SPV Photovoltaic Inverter Iss3 PDF
SPV Photovoltaic Inverter Iss3 PDF
SPV Photovoltaic Inverter Iss3 PDF
SPV
Photovoltaic
Inverter
Environmental statement
Emerson is committed to minimizing the environmental impacts of its manufacturing operations and of its products
throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is certified to
the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other relevant
information is available on request, or can be found at www.emersonsolarsolutions.com
When the products eventually reach the end of their useful life, they must not be discarded but should instead be recycled
by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle into their major
component parts for efficient recycling. Many parts snap together and can be separated without the use of tools, while
other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the
same way. Emerson packaging strategy favours easily-recyclable materials of low environmental impact, and regular
reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
Electromagnetic compatibility (EMC) - Part 3-4: Limits - Limitation of emission of harmonic currents in low-voltage power
IEC 61000-3-4:1998
supply systems for equipment with rated current greater than 16 A
EN 61000-6-2:2005 Electromagnetic compatibility (EMC). Generic standards. Immunity standard for industrial environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC). Generic standards. Emission standard for industrial environments
These products comply with the Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility (EMC) Directive 2004/108/EC
T. Alexander
VP Technology
Date: 17th June 2012
These SPV inverter products are intended to be used with appropriate photovoltaic (PV) arrays, electrical protection components and other
equipment to form complete systems. Compliance with safety and EMC regulations depends upon installing and configuring inverters
correctly. The inverters must be installed only by professional assemblers who are familiar with requirements for safety and EMC. The
assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be
used. Refer to the User Guide.
2 Product introduction
The SPV inverter is a utility scale central inverter for photovoltaic applications covering a power range of 145 kVA to 1590 kVA at 340 Vac or 1870 kVA
at 400 Vac.
Figure 2-1 Photovoltaic overview
The SPV inverter converts the DC voltage produced by the PV array into AC. The medium voltage (MV) transformer then transforms the AC output
from the SPV inverter to the electricity grid voltage.
The SPV inverter is a modular system containing a number of Power modules operating in parallel to provide the required power rating. To reduce
losses and increase efficiency, only the minimum number of Power modules necessary to cope with the available power from PV array is switched
into circuit at any given time. SPV300 inverters contain a single Power module, SPV600 and larger SPV inverters utilize multiple Power modules.
Figure 2-2 SPV inverter single line overview
1 5
2 6 7 8 9
10 11
3 12
4 13 14 15 16
Key
1 User interface section 9 Power module n
HMI data transfer module SM Applications Plus
2 HMI data transfer module 10
SLOT1 (Node 101)
System controller module SM Applications Plus
3 External communications SM-Ethernet SLOT2 11
SLOT1 (Node 100)
4 User program module SM-Applications Plus SLOT3 12 User I/O Interface SM-I/O 32 SLOT2
5 SPV Inverter section 13 SM-I/O Plus SLOT3
6 System controller module 14 SM-Applications Plus SLOT1 (Node 1)
7 Power module 1 15 SM-Applications Plus SLOT1 (Node 2)
8 Power module 2 16 SM-Applications Plus SLOT1 (Node n)
There are two main pieces of control software present in the SPV inverter system, one for each of the two levels of control. The highest level of
control is assigned to the System controller module which is responsible for the overseeing and ultimate sequencing control of the entire SPV inverter.
The System controller module controls functions such as the Maximum Power Point Tracking, Active power control and Reactive current / power
control. The second level of control is implemented on each of the Power modules in the SPV system.
The HMI data transfer module is effectively a sub-module of the System controller module, providing monitoring functions and control of a limited
number of parameters. The HMI data transfer module can be installed with an external communications interface to provide a hub for communication
between the SPV inverter and an external controller or HMI. The HMI data transfer module also allows for customized local I/O configuration for
customer and power authority requirements or regulations.
The System controller module and HMI data transfer module are both SP control platforms with relevant Solution modules installed.
Listed below are some of the key features of the SPV inverter
Due to the modular design of the SPV inverter, where only the necessary number of Power modules are switched
High efficiency
into circuit, the SPV inverter has a high conversion efficiency of 98.0 % peak and 97.6 % EU factor.
The modular design makes the SPV inverter very tolerant against Power module faults allowing a faulty Power
Maximum SPV Inverter
module to be switched out and another Power module brought on-line in its place, or operation continued at reduced
availability
power.
Maximum power point A maximum power point tracking (MPPT) algorithm is implemented within the SPV inverter to track the maximum
tracking (MPPT) power point voltage of the PV array at operational ambient temperatures and irradiance conditions.
Maximum SPV Inverter The lifetime of the Power modules in the SPV inverter is maximized by rotating which Power module is the first to be
lifetime turned on each day.
Automatic Reactive and The SPV inverter allows full control of the reactive power flow and power factor between 0.8 inductive and 0.8
Power factor control capacitive.
Due to the low power loss of the SPV inverter, it can start generating when the available power from the PV array
Low Switch On point
exceeds approximately 900 W.
Low Standby power The standby night time power loss is less than 100 W.
Islanding occurs when part of the power distribution network becomes separated from the power grid and is
unintentionally maintained by a distributed generator source such as an SPV inverter.
Anti-islanding protection The SPV inverter can detect the presence of an island and shut itself down. It will then wait for the line voltage to
return to within the specified range before attempting to reconnect. See section 7.3 Anti-islanding on page 111 for
more information.
Very low total current The total current harmonic distortion produced by the SPV inverter is typically 2.28 % which means that no derating
harmonic distortion (ITHD) of the MV transformer is required.
The SPV inverter contains a comprehensive protection scheme to protect itself against over voltage, over current
SPV Inverter protection
and over temperature.
Auto phase rotation
The SPV inverter automatically detects the phase rotation of the AC supply
detection
The SPV inverter can be switched on to a PV array with an open circuit voltage of up to 1000 Vdc. This requires an
Up to 1000 Vdc Turn-on
optional Turn-on chopper and resistor to be installed to reduce the open circuit voltage of the PV array down to the
chopper
controllable range of the Power modules.
A ride-through / grid support version of the SPV inverter is available containing additional components
Ride-through / Grid which allow the SPV to remain synchronized to the grid during a fault. Additionally the SPV can be
support (option) configured to aid fault recovery by delivering voltage support. See section 7.4 Grid fault (low voltage) ride-through on
page 112.
The SPV inverter is supplied with PV array ground fault protection for when the PV array is floating with respect to
Ground fault protection of
ground. If the DC supply from the PV array is to be grounded to either the positive or negative legs, then a ground
the PV array
fault detector and interrupter (GFDI) option is installed in the SPV inverter.
The SPV inverter can be installed with various communication interfaces such as Modbus RTU or Ethernet to allow
Remote monitoring
for remote monitoring of the SPV inverter.
The SPV inverter can be supplied as a single enclosure or a double enclosure, depending on the customer
requirements. The double enclosure allows the inverter to be mounted against the Shelter / E-house walls providing
additional rigidity during transport while allowing the Shelter / E-house width to be kept to a minimum.
SPV Inverter layout
A double enclosure is only available with SPV600 and larger. For the double enclosure, the AC grid connection zone
and Power module zone form one piece, and the Auxiliary zone and DC zone form the other piece. See section
4.5.2 Double enclosure (DC) configuration on page 29 for more information.
3 Product information
3.1 Order code
The customer order code can be specified using the data in Table 3-1. This will call up a complete SPV inverter. A typical order code as shown in the
table would therefore be: 400-000-18-0-0-0-6-1-1-11111.
Table 3-1 Order code numbering scheme
2 3
1 3 2
1
4 4
3
SPV inverter enclosure
Working space around the enclosure
1. Shelter / E-house total width 2. AC grid connection and Power module zone enclosure width (660 mm)
3. Access area width 4. Auxiliary and DC zone enclosure width (400 mm)
NOTE
It is possible to operate the various programmable devices in the Auxiliary zone, such as the System controller module, HMI data transfer module etc
while the SPV Inverter is powered up with all protective covers installed.
1 R46
G71 G76
F21 F46 A283
1 3 5 K202 X14 K203
HYGRO
2 4 5
A273
7
Q31 Q334 Q56 Q71 Q76 K101 K107 K108
8 11
12
3 T31
K31 K41 K43 A382 X364
XSH
TRAFO
ZIEHL BENDER BENDER
13
4 A130 A160
X100
K149 K296
F55 F58 F64 F74 F76 F78 K178 T316R31X
F57 F63 F73 F75 F77 K136 K177
A352 A354
1XL10
1XL12
1XL13
1XL14
TK62 X55
XL11
XL12
XL30
1XL0
XL0
PE
A353
9
5
o.k. Bat s
Bat> 85 40
X35
s
s
s X1.2
s
s
s
X1.3
X1.4
X1.5
X1.6
A350
X1.7
X1.8
XP12 X46
6
5
T56
10
Cable rail
1: Minimum power test resistor 2. Hygrostat 3. Voltage and Frequency monitoring relays
4. Isolation monitor (floating PV array only) 5. 230 Vac power socket, 4 A maximum 6. Control terminals
7. System controller module 8. HMI data transfer module 9. UPS batteries (ride through / grid support versions only)
10. Transformer T56 11. Isolation / Ground Fault Detector Interrupter 12. Power analyzer
13. HMI interface
3.7.2 DC zone
Electric shock risk. Multiple power sources
The SPV inverter is supplied from multiple power sources which include the PV array, the main AC power supply grid, the auxiliary power
supply and internal UPS, where installed, which could result in a electric shock hazard. All power supplies must be disconnected from the
SPV inverter using approved isolation devices for at least 10 minutes before any protective cover is removed to avoid this hazard, which
WARNING
could result in the risk of death or serious injury.
Pressing a stop button will not isolate the SPV inverter, it will rapidly disable the Power modules and open the power contactors but these
contactors are not approved isolation devices and must not be relied upon.
F41
F31 F33
Z13 Z13
2 -A31
A393
3 -A21
5
F11 F13
-A11
X55
6
4 +
C1
-
+
C2
-
+
C3
-
PE
5
3
4
1
4
3
1: AC fuses for the Power modules 3: AC busbars and AC grid connection points
2: Current transformers for the power analyzer 4: Grounding point (on side wall of enclosure)
1 3
3.7.5 SPV300
For the smallest SPV inverter the SPV300 uses single enclosures with no separate AC grid connection zone being necessary, with the AC cables
being connected directly at the AC Fuse holders in the Auxiliary zone.
Figure 3-8 SPV300 enclosure solution (without optional Turn-on chopper)
1 2 3
AC DC DC
1000 mm
(39.37in)
CONTROL PM 0 PM 1 PM 2 PM 3
1 3 5
2 4 5
PM 0 PM 1 PM 2 PM 3
PE
PE
3.7.7 SPV inverter double enclosure (DC) solution (SPV600 to SPV2700 only)
To allow easy installation in Shelters / E-houses, a single (SC) enclosure or double (DC) enclosure solution is available with AC grid connection and
Power module zones in one enclosure and DC & Auxiliary zones in another.
For the double enclosure system (DC) the two enclosures are placed against opposing walls (i.e. with the front side of each enclosure facing each
other) and connected together during installation. Access is only required to the front of the two enclosures (see also Figure 3-3 Maximized working
space on page 13).
Figure 3-10 Double enclosure solution (SPV1200 shown)
1 2
AC
Rear of enclosure
CONTROL DC DC
Front of enclosure
AC PM 3 PM 2 PM 1 PM 0
Rear of enclosure
3 4
X21 K77 X21 K77 X21 K77 X21 K77 X77 X78
F41
F31 F33
Z13 Z13 Z13 Z13
-A31
F396
F48 F48 F48 F48 F48 F48 F48 F48 F21 F23
A393
-A21
F11 F13
-A11
X55
+
C1
-
+
C2
-
+
C3
-
PE
4.2.2 Crane lifting Figure 4-5 Four point lift with plinth and abrasion protection
The maximum weight rating of the lifting sling, cables or ropes must be
sufficient, i.e. the lifting capacity of each must be greater than half of the
entire SPV inverter enclosure weight based on a four point lift. Refer to Protective
section 4.5.1 Single enclosure (SC) configuration on page 25 and timbers
section 4.5.2 Double enclosure (DC) configuration on page 29 for the
SPV inverter weights.
The length of the lifting slings, cables or ropes must be long enough to
ensure that the angle between the sling, cables or rope and the top edge
of the enclosure is greater than 45 ° in conformity with DIN 580 (see
Figure 4-4 Four point cable lifting ). Using slings, cables or ropes that are
too short will place excessive stress on the lifting eyes and could result
in damage.
Figure 4-4 Four point cable lifting
NOTE
Ensure the enclosure does not swing on the slings, cables or ropes
during lifting by checking the crane is correctly centred above the SPV
inverter enclosure prior to lifting.
Ensure the ground over which the enclosure is to be moved is sufficiently level and can withstand the combined weight of the SPV inverter enclosure
(refer to section 10.14.1 Dimensions and weight (Single enclosure solution) on page 215 and section 10.14.2 Dimensions and weight (double
enclosure solution) on page 215 for the SPV inverter weights) and the weight of the Forklift/Pallet truck.
Check the intended location for the enclosure is clean, level and free of debris.
4.3 SPV inverter single (SC) and double (DC) enclosure plinths
The following information covers the SPV inverter double and single enclosure plinths. The information provided details dimensions of the plinths
along with the position and sizing of the mounting holes.
4.3.1 Double enclosure (DC) plinth - bottom view
Figure 4-8 DC and Auxiliary zone enclosures
D
C C
B
A A
E
B
A total of 8 x 11 mm plinth to floor mounting holes are provided. It is the installers responsibility to ensure the panel(s) are securely sited and fastened.
Additional holes can be drilled in the plinth as required.
Figure 4-9 AC grid connection and Power module zone enclosures
D
C C
B
A A
F
B
Table 4-2 Dimensions, AC grid connection and Power module zone enclosures
Double enclosure solution - AC grid connection and Power module zone enclosures
Model A B C D F
SPV600 1600 mm (62.9 in)
SPV900 2000 mm (78.7 in)
SPV1200 2400 mm (94.5 in)
700 mm (27.6 in)
SPV1500 2800 mm (110.2 in)
200 mm (7.9 in) 28 mm (1.1 in) 570 mm (22.5 in)
SPV1800 3200 mm (126.0 in)
SPV2100 3600 mm (141.2 in)
SPV2400 4000 mm (157.5 in)
900 mm (35.5 in)
SPV2700 4400 mm (173.2 in)
A A
C C
* This dimension increases by 400 mm if the 1000 V Turn-on chopper option is requested. For SPV inverter single enclosure systems, only the drilled
holes on the outer sides will be used.
