MAXON OVENPAK® LE

Low emissions, high performance gas burners

Technical Catalog
TABLE OF CONTENTS
Features & Benefits .................................................................................................................................. 1

Product description .................................................................................................................................. 1

Typical applications .................................................................................................................................. 2

Typical emissions .................................................................................................................................. .. 2

Intelligent Model Numbers .................................................................................................................................. 3

Specifications of OVENPAK® LE burners ............................................................................................................................... 4

OVENPAK® LE 5 burner .......................................................................................... 4
OVENPAK® LE 10 burner ........................................................................................ 4
OVENPAK® LE 13 burner ........................................................................................ 5
OVENPAK® LE 15 burner ........................................................................................ 5
OVENPAK® LE 30 burner ........................................................................................ 6
OVENPAK® LE 35 burner ........................................................................................ 6
OVENPAK® LE 40 burner ........................................................................................ 6
OVENPAK® LE 45 burner ........................................................................................ 7
OVENPAK® LE 70 burner ........................................................................................ 7
OVENPAK® LE EB40, EB65 & EB100 burners ....................................................... 8

Materials of construction .................................................................................................................................. 9

Selection criteria .................................................................................................................................. 10

OVENPAK® LE burner versions ............................................................................... 10
Application details .................................................................................................... 10

Dimensions & weights .................................................................................................................................. 17

OVENPAK® LE packaged burner sizes 5 through 25 .............................................. 13
OVENPAK® LE packaged burner sizes 30 through 45 ............................................ 14
OVENPAK® LE packaged burner size 70 ................................................................ 15
OVENPAK® LE burner size EB40 ............................................................................ 16
OVENPAK® LE burner size EB65 ............................................................................ 17
OVENPAK® LE burner size EB100 .......................................................................... 18

Accessory dimensions .................................................................................................................................. 19

Installation and operating instructions .................................................................................................................................. 24

Application requirements ......................................................................................... 25

Installation instructions .................................................................................................................................. 25

Filter assembly ......................................................................................................... 26
Burner mounting ...................................................................................................... 28

Start-up instructions .................................................................................................................................. 29

Maintenance & inspection instructions ................................................................................................................................. 29

 MAXON OVENPAK® LE BURNERS

FEATURES & BENEFITS

• Burns any clean fuel gas
• Operates on low gas supply pressures
• Provides clean combustion with low NOx and CO levels
• Compact burner design provides quick and easy installation
• Balanced pressure design for easy commissioning and adjustment
• Visible ignition action speeds commissioning and maintenance
• High turndown for exceptional process control

PRODUCT DESCRIPTION
OVENPAK® LE burners are nozzle-mixing gas burners for many industrial, direct-fired applications where clean combustion and high
turndown are required. The burners are simple and versatile for use on a variety of heating applications.

The gas flows through the nozzle, then along the inside of the burner cone where combustion air is rapidly mixed with the fuel. This
produces a very wide turndown range and a highly stable flame under a variety of operating conditions.

Fuel and air pressures for the burner are balanced (always equal). This unique design provides simple operation and adjustment
throughout the operational range of the burner. The balanced pressure feature also makes the OVENPAK® LE Burner resistant to firing
chamber pressure fluctuations.

The OVENPAK® LE burner is available in several versions. Packaged burners contain integral combustion air blower with non-sparking
paddle wheel-type impeller and linked air and fuel control valves to maintain the gas-air ratio over the full operating range. EB versions
include an internal air control valve designed to be connected to an external fuel control valve. The EB version may also be ordered with
no control valves.

The OVENPAK® LE burner includes a pilot, spark ignitor, stainless steel discharge sleeve, mixing cone, and provision for a flame sensor.

1) Air control valve

2) High precision connecting
linkage 1
3) Fuel control valve
4) Access cover to tuning
screw
5) Tuning screw

3
2

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MAXON OVENPAK® LE BURNERS

TYPICAL APPLICATIONS
OVENPAK® LE burner applications may include:

• air heating in ovens and dryers

• paint finishing lines
• paper machines
• textile machines
• food baking ovens
• coffee roasters
• grain dryers
• other air heaters

TYPICAL EMISSIONS
MAXON OVENPAK® LE Burners produce low levels of NOx and CO over a wide range of operation without sacrificing turndown or
operational flexibility. Burner emissions can be controlled by adjusting the regulator at high fire position, and by adjusting the ratio tuning
screw at lower firing position.

The OVENPAK® LE utilizes advanced mix combustion to effectively suppress the formation of prompt NOx. CO emissions are held at low
levels through effective ratio control with minimal excess air.

Exact emissions performance may vary in your application. Contact MAXON for information on installation-specific estimates and
guaranteed values. No guarantee of emissions is intended or implied without specific, written guarantee from MAXON.

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 MAXON OVENPAK® LE BURNERS

INTELLIGENT MODEL NUMBERS

A coded model number is provided on the nameplate of all

MAXON OVENPAK® LE Burners to provide a simple method to
SIZE

identify the configuration of the product. This model number MODEL

ensures accuracy in identifying your product, ordering ORDER#

replacement parts or communicating capabilities.

