IWCF Equipmet PDF
IWCF Equipmet PDF
IWCF Equipmet PDF
Karem Yosri
Karem_yosri@yahoo.com
BOP Stack Design
Drilling Spools
• A Drilling Spool is a connector placed within the BOP Stack to
which are attached the choke and kill lines.
• Certain Rams have integral choke and kill line connections.
• The reasons for using Drilling Spools are to localise erosion in
the cheaper spool and to give additional space between rams;
useful when stripping.
• Spools have two side outlets
For 5K stacks and lower Minimum: (2” kill line, 2” choke line).
For 10K stacks and lower Minimum: (2” kill line, 3” choke line).
• Spools must have pressure ratings equal to the rest of the
Stack and a vertical bore to allow the largest diameter
equipment to be lowered.
• Like all other Stack equipment the Spool should be Studded,
Flanged or Clamp-on connected.
Which dimension should dictate the bore of
drilling spools installed in a BOP stack?
ANNULAR
HCR HCR
RAM
a. With drillpipe in the hole, is it possible to shut the well in under
pressure and repair the side outlets on the drilling spool?
A. Yes B. No
b. With no drill pipe in the hole, is it possible to shut the well in under
pressure and repair the drilling spool?
A. Yes B. No
c. Is it possible to shut the well in with drill pipe in the hole and
circulate through the drill pipe?
A. Yes B. No
d. With drill pipe in the hole, and the well shut in under pressure with
the annular preventer, is it possible to circulate through the kill line
and choke line?
A. Yes B. No
e. With no drill pipe in the hole, is it possible to shut the well in under
pressure using the annular preventer and change pipe rams to blind
rams?
A. Yes B. No
f. While replacing the ring gasket on the drilling spool choke line
flange the well starts to flow. There is no drill pipe in the hole. Can
the well be shut in under pressure?
A. Yes B. No
Using the BOP configuration shown below answer
the following questions.
ANNULAR
5” PIPE RAM
HCR HCR
True False
Page 18 No.13
ITEM NAME
1 Flow line
4 Vent line
5 Body
6 Actuating piston
7 Head
MANUFACTURER TYPE
Cameron Cooper Type “D”
Type “DL”
Model “GK”
Hydril Model “GL”
Model “GX”
Model “MSP”
Shaffer Shaffer Spherical
Cameron Annular Preventer Type D
ITEM
1 Ring Groove
2 Quick release top
3 Insert packer
4 Donut
5 Opening Chamber
6 Piston
7 Closing port
8 Vent
9 Pusher plate
8- Weep Hole
Hydril Annular Preventer Type GL
The following figure shows a cut through illustration of a 13 5/8 - 10,000 psi WP
Hydril type GL annular BOP. Identify the listed components and chambers on
the BOP by matching the correct letter to the description.
ITEM
4 Latch head mechanism (screw)
5 Opening chamber
7 Primary closing chamber
9 Balance or secondary closing
chamber
3 Opening chamber head
2 Packer element
6 Piston
8 Piston seals
1 Latch head
Shaffer Annular Preventer
Figure shows a cut through illustration of a Shaffer annular
preventer. Identify the listed components by matching the correct
letter to the description.
ITEM
3 Opening port
5 Closing port
2 Packing unit
4 Piston
1 Latched head
Which three statements about annular preventers are true?
a- Yes. b- No.
a- Annular preventers are always leaking until the packing unit finds its
new shape. This motion can take several minutes.
b- The compressibility of the test fluid affects the test pressure to drop.
1- 500 psi
2- 200 psi over closing valve.
3- Minimum pressure to keep properly sealed.
4- Minimum pressures allow tool joint to pass though annular
element
PACKING IDENTIFICATION OPERATING DRILLING FLUID
UNIT TYPE Color Code TEMPERATURE RANGE COMPATIBILITY
NATURAL
Black NR -30oF to +225 oF Water Base Fluid
Rubber
NITRILE Oil Base/Oil Additive
Red NBR Band +20oF to +190 oF
Rubber Fluid
NEOPRENE
Green CR -30oF to +170 oF Oil Base Fluid
Rubber
5” pipe in hole , well surface pressure 1000 psi,
find out how mush the closing pressure.
1- All rams.
2- Hydrill type of annular BOPs.
3- Rotating heads.
Types Of Ram Preventers
MANUFACTURER TYPE
Type “U”
Cameron Cooper Type “U-II”
Model “T”
Hydril Hydril Ram Preventer
Koomey J-line
Shaffer Tripple Pipe Ram (Rt)
- The terminology "primary seal" and "secondary
Seal" is used in ram type BOP, which one of the
options explains the meaning?
a- Primary seal is the mechanical ram shaft packing alone. Secondary
seal is an injected plastic packing intended to activate an extra seal
on the ram shaft in an emergency if the primary seal is leaking.
b- Primary seal is a well control utilizing only mud hydrostatic
pressure. Secondary seal is a well control utilizing both mud
hydrostatic pressure and BOP to balance the formation pressure.
c- Primary seal is closing-in the well using the annular BOP.