600 mm
(23.62 in) CONTROL PM 0 DC
Figure 4-12 SPV300 single enclosure (SC) plan view including Turn-on chopper
600 mm
(23.62 in) CONTROL PM 0 DC CH
Figure 4-13 SPV600 single enclosure (SC) plan view including Turn-on chopper
AC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1
Figure 4-14 SPV900 single enclosure (SC) plan view including Turn-on chopper
AC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2
Figure 4-15 SPV1200 single enclosure (SC) plan view including Turn-on chopper
AC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3
1200 mm 400 mm
(47.24 in) (15.75 in)
2800 mm
(110.24 in)
Figure 4-16 SPV1500 single enclosure (SC) plan view including Turn-on chopper
800 mm 800 mm
(31.50 in) (31.50 in)
AC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4
1200 mm 400 mm
(47.24 in) (15.75 in)
3200 mm
(125.98 in)
Figure 4-17 SPV1800 single enclosure (SC) plan view including Turn-on chopper
800 mm (31.50 in) 1200 mm (47.24 in) 800 mm (31.50 in)
AC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5
Figure 4-18 SPV2100 single enclosure (SC) plan view including Turn-on chopper
800 mm 800 mm
(31.50 in) (31.50 in)
AC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6
Figure 4-19 SPV2400 single enclosure (SC) plan view including Turn-on chopper
800 mm 800mm
(31.50 in) 1200 mm (47.24 in) (31.50in)
AC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6 PM 7
Figure 4-20 SPV2700 single enclosure (SC) plan view including Turn-on chopper
800 mm 800 mm
(31.50 in) (31.50 in)
AC DC DC DC DC DC
1000 mm
(39.37 in)
CONTROL PM 0 PM 1 PM 2 PM 3 PM 4 PM 5 PM 6 PM 7 PM 8
Rear of enclosure
2400 mm (94.49 in)
1200 mm (47.24 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC
Front of enclosure
400 mm 400 mm
800 mm (31.50 in) (15.75 in) (15.75 in)
600 mm
AC PM 1 PM 0
660 mm (23.62 in)
(25.98 in)
Figure 4-22 SPV600 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
2400 mm (94.49 in)
1200 mm (47.24 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC
Front of enclosure
400 mm 400 mm
800 mm (31.50 in) (15.75 in) (15.75 in)
600 mm
AC PM 1 PM 0
660 mm (23.62 in)
(25.98 in)
Figure 4-23 SPV900 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
2800 mm (110.24 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
600 mm
660 mm (23.62 in) AC PM 2 PM 1 PM 0
(25.98 in)
Rear of enclosure
Figure 4-24 SPV900 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
2400 mm (94.49 in)
1200mm (47.24in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC
Front of enclosure
600 mm
660 mm (23.62 in) AC PM 2 PM 1 PM 0
(25.98 in)
Rear of enclosure
Figure 4-25 SPV1200 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
3200 mm (125.98 in)
1200 mm (47.24 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
800 mm 400 mm
(31.50 in) (15.75 in)
660 mm 600 mm PM 3 PM 2 PM 1 PM 0
AC
(25.98 in) (23.62 in)
Rear of enclosure
Figure 4-26 SPV1200 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
2800 mm (110.24 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
800 mm 400 mm
(31.50 in) (15.75 in)
660 mm 600 mm PM 3 PM 2 PM 1 PM 0
AC
(25.98 in) (23.62 in)
Rear of enclosure
Figure 4-27 SPV1500 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
3600 mm (141.73 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-28 SPV1500 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
3200 mm (125.98 in)
1200 mm (47.24 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-29 SPV1800 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
4000 mm (157.48 in)
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm
(23.62 in) AC PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in)
Figure 4-30 SPV1800 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
3600 mm (141.73 in)
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm
(23.62 in) AC PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in)
Figure 4-31 SPV2100 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
4400 mm (173.22 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm AC PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(23.62 in)
(25.98 in)
Rear of enclosure
Figure 4-32 SPV2100 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
400 mm
(15.75 in) CONTROL DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
600 mm
660 mm AC PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(23.62 in)
(25.98 in)
Rear of enclosure
Figure 4-33 SPV2400 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
4800 mm (188.98 in)
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-34 SPV2400 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
4400 mm (173.22 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-35 SPV2700 double enclosure (DC) plan view including Turn-on chopper
Rear of enclosure
5200 mm (204.72 in)
1200 mm (47.24 in) 800 mm (31.50 in)
400 mm
(15.75 in) CONTROL DC DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 8 PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
Figure 4-36 SPV2700 double enclosure (DC) plan view, No Turn-on chopper
Rear of enclosure
4800 mm (188.98 in)
1200 mm (47.24 in) 800 mm (31.50 in) 800 mm (31.50 in) 800 mm (31.50 in) 1200 mm (47.24 in)
400 mm
(15.75 in) CONTROL DC DC DC DC
Front of enclosure
400 mm
800 mm (31.50 in) (15.75 in)
660 mm 600 mm AC PM 8 PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
(25.98 in) (23.62 in)
The air flow requirements for the SPV inverter enclosure are achieved using the cool air intakes at the front of the enclosure, and hot air exhaust at
the top of the enclosure. Along with the SPV inverter ventilation and cooling arrangement additional ducting and a forced cooling fan must be
provided for the Shelter / E-house.
Refer to section 10.15 Environmental data on page 216 for further detail on the environmental requirements for the SPV inverter and enclosure.
AC
PM 0 PM 1 PM 2 PM 3
2 3
X21 K77 X21 K77 X21 K77 X21 K77 X77 X78
F41
F31 F33
Z13 Z13 Z13 Z13
-A31
F396
F48 F48 F48 F48 F48 F48 F48 F48 F21 F23
A393
-A21
F11 F13
-A11
X55
+
C1
-
+
C2
-
+
C3
-
PE
2 3
Corrosive gasses
Concentrations of corrosive gases must not exceed the levels given in (1) Table A2 of EN 50178:1998 and (2) Class 3C2 of IEC 60721-3-
3 to prevent corrosion of the SPV inverter system. It is recommended that suitable filtering is used to limit any corrosive gases to the
CAUTION
specified levels preventing product damage or failure.
Where operation is required with external ambient temperatures, Shelter / E-house ambients greater than 49 °C, the Shelter / E-house ventilation and
cooling airflow alone is not sufficient, and other methods of cooling such as air conditioning must be introduced.
Temperature rise
Temperature rise (ΔT) = Allowable SPV inverter enclosure ambient temperature - Maximum external Shelter / E-house ambient temperature
Altitude and de-rating
The SPV inverter must be de-rated for altitudes greater than 1000 m above sea level.The current de-rating is applied by setting the SPV inverter rated
current Pr 18.18 to the required value.
1 % current de-rating for every 100 m above 1000 m above sea level
If other factors affecting the Shelter / E-house ambient temperature such as solar gain are significant, their loss value should be increased by a value
of 0.666 % / 100 m above sea level. The altitude ranges for the SPV inverter are as follows, 0 to 3000 m without the 1000 Vdc Turn-on chopper option
and 0 to 2000 m with the 1000 Vdc Turn-on chopper option installed.
Corrosive gasses
Concentrations of corrosive gases must not exceed the levels given in (1) Table A2 of EN 50178:1998 and (2) Class 3C2 of IEC 60721-3-
3 to prevent corrosion of the SPV inverter system. It is recommended that suitable filtering is used to limit any corrosive gases to the
CAUTION
specified levels preventing product damage or failure.
Refer to section 10.15 Environmental data on page 216 for further detail on the environmental requirements for the SPV inverter enclosures.
Burn hazard
The Turn-on chopper resistor can reach high temperatures and become a potential burn hazard. Therefore avoid contact with the Turn-on
chopper resistor housing which could result in the risk of death or serious injury.
WARNING
Fire hazard
The Turn-on chopper resistor and housing are a heat source and potential fire hazard which should be mounted outside the Shelter / E-
house in open air to provide sufficient cooling as illustrated in Figure 4-39 Turn-on chopper resistor housing recommended location on
WARNING page 41. Ensure contact with the Turn-on chopper resistor and housing are prevented to avoid the potential hazard, which could result in
the risk of death or serious injury
It is recommended that the Turn-on chopper resistor housing is mounted on the outside of the Shelter / E-house, and out of reach as shown in Figure
4-39 (1) to prevent the risk of burns to personnel or livestock through contact, and to reduce any risk of fire.
Installation
During operation, the Turn-on chopper resistors generate heat which results in elevated temperature levels. The maximum permissible
temperature is 400 °C above ambient within the Turn-on chopper resistor housing, which can result in a potential fire hazard. The Turn-on
chopper resistor housing utilizes convection cooling only, and therefore must be mounted in an inappropriate location where there is
CAUTION
sufficient cooling and free space provided for surrounding devices to avoid product damage and failure.
The dimensions of the Turn-on chopper resistor housing are the same for all SPV inverters. A total of up to three resistors can be mounted in each housing.
Figure 4-40 Turn-on chopper resistor housing dimensions
A C
B
D
3 E
4
G
5 E
F
E
1: Resistor terminals 2: Plate for cable entry (not drilled) 3: Perforated steel sheet
4: Installation 5: Horizontal mounting ONLY
5.2.2 Typical AC grid connection zone layout 5.3 SPV inverter AC supply fusing
Figure 5-1 below shows a typical AC grid connection zone for an The SPV inverter is supplied with the correct AC supply Fuses to protect
SPV2700 complete with AC connection points and Fuse holders and the SPV inverter. The installer must ensure that the AC supply cables
fuses. Up to 10 cables per phase can be used to provide the total connected from the AC power supply to the SPV inverter are suitably
required cross sectional area. In this example the cables enter the AC protected, installing additional protection where the SPV inverter AC
grid connection zone from below via an underground distribution Fuses are not suitable to provide protection for the cable.
chamber.
The AC supply Fuses for the SPV inverter are located in the AC grid
Figure 5-1 AC grid connection zone layout (SPV2700 shown) connection zone except for the SPV300 where they are located in the
AC
Auxiliary zone.
5.3.1 SPV inverter AC supply Fuses
The AC supply fusing for the SPV inverters are as detailed following.
The AC Fuse type used is a Bussman fuse, model 170M5782 gR, 420 A,
AC 690 V. The same AC Fuse is used in all SPV inverters, with the only
5
5
3
4
1
difference being the number of fuses required for each SPV inverter
model.
1 1
Table 5-2 SPV inverter AC fusing and Fuse holders
Bussman Pre-arcing Total I2t
Power
170M5782, value @
Model I2t loss
420 A gR, 690 V
A2s W
690 Vac A2s
SPV300 3
SPV600 6
SPV900 9
SPV1200 12
2
SPV1500 15 60,500 430,000 43
SPV1800 18
SPV2100 21
SPV2400 24
SPV2700 27
3
1. AC Fuses Figure 5-3 AC grid connection for SPV300, Auxiliary zone
2. AC connection points (10 per phase) x
3
0
2 7
1
m
N x
e
h
0
1
M
Figure 5-4 AC grid connection for SPV600, AC grid connection zone 5.4 Grounding
The ground cable(s) for the SPV inverter should be connected to the
grounding busbars available in both the AC grid connection zone and
Power module zone as shown following in Figure 5-6 Grounding point,
AC grid connection zone and Figure 5-7 Grounding point, Power
module zone .
The ground connections are made using a grounding clamp type
termination (Wohner part no. 01760). The recommended cable cross
sectional area per clamp is 120 mm2 to 300 mm2 (copper or aluminium
conductor). An 8 mm hex key is required with a tightening torque of 30 N
m, see also Figure 5-9 Grounding clamp .
1 Figure 5-6 Grounding point, AC grid connection zone
AC
Figure 5-8 Grounding point, DC zone 2. MCB's and DCCT's (this option is only available for SPV inverters
which have either the positive or negative leg grounded, SPV
inverter with grounded PV array).
3. Direct connection from the PV array String Connection Boxes to the
DC bus bars of the SPV inverter with no Fuse holders, Fuses or
MCB's and DCCT's being supplied with the SPV inverter. This option
requires careful consideration for the connection of the String
Connection Boxes and the protection.
1 Fire risk
The SPV inverter is designed to have PV array power
connections made by connecting multiple power cables to
the Fuse holders spaced along the length of the DC busbars.
WARNING
This method utilizes current sharing to ensure the busbars
current rating is not exceeded resulting in a potential
overload product failure and fire hazard. Power cables must
be spaced equally along the length of the DC busbars to
prevent the potentially hazardous situation, which could
result in the risk of death or serious injury.
Incorrect DC connections
The SPV inverter PV array power connections must be
made observing the correct polarity to avoid potential
product damage and failure. Ensure DC array connections
WARNING
are made with the correct polarity following the labels on the
SPV inverter to avoid product damage and or failure.
SPV300 4 2 4 4 2
SPV600 12 6 9 9 4
SPV900 18 9 13 13 6
SPV1200 24 12 18 18 8
SPV1500 30 15 22 22 10
SPV1800 36 18 27 27 12
SPV2100 42 21 31 31 14
SPV2400 48 24 36 36 16
SPV2700 54 27 40 40 18
* The maximum number of DC landing points given are for a pair of connections which include both the positive and negative.
** The maximum number of DC landing points detailed cover the connections of the positive connection as shown in Figure 5-14.
*** It is the responsibility of the installer to ensure the number of DC landing points is not exceeded and these are evenly spaced along the DC
busbars.
5.5.2 DC landing point Fuse holders
If DC Fuse holders are specified at the ordering stage the following SIBA Fuse holders will be supplied. Customer cables from the string connection
boxes should be connected directly to the Fuse holders (SIBA part no. 2102801). The poles (+ / -) are identified alongside the SIBA Fuse holders. The
mechanical dimensions of the SIBA Fuse holders are shown in Figure The String Connection Boxes are connected directly to the Fuse holders,
these providing the required DC landing points. Each DC landing point has both a + / - connection. overleaf.
The String Connection Boxes are connected directly to the Fuse holders, these providing the required DC landing points. Each DC landing point has
both a + / - connection.
Figure 5-10 DC landing point Fuse holders
82 mm (3.22 in)
35 mm (1.37 in)
The above table shows the characteristics for the SPV inverter DC 1000
landing, String Connection Box SIBA DC fuse, for further detailed
information on the fuse refer to the SIBA fuse data sheet.