REG.PAT#

maxoncorp.com

OVENPAK® LE model number

Blower
Oven Voltage Companion
Flame Mixing Discharge Position Filter/Silencer
Series Model Size Pilot Fuel Wall (or CB&L Flange
Detection Cone Sleeve Switch (Pkgd. only)
Gasket Control (EB100 only)
Valves)
S OPLE 1 S U N S S N 1 A A N Y

SERIES MIXING CONE B&L

S if special - blank if not S - Standard A - No CB&L
B - SMARTLINK CV
MODEL DISCHARGE SLEEVE C - SMARTLINK MRV
OPLE - Model ID C - Short sleeve 310SS D - Honeywell Mod CB&L only
H - High temperature sleeve 330SS E - CB&L w/Honeywell Mod Motor
SIZE R - Refractory lined sleeve 310SS F - CB&L w/Honeywell WP Mod Motor
1 - OPLE 13 S - Standard sleeve 310SS H - Honeywell R7999 ControLinks
2 - OPLE 15 I - SMARTLINK DS DC CV
3 - OPLE 25 OVEN WALL GASKET
4 - OPLE 30 N - No CB&L - EB40, EB65 & EB100 only:
5 - OPLE 35 Y - Yes A - No CB&L
6 - OPLE 40 B - SMARTLINK MRV
7 - OPLE 45 BLOWER VOLTAGE - packaged units only D - Honeywell R7999 ControLinks
8 - OPLE 5 1 - 230/460/3/60 Right motor position std.
9 - OPLE 10 2 - 575/3/60 Right motor position std. POSITION SWITCH
10 - OPLE 70 3 - 115/1/60 Right motor position std. A - No position switch
A - EB40 4 - 230/460/3/60 Left motor position B - Omron low position switch
B - EB65 5 - 575/3/60 Left motor position C - Omron hi/lo position switch
C - EB100 6 - 115/1/60 Left motor position D - T’mechanique low position switch
E - T’mechanique WP hi/lo pos switch
PILOT CONTROL VALVES - EB only
D - Direct spark E - External control valves FILTER/SILENCER - packaged burners
S - Standard pilot I - Internal control valves only
(no internal linkage) N - No filter or silencer
FLAME DETECTION S - Filter/silencer assembly (silencer
R - Flame rod assembly only for OPLE 70)
U - Provision for UV scanner F - Filter assembly (for OPLE 70 only)

FUEL COMPANION FLANGE - EB100 only

N - Natural gas N - No flange needed
P - Propane Y - Yes flange needed

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MAXON OVENPAK® LE BURNERS

SPECIFICATIONS OF OVENPAK® LE BURNERS

OVENPAK® LE 5 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 146
kW
Minimum capacity [3] 6
Maximum turndown 22:1
High fire gas pressure differential [4] 6.2
mbar
Combustion air pressure differential 6.2
Fan motorpower hp 0.25
Pilot capacity [5] kW 4
Approximate inlet gas pressure required mbar 8.7

OVENPAK® LE 10 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 293
kW
Minimum capacity [3] 9
Maximum turndown 33:1
High fire gas pressure differential [4] 20.2
mbar
Combustion air pressure differential 20.2
Fan motorpower hp 1
Pilot capacity [5] kW 6
Approximate inlet gas pressure required mbar 26.2
[1] sg (specific gravity) = relative density to air (density air =1.293 kg/Nm3)
[2] Capacity displayed assumes blower operation on 60Hz electrical supply. Gross output will be reduced by 17% if operated on 50Hz. Fuel and air
pressures should be reduced by 30% while motorpower will reduce 40% with 50Hz operation.
[3] Minimum capacity may be affected by fuel and application parameters.
[4] Gas pressure displayed for natural gas or propane. Propane pressures shown require use of optional propane nozzle.
[5] Pilot gas pressure at adjustable gas orifice should be 10-20 mbar.

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 MAXON OVENPAK® LE BURNERS

OVENPAK® LE 13 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 400
kW
Minimum capacity [3] 8
Maximum turndown 50:1
High fire gas pressure differential [4] 15
mbar
Combustion air pressure differential 15
Fan motorpower hp 0.5
Pilot capacity [5] kW 8
Approximate inlet gas pressure required mbar 18.9

OVENPAK® LE 15 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 470
kW
Minimum capacity [3] 9.4
Maximum turndown 50:1
High fire gas pressure differential [4] 21.2
mbar
Combustion air pressure differential 21.2
Fan motorpower hp 1.5
Pilot capacity [5] kW 8
Approximate inlet gas pressure required mbar 26.4

OVENPAK® LE 25 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 730
kW
Minimum capacity [3] 14.6
Maximum turndown 50:1
High fire gas pressure differential [4] 20.8
mbar
Combustion air pressure differential 20.8
Fan motorpower hp 2
Pilot capacity [5] kW 15
Approximate inlet gas pressure required mbar 34.9
[1] sg (specific gravity) = relative density to air (density air =1.293 kg/Nm3)
[2] Capacity displayed assumes blower operation on 60Hz electrical supply. Gross output will be reduced by 17% if operated on 50Hz. Fuel and air
pressures should be reduced by 30% while motorpower will reduce 40% with 50Hz operation.
[3] Minimum capacity may be affected by fuel and application parameters.
[4] Gas pressure displayed for natural gas or propane. Propane pressures shown require use of optional propane nozzle.
[5] Pilot gas pressure at adjustable gas orifice should be 10-20 mbar.

