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TDF DISPAROS HLB

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Perforating Systems Manual

Time Delay Firer (TDF)


2 ½” TDF Box x Pin (P/N 100005231)
2 ½” TDF Box x Box (P/N 101571038)
2 ½” TDF Box x Box 27 KPSI (P/N 101640610)

Eccentric (TDF)
2 ½” TDF 3.50 OD (P/N 101209042)
2 ½” TDF 3.30 OD (P/N 101370640)

3 3/8” TDF (P/N100005230)

Extended Delay Assembly (EDA)

2 ½” EDA (P/N 100005229)


2 ½” EDA Viton (P/N 101696745)
2 ½ SEALED EDA (P/N 101929776)
3 3/8” EDA (P/N 100009426)

D00107609
Revision X

Revision Date: May 1st 2012


Contents
Time Delay Firer (TDF) .................................................................................................. 1
Contents ........................................................................................................................2
Revisions .......................................................................................................................5
Safety and Environmental Precautions ....................................................................... 7
Introduction ...................................................................................................................8
Use and Application ...................................................................................................... 8
Running the Time Delay Firer ..................................................................................... 10
Guidelines for Running a Bottom-Mounted Pressure Actuated Firing Head .......... 12
Operating the Time Delay Firer .................................................................................. 13

Firing Head Time versus Temperature Chart ............................................... 14


Tool Specifications for TDF ........................................................................................ 15

2 ½” Time Delay Firer - 100005231...................................................................... 15


2 ½” Time Delay Firer Assembly 2 ¾” Gun Box X 2 ½” TDF Box -101571040 . 16
2 ½” Time Delay Firer Assembly 2 ¾” Gun Box X 2 ½” TDF Box 27KPSI -
101640610 ...................................................................................................... 17
2 ½” Time Delay Firer, 3 ½” Eccentric OD Time Delay Firer - 101209042 ....... 18
2 ½” TDF Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD - 101370640 ....... 19
3 3/8” Time Delay Firer - 100005230.................................................................... 20
Tool Specifications for EDA ....................................................................................... 21

2 ½” Extended Delay Assembly - 100005229........................................................ 21


2 ½” Sealed Extended Delay Assembly - 101929776 ............................................ 22
3 3/8” Extended Delay Assembly - 100009426 ..................................................... 23
Assembly and Test Procedures for 2 ½” TDF ........................................................... 24

Guidelines for running the TDF ........................................................................... 27


Bill of Materials..................................................................................................... 29
Assembly – Print 100005231 ................................................................................. 30
Redress Parts List for 2 ½” TDF 100156260 Rev J ............................................. 31
2 ½” TDF Extreme Environment Kit – 100005240.............................................. 33
2 ½” TDF 2 ¾” GUN Box x 2 ½” TDF Box, Parts List – 101571038 Rev B ........ 34
2 ½” TDF 2 ¾” OD, 27 KPSI Parts List – 101640610 Rev A .............................. 36

D00107609 Revison X 2 of 88
2 1/2 TDF 2 3/4 OD, 3 1/2 Eccentric OD Parts List – 101209158 Rev A ............. 38
2 ½” TDF 2 ¾” OD, 3 ½” Eccentric OD Parts List - 101209158 ...................... 39
2 ½” TDF 2 ¾” Gun Box x 2 ½” TDF Box Parts List – 101571038 Rev B .......... 40
2 ½” Time Delay Firer Assembly 2 ¾” Gun Box x 2 ½” TDF Box Parts List
101571038 Print ............................................................................................ 41
2 ½” Time Delay Firer Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD Parts
List – 101370552 Rev B ................................................................................. 42
2 ½” Time Delay Firer Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD Parts
List (P/N 101370552) Print ........................................................................... 43
Assembling and Testing the 3 3/8” TDF .......................................................................... 44

Guidelines for Running TDF ................................................................................ 47


Repining Procedures the 3 3/8” TDF ................................................................... 48
Maintaining the 3 3/8” TDF Assembly 10005230 ................................................ 49
Parts List for the 3 3/8” TDF Assembly 10005230 ............................................... 50
Bill of Materials ................................................................................................... 52
Calculation Sheet and Shear Pinning Procedures for TDF ............................................... 55
Operating the EDA ........................................................................................................ 68
Precautions and Special Considerations – EDA ............................................................... 68

Assembling and Testing the 2 ½” EDA 100005229 and 3 3/8” EDA 100009426. 69
Field Procedure..............................................................................................................70
Delay Interval – Selection Guide ..................................................................................... 71
Extended Delay Assembly .............................................................................................. 73

Bill of Materials 2 ½” EDA AFLAS – 100005229 Rev D ..................................... 73


2 ½” EDA Print ..................................................................................................... 74
2 ½” EDA AFLAS Redress Kit 100157209 .......................................................... 75
2 ½” EDA – 101696745 Viton Rev A .................................................................... 76
2 ½” EDA Viton Redress Kit 101697007 .............................................................. 77
2 ½” SEALED EDA – 101929776 ........................................................................ 78
2 ½” Sealed EDA Print ......................................................................................... 79
2 ½” Sealed EDA Redress Kit 101931717 ............................................................ 80
Conversion Kit Standard EDA to Sealed EDA. ................................................... 81

D00107609 Revison X 3 of 88
3 3/8” EDA – 100009426 Rev E ............................................................................ 82
3 3/8” EDA Print .................................................................................................. 83
3 3/8” EDA Redress Kit – 100157200 ................................................................... 84
Assembly Method for 2 ½” TDF with Secondary Explosive Sub ....................................... 85
Assembly Method for 3 3/8” TDF with Secondary Explosive Sub ..................................... 87

D00107609 Revison X 4 of 88
Revisions

Revision Date Content


Pressure test procedure added after re-pinning tool.
D August 2002 Pinning sheet updated for 3 3/8” TDF from three rows to
two rows.
E October 2002 Updated all drawings.
Updated minimum number of pins for the 2 ½” TDF to
eight.
Added sealed firing pin for EDA.
Added Shear Set Assembly and Shear Stop Tools.
Changed manual number for 993.71270 to D00107609.
F July 2003 Changed tensile rating for 2 ½” TDF from 160,000 to
120,000 lbs.
Inserted note concerning sealing EDA
Inserted part number and prints for piston stops.
Inserted note for EDA dual PAI crossover.
Inserted pressure limitations for 3 3/8” TDF.
Inserted note stating the 3 3/8” TDF has only one O-ring
G September 2003 on the shear set piston retainer when received at field
locations. Updated TDF prints with SAP numbers.
H March 2004 Changed timing of installation of firing head onto gun.
Updated branding and format.
Added Guidelines for Running Bottom-Mounted Pressure
Actuated Firing Heads.
July 2006,
I Added step to TDF Calculation Sheet incorporating
December 2007
Guidelines for Running Bottom-Mounted Pressure
Actuated Firing Heads.
Inserted Time Temperature chart for 3 3/8” TDF.
Updated format.
Added the components list, specifications, and drawing
for the following:
J January 2008 2 ½” TDF 2 ¾” Gun Box x 2 ½” TDF Box Parts List.
2 ½” TDF 2 ¾” OD, 3 ½” Eccentric OD Parts List
2 ½” Time Delay Firer Assembly Select Fire 2 ¾” OD
3.30” Eccentric OD Parts List
Updated Temperature reduction chart
K January 2008
Insert Bookmarks

D00107609 Revison X 5 of 88
Update to new format
L May 2008
Correct BOM for sealed EDA
Fix part number item 2 in BOM assembly method for 3
M June 2008
3/8” with secondary explosive sub
Replace guidelines for running pressure actuated firing
N June 2008
heads on bottom of gun assemblies.
O December 2008 Update Tool specifications, BOM’s and Prints
Updated backup ring P/N for the 2 ½” TDF connection
P March 2009 changed from 100005380 (Outdated) to 100157481.
Correct description for 2 ½” shear set assembly tool
Insert 2 ½” TDF Box x Box 27 KPSI (P/N 101640610)
Q March 2009
Insert 2 ½” EDA with Viton o-rings (P/N 101696745)
Insert part number for Steel Alignment insert in note on
R August 2009 page 62.
Correct 3 3/8” shear pin placement for 9 pins
S September 2009 Correct BOM quantities for 2 ½” EDA
Update pressure ratings on the 2 ½” EDA’s from 25,000
T December 2009
psi to 30,000 psi.
Insert note on why it is recommended to run secondary
U December 2009
explosive sub.
Insert WARNING discussing the possibility of pressure
V January 2010 being trapped in the housing.
Update 2 ½” shear pin location for 12 pins
Update safety factor requirements for Pressure Actuated
W March 2010
Firing Heads.
Correct part number for 3 3/8” Assembly Device and
Snap Ring Pliers. Insert 2 ½” Sealed EDA (P/N
101929776), Redress Kit (P/N 101931717 & Conversion
X May 2012
Kit (P/N 101923152).Update drawings and part list for
current DOT specifications for 2 ½” TDF (P/N
100005231) and 3 3/8” TDF (P/N 100005230).

D00107609 Revison X 6 of 88
Safety and Environmental Precautions
Ensure all safety notices are read prior to starting any
assembly or testing.

General Warnings
• All connectors should be horizontal for assembly.
• If the connectors have been used previously, each connector must be pressure
tested.
• Ensure the rotary table is unlocked and free to rotate in case the backup releases.
If torque is transferred directly to the guns, they could be parted/cracked causing
a misfire.
• Gun assemblies should not be subjected to any excessive jarring while being
handled on the surface while being run in the wellbore. This is a safety
consideration, and excessive jarring can also cause misalignment of shaped
charges and stack-down of shaped charge holder tubes. The result could be
shaped charges shooting out of the scallop or a stop fire in the explosive train.
Notes, Cautions, and Warnings
All Notes, Cautions, and Warnings appearing in this document convey the
following:

Notes emphasize additional information that may be useful to the


reader.

Caution messages give directions that, if not observed, could


result in loss of data or in damage to equipment.

Warnings alert users to a specific procedure or practice that,


if not followed correctly, could cause personal injury
or be a safety hazard.

D00107609 Revison X 7 of 88
Introduction
This document guides the technician in assembling, testing, running, and maintaining the
Time Delay Firer (TDF) Assembly and the Extended Delay Assembly (EDA).The
purposes of this document are to uphold safety requirements, to establish a best-practice
procedure that may be consistently performed, and to achieve accurate and high-quality
results.
Use and Application
The Time Delay Firer (TDF) permits underbalance/overbalance perforating through the
use of a pressure-actuated firing head employing a time delay fuse. The use of the time
delay fuse allows for ample time (5 to 6 minutes) decreasing or increasing the tubing
pressure to achieve the desired underbalance/overbalance prior to gun detonation.
The TDF was developed in response to the need for a pressure-actuated firing head that
could permit underbalance perforating with absolute security. Its applications include the
following:
• Can be run on top and/or bottom of gun assemblies as primary or back-up firing
systems.
• Multiple guns (with independent TDF’s) can be run without gun spacers to reduce
costs.
• Can be run in heavy mud systems.
• Obtains maximum utilization of underbalance/overbalance pressure.
• Can be used with full or non-full bore tools.
• Independently perforate selected zones.
• Fire several guns independently during one trip.
• Extended Delay Assemblies are available if more time is needed between the
actuation of the TDF and the guns firing.

D00107609 Revison X 8 of 88
There is the possibility of pressure being trapped behind the shear
set in the TDF. This has the potential to become a very hazardous
situation. When the TDF is being disassembled the following
precautions must be taken to ensure safety.
1. Remove the TDF from all other tools.

2. Remove the two set screws from the bottom of the lower
plug. (This allows the pressure that might be trapped
between the shear set and bottom plug to bleed off)

3. Remove snap ring and continue to disassemble as


instructed.