Trip time in s
100
Figure 5-11 DC landing points, Fuse holders
10
0.1
1 0.01
1 2 4 7 10 20 30
Multiple of the
2 current rating In
1 3 5
2 4 6
2
1: DC landing points 2: SCB connections to DC busbars
Table 5-8 DC busbar cable clamps shipped with SPV inverter (SPV600 to SPV2700)
SPV Model Number of DC busbar cable clamps shipped with SPV inverter
SPV0600 12
SPV0900 18
SPV1200 24
SPV1500 30
SPV1800 36
SPV2100 42
SPV2400 48
SPV2700 54
5 6
1: Power module DC fuses 2. Grounding points DC filter 17 mm, M10 hex nut, 17 N m
3. Grounding points DC zone 4. String Fuse holder DC busbar clamps 17 mm, M10 hex bolt, 15 N m
5. String Fuse holder 17 mm, M10 hex nut, 25 N m 6. Cable connections from String Connection Boxes
7. Contactors 13 mm, M8 hex nut, 9 N m 8. Insulators 13 mm, M8 hex nut, 15 N m
Figure 5-18 Power module zone, DC connection detail
NOTE
The following detail applies only to the double enclosure SPV inverter, and is not relevant for the for single enclosure SPV inverter.
5.7.1 AC and DC Power cables
The AC and DC power cables necessary for the connection of the AC and DC enclosures are supplied with the SPV inverter. They are as follows:
2 x 150 mm2 single core shielded power cables per Power module
1 x 95 mm2 ground cable per Power module
NOTE
Care must be taken when routing AC and DC power cables, ensuring they are physically separated from lower voltage control cables. The power
cables supplied are the correct length (5 m), for routing via the ceiling of the Shelter / E-house and are supplied with the appropriate terminations.
Ideally control cables (10 m long) should be routed under the floor of the Shelter / E-house to ensure physical separation from AC and DC power
cables, which if not avoided, could result in induced noise and system control stability issues.
Figure 5-19 Power module zone, AC and DC power connections
AC
1 1
1 7
2 6
1: +DC and -DC connection for Power module 1 2: Power module 1 ground connections 3. SCB Fuse holders
4. DC busbar connections 5. Power module DC fuses 6. Power module 2 ground connections
7. +DC and -DC connection for Power module 2
Figure 5-22 Location of the control and low power connections in Figure 5-23 Control and low power connections
the AC grid connection zone
AC
1. Control and low power connections (mounted on the side wall of the
enclosure).
All the terminals shown in Figure 5-22 are mounted vertically on the
inside wall of the enclosure. See Figure 5-23 for further detailed
information. 4
1. -X1 Internal AC auxiliary power supply.
2. -X88 24 Vdc power supply.
3. -X88 Control signals.
4. -X99 Current transformer signals.
1. CT-Net cable
2. High voltage DC for pre-charge circuit
Figure 5-25 Location of the control and low power connections on the control side (Auxiliary zone)
1
1. Control and low power connections.
Figure 5-26 Control and low power connections on the control side (Auxiliary zone)
1 2 3 4
Figure 5-28 Location of the high voltage DC connection F41 in the DC Zone (without Turn-on chopper installed)
1
F41
NOTE
The fuse rating for the external auxiliary supply to the SPV inverter is 25 A gL / gG type. To convert the SPV inverter from using the default internal
auxiliary supply to an external auxiliary supply, the links on terminal -X16 must be changed as detailed in section 5.9.1 Internal auxiliary supply and
section 5.9.2. Terminal -X16 is located in the lower section of the auxiliary zone, incorrect connections will result in the auxiliary supply not being
available.
5.9.1 Internal auxiliary supply
The internal auxiliary supply is typically used where the power supply company do not, will not or cannot supply a low cost power supply for auxiliary
components. Often this is due to contractual reasons, or where the power supply company will not run an auxiliary power supply cable around the
site.
When using an internal auxiliary supply, link terminals 1 to 2, 4 to 5 and 7 to 8 on terminal -X16 as shown in Figure 5-29. This is the default state when
the SPV inverter is manufactured.
Figure 5-29 Links on terminal -X16 for internal auxiliary supply
1 2 3 4 5 6 7 8 9 PE
1 2 3 4 5 6 7 8 9 PE
L1 L2 L3
5.9.3 Configuration of transformer T56
Where X16 is configured for internal auxiliary supply, transformer T56 should be tapped and Q56 set as follows. This should already have been set
correctly at the factory.
Table 5-11 Internal auxiliary supply transformer T56
Primary Secondary Q56
Winding
Setting
connections Input Links Output Links (A)
260 V SPV 1U3, 1V3, 1W3 1U2 to 1V3,1V2 to 1W3 and 1W2 to 1U3 9.4
300 V SPV 1U1, 1V1, 1W1 1U2 to 1V3,1V2 to 1W3 and 1W2 to 1U3 8.1
340 V SPV 1U4, 1V4, 1W4 1U5 and 1V5 to 1W5 2U1, 2V1 2U2 to 2V2 7.2
360 V SPV 1U4, 1V4, 1W4 1U5 and 1V5 to 1W5 and 2W1 to 2W2 7.0
380 V SPV 1U4, 1V4, 1W4 1U6 and 1V6 to 1W6 6.7
400 V SPV 1U4, 1V4, 1W4 1U2 and 1V2 to 1W2 6.4
Where X16 is configured for 400 V external auxiliary supply, transformer T56 should be tapped and Q56 set as follows:
Table 5-12 External auxiliary supply transformer T56
Winding Primary Secondary Q56 setting
Connections Input Links Output Links Setting (A)
400 Vac ext supply 1U4, 1V4 and 1W4 1U2 to 1V2 to 1W2 2U1, 2V1 and 2W1 2U2 to 2V2 to 2W2 6.4
NOTE
The internal auxiliary supply transformer T56 is located in the lower section of the Auxiliary zone refer to section 3-4 Auxiliary zone on page 14.
The local stop button switches are shown in Figure 5-31 below.
Figure 5-31 Local stop button connections
11 21 11 21 11 21
12 22 12 22 12 22
5.11 Power control signals from the Electricity power supply company (terminal -X5)
The SPV inverter is designed to allow four signals for power control to be connected. The interface is designed for relay contacts. For description of
functionality see Pr 18.20 to Pr 18.23 in section 8.2 System controller module on page 136.
Table 5-14 Power control signals description (terminal -X5)
Terminal number Description
1 Control voltage +24 V
2 Input 1 – Maximum Output Power Limit 1 select
3 Input 2 – Maximum Output Power Limit 2 select
4 Input 3 – Maximum Output Power Limit 3 select
5 Input 4 – Maximum Output Power Limit 4 select
6 Spare
Connect terminal 1 to terminals 2 through 5 to select the relevant maximum output power limit. These terminals are typically used to connect a Radio
Ripple Control Receiver.
Table 5-15 Electrical input characteristics for terminal -X5
Description Specification
Nominal voltage range 0 - 24 V
Absolute maximum applied voltage range ± 30 V
Input load < 2 mA @ 15 V
Threshold +10.0 V +/- 0.8 V
Where multiple Turn-on choppers are installed, the choppers are numbered from 1 at the top as shown in Figure 5-32 on page 62 to the highest
number located at the lower position (bottom).
The Turn-on chopper resistor should be connected using 35 mm2 cables for 55 kW to 330 kW Turn-on choppers, 95 mm2 cables for the 550 kW Turn-
on chopper and 2 x 95 mm2 cables for the 1100 kW Turn-on chopper. The Turn-on chopper resistors must be connected between X55 terminals as
detailed in Table 5-18 Turn-on choppers, Resistors and Connections
Table 5-20 Turn-on chopper terminal X55 and resistor cable data
Terminal X55 Turn-on chopper
Turn-on
chopper Maximum Maximum
Terminal Cable size Terminal
torque setting torque settings
kW Type mm2 Nm Type Nm
55
110
35 (stranded with ferule end) 5 Stud terminal M8 6
220
Screw terminal
330
Stud terminal
550 95 (stranded with ferule end) 20 10
M10
Stud terminal
1100 Stud terminal M16 240 (Cable lug to DIN 46234) 60 15.5
M12
NOTE
Turn-on chopper cables must have an operating voltage of at least 1000 Vdc.
Figure 5-32 Location of the Turn-on chopper unit(s) in the SPV inverter (example of a 330 kW Turn-on chopper shown)
-
+ 4
-
+
Turn-on chopper 1
Turn-on chopper 2
-X55:4 Resistor 1
12 11
-X55:1
G H
-X55:5 Resistor 2
22 21
Turn-on chopper 3
-X55:2
G H
-X55:6 Resistor 3
32 31
Key: -X55:3
XX = terminal number
H G PE G H
12 11
5.15 Hygrostat
The SPV inverter is installed with a Rittal SK 3118000 hygrostat which is located in the Auxiliary zone above the System controller module. The
Hygrostat is used for detection of moisture in the SPV inverter enclosure and is configured to a default setting of 90 %.
Figure 5-37 Hygrostat
On detection of excessive levels of humidity in the SPV inverter enclosure the Hygrostat passes a signal via its relay output to the SM-I/O 32 option
Power module installed in Slot 2 of the System controller module. This signal is then passed onto the User SM-Applications Plus option module
installed in Slot 3 of the HMI data transfer module.
On detection of excessive levels of humidity the SPV inverter will Stop / Not-start where the level of humidity reach or exceeds the maximum humidity
set for the hygrostat.
1 0 V (EIA-RS485) CTSync
3 RX (EIA-RS485) CTSync
5 TX (EIA-RS485) CTSync
6 A- (CT-NET)
7 Shield (CT-NET)
8 B+ (CT-NET)
9 0 V Common
Incorrect DC connections
The SPV inverter DC array power connections must be
made observing the correct polarity to avoid potential
product damage and failure. Ensure DC array connections
CAUTION
are made with the correct polarity following the labels on the
SPV inverter to avoid product damage and or failure.
Figure 6-2 AC grid connection zone Figure 6-4 Control relay installed correctly (prior to 02/05/2012)
Current transformers
Figure 6-7 Power module zone DC fuses Figure 6-8 AC connections and fuses
1. DC fuses.
Check - Control connections in the Auxiliary zone and Power
module zone
Check that the System controller module, HMI data transfer module and
Power module control connections are all present and located securely. 2
Check - MCB's in the Auxiliary zone and DC zone
Check and verify that all MCB's in the Auxiliary and DC zones, also
including the Turn-on chopper and Ground Fault Detector Interrupter
(GFDI) fuse (if installed) are in the On position (red indicator shown), and
1. Main AC fuses and carriers (F11)
that all Fuse holders are closed and contain a fuse.
2. Main AC power supply connections
6.5.1 Check - Critical connections
A critical connection is defined as any length of cable, or a connection 6.5.2 Power module (contactor section) checks
point which is not protected by a fuse and includes the following: The following pre-power checks should be carried out in the Power
module zone
• Check all connections between the main AC busbars and the main
AC power supply fuses F11 (AC grid connection zone) • Check that the main AC contactor (K53) coil supply is present and
connected securely
• Check all connections between the main AC busbars and the
Auxiliary AC supply fuses F21 (Auxiliary zone) • Check that the main AC contactor (K53) auxiliary contacts are
located correctly
• Check the connections between the DC busbars and the Auxiliary
DC supply fuses F46 (Auxiliary zone) • Check that the main AC contactor (K53) input and output cables are
located and secured correctly
• Check connections between the main DC busbars in the Power
module zone to each Power module via the DC fuses F42 (DC zone) • Check that all control relays are present undamaged and inserted
correctly
• Check connections between the main DC busbars and the DC fuses
F41 (DC zone) • Check that the DC pre-charge fuses are present and inserted in the
holders correctly, and that the input and output cables are tightened
• Check connections between the main DC busbars and Turn-on
down properly by pulling the cables by hand.
chopper fuses F11 & F13 where Turn-on chopper 1 is installed (DC
zone) • Check the fan supply MCB is in the On position (red indicator
shown)
• Check connections between the main DC busbars and Turn-on
chopper fuses F21 & F23 where Turn-on chopper 2 is installed (DC • Check the Supply transformer (T56) tappings are correct for the
zone) main AC supply voltage. The transformer is located in the bottom of
the Auxiliary zone.
• Check connections between the main DC busbars and Turn-on
chopper fuses F31 & F33 where Turn-on chopper 3 is installed (DC • Where X16 is configured for internal auxiliary supply, transformer
zone) T56 should be tapped and Q56 set as follows. Note this should
already be set correctly by the factory.
• Check connections between the DC busbars and F396 for the
lightening strike protection (DC zone) 1.
• Check all string Fuses / MCB connections to the main DC busbars,
to perform this check the string supply cables must be isolated.
• Check all ground connections are installed and secure
Figure 6-9 Auxiliary supply transformer Figure 6-10 String Connection Box (SCB) DC Fusing
3
Supply transformer (T56)
Ground connections
• Ensure the ground connection is present and installed securely. 4
Manually pull cable and check torque setting of nuts / bolts /
screws with a torque wrench to ensure good electrical contact.
The main ground busbar is present in all 4 zones and connects
to the installation ground connection point. 1. SCB Fuse holder, DC bus bar connections.
2. SCB Fuse holders
PV array, String Box Connections
3. SCB Fuses
• Check that the PV array connections from the string connection 4. SCB cable connections
boxes (SCB) to the PV array MCB or Fuse holders, are of the
correct polarity in the DC zone, and that they have the correct Stop buttons
torque settings to ensure firm electrical contact. Manually pull • Check that the stop button inputs are connected correctly, and
cables together when checking the torque level of the nuts / that any unused connection points have been linked out. With
bolts / screws with a torque wrench. Refer to section regards to the stop button contacts, one NC contact informs the
5.8.1 Power terminal torque settings on page 58 for more System controller module that the stop button has been
information. pressed, and the other contact trips the stop button relay OFF.
When complete, check the continuity of the stop button,
terminals X2 T1 to T10, and X2 T3 to T12. The stop button
terminals are located in the Auxiliary zone.
• Check the stop button in the Auxiliary zone for continuity
between T1 and T2 of X46.
• SPV inverters built in or after February 2012 are supplied with
jumper links installed in these terminals these links must be
removed when stop button switches are installed. If less than 3
stop button switches are installed, the remaining jumper links
must be left in place in the unused terminals.
• SPV inverters built prior to February 2012 are supplied without
jumper links installed and it is necessary to obtain and install
links in the unused terminals if less than 3 stop button switches
are installed.
11 21 11 21 11 21
12 22 12 22 12 22
Check that any Power Company remote power limit inputs have been
connected correctly to terminal X5 which are located in the Auxiliary
zone.