Secondary seal is closing-in the well using the rams after the
annular BOP has already has been closed.
d- Primary seal is a seal established by a ring gasket. Secondary seal
is a seal established by ring gasket wound by Teflon tape.
secondary seal working against well bore pressure
The primary seals leak, and injected secondary -
seal, This secondary seal working against:
a- The weep hole prevents leakage through the ram shaft packing
from the well bore to the hydraulic opening chamber and vice
versa.
b- The bull plug replaces a grease nipple. When removed the
weep hole allows greasing of the ram shaft.
c- The weep hole allows visual inspection of the ram shaft and
should be plugged with a bull plug between inspections.
d- The weep hole is a grease release port that prevents over
greasing of the ram shaft packing.
e- The weep hole indicates if the ram shaft packing is leaking
hydraulic fluid, well bore fluid or both types of fluid.
Ram locking device
1-All rams ( fixed , variable , blind , blind shear ) have locking
devices. (Some mechanical and some hydraulic)
2-Locking devices keep rams closed if hydraulic fails
3-Locking devices do not increase the closing pressure on rams
Different mechanisms:
A- Wedge-lock Cameron
B- Pos-lock Shaffer
C- Multi-Position-Lock Hydril (MPL)
Ram type Bops are designed to contain and seal
Rated working pressure from above the rams as
well as from below the rams.
a- True. b- False.
ITEM NAME
1 Locking Port
2 Unlocking Port
3 Balancing Port
4 Locking Wedge
5 Tail rod
6 Operating Piston
A
C
The following figure illustrates the profile of three different types
of end outlet connections or side outlet connections used on BOPs.
Identify the types of connection by matching the correct letter to
the description
ITEM
3 Holder
1 Block
2 Seal/Rubber
Cameron Pipe Ram
ITEM
3 Ram Body
1 Top Seal
2 Packer
If the elastomer on a set of Cameron type U BOP
pipe rams have to be changed there is an order
of priority for removing the elastomer
components from the Ram body. Which one of
the listed orders of priority is correct?
a- True. b- False.
Shaffer Shearing Blind Ram
The drawing below shows a Shaffer type 72 shear/blind ram.
Identify the component by placing the proper number in the
blanks.
ITEM
3 lower ram block
1 Upper ram block
5 Shear blade
6 Ram block
holder
2 Lower rubber
7 Upper rubber
Cameron Shearing Blind Ram
Pipe Ram
Shear/Blind Ram
• Stroke length.
• Intermediate flange.
• Piston area.
• Operating pressure.
On a Cameron type U ram blowout preventer stack prepared for
only one set of shearing blind rams and two sets of pipe rams, it
is easy to locate the ram body containing the shearing blind rams.
Which one of the listed options is correct in this respect?
a- The different pipe ram sizes (e.g. 5" & 3 1/2") need
individual operating pistons.
b- The pistons for the pipe rams are larger than the
pistons for the shearing blind rams because less
speed is required.
c- The shearing blind rams need a larger piston area
to create sufficient cutting force.
- Is it possible to find out shear ram in a 13 5/8",
10M Cameron U type BOP stack?
a- True. b- False.
Which option gives the most likely result if the driller by
accident attempts to open a ram type BOP without
equalizing high differential pressure across the rams?
a- 11 psi
b- 1,050 psi
c- 1,500 psi
d- 10,990 psi
The ram type BOP in question is a Hydril Model
MPL 13 5/8 15M BOP and it has a closing Ratio of
6.91, which option gives the minimum required
hydraulic closing pressure for closing the rams
when 15,000 psi is contained in the BOP?
a- 1,000 psi
b- 1,200 psi
c- 1,500 psi
d- 2,000 psi
e- 2,200 psi
The 15M ram BOP has a closing ratio of 7.11.
Accumulator pressure is 3000 psi. The well is
closed-in on the upper pipe ram. SIDPP= 8500
psi, SICP= 11000 psi. Which minimum pressure
is required on the hydraulic manifold to make it
possible to close the lower pipe rams?
a- 1,200 psi
b- 1,500 psi
c- 1,600 psi
d- 1,800 psi
e- 2,000 psi
The 15M ram BOP has a closing ratio of 7.11
The hydraulic manifold pressure is 1500 psi
and the hydraulic annular pressure 900 psi.
Accumulator pressure is 3000 psi.