If there is any indication that pressure may still be trapped in the


tool, for example the shear set is pushed against snap ring very
tightly place the tool in a secure area and contact your supervisor or
the Technology Department for further instruction.

There is the possibility of pressure being trapped in the air chamber


of the EDA. This has the potential to become a very hazardous
situation. When the EDA is being disassembled the following
precautions must be taken to ensure safety.
1. Remove the EDA from all other tools.

2. Remove the two set screws from the bottom of the lower
plug. (This allows the pressure that might be trapped in the
air chamber to bleed off).

3. Discard all parts except for the EDA housing.

If there is any indication that pressure may still be trapped in the


tool, for example the primer housing is very tight when removing,
place the tool in a secure area and contact your supervisor or the
Technology Department for further instruction.

D00107609 Revison X 9 of 88
Running the Time Delay Firer

Never substitute shear pins. Use only shear pins certified by


the Technology Department and designated for each tool.

If firing head is run on bottom you must not exceed 25% of


calculated actuating pressure until all guns are in the wellbore.
See Tech Bulletin at below link:
Guidelines for Running Pressure Actuated Firing Heads_Tech
Bulletin TCP-05-004.pdf

1. If a bottom-mounted firing head is run, it must not be installed until guns have
been lifted and are hanging in the elevators above rig floor. If a top-mounted
firing head is run, it must not be installed until guns have been lifted and are
hanging in the slips and or support plate.

A Dual PAI Crossover (PN 100005272, 100005278, or


100008012) with a 12.7 mm booster and Bi-Directional
booster must be used in conjunction with the TDF between
the TDF and the gun.
Secondary Explosive Subs must be run with delay fuses as
in the EDA and Time Delay Firing Heads. There are certain
other types of firing heads that require the use of the
Secondary Explosive Subs also. The use of the Secondary
Explosive Subs places a larger 12.7 mm booster directly
under the delay fuses or HTI. This enhances the reliability
of the explosive transfer to the gun.

2. If the firing head is run on the top gun, ensure that the tubing between the firing
head and BIT is filled with clean fluid.
3. If the firing head is run on the bottom gun, ensure that a ported sub and a bull
plug are attached.
4. The guns must be run in the well slowly to prevent a large pressure surge as the
tubing is lowered. Do not exceed a speed of 15 seconds per 30' of pipe. Discuss
this with the company man, the tool pusher, and the driller, prior to picking up the
guns.
5. If pressure testing the tubing internally, ensure that the casing valve is open. If
you are pressure testing against a plug set above the TDF, and there is no ported

D00107609 Revison X 10 of 88
sub below the plug, you will not know if you are pressuring up against the plug or
the TDF.
6. Before circulating the well for any reason, check all valves to ensure that they are
open. Pump very slowly until circulation is established. The pump pressure
should not normally exceed 400 psi.
7. When pumping down logging tools, do not exceed 400 psi.
8. Before starting in the hole with the guns, verify with the company man the weight
of fluid in the well.
9. Discuss with the company man, rig personnel, and other service company
representatives, any procedures that will be performed on the well that will affect
the hydrostatic pressure prior to firing the guns.

Be aware of what is going on at all times.

10. Visually monitor any procedures that affect the hydrostatic. Circulating,
pressuring up to function other downhole tools, etc.
11. Know your safety margins and stay within them.

D00107609 Revison X 11 of 88
Guidelines for Running a Bottom-Mounted Pressure Actuated
Firing Head

The purpose of these guidelines is to ensure the safety of


personnel and equipment when running a bottom-mounted
pressure actuated firing head. The guidelines will replace or
supersede any existing guidelines.

Bottom-Mounted Pressure Actuated Firing Head Guidelines


1. Definitions
A. Minimum downhole calculated actuating pressure – as
calculated on pinning calculation sheet.
B. Maximum exposure pressure – the hydrostatic that will be seen
by the firing head when the top most gun is being made up.
2. If B exceeds 25% of the value of A, the firing head cannot be run, unless a
written variance has been obtained from the TCP Department.
3. If B is less than 25% of the value of A, the firing head can be run, but it
must be pressure tested to 2,500 psi or twice the value of B, whichever is
greater.

D00107609 Revison X 12 of 88
Operating the Time Delay Firer
1. Know what your minimum and maximum actuating pressures are.
2. Actuating pressure is normally a combination of tubing hydrostatic and applied
pressure.
• Example:
Tool pinned to actuate at 5,000 psi
Less hydrostatic pressure of 2,700 psi
Applied Pressure would need to be 2,300 psi.

The pressure limits of the tubing and pumping equipment must


be considered before running a pressure actuated firing head.

3. The actuating pressure is normally set between 2,000 and 3,000 psi above the
hydrostatic pressure.
4. When the decision to fire the guns has been made, the tubing pressure is increased
slowly to the predetermined maximum actuating pressure. The maximum pressure
should be held for 60 seconds and then bled off to achieve the proper
underbalance.
The shot detector should be hooked up before applying any pressure, and monitored until
firing has been confirmed

D00107609 Revison X 13 of 88
Firing Head Time versus Temperature Chart

D00107609 Revison X 14 of 88
Tool Specifications for TDF
2 ½” Time Delay Firer - 100005231

METRIC UNIT MEASUREMENTS ENGLISH UNIT

48.26 mm EUE 10rd


1.900" EUE 10 rd Pin x
Pin x THREAD SIZE AND TYPE
2.00" 6P ACME Box
508 mm 6P ACME Box

63.50 mm MAXIMUM OD 2.50 in

N/A MINIMUM ID N/A

MAXIMUM OPERATING
1,655 bars 24,000 psi
PRESSURE
MINIMUM OPERATING
483 bars 7,000 psi
PRESSURE

N/A FLOW AREA N/A

Determined by batch SHEAR PIN RATING @ Determined by batch


number* 70 DEG F number*
Refer to FH Time EXPLOSIVE TEMP. Refer to FH Time
/Temp Chart RATING** /Temp Chart
TENSILE STRENGTH @
32,976 kgs 72,700 lbs
TUBING CONNECTION
BURST PRESSURE @
965 bars 14,000 psi
TUBING CONNECTION
COLLAPSE PRESSURE
2,137 bars 31,000 psi
ABSOLUTE
COLLAPSE PRESSURE
848 bars DIFFERENTIAL @ 12,300 psi
TUBING CONNECTION

0.52 M MAKE-UP LENGTH 1.69 ft

13.15 kgs ASSEMBLY WEIGHT 29 lbs

(1) Length from top sub (Item 1) to firing head body (Item 21) does not include weight bars
and/or skirt.
(2) Dependent on temperature, silicon fluid, number of jets.
(3) Recommended for safe operation of system.

D00107609 Revison X 15 of 88
Tool Specifications
2 ½” Time Delay Firer Assembly 2 ¾” Gun Box X 2 ½” TDF Box -101571040

METRIC UNIT MEASUREMENTS ENGLISH UNIT

60.3 mm 6P-ACME
2 3/8" 6P-ACME Box x
Box x 50.8 mm 6P- THREAD SIZE AND TYPE
2" 6P-ACME Box
ACME Box

69.85 mm MAXIMUM OD 2.75 in

N/A MINIMUM ID N/A


MAXIMUM OPERATING
1655 bars 24,000 psi
PRESSURE
MINIMUM OPERATING
483 bars 7,000 psi
PRESSURE
N/A FLOW AREA N/A
Determined by batch SHEAR PIN RATING @ Determined by batch
number* 70 DEG F number*
Refer to FH Time/ EXPLOSIVE TEMP.
Determined by explosives
Temp chart RATING**
TENSILE STRENGTH @
54,386 kgs 119,900 lbs
TUBING CONNECTION
BURST PRESSURE @
827 bars 12,000 psi
TUBING CONNECTION
COLLAPSE PRESSURE
2,965 bars 43,000 psi
ABSOLUTE
COLLAPSE PRESSURE
DIFFERENTIAL ACROSS
1,682 bars 24,400 psi
2 3/8 6 ACME BOX
THREAD RELIEF
0.58 M MAKE-UP LENGTH 1.90 ft
14.51 kgs ASSEMBLY WEIGHT 32 lbs

(1) The assembly certification sheet that specifies the batch number and pin values is
supplied with each assembly.
(2) Consult Technology or PSL, if BHT is less than 100°F (38°C).

D00107609 Revison X 16 of 88
Tool Specifications
2 ½” Time Delay Firer Assembly 2 ¾” Gun Box X 2 ½” TDF Box 27KPSI -101640610

METRIC UNIT MEASUREMENTS ENGLISH UNIT

60.3 mm 6P-ACME
2 3/8" 6P-ACME Box x
Box x 50.8 mm 6P- THREAD SIZE AND TYPE
2" 6P-ACME Box
ACME Box

69.85 mm MAXIMUM OD 2.75 in

N/A MINIMUM ID N/A


MAXIMUM OPERATING
1861 bars 27,000 psi
PRESSURE
MINIMUM OPERATING
483 bars 7,000 psi
PRESSURE
N/A FLOW AREA N/A
Determined by batch SHEAR PIN RATING @ Determined by batch
number* 70 DEG F number*
Refer to FH Time/ EXPLOSIVE TEMP.
Determined by explosives
Temp chart RATING**
TENSILE STRENGTH @
55,610 kgs 122,600 lbs
TUBING CONNECTION
BURST PRESSURE @
827 bars 12,000 psi
TUBING CONNECTION
COLLAPSE PRESSURE
2,965 bars 43,000 psi
ABSOLUTE
COLLAPSE PRESSURE
DIFFERENTIAL ACROSS
1,682 bars 24,400 psi
2 3/8 6 ACME BOX
THREAD RELIEF
0.58 M MAKE-UP LENGTH 1.90 ft
13.61 kgs ASSEMBLY WEIGHT 30 lbs

(1) The assembly certification sheet that specifies the batch number and pin values is
supplied with each assembly.
(2) Consult Technology or PSL, if BHT is less than 100°F (38°C).

D00107609 Revison X 17 of 88
Tool Specifications
2 ½” Time Delay Firer, 3 ½” Eccentric OD Time Delay Firer - 101209042

METRIC UNIT MEASUREMENTS ENGLISH UNIT

50.8 mm 6P-ACME
2" 6P-ACME Box x
Box x 50.8 mm 6P- THREAD SIZE AND TYPE
2" 6P-ACME Box
ACME Box

69.85 mm MAXIMUM OD 2.75 in

ECCENTRIC MAXIMUM
88.9 mm OD 3.50 in

N/A MINIMUM ID N/A

MAXIMUM OPERATING
1,655 bars 24,000 psi
PRESSURE

MINIMUM OPERATING
483 bars 7,000 psi
PRESSURE

N/A FLOW AREA N/A

Determined by batch SHEAR PIN RATING @ Determined by batch


number* 70 DEG F number*

Refer to FH Time/ EXPLOSIVE TEMP.


Determined by explosives
Temp chart RATING**

TENSILE STRENGTH @
102,875 kgs 226,800 lbs
TUBING CONNECTION

BURST PRESSURE @
1,351 bars 19,600 psi
TUBING CONNECTION

COLLAPSE PRESSURE
2,248 bars 32,600 psi
ABSOLUTE

0.58 M MAKE-UP LENGTH 1.90 ft

14.97 kgs ASSEMBLY WEIGHT 33 lbs


(1) The assembly certification sheet that specifies the batch number and pin values is
supplied with each assembly.
(2) Consult Technology or PSL, if BHT is less than 100°F (38°C).