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MAXON OVENPAK® LE BURNERS

OVENPAK® LE 30 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 925
kW
Minimum capacity [3] 18.5
Maximum turndown 50:1
High fire gas pressure differential [4] 22
mbar
Combustion air pressure differential 22
Fan motorpower hp 3
Pilot capacity [5] kW 18
Approximate inlet gas pressure required mbar 25.9

OVENPAK® LE 35 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 1025
kW
Minimum capacity [3] 20.5
Maximum turndown 50:1
High fire gas pressure differential [4] 26.1
mbar
Combustion air pressure differential 26.1
Fan motorpower hp 3
Pilot capacity [5] kW 20
Approximate inlet gas pressure required mbar 32.4

OVENPAK® LE 40 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 1170
kW
Minimum capacity [3] 23.4
Maximum turndown 50:1
High fire gas pressure differential [4] 17.4
mbar
Combustion air pressure differential 17.4
Fan motorpower hp 3
Pilot capacity [5] kW 23
Approximate inlet gas pressure required mbar 24.9
[1] sg (specific gravity) = relative density to air (density air =1.293 kg/Nm3)
[2] Capacity displayed assumes blower operation on 60Hz electrical supply. Gross output will be reduced by 17% if operated on 50Hz. Fuel and air
pressures should be reduced by 30% while motorpower will reduce 40% with 50Hz operation.
[3] Minimum capacity may be affected by fuel and application parameters.
[4] Gas pressure displayed for natural gas or propane. Propane pressures shown require use of optional propane nozzle.
[5] Pilot gas pressure at adjustable gas orifice should be 10-20 mbar.

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 MAXON OVENPAK® LE BURNERS

OVENPAK® LE 45 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 1315
kW
Minimum capacity [3] 26.4
Maximum turndown 50:1
High fire gas pressure differential [4] 23
mbar
Combustion air pressure differential 23
Fan motorpower hp 5
Pilot capacity [5] kW 26
Approximate inlet gas pressure required mbar 37.4

OVENPAK® LE 70 burner
Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
Maximum capacity [2] 2050
kW
Minimum capacity [3] 58
Maximum turndown 35:1
High fire gas pressure differential [4] 30
mbar
Combustion air pressure differential 30
Fan motorpower hp 7.5
Pilot capacity [5] kW 26
Approximate inlet gas pressure required mbar 32.4
[1] sg (specific gravity) = relative density to air (density air = 1.293 kg/Nm3)
[2] Capacity displayed assumes blower operation on 60Hz electrical supply. Gross output will be reduced by 17% if operated on 50Hz. Fuel and air
pressures should be reduced by 30% while motorpower will reduce 40% with 50Hz operation.
[3] Minimum capacity may be affected by fuel and application parameters.
[4] Gas pressure displayed for natural gas or propane. Propane pressures shown require use of optional propane nozzle.
[5] Pilot gas pressure at adjustable gas orifice should be 10-20 mbar.

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MAXON OVENPAK® LE BURNERS

OVENPAK® LE EB40, EB65 & EB100 burners

Typical burner data
Fuel: natural gas at 15°C with 10.9 kWh/Nm3 - sg = 0.6 [1]
Combustion air: 15°C - 21% O2 - 50% rel. humidity - sg = 1.0 [1]
Stated pressures are indicative. Actual pressures are a function of air humidity, altitude, type of fuel, and gas quality.
EB40 EB65 EB100
Chamber pressure mbar -1.0 -1.0 -1.0
Maximum capacity 1170 1900 2928
kW
Minimum capacity [2] 12 12 117
Maximum turndown 100:1 100:1 25:1
High fire gas pressure differential [3] 56 48 52
mbar
Combustion air pressure differential [6] 56 48 52
Combustion air volume [4] 3
m /h 1610 2620 3890
Pilot capacity [5] kW 19 19 26
Inlet air pressure differential [7] mbar 67 52 62.3
Approximate inlet gas pressure required [8] mbar 94.7 67.3 62.5
[1] sg (specific gravity) = relative density to air (density air =1.293 kg/Nm3)
[2] Minimum capacity may be affected by fuel and application parameters.
[3] Gas pressure displayed for natural gas or propane. Propane pressures shown require use of optional propane nozzle.
[4] Combustion air defined as standard temperature and pressure.
[5] Pilot gas pressure at adjustable gas orifice should be 10-20 mbar.
[6] Combustion air differential pressure to be measured between burner test connection and combustion chamber
[7] Inlet combustion air differential pressure to be measured between burner inlet and combustion chamber
[8] For EB versions, valid only for the case where the burner has internal controls

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 MAXON OVENPAK® LE BURNERS

MATERIALS OF CONSTRUCTION

4
3

Item number Burner part Material

1 Housing 1010 steel (1.1121)
2 Back plate Cast iron
3 Mixing cone (inside discharge sleeve) 310 Stainless steel (1.4841)
4 Nozzle (inside discharge sleeve) Cast iron
5 Impeller (inside fan case) Aluminum
6 Fan case Aluminum / steel

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MAXON OVENPAK® LE BURNERS

SELECTION CRITERIA
OVENPAK® LE burner versions
The OVENPAK® LE burner is a nozzle mixing burner for use on a wide variety of industrial applications. The burner utilizes advanced,
rapid mixing to produce low levels of NOx and CO while maintaining high turndown and operational flexibility.
The OVENPAK® LE burner is available in several versions. Packaged burners contain an integral combustion air blower and internally
linked control valves to maintain the gas-air ratio over the full operating range. EB (external blower) burners are equipped with an air inlet
adapter and are designed for remote blower applications. EB versions include independent internal fuel and air valves designed to be
connected externally to a parallel positioning fuel-air ratio control system. The EB version may also be ordered with no internal fuel and
air valves.

The OVENPAK® LE burner includes a combustion air blower with non-sparking paddle wheel-type impeller, pilot, spark ignitor, stainless
steel discharge sleeve, mixing cone and provision for a flame safeguard sensor.
OVENPAK® LE burners feature a unique balanced pressure design with equal fuel pressures and air pressures. This feature provides
easy set-up and verification. In addition, balanced supply pressures provide resistance to fluctuations or upsets in the firing chamber
pressure. During upsets, the burner’s ratio will be maintained for stability and emissions control.

