Resistivity Hight Evaluation
Resistivity Hight Evaluation
Resistivity Hight Evaluation
This paper was presented at the ULTRApure Water EXPO May 1994 and was
published in the Ultrapure Water Journal in December of 1994. It is preprinted
with permission of Tall Oaks Publishing.
Abstract: The use of high temperature ultrapure water (70 to 95°C) has become more
prevalent and important over the past few years. This paper examines the special
requirements of instruments and sensors for measuring the resistivity of ultrapure water at
elevated temperatures.
The resistivity of theoretically pure water over a wide temperature range has been a
challenging study for many years. The high sensitivity of resistivity to ionic impurities has
been a dominating factor in the widespread use of the resistivity measurement for
determining water quality. This sensitivity, however, declines with increasing temperature.
At 25.0°C, pure water has a theoretical resistivity of 18.18 MΩ-cm. If 1.0 µg/L of
impurity, calculated as sodium chloride, is added to pure water, the resistivity decreases
3.9% to 17.5 MΩ-cm. However at 100°C, where the resistivity of pure water is 1.29 MΩ-cm,
1.0 µg/L of impurity decreases the resistance only 0.8% to 1.28 MΩ-cm.
To simplify the comparison of solution purity at different temperatures, the industry
refers resistivity measurements to a standard temperature of 25.0°C. Modern
instrumentation contains sensors for both conductivity and temperature and an algorithm for
calculating what the resistivity would be at the standard temperature. This paper will
discuss the influence of sensor, instrumental and algorithm variables on the accuracy of
ultrapure water measurements at elevated temperature.
The resistivity and conductivity of ultra pure water have been redetermined both
theoretically and experimentally and the new data summarized.
Note - Since this paper was presented at the Ultrapure Water Expo on May 10, 1994 the
authors have continued to investigate the resistivity of ultrapure water at high
temperatures. The additional data collected is included in the analysis in this paper.
Introduction
Henley and others have noted the increasingly important part played by hot deionized
water in the manufacture of semiconductors (1-3). The trend, appearing in the last 7 to 8
years, has raised the temperature of the wafer washing water from 40 to 80°C or higher.
Some benefits that accrue from the hot water include the inhibition of bacteria growth that is
observed at temperatures under 50°C, as well as the usual benefits that come from the use of
hot water -- increased solubility of impurities and decreased viscosity of water which permits
penetration of the smaller spaces created by increased circuit densities.
The modern use of high temperature ultrapure water demands measuring instruments
that can detect impurities of only a few tenths of a part per billion (ppb), roughly the same
levels that have been measured in the past at lower temperatures (4-7). Unfortunately it is
more difficult to measure the purity of hot water than it is to make the same accuracy
measurement on cold water. There are a surprisingly large number of sources of error, any
one of which can render the measurement inadequate. This paper examines these sources of
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 2
error and presents results of new calculations and measurements for the temperature
dependence of the resistivity of water. The focus is on measurement in the range of 60 to
100°C but data is also presented over the range of 0 to 100°C.
Measured Results
In 1989 Thornton and Light (8) conducted a study to calculate and measure the intrinsic
resistivity of ultrapure water from 0 to 100°C. The results showed agreement to values
calculated from other measurements within 0.25% for temperatures below 30°C but
differences rose to almost 3% at temperatures near 100°C. This discrepancy implied that at
elevated temperatures the resistivity change for impurity levels below about 1 microgram per
liter (µg/L or ppb) could not be calculated. Tests performed on several commercially available
resistivity instruments have verified this observation. This is an unacceptable limitation for
modern resistivity instrumentation, so we conducted a new study with detailed attention to
all of the known issues that affect measurement and calculation accuracy. This section
summarizes the measurement phase of the study.
8
7
6
5
% / °C
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)
The temperature dependence of the conductivity of the impurity and the sensitivity of
the temperature compensation algorithm to temperature errors both have a major effect on
temperature compensated conductivity measurements. For the first effect assume that we
have NaCl impurities measured in µg/L of NaCl. Figure 2 shows how this sensitivity changes
with temperature, and shows a factor of 12 decrease in sensitivity when the temperature
increases from 0 to 100°C. Most important, at 25°C the sensitivity is 4%/ppb while at 85°C it
is 1%/ppb, so the instrument must be four times as accurate to be as useful at 85°C as it is at
25°C. This means cell constant calibration, instrument and sensor accuracy, and calculation
procedures must all be four times as accurate.