SPV systems installed with a Turn-on chopper option in the DC
zone
For SPV inverters installed with a single or multiple Turn-on choppers
located in the DC zone, the following checks should be carried out: 1 2 3 4 5 6 7 8 9 PE
• Check that all power connections have been made correctly and are
secure manually pulling the cables along with checking the torque
levels of the nuts / bolts / screws with a torque wrench. When using an external auxiliary supply, link terminals 2 to 3, 5 to 6 and
• Check the general installation, including any water proof seals 8 to 9 on terminal -X16 as shown below. The external supply should be
(glands), physical mounting brackets and nuts / bolts / screws for the connected to terminals 3, 6 and 9.
Turn-on chopper resistor and wiring are all present, correctly
installed and secure.
• Check that the Turn-on chopper resistor is the correct resistance
value. The resistor values can be found in the Electrical installation
section
• Check that K148 activate Turn-on chopper has continuity between
T11 and T14.
Power module control connections
• Check that the Power module control connections are all plugged in
correctly and secure with no loose cables. The Power module
control connections are located in the Power module zone
1 2 3 4 5 6 7 8 9 PE
L1 L2 L3
Shelter / E-house
CONTROL DC DC DC DC
Comms
Control signals DC DC DC DC
AC
AC PM 7 PM 6 PM 5 PM 4 PM 3 PM 2 PM 1 PM 0
• Ensure the CT Net communications cable from the Auxiliary zone to the Power module zone and any other control cables routed from one
side of the double enclosure to the other side have not been placed directly next to the main DC power conductors to avoid induced noise.
• Ensure the polarity of the main DC power cables from side to side, of the double enclosure are correct. Continuity tests for the DC power
cables can be carried out using a multi-meter therefore avoiding any incorrect cable markings.
• Ensure that the DC power cables that run from DC main contactors in the DC zone to the top of the matching Power module in the Power
module zone have been terminated correctly and that the polarity is correct. It is recommended that this is a physical check by pulling the
cables by hand and checking the cable crimps are secure. This must be performed at both ends of the DC cable, at the DC main contactors,
and the DC terminals of the Power module. The Power module DC connections can be checked by removing only the Input terminal cover,
leaving the finger guard in place. If the finger guard must be removed, care should be taken as it is possible for the finger guard screw to
come loose and drop into the Power module. As a result of this it is recommended a magnetized screwdriver is used for this operation, or, the
finger guard is pulled against the screwdriver when unfastening so that the screw is captive.
failed). Check that the AC rms voltage seen on the display of the Stop button operation
power analyzer, matches the AC rms voltage in Pr 18.02 on the • Verify that the stop buttons function correctly using the following
System controller module, and Pr 3.28 on the Power modules. steps:
Voltage and Frequency relay • Set Pr 20.20 the Local control enable = On (1) on the HMI data
• Check the voltage monitoring relay settings are configured for transfer module to disable communications to the System
the AC grid supply voltage and comply with the local regulations controller module.
/ grid code. Refer to the AC grid monitoring section for further • Set Pr 18.31 System enable = OFF (0) on the System controller
details on set-up of the voltage monitoring relay. module to disable the SPV inverter.
• Check the frequency monitoring relay settings are configured for • Release the stop button.
the AC grid supply frequency and comply with the local • Set Pr 18.39 Manual stop button reset = On (1) and then OFF
regulations / grid code. During manufacture of the SPV inverter, (0) on the System controller module to reset the stop button
the settings in the frequency monitoring relay will be based on a relay.
AC grid supply with a frequency of 50 Hz. If the SPV inverter is • Wait for the stop button relay to reset. All of the lights on the
to be used on a AC grid supply with a frequency of 60 Hz, the relay light up when it is reset.
settings in the frequency monitoring relay will need to be
• Press the stop button, and check to ensure that the stop button
adjusted. Refer to AC grid monitoring section for further details relay trips off after 0.5 s. The relay is shown to have tripped off
on set-up of the frequency monitoring relay.
when only 1 LED is lit.
• For full detail of the voltage and frequency relay settings for
compliance with the local grid code contact the local Emerson 6.7 DC Power connection from PV array
office or Supplier of the SPV system. • Only install enough PV array DC fuses to provide 200 A to 250 A
Isolation monitor (if installed)
to the SPV inverter. This will limit the current allowed to flow
• Check the set-up of the Isolation monitor device: during these initial tests.
• For floating PV arrays, check the Isolation monitor settings and
Electric shock risk, Multiple power sources
perform a self test, for more information on the settings and
The SPV inverter is supplied from multiple power sources
carrying out a self test refer to PV array monitoring section.
which include the PV array, the main AC power supply grid,
• For grounded PV arrays check the Ground Fault Detector
the auxiliary power supply and internal UPS, where installed,
Interrupter (GFDI) is present, the fuse has not blown and the WARNING
which could result in a electric shock hazard. All power
stop button is not activated. Refer to Ground Fault Detector
supplies must be disconnected from the SPV inverter using
Interrupter (GDFI) section for further details.
approved isolation devices for at least 10 minutes before any
SM-Ethernet
protective cover is removed to avoid this hazard, which could
• Check the SM-EtherNet Power module communication settings result in the risk of death or serious injury.
in the HMI data transfer module located in the Auxiliary zone. Pressing a stop button will not isolate the SPV inverter, it will
Set the IP address to an appropriate value using Pr 16.10 rapidly disable the Power modules and open the power
through to Pr 16.13 contactors but these contactors are not approved isolation
Pr 16.10, IP address Wip (most significant octet of Ethernet devices and must not be relied upon.
IP address, when using DHCP this is updated from the
DHCP server) Electric shock risk
Pr 16.11, IP address Xip (second most significant octet of Installation and removal of AC or DC string Fuses can result
in a potential electric shock hazard and must only be
Ethernet IP address, when using DHCP this is updated from
performed at night during darkness unless the PV array can
the DHCP server) WARNING
be isolated and locked off from the SPV inverter by other
Pr 16.12, IP address Yip (third most significant octet of
means. The installation and removal of string Fuses must be
Ethernet IP address, when using DHCP this is updated from carried out as detailed to prevent the potentially hazardous
the DHCP server) situation, which could result in the risk of death or serious
Pr 16.13, IP address Zip (least significant octet of Ethernet injury.
IP address, when using DHCP this is updated from the
DHCP server)
Electric shock risk
SPV inverter software
The voltages present in the following locations can result in a
• Verify the SPV inverter software for the Power modules in Pr potential electric shock hazard.
15.49 and the Power modules firmware version in Pr 11.29 are • AC power supply cables and connections
the correct versions, check with the SPV inverter supplier WARNING
• DC and Turn-on chopper cables, and connections
wherein doubt and for details on the latest versions. • Many internal parts of the SPV inverter, and external
• Verify that the SP control platforms on the System controller option units.
module and the HMI data transfer module have the correct SPV Protective covers must only be removed once all power
inverter software in Pr 15.49. This should match the software supplies have been isolated for at least 10 minutes, if not
version seen in Pr 15.49 on the Power modules if these do not followed this could result in the risk of death or serious injury.
match the software should be updated to the latest version in all
locations. Fire risk overload
Turn-on chopper configuration The DC PV array power connections to the SPV inverter
must be installed with the recommended fuses to provide
• Set Pr 19.41 = On (1) to indicate to the System controller
protection and avoid a potential SPV inverter overload,
module that a Turn-on chopper is installed or Pr 19.41 = OFF (0) WARNING
product failure and fire hazard. The correct fuses must be
to indicate a Turn-on chopper is not installed in the SPV inverter.
installed as detailed in section • Breaking capacity: 30 kAdc .
Failure to install suitable fuse protection could result in the
risk of death or serious injury.
the MPPT control from being seen in Pr 4.02 Active current in the
Fire risk active Power modules when the system is running.
The SPV inverter is designed to have PV array power 4. On the System controller module set Pr 18.13 Power modules for
connections made by connecting multiple power cables to rated power to 1 so the SPV inverter will run with a single Power
the Fuse holders spaced along the length of the DC busbars. module.
WARNING
This method utilizes current sharing to ensure the busbars 5. On the System controller module set Pr 18.12 Master Power module
current rating is not exceeded resulting in a potential mask to the number appropriate for the Power module being tested
overload product failure and fire hazard. Power cables must as shown in Table 6-3.
be spaced equally along the length of the DC busbars to Table 6-3 Power module mask
prevent the potentially hazardous situation, which could
result in the risk of death or serious injury. Power module to test Value to set in Pr 18.12
PM0 1
Incorrect DC connections
PM1 2
The SPV inverter PV array power connections must be
made observing the correct polarity to avoid potential PM2 4
product damage and failure. Ensure PV array connections PM3 8
CAUTION
are made with the correct polarity following the labels on the
SPV inverter to avoid product damage and or failure. PM4 16
PM5 32
6.9 Individual Power module tests 6.10 Low power SPV inverter tests
The aim of the following tests are to verify that at low power, the SPV
The purpose of the individual Power module test is to ensure that each
inverter is capable of turning On with all Power modules running
individual Power module can run correctly on its own, proving the Power
together, and that the current controller gains and voltage controller
module and all associated auxiliary switch gear along with protection are
fully functional. To carry out this test follow the method described below, gains are optimized correctly.
1. Check Pr 20.20 Local control enable on the HMI data transfer Fire risk overload
module is set = On (1), to disable the communications to the System The DC PV array power connections to the SPV inverter
controller module and allow local control. must be installed with the recommended fuses to provide
2. On the System controller module, set Pr 18.26 (Maximum Power protection and avoid a potential SPV inverter overload,
Point Tracking) MPPT initial DC voltage to (√2 * Rated AC voltage WARNING
product failure and fire hazard. The correct fuses must be
(Pr 18.17)) + 30 V. This is the minimum recommended MPPT DC installed as detailed in section 5.5.3 DC landing point
voltage. Fuses on page 47. Failure to install suitable fuse protection
3. On the System controller module disable the MPPT by setting could result in the risk of death or serious injury.
Pr 18.36 Enable MPPT = OFF (0). This will prevent the pulses from
Electric shock risk connect the power analyzer, Isolate the main AC power supply from the
Unless otherwise indicated, control terminals are single MV transformer, press the stop button, and connect the power analyzer
insulated and must not be touched with a potential electric to the main AC busbars located in the AC Grid Connection zone.
shock hazard. All power supplies must be isolated for at 6.10.1 Low power, test 1
WARNING
least 10 minutes before any protective cover is removed to The purpose of test 1 is to gradually add Power modules to a started
prevent the risk of death or serious injury. SPV inverter i.e. the voltage master Power module is running and then
gradually the additional Power modules are added monitoring the SPV
Fire risk inverter current sharing between all Power modules and stability without
The SPV inverter is designed to have PV array power any oscillations present, the measured values should not change by
connections made by connecting multiple power cables to more than ±2 A
the Fuse holders spaced along the length of the DC busbars.
WARNING
This method utilizes current sharing to ensure the busbars For low power test 1 proceed as follows:
current rating is not exceeded resulting in a potential 1. Check Pr 20.20 Local control enable on the HMI data transfer
overload product failure and fire hazard. Power cables must module = On (1) to disable the communications to the System
be spaced equally along the length of the DC busbars to controller module
prevent the potentially hazardous situation, which could 2. On the System controller module set Pr 18.31 System enable = OFF
result in the risk of death or serious injury. (0) so the SPV inverter is disabled
3. On the System controller module, set Pr 18.42 Force rated Power
Incorrect DC connections module on = On (1) so the rated number of Power modules, when
The SPV inverter DC PV array power connections must be available, will start.
made observing the correct polarity to avoid potential 4. On the System controller module, set Pr 18.13 Power modules for
product damage and failure. Ensure PV array connections rated power to the number of Power modules in the SPV inverter.
CAUTION
are made with the correct polarity following the labels on the 5. On the System controller module set the MPPT start voltage in
SPV inverter to avoid product damage and or failure. Pr 18.26 MPPT initial DC voltage to (√2 * Rated AC voltage
(Pr 18.17)) + 30 V.
Electric shock risk 6. On the System controller module disable the MPPT by setting
Installation and removal of AC or DC string Fuses can result Pr 18.36 Enable MPPT = OFF (0). This will prevent the pulses
in a potential electric shock hazard and must only be generated by the MPPT being seen in Pr 4.02 Active current when
performed at night during darkness unless the PV array can the SPV inverter is running.
WARNING
be isolated and locked off from the SPV inverter by other 7. On the System controller module set Pr 18.12 Master Power module
means. The installation and removal of string Fuses must be mask = 1 so that the SPV inverter voltage master is forced to be
carried out as detailed to prevent the potentially hazardous Power module 0.
situation, which could result in the risk of death or serious 8. On all Power modules except the voltage master (Power module 0)
injury. set Pr 19.01 Local Power module disable = On (1) to disable these
Power modules. This will allow the additional Power modules to be
Electric shock risk, Multiple power sources
added individually later in the test.
The SPV inverter is supplied from multiple power sources
9. On the System controller module, set Pr 18.31 System enable = On
which include the PV array, the main AC power supply grid,
(1) to turn the SPV inverter on. When the SPV inverter starts and is
the auxiliary power supply and internal UPS, where installed,
WARNING running Pr 18.01 System controller module state will show State 11
which could result in a electric shock hazard. All power
(Run state), and Pr 19.05 Local Power module state in the voltage
supplies must be disconnected from the SPV inverter using
master Power module will show State 8 (Run state).
approved isolation devices for at least 10 minutes before any
10. When Power module 0 has started, gradually introduce the other
protective cover is removed to avoid this hazard, which could
Power modules setting Pr 19.01 Local Power module disable = OFF
result in the risk of death or serious injury.
(0) in each current slave Power module. When a current slave
Pressing a stop button will not isolate the SPV inverter, it will
Power module has started check the current in Pr 4.02 Active
rapidly disable the Power modules and open the power
current and ensure this is stable when compared to Pr 4.02 Active
contactors but these contactors are not approved isolation
devices and must not be relied upon. current on the voltage master Power module, the measured values
should not change by more than ±2 A.
When tuning an SPV inverter, it is recommended to have a power 11. Continue this process until all Power modules are started and
analyzer such as a Fluke 434 or 435 connected with Rogowski high running.
current transducers (3000 A) so that the AC voltage and current 12. Shut the system down by setting Pr 18.31 System enable = OFF (0)
waveforms can be monitored for signs of instability and oscillations. To in the System controller module
6.10.2 Low power, test 2 5. On the System controller module set the MPPT start voltage Pr
The purpose of test 2 is to ensure that after the SPV inverter is started, 18.26 MPPT initial DC voltage to (√2 * Rated AC voltage (Pr 18.17))
and within the first 10 s of operation, that the current slave modules that + 30 V.
are running are not causing oscillations in the AC power supply to the 6. On the System controller module disable the MPPT by setting
SPV inverter. Pr 18.36 Enable MPPT = OFF (0). This will prevent the pulses
generated by the MPPT from being seen in Pr 4.02 Active current
For low power test 2 proceed as follows:
when the SPV inverter is running.