OVENPAK LE
Pressure Adjustments
60
Differential Fuel Pressure (mbar)

50 EB Burners
Packaged Burners
40

30

20

10

0
0 10 20 30 40 50 60

Differential Air Pressure (mbar)

Application details
MAXON OVENPAK® LE burner can be used in all direct fired air heating applications. It combines flexibility and stability with high
turndown and low NOx/CO emissions. It can be used in all air heating applications that require low NOx firing and allow excess
combustion air. Consult installation instructions under “Burner mounting” for mounting and insulating requirements.

OVENPAK® LE burners can be fired into tubes up to 3860 kW/m2 of tube cross sectional area. The OVENPAK® LE may also be used for
indirect applications up to 815° C.

MAXIMUM CAPACITIES
All OVENPAK® LE burners can be fired at higher than maximum capacities if sufficient combustion air and fuel gas is provided to the
burner. EB burners may be overfired up to 15% over cataloged capacities with an adequate combustion air blower. Burner emissions will
be affected by overfiring. Fuel pressure will increase in kind to maintain balance pressure design on EB burners.

PROCESS BACK PRESSURE

Standard packaged OVENPAK® LE burners with integrated fan can accept static chamber pressures between -12.5 mbar and +12.5
mbar. The unique balanced pressure design provides resistance to unstable application pressures. During system upsets, the burner's
output capacity will be impacted but the air-fuel ratio and stability will be maintained. The capacity of packaged burners will be affected by
chamber pressure.

EB burners with external valves retain the balanced pressure design at the burner nozzles. Process pressures for EB burners should be
limited to +350 mbar to -350 mbar. Care should be taken when selecting external air and fuel valves to closely match the pressure drops
at full flow.

BLOWER ORIENTATION
Blower should be positioned only with the motor parallel to the burner-oven flange. Altering blower position is not recommended as
turndown and emissions will be affected. See illustrations under heading “Dimensions and weights” for proper orientation.

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 MAXON OVENPAK® LE BURNERS

PIPE TRAIN
For proper air-to-fuel ratio, do not exceed 10 mbar pressure drop between the burner inlet and the regulator. Higher pressure drops will
impact turndown and emissions.

PROCESS TEMPERATURE
The construction of the burner allows operation in all applications with process temperatures from ambient up to 525° C.

PILOTING & IGNITION

All OVENPAK® LE burners are equipped with a self-piloted design. Pilots shall be used only for ignition of the main flame (interrupted).
Use of a standing (continuous) pilot will reduce burner turndown and negatively impact emissions. Use minimally 5000 V/200 VA ignition
transformers for sparking of the spark ignitor. Optional ignition equipment for hazardous locations is available as well as high energy
ignitors for direct ignition.

Start the burner at low fire settings only. Direct spark ignition of standard OVENPAK® LE burners is possible. Ignitor should spark to the
cone only. Arc should be easily visible through the observation window for verification of ignition and maintenance.

Locate one pilot gas valve as close as possible to the pilot burner gas inlet to have fast ignition of the pilot burner.

RATIO CONTROL
Burner should be modulated between low and high fire position settings only. Overtraveling can damage internal linkage. Low and high
fire stops are intended as visual indicators only. They should not be used as the low or as the high fire hard stops.

Packaged burners with internal linkage should have no more than 10 mbar pressure drop in the fuel train from the regulator to burner
inlet.

OVENPAK® LE burners may operate with excess air levels of 5-40%. Best NOx emissions will be produced with 35-40% excess air. CO
emissions will be influenced by ratio and a variety of other factors. See “Expected emissions” for more information.
TYPICAL IGNITION SEQUENCE
• Pre-purge of burner and installation, according to the applicable codes and the installation’s requirements.
• Combustion air control valve shall be in the minimum position to allow minimum combustion air flow to the burner.
• Pre-ignition (typically 2 seconds sparking in air).
• Open pilot gas and continue to spark the ignitor (typically 5 seconds).
• Stop sparking, continue to power the pilot gas valves and start flame check. Trip burner if no flame from here on.
• Check pilot flame stability (typical 5 seconds to prove stable pilot).
• Open main gas valves and allow enough time to have main gas in the burner (typical 5 seconds + time required to have main gas in the
burner).
• Close the pilot gas valves.
• Release to modulation (allow modulation of the burner).
Above sequence shall be completed to include all required safety checks during the start-up of the burner (process & burner safeties).

FLAME SUPERVISION
OVENPAK® LE flames shall be supervised by flame scanners or flame rods allowing verification of both pilot flame and main flame. (It is
not possible to distinguish main and pilot flame.)

Scanners are mounted on the burner back plate and look through the fuel nozzle.

Pay attention to possible pick-up of strange flames (if any in the furnace).

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MAXON OVENPAK® LE BURNERS

FLAME DEVELOPMENT
The OVENPAK® LE creates stout, thoroughly mixed flames with short lengths. Burner flames remain consistent across most burner
sizes.

Dimensions in mm unless stated otherwise

Burner size Flame diameter Flame length [1]
5 127 178
10 127 190
13
15 230 500
25
30
35
280 600
40
45
70 280 458
EB40 230 500
EB65 280 600
EB100 280 600
[1] Flame length indicated is measured from the end of the discharge sleeve.

