User Manual qSCALE I2 PDF

qSCALE I2 USER MANUAL
User manual
Issue A - 01/2013
This document has the order no.
xx-xxx-xx-xxxx_XXXXXX_en
Introduction
Introduction
About this manual This manual is a component of the equipment or systems supplied by Hirschmann Automation and
Control GmbH. Keep this manual in a safe place and ensure that it is available to all users.
Liability disclaimer The contents of this manual are subject to change. Hirschmann Automation and Control GmbH do
not provide any guarantee for this material, including the associated guarantee regarding market-
ability and suitability for certain intended purposes. Hirschmann Automation and Control GmbH
accept no liability for errors in the contents of the manual or for direct or indirect damage in connec-
tion with the provision and use of the manual.
Copyright This manual is protected by copyright. All rights reserved. The manual may not be duplicated, re-
notice produced or translated into another language, either wholly or partly, without the prior written per-
mission of Hirschmann Automation and Control GmbH.
Trademarks The rendition of common names, trade names, trademarks etc. in this documentation should not be
construed to mean that such names, even without special identification, are free in the sense of
trademark and trademark protection legislation and hence usable by anyone.
Use for the intended This device / system is intended exclusively for the tasks described in this manual. Any other use
purpose shall be construed as being inappropriate. The manufacturer accepts no liability for damage caused
by inappropriate or impermissible use. This device / system may only be used if it is in perfect tech-
nical condition.
Qualification of the Only appropriately qualified personnel may work with this device / system, i.e. persons:
operating personnel
who are familiar with the operation or installation and commissioning
who know the current regulations for the prevention of accidents
Introduction
Marking of notices
Dangers and other important notices are marked as follows in this user manual:
WARNING
Warning of direct threat of personal injury and damage to property.
Instructions on precautions to avert the danger.
CAUTION
Warning of dangerous situations. Also warns of damage to property.
Instructions for averting the danger.
IMPORTANT
Warning of possibly damaging situation for the product.
Instructions for avoiding the possibly damaging situation.
NOTE
Usage instructions and information, but no dangerous situation.
HINT
Supplementary comments and recommendations for the user.
Operation
1 Operation
1.1 Main screen (Operation Screen)

Operation
enter to OP-Mode Confirm and Setup-Menu, see chapter 1.3 on page 7
set/reset Tare-Value, the Tare-Value will be canceled, when Crane is moved (height, radius, slew
angle)
enter to Alarm-View, see chapter 1.2 on page 5
cancel horn-button. Canceling horn-signal is also available on SET-Botton GSPToDo: Grafik! In

every screen.
1.2 Alarm-Display
In Alarm-Screen you see all Alarms from newest (1/n) to oldest (n/n), switchable with encoder-
wheel. When pressing the encoder wheel, first alarm is shown.
Operation
see all alarms with priority Emergency
see all alarms with priority Alert
see all alarms with priority Critical
see all alarms with priority Error
see all alarms with priority Warning

Operation
see all alarms from newest (1/n) to oldest (n/n)
additional alarm info (optional)
1.3 Operation Mode Confirm
Enter to system setting screen, see chapter 1.5 on page 10
Enter to information screen, see chapter Error! Reference source not found. on page Error!
Bookmark not defined.
Logon, or logoff User.
Enter to Operation Mode Change screen, see chapter 1.4on page 8
Change Reeving, if available.
When button-color is yellow, reeving has to be changed, if button color is gray, reeving cannot be
changed.
Operation
Enter to Alarm-View, see chapter 1.2 on page 5
1.4 Operation Mode Selection
The Operation-Mode selection is configured in qSCALE Configuration Utility and downloaded to

Device.
Operation
While checking OP-Mode all buttons will be disabled and waiting-Symbol is displayed (see next
picture).
Operation
1.5 System Setup

Operation
1.6 Setup Display
You can setup display brightness.
With encoder wheel you can select the value, confirm with SET-button or cancel with ESC-button.
You can setup key brightness.
You can setup speaker/beeper volume.

Operation
1.7 Calibration Overview
Calibrate piston pressure sensor to zero-point, see chapter 1.8 on page 13.
Calibrate rod pressure sensor to zero-point, see chapter 1.9 on page 14.
Calibrate boom angle sensor, see chapter 1.10 on page 15.
Calibrate boom length sensor, see chapter 1.11 on page 19.