D00107609 Revison X 18 of 88
Tool Specifications
2 ½” TDF Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD - 101370640

METRIC UNIT MEASUREMENTS ENGLISH UNIT

50.8 mm 6-ACME Box x THREAD SIZE AND 2 " 6P-ACME Box x


50.8 mm 6P-ACME Box TYPE 2" 6P-ACME Box

69.85 mm MAXIMUM OD 2.75 in

ECCENTRIC MAXIMUM
83.82 mm OD 3.30 in

N/A MINIMUM ID N/A


MAXIMUM OPERATING
1,655 bars 24,000 psi
PRESSURE
MINIMUM OPERATING
483 bars 7,000 psi
PRESSURE

N/A FLOW AREA N/A

Determined by batch SHEAR PIN RATING @ Determined by batch


number* 70 DEG F number*
Refer to FH Time/ EXPLOSIVE TEMP.
Determined by explosives
Temp chart RATING**
TENSILE STRENGTH
114,759 kgs @ TUBING 253,000 lbs
CONNECTION
BURST PRESSURE @
1,524 bars 22,100 psi
TUBING CONNECTION
COLLAPSE
3,034 bars PRESSURE 44,000 psi
ABSOLUTE
0.58 M MAKE-UP LENGTH 1.90 ft
14.97 kgs ASSEMBLY WEIGHT 1. bs

(1) The assembly certification sheet that specifies the batch number and pin values is
supplied with each assembly.
(2) Consult Technology or PSL, if BHT is less than 100°F (38°C).

D00107609 Revison X 19 of 88
Tool Specifications
3 3/8” Time Delay Firer - 100005230

METRIC UNIT MEASUREMENTS ENGLISH UNIT

60.3 mm 6P-ACME Box x THREAD SIZE AND 27/8" EUE 8rd Pin x
50.8 mm 6P-ACME Box TYPE 27/8" 6P ACME Box

69.85 mm MAXIMUM OD 3.375 in

N/A MINIMUM ID N/A


MAXIMUM OPERATING
1655 bars 13,000 psi
PRESSURE
MINIMUM OPERATING
483 bars 4,000 psi
PRESSURE
N/A FLOW AREA N/A
Determined by batch SHEAR PIN RATING @ Determined by batch
number* 70 DEG F number*
Refer to FH Time/ EXPLOSIVE TEMP.
Determined by explosives
Temp chart RATING**
TENSILE STRENGTH
85,456 kgs @ TUBING 188,400 lbs
CONNECTION
BURST PRESSURE @
1,082 bars 15,700 psi
TUBING CONNECTION
COLLAPSE
1,723 bars PRESSURE 25,000 psi
ABSOLUTE
COLLAPSE
PRESSURE
910 bars 13,200 psi
DIFFERENTIAL @
TUBING CONNECTION
0.58 M MAKE-UP LENGTH 1.81 ft
14.51 kgs ASSEMBLY WEIGHT 56 lbs

(1) The assembly certification sheet that specifies the batch number and pin values is
supplied with each assembly.
(2) Consult Technology or PSL, if BHT is less than 100°F (38°C).

D00107609 Revison X 20 of 88
Tool Specifications for EDA
2 ½” Extended Delay Assembly - 100005229

METRIC UNIT MEASUREMENTS ENGLISH UNIT

50.8 mm 6P-ACME Box x THREAD SIZE AND 2.00" 6P-ACME Box x


50.8 mm 6P-ACME Pin TYPE 2.00" 6P ACME Pin

63.50 mm MAXIMUM OD 2.50 in

N/A MINIMUM ID N/A

MAXIMUM OPERATING
2,070 bar 30,000 psi
PRESSURE
MINIMUM OPERATING
N/A N/A
PRESSURE
N/A FLOW AREA N/A
Refer to FH Time/ EXPLOSIVE TEMP. Refer to FH Time/
Temp Chart RATING** Temp Chart
TENSILE STRENGTH
36,922 kgs @ PIN THREAD 81,400 lbs
RELIEF

N/A BURST PRESSURE N/A

COLLAPSE
2,070 bar PRESSURE @ BOX 30,000 psi
THREAD RELIEF

0.43 M OVERALL LENGTH 1.39 ft

0.34 M MAKE-UP LENGTH 1.10 ft


10.9 kgs ASSEMBLY WEIGHT 24 lbs

(1) Consult Technology or the PSL if BHT is less than 100°F (38°C).

D00107609 Revison X 21 of 88
Tool Specifications
2 ½” Sealed Extended Delay Assembly - 101929776

METRIC UNIT MEASUREMENTS ENGLISH UNIT

50.8 mm 6P-ACME Box x THREAD SIZE AND 2.00" 6P-ACME Box x


50.8 mm 6P-ACME Pin TYPE 2.00" 6P ACME Pin

63.50 mm MAXIMUM OD 2.50 in

N/A MINIMUM ID N/A

MAXIMUM OPERATING
2,070 bar 30,000 psi
PRESSURE
MINIMUM OPERATING
N/A N/A
PRESSURE
N/A FLOW AREA N/A
Refer to FH Time/ EXPLOSIVE TEMP. Refer to FH Time/
Temp Chart RATING** Temp Chart
TENSILE STRENGTH
36,922 kgs @ PIN THREAD 81,400 lbs
RELIEF

N/A BURST PRESSURE N/A

COLLAPSE
2,070 bar PRESSURE @ BOX 30,000 psi
THREAD RELIEF

0.42 M OVERALL LENGTH 1.39 ft

0.34 M MAKE-UP LENGTH 1.10 ft


9.07 kgs ASSEMBLY WEIGHT 20 lbs

(1) Consult Technology or the PSL if BHT is less than 100°F (38°C).

D00107609 Revison X 22 of 88
3 3/8” Extended Delay Assembly - 100009426

METRIC UNIT MEASUREMENTS ENGLISH UNIT

73.03 mm 6P-ACME Box x THREAD SIZE AND 27/8" 6P-ACME Box x


73.03 mm 6P-ACME Pin TYPE 27/8" 6P ACME Pin

85.85 mm MAXIMUM OD 3.375 in

N/A MINIMUM ID N/A

MAXIMUM OPERATING
1,517 bar 22,000 psi
PRESSURE
MINIMUM OPERATING
N/A N/A
PRESSURE
N/A FLOW AREA N/A
Refer to FH Time/ EXPLOSIVE TEMP. Refer to FH Time/
Temp Chart RATING** Temp Chart
TENSILE STRENGTH
88,768 kgs @ PIN THREAD 195,700 lbs
RELIEF

N/A BURST PRESSURE N/A

COLLAPSE
1,517 bar PRESSURE @ BOX 22,000 psi
THREAD RELIEF

0.43 M OVERALL LENGTH 1.39 ft

0.34 M MAKE-UP LENGTH 1.10 ft


21.8 kgs ASSEMBLY WEIGHT 48 lbs

(1) Consult Technology or the PSL if BHT is less than 100°F (38°C).

D00107609 Revison X 23 of 88
Assembly and Test Procedures for 2 ½” TDF

Refer to the 2 ½” TDF (P/N 100005231) while performing the


steps of this procedure.

1. Clean and visually inspect all parts for defects, such as rust, burrs, and damaged
threads or seal surfaces.
2. Assemble all parts, without O-rings, to ensure fit and function, then disassemble

The 2 ½” TDF assembly will be shipped with one #127 Buna C-


67 O-ring installed on the piston and retainer set. The two #127
Viton O-rings and backup rings will be installed when the tool is
being pinned for a specific job.

3. Lubricate with DC-4 Compound and install two O-rings #127 (Item 12*) and backups
(Item 20*) on the piston retainer (Item 1*). Install the backup rings on the opposite
side of where the pressure enters. In this case, the side closest to the shear pin holes.

The * denotes a part that is a component of the 2 ½” TDF Parts


List. (100156260) Reference the 2 ½” TDF Parts List Assembly
Drawing for description of item numbers.

4. Install the percussion primer into the recess in the bottom of the piston retainer.

The primer is installed with the welded side facing the bottom of
the recess in the retainer. Color the welded side with a red
marker. This will give a visual indication that the primer is
properly installed when the piston retainer assembly is removed
to change the number of shear pins.

5. Install the brass shock absorber (Item 3*) on top of the primer inside the retainer. The
shock absorber is installed with the small hole facing the primer. Install the two cap
screws (Item 8*), through the bottom of the retainer, into the brass shock absorber
and tighten. Set the retainer aside.

D00107609 Revison X 24 of 88
6. Place a small amount of RTV #3145 on the threads of the firing pin (Item 5*) and
screw it into the bottom of the firing piston and tighten.

The firing pin and piston must be cleaned with degreaser to allow
the RTV to cure properly. Do not substitute any other silicone
sealant for the RTV #3145 compound without first checking with
Technology. The RTV #3145 has been tested and proved to be
compatible with the explosives; other silicone sealant compound
may not be compatible and could cause a misfire.

7. Lubricate with DC-4 and install two #118 O-rings (Item 11*) and backups (Item 19*)
on the firing piston. Install the backups on the opposite side of where the pressure
enters. In this case, the side closest to the shear pin holes.
8. Carefully slide the firing piston into the piston retainer and align the shear pin holes.
The use of a press or vise to maintain a controlled pressure as the piston is pressed
into the retainer is recommended.

DO NOT HAMMER the piston into the retainer. Doing so


could result in damage to or detonation of the primer.
This could result in a serious injury.

The piston and retainer are match drilled and the arrows on
the piston and retainer must be aligned to maintain proper
engagement of shear pins.

9. If the TDF will be for stock, install 30 shear pins (Item 14*). If the TDF is for a
specific job, install the proper number of shear pins according to the TDF Shear
Pinning Procedure (Appendix A). When the number of shear pins is less than the
maximum the piston will hold, the number of shear pins per row and the spacing of
the shear pins in each row are critical.
10. Screw the TDF assembly tool (P/N 100014397) into the piston retainer assembly
(Item 1*). Slide the piston retainer assembly into the housing (Item 2*) from the
1.900" EU 10rd pin end until it sets firmly against the bottom of its bore in the
housing. Use the snap ring tool to install the retention ring (Item 13*) inside the
housing against the top of the piston retainer assembly.
11. Lubricate with DC-4 and install the O-ring #129 (Item 10*) on the OD of the lower
plug (Item 4*). No backup ring is required.
12. Place a small amount of RTV #3145 on the threads of the delay element (Item 2) and
screw into the lower plug. Hand-tighten only.

D00107609 Revison X 25 of 88
Do not install the delay element and lower plug assembly into
housing until after the pressure test.

The lower plug must be cleaned with a degreaser to allow the


RTV to cure properly. Do not substitute any other silicone sealant
compound for RTV #3145. Do not use a wrench or pliers to
tighten as this may damage the delay element.

13. Make up a test plug on the 1.90 EU 10rd pin end of the housing.
14. Fill with water and pressure to 2,500 psi or 1/2 the shear value of the shear pins,
whichever is less. Hold for 10 minutes.

Ensure that personnel are not standing in front of the box


end of the TDF during the pressure test operation.

15. If no leaks are indicated, bleed the pressure off and remove the test plug. If there is a
leak, disassemble, inspect, redress the tool, and repeat pressure test.
16. Slide the delay element assembly into the housing (Item 2*) from the box end until it
seats firmly against the internal shoulder.

Use a tandem or bull plug to fully seat the delay element


assembly into the housing. Lubricate the bottom of the tandem or
bull plug with DC-4 so that it will swivel against the O-ring on the
lower plug.

17. Seal the holes in the bottom of the lower plug (Item 4*) with two Teflon-wrapped set
screws (Item 9*).
18. Install the shipping plug (Item 6* P/N 102092845) in the box end to retain the delay
element assembly before shipping to location. If the TDF is for stock, install a 1.900
EU 10rd thread protector on the pin end to protect the firing piston assembly.