CROSS VELOCITIES
Cross velocities up to 15 m/s can be allowed over the OVENPAK® LE flame. Contact MAXON for assistance for cross velocity over the
flame in excess of 15 m/s, or for processes with high moisture content.

COMBUSTION AIR CONTROL & PIPING

OVENPAK® LE EB burners require combustion air control valves with high turndown (to guarantee correct air flow at minimum capacity).
Air control valves shall be properly sized. Typically, the air control valve diameter shall be smaller than the burner air inlet. Combustion air
piping to the burner shall be done in such a way that the air flow to the burner will not disturb the flame. One diameter straight pipe length
is recommended at the blower air inlet. Location of air control valves directly on the burner inlet is not possible.

Packaged burners and fans will be shipped disassembled. Blower orientation other than depicted under “Dimensions and weights” is not
recommended.

FUELS
Standard OVENPAK® LE burners are designed for low NOx firing of natural gas only. Optional versions are available to fire propane/
LPG. When firing propane, butane or other alternate fuels, higher NOx will be produced. Contact MAXON for expected influence on
emissions.

EXPECTED EMISSIONS
Packaged burner emissions can be controlled by adjusting the regulator at high fire position, and by adjusting the tuning screw at lower
firing position. The fine tuning screw is located below the metal access plate under the viewport at the backplate of each burner. This
screw is only intended to allow fine tuning of the NOx and CO production at midfire. No more than 2 turns of the screw should be utilized
in either direction. EB burners do not include an internal air and gas linkage or a tuning screw.

Typical NOx for OVENPAK® LE burners firing natural gas with 40% excess air is approximately 1/2 to 1/3 the NOx of conventional
burners.

CO highly depends on the installation’s lay-out and can be reduced if sufficient dwell time after the flame is allowed. CO can generally be
controlled below most known standards and regulatory requirements. Consult MAXON for correct application information.

Exact emissions performance may vary in your application. Contact MAXON for information on installation-specific estimates and
guaranteed values. No guarantee of emissions is intended or implied without specific, written guarantee from MAXON.

DISCHARGE SLEEVES
Discharge sleeve should be selected based on the process conditions. Several materials and length configurations are available.

Discharge sleeves Discharge sleeve material Application conditions

Standard 309 / 310 SS (1.4828 / 1.4841) <400° C direct fired
High temperature sleeve (optional) 330 SS (1.4333) 400° C-550° C direct fired
Short sleeve (optional) 310 SS (1.4841) <550° C indirect fired
Refractory lined sleeve (optional) 310 SS (1.4841) & castable refractory up to 815°C indirect fired

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 MAXON OVENPAK® LE BURNERS

DIMENSIONS AND WEIGHTS

OVENPAK® LE packaged burner sizes 5 through 25
B A

A-A
C
D 2
3 4
E
1 L 5
1) Air test port 1/4” NPT
2) Gas test port 1/4” NPT
3) Flame rod or flame scanner
10
(optional) F
P
G
4) Spark ignitor
5) Spark ignitor removal J

6) Air pressure switch test port 1/8”

NPT
7) Pilot gas inlet 3/8” NPT
Q
8) Gas inlet 6

9) Removal of optional flame rod VIEW A-A

10) Tuning screw
7
X
R
Y

T
8
S
U W
9

Dimensions in mm unless stated otherwise

Model A B C D E F G J L P
5 318 92 421 267 12 45° 1-1/4” NPT 194 102 525
10 318 92 421 267 12 45° 1-1/4” NPT 194 102 525
13 365 86 381 267 12 45° 1-1/4” NPT 194 102 432
15 358 86 421 267 12 45° 1-1/4” NPT 194 102 525
25 318 92 421 267 12 45° 1-1/4” NPT 194 102 525

Dimensions in mm unless stated otherwise

S
S S Weight
Model Q R Ref. T U V W X Y
Std. Short kg
lined
5 678 160 227 282 263 470 32 112
10 678 160 227 282 263 470 32 112
13 581 211 305 118 200 227 282 263 470 32 112 45.8
15 678 211 227 282 263 470 32 112
25 678 211 227 282 263 470 32 112

32M-01004E 13
MAXON OVENPAK® LE BURNERS

OVENPAK® LE packaged burner sizes 30 through 45

B A

A-A
C
1) Air test port 1/4” NPT 4
D 2
2) Gas test port 1/4” NPT E 3
3) Flame rod or flame scanner 1

(optional) K 10
4) Spark ignitor P

5) Spark ignitor removal

F
6) Air pressure switch test port 1/8” G
NPT
7) Pilot gas inlet 3/8” NPT
8) Gas inlet
6
9) Removal of optional flame rod Q

10) Tuning screw VIEW A-A

N 5
7

Z
R
X
Y

T 8
S U W
9
V

Dimensions in mm unless stated otherwise

Model A B C D E F G P Q R
30 334 92 445 313 12 45° 2” NPT 546 702 260
35 372 95 451 313 12 45° 2” NPT 546 708 260
40 372 95 451 313 12 45° 2” NPT 546 708 260
45 406 108 475 313 12 45° 2” NPT 595 738 260

Dimensions in mm unless stated otherwise

S S S
Model T U V W X Y Z Weight kg
Std. Short Ref. lined
30 256 302 320 622 35 138 70
35 256 302 320 622 35 138 70
406 222 200 81.6
40 256 302 320 622 35 138 70
45 256 302 320 622 35 138 70

