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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Airplane General
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
ELECTRICAL POWER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
ELECTRICAL POWER DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
737 GENERAL - INTRODUCTION
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737-300/400/500 MAINTENANCE TRAINING MANUAL
737 GENERAL - INTRODUCTION
Introduction access - accessory (unit)
ACMS - airplane condition monitoring system
This section introduces you to the 737-300 airplane. ADC - air data computer
ADF - automatic direction finder
You will see general information about these topics:
AFCS - automatic flight control system
- Range alt - altitude
- Dimensions altn - alternate
- Engines amp - amplifier
- Flight controls app - approach
- Doors
APU - auxiliary power unit
- Flight compartment panels
- Electronic equipment rack configuration ATC - air traffic control
- Electrical. att - attendant
auto - automatic
This section also introduces you to these tasks: b - blue
bat - battery
- Electrical power application
bcn - beacon
- Hydraulic power application
- Equipment cooling operation BL - buttock line
- Radio and intercommunication system operation brkt - bracket
- Towing BTB - bus tie breaker
- Control display unit (CDU) operation. C/O - cut out
C/W - control wheel
Abbreviations and Acronyms
capt - captain
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737-300/400/500 MAINTENANCE TRAINING MANUAL
Oslo
London
Paris
Reykjavik
Madrid
Seattle
San Francisco
Denver
New York
Miami
Mexico City
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Bogota
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737-300/400/500 MAINTENANCE TRAINING MANUAL
94 FEET 9 INCHES
(28.9 METERS)
41 FEET 8 INCH
(12.7 METERS)
36 FEET 6 INCHES
(11.1 METERS)
737-300 DIMENSIONS
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130 130
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178 178
196.5 196.5
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211.8 211.8
224.8 224.8
243.7 243.7
259.5 259.5
277 277
294.5 294.5
312 312
328 328
344 344
360 360
380 380
400 400
420 420
440 440
460 460
80-INCH STRETCH
480 480
500 500
500A 520
500B 540
500C 560
500D 580
FLOORBOARD
520 600
WL AT TOP OF
540 620
LBL 74.0
559 639
578 658
597 676
616 696
STA 500
639 719
663.75 743.75
LBL 30
685 765
STATION LINES
706 786
727 807
BBL 0
727A 827
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727B 847
727C 867
RBL 30
727D 887
727E 907
747 927
767 947
BODY BUTTOCK AND WATER LINES 787 967
807 987
827 1007
WL 208
867 1047
WL 148.5
WL 232.5
WL 306.5
887 1067
907 1087
927 1107
100-INCH STRETCH
947.5 1127.5
967 1147
986.5 1166.5
1016 1196
1040 1220
1064 1244
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1088 1268
1112 1292
1129 1309
1156 1336
1217 1397
737-300/400/500 MAINTENANCE TRAINING MANUAL
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
737 GENERAL - ZONE DIAGRAM
General
The airplane has eight major zones to help you find and
identify the airplane components and parts. The major
zones are divided into subzones. These are the major
zones:
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737-300/400/500 MAINTENANCE TRAINING MANUAL
300
600 500
400 400
300
300
100
- Electric
- Hydraulic
- Pneumatic.
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It is dangerous to work around engines. Use the Engine noise can cause temporary and permanent loss of
entry/exit corridor to stay out of the inlet and your ability to hear. You must wear ear protection when
exhaust areas when the engine is in operation. near an engine in operation.
These are the hazards around an engine in operation: Engine Entry/Exit Corridor
- Inlet suction Engine entry corridors are between the inlet hazard
- Exhaust heat areas and the exhaust hazard areas. You should go near
- Exhaust velocity an engine in operation only when:
- Engine noise.
- The engine is at idle
Inlet Suction - You can speak with people in the flight
compartment.
Engine inlet suction can pull people and large objects
into the engine. At idle power, the inlet hazard area For additional safety, wear a safety harness when the
is a 13 ft (4.0 m) radius around the inlet. engine is in operation.
WARNING: IF THE WIND IS OVER 25 KNOTS, INCREASE THE Training Information Point
INLET HAZARD AREA BY 20%.
When the engine is in operation, the anti-collision
Exhaust Heat lights should be on.
and equipment.
Exhaust Velocity
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737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTI-COLLISION LIGHT
(TOP OF FUSELAGE) INLET HAZARD AREA
5 FT (1.5 M) 4 FT (1.2 M)
45`
ENTRY/EXIT
CORRIDOR
ENTRY/EXIT
CORRIDOR
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The flight controls keep the airplane at the necessary Hydraulic actuators or electric motors move the
attitude during flight. The flight controls consist of surfaces. You must be very careful when you work near
movable surfaces on the wing and the horizontal and flight control surfaces. When hydraulic power is on,
vertical stabilizers. These are the two types of flight make sure that all personnel and equipment are clear of
controls: the flight control surfaces.
- Primary
- Secondary.
- Aileron (2)
- Elevator (2)
- Rudder.
- Spoilers (10)
- Horizontal stabilizer.