10
9
8
7
6
%/ppb
5
4
3
2
1
0
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)
12
% Compensated Conductivity Error
10 % per °C
% per %K
8
0
0 10 20 30 40 50 60 70 80 90 100
Temperature (°C)
Figures 2 and 3 show that at 85°C, temperature must be measured to within 0.1°C and
conductivity to better than 1% to get even a rough measurement of impurity with a
measurement sensitivity of 1 ppb. The goal of measuring to a few tenths of a ppb is almost
beyond the capability of today's instrumentation. Note that at 25°C we only needed to
measure to about 3% accuracy to achieve the same instrument accuracy. Thus the
temperature measurement only had to be accurate to about 0.5°C. We thus reach the
somewhat surprising conclusion that both conductivity and temperature measurement must
be more accurate at high temperatures.
Temperature measurement
Typical resistivity cells available today use either a thermistor or Resistance
Temperature Detector (RTD) to measure temperature. A thermistor is a semiconductor
device whose resistance decreases exponentially with increasing temperature. An RTD is a
metal wire whose resistance increases linearly with increasing temperature. Thermistors are
generally less precise and more subject to drift than RTDs, but they require less accurate
resistance measurement. For the most accurate measurement of temperature it is normally
preferable to use a platinum RTD because of its chemical, mechanical and electrical stability.
The platinum RTD has been selected by the National Institute of Standards and
Technology (NIST) as the working temperature standard. The accuracy of RTDs has been
quantified by the American Society for Testing and Materials (ASTM). The ASTM has
defined interchangeability curves for two classes of RTDs (IEC 751 standard). For Class A
and Class B 100 ohm platinum RTDs the allowed deviation between measured and actual
temperature is:
Class A: ±(0.15 + 0.002 [T]) °C
Class B: ±(0.30 + 0.005 [T]) °C
Considering only RTD inaccuracy, a Class A 100 ohm Pt RTDs can produce a
temperature error of 0.35°C at 100°C even if the resistance is measured perfectly. Individual
temperature sensors can be calibrated to provide better accuracy than required by the ASTM
interchangeability curves, and the stability of platinum makes such calibration possible.
Clearly a Class A platinum RTD or the equivalent is required for the accuracy of temperature
measurement required for sensitive impurity determination. In fact, even a Class A RTD
must be individually calibrated to achieve the goal of 1 ppb impurity measurement
sensitivity.
The measurement of temperature depends not only on the inherent errors in the sensor,
but also on errors in the resistance measurement. A platinum RTD has a resistance that
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 5
gradient can cause the temperature sensor to be as much as a few tenths of a degree cooler
than the water with a resulting temperature error. For successful high temperature
measurements it is necessary to use special RTD mounting in the cell and to wrap insulation
around the outside of the cell. Cell construction must be such that the temperature sensor is
thermally isolated from the cell fitting and cable.
Thermal time lag
Sensors for commercial use should be designed to respond rapidly to temperature
changes in order to measure compensated resistivity accurately at high temperatures.
Fortunately it is possible to design sensors that have a dominant thermal time constant of a
small fraction of a minute, so reasonably fast measurements are possible.
Arithmetic calculations
With modern microprocessor based measurement it is not hard to perform measurement
and compensation calculations with sufficient accuracy, but there are pitfalls to avoid. For
example, a simple way to perform temperature compensation is to use table lookup
procedures with table values interpolated from data at uniform temperature intervals. The
calculation of intrinsic resistivity by this method can lead to unacceptable error at points
between table values; hence other methods of interpolation or calculation must be used.
Most conductivity and resistivity instruments now use some method of filtering or
averaging. Averaging over long time periods is useful for alarm actuation. However, real time
data is often desirable for display purposes. We believe that the best results are obtained
with a median filter that excludes occasional extreme measurements but otherwise does not
delay the display of changes in measurement more than is necessary.