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 MAXON OVENPAK® LE BURNERS

OVENPAK® LE packaged burner size 70

A B

CØ

A-A

3
2 DØ
1 EØ
1) Air test port 1/4” NPT 4
2) Gas test port 1/4” NPT
W 8
3) Flame rod or UV scanner Y
(optional) Z P
4) Spark ignitor F
5) Pilot gas inlet 3/8” NPT G
6) Gas inlet
7) 760mm required for
removal of optional flame
VIEW A-A
rod
8) Tuning screw
Q

5
X

6
S T
U
V 7

Dimensions in mm unless stated otherwise

Model A B C D E F G P Q RØ
70 464 130 254 411 12 45° 3” NPT 680 832 313

Dimensions in mm unless stated otherwise

S
Model T U V W X Y Z Weight kg
Std.
70 587 446 510 518 79 35 165 40 81.6

32M-01004E 15
MAXON OVENPAK® LE BURNERS

OVENPAK® LE burner size EB40

B-B

2
D
3
A-A E
4
1 L
5

1) Air test port 1/4” NPT

2) Gas test port 1/4” NPT
3) Flame rod or flame scanner
(optional) F

4) Spark ignitor G VIEW A-A

P
5) Spark ignitor removal J
6
6) Air pressure switch test port 1/8”
NPT
7) Pilot gas inlet 3/8” NPT
Q
8) Gas inlet VIEW B-B
9) Removal of optional flame rod 7

BB
R

CC Z
X
AA

8
T

U W
DD CC
S 9
AA V

Dimensions in mm unless stated otherwise

S S S
Model A D E F G J L P Q R
Std. Short Ref. lined
1-1/4”
EB40 152 267 12 45° 60 102 102 277 212 304 18 200
NPT

Dimensions in mm unless stated otherwise

Model T U V W X Y Z AA BB CC DD Weight kg
EB40 227 263 282 470 32 334 112 165 132 67 11 20

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 MAXON OVENPAK® LE BURNERS

OVENPAK® LE burner size EB65

B-B

2
D
E 3

1) Air test port 1/4” NPT 1

A-A
2) Gas test port 1/4” NPT
3) Flame rod or flame scanner
(optional)
4) Spark ignitor P VIEW A-A
5) Spark ignitor removal F 6
6) Air pressure switch test port 1/4” G
NPT
7) Pilot gas inlet 3/8” NPT L
Q
8) Gas inlet 5
7
9) Removal of optional flame rod
VIEW B-B
R
BB
X Z

CC
AA S T 8

U W
9
DD CC V

AA Y

Dimensions in millimeters unless stated otherwise

S
S S
Model A D E F G H L P Q R Ref.
Std. Short
lined
EB65 152 313 12 45° 2” NPT 60 178 130 295 260 406 222 200

Dimensions in millimeters unless stated otherwise

Model T U V W X Y Z AA BB CC DD Weight kg
EB65 256 302 320 622 35 371 138 165 132 67 11 30

32M-01004E 17
MAXON OVENPAK® LE BURNERS

OVENPAK® LE burner size EB100

B-B

3
2 GØ
1) Air test port 1/4” NPT FØ
2) Gas test port 1/4” NPT 1
A-A EØ
3) Flame rod or UV scanner 4
(optional) B
A
4) Spark ignitor C
5) Pilot gas inlet 3/8” NPT
D D 45°
6) Gas inlet 3” NPT U
22.5°
7) 760mm required for
8
removal of optional flame VIEW A-A
rod VIEW B-B
5 S
8) Optional companion
flange R

HØ KØ M 6
N
JØ P
Q 7

Dimensions in millimeters unless stated otherwise

Model A B C D EØ FØ GØ HØ JØ KØ
EB100 165 79 40 30 375 12 411 298 13 343

Dimensions in millimeters unless stated otherwise

Model LØ M N P Q R S T UØ Weight kg
EB100 313 705 205 446 518 260 386 165 219 30

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 MAXON OVENPAK® LE BURNERS

ACCESSORY DIMENSIONS
SPARK IGNITORS

OPLE 5 through 25, EB40

A
1
B C D E

1) Set spark ignitor flush

with outside of mixing
cone
2) Spark ignitor

OPLE 30 through 45, EB65

E

F G
1) Set spark ignitor 1
electrode 3 mm-5 mm C D
from side of slot in H
mixing cone B J
2) Spark ignitor to be A
located within mixing
cone slot, and at least 3
mm from edge of slot 2

OPLE 70, EB100

A

J
H
F G
K C D E
L

Dimensions in mm unless stated otherwise

Burner model A B C D E F GØ HØ JØ K L
5-25, EB40 164 30 34 75 13 - - - - --- ---
30-45, EB65 341 305 39 213 13 90° 47 5 21 --- ---
70, EB100 236 210 30 145 13 1 14 6 3 15 8

32M-01004E 19
MAXON OVENPAK® LE BURNERS

FLAME RODS

OPLE 5 through 45, EB40 & EB65

A
B C D E

OPLE 70, EB100

A
G
F C D E

Dimensions in mm unless stated otherwise

Burner model A B C D E F G
5 - 25, EB40 542 42 40 218 230 --- ---
30 - 45, EB65 672 66 40 324 230 --- ---
70, EB100 830 31 33 516 230 6 15

20 www.maxoncorp.com 32M-01004E
 MAXON OVENPAK® LE BURNERS

FILTER-SILENCER

OPLE 5 through 45
A B
dB(A)* with
Size dB(A)*
silencer
5 80 78
B 10 85 81
13 85.7 81
15 86.1 82
25 87.2 84
30 89.3 82
C
35 89.5 82
40 89.5 82
45 88 83
70 94.2 84
D
* dB(A) measured at 1 m to burner center