1. Check Pr 20.20 Local control enable on the HMI data transfer 7. On the System controller module, set Pr 18.12 Master Power
module is set = On (1), to disable the communications to the System module mask = On (1) so that the SPV inverter voltage master is
controller module forced to be Power module 0.
2. On the System controller module verify Pr 18.31 System enable = 8. On the System controller module set Pr 18.31 System enable = On
OFF (0) so that the SPV inverter is disabled (1) to turn the SPV inverter on. When the SPV inverter starts and is
3. On the System controller module set Pr 18.42 Force rated Power running Pr 18.01 System controller module state will show State 11
module on = OFF (0) so that the System controller module will (Run state), and Pr 19.05 Local Power module state in the voltage
automatically optimize the number of Power modules required. master Power module will show State 8 (Run state).
4. On the System controller module set Pr 18.13 Power modules for 9. Observe the current flowing to the AC power supply with the power
rated power to the number of Power modules in the SPV inverter. analyzer and make sure there are no low frequency oscillations (low
frequency is < 50 Hz typically in the order of 1 H z to 5 Hz). Low 6. On the System controller module disable the MPPT by setting Pr
frequency oscillations can be overcome by adjusting Pr 19.15 Start 18.36 Enable MPPT = OFF (0). This will prevent the pulses
current loop I Gain, and Pr 3.06 voltage controller P Gain,. When generated by the MPPT from being seen in Pr 4.02 Active current
modifying the gains, all Power modules must have the same gains when the SPV inverter is running.
as each other. Failure to ensure finalized common gain values can 7. On the System controller module, set Pr 18.12 Master Power
result in unwanted oscillations between Power modules. module mask to the number shown in the table below for the number
10. The SPV inverter will continue to operate correctly during of Power modules in the SPV inverter so that any Power module can
optimization of the control loop gains provided small steps in become the voltage master.
adjustment are made e.g. steps of 100 for the current loop I Gain
and voltage controller P Gain, and steps of 5 for the current loop P Table 6-5 Master Power module mask
Gain. Voltage master Current Current slave Master
Power
11. Shut the system down by setting Pr 18.31 System enable = OFF (0) slave node addresses Power modules Power
modules
in the System controller module. (Requires jumper links (CTSync module
in SPV
for CTSync rx to tx, /rx connection to mask value
inverter
to /tx) rx and /rx) Pr 18.12
6.11 High power SPV inverter tests 1 1
The purpose of the high power tests are to prove that the SPV inverter
runs correctly at maximum output current with all Power modules active. 2 3
3 7
Electric shock risk, Multiple power sources
4 15
The SPV inverter is supplied from multiple power sources All N/A
which include the PV array, the main AC power supply grid, 5 31
the auxiliary power supply and internal UPS, where installed, 6 63
WARNING
which could result in a electric shock hazard. All power 7 127
supplies must be disconnected from the SPV inverter using 8 255
approved isolation devices for at least 10 minutes before any
9 1,2,3,4,6,7,8 5,9 239
protective cover is removed to avoid this hazard, which could
result in the risk of death or serious injury.
Pressing a stop button will not isolate the SPV inverter, it will NOTE
rapidly disable the Power modules and open the power
The node address order is left to right where node 1 is the node at the far
contactors but these contactors are not approved isolation
left, and the highest node number is to the far right
devices and must not be relied upon.
8. On the System controller module, set Pr 18.31 System enable = On
Electric shock risk (1) to turn the SPV inverter on. When the SPV inverter starts and is
Installation and removal of AC or DC string Fuses can result running Pr 18.01 System controller module state will show State 11
in a potential electric shock hazard and must only be (Run state) and Pr 19.05 Power module state in the Power module
performed at night during darkness unless the PV array can being tested will show State 8 (Run state). The current slave Power
WARNING
be isolated and locked off from the SPV inverter by other modules in the SPV inverter will show State 9 (Running state) in Pr
means. The installation and removal of string Fuses must be 19.05 Power module state provided they are assisting the voltage
carried out as detailed to prevent the potentially hazardous master and sharing the total current from the PV array.
situation, which could result in the risk of death or serious 9. Check Pr 4.02 Active current in the Power modules and ensure the
injury. current is stable on all active Power modules the measured values
should not change by more than ± 2 A.
For the purposes of these tests, all PV array MCB's and DC fuses must 10. If a power analyzer is available e.g. Fluke 434 / 435, check both the
be installed and closed so that full power is available to the SPV inverter current and voltage waveforms at the main AC power supply
from the PV array. For systems installed with PV array DC fuses, these busbars looking for high frequency (> 50 / 60 Hz) and low frequency
must be installed at night to avoid arcing and an electric shock hazard (< 50 Hz) components.
which could result in the risk of death or serious injury. Typically but not exclusively, high frequency components can be
When tuning an SPV inverter, it is recommended to have a power triggered by the current loop P and I Gain where settings are too
analyzer such as a Fluke 434 or 435 connected with Rogowski high high. The current loop P Gain should be adjusted firstly where high
current transducers (3000 A) so that the AC voltage and current frequency components are present.
waveforms can be monitored for signs of instability and oscillations. To Typically but not exclusively, low frequency components can be
connect the power analyzer, Isolate the main AC power supply from the triggered by the voltage controller P Gain and the current loop I Gain
MV transformer, press the stop button and connect the power analyzer where settings are too low. The current loop I Gain should be
to the main AC busbars located in the AC grid connection zone. adjusted firstly where low frequency components are present.
For high power testing proceed as follows: Gain adjustments are made through Pr 19.16 Run current loop P
1. Check Pr 20.20 Local control enable on the HMI data transfer Gain and Pr 19.17 Run current loop I Gain and Pr 3.06 voltage
module is set = On (1), to disable the communications to the System controller P Gain, also refer to section 6.12 Gain settings on
controller module. page 85 for further details on tuning the SPV inverter.
2. On the System controller module check that Pr 18.31 System enable 11. Run the SPV inverter for 1 hour. If the performance of the system
= OFF (0) so that the SPV inverter is disabled. appears to be stable (by monitoring the current and voltage with the
3. On the System controller module set Pr 18.42 Force rated Power power analyzer), shut down the SPV inverter by setting Pr 18.31
module on = OFF (0) so that the System controller module will System enable = OFF (0) on the System controller module. Check
automatically. optimise the number of Power modules required. all high power connections for signs of over-heating. If a laser
4. On the System controller module set Pr 18.13 Power modules for temperature probe is available, use this to check for any excessive
rated power to the number of Power modules in the SPV inverter. heating of connection points.
5. On the System controller module set the MPPT start voltage Pr
18.26 MPPT initial DC voltage to (√2 * Rated AC voltage (Pr 18.17))
+ 30 V.
Reactive current
demand
4.40
Pr 4.08 Reactive
current reference
Anti island
reference
Pr 4.17 Reactive
current feedback
Current
controller
Pr 4.13 Current
control Kp gain
Pr 4.14 Current
control Ki gain
Pr 4.02 Active
current feedback
SPV Power module
DC Bus voltage Active current
following error demand
Error 4.04
DC bus
Pr 3.05 DC bus
voltage
voltage setpoint
controller
Internal DC bus
Pr 3.06 DC bus voltage controller
voltage controller Ki gain
Kp gain
Pr 18.28 MPPT
voltage control
Kp gain
• Access is provided to the voltage control Kp gain Pr 3.06, the voltage control Ki gain term is set internally with no user access. Note gain settings
should be identical across all Power modules in the SPV inverter to avoid instability.
• Access is provided to both the current control Kp and Ki gains in Pr 19.14 to Pr 19.17 these gains being used for the SPV inverter Start and Run.
The current loop gains allow full control of the Active and Reactive currents within the current controller. Note gain settings should be identical
across all Power modules in the SPV inverter to avoid instability.
Table 6-6 SPV inverter gain parameters
Centralized gains
Power module Description
(HMI data transfer module)
This parameter allows the user to tune the current loop behaviour for the given AC
power supply during Start.
Pr 19.14 Start Pr 19.14 Start This parameter directly controls Pr 4.13 the current loop Kp gain in the Power module
Current control loop Current control loop when the state machine is a lower numbered state than the Running state (< 8 on
Kp gain Kp gain voltage master and < 9 on the current slave). This includes when current slave Power
modules are waiting to be fast started for systems with > 2 Power modules and during
the first 10 s after the voltage master has closed its DC main contactor.
This parameter allows the user to tune the current loop behaviour for the given AC
power supply during Start.
Pr 19.15 Start Pr 19.15 Start This parameter directly controls Pr 4.14 the current loop Ki gain in the Power module
Current control loop Current control loop when the state machine is a lower numbered state than the Running state (< 8 on
Ki gain Ki gain voltage master and < 9 on the current slave). This includes when current slave Power
modules are waiting to be fast started for systems with > 2 Power modules and during
the first 10 s after the voltage master has closed its DC main contactor.
This parameter allows the user to tune the current loop behaviour for the given AC
Pr 19.16 Run Pr 19.16 Run power supply during operation (Run).
Current control loop Current control loop This parameter directly controls Pr 4.13 the current loop Kp gain when the Power
Kp gain Kp gain module state machine is in the Running state or a higher numbered state (> 8 on
voltage master and < 9 on the current slave).
This parameter allows the user to tune the current loop behaviour for the given AC
Pr 19.17 Run Pr 19.17 Run power supply during operation (Run).
Current control loop Current control loop This parameter directly controls Pr 4.14 the current loop Ki gain when the Power
Ki gain Ki gain module state machine is in the Running state or a higher numbered state (> 8 on
voltage master and < 9 on the current slave).
Pr 3.06 Pr 19.13
This parameter sets the voltage control loop Kp gain and can be set up directly in the
Voltage control loop Voltage control loop
active Power module as this is not controlled by the SPV inverter software.
Kp gain Kp gain
NOTE
Current control and voltage control loop gain settings detailed above should be set-up identical across all Power modules in the SPV inverter to avoid
instability.
NOTE
The centralized gain control is only available on SPV inverter software > V01.00.12 (non-BDEW version) and > V01.01.02 (BDEW version). The
centralized gain control is enabled by setting Pr 19.46 Enable centralized gain control = On (1) in the HMI data transfer module. When Pr 19.46
Enable centralized gain control is set from On (1) to OFF (0) the gain values are then saved in all Power modules
Table 6-7 Recommended control loop gain settings
Power module Centralized gains
Control loop gain Range Recommended starting value
parameter (HMI data transfer module)
Start current control loop Kp gain Pr 19.14 Pr 19.14 20 to 60 40
Start current control loop Ki gain Pr 19.15 Pr 19.15 500 to 3000 1000
Run current control loop Kp gain Pr 19.16 Pr 19.16 20 to 60 40
Run current control loop Ki gain Pr 19.17 Pr 19.17 500 to 3000 1000
Voltage control loop Kp gain Pr 3.06 Pr 19.13 500 to 3500 2000
NOTE
Current control and voltage control loop gain settings detailed above should be set-up identical across all Power modules in the SPV inverter to avoid
instability
.
NOTE
The centralized gain control is only available on SPV inverter software > V01.00.12 (non-BDEW version) and > V01.01.02 (BDEW version). The
centralized gain control is enabled by setting Pr 19.46 Enable centralized gain control = On (1) in the HMI data transfer module. When Pr 19.46
Enable centralized gain control is set from On (1) to OFF (0) the gain values are then saved in all Power modules.
100
50
% current
Time ms
0.005 0.01 0.015 0.02
-50
-100
1 Cycle
-150
The AC power supply current waveform in shown in Figure 6-21 on page 89 with low frequency harmonic component, will be seen if the run current
control Ki gain or the voltage control Kp gain is too high. For this instability excessive 3rd, 5th, 7th and 13th harmonics are typical. Where an SPV
inverter has more than one Power module, then the run current control Ki gain, voltage control Kp gain must be reduced for all Power modules. Note
that the current flowing must be greater than 60 % of the SPV inverters rating before adjusting the gain settings, as some low load distortion as seen
here can be normal for operation at low levels of load, typically around 10 to 20 %. This low frequency current instability can usually be heard across
the filter chokes.
When tuning this low frequency oscillation, monitor Pr 4.02 Active current in the voltage master and current slave Power modules.
Figure 6-21 AC power supply current waveform with low frequency harmonic component
150
100
50
% current
Time ms
0 0.005 0.01 0.015 0.02
50
100
1 Cycle
150
The AC power supply current waveform shown below in Figure 6-22 shows a low frequency component of approximately 5 Hz which will be seen if
the run current controller Ki gain or the voltage control Kp gain is too low resulting in the instability at approximately 5 Hz. If this low frequency
instability is seen when several Power modules begin to run, then the current control Ki gain must be increased on all Power modules in the SPV
inverter. This low frequency current instability can usually be heard across the filter chokes.
When tuning this low frequency oscillation, monitor Pr 4.02 Active current in the voltage master and current slave Power modules.
Figure 6-22 AC power supply current waveform low frequency harmonic component ≈5 Hz
150
100
50
% current
Time ms
0 0.05 0.1 0.15 0.2 0.25
50
100
1 Cycle
150
30
25
20
15
10
0
10 20 30 40 50 60 70 80 90 100
% Active output current
ITHD (% of fundamental) ITHD (% of rated)
NOTE
If the power analyzer being used to measure the harmonic distortion measures TDD (Total Demand Distortion) as defined in IEEE 519, then the issue
highlighted above in this note regarding the level of Active output current and % ITHD is avoided.
The following sequence of waveforms show the effect on the AC power supply current waveform for the SPV inverter with typical harmonic content
present and varying levels of % Active output current (% Fundamental) from 10 % of SPV inverter rated current to 100 % SPV inverter rated current.