D00107609 Revison X 26 of 88
Guidelines for running the TDF:
• When the TDF is run on top of the guns, a Balanced Isolation Tool is run on top of
the TDF. Pack the area on top of the piston with grease and run the Balanced
Isolation Tool as normal. Be certain the fluid used to fill the tubing between the firing
head and the Balanced Isolation Tool is clean.
• When the TDF is run on the bottom of the guns, fill the 10rd pin end with grease and
make-up a vented plug (P/N 100005232) on the 1.900 EU 10rd pin of the TDF. The
vented plug is ported to allow pressure to reach the firing piston and is closed on the
end to prevent any objects from contacting the firing piston.
• If the vented plug is not available, use a 2 ½” perforated nipple, with the proper
couplings, crossovers, and bull plugs. Make sure to fill area on top of firing piston
with grease before installing.

Re-pinning the 2 ½” TDF


1. Determine the number of shear pins needed by following the attached 2 ½” TDF
repining procedure (Appendix A).
2. Remove one screw (Item 9*) in the lower plug (Item 4*). Set aside.
3. Using snap ring pliers, remove the retention ring (Item 13*) on top of the piston
retainer assembly (Item 1*).
4. Using the 2 ½” TDF assembly tool (P/N 100014397), remove the piston and piston
retainer assembly (Item 1*).

Ensure that the snap ring groove is free of any foreign material
prior to reinstalling the piston and piston retainer assembly.

5. Remove the shear pins (Item 14*), leaving the number of shear pins needed for the
actuating pressure. Follow the guide in the shear pinning procedures (Appendix A)
for proper spacing of the shear pins left in the piston and piston retainer.
6. Replace the #127 O-rings (Item 12*) and backup rings (Item 20*) on the piston
retainer with the extra set provided in the assembly. Lubricate the O-rings and shear
pins with DC-4 compound, and install into the TDF housing (Item 2*).

If using Aflas O-rings, always use backup rings. The Extreme


Environment Kit (P/N 100005240) is optional for the 2 ½” TDF.
Standard O-rings can be ordered separately for standard
temperature and pressure applications.

D00107609 Revison X 27 of 88
7. Install the retention ring (Item 13*) on top of the piston and piston retainer (Item 1*).

Remove the delay element and lower plug assembly before


pressure testing.

8. Refer to Steps 13 to 18 assembly and test procedures for the 2 ½” Time Delay Firer.
9. Reinstall the Teflon-wrapped set screw (Item 9*) in the lower plug (Item 4*).
10. Refer to Step 19 of the assembly procedure.
11. Install the proper protectors.
Maintaining the 2 1/2 TDF Assembly
1. Disassemble the TDF.

There is the possibility of pressure being trapped behind the shear set in the TDF.
This has the potential to become a very hazardous situation.
When the TDF is being disassembled the following precautions must be taken to
ensure safety.
1. Remove the TDF from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped between the shear set and bottom plug to
bleed off).

3. Remove snap ring and continue to disassemble as instructed.

If there is any indication that pressure may still be trapped in the tool, for example
the shear set is pushed against snap ring very tightly place the tool in a secure area
and contact your supervisor or the Technology Department for further instruction.

2. Discard all parts except for the shear set and housing.
3. Clean and inspect re-usable items for damage or wear.
4. Reassemble using normal assembly and pressure test procedures, Section Assembling
and Testing the 2 ½” TDF.

D00107609 Revison X 28 of 88
Bill of Materials
2 ½” TDF Assembly - 100005231

Item P/N Qty Component Description


1 100156260 1 Kit Hardware 2 ½” TDF
2 100008016 1 Delay Element 6 Minute (Pacific Scientific)
3 116970 1 Primer Assembly High Temperature (Pacific
Scientific)
4 100128305 1 Wooden Box for TDFs, 29.25” x 4” x 5 ½” ID
5 101207849 1 Cap, 10XX Carbon Steel, 1.900 API-EU BOX
6 102092845 1 Shipping Plug, 1018 Carbon Steel, 2 ½” TDF

The following assembly equipment/supplies are to be


ordered separately:
• P/N 100014397 Assembly Device
• P/N 100014392 RTV #3145
• P/N 314537 Internal Snap Ring Pliers for 2
½” TDF

For shipping and transportation specifications, refer to


drawing 993.90109.

D00107609 Revison X 29 of 88
Assembly – Print 100005231

D00107609 Revision X 30 of 88
Redress Parts List for 2 ½” TDF 100156260 Rev J

Item P/N Qty Component Description


1 100156096 1 Piston/Piston Retainer Shear Set
2 100156077 1 Housing 2 ½” TDF
3 100156078 1 Shock Absorber 21/2 TDF
4 100156079 1 Plug Lower 2 ½” TDF
5 100014203 1 Pin Firing
8 100028212 2 Screw Hex Socket 4-40NC x 1/2”
9 100013025 2 Screw Set 10-24 NC x 1/4" Cup Port
10 100064801 1 O-Ring Viton 1 3/4" x 1 9/16" x 3/32"
11 100064806 2 O-Ring Viton 1 1/16" x 7/8" x 3/32"
12 100064807 2 O-Ring VITON 1 5/8" x 1 7/16" x 3/32"
13 100157295 1 Retention Ring Internal
14 100157233 30 Pin Shear .130 Diameter x .400 Length
15 100005240 1 (N1) Kit Extreme Environment 21/2 TDF (N1)
16 100040537 1 Container 11/2 x 31/2 x 31/2
17 100020465 1 Bag Polyfab 4" x 4" x .004"
18 100040533 1 Container 35/8" x 35/8" x 33/89" ID
19 100157451 2 Backup O-Ring 1.061 OD x .902 ID
20 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID
21 100001934 1 O-Ring 90 Duro 1 5/8 x 1 7/16 x 3/32 #127
22 100001956 1 O-Ring 90 Duro 2 1/8 x 1 3/4 x 3/16 #327

N1: Extreme Environment Kit (100005240) used for redressing


tool with O-rings and backups, not included, requested as
necessary.

D00107609 Revision X 31 of 88
2 ½” TDF Print (P/N 100156260)

D00107609 Revision X 32 of 88
2 ½” TDF Extreme Environment Kit – 100005240
Item P/N Qty Component Description
1 100157492 1 O-Ring AFLAS 129
2 100157490 2 O-Ring AFLAS 118
3 100157491 2 O-Ring AFLAS 127
4 100157452 2 Backup O-Ring 1.631" OD x 1.471" ID
5 100157451 2 Backup O-Ring 1.061" OD x 0.902" ID

Piston Stop for 2 1/2” TDF (P/N 100014229)

D00107609 Revision X 33 of 88
The components listed below are shown in the print of the 2 ½”
TDF Box x Box Parts List (P/N 101571038)

2 ½” TDF 2 ¾” GUN Box x 2 ½” TDF Box, Parts List – 101571038 Rev B


Item P/N Qty Component Description
1 100156096 1 Piston/Piston Retainer Shear Set
2 101567720 1 Housing 2 ½” TDF Box x Box
3 100156078 1 Shock Absorber 21/2 TDF
4 100156079 1 Plug Lower 2 ½” TDF
5 100014203 1 Pin Firing
6 100155925 1 Shipping Plug 2 ½” TDF
7 101251110 1 Protector Gun Box, Plastic
8 100028212 2 Screw Hex Socket 4-40NC x ½”
9 100013025 2 Screw Set 10-24 NC x 1/4" Cup Port
10 100064801 1 O-Ring Viton 1 3/4" x 1 9/16" x 3/32"
11 100064806 2 O-Ring Viton 1 1/16" x 7/8" x 3/32"
12 100064807 2 O-Ring VITON 1 5/8" x 1 7/16" x 3/32"
13 100157295 1 Retention Ring Internal
14 100157233 30 Pin Shear .130 Diameter x .400 Length
16 100040593 1 Container 3 7/8 x 3 7/8 x 29 3/4 ID
17 100020465 1 Bag Polyfab 4" x 4" x .004"
18 100040533 1 Container 35/8" x 35/8" x 33/89" ID
19 100157451 2 Backup O-Ring 1.061 OD x .902 ID
20 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID
21 100001934 1 O-Ring 90 Duro 1 5/8 x 1 7/16 x 3/32 #127
22 100001956 1 O-Ring 90 Duro 2 1/8 x 1 3/4 x 3/16 #327

D00107609 Revision X 34 of 88
2 ½” TDF, 2 ¾” GUN Box x 2 ½” TDF Box Print (P/N 101571038)

D00107609 Revision X 35 of 88
The components listed below are shown in the print of the 2 ½”
TDF 2.75” OD-27 KPSI Parts List (P/N 101640610). Explosive
components are not listed and should be ordered separately.

2 ½” TDF 2 ¾” OD, 27 KPSI Parts List – 101640610 Rev A

Item P/N Qty Component Description


1 101251110 1 Protector, Gun box, Plastic, 2 ¾”
2 101567720 1 Housing 2 ¾” TDF
3 100157295 1 Ring, Retaining, Internal, 1.653 Bore, Carbon Steel
4 100064807 3 O-Ring Viton 1 5/8 x 1 7/16 x 3/32
5 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID
6 100064806 2 O-Ring Viton 1 1/16 x 7/8 x 3/32
7 100157451 2 Backup O-Ring 1.061 OD x .902 ID
8 100157233 40 Pin Shear .130 Diameter x .400 Length
9 100014203 1 Pin Firing
10 101628716 1 Piston/Piston Retainer Shear Set 40 pin
11 100156078 1 Shock Absorber 2 ½” TDF
12 100028212 2 Screw Hex Socket 4-40NC x 1/2
13 100156079 1 Plug Lower 2 ½” TDF
14 100064801 1 O-Ring Viton 1 3/4 x 1 9/16 x 3/32
15 100013025 2 Screw Set 10-24 NC x 1 Cup Port
16 100001956 1 O-Ring 90 Duro 2 1/8 x 1 3/4 x 3/16
17 100155925 1 Shipping Plug 2 ½” TDF

D00107609 Revision X 36 of 88
2 ½” TDF 27 KPSI Print (P/N 101640610)

D00107609 Revision X 37 of 88
Bill of Materials

The components listed below are shown in the print of the 2 ½”


TDF 2.75” OD, 3.50” Eccentric OD Parts List (P/N 101209158)

2 1/2 TDF 2 3/4 OD, 3 1/2 Eccentric OD Parts List – 101209158 Rev A

Item P/N Qty Component Description


1 100156096 1 Piston/Piston Retainer Shear Set
2 100156079 1 Plug Lower 2 ½” TDF
3 100156078 1 Shock Absorber 2 ½” TDF
4 100014203 1 Pin Firing
5 100155925 1 Shipping Plug 2 ½” TDF
6 101209041 1 Housing 2 ¾” TDF
7 100013025 2 Screw Set 10-24 NC x 1 Cup Port
8 100064801 1 O-Ring Viton 1 3/4 x 1 9/16 x 3/32
9 100064806 2 O-Ring Viton 1 1/16 x 7/8 x 3/32
10 100064807 2 O-Ring Viton 1 5/8 x 1 7/16 x 3/32
11 100028212 2 Screw Hex Socket 4-40NC x 1/2
12 100157233 30 Pin Shear .130 Diameter x .400 Length
13 100005204 1 Kit-Extreme Environment 2 ½” TDF
14 100040537 1 Container, 1 1/2 x 3 1/2 x 3 1/2 reverse, tuck end carton
15 100020465 1 Bag Polyfab 4 x 4 x .004
16 100040593 1 Container 3 7/8 x 3 7/8 x 29 3/4 ID
17 100157451 2 Backup O-Ring 1.061 OD x .902 ID
18 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID

D00107609 Revision X 38 of 88
2 ½” TDF 2 ¾” OD, 3 ½” Eccentric OD Parts List - 101209158

D00107609 Revision X 39 of 88
Bill of Materials

The components listed below are shown in the print of the 2 ¾”


Gun Box x 2 ½” TDF Box Parts List (P/N 101571038)

2 ½” TDF 2 ¾” Gun Box x 2 ½” TDF Box Parts List – 101571038 Rev B


Item P/N Qty Component Description
1 100156096 1 Piston/Piston Retainer Shear Set
2 101567720 1 Housing 2 ½” TDF 2 ¾” Gun Box x 2 ½” TDF Box
3 100156078 1 Shock Absorber 2 ½” TDF
4 100156079 1 Plug Lower 2 ½” TDF
5 100014203 1 Pin Firing
6 100155925 1 Shipping Plug 2 ½” TDF
7 101251110 1 Protector gun box plastic 2 ¾” JRC
8 100028212 2 Screw Hex Socket 4-40NC x 1/2
9 100013025 2 Screw Set 10-24 NC x 1/4 Cup Port
10 100064801 1 O-Ring Viton 1 3/4 x 1 9/16 x 3/32
11 100064806 2 O-Ring Viton 1 1/16 x 7/8 x 3/32
12 100064807 2 O-Ring Viton 1 5/8 x 1 7/16 x 3/32
13 100157295 1 Ring Retaining Internal 1.653 bore
14 100157233 30 Pin Shear .130" Diameter x .400" Length
15 100040593 1 Container 3 7/8 x 3 7/8 x 29 3/4 ID
16 100020465 1 Bag Polyfab 4" x 4" x .004"
17 100040533 1 Container 3 5/8 x 3 5/8 x 3 5/8 ID
18 100157451 2 Backup O-Ring 1.061 OD x .902 ID
19 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID
20 100001934 1 O-Ring 90 Duro 1 5/8 x 1 7/16 x 3/32
21 100001956 1 O-Ring 90 Duro 2 1/8 x 1 3/4 x 3/16

D00107609 Revision X 40 of 88
2 ½” Time Delay Firer Assembly 2 ¾” Gun Box x 2 ½” TDF Box Parts List 101571038 Print

D00107609 Revision X 41 of 88
Bill of Materials

The components listed below are shown in the print of the 2 ½”


Time Delay Firer Assembly Select Fire 2.75” OD 3.30” Eccentric
OD Parts List (P/N 101370552)

2 ½” Time Delay Firer Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD Parts


List – 101370552 Rev B
Item P/N Qty Component Description
1 100156096 1 Piston/Piston Retainer Shear Set
2 100156079 1 Plug Lower 2 ½” TDF
3 100156078 1 Shock Absorber 2 ½” TDF
4 100014203 1 Pin Firing
5 100155925 2 Shipping Plug 2 ½” TDF
6 101370555 1 Housing 2 ½” TDF Sel Fire, Cntrl Line
7 100013025 2 Screw Set 10-24 NC x 1/4 Cup Port
8 100064801 1 O-Ring Viton 1 3/4 x 1 9/16 x 3/32
9 100064806 2 O-Ring Viton 1 1/16 x 7/8 x 3/32
10 100064807 4 O-Ring Viton 1 5/8 x 1 7/16 x 3/32
11 100028212 2 Screw Hex Socket 4-40NC x 1/2
12 100157233 30 Pin Shear .130" Diameter x .400" Length
13 100005240 1(N1) Kit-Extreme Environment 2 ½” TDF
14 100040533 1 Container 1 1/2 x 3 1/2 x 3 1/2 ID
15 100020465 1 Bag Polyfab 4" x 4" x .004"
16 101258019 3 Retaining Ring Internal 0.625” Diameter
17 100157451 2 Backup O-Ring 1.061 OD x .902 ID
18 100157452 2 Backup O-Ring 1.631 OD x 1.471 ID
19 100001956 2 O-Ring 90 Duro 2 1/8 x 1 3/4 x 3/16

N1: Extreme Environment Kit (100005240) used for redressing


tool with O-rings and backups, not included, requested as
necessary.

D00107609 Revision X 42 of 88
2 ½” Time Delay Firer Assembly Select Fire 2 ¾” OD 3.30” Eccentric OD Parts List (P/N 101370552) Print

D00107609 Revision X 43 of 88
Assembling and Testing the 3 3/8” TDF

Refer to the 3 3/8” TDF (P/N 100005230) while performing the


steps of this procedure.

1. Clean and visually inspect all parts for defects, such as rust, burrs, and damaged
threads or seal surfaces.
2. Assemble all parts, without O-rings, to ensure fit and function, then disassemble.

The 3 3/8” TDF assembly will be shipped with one #227 Buna
C-67 O-ring installed on the piston and retainer set. The two
#227 Viton O-rings and backup rings will be installed when the
tool is being pinned for a specific job.

3. Lubricate with DC-4 Compound and install two O-rings #227 (Item 8*) and
back -ups (Item 20*) on the piston retainer (Item 1*).

The * denotes part of the 3 3/8” TDF Parts List (P/N 100156260).
Reference the 3 3/8” TDF Parts List Assembly Components List
for a description of item numbers.

4. Install the percussion primer into the recess in the bottom of the piston retainer.

The primer is installed with the welded side facing the bottom of
the recess in the retainer. Color the welded side with a red
marker. This will give a visual indication that the primer is
properly installed when the piston retainer assembly is removed
to change the number of shear pins.

5. Install the brass shock absorber (Item 5*) on top of the primer inside the retainer.
The shock absorber is installed with the small hole facing the primer. Install the
two cap screws (Item 12*), through the bottom of the retainer, into the brass
shock absorber and tighten. Set the retainer aside.
6. Place a small amount of RTV #3145 on the threads of the firing pin (Item 4*) and
screw it into the bottom of the firing piston and tighten.

D00107609 Revision X 44 of 88
The firing pin and piston must be cleaned with degreaser to allow
the RTV to cure properly. Do not substitute any other silicone
sealant for the RTV #3145 compound without first checking with
Technology. The RTV #3145 has been tested and proved to be
compatible with the explosives; other silicone sealant compound
may not be compatible and could cause a misfire.

7. Lubricate with DC-4 and install two #118 O-rings (Item 9*) on the firing piston.
8. Carefully slide the firing piston into the piston retainer and align the shear pin
holes. The use of a press or vise to maintain a controlled pressure as the piston is
pressed into the retainer is recommended.

DO NOT HAMMER the piston into the retainer. Doing so


could result in damage to or detonation of the primer. This
could result in a serious injury.

The piston and retainer are match drilled and the arrows on the
piston and retainer must be aligned to maintain proper
engagement of shear pins.

9. If the TDF will be for stock, install 32 shear pins.


10. If the TDF is for a specific job, install the proper number of shear pins according
to the TDF Shear Pinning Procedure (Appendix A). When the number of shear
pins is less than the maximum the piston will hold, the number of shear pins per
row and the spacing of the shear pins in each row are critical.
11. Screw the TDF assembly tool (P/N 1000157293) into the piston retainer assembly
(Item 1*). Slide the piston retainer assembly into the housing (Item 2*) from the 2
7/8 EU 8 rd pin-end until it sets firmly against the bottom of its bore in the
housing. Use the snap ring tool (P/N 10163453) to install the snap ring inside the
housing against the top of the piston retainer assembly.
12. Lubricate with DC-4 and install the O-ring #229 (Item 10*) on the OD of the
lower plug (Item 3*).
13. Place a small amount of RTV #3145 on the grooves on the bottom of the lower
plug in two or three places. Carefully install the O-ring #329 (Item 11*) into the
groove, seating it firmly in the RTV and groove.

Do not install the delay element and lower plug assembly into
housing until after the pressure test.

D00107609 Revision X 45 of 88
The lower plug must be cleaned with a degreaser to allow the
RTV to cure properly. Do not substitute any other silicone sealant
compound for RTV #3145. Do not use a wrench or pliers to
tighten as this may damage the delay element.

14. Place a liberal amount of RTV #3145 on the threads of the delay element (Item 1
or 1a) and screw into the lower plug (Item 3*). Hand-tighten only.
15. Make up a test plug on the 2 7/8 EU 8rd pin end of the housing (Item 2*).
16. Fill with water and pressure to 2,500 psi or 1/2 the shear value of the shear pins,
whichever is less. Hold for 10 minutes.

Ensure that personnel are not standing in front of the box


end of the TDF during the pressure test operation.

17. If no leaks are indicated, bleed the pressure off and remove the test plug. If there
is a leak, disassemble, inspect redress the tool and repeat pressure test.
18. Slide the delay element assembly into the housing from the box end until it seats
firmly against the internal shoulder.

Use a tandem or bull plug to fully seat the delay element


assembly into the housing. Lubricate the bottom of the tandem or
bull plug with DC-4 so that it will swivel against the O-ring on the
lower plug.

19. Seal the holes in the bottom of the lower plug with two Teflon-wrapped set
screws (Item 13*).
20. Install a gun bull plug in the box end to retain the delay element assembly. Install
a 2 7/8 EU 8rd Shipping Cap (P/N 101207848) on the pin end to protect the firing
piston assembly.

D00107609 Revision X 46 of 88
Guidelines for Running TDF:
a. When the TDF is run on top of the guns, a Balanced Isolation Tool is run
on top of the TDF. Pack the area on top of the piston with grease and run
the Balanced Isolation Tool as normal. Be certain the fluid used to fill the
tubing between the firing head and the Balanced Isolation Tool is clean.
b. When the TDF is run on the bottom of the guns, fill the 8rd pin end with
grease and make-up a vented plug (P/N 100005217) on the 2 7/8 EU 8rd
pin of the TDF. The vented plug is ported to allow pressure to reach the
firing piston and is closed on the end to prevent any objects from
contacting the firing piston.
c. If the vented plug is not available, use a 2 3/8 or 2 7/8 fill disc using the
proper couplings, crossovers, and bull plug. Make sure to fill area on top
of firing piston with grease before installing.
The TDF is now ready for transportation to location.

D00107609 Revision X 47 of 88
Repining Procedures the 3 3/8” TDF
1. Determine the number of shear pins needed by following the 3 3/8” TDF
Repining Procedure.
2. Remove one screw (Item 13*) in the lower plug (Item 3*). Set aside.
3. Using snap ring pliers (P/N 100163453), remove the snap ring (Item 14*) on top
of the piston retainer assembly (Item 1*).
4. Using the 3 3/8” TDF assembly tool (P/N 100157293), remove the piston and
piston retainer assembly (Item 1*).
5. Remove the shear pins (Item 15*), leaving the number of shear pins needed for
the actuating pressure. Follow the guide in the shear pinning procedures for
proper spacing of the shear pins left in the piston and piston retainer.
6. Replace the #227 O-rings (Item 8*) on the piston retainer (Item 1*), coating the
O-rings and shear pins with DC-4 compound and install into the TDF housing
(Item 2*).
7. Install the snap ring (Item 14*) on top of the piston and piston retainer (Item 1*).
Remove the delay element and lower plug assembly before pressure testing.
8. Refer to the assembly and test procedures for the 3 3/8 Time Delay Firer.
9. Reinstall the Teflon wrapped set screw (Item 13*) in the lower plug (Item 3*).
10. Install the proper protectors.

Buna O-rings (C-67) can be utilized up to 325ºF and 13,000 psi.


Viton (V-25) O-rings are run up to 350ºF and 13,000 psi. This is
because the 3 3/8” TDF does not have room for backup rings.
Any environment exceeding this will require the 2 ½” TDF (P/N
100005231) dressed with the Extreme Environment Kit.