Dimensions in mm unless stated otherwise

Burner model A B C D
5 53 519 237 314
10 53 519 237 314
13 30 519 218 354
15 53 519 237 314
25 53 519 237 314
30 74 519 261 314
35 55 621 239 322
40 55 621 239 322
45 75 621 269 345

OPLE 70
Filter option Silencer option

A D E

B F

Dimensions in mm unless stated otherwise

Burner model A BØ C D E FØ
70 396 464 543 405 1207 356

32M-01004E 21
MAXON OVENPAK® LE BURNERS

TYPICAL HI/LO POSITION SWITCHES

Left hand Right hand

switch option switch option

1
2 1
1) Lo position switch
2
2) Hi position switch

REFRACTORY LINED DISCHARGE SLEEVE

B G

D
E F

Dimensions in mm unless stated otherwise

Burner size AØ B CØ DØ E F GØ
5-10 OPLE Not available
13-25 OPLE
368 45° 14 405 13 200 305
40 EB OPLE
30-45 OPLE
420 45° 14 457 13 200 359
65 EB OPLE
70 OPLE
Not available
100 EB OPLE

Note: Install refractory-lined sleeve so that metal sleeve is fully covered with insulation.

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 MAXON OVENPAK® LE BURNERS

HONEYWELL MODUTROL

1) Control motor

B
1

Dimensions in mm unless stated otherwise

Burner model A B
5-25 261 432
30-45 (shown) 286 471
70 286 678

MAXON SMARTLINK® MRV

F G

1) 1/2” - 14 NPT H J
C
D E

L M

N
K

Dimensions in mm unless stated otherwise

Burner model A B C D E F G H J K L M N
5-25 111 98 58 420 417 111 102 102 176 109 394 390 227
30-45 (shown) 111 122 79 420 417 127 111 102 205 130 394 390 256
70 111 246 154 454 418 136 111 102 395 205 392 428 446

32M-01004E 23
MAXON OVENPAK® LE BURNERS

INSTALLATION AND OPERATING INSTRUCTIONS

Please read the operating and mounting instructions before using the equipment. Install the equipment in
compliance with the prevailing regulations.

Bedrijfs- en montagehandleiding voor gebruik goed lezen! Apparaat moet volgens de geldende voorschriften
worden geïnstalleerd.

Lire les instructions de montage et de service avant utilisation! L’appareil doit imperativement être installé selon
les règlementations en vigueur.

Betriebs- und Montageanleitung vor Gebrauch lesen! Gerät muß nach den geltenden Vorschriften installiert
werden.

24 www.maxoncorp.com 32M-01004E
 MAXON OVENPAK® LE BURNERS

Application requirements
VIEW PORT
A view port to observe burner flame is helpful to inspect flame aspect. Locate the view port downstream of the flame, looking back to the
burner block. Make sure the complete flame can be evaluated.

REQUIRED ANCILLARY EQUIPMENT

Ensure that all ancillary equipment for safe operation and correct performance of the OVENPAK® LE burner is installed, as described in
the applicable local codes and/or process-related instructions. An accurate control of the air/gas ratio is essential for optimal performance
of the burner.

SUPPORT BURNER AIR AND GAS PIPING

The OVENPAK® LE burner shall not be used as support for the piping to the burner. Gas and air piping shall be supported in such a way
that no additional loads will be created on the burner.
BURNER MOUNTING FLANGE LOADS
Check burner weight and reinforce burner mounting flange or combustion chamber/furnace back wall if necessary to take complete
burner weight.

INSTALLATION INSTRUCTIONS
STORAGE
OVENPAK® LE burners shall be stored dry (inside).

HANDLING
OVENPAK® LE burners are shipped as complete units. Packaged burners may be shipped with blowers removed. Handle burners with
care during unpacking, transport, lifting and installation. Use proper equipment. Any impact on the burner could result in damage.

FLANGE THE BURNER TO THE INSTALLATION

Bolt the burner to the installation’s burner mounting flange. Use proper gasketing. Tighten the flange bolting with correct torque.
Retighten all bolts after first firing and regularly after commissioning.

32M-01004E 25
MAXON OVENPAK® LE BURNERS

Filter assembly
Filters and blowers are shipped loose and require assembly prior to burner installation. See the sketches below for proper filter assembly
instructions.

Packaged burner size OPLE 5, 10 & 13

8 9
1) Filter element 7
6
2) Filter screen 4 5
3) Fasteners supplied with 3
filter assembly 2
4) Filter housing
1
5) Inlet guard supplied with
blower
6) Fasteners supplied with
filter assembly
7) Filter adapter
8) Fasteners supplied with
blower
9) Blower

Packaged burner sizes OPLE 15, 25 & 30

5
3
4
1 2

1) Filter element
2) Filter screen
3) Inlet guard and fasteners
supplied with blower
4) Filter housing
5) Blower

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 MAXON OVENPAK® LE BURNERS

Packaged burner sizes OPLE 35 & 40

7 8
1) Filter element 6
2) Filter screen 4 5
3) Fasteners supplied with
filter assembly
3
2
4) Filter housing
5) Inlet guard supplied with 1
blower
6) Fasteners supplied with
filter assembly
7) Filter adapter
8) Blower
9) Fasteners supplied with 9
blower

Packaged burner size OPLE 45

5
4
3
2
1
1) Filter element
2) Filter screen
3) Nuts supplied with blower
4) Filter housing
5) Blower

Packaged burner size OPLE 70

3 2 1

1) Filter
2) Adapter flange
3) Hardware (provided)