60% Fundamental
80
60
40
20
Time ms
- 20
- 40
- 60
- 80
25 80
20 60
15
40
10
5 20
% current
Time ms Time ms
0.005 0.01 0.015 0.02
5 - 20
10
- 40
15
20 - 60
25 - 80
40 100
30 80
60
20
40
% current
10 20
Time ms Time ms
0.005 0.01 0.015 0.02
-10 - 20
- 40
-20
- 60
-30 - 80
-40 -100
50 100
40 80
30 60
20 40
20
% current
10
Time ms Time ms
0.005 0.01 0.015 0.02 - 20
-10
-20 - 40
-30 - 60
-40 - 80
-50 -100
60 150
40 100
20 50
% current
Time ms Time ms
0.005 0.01 0.015 0.02 0.005 0.01 0.015 0.02
- 20 - 50
- 40 - 100
- 60 - 150
50% Fundamental 100% Fundamental
Figure 6-25
Set recommended Start control loop gains
SPV system > 7 Increase Pr 1.22 Active
Pr 19.14 Start Current control P Gain
Power modules current balancing filter time
Pr 19.15 Start Current control I Gain
constant to 300
Pr 3.06 Voltage control P Gain
Product
introduction
Assess the harmonic content of the SPV system AC power supply current waveform with a Power analyser such as a Fluke 434 or 435 connected with Rogowski high current transducers (3000A). For sub-harmonics use CT
Scope PC software checking Pr 4.02 Active current in the SPV system voltage master and any current slave Power modules. This assessment should be carried out with > 60 % of the SPV systems rated current
Tuning flowchart
No
Yes Stable operation?
Parameters
No No
Stable operation? Stable operation?
Yes
Yes Yes
Diagnostics
Vn is the nominal AC rms power supply voltage. BDEW guide lines do not specify two over voltage settings so the Over voltage Alarm 2 threshold is
set-up to be the same as Over voltage Alarm 1.
Example, 340 Vac, voltage monitoring relay settings
The following table contains example settings for the Voltage relay based upon a 340 Vac power supply for BDEW.
Table 6-9 Example voltage monitoring relay set-up for BDEW
Voltage Monitoring
Under voltage (Alarm 1) Under voltage (Alarm 2) Over voltage (Alarm 1) Over voltage (Alarm 2)
Relay
Voltage threshold 153 V 272 V 408 V
Hysteresis 170 V (323 V Reset) 51 (323 V Reset) 51 (357 V Reset)
Alarm delay 0.3 s 1.5 s 0.1 s
Reset delay 9.5 s 9.5 s 9.5 s
NOTE
A new more advanced combined Ziehl voltage and frequency monitoring relay UFR1001E has recently been introduced, which allows compliance
with a larger number of Gird codes, for further details on the new combined Ziehl voltage and frequency monitoring relay UFR1001E along with
settings refer to section 6.15 AC grid monitoring on page 99.
6.13.2 SPV inverter setting 'required' by BDEW are no loose or slack connections. In addition it is a good idea to check
the torque settings of the terminating nuts and bolts with a torque
Enable Pr 19.46 Active Power ramp on start enable.
wrench. In situations where a nut or bolt may have been cross threaded,
When set to OFF (0) there is no active power ramping on start enable. simply checking the torque alone does not establish if the cable
When set to On (1) and provided the SPV inverter is not running the SPV connection beneath the bolt is a secure electrical connection; always
inverter will ramp its output at a rate of 10 % of SPV inverter rated power move cables to ensure a secure connection.
/ minute, with a minimum of 10 % of a single Power module capability to
allow the voltage controller to function correctly. 6.13.5 SPV inverter Mains loss ride through and
Dynamic grid support
If at any point during ramping the DC bus voltage is seen to be > 795 Enable the Dynamic gird support / Ride through mode function in
Vdc the ramp rate will be increased to 10 % of SPV inverter rated power
Pr 18.40 AC low voltage ride through select = On (1) in the System
/ 0.5 s to bring the Power modules on line quickly to absorb the
controller module. Pr 19.37 Alternative ride through calculation select =
excessive PV array power, protect the Turn-on chopper resistor, and OFF (0).
prevent an OV trip. When the DC bus voltage has fallen below 795 Vdc
the original ramp of 10 % of SPV inverter rated power / minute will be When the AC power supply grid is out of tolerance Pr 19.21 Control
restored. alarm word 1 bit 0 = 1, and when the AC power supply grid is in
tolerance Pr 19.21 Control alarm word 1 bit 0 = 0.
6.13.3 SPV inverter settings 'recommended' by
• set-up Pr 19.14 Dynamic gird support reactive current per volt
BDEW
Enter a settling time of 600 s in Pr 19.17 AC power supply settling time error for ride-through using the grid connection K factor where
required in accordance with the transmission network operator,
(default 0), to give a 10 min settling delay after the voltage or frequency
for example K = 2
monitoring relay trip. Pr 20.10 AC supply settling time count indicates the
remaining settling time once activated. • Pr 19.14 = (10000 * K) / Rated AC supply voltage (Pr 18.17).
• Therefore for a nominal AC rms power supply voltage of 340 Vac
The Delay On after Fault (DOF) setting for Ziehl voltage monitoring relay
and K = 2 Pr 19.14 = 59 which is 0.59 % Reactive current per
can only be set to a maximum of 9.5 s so Pr 19.17 must be used to
volt error from nominal AC rms power supply voltage. This
achieve the recommended BDEW delay. Set up the BDEW active power
ensures that the SPV inverter is producing rated reactive current
reduction with over frequency scheme. The following parameters must
when the AC rms power supply voltage is at 170 Vac (50 % for
be set;
the 340 Vac system).
Pr 19.11 Active power control set-up parameter 1 = 5020 (50.20 Hz, This • Set the % Vac dead band in Pr 19.19 Mains loss ride-thru dead
value is set by default) band voltage, this is the dead band either side of the AC rms
Pr 19.12 Active power control set-up parameter 2 = 5005 (50.05 Hz, This power supply voltage in Pr 18.17. For a nominal AC rms power
value is set by default) supply voltage of 340 Vac with a 10 % dead band Pr 19.19 = 34
Pr 19.13 Active power control set-up parameter 3 = 400 (40.0 %, This (10 % of 340 Vac to enter Mains loss ride through).
value is set by default)
Pr 19.15 Active power control mode select = 2 (Enables FGW TR8 mode 6.14 Further commissioning/start-up
required for BDEW) This section describes the configuration of the additional SPV inverter
6.13.4 Active power control mode select (Pr 19.15) = 2 features as detailed following .
BDEW FGW TR8 active power control. In this mode, when the mains • Local / Remote control
frequency rises above the frequency set in Pr 19.11 Hz, active power • Overriding maximum output power limit
control will be enabled where the active power will be limited at a rate of • Remote disconnect command
Pr 19.13 % / 1Hz deviation above Pr 19.11 Hz. When the mains • Selectable maximum output power limits
frequency drops between Pr 19.11 and Pr 19.12 Hz, the active power will • Reactive current/power control
be held at the lowest value reached. When the frequency drops below Pr • Active power control
19.12 Hz, the active power control will release, and the SPV inverter will • Automatic island detection
run under normal limitations. This mode is required for compliance with 6.14.1 Local / Remote control
BDEW regulations. Remote control of the SPV inverter is where the HMI data transfer
Figure 6-26 Active power control mode Pr 19.15 = 2 module is in overall control of the SPV inverter. In this mode the HMI
data transfer module parameters listed in Table 6-11 are mapped to the
Pr 19.12 Active Power Control parameter of the same number in the System controller module. The
“OFF” Threshold In 0.01 Hz equivalent parameter in the System controller module then effectively
Units. becomes read only.
AC Power supply Local control of the SPV inverter is where the System controller module
Power
frequency is in overall control of the SPV inverter.
Pr 20.20 on the HMI data transfer module determines whether the SPV
Pr 19.13 0.1 % Sampled inverter is under local or remote control. Setting Pr 20.20 = 0 enables
Power / 1 Hz Units Above remote control, i.e. the HMI data transfer module is in control of the
Pr 19.11 parameters in Table 6-11.
Before power is applied to the SPV inverter for the first time, it is good
practise to check all cable terminations for mechanical strength to
ensure a reliable connection under load conditions. This is done by
physically moving all cables near the termination point, to ensure there
Table 6-11 Parameters controlled by the HMI data transfer module 6.14.3 Remote disconnect command
when remote control is selected As standard, the SPV inverter provides a method of shutting down and
disconnecting the inverter from the grid using a 24 Vdc digital input. This
Parameter Description
could be used by the electricity supply company to disable the SPV
Overriding maximum output power limit inverter in the event of an island condition occurring.
This parameter defines the maximum output power
Terminal -X5:5 can be used as a remote disconnect input. Applying 24
limit of the SPV inverter as a percentage of the rated Vdc to terminal -X5:5 or connecting terminal -X5:1 to -X5:5 will shutdown
Pr 18.19
output power of the SPV inverter. See section
the SPV inverter and disconnect it from the AC grid. The state of
6.14.2 Overriding maximum output power
terminal -X5:5 can be monitored in Pr 18.35 on the System controller
limit following for more information. module. Pr 18.35 set to On(1) indicates that terminal -X5:5 is active.
Maximum Power Point Tracker (MPPT) minimum For this feature to work correctly Pr 18.23 on the System controller
voltage
module must be set to 0.
This sets the bottom limit for the operating range of the
MPP tracker, and the MPP initial DC voltage, Pr 18.26. 6.14.4 Selectable maximum output power limits
Pr 18.24 It is possible to limit the output power of the SPV inverter to one of four
The internally used absolute bottom limit is calculated
from: (√2 x Vac) + 30 V where Vac = Pr 18.17. settings via digital inputs. This can be used by the electricity company to
This parameter can be used to force the MPP bottom limit the power the SPV inverter feeds into the AC grid.
limit to a higher value if required. Pr 18.20 to Pr 18.23 on the System controller module are used to define
Maximum Power Point Tracker (MPPT) initial four maximum output power limits.
voltage The digital inputs on terminals -X5:2 to -X5:5 are used to select one of
This parameter defines the initial value of the MPPT the four output power limits. The states of terminals -X5:2 to -X5:5 can
Pr 18.26 be monitored in Pr 18.32 to Pr 18.35 on the System controller module. A
when it is first enabled. This parameter should normally
be set to a value which is: (√2 x Vac) + 30 V where Vac value of On(1) in these parameters indicates that the input is active.
= Pr 18.17. Table 6-12 Output power limits, terminals and parameters
System enable Parameter Parameter
Terminal
This parameter controls the SPV inverter. Setting this containing showing the
number Description
Pr 18.31 parameter to On (1) will enable the SPV inverter. the output state of the
on –X5
Setting this parameter to OFF (0) will shut down and power limit digit input
disconnect the SPV inverter from the AC grid. 2 Output power limit 1 18.20 18.32
Manual system stop button reset 3 Output power limit 2 18.21 18.33
Pr 18.39 This parameter will reset the SPV inverter following a
4 Output power limit 3 18.22 18.34
stop condition.
Output power limit 4
AC voltage feedback / Dynamic power factor
5 (or remote 18.23 18.35
control stop power threshold
disconnection input)
This parameter is used define the AC voltage feedback
or the end active power depending on the reactive If a remote disconnection input is required in addition to the selectable
reference mode selected in Pr 19.29 on the System maximum output power limits, then only three selectable power limits are
Pr 19.23
controller module. If AC grid voltage based reactive available. This is because terminal -X5:5 is used as the remote
power control (Pr 19.29 set to 3) is selected, then the disconnection digital input and Pr 18.23 must then be set to 0.
current AC grid voltage must be continuously written to
6.14.5 Reactive current/power control
this parameter. See section 6.14.5 Reactive current/ The SPV inverter has five different modes for controlling the reactive
power control for more information. current, reactive power or power factor. These modes are selected by
Reactive reference Pr 19.29 in the System controller module as follows.
This parameter is used to change the reactive Table 6-13 Reactive reference modes
Pr 19.30 reference when one of the reactive reference modes
has been enabled. See section 6.14.5 Reactive Setting of
Description
current/power control for more information. Pr 19.29
Reset all Power module trip logs 0 Reactive current control
Pr 19.48 This parameter is used to clear the trip logs in all power 1 Reactive power control
modules in the SPV inverter.
2 Set-point power factor control
Active power mode enable
3 AC grid voltage based reactive power control
Pr 19.49 This parameter enables the active power mode. See
section for more information. 4 Dynamic power factor control
AC grid voltage based reactive power control with
6.14.2 Overriding maximum output power limit 5
dead band
Pr 18.19 in the HMI data transfer module or System controller module
can be used to limit the maximum output power from the SPV inverter. In all the modes above, Pr 19.30 is used as the reactive reference.
Which Power module has overall control over Pr 18.19 depends on Pr 19.30 appears in both the HMI data transfer module and the System
Pr 20.20 in the HMI data transfer module as detailed in section controller module. Pr 20.20 in the HMI data transfer module defines
6.14.1 Local / Remote control . which Pr 19.30 parameter is used by the SPV inverter as the reactive
Pr 18.19 defines the maximum output power limit of the SPV inverter as reference. See section 6.14.1 Local / Remote control above for more
a percentage of the rated output power of the SPV inverter in 0.1 % information regarding Pr 20.20.
units, i.e. Pr 18.19 set to 900 will limit the maximum output power of the
NOTE
SPV inverter to 90 % of it rated value.
The power analyzer considers the SPV inverter as a power generator
If Pr 18.19 is set to zero the SPV inverter will shut down and will not rather than a load. Therefore, when the SPV inverter is producing
restart until Pr 18.19 is set to a value greater than 0. negative reactive current/power, the power analyzer will show positive
reactive current / power and vice versa.
Reactive current control, Pr 19.29 = 0 Figure 6-27 AC grid voltage based reactive power control
In this mode the SPV inverter will produce reactive current. Pr 19.30
Reactive power
defines the reactive current reference in units of 0.1 % of the total rated Positive reactive
current of the SPV inverter. Power limit Pr 19.25
voltage increase
For example, a setting of 100 in Pr 19.30 would mean that 10 % of the
Over excited
export VArs
PF + Ve
total current rating of the SPV inverter is used for reactive current. A
positive value in Pr 19.30 will produce a lagging current which will import
reactive power from the AC grid. A negative value in Pr 19.30 will
produce a leading current which will export reactive power to the AC
AC Line voltage error
grid. 0 (Pr 19.22 – Pr 19.23)
voltage decrease
Under excited
The rate of change of reactive current is set by Pr 19.28 with units of 0.1
import VArs
PF - Ve
% of the total rated current of the SPV inverter per second. 0.1 %Rated power /
Vac error Pr 19.30
Reactive power control, Pr 19.29 = 1
In this mode the SPV inverter controls the reactive power at the AC
terminals of the inverter. Pr 19.30 defines the reactive power reference Negative reactive
in units of 0.1 % of the rating power of the SPV inverter. power limit Pr 19.26
For example, a setting of 100 in Pr 19.30 would mean that 10 % of the
total power rating of the SPV inverter is used for reactive power. A The user must continuously write the voltage of the AC grid to Pr 19.23.
positive value in Pr 19.30 will import reactive power from the AC grid and Pr 19.23 is available on the HMI data transfer module to allow the user to
a negative value in Pr 19.30 will export reactive power to the AC grid. interface with the voltage feedback via digital communications, or analog
Setting Pr 19.30 = 0 will ensure that the reactive power flow at the AC signal. Pr 19.24 defines the scaling factor used for the AC grid voltages
terminals of the SPV inverter is 0, hence ensuring the power factor of the defined in Pr 19.22 and Pr 19.23. For example, an AC grid voltage of
SPV inverter is unity for all load levels. 132000 V could be represented by setting Pr 19.22 to 132 and Pr 19.24
to 1000.