Measurement approach
Apparatus
The experimental apparatus has been described previously (8) and some modifications
to the measuring equipment have been made to permit the required improvements in
accuracy. We used a DI loop with an array of conductivity sensors and a platinum RTD at
each end of the array, as shown in Figure 4. At temperatures above 50°C a titanium heat
exchanger with a high-powered electric heater was used to heat the water rapidly to the
measurement temperature. The water was cooled to a temperature suitable for the resins in
the ion exchange purification equipment.
WATER
HEAT
PUMP EXCHANGER
ION
(HEATING)
EXCHANGE
RESIN
WATER
STORAGE WATER
TANK FLOW
WATER
HEAT CONDUCTIVITY CELLS
EXCHANGER AND
(COOLING) TEMPERATURE SENSORS
In order to measure the temperature accurately we used RTDs at each end of the array
of conductivity sensors calibrated to 0.0025°C and were able to interpolate to find the precise
temperature of each conductivity cell. The entire loop was wrapped with insulation, but there
was still a measurable temperature drop that varied from a few tenths of a degree to about a
degree from the first sensor to the last.
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 7
High precision resistance measuring equipment was used to measure the RTD
resistance and the conductivity sensors. All instruments were accurately calibrated.
Repeated measurements at 25°C were used to verify that no changes occurred between
successive measurement runs. A resistivity sensor was installed after the cooling heat
exchanger to verify the water purity at high temperatures. The water resistivity at this point
remained at 18.18 MΩ-cm when the water at the cell bank was at high temperatures thus
verifying that the heating was not introducing any impurities into the water.
Measurement procedure
After a stable measurement environment was established, we logged all measurements
for a substantial time. Computers were used to average the data at each data point for each
of the resistivity sensors. Each cell was calibrated to read 18.18 MΩ-cm at 25°C and
resistivity was measured to an accuracy of ±0.1%.
Measurement results
The data for all sensors was converted into a single determination of resistivity versus
temperature. This was done using cubic spline approximating functions with break points at
25°C intervals from 0 to 100°C. The values at the breakpoints were determined by
minimizing the mean square deviation of all measurements from the approximating function,
and the second derivative at the end points, i.e., 0 and 100°C, were determined so as to
minimize the discontinuity in the third derivative at the break points. This method of
approximation has been demonstrated to give excellent results when applied to known
functions with characteristics similar to the measured data.
The numerical results are given in Table A and the differences between various
measured and calculated data are shown in Figure 6. The deviation from the fitted curve for
the high temperature data from four cells is shown in Figure 5. The data in Figure 6 is the
calculated and observed data from a prior paper by Thornton and Light (8) and new
calculations that will be described in the next section.
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 8
0.40
0.30
0.20
0.10
0.00
-0.10
-0.20
-0.30
-0.40
60 65 70 75 80 85 90 95
T e mpe ra ture
2.00%
1989 TL Calculated
1.50%
1989 TL Observed
1.00% 1994 Calculated
0.50%
0.00%
-0.50%
-1.00%
-1.50%
-2.00%
0 10 20 30 40 50 60 70 80 90 100
T e mpe ra ture (°C)
Theoretical calculations
Basic equations
Methods of calculating water resistivity from basic principles have been covered in a
number of prior papers (8) and only summary results are presented here.
w
κ = ρ −1 = κ H2O + 10 −3 ( λ Na + + λ Cl − ) Eq. 1
mNaCl
Published data
In order to calculate the resistivity of pure water as accurately as possible, we have done
an extensive survey and critical evaluation of published measurements of the four physical
parameters on the right side of Equation 2. In reviewing the literature we were surprised at
the relative scarcity of original data for some of the parameters. In recent years there has
been a tendency for researchers to reinterpret past data and fit approximating functions to
describe the data. In many cases the approximating functions are fitted for a wide range of
conditions and the accuracy is not adequate for our purposes. Thus we chose to take the
original data and perform our own interpolation. The conclusions are summarized here for
each parameter, and the final values are given in Table B.
Density
The density of water is known to relatively high accuracy. We selected the data prepared
by Schmidt (13), which is given for 1°C intervals over the 0 to 374°C range. This data is
sufficiently accurate as to not cause even a 0.1% error in the resistivity calculation.
