 1 11 16 TPS\OLD REVS\3403501

B–33
RBT003
B.36 9-4-03-30S3501 SHEET 2
Printed on 6/30
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
A A
9
11 2 50
4 10
8 28
2 1
11
B B
27 4 29 50
1 1 11 10
3 52 4
1 59 2 8
2 11 2
69
C
4 C
9 1
2
10 45
1 4
46
2
35
D 67 D
58 5
1
59
5
2 36
52
5
2 2
1
E E
57
62 1
60 2
2
F F
DRAWN: CB CHECKED: DP APP'D: - ISS DESCRIPTION APPD DATE Sondex USED ON
3403501
TITLE
-
DATE: 23/06/05 DATE: 08/11/04 DATE:
-01 INITIAL RELEASE
CSS
DIM IN MATERIAL: Tel. 1 403 235 6533 SASM SONDE 1 11/16" SLOTTED
INCHES FINISH
63 0.XX 0.010" S
1:3 B THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
2 6 9-4-03-30S3501 -01 W
Thursday, June 30, 2005 2:35:20 PM cbadea R:\R&D\Mechanical DWG\9-4-03\9-4-03-30S3501\OLD REVS\9-4-03-30S3501

B–34
RBT003
B.37 9-4-03-30S3501 SHEET 3
Printed on 6/30
1 2 3 4 5 6 7 8 9 10
51 DO NOT SCALE
26 10
A 51 5 A
12 10
5
B B
6
1
33
1
47
65 2
33
1
C 1 C
12
5 30
38 60
1
5 2
26 56
5 5
53 62 1
6
51 5 2
35
D 10 D
41 5
37 3
12
7 4
1 1
5
E E
6
48
55 2
1
F F
3403501
TITLE
-
DATE: 23/06/05 DATE: 08/11/04 DATE:
-01 INITIAL RELEASE
CSS
INCHES FINISH
63 0.XX 0.010" S
1:3 B THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
3 6 9-4-03-30S3501 -01 W

B–35
RBT003
B.38 9-4-03-30S3501 SHEET 4
Printed on 6/30
1 2 3 4 5 6 7 8 9 10
66 13 DO NOT SCALE
61 4 2
18 4
A A
2
63
16
20 2
4
2 50
10
B
68 B
2
17
50 4
42 10
16 8
12
4 5
15 51
C C
2 38 10
26 5
14
53 5
36 2
51 5
5
61 10
64
66 4
D 6 D
4
19 34
12 1
40
12
51
E 53 10 E
26 5
5
12
5
49
3
F F
3403501
TITLE
-
DATE: 23/06/05 DATE: 08/11/04 DATE: -01 INITIAL RELEASE
CSS
INCHES FINISH
63 0.XX 0.010" S
1:3 B THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
4 6 9-4-03-30S3501 -01 W

B–36
RBT003
B.39 9-4-03-30S3501 SHEET 5
Printed on 6/30
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
66
18 4
A 2 A
63
20 2
2
13
2
B B
19
12
40
C 12 C
16
42 4
50 8
17 10
68 4
D 2 D
50
42 10
16 8
15 4
2
E E
14
F 36 2 F
61 5
4
3403501
TITLE
-
DATE: 23/06/05 DATE: 08/11/04 DATE:
-01 INITIAL RELEASE
CSS
INCHES FINISH
63 0.XX 0.010" S
1:2 B THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
5 6 9-4-03-30S3501 -01 W

B–37
RBT003
B.40 9-4-03-30S3501 SHEET 6
Printed on 6/30
1 2 3 4 5 6 7 8 9 10
DO NOT SCALE
38 51
A 26 5 10 A
53
5
51 5
12
10
5
64
6
58 35
B
5 5 B
32
1
70
1
C C
D D
43
44 4
2
22
39 1
24
23 2
31 1
E 2 E
5 1
6
37
21 12
F 54 1 F
1 2
1
3403501
TITLE
-
DATE: 23/06/05 DATE: 08/11/04 DATE:
-01 INITIAL RELEASE
CSS
INCHES FINISH
63 0.XX 0.010" S
1:2.5 B THIRD ANGLE
PROJECTION
0.XXX 0.005"
ANGLE 0.5°
6 6 9-4-03-30S3501 -01 W

B–38
RBT003

MN-RBT003-1 - 1-11-16

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SONDEX CSS

T3J 5B5 UltraWireTM Radial Bond Tool

UltraWire TM Radial Bond Tool

Date: December 1, 2005

Author: Helen Lansdell

Approved: Ahmed Elabasiry, Pending

Tel. 001 403 235 6533 http://www.sondex.com

0 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1

3 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

7 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

APPENDIX A Maintenance Equipment & Spares . . . . . . . . . . . . . . . . . .A-1

APPENDIX B Reference Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

25 9-4-03-340090A1 - Transformer Wiring9-4-01-34007001 B-22

0 ABOUT THIS MANUAL

0.1 MANUAL HISTORY

Date Issue Description Auth App

0.2 UPDATES TO BE USED WITH THIS MANUAL

0.3 TECHNICAL HELP

For further technical help, contact us:

Address: 1, 1431 - 40 Ave. NE, Calgary, AB. Canada T2E 8N6

Cement bond integrity is requisite to hydraulic isolation.

• Cement Bond Evaluation.

Pressure 138 MPa 20000 psi

Tool Diameter 43 mm 1- 11/ in

Tool Length (make-up) 3.03 m 9.93 ft

Tool Length (transport) 3.13 m 10.27 ft

Tool Weight 18.1 kg 40 lbs

Supply Voltage 18 VDC

Receivers Piezoelectric crystal

Signal Output 3 ft amplitude, 5 ft VDL and a cement quality map

Logging Speed @ 50 Kbps 21 m/min 70 ft/min

Logging Speed @ 100 Kbps 30 m/min 100 ft/min

Maximum Casing/Tubing ID 19 cm (7.5 in)

HEAVY TOOLS AND EQUIPMENT

2.2 OPERATING AND SERVICING

2.3 TRANSPORTING AND SERVICING

3.1 BLOCK DIAGRAM

SWITCHING POWER SUPPLY

ULTRAWIRE CONTROLLER MAIN DIGITAL BOARD TRANSMITTER BOARD

SONIC ANALOG SIGNALS

MAIN ANALOG BOARD

1 11/16" SLOTTED SONDE

SONIC RECEIVERS SONIC TRANSMITTER

Title: RBT003 Functional Block Diagram

Figure 3.1 RBT Block Diagram

• travel time of the wavefront at the 3 foot,

• an amplitude map drawn from the radial receiver data.

The Main Digital board performs the following tasks:

• Digitize the Sonic waveforms

• Stores the digitized waveforms in memory to be read later by the UW controller.

• Sends the firing pulse to the Transmitter circuit.

3.4 RELEVANCE TO MAINTENANCE AND OPERATION

3.4.1 CIRCUIT BOARDS

3.4.3 MANDREL CANS

3.4.4 SHOP CALIBRATION

Centralization is key to the acquisition of data with integrity.

Observe Figure 3.3: Eccentering vs. Amplitude at

Note that a tool as little as 1/2” off centre can lose

Ensure the RBT is properly centralized during