The reactive power at the AC terminals is measured by the power
analyzer and is used by the SPV inverter to ensure the reactive power at Pr 19.30 defines the reactive power produced by the SPV inverter per
AC terminals equals that set in Pr 19.30. A simple proportional term volt of deviation from the AC voltage reference in Pr 19.22, in units of
controller is used for this control with a proportional gain in Pr 19.27 and 0.1 % of the rated power of the SPV inverter per volt. For example, a
proportional gain clamp in Pr 19.28 with units of 0.1 % of the total rated value of 50 in Pr 19.30 means that the SPV inverter will produce 5 % of
current of the SPV inverter per second. the rated power of the SPV inverter as reactive power for a deviation of 1
V between the AC voltage reference in Pr 19.22 and the AC voltage
Set-point power factor control, Pr 19.29 = 2 feedback in Pr 19.23.
In this mode the SPV inverter controls the power factor at the AC Pr 19.25 defines the positive reactive power limit and Pr 19.26 defines
terminals of the inverter. Pr 19.30 defines the power factor set-point the negative reactive power limit in units of 0.1 % of the rating power of
offset to a resolution of 0.001. A setting of +50 in Pr 19.30 would mean a the SPV inverter.
capacitive power factor of -0.950 and a value of -50 in Pr 19.30 would
The SPV inverter uses a simple proportional term controller for this
mean an inductive power factor of +0.950. Pr 19.30 is limited to a range
control with a proportional gain in Pr 19.27 and proportional gain clamp
of ±200 giving a power factor set point range of -0.800 to +0.800. If
in Pr 19.28 with units of 0.1% of the total rated current of the SPV
Pr 19.30 is set to 0, the power factor set point will be 1.000.
inverter per second.
The power factor at the AC terminals is measured by the power analyzer
and is used by the SPV inverter to ensure the power factor at AC Dynamic power factor control, Pr 19.29 = 4
terminals equals that defined by the power factor offset set in Pr 19.30. A In this mode the SPV inverter controls the power factor of the inverter
simple proportional term controller is used for this control with a depending on the active output power of the inverter.
proportional gain in Pr 19.27 and proportional gain clamp in Pr 19.28 Pr 19.22 defines the percentage of active output power at which control
with units of 0.1 % of the total rated current of the SPV inverter per of the power factor should start, and Pr 19.23 defines the percentage of
second. active output power at which control of the power factor should stop. The
AC grid voltage based reactive power control, Pr 19.29 = 3 active output power values defined by Pr 19.22 and Pr 19.23 are in units
of 0.1% of the rated power of the SPV inverter. For example, a value of
In this mode the SPV inverter controls the level of reactive power it
100 in Pr 19.22 or Pr 19.23 would equate to an active output power of
produces depending on the voltage of the AC grid.
10 %.
If the grid voltage in Pr 19.23 increases above the reference defined in
If the active output power of the SPV inverter is less than the value set in
Pr 19.22, the SPV inverter will produce negative reactive power or
Pr 19.22, the power factor of the SPV inverter will be equal to the start
import reactive power from the grid. If the grid voltage in Pr 19.23
power factor set in Pr 19.25. If the active output power of the SPV
decreases below the reference defined in Pr 19.22 the SPV inverter will
inverter is greater than the value set in Pr 19.23, the power factor of the
produce positive reactive power or export reactive power to the grid.
SPV inverter will be equal to the end power factor set in Pr 19.26. If the
active output power of the SPV inverter is between the levels defined by
Pr 19.22 and Pr 19.23 the power factor is controlled with a linear
relationship between the power factor values set in Pr 19.25 and
Pr 19.26.
The power factor values defined by Pr 19.25 and Pr 19.25 are in units of
0.001. For example, a value of -950 in Pr 19.25 or Pr 19.26 would
equate to a negative or inductive power factor of 0.950 (i.e. the SPV
inverter would import reactive power from the grid).
Figure 6-28 Output power based power factor control 6.14.6 AC Voltage management
Power factor When one of the reactive reference modes (system controller Pr 19.29)
Start power is used, the effect the reactive current will have on the local AC voltage
factor Pr 19.25
must be considered. The active current has little effect on the voltage
Overexcited because the voltage drop in the reactance is almost orthogonal with the
Voltage increase
Export VArs supply voltage. Where reactive current is required it may be necessary
PF +Ve to adjust the voltage monitoring relay thresholds, and in some cases the
% of SPV Inverter voltage rating of the transformer may have to be adapted to allow for the
0 rated power increase. The rise (or fall) in local AC voltage due to reactive power
Under excited produced or consumed by the SPV is dependent on the mains
Voltage decrease reactance. Two examples of the type of calculations necessary are
Import VArs
PF -Ve shown below. For more complex arrangements, for example where
Stop power
power factor correction devices such as capacitors are in use, a detailed
factor Pr19.26 system voltage study should be carried out.
Start active
power Pr 19.22 NOTE
Stop active
Where there is significant reactance (i.e. supply transformer) between
power Pr 19.23
the SPV inverter and the Point Of Interconnection (POI) with the power
supply grid, the reactive power at the SPV inverter will differ from that at
The SPV inverter uses a simple proportional term controller for this
the POI because of the reactive power consumed by the supply
control with a proportional gain in Pr 19.27 and proportional gain clamp
transformer. Most of this reactive power is consumed by the supply
in Pr 19.28 with units of 0.1 % of the total rated current of the SPV
transformers leakage (series) reactance, and this varies in proportion to
inverter per second.
the active power exported.
AC grid voltage based reactive power control with dead band,
Example 1
Pr 19.29 = 5
In this mode, the reactive reference, Pr 19.30, is used to set a A single SPV is to be installed on a site connected via its isolation
relationship of percentage of system rated power / volt, where deviation transformer directly to a strong (high fault current) MV (medium voltage)
from the AC supply set point (Pr 19.22) when compared with the AC network. The MV transformer used has per unit reactance of 6.1 % at full
supply feedback (Pr 19.23) outside of the dead band, will result in load. The customer has requested that the SPV operates in the range of
reactive power being generated using the relationship set up in Pr 19.30 ±0.8 power factor in response to an externally applied reference signal.
plus any power generated in the dead band. We assume that the inverter rating has been selected to allow for the
required simultaneous production of active and reactive power.
Pr 19.24 sets the dead band reactive power per volt error rate inside the
dead band in 0.1 % / volt error units. Setting Pr 19.24 to 0 will give 0 MV transformer reactance (% Ix) = 6.1 %
reactive power output in the dead band. The symmetrical width of the Required power factor range (PF) = ±0.8
dead band is set by Pr 19.25 in 1 V units.
Voltage relay under and over voltage trip thresholds = ±10 %
The symmetrical reactive power limit is set by Pr 19.26 in 0.1 % of
system rated power units e.g. a value of 1 represents 0.1 % of system Calculate the percentage of rated reactive current (% Ir) required to
rated power = Power module rated current (Pr 18.18) x power modules achieve the requested power factor (PF).
required for rated current (Pr 18.13) x system rated AC voltage 2
2
(Pr 18.17) x √3. The final internal reactive power reference after limits is %I = 100 – ( 100 × PF )
r
then held by the same reactive power holding loop used in mode 1.
2 2
The user may select between external voltage feedback via Pr 19.23, or 100 – ( 100 × 0.8 ) = 60 %
to use the internal voltage feedback Pr 18.02 via Pr 19.44, where if Calculate local AC voltage percentage change (Δr) due to the 60 % rated
Pr 19.44 = 0 feedback is from Pr 19.23, but if Pr 19.44 = 1 feedback is % Ix
from Pr 18.02. reactive current. Δ r = ----------- × % I r
100
Figure 6-29 Reactive power control
6.1-
0.1% Rated power / --------- × 60 = 3.66 %
Vac error Pr 19.24 100
in dead band
Calculate the total voltage change also considering the voltage rise due
Symmetrical
reactive power to active power.
limit Pr 19.26
voltage increase
(Inductive on
Overexcited
2 2
PF +Ve
⎝ ⎠
DIRIS)
Reactive
power
AC line voltage error
If Pr 19.44 = 0 ⎛ ( 100 ± 3.66 ) 2 + 6.1 2⎞ – 100 = +3.84 % or -3.46 %
(Pr 19.22 - Pr 19.23) ⎝ ⎠
0 or if Pr 19.44 = 1
voltage decrease
Under excited
+3.84 % and -3.46 % around the nominal AC voltage. This is inside the
PF -Ve
DIRIS)
AC line
Min power
frequency
Pr 19.14 Nominal AC
frequency 0.01 Hz
Pr 19.49 must be set to On (1) in the HMI data transfer module to enable
active power control. The electricity supply company could remotely
control this parameter via either communications or a digital input.
6.14.8 Automatic island detection Figure 6-31 Voltage monitoring relay display, keypad and status LED's
The SPV inverter is able to monitor for an island condition and shut itself
down if an island is detected, refer to section 7.3.2 Automatic island
detection and protection on page 112 for further information.
Automatic island detection is enabled by setting Pr 18.41 to On (1) on
the System controller module. Automatic island detection works by
continually modulating the reactive current by a small periodic function,
and observing the AC frequency. Pr 19.16 defines the modulation
frequency used. Table 6-14 below details the recommend setting of
Pr 19.16 for standards VDE 0126-1-1 and IEEE 1547-1.
Table 6-14 Details of Pr 19.16
Modulation frequency Recommended for
Pr 19.16
Hz standard
0 1 VDE 0126-1-1
1 2 IEEE 1547-1
2 4
6.15 AC grid monitoring Figure 6-32 Voltage monitoring relay display, keypad and status LEDs
With regard to AC grid monitoring, there are two possible options using
different voltage and frequency monitoring relays as detailed in the
following sections.
Option Detail Section
Voltage monitoring relay Ziehl SW 32 V
section 6.15.1
Option 1 Frequency monitoring relay Ziehl
section 6.15.2
FRMU 1000
Combined voltage and frequency
Option 2 section 6.15.4
relay UFR1001E
Depending upon the country of installation and associated grid code, the
parameter settings required for the voltage and frequency monitoring
relays can change. The setting of the voltage and frequency monitoring
relay must be set in accordance with the local electricity network
requirements in the country of installation for full compliance.
6.15.1 Voltage monitoring relay (Ziehl SW 32 V)
The SPV inverter contains an AC grid voltage monitoring relay which
must be set up correctly to ensure the SPV inverter is disconnected
when the AC grid voltage is out of specification. The following section Table 6-15 Description of the voltage monitoring relay display
gives a brief overview for setting the relay. Consult the manufacturer's
(Ziehl) documentation for further information. Item Description
1 Last decimal point (red)
Electric shock risk
2 LEDs relay status (yellow)
The setting of the voltage monitoring relay can affect the
behavior of the SPV inverter during an AC power supply grid 3 LED Asymmetry (red)
disturbance and create a potential electric shock hazard. The 4 LEDs voltage limit undercut / exceeded (red)
WARNING
setting of the voltage monitoring relay must be set in 5 LED phase sequence (red)
accordance with the local electricity network requirements in 6 Up / Down key
the country of installation to prevent the potentially hazardous
7 Set / Reset key
situation, which could result in the risk of death or serious
injury. 8 LEDs measurement allocation (yellow)
9 Digital display 3-digits (red)
SPV inverter parameter settings for the voltage monitoring relay and
compliance with the local electricity network requirements, refer to the Step 1 - Select program 2
Grid code, the local Emerson office or the supplier of the SPV inverter. Program 2 will have been selected during manufacture of the SPV
inverter, therefore this step is only required if the relay has been
replaced.
The voltage relay has several different programs that configure how it
operates. Program 2 must be selected when the relay is used in the SPV
inverter.
In order to change the program, switch off the auxiliary power supply to
the SPV inverter (if the internal power supply is being used then the AC
grid connection will need to be isolated). Push and hold the 'Set / Reset'
button while re-applying power, the button must be held for a minimum of
10 s. The program (Pr 2) can then be selected with the 'Up' and 'Down'
buttons, and confirmed with the 'Set / Reset' button. The selected
program is displayed when switching on the power.
Step 2 - Set up parameters 3
Settings for the following parameters will depend on local regulations in
the geographical area in which the SPV inverter is being installed.
Figure 6-33 Parameter navigation on the voltage monitoring relay
NOTE
* For example where Vn is 340 Vac this would be set to 374 Vac
** For example where Vn is 340 Vac this would be set to 306 Vac
6.15.2 Frequency monitoring relay
The SPV inverter contains an AC grid frequency monitoring relay which must be set up correctly to ensure the SPV inverter is disconnected when the
AC grid frequency is out of specification. The following section gives a brief overview of the required relay settings. Consult the manufacturer's (Ziehl)
documentation for further information.
6.15.3 Protecting the voltage (Ziehl SW 32 V) and frequency (Ziehl FRMU 1000) monitoring relays (code lock)
The settings of the voltage and frequency monitoring relays can be protected by activating a "code lock" if required. Below are instructions for setting
the "code lock". The monitoring relay acknowledges an incorrect code entry, with 'Err' (flashes three times).
Adjustment process:
Select the menu item with the Up / down key until
• Display 'Cod' (Code lock)
Press the Set key
• Display 'Pin / 0' (Pin / Pin code) flash alternately
Use the Up and Down keys to set the saved pin code (factory setting is '504')
Press the Set key
Set the desired code lock using the Up and down keys:
• 'oFF' - off, all parameters can be changed
• 'on' - on, no parameters can be changed
Press the Set key
• Display 'Pin / 504' (Pin / Pin code) flash alternately
Set the desired new pin code with the Up and Down keys (caution: write down the pin code)
Press the Set key
• Code lock on, display 'on' flashes three times
• Code lock on, display 'oFF' flashes three times
• Return to menu mode, menu item code lock
If there are any problems with the code lock (i.e. forgotten pin), the lock can be switched off and the pin can be reset to 504 by keeping the set key
pressed while switching on the mains until 'Cod / off' appears in the display.