32M-01004E 27
MAXON OVENPAK® LE BURNERS

Burner mounting

1) Heater shell
2) Insulated wall (150
mm maximum
depth)
3) Cut opening 25 4
mm larger than
sleeve diameter
4) This area may be
packed with insula-
5
tion up to 50 mm in
depth 6
7
5) Burner flange
3 8
6) Gasket supplied
with burner 9
7) Discharge sleeve-
flange
8) Optional gasket 1
9) Heater wall

1) Ensure heater
shell can support
burner weight. If
1
not, add a stiffen-
ing plate or support
burner weight by
other means.
2) Mounting studs
(by others)

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 MAXON OVENPAK® LE BURNERS

START-UP INSTRUCTIONS
Instructions provided by the company or individual responsible for the manufacture and/or overall installation of a
complete system incorporating MAXON burners take precedence over the installation and operating instructions
provided by MAXON. If any of the instructions provided by MAXON are in conflict with local codes or regulations,
please contact MAXON before initial start-up of equipment.

Read the combustion system manual carefully before initiating the start-up and adjustment procedure. Verify that
all of the equipment associated with and necessary to the safe operation of the burner system has been installed
correctly, that all pre-commissioning checks have been carried out successfully and that all safety related aspects
of the installation are properly addressed.

Initial adjustment and light-off should be undertaken only by a trained commissioning engineer.

CHECKS DURING AND AFTER START-UP

During and after start-up, check the integrity of the system. Check all bolted connections after first firing (first time on temperature) and
retighten if necessary.

PILOT IGNITION
Before ignition of the pilot, adjust the combustion air to the minimum burner air flow. Pilot will not ignite if too high an air flow exists. Set
pilot gas flow to the correct value before pilot ignition attempt.

MAIN BURNER IGNITION

Set correct gas flow for burner minimum capacity before attempt of main burner ignition.
After ignition of main burner, allow some time on minimum capacity to allow the burner parts to heat up slowly.

ADJUST AIR/GAS RATIO, SET MAXIMUM CAPACITY

Once the main flame is ignited, adjust air/gas ratio of the burner to have the required combustion quality and slowly increase capacity. Do
not increase capacity too fast to avoid damage to burner parts or furnace due to excessive temperature gradient .
For OVENPAK® LE, adjust fuel pressures to be always equal to combustion air pressures.

INITIAL ADJUSTMENTS OF BURNER PRIOR TO LIGHT OFF (EB OPLE)

• With the burner not lit and the combustion air fan running, force the system to a purge (or high fire) condition.
• With the system at a purge condition, adjust the combustion air until the required differential combustion air is achieved for high fire.
• Force the system to a light off condition, and adjust the minimum position to the required differential combustion air condition.

ADJUSTMENTS AFTER BURNER IS LIT (EB OPLE)

• Connect a manometer to the combustion air test connection, and differentially to the gas test connection on the burner.
• Adjust the gas on each index until each index is a reading of zero all the way to high fire.

MAINTENANCE & INSPECTION INSTRUCTIONS

SAFETY REQUIREMENTS
Regular inspection, testing and recalibration of combustion equipment according to the installation manual is an integral part of its safety.
Inspection activities and frequencies shall be carried out as specified in the installation manual.

VISUAL INSPECTIONS
Regular visual inspection of all connections (air and gas piping to the burner, bolting of the burner to the furnace) and burner flame size
and aspect are essential.

SPARE PARTS
Keep local stock of spark ignitor. It is not recommended to keep local stock of other burner parts.
Consult installation manual for burner spare parts and system accessories.

32M-01004E 29
Commercial & Industrial Combustion (C&IC)

Honeywell

MUNCIE, INDIANA, USA

Maxon
201 East 18th Street
P.O. Box 2068
Muncie, IN 47307-0068
Tel: 765.284.3304
Fax: 765.286.8394

GOLDEN VALLEY, MINNESOTA, USA

Honeywell Automation and Control Solutions
1985 Douglas Drive North
Golden Valley, MN 55422-3992
www.honeywell.com

Canada Sales Office

TORONTO
Maxon Industrial Equipment
3333 Unity Drive
Mississauga, Ontario L5L 3S6
Tel: 800.489.4111
Fax: 855.262.0792

European Sales Office

BELGIUM
Maxon International BVBA
Luchthavenlaan 16-18
1800 Vilvoorde, Belgium
Tel: 32.2.255.09.09
Fax: 32.2.251.82.41

Asia/Pacific Sales Office

SINGAPORE
Maxon
Honeywell Building
17 Changi Business Park, Central 1
Singapore 486073
Tel: 65.6580.3358
Fax:65.6580.3345

China Sales Office

SHANGHAI
Maxon Combustion Equipment
(Shanghai) Co., Ltd.
1st Floor & Section A, 4th Floor
225 Meisheng Road
Wai Gao Qiao Free Trade Zone
Pudong New Area
Shanghai 200131, P.R. China
Tel: 86.21.5866.1166
Fax:86.21.5868.1569

India Sales Office

PUNE
Maxon
53, 54, 56, 57 Hadapsar Industrial Estate
Environmental & Combustion Controls
Sapphire Building 2nd Floor, A Wing
Pune 411013 India
Tel: 91.98.50907894
Tel: 91.20.66008330
Tel: 91.20.66008509
Fax: 91.20.66039979

Sales Offices &

Representatives Worldwide
32M-01004E - Metric version
maxoncorp.com October 2014 Printed in USA
customer.honeywell.com © 2014 Honeywell International Inc.