The well is closed-in on the upper ram.
psi SIDPP= 8,500
psi = 11,000 SICP
Can the lower pipe ram be closed immediately
by activating that function?
a- Yes. b- No.
Is it true that all pipe ram Bops (not shearing
blind rams) are designed to close on Rated
Working pressure in the well bore when the
hydraulic operating pressure is 1,500 psi, for
instance in a stripping operation ?
a- Yes. b- No.
Which Ram should be changed before running
CSG?
1- Top Ram.
2- Shear Ram.
3- Blind Ram.
4- Annular preventor.
Flanges and Ring Gaskets
6B 6BX
Max. RWP, psi 5,000 20,000
Rings matched R, RX BX
Cross section
RATED WORKING FLANGE SIZE RANGE
PRESSURE TYPE 6 B TYPE 6 BX
2,000 psi 2-1/16” – 21-1/4” 26-3/4” – 30”
3,000 psi 2-1/16” – 20-3/4” 26-3/4” – 30”
5,000 psi 2-1/16” – 11” 13-5/8” – 21-1/4”
10,000 psi – 1-13/16” – 21-1/4”
15,000 psi – 1-13/16” – 18-3/4”
20,000 psi – 1-13/16” – 13-5/8”
Marking:
According to API the following marking should be visible on the flanges OD:
- Manufacturer’s name and mark
- API monogram
- Size
- Bolt Threads
- End and outlet connection size
- Rated working pressure
- Ring gasket type and number
- Ring gasket material
6 B Flange 6 BX Flange
RX Not allow 6B
BX Allow 6BX
a- (A)
b- (B)
c- (C)
- The assistant driller has found a ring gasket in the store
with the following identification stamped:
A: RX , B: 23 , C: 2000 , D: 2 1/16
Match the correct letter to the description below
ITEM
A Type of ring gasket
C Rated working pressure
Outside ring diameter
Inside ring diameter
D Nominal flange size
B Ring number
Drill string valves
SAFETY VALVES: These are surface applied valves that fit onto the open
ended drill string when a kick occurs while tripping without the Kelly in
position.
They are a form of inside preventer, and as such MUST be TESTED with
BOP's.
Safety valves are kept on the drill floor at all times in good working order
and OPEN with required X overs.
If a kick occurs and the pipe is open the Safety valve should be made up to
the pipe and then CLOSED.
The Kelly or circulating head can then be fitted.
Floor crews must be trained in maintenance of the valve and drills to fit and
close the valve must be done regularly.
Always ensure you have the necessary Crossover ready. Remember
MOST BLOWOUTS occur when tripping.
Drill string valves
ITEM NAME
3 Valve Spring
4 Valve Seat
7 Valve Insert
-Acceptance Test
-Initial Test
-Stump Test
-Pre-spud Test
Ram 100%
Ann 70%
Of working pressure
a- 10,000 psi
b- 7,500 psi
c- 5,000 psi
Which test must be performed as the first thing
after a BOP stack and a hydraulic control system
have been connected?
a- Acceptance test.
b- Function test.
c- BOP hydraulic pressure test.
When should blowout preventers be hydraulic
tested in the field according to (APl RP53)
In case the BOPs are tested utilizing a hanger type plug, what is
the most important reason for opening the side outlet valve on
the wellhead or on the spool ?
a- All Rams :
* Less than (Not exceed) 30 Sec.
b- Ann. Preventer :
* Less than 18 ¾ 30 Sec.
* 18 ¾ and more 45 Sec
What is the required response time for closing an
18 3/4" annular preventer in a surface BOP tack?
H4 GAS TO VENT
FROM CHOKE
MANIFOLD
D3
MUD/GAS
SEPERATOR H1
D1
TO SHALE
SHAKERS
LIQUID SEAL
H2
Which of the following dimensions is the
primary factor in limiting the capacity of the
mud-gas separator?
H4 GAS TO VENT
FROM CHOKE
MANIFOLD
D3
MUD/GAS
SEPERATOR H1
D1
TO SHALE
SHAKERS
LIQUID SEAL
H2
1- The length and the inside diameter (D3) of the
inlet pipe from the buffer tank to the choke
manifold.
2- The dip tube height (H2).
3- The body height (H1) and the body inside
diameter (D1).
4- The derrick vent pipe height (H4) and inside
diameter (D2).
10- The mud/gas separator (poor boy degasser) is
identified by its design dimensions. Which two of
the given dimensions are determined if the pressure
build-up in the separator within its operating
limits?
a- Body height.
b- Inlet line inside diameter.
c- Vent pipe inside diameter.
d- Height of U-tube.
e- Inside diameter of U-tube.
f- Vent pipe height.
g- Body inside diameter.