D00107609 Revision X 48 of 88
Maintaining the 3 3/8” TDF Assembly 10005230
Redress
1. Disassemble the TDF.

There is the possibility of pressure being trapped behind the shear set in the TDF.
This has the potential to become a very hazardous situation.
When the TDF is being disassembled the following precautions must be taken to
ensure safety.
1. Remove the TDF from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped between the shear set and bottom plug to
bleed off).

3. Remove snap ring and continue to disassemble as instructed.

If there is any indication that pressure may still be trapped in the tool, for example
the shear set is pushed against snap ring very tightly place the tool in a secure area
and contact your supervisor or the Technology Department for further instruction.

2. Discard all parts except for the shear set and housing.
3. Clean and inspect re-usable items for damage or wear.
4. Reassemble using normal assembly and pressure test procedures, Section
Assembling and Testing the 3 3/8” TDF.

D00107609 Revision X 49 of 88
Parts List for the 3 3/8” TDF Assembly 10005230

The components listed below are shown in the exploded view of


the 3 3/8 TDF Assembly.

3 3/8” TDF Assembly - 100005230

Item P/N Qty Component Description


1 100008016 1 Delay Element 6 Minute (Pacific Scientific)
2 116970 1 Primer Assembly High Temperature
(Pacific Scientific)
3 100156262 1 Kit Hardware 3 3/8” TDF
4 100128305 1 Wooden Box for TDFs, 26 ½” x 4" x 5 ½”
5 101207848 1 Cap, Carbon Steel, 2 7/8” API-EU BOX
6 100005258 1 Bull Plug, 3 3/8”, VANN

The following assembly equipment/supplies are to be


ordered separately:
• P/N 100157293 Assembly Device
• P/N 100163453 Snap Ring Pliers
• P/N 100014392 RTV #3145

For shipping and transportation specifications, refer to


drawing 993.1270.

D00107609 Revision X 50 of 88
3 3/8” TDF Assembly (P/N 100005230)

D00107609 Revision X 51 of 88
Bill of Materials

The components listed below are shown in the exploded view of


the 3 3/8” TDF Parts List.

3 3/8 TDF Parts List - 100156262

Item P/N Qty Component Description


1 100156069 1 Piston/Piston Retainer Match Drill 3 3/8” TDF
2 100155912 1 Housing 3 3/8” TDF
3 100155913 1 Plug Lower 3 3/8” TDF
4 100014203 1 Pin Firing
5 100155915 1 Shock Absorber 3 3/8 TDF
8 100012310 2 O-Ring Viton 2 3/8 x 2 1/8 x 1/8
9 100007363 2 O-Ring Viton 2 x 1 3/4 x 1/8
10 100012312 1 O-Ring Viton 2 5/8 x 2 3/8 x 1/8
11 100009538 1 O-Ring Viton 2 3/8 x 2 x 3/16
12 100028225 2 Screw Hex Socket 1/4-20NC x 1/2
13 100013025 2 Screw Set 10-24 NC x 1/4 Cup Port
14 100014391 1 Retaining Ring 2.630"
15 100008025 32 Pin Shear 0.189" Diameter x 0.385" long
16 100040533 1 Container 3 5/8 x 3 5/8 x 3 5/8
17 100001998 1 O-Ring, 90 Duro, 2 3/8 x 2 1/8 x 1/8, #227
18 100001963 1 O-Ring, 90 Duro, 3 x 2 5/8 x 3/16, # 334

D00107609 Revision X 52 of 88
Kit Hardware 3 3/8” TDF Parts List (P/N 100156262)

D00107609 Revision X 53 of 88
Piston Stop for 3 3/8” TDF (P/N 101241952)

D00107609 Revision X 54 of 88
Calculation Sheet and Shear Pinning Procedures for TDF
Step 1: Well Information Required:
A. Well Temperature (BHT) in Deg. F: ___________
This must be accurate. A 20 degree error can change the shear pin rating by 1%.
B. True Vertical Depth at Plug Back:_____________
True Vertical Depth at Perforations: ___________
C. Type of fluid and weight in casing: ____________ type ______________weight.
Type of fluid and weight in tubing after displacement: ______type _______weight
D. Maximum surface pressure allowed by customer to actuate the TDF. This is not
necessarily the PSI rating of the tree. Consider all surface and downhole
equipment. ___________ psi
E. Other pressure operated tools and the maximum pressure required to operate.
Tools:____________________________________________
Maximum psi (before firing)__________________________________
F. Pressure tests (tubing, casing, packer, etc.) Test psi: ______________
G. Pressure required to break circulation. Heavy muds may require a higher pressure.
___________psi
Step 2:
A. Calculate the hydrostatic in the casing before displacement, +/- .2 PPG. Casing
hydrostatic: ___________psi

B. Calculate the hydrostatic in the tubing after displacement (if applicable). Tubing
hydrostatic: ___________psi

D00107609 Revision X 55 of 88
Step 3:
Calculate the highest pressure anticipated on the well before attempting to actuate
the TDF. This pressure is obtained by adding the highest pressure from Step 2A to
any applied pressure that will be required on the job.
Highest anticipated psi ___________. Check all tools for pressure ratings, (this
includes collapse pressure of guns, etc.).

Step 4:
Refer to graph to determine the percentage reduction in the shear pin rating due to
temperature. To use the chart, find the temperature at the bottom of the graph. Draw
a line straight up until it intersects the curve. Then draw a line straight across to the
left side of the graph to read the percentage reduction. Multiply the pin value by the
percentage reduction to determine the psi/pin reduction. Subtract the psi/pin
reduction from the pin value to determine the temperature compensated pin value
_______ psi/pin. Check O-ring temperature on graph to see if there is an O-ring
change. Now calculate the +/- 5% value for the shear pin at a given temperature.
Write the values down.

• Nominal Actuation Pressure: __________ psi


• Minimum Actuation Pressure (-5%): __________ psi
• Maximum Actuation Pressure (+5%): _________ psi

Eight pins is the minimum number of pins that the 2 ½” or 3 3/8”


TDF should be dressed with. Contact the PSL or Technology
before running with fewer than eight pins.

D00107609 Revision X 56 of 88
Step 5: Safety Factor
The recommended minimum safety factor is provided as a guide only. This value
compares the lowest actuating pressure to the highest pressure anticipated before
firing. You may increase the safety factor if well conditions permit. DO NOT
LOWER THE SAFETY FACTOR without contacting operations.
Select the safety factor that applies to your well.
The following are based on the minimum calculated actuating pressures:
0 – 10,000 psi Minimum Safety Factor is 1,000 psi.
10,000 – 15,000 psi Minimum Safety Factor is 1,500 psi.
Over 15,000 psi Minimum Safety Factor is 2,000 psi.
Step 6:
Add the safety factor to the maximum anticipated pressure from Step 2A or Step 3,
whichever is greater. Divide this total by the minimum psi/pin from Step 4. This
gives the minimum number of pins required. Always round the number of pins
upward to maintain the safety factor. Number of pins ______.

Step 7:
Multiply the number of pins from Step 6 by the nominal psi/pin from Step 4 to
acquire the nominal actuating pressure and calculate the +/- 5% actuating pressures.

Normal __________ psi


Maximum __________ psi
Minimum __________ psi

If the nominal actuating pressure is above 16,000 psi, the


maximum actuating pressure should be calculated by
adding 10% to the nominal, rather than 5%. (21/2 TDF)

Step 8: Check the Safety Factor


Subtract the pressure from Step 2A or Step 3, whichever is greater, from the
Minimum actuating pressure. This should be equal to or greater than the safety
factor for your well conditions. If the safety factor is less, go back to Step 7, add 1
pin and recalculate Step 7 and 8.

D00107609 Revision X 57 of 88
Step 9:
To determine the surface pressure required to actuate the TDF, subtract the tubing
hydrostatic from the maximum actuating pressure. Add 500 psi to this value to
obtain the surface pressure required. The 500 psi allows for inaccuracies in gauges,
fluid weights, and other variables beyond our control. Double check to be certain
this surface pressure is acceptable and does not exceed any pressure limitations.
Step 10: Pinning the TDF
Rule 1: Use the least number of rows possible.
Rule 2: No fewer than two (2) pins in any row.
Rule 3: If a row contains fewer than ten pins, distribute the pins as evenly as
possible in the row. (2 ½” TDF)
If a row contains fewer than sixteen pins, distribute the pins as evenly as possible in
the row. (3 3/8” TDF)

Set screws have been placed in the lower plug of the TDF
assembly. Removing one (1) set screw will allow easier
removal of the piston/piston retainer for pinning. After
pinning and reassembling the piston/piston retainer, the set
screw must be replaced using Teflon tape to seal the vent
holes in the lower plug.

Step 11:
Check the number of pins in the tool. Have someone else verify the number of pins.
Refer to the Delay Time vs. Temperature chart for the TDF to determine the burn
time of the fuse. This is the amount of time you have to achieve the well head
pressure desired when the guns fire.

D00107609 Revision X 58 of 88
Step 12:
A. Number of pins ______ nominal shear value per pin ______.
B. Actuating Pressure:
Nominal ________ psi
Maximum ________ psi
Minimum ________ psi
C. Minimum surface pressure required _________ psi
D. Maximum surface pressure required _________ psi
E. Safety Factor _____________psi
Step 13:
A. ____________= Minimum downhole actuating pressure (from Step 12B)
B. ____________= Maximum pressure (hydrostatic) that the bottom-mounted TDF will
be exposed to as the top gun is being made-up
C. If the value of Step 13B exceeds 25% of the value of Step 13A, the firing head cannot
be run, unless a written variance has be obtained from the TCP Technology
department.
D. If the value of Step 13B is less than 25% of the value of Step 13A, the firing head can
be run, but it must be pressure tested to 2,500 psi or twice the value of Step 13B,
whichever is greater.
Shear Pin Values by Batch
For the latest information about Shear Pin Values please refer to the link below.
TCP SHEAR PIN PRESSURE CHART

BATCH #____ = ___ psi/pin

D00107609 Revision X 59 of 88
Temperature (F)
0 50 100 150 200 250 300 350 400
0

6
% Reduction

10

12

14

16

18

Figure 1
3 3/8” TDF Shear Pin Temperature Reduction Chart

D00107609 Revision X 60 of 88
2 ½” TDF Shear Pin Temperature Reduction Chart

D00107609 Revision X 61 of 88
Delay Time versus Temperature Delay Fuse

D00107609 Revision X 62 of 88
Shear Pin Location for 2 ½” TDF
Example: Nine represents the number of consecutive pins. The dashes represent
blank holes.

10 Pins 10

9 Pins 9-

8 Pins 4-4-

7 Pins 3-2-2-

6 Pins 3--3--

5 Pins 1 -1 - 1 - 1 - 1

4 Pins 1--1-1--1-

3 Pins 1--1--1---

Exceptions to Rule #1:

See 8 for Row 1


11 Pins
See 3 for Row 2
See 9 for Row 1
12 Pins
See 3 for Row 2
See 10 for Row 1

21 Pins See 8 for Row 2

See 3 for Row 3


See 10 for Row 1

22 Pins See 9 for Row 2

See 3 for Row 3

D00107609 Revision X 63 of 88
Shear Pin Location for 3 3/8” TDF
Example: Fifteen represents the number of consecutive pins. The dashes represent
blank holes.