Dissociation constant
There are several recent references with minor differences. Most recent researchers
have used data from a 1974 paper by Sweeton, Mesmer and Baes (14). The results agree with
other researchers to within about ±0.004 pK units, so errors from this source are estimated to
be less than 0.5%.
Specific conductivity of the hydrogen ion
A 1980 publication by Strong (15) is used as the source for specific conductance of the
hydrogen ion. His results are relatively recent and the method used appears to be capable of
good results. We estimate that the accuracy of this data is about 0.25% at 25°C but the
accuracy is less at higher and lower temperatures.
Specific conductivity of the hydroxide ion
The best data for λOH- was found in a 1964 paper by Marsh and Stokes (16). This data
was reported for temperatures of 15, 25, 50 and 75°C. Although low temperature data is
scarce it is less important because the contribution of the hydroxide ion to conductivity is
only half as large as the contribution of the hydrogen ion and the intrinsic conductivity of
water is very low to start with. However, at 100°C the OH- ion contributes over 40% of the
conductivity of pure water and the intrinsic conductivity is larger, so errors are more
important. The only data for 100°C appears to be a recomputation of data reported by Noyes
in 1907. Marsh and Stokes give a value of 455 Siemens-centimeter squared per mole (S-
cm2/mole), but others have recomputed Noyes (17) data to arrive at values as low as 427.
This is a difficult parameter to measure at high temperatures and we now believe that values
inferred from our high temperature water measurements may be the most accurate
determination of λOH- to date. We have used the value of λOH- (T=100°C) = 455 S-cm2/mole
in our calculation and then computed what it should be if our other data is correct.
Calculation results
Tables
The final result of our calculation is shown in Table B and a comparison of our measured
and calculated resistivity is shown in Table A.
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 11
Calculated Resistivity
The calculated results given in Table A are plotted in Figure 6 and are compared with
previously published data and the results of our measurement. For temperatures from about
5 to 60°C the calculated values of ρH2O are estimated to be accurate to about ±0.25% with
the probable error rising to more than ±0.5% in the 80 to 100°C range.
The measured and calculated resistivity of pure water as given in Table B can be
expressed with an accuracy of ±0.01% by means of the exponential polynomial approximating
function in Equation 3.
a + a t + a t2 + a t3 + a t 4 + a t5
ρ =e 0 1 2 3 4 5 Eq. 3
H O
2
where: t = T/100.
Conclusions
The resistivity and conductivity of ultrapure water have been determined both
theoretically and experimentally with particular emphasis on temperatures in the range 50
to 100°C. The theoretical calculations are based on an extensive literature survey for the best
original data for the temperature dependence of the density and ion product of water and the
specific conductivity of the hydrogen and hydroxide ions. This search showed a paucity of
good data on the hydroxide ion at high temperatures and our measurements may allow a
more accurate computation than values published in the literature.
Measurement results are given and are believed to be some of the most accurate
reported to date. The results are presented in both tabular and equation form suitable for
calculation of compensated resistivity. These measurements agree with calculations to about
±0.4% accuracy at temperatures below 70°C but differ by up to 1.0% in the 75 to 100°C range.
It is believed that the difference at high temperature is due to both inaccuracies in the
available data for the basic physical parameters and the inherent difficulty of making
accurate measurements at elevated temperatures.
Sources of error are discussed in some detail and include: accurate calculation of the
temperature dependence of resistivity; conductivity cell calibration; measurement method;
cleanliness, aging and temperature gradient in the cell; and thermal time lag. Calculations
show the sensitivity of the measurement to the error sources, and it is shown that both
temperature and resistivity must be measured with much higher accuracy at 75 to 100°C
than is necessary at 25°C to achieve the same accuracy in impurity determination. For best
results the sensor and instrument must have capability beyond that present in many
instruments designed for lower temperature applications. With careful attention to detail it
is possible to detect impurities at levels less than 1 ppb at elevated temperatures, but it is
significantly more difficult than to make the same determination at low temperatures.
Acknowledgments
The authors wish to express their sincere thanks to John DeLorey and Mark
Cruickshank for their assistance in collecting the data.
Measurement of the Resistivity of Ultrapure Water at Elevated Temperatures page 13
References