Operation
1.8 Calibration Piston Pressure
Operation
1.9 Calibration Rod Pressure
Operation
1.10 Calibration Boom Angle
1. Reflect Boom completely and confirm dialog
2. Move Boom to near of recommended (min) Angle and confirm dialog

Operation
3. Measure the real angle with manual angle meter
4. Insert measured angle to dialog and confirm it

Operation
5. Move Boom to near of recommended (max) Anlge and confirm dialog
6. Measure the real angle with manual angle meter

Operation
7. Insert measured angle to dialog and confirm it
Operation
1.11 Calibration Boom Length
Operation
1.12 A2B-Status symbols
A2B-switch is OK
A2B-switch is OK and bridged
A2B-switch is not OK
A2B-switch is not OK and bridged

1.13 LMI-Status symbols
Normal state, utilization is in tolerance
LMI-Warning on utilization
LMI-STOP is bridged but utilization is in tolerance
LMI-STOP is active, utilization is larger than allowed
LMI-STOP is active but bridged, utilization is larger than allowed
1.14 User-Level symbols
User level is required, symbol is shown while enter password.
User level 1 is enabled, operator has setup-rights.
User level 2 is enabled, operator has administrative-rights.
1.15 Simulation symbols
This symbol is shown, while simulation mode is active.

In simulation mode, no hardware signal is transferred to LMI. Data in LMI can be changed by simu-
lation-function in configuration tool.
Feedback
Notes
qSCALE BASIC OPERATION
qSCALE‐BASIC
1
qSCALE INTRODUCTION
((‘ENTER’
ENTER Key)
(‘ESC’/ ‘RETURN’ Key)
2
DISPLAY & CONTROL ELEMENTS
( SOFT KEYS , F1 – F8 : FUNCTIONS INDICATED IN DISPLAY DURING ACTUAL USE )

3
STEP 1 : TURN ON IGNITION
(WAIT FOR BOOTING ,UNTIL THE ABOVE SCREEN APPEARS)

4
STEP 2 : PRESS ‘F5’ ONCE
(THE ABOVE SCREEN APPEARS)

5
STEP 3 : PRESS ‘F1’ONCE
F1 ONCE
6
STEP 4 : PRESS ‘F1’ AGAIN
(THE ABOVE BUTTON TURNS BLUE)

7
STEP 5 : PRESS THE ‘ENTER’
ENTER KEY )
8
F2 ONCE
9
(THE ABOVE BUTTON TURNS BLUE)

10
ENTER KEY )
11
F3 ONCE
12
STEP 10: PRESS ‘F1’ONCE :
FOR ‘360˚‐ON O/R DUTY’
(SEE SYMBOL OF O/R BESIDE THE RESPECTIVE KEY)
(THE ABOVE BUTTON TURNS BLUE) 13

STEP 11 : PRESS THE ‘ENTER’ KEY ONCE
OPERATION MODE NO ‐ 111 : ‘360˚‐ON O/R DUTY’

14
ENTER KEY AGAIN
15
STEP 13 : CHANGE PARTS OF LINE BY PRESSING ‘F6’
AFTER DESIRED ‘PARTS OF LINE’ SELECTION , PRESS THE ‘ENTER’ KEY 16

FIND MAIN SCREEN
17
FOR ‘DUTY ON RUBBER TYRE STATIC’ : REPEAT TILL STEP NO. 9 THEN PRESS ‘F2’ & THEN THE ENTER KEY
(SEE THE SYMBOL OF TYRE BESIDE THE RESPECTIVE KEY)
OPERATION MODE NO ‐ 211 : ‘DUTY ON RUBBER TYRE STATIC’ 18

FOR ‘PICK
PICK ‘N’
N CARRY DUTY
DUTY’ : REPEAT TILL STEP NO
NO. 9
THEN PRESS ‘F3’& THEN PRESS THE ENTER KEY
(SEE THE SYMBOL OF MOVING TYRE BESIDE THE RESPECTIVE KEY)
19
OPERATION MODE NO ‐ 311 : ‘PICK ‘N’ CARRY DUTY
IDENTIFICATION OF OPERATION MODES
20
8 7 6 5 4 3 2 1
115 ca. 300