16 Pins 16

15 Pins 15 -

14 Pins 7-7-

13 Pins 5-4-4-

12 Pins 3-3-3-3-

11 Pins 3-2-2-2-2-

10 Pins 3--3--4--

9 Pins 3--3--3---

8 Pins 1 - 1- 1- 1- 1 - 1 - 1 - 1 -

7 Pins 3---2---2---

6 Pins 2---2---2----

5 Pins 1---1--1--1--1--

4 Pins 1---1---1---1---

3 Pins 1-----1----1----

Exceptions to Rule #1:

See 14 for Row 1


17 Pins
See 3 for Row 2
See 15 for Row 1
18 Pins
See 3 for Row 2

D00107609 Revision X 64 of 88
Tools- Shear Set Alignment and Shearing of a Pinned Shear Set

Tool P/N
3 3/8” TDF Shear Stop Tool 101329180
3 3/8” TDF Shear Set Assembly Tool 101329181
2 ½” TDF Shear Stop Tool 101329182
2 ½” TDF Shear Set Assembly Tool 101329183

D00107609 Revision X 65 of 88
Extended Delay Assembly
The Extended Delay Assembly (EDA) is an auxiliary firing device which provides an
increased and variable delay interval to the existing TDF (and various other firing
systems). One or more EDA’s may be made up in a series between the gun and TDF.
Each EDA adds 5-6 minutes (depending on the BHT of the well) of delay time to the
initial firing system.
The EDA was developed primarily to complement the TDF in wells that require
considerably more delay time than that allowed by a single TDF. Typically, this would be
a well requiring partially void tubing in order to achieve the required underbalance to the
wellbore. In this application, the tubing would first be displaced with Nitrogen to the
required level. Next, the tubing would be pressurized to the predetermined value required
to actuate the TDF. The nitrogen pressure would then be bled back down to the value
necessary to provide the required differential to the wellbore.
By properly selecting the delay time (number of EDAs) for a specific nitrogen volume,
the EDA can supply ample time to bleed down a large volume of nitrogen before the
delay time elapses and the guns are detonated (See Delay Interval - Selection Guide).

When running an EDA section below a firing head that does not
maintain a seal after it is actuated, the EDA directly below the
firing head must be modified to be a Sealing EDA. Contact the
TCP Technology Department to determine which firing heads
maintain a seal and which do not.

If the EDA is run below something other than a delay fuse, the
explosive input configuration to the EDA should be a bi-
directional booster contained in a steel alignment insert.
Steel alignment insert 100155994 and # 021 O-Ring 100012939.

D00107609 Revision X 66 of 88
There is the possibility of pressure being trapped in the air chamber of the EDA.
This has the potential to become a very hazardous situation.
When the EDA is being disassembled the following precautions must be taken to
ensure safety.
1. Remove the EDA from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped in the air chamber to bleed off).

3. Discard all parts except for the EDA housing.

If there is any indication that pressure may still be trapped in the tool, for example
the primer housing is very tight when removing, place the tool in a secure area and
contact your supervisor or the Technology Department for further instruction.

D00107609 Revision X 67 of 88
Operating the EDA

In general, the operating and running procedures for the EDA


will be dictated by the running and operating procedures of
the initial firing system with which the EDA is run.

1. Hook-up shot detection to record detonation of guns.


2. When ready to fire; pressure up with nitrogen (in usual manner) to fire the TDF.
Timing should begin at the point when the BHP reaches the minimum pin value
of the main firing system.
3. Bleed down the N2 pressure to predetermined value.
Precautions and Special Considerations – EDA
1. The EDA is compatible with the TDF assembly. The device may be run with
other firing systems but special consideration and/or testing may be in order. Do
not run with any other system (except TDF) without first contacting the PSL
and/or Technology.

A Dual PAI Crossover (P/N 100005272, 100005278, or


100008012) with a Det. Cord Initiator and Bi-Directional
Booster must be used in conjunction with the EDA’s between
the EDA and the gun.

2. Before starting out of the hole the following points should be observed:
• The total delay time plus 50% should be observed before starting out
of the hole. This time should be accounted for by a stop watch and
recorded. DO NOT GUESS.
• Know what is going on. For example, if the operator pumps-in to
verify that the perforations are open, you should insist that the delay
time be observed before starting out of the hole. This recommendation
would be especially applicable if there was any doubt as to whether or
not the guns had fired.

D00107609 Revision X 68 of 88
Assembling and Testing the 2 ½” EDA 100005229 and 3 3/8” EDA 100009426
1. Lay out, clean, and inspect all components. Remove any grease and/or oil from all
surfaces.
2. Install the primer (Item 12) into the threaded sub (Item 4).

The welded side of primer goes into the insert first. (PAC
PRIMER)
The red Marked side of the primer goes in to the insert first. (CAD
PRIMER)

For Sealed EDA, install # 022 O-ring (ITEM 13) and Backup Seal
(ITEM 14) in the Primer Housing (ITEM 4); install # 015 O-ring
(ITEM 12) on the Insert (ITEM 3).

3. Install the insert (Item 3) into the threaded sub.

The large end of the insert (Item 3) goes in first.

4. Install the firing pin (Item 1) into the insert (Item 3) and secure with the retainer
(Item 2). Use an assembly wrench (P/N 100157336) (ordered separately) to
tighten the retainer (Item 2).

For Sealed EDA, install # 007 O-ring (ITEM 7) on the firing Pin.

5. Make-up the sub assembly (from Steps 2 to 4) into the housing (Item 5). Use an
assembly wrench (P/N 101016474) (ordered separately) to tighten the sub
assembly.
6. Apply RTV 3145 compound (only) to threads of the Delay Element (Item 6) and
make-up into the lower plug (Item 10).
7. Install the O-ring (Item 7) onto the lower plug (Item 10).

D00107609 Revision X 69 of 88
8. Install the O-ring (Item 15) into face seal on the lower plug (Item 10). Secure in
place with RTV 3145 compound only. (3 3/8” EDA only)
9. Carefully install the sub assembly from Steps 6 an7 into the housing (Item 5).
10. Install two set screws (Item 9) into the lower plug (Item 10).
11. Install two O-rings (Item 11) onto the housing (Item 5). Install backup rings
(Item 8) if required.

The 2 ½” EDA is shipped with AFLAS O-rings. Backup rings are


required when using AFLAS O-rings.

12. Install the cap (Item 13) for shipping purposes.


13. Install the bull plug (Item 14) with O-ring into the lower end of housing for
shipping purposes.

Field Procedure
1. Remove the end cap and bull plug. Make-up the required number of delay
assemblies.

To determine the proper number of Extended Delay Assemblies


required for a specific N2 volume, refer to Delay Interval
Selection Guide.

2. Make-up delay assemblies onto primary/main firing head.


3. Run guns into the wellbore and set the top gun on gun support plate.

When assembled onto gun, the box end should be pointing


towards the gun and the pin end should be pointing towards the
firing head.

4. Make-up entire firing system onto guns.

D00107609 Revision X 70 of 88
Delay Interval – Selection Guide
This section provides a guide to selecting the required number of Extended Delay
Assemblies for a given N2 volume. This guide is based on calculated bleed-down
times for a known volume of N2 through a known choke size.

The final determination regarding the bleed-down rate should


remain the operator’s/customer’s decision and responsibility.

When selecting the number of EDAs, the following procedures are recommended:
1. Calculate the minimum and maximum actuating pressure for the TDF following
normal procedures. It is recommended that the maximum calculated actuation
pressure be exceeded by 500 psi.
2. *A)Determine or obtain the required N2 surface pressure (and BHP of N2
column) in order to actuate the TDF.*
*B)determine final N2 surface pressure required for proper differential pressure
to wellbore (underbalance).*
*C)Obtain the anticipated N2 volume (SCF) required to actuate the TDF and
final N2 volume (in SCF) which will be required for proper differential to the
wellbore.*
*D)Subtract volume (final) from N2 volume (initial) to obtain volume in SCF
which is actually bled off.
*This information can be obtained from the nitrogen company or by ordering
Halliburton Services Nitrogen Data Manual (P/N 252.11115). This manual provides
a step-by-step guide.
3. Determine approximate delay time per each assembly based on BHT of well (See
Delay Time Versus BHT Chart).
Determine approximate bleed-down time per following formula:

(0.1368 x V )
Time in Minutes =
(PH + PL) x d2

D00107609 Revision X 71 of 88
Where:
V = Volume of N2 actually bled off (in SCF)
PH is initial N2 surface pressure (actuation pressure)
PL is final N2 surface pressure (underbalance pressure)
d = Choke Size in inches
.1368 = Constant
EXAMPLE:

0.1368 x 100,000 SCF of N2)


A. Time =
[(10,000 + 5,000 psi) x 0. 375 2]

13680
B. Time =
[(15,000) x .1406]

3680
C. Time = = 6.5 minutes
2109

5. Select number of fuses to cover the bleed-down time from Step 4. In most
applications one additional delay assembly should be sufficient to cover the time
required to pump up from minimum to maximum actuation pressure when using
nitrogen.

The 0.375" choke used in the bleed-down time calculation is


used only as an example. Depending on well site conditions you
may have to factor in a smaller or larger choke size. An
adjustable choke (if available) will enable the operator to bleed
down at a relatively constant rate (volume) as the pressure
decreases. This formula provides an approximation only. To
more accurately determine the bleed-down time, it is necessary
to break the calculation into smaller increments.

D00107609 Revision X 72 of 88
Extended Delay Assembly
Bill of Materials 2 ½” EDA AFLAS – 100005229 Rev D

The components listed below are shown in the exploded view of


the 2 ½” EDA - AFLAS.

Item P/N Qty Component Description


1 100014219 1 Pin Firing Extended Delay
2 100156002 1 Retainer Extended Delay
3 100156000 1 Insert Extended Delay
4 100156003 1 Housing Primer Extended Delay
5 100156009 1 Housing 2 ½” Extended Delay
6 Not used
7 100157492 1 #129 O-Ring AFLAS
8 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID
9 100013025 2 Screw Set #10-24NC x 1/4 Cup Port
10 100156079 1 Plug Lower 2 1/2 TDF
11 100005408 2 #225 O-Ring AFLAS
12 Not used
13 100156603 1 End Cap 2 ½” Extended Delay
14 100155925 1 Shipping Plug 2 ½” TDF
15 100001956 1 #327 O-Ring Buna
16 100157209 1(N1) Kit-Redress, FH, Assembly 2 ½” Extended
Time Delay
17 100157336 1(N1) Assembly Device, Firing Pin, APF-C
18 101016474 1(N1) Assembly Device-Extended Delay

N1: Order as required.

D00107609 Revision X 73 of 88
2 ½” EDA Print

D00107609 Revision X 74 of 88
Maintaining the 2 ½” EDA
1. Use redress kit (P/N 100157209).
2. Disassemble tool, clean, and inspect for damage.

There is the possibility of pressure being trapped in the air chamber of the EDA.
This has the potential to become a very hazardous situation.
When the EDA is being disassembled the following precautions must be taken to
ensure safety.
1. Remove the EDA from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped in the air chamber to bleed off).

3. Discard all parts except for the EDA housing.

If there is any indication that pressure may still be trapped in the tool, for example
the primer housing is very tight when removing, place the tool in a secure area and
contact your supervisor or the Technology Department for further instruction.

3. Discard all parts, except for the EDA housing.


4. Replace discarded parts with redress kit.
5. Follow normal assembly procedures.

Bill of Materials
2 ½” EDA AFLAS Redress Kit 100157209

Item P/N Qty Component Description


1 100014219 1 Pin Firing Extended Delay
2 100156002 1 Retainer Extended Delay
3 100156000 1 Insert Extended Delay
4 100156003 1 Housing Primer Extended Delay
5 100157492 1 #129 O-Ring AFLAS
6 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID
7 100013025 2 Screw Set #10-24NC x 1/4" Cup Port
8 100156079 1 Plug Lower 2 ½” TDF
9 100005408 2 #225 O-Ring AFLAS
10 100001956 1 #327 O-Ring Buna

D00107609 Revision X 75 of 88
2 ½” EDA – 101696745 Viton Rev A

The components listed below are shown in the exploded view of


the 2 ½” EDA.