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737-300/400/500 MAINTENANCE TRAINING MANUAL
RUDDER
ELEVATORS (2)
FLIGHT
SPOILERS (4)
HORIZONTAL
STABILIZER
TE FLAPS (4)
GROUND
SPOILERS (6)
AILERONS (2)
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LE FLAPS (4)
LE SLATS (6)
General Description You can open and close the entry, galley service, and
cargo doors in winds up to 40 knots without structural
These are the types of doors on the airplane: damage. You can let these doors stay latched open in
winds up to 65 knots without structural damage.
- Forward and aft entry doors
- Forward and aft galley service doors If a door is left open for a long time, a protective
- Emergency exit hatches (and pilots sliding cover should be put over the door frame. This prevents
windows) weather damage to the airplane.
- Cargo doors
- Interior doors (crew door and lavatory doors)
- Miscellaneous access doors.
Location
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AFT GALLEY
SERVICE DOOR
TAIL CONE
ACCESS DOOR AFT CARGO
COMPARTMENT
DOOR
APU REFUELING
ACCESS STATION
DOOR ACCESS DOOR
WATER
SERVICE TOILET
DOOR SERVICE FORWARD GALLEY
DOOR SERVICE DOOR
EXTERNAL POWER
RECEPTACLE DOOR
FORWARD CARGO
COMPARTMENT DOOR LOWER NOSE COMPARTMENT
ACCESS DOOR
EE COMPARTMENT
ACCESS DOOR
EMERGENCY
EXIT HATCHES AFT ENTRY
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DOOR
FORWARD
ENTRY DOOR
737 GENERAL - DOORS INTRODUCTION
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737-300/400/500 MAINTENANCE TRAINING MANUAL
737 GENERAL - ENTRY DOOR EXTERIOR OPERATION
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737-300/400/500 MAINTENANCE TRAINING MANUAL
737 GENERAL - FLIGHT COMPARTMENT PANELS
Flight Compartment Panels
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737-300/400/500 MAINTENANCE TRAINING MANUAL
P5 AFT
OVERHEAD PANEL
P5 FORWARD
OVERHEAD PANEL
P7 GLARESHIELD
PANEL
P2 CENTER
INSTRUMENT PANEL
P3 FIRST OFFICER
P1 CAPTAIN INSTRUMENT PANEL
INSTRUMENT
PANEL P9 FORWARD
ELECTRONIC PANEL
CONTROL STAND
P8 AFT ELECTRONIC
PANEL
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737-300/400/500 MAINTENANCE TRAINING MANUAL
P6
P18
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FLIGHT COMPARTMENT
(LOOKING AFT)
There are three equipment racks. These are the E1, E2,
and E3 racks.
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737-300/400/500 MAINTENANCE TRAINING MANUAL
E1
E3
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E2
Open Door
Close Door
Pull the door out of the fully open detent. When the
door reaches the lower detent, you can release it.
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Pull the handle to the left and the door will come out
of the partially open detent. Then it slides down into
the door frame.
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HANDLE
RELEASE
TRIGGER
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FWD
- Autothrottle
- Autopilot
- Communication
- Navigation
- Stall management
- Engine vibration monitor
- Yaw damper.
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EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
E1-1 SHELF
IRS
RLY
FLIGHT DIGITAL DIGITAL 1 ENG
MANAGEMENT ANALOG ANALOG VIB
COMPUTER ADAPTER ADAPTER SLG
1 2 IRS COND
RLY
2
E1-2 SHELF
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E1-3 SHELF
(LOOKING FORWARD)
- Navigation
- Communications.
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737-300/400/500 MAINTENANCE TRAINING MANUAL
E2-1 SHELF
EFIS EFIS
SYMBOL SYMBOL
GENERATOR GENERATOR
1 2
E2-3 SHELF
BATTERY
RADIO RADIO ATC GND ADF ADF
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(LOOKING LEFT)
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
TRANS- TRANS-
FORMER FORMER STATIC BATTERY
RECTI- RECTI- INVERTER CHARGER
FIER FIER
1 2
E3-1 SHELF
E3-2 SHELF
IRU 1 IRU 2
TRANS-
APU FIRE FORMER WINDOW WINDOW WINDOW WINDOW
CONT DETECTOR RECTI- CONT CONT CONT CONT
FIER 1 2 3 4
E3-5 SHELF 3
115VAC
400CPS
E3-3 SHELF
LRU EXTRACTOR VHF NAV
VHF AFCS/ TCAS
NAV VHF NAV ILS
1 SW 2 RLYS
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1&2 1&2
- Weather Radar
- TCAS
- ATC
- GPS
- VHF communication
- ADF
- HF communication
- VOR
- Marker beacon
- Radio altimeter
- DME
- Localizer (2)
- Glide slope.
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737-300/400/500 MAINTENANCE TRAINING MANUAL
VOR/ILS
HF
ATC GPS 1
TCAS GPS 2 VHF 1
GLIDE SLOPE
WEATHER RADAR
LOCALIZER
ADF 1
TCAS ATC DME 1 DME 2 SENSE
RADIO MARKER BEACON
ALTIMETER
(4) VHF 2 ADF 1 ADF 2
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LOOP LOOP