F F
25
12,5
Maß in gezogenem Zustand
45 29
75
40
60
E E
Schrumpfschlauch muß mind. 5mm

länger sein als das Seilende.
M12
D D
P8,5
30
40
10
C C
P8,5
P13,5 Konstruktion:
1. Gehäuse: Alu Druckguß GD-AlSi 12
2. Abdeckung: ABS (Thermoplast)
galvanisch metallisiert
2 1 3. Zugseil: nichtrost. Stahl Ø 4mm
3 4 4. Schutzart: IP 67 nach DIN 40050
On Off
5. Seilkausche: Stahl verzinkt nach DIN 3090
B 6. Seilumlenkung: PA 6.6 sw B
switch operating Schaltbild für HES mit 7. Anschluß über Stecker M12
stroke force DI-DIAG Schaltung Anschluss:
7,5 37 Pin 2: UB+
Pin 3: Sign
10K
0,5W
3 33,5 Kontakt arbeitet als Öffner
1K
0,5W
Nur nichtrostendes Montagematerial verwenden. Schutzvermerk ISO16016 beachten Allgemein- Oberfläche: Maßstab: 1:1 Gewicht: 0,850 Kg
0 31
3 (4) (5)
Montageschraube: M8 x 45 DIN 912 Protection notices ISO16016 toleranz Halbzeug: Material:
mm N 1 2
Unterlegscheibe: A8 DIN 127 ISO 2768 - m
Datum Name
Bearb. 20.07.11 Kettenbach Hubendschalter kpl.
Gepr.
A Norm mit DI-DIAG Schaltung A
R3-Nr.: 413130
Blatt
Electronic Control System 1-1
Hertzstr. 32-34 31 002 08 0025 D
PAT GmbH 76275 Ettlingen
Zust. Änderungsmitteilung Datum Name Dateiname: 08_0025_413130.idw Inventor erstellte Zeichnung. Änderungen nur im Inventor zulässig!
8 7 6 5 4 3 2 1
6 5 4 3 2 1
D D
ca. L
C C
Art.-Nr Doku-Nr. Kettenglieder Länge L Gewicht in kg
141
322378 217 07 060 19 985 6,25
123
322379 217 07 061 28 1363 6,49
105
325550 217 07 064 31 1489 6,57
326343 217 07 065 55 2497 7,19
52,5
B Gesamtkettenlänge beinhaltet: B
90
P105 Kette, 2 Notglieder, Schäkel, Gewicht
total length includes:
chain, 2 emergency chain link, shackle, weight
Oberfläche: Maßstab: 1:2 Gewicht:
P48
Schutzvermerk ISO16016 beachten Allgemeintoleranz
(general tolerance) (Surface)
(Protection notice in acc. to ISO16016) (Scale) (Weight)
ISO 2768 - Halbzeug: Material:

(semifinished part)
Datum Name
Bearb. 18.04.11 Messner Kettengarnitur
A Gepr. A
Norm mit Gewicht
R3-Nr.: 412126
Blatt
1 Maß nachgetr. Mes 10.01.12 (Page)
A BELDEN BRAND
Zust. Änderungsmitteilung Datum

Hirschmann Automation and Control GmbH
Branch Office Ettlingen Hertzstr.32-34 76275 Ettlingen / Germany
31 002 10 0066 D 1 -1
(Rev) (change request) Name
(Date) Dateiname: 10_0066_412126.idw Inventor erstellte Zeichnung. Änderungen nur im Inventor zulässig!
6 5 4 3 2 1
Für diese Zeichnung behalten wir uns alle Rechte vor. Ohne unsere vorherige Zustimmung darf sie weder vervielfältigt noch Dritten zu-
gänglich gemacht werden, und sie darf durch den Empfänger oder Dritte auch nicht in anderer Weise mißbräuchlich verwendet werden.
All rights reserved for this drawing. It is prohibited to duplicate or make it available to third parties without PAT´s previous consent.
Any other improper use by the adresse or third parties is prohibited as well.