Item P/N Qty Component Description


1 100014219 1 Pin Firing Extended Delay
2 100156002 2 Retainer Extended Delay
3 100156000 2 Insert Extended Delay
4 100156003 2 Housing Primer Extended Delay
5 100156009 2 Housing 2 ½” Extended Delay
6 Not used
7 100001927 1 #129 O-Ring 90 Duro
8 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID
9 100013025 2 Screw Set #10-24NC x 1/4 Cup Port
10 100156079 1 Plug Lower 2 ½” TDF
11 100003925 2 #225 O-Ring FKM Viton
12 Not used
13 100156603 1 End Cap 2 ½” Extended Delay
14 100155925 1 Shipping Plug 2 ½” TDF
15 100001956 1 #327 O-Ring Buna
16 101697007 1(N1) Kit-Redress, Viton, Assembly 2 ½” Extended
Time Delay
17 100157336 1(N1) Assembly Device, Firing Pin, APF-C
18 101016474 1(N1) Assembly Device-Extended Delay

N1: Order as required.

D00107609 Revision X 76 of 88
2 ½” EDA Viton Redress Kit 101697007

Item P/N Qty Component Description


1 100014219 1 Pin Firing Extended Delay
2 100156002 1 Retainer Extended Delay
3 100156000 1 Insert Extended Delay
4 100156003 1 Housing Primer Extended Delay
5 100001927 1 #129 O-Ring 90 Duro
6 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID
7 100013025 2 Screw Set #10-24NC x 1/4" Cup Port
8 100156079 1 Plug Lower 2 ½” TDF
9 100003925 2 #225 O-Ring FKM Viton
10 100001956 1 #327 O-Ring 90 Duro

D00107609 Revision X 77 of 88
2 ½” SEALED EDA – 101929776

The components listed below are shown in the exploded view of


the 2 1/2 SEALED EDA.

Item P/N Qty Component Description


1 101234077 1 Sealed Pin Firing Sealed Extended Delay
2 100156002 1 Retainer Extended Delay
3 101228833 1 Insert Sealed Extended Delay
4 101228834 1 Housing Primer Sealed Extended Delay
5 100156009 1 Housing 2 ½” Extended Delay
6 100064813 1 # 007 O-Ring VITON
7 100001927 1 #129 O-Ring VITON
8 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID
9 100013025 2 Screw Set #10-24NC x 1/4 Cup Port
10 100156079 1 Plug Lower 2 1/2 TDF
11 100003925 2 #225 O-Ring VITON
12 100064794 1 #015 O-Ring VITON
13 100064758 1 #022 O-Ring VITON
14 101931246 1 Backup, O-Ring, 1.120 OD X 1.010 ID
15 100001956 1 #327 O-Ring Buna
16 100156603 1 End Cap 2 1/2 Extended Delay
17 100155925 1 Shipping Plug Aluminum 2 ½” TDF
18 101931717 1(N1) Kit-Redress, FH, Assembly 2 ½” Sealed Extended
Time Delay
19 101228835 1(N1) Installation tool #007 O-Ring
20 100157336 1(N1) Assembly Device, Firing Pin, APF-C
21 101016474 1(N1) Assembly Device-Extended Delay

N1: Order as required.

D00107609 Revision X 78 of 88
2 ½” Sealed EDA Print

D00107609 Revision X 79 of 88
Maintaining the 2 ½” Sealed EDA
1. Use redress kit (P/N 101931717).
2. Disassemble tool, clean, and inspect for damage.

There is the possibility of pressure being trapped in the air chamber of the EDA.
This has the potential to become a very hazardous situation. When the EDA is
being disassembled the following precautions must be taken to ensure safety.
1. Remove the EDA from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped in the air chamber to bleed off).

If there is any indication that pressure may still be trapped in the tool, for example
the primer housing is very tight when removing, place the tool in a secure area and
contact your supervisor or the Technology Department for further instruction.

3. Discard all parts, except for the EDA housing.


3. Replace discarded parts with redress kit P/N 101931717.
4. Follow normal assembly procedures.

2 ½” Sealed EDA Redress Kit 101931717


Item P/N Qty Component Description
1 101234077 1 Pin Firing Sealed Extended Delay
2 100156002 1 Retainer Extended Delay
3 101228833 1 Insert Sealed Extended Delay
4 101228834 1 Housing Primer Sealed Extended Delay
5 100001927 1 #129 O-Ring VITON
6 100157445 2 Backup O-Ring 2.123 OD x 1.902 ID VP
7 100013025 2 Screw Set #10-24NC x 1/4" Cup Port
8 100156079 1 Plug Lower 2 ½” TDF
9 100003925 2 #225 O-Ring VITON
10 100001956 1 #327 O-Ring Buna
11 100064813 1 # 007 O-Ring VITON
12 100064794 1 # 015 O-Ring VITON
13 100064758 1 # 022 O-Ring VITON
14 101931246 1 Backup O-Ring 1.120 OD X 1.010 ID VP

D00107609 Revision X 80 of 88
Conversion Kit, Standard EDA to Sealed EDA – 101923152

Item P/N Qty Component Description


1 101228834 1 Housing Primer Sealed Firing Pin Sub Assy
for Sealed EDA
2 101228833 1 Insert Sealed Firing Pin Sub Assy for EDA
3 101234077 1 Pin – Sealed Firing Pin Sub Assy for EDA
5 100156002 1 Retainer, Extended Delay
6 100064813 1 # 007 O-Ring VITON
7 100064794 1 # 015 O-Ring, VITON
8 100064758 1 # 022 O-Ring VITON
9 101931246 1 Backup O-Ring, 1.120 OD X 1.010 ID VP
10 101228835 1(N2) Installation tool - #007 O-Ring
11 100157336 1(N2) Assembly Device, Firing Pin

N2: Order as Necessary

Conversion Kit Standard EDA to Sealed EDA.

D00107609 Revision X 81 of 88
3 3/8” EDA – 100009426 Rev E

The components listed below are shown in the exploded view of


the 3 3/8” EDA.

Item P/N Qty Component Description


1 100014219 1 Pin Firing Extended Delay
2 100156002 1 Retainer Extended Delay
3 100156000 1 Insert Extended Delay
4 100156003 1 Housing Primer Extended Delay
5 100156001 1 Housing 3 3/8” Extended Delay
6 Not used
7 100002000 1 #229 O-Ring Buna
8 100008027 2 Backup O-Ring 2.998 OD x 2.662 ID
9 100013025 2 Screw Set #10-24NC x 1/4 Cup Port
10 100155913 1 Plug Lower 3 3/8” TDF
11 100009382 3 O-ring, FKM Viton 3 x 2 5/8 x 3 1/16 #334
12 Not used
13 100156599 1 End Cap 3 3/8” Gun
14 100008026 1 Protector, Gun Box, Plastic
15 100001957 1 #329 O-Ring Buna
16 100157200 1(N1) Kit, Redress, Viton, 3 3/8 Extended Delay
Assembly
17 100157336 1(N1) Assembly Device, Firing Pin, APF-C
18 101016474 1(N1) Assembly Device-Extended Delay

N1: Order as required

D00107609 Revision X 82 of 88
3 3/8” EDA Print

D00107609 Revision X 83 of 88
Maintaining the 3 3/8” EDA
1. Use redress kit (P/N 100157200).
2. Disassemble tool, clean, and inspect for damage.

There is the possibility of pressure being trapped in the air chamber of the EDA.
This has the potential to become a very hazardous situation.
When the EDA is being disassembled the following precautions must be taken to
ensure safety.
1. Remove the EDA from all other tools.

2. Remove the two set screws from the bottom of the lower plug. (This allows
the pressure that might be trapped in the air chamber to bleed off).

3. Discard all parts except for the EDA housing.

If there is any indication that pressure may still be trapped in the tool, for example
the primer housing is very tight when removing, place the tool in a secure area and
contact your supervisor or the Technology Department for further instruction.

3. Discard all parts, except for the EDA housing.


4. Replace discarded parts with redress kit.
5. Follow normal assembly procedures.

Bill of Materials
3 3/8” EDA Redress Kit – 100157200

Item P/N Qty Component Description


1 100009382 3 O-ring, FKM Viton #334
2 100002000 1 #229 O-Ring Buna
3 100013025 2 Screw Set #10-24 NC x 1/4 Cup Port
4 100155913 1 Plug Lower 3 3/8” TDF
5 100156000 1 Insert Extended Delay
6 100014219 1 Pin Firing Extended Delay
7 100156002 1 Retainer Extended Delay
8 100156003 1 Housing Primer Extended Delay
9 100008027 2 Backup O-Ring 2.998 OD x 2.662 ID
10 100001957 1 O-ring, 90 Duro, #329

D00107609 Revision X 84 of 88
Bill of Materials
Assembly Method for 2 ½” TDF with Secondary Explosive Sub

The components listed below are shown in the exploded view of


the 2 ½” TDF with Secondary Explosive Sub.

Item P/N Qty Component Description


1 100005231 N1 Firing Head Assembly 2 ½” Time
2 100008012 N1 Crossover Dual PAI 2 ½” Pin x 2 ¾”
3 Not used N1
4 100005232 N1 Plug Vented 2 ½” TDF
5 100005261 N1 Tandem Grooved 2 ¾” Gun
6 100005252 N1 Tandem Grooved 3 3/8” Gun
100005264 N1 Crossover Grooved 4 5/8” x 3 3/8” Pin
7 100005238 N1 Insert Alignment for 12.7 mm Booster -Polymer
100005237 N1 Insert Alignment for 12.7 mm Booster - Aluminum
8 100005255 N1 Insert Alignment Polymer
100005222 N1 Insert Alignment Aluminum
9 101653762 N1 HMX 12.7 MM Booster
101653763 N1 HNS 12.7 MM Booster
101653765 N1 NONA 12.7 MM Booster
10 100001996 N1 #225 O-Ring Buna
100003925 N1 #225 O-Ring Viton
11 100157481 N1 Backup O-Ring 2.123 OD x 1.891 ID

N1: Order as required.

D00107609 Revision X 85 of 88
2 ½” TDF with Secondary Explosive Sub Print

D00107609 Revision X 86 of 88
Bill of Materials
Assembly Method for 3 3/8” TDF with Secondary Explosive Sub

The components listed below are shown in the exploded view of


the 3 3/8” TDF with Secondary Explosive Sub.

Item P/N Qty Component Description


1 100005230 N1 Firing Head Assembly 3 3/8”
2 100005272 N1 Crossover Dual PAI 3 3/8” Box x Pin Dual PAI
3 Not used
4 100005217 N1 Sub-Bottom Vented 3 3/8” TDF
5 100005238 N1 Insert Alignment for 12.7 mm Booster Polymer
100005237 N1 Insert Alignment for 12.7 mm Booster - Aluminum
6 100005255 N1 Insert Alignment Polymer
100005222 N1 Insert Alignment Aluminum
7 101653762 N1 HMX 12.7 MM Booster
101653763 N1 HNS 12.7 MM Booster
101653765 N1 NONA 12.7 MM Booster
8 160251 N1 HMX Bi-Directional Booster
100157004 N1 HNS Bi-Directional Booster
9 100001963 N1 #334 O-Ring Buna
100009382 N1 #334 O-Ring Viton
13416 N1 #334 O-Ring AFLAS
11 100008027 N1 Backup O-Ring for #334 O-Ring

N1: Order as required.

D00107609 Revision X 87 of 88
3 3/8” TDF with Secondary Explosive Sub Print

D00107609 Revision X 88 of 88

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