Use the illustration of the mud/gas separator in Figure below
and the following data to calculate the operating pressure at
which gas blow-through may occur:-
H1 - body height = 20 feet. H2 - dip tube height = 15 feet.
H4 - derrick vent line height = 147 feet. Mud density = 10 ppg
D2
H4 GAS TO VENT
FROM CHOKE
MANIFOLD
D3
MUD/GAS
SEPERATOR H1
D1
TO SHALE
SHAKERS
LIQUID SEAL
H2
1- 3 - 4 psi
2- 5 psi
3- 7 - 8 psi
4- 76 - 77 psi
11- The mud/gas separator (poor boy degasser)
has the dimensions given on the following figure.
Which maximum pressure can be allowed on
the gauge when a safety factor of 0.8 is
required and the calculation is based on salt
water density= 8.9 ppg?
a- 10.1 psi
b- 3.7 psi
c- 4.7 psi
d- 3.8 psi
e- 4.8 psi
Vacuum Degasser
When should the vacuum degasser be used?
a- During drilling/circulating.
b- During a kick situation.
c- During a well test situation.
The proper place to install vacuum degasser
suction line related to mud gas separator is :
a- Air
b- Hydraulic fluid.
c- Nitrogen gas.
d- Wire and pulley
Which one of the instruments is not found on
the remote choke console panel?
a- Drill pipe pressure gauge.
b- Casing pressure gauge.
c- Flow meter.
d- Stroke counter.
e- Pump rate indicator
Driller`s air operated
remote control panel
Pressure gauges are identified by certain
specifications e.g. threads, type, pressure range and
accuracy. Your gauge has this specification:
Thread 2" NPT, Type Bladder/bourdon, Range 0-
20,000 psi, accuracy +/-0.25%. In case you read
exactly 10,000 psi on the gauge, which actual
pressure could be in the system?
a- 8.33 gall
b- 3.33 gall
c- 5.00 gall
Calculate the recovered fluid volume from the
cylinder when the nitrogen pressure reduces
from 3000 psi to 1500 psi.
d- 8.33 gall
e- 3.33 gall
f- 5.00 gall
24- How often should a function test be performed
on the BOP stack component?
a- Once per day
b- Every time the string is out of hole.
e- A least once per week.
d- Prior to the BOP pressure test.
e- A least once per 21 days.
21- The total fluid requirement for the 15,000 psi WP BOP stack in
question is 195 gall to (close, open and then close) all of the function on
the BOP stack. The ram type BOP Closing Ratio is 10
With the hydraulic pumps stopped on the BOP control Unit, the
minimum BOP operating hydraulic pressure must still be present in
the system when the required operations have taken place (195 gall
used).
Accumulator cylinder data:
Active volume per cylinder 10 gall
Nitrogen pre-charge pressure 1000 psi
Accumulator pressure 3000 psi
Calculate the required minimum number of 10 gall accumulator
cylinders needed for the connected hydraulic control unit.
a- 20 cylinders.
b- 40 cylinders.
e- 60 cylinders.
d- 160 cylinders.
The following data is given for a surface installed ram type BOP stack.
Nominal size (through bore) - 13-5/8 inch
Maximum rated working pressure - 15,000 psi
Closing Ratio - 10.6 : 1
Hydraulic fluid requirements (including safety factor) for
all functions on this BOP stack is 150 gallons.
The data for one accumulator bottle is: -
Cylinder capacity (Nitrogen & fluid) - 10 gallons (ignore
bladder)
Pre-charge pressure - 1,000 psi
Operating pressure for BOP control unit - 3,000 psi
Calculate the minimum number of accumulator cylinders
required in the accumulator bank to enable closing the ram BOPs on the
full Rated Working Pressure of the BOP.
A- 30 cylinders.
B- 36 cylinders.
C- 41 cylinders.
D- 51 cylinders.
The following data is given for a surface installed ram type BOP stack.
Nominal size (through bore) - 13-5/8 inch
Maximum rated working pressure - 15,000 psi
Closing Ratio - 10 : 1
Hydraulic fluid requirements (including safety factor) for
all functions on this BOP stack is 118.6 gallons.
The data for one accumulator bottle is: -
Cylinder capacity (Nitrogen & fluid) - 10 gallons (ignore
bladder)
Pre-charge pressure - 1,000 psi
Operating pressure for BOP control unit - 3,000 psi
Calculate the minimum number of accumulator cylinders
required in the accumulator bank to enable closing the ram BOPs on the
full Rated Working Pressure of the BOP.
A- 30 cylinders.
B- 36 cylinders.
C- 41 cylinders.
D- 51 cylinders.
22- API (RP 53) specifies the size of the hydraulic
fluid reservoir for a surface mounted BOP stacks
hydraulic control system. Which option is correct for
the size of the reservoir?