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Datum Name
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A BELDEN BRAND
Zust. Änderungsmitteilung Datum

Hirschmann Automation and Control GmbH
Branch Office Ettlingen Hertzstr.32-34 76275 Ettlingen / Germany
35 300 08 0001 C 1 -1
(Rev) (change request) Name
(Date) Inventor erstellte Zeichnung. Änderungen nur im Inventor zulässig!
Dateiname: 08_0001_Z00_466 001 001.idw
8 7 6 5 4 3 2 1
Für diese Zeichnung behalten wir uns alle Rechte vor. Ohne unsere vorherige Zustimmung darf sie weder vervielfältigt noch Dritten zu-
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All rights reserved for this drawing. It is prohibited to duplicate or make it available to third parties without PAT´s previous consent.
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Protection notices ISO16016 toleranz Halbzeug: Material:
ISO 2768 - m
Datum Name
Bearb. 15.02.11
Gepr.
Messner Druckaufnehmer SA
Norm pressure transducer SA
R3-Nr.: 412011
Blatt
1 Korr. Pinbelegung 06.05.11 Mes

Automation and Control GmbH
Niederlassung Ettlingen Hertzstr. 32-34
76275 Ettlingen
44 000 08 2401 E 1-1
Zust. Änderungsmitteilung Datum Name Dateiname: 08_2401_412011.idw Inventor erstellte Zeichnung. Änderungen nur im Inventor zulässig!

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User Manual qSCALE I2 PDF

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qSCALE I2 USER MANUAL

This document has the order no.

Instructions on precautions to avert the danger.

Instructions for averting the danger.

Instructions for avoiding the possibly damaging situation.

1.1 Main screen (Operation Screen)

enter to OP-Mode Confirm and Setup-Menu, see chapter 1.3 on page 7

enter to Alarm-View, see chapter 1.2 on page 5

cancel horn-button. Canceling horn-signal is also available on SET-Botton GSPToDo: Grafik! In

see all alarms with priority Emergency

see all alarms with priority Alert

see all alarms with priority Critical

see all alarms with priority Error

see all alarms with priority Warning

additional alarm info (optional)

1.3 Operation Mode Confirm

Enter to system setting screen, see chapter 1.5 on page 10

Logon, or logoff User.

Enter to Operation Mode Change screen, see chapter 1.4on page 8

Change Reeving, if available.

1.4 Operation Mode Selection

The Operation-Mode selection is configured in qSCALE Configuration Utility and downloaded to

1.5 System Setup

You can setup display brightness.

You can setup key brightness.

You can setup speaker/beeper volume.

1.7 Calibration Overview

Calibrate boom angle sensor, see chapter 1.10 on page 15.

Calibrate boom length sensor, see chapter 1.11 on page 19.

1. Reflect Boom completely and confirm dialog

2. Move Boom to near of recommended (min) Angle and confirm dialog

4. Insert measured angle to dialog and confirm it

6. Measure the real angle with manual angle meter

1.12 A2B-Status symbols

A2B-switch is OK and bridged

A2B-switch is not OK and bridged

Normal state, utilization is in tolerance

LMI-STOP is bridged but utilization is in tolerance

LMI-STOP is active, utilization is larger than allowed

LMI-STOP is active but bridged, utilization is larger than allowed

1.14 User-Level symbols

User level is required, symbol is shown while enter password.

User level 1 is enabled, operator has setup-rights.

User level 2 is enabled, operator has administrative-rights.

1.15 Simulation symbols

This symbol is shown, while simulation mode is active.

(‘ESC’/ ‘RETURN’ Key)

( SOFT KEYS , F1 – F8 : FUNCTIONS INDICATED IN DISPLAY DURING ACTUAL USE )

(WAIT FOR BOOTING ,UNTIL THE ABOVE SCREEN APPEARS)

(THE ABOVE SCREEN APPEARS)

(THE ABOVE BUTTON TURNS BLUE)

(THE ABOVE BUTTON TURNS BLUE)

(THE ABOVE BUTTON TURNS BLUE) 13

OPERATION MODE NO ‐ 111 : ‘360˚‐ON O/R DUTY’

AFTER DESIRED ‘PARTS OF LINE’ SELECTION , PRESS THE ‘ENTER’ KEY 16

OPERATION MODE NO ‐ 211 : ‘DUTY ON RUBBER TYRE STATIC’ 18

115 ca. 300

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