6.15.4 Combined voltage and frequency relay (Ziehl Table 6-19 Description of the voltage and frequency monitoring
UFR1001E) relay display
The SPV inverter option 2 contains a combines AC grid voltage and
Item Description
frequency monitoring relay which must be set up correctly to ensure the
SPV inverter is disconnected when the AC grid voltage and /or 1 Test button
frequency is out of specification. The following section gives a brief 2 LEDs Frequency/voltage, above/below threshold (red)
overview of the required relay settings. Consult the manufacturer's 3 LED Vector shift (VSR, red)
(Ziehl) documentation for further information. 4 LEDs Relay status (yellow)
Electric shock risk 5 Digital display 4-digit (red)
The setting of the voltage and frequency monitoring relay can 6 LED Time (yellow)
affect the behavior of the SPV inverter during an AC power 7 Backmost decimal point (red)
supply grid disturbance and create a potential electric shock
WARNING 8 Set/Reset button
hazard. The setting of the voltage and frequency monitoring
relay must be set in accordance with the local electricity 9 Up/Down button
network requirements in the country of installation to prevent 10 LEDs Allocation of the measured value (yellow)
the potentially hazardous situation, which, could result in the 11 Sealable Button + LED (red=locked; green=unlocked)
risk of death or serious injury.
For details of the SPV inverter parameter settings for the voltage /
Figure 6-39 Parameter navigation on the frequency monitoring relay
frequency monitoring relay and compliance with the local electricity
network requirements, refer to the Grid code, the local Emerson office or
the supplier of the SPV inverter
The SPV inverter voltage and frequency parameter settings in above tables are used for the CE standard.
6.15.5 Protecting the voltage and frequency (Ziehl UFR1001E) monitoring relay (code lock)
The settings of the voltage and frequency monitoring relays can be protected by activating a "code lock" if required. Below are instructions for setting
the "code lock". The monitoring relay acknowledges an incorrect code entry, with 'Err' (flashes three times).
Adjustment process:
Select the menu item with the Up / down key until
• Display 'CodE' (Code lock)
Press the Set key
• Display 'Pin / 0' (Pin / Pin code) flash alternately
Use the Up and Down keys to set the saved pin code (factory setting is '504')
Press the Set key
Set the desired code lock using the Up and down keys:
• 'oFF' - off, all parameters can be changed
• 'on' - on, no parameters can be changed
Press the Set key
• Display 'Pin / 504' (Pin / Pin code) flash alternately
Set the desired new pin code with the Up and Down keys (caution: write down the pin code)
Press the Set key
• Code lock on, display 'on' flashes three times
• Code lock on, display 'oFF' flashes three times
• Return to menu mode, menu item code lock
If there are any problems with the code lock (i.e. forgotten pin), the lock can be switched off and the pin can be reset to 504 by keeping the set key
pressed while switching on the mains until 'CodE / off' appears in the display.
6.15.6 Sealing the voltage and frequency (Ziehl To enter programming mode
UFR1001E) monitoring relay Press and hold the 'PROG' button for 3 seconds until the display shows
All the settings and the simulation mode for the voltage and frequency CODE. Press the 'Right' arrow button, followed by the 'Up' arrow button,
monitoring relay (Ziehl UFR1001E) can be Sealed (locked) as detailed enter the code 100 and confirm the setting by pressing the 'OK' button.
following. If the LED(11) is illuminated RED the voltage and frequency
Navigating the menus
monitoring relay is locked if the LED(11) is illuminated GREEN the
The various menus are navigated with the 'Up' and 'Down' arrow
voltage and frequency monitoring relay is unlocked.
buttons. To edit a value, press the 'Right' arrow button, select the
If an attempt is made to adjust settings in the sealed (locked) state, the required value with the 'Up' and 'Down' arrow buttons, and then confirm
display will show "Loc" for 3 s. the setting by pressing the 'OK' button.
Figure 6-40 Voltage and frequency monitoring relay (Ziehl Basic settings
UFR1001E) Seal Table 6-22 details the settings programmed into the power analyzer
during manufacture of the SPV inverter.
Table 6-22 Power analyzer setting
Item Description Value
3NBL (Unbalanced three-
nEt Network type
phase network)
Ct Current transformer ratio xxxx/y (refer to Table 6-23)
CON PAR Communications parity EVEN
Communications baud
CON BDS 38400
rate
CON STOP Communications stop bits 1
Communications Power
CON ADR 005
module address
Adjustment procedure for Sealing (locking) ON / OFF To exit programming mode, press and hold the 'PROG' button for 3
• If the Seal (lock) is present (as shown in Figure 6-40) on the seconds.
voltage and frequency monitoring relay (Ziehl UFR1001E), Table 6-23 Current transformer ratio
remove the Seal (lock) firstly (authorized person only), the Current transformer model
button cover will remain in the Sealed (locked) ON position Model Ratio
number
• Apply control supply voltage at A1-A2 (close -F73)
SPV300 192T5050 500 / 5
• Lift the button cover from the Sealed (locked), ON position and
rotate 180 degrees to the OFF (unlocked) position SPV600 192T9590 1000 / 5
• Press the keys on the front cover of the monitoring relay until the SPV900 192T9596 1000 / 5
LED state changes from GREEN to RED, or from RED to SPV1200 192T9596 1000 / 5
GREEN… SPV1500 192T9596 1000 / 5
LED = RED = Sealed (locked) ON SPV1800 192T9596 1000 / 5
LED = GREEN = Sealed (unlocked) OFF SPV2100 192T9598 3000 / 5
6.15.7 Power analyzer SPV2400 192T9598 3000 / 5
The SPV inverter contains a power analyzer instrument (Socomec SPV2700 192T9598 3000 / 5
DIRIS A40) which must be set up correctly to ensure the System
controller module can receive various measurements from the power Communication test
analyzer via RS485 Modbus communications. The power analyzer is set Bit 14 of the control module status word in Pr 19.21 on the System
up during manufacture of the SPV inverter, but the following guide is controller module indicates if there is a communications problem
provided in the event that the device needs to be replaced or between the power meter and the System controller module. Bit 14 of
reconfigured. Please consult the manufacturer's (Socomec) Pr 19.21 will be set if communications have failed. If communications
documentation for further information. has failed and bit 14 of Pr 19.21 is set to 1, then the decimal value in
Figure 6-41 Power analyzer Pr 19.21 will be in the ranges of:
16384 <= Pr 19.21 <=32767
Or
-16384 <= Pr 19.21 <= -1
6.16 PV array DC monitoring Table 6-24 Description of the isolation monitor device display
Item Description
6.16.1 Isolation monitor
The SPV inverter contains an isolation monitoring device (Bender A- INFO button: to query standard information
1
ISOMETER IRDH275B) to monitor the PV array for faults. The isolation ESC button: return to the menu function
monitor is set up with basic settings during manufacture of the SPV TEST button: to initiate the self test
inverter. The following guide is given in case the device needs to be 2 Up arrow button: parameter navigation and parameter value
replaced or reconfigured. A coupling device (Bender AGH150W-4) is change
used to increase the DC voltage range of the isolation monitor to that 3 LCD display
expected from the PV array. For further details please refer to the
RESET button: to reset alarm and fault messages
manufacturer's (Bender) documentation.
4 Arrow down button: parameter navigation and parameter value
Figure 6-42 Isolation monitor (A-ISOMETER IRDH275B) change
MENU button: to activate the menu system
5
Enter button: to confirm a parameter change
6 Alarm LED 1: insulation fault, 1st warning level reached
7 Alarm LED 2: insulation fault, 2nd warning level reached
8 Fault LED: a system fault exists
Navigation of menus
Menu mode is entered by pressing the 'Menu' button. Select the desired
menu item using the 'Up' and 'Down' buttons. The selected menu item is
indicated by a flashing cursor. Press the 'Menu' button to open the
associated sub menu. Use the 'Up' and 'Down' buttons again to select
the desired parameters. Move the cursor to the edit field by pressing the
'Menu' button.
Self test
A self test can be initiated by pressing the TEST button. If an error
message is returned, refer to Table 6-25.
Table 6-25 Isolation monitor error messages
Figure 6-43 Isolation monitor coupling device (AGH150W-4)
Error
Description Steps to be taken
message
1) Check wiring of
No low resistance terminals KE and PE
Connection PE connection of the 2) Press TEST button
terminals KE and PE 3) Switch the supply
voltage off and on
1) Press TEST button
2) Switch the supply
Device error Internal device error
voltage off and on
3) Contact BENDER
Basic settings
Please refer to the menu structure diagram in Figure 6-45 below.
Table 6-26 details the parameters values set in the Isolation monitor during manufacture of the SPV inverter.
Table 6-26 Isolation monitor parameter setting
Parameter values set in the Isometer during manufacture of
Menu Parameter
the SPV inverter
ISO Advanced AGH 150AK160
ISO Advanced Ce max 500 µF
ISO Set-up Alarm1 010 kΩ
ISO Set-up Alarm2 010 kΩ
ISO Set-up K1 N.O.
ISO Set-up K2 N.O.
6.17 Ground Fault Detector Interrupter Figure 6-47 Uninterruptable power supply (Siemens 6EP1 931-
The ground fault detector and interrupter is a fuse with low current rating, 2FC21)
that connects one leg of the DC supply from the PV array to ground. If a
ground fault was to occur on the non-grounded leg of the DC supply
from the PV array, the fuse would blow interrupting the ground fault. A
micro-switch on the Fuse holder detects when the fuse has blown, which
in turn activates the stop button circuit shutting the SPV inverter down
and disconnecting it from the AC grid. In addition to this the indicator
above the power analyzer will illuminate, and bit 6 of Pr 19.21 on the
System controller module will be set to 1. To reset the GFDI the fuse will
need to be replaced. The fuse installed is a Mersen fuse (CT part
number C-4300-0000, Mersen part number J075747). The 4 A current
rating is installed as standard.
7.3.2 Automatic island detection and protection 7.4 Grid fault (low voltage) ride-through
This function is enabled from the System controller module Pr 18.41. A variety of regulations exist for distributed generators, SPV inverters
The default factory value is 0, i.e. automatic detection off. and PV power plants giving requirements for behavior during and after
Automatic island detection works by continually modulating the reactive grid faults. The requirements are also evolving as power company
current by a small periodic function, and observing the power line experience of distributed generation is gained and predictions of the
frequency. Power export is not affected. When the power grid is present, future level of distributed generation are established.
the frequency is not affected by the reactive current. If a self-sustaining This section describes the behavior of the SPV inverter under grid fault
island has formed because of the existence of a resonant condition, the conditions resulting in large temporary voltage deviations at the SPV
operating frequency becomes voltage dependent and changes with a inverter terminals. It covers both the standard and ride-through versions.
change in reactive current. This is detected by the inverter and used to
The standard version of the SPV inverter has no special facilities for
trip and disconnect the system.
managing ride-through, but behaves during and after a fault in the same
This method of island detection is very sensitive. Its performance is way as for a long term loss of power. It is designed for rapid
limited by the need to restrict the modulation of reactive current in order synchronization and in many applications this will be adequate for the
to avoid lighting flicker limits from being exceeded. requirements.
The function meets the anti-islanding requirements of VDE 0126-1-1 and The ride-through version has additional components which allow it to
IEEE 1547-1. The level of reactive current modulation is fixed at 5 % maintain synchronization to the grid during a fault and deliver voltage
peak. The modulation frequency can be selected from values of 1 Hz, 2 support if required. This includes a UPS which maintains the control
Hz and 4 Hz using the System controller module Pr 19.16. The factory system operation throughout the voltage drop.
set value is 1 Hz. The table shows the recommended modulation
frequency and maximum detection time for these two standards. 7.4.1 Effect of a voltage dip on the SPV inverter
Normally the standard protection relay disconnects the SPV inverter if
Table 7-2 Island detection modulation frequency and relevant
the voltage deviation exceeds the permitted range. The low voltage
standard
disconnect setting of the relay, i.e. the disconnect voltage level and the
Modulation time, must be adapted to the desired ride-through range. In the following
Maximum time to detect and description, it is assumed that the low voltage disconnect settings have
frequency Recommended
disconnect from an island been adjusted appropriately. The relay is also typically arranged to
Pr 19.16 for standard
prevent a re-connection until a defined time has elapsed. This always
Hz s takes precedence over inverter ride-through capability.
1 5 VDE 0126-1-1 If the supply voltage falls below the rated minimum continuous supply
2 2 IEEE 1547-1 voltage, the capability to export power is limited to the product of the
4 2 - SPV inverter rated current and the actual voltage. Therefore if the
After a disconnection caused by a detected island condition, the SPV voltage falls below the nominal range the power export capability of the
SPV inverter is restricted.
inverter system reverts to the normal state following a loss of supply. It
waits for the line voltage to return to the specified range before If the power produced by the PV array at the moment of the voltage dip
attempting to re-synchronize. If there had been a simple island, the exceeds the SPV inverter capability, then the SPV inverter limits the
disconnection would have resulted in a total loss of power, and re current, and the PV array voltage moves upwards and away from the
synchronization will not occur until the grid connection is reinstated. optimum power point. Usually a new stable Turn-on chopper operating
point is then achieved automatically.
There is a small possibility that in normal operation a supply frequency
variation from other causes might give a false correlation with the anti- With a very low PV array temperature and high irradiance the natural PV
islanding modulation and result in an unwanted disconnection. For this array voltage might then exceed the SPV inverter over-voltage trip
reason it is recommended that the automatic anti-islanding function protection level. If the 1000 V Turn-on chopper is installed then the
should only be enabled when it is a requirement of the power company surplus power is absorbed in the Turn-on chopper resistor and the SPV
to whose network the inverter is connected. The lowest acceptable inverter remains ready to re-start as soon as grid conditions permit. If
modulation frequency should be selected, since this causes the least this option is not installed then the SPV inverter will trip and will not re-
voltage modulation and therefore the least flicker. start until the voltage has fallen below the maximum start-up level.
It is not recommended that automatic island detection be used in Assuming that the PV array voltage is correctly managed, then a voltage
combination with grid fault (low voltage) ride-through. The two dip of up to 35 % has no other effects on the SPV inverter.
requirements are contradictory, and whereas island detection is slow An instantaneous voltage dip exceeding 35 % may result in an over
compared with typical fault episodes, there is a risk that it might cause a current trip of the SPV inverter because of the high transient current. The
disconnection during a grid fault. current is limited to 260 % peak (183 % rms) of the SPV inverter rated
current, and is terminated in about 0.7 ms. It therefore has no effect on
the fault current flowing into a fault close to the SPV inverter terminals.
The trip occurs if the voltage dip fall-time is less than about 1 ms, so it
applies to a fault sufficiently close to the SPV inverter terminals for the
current to rise rapidly. Following the trip, the SPV inverter immediately
attempts to resynchronize itself and recover the load.
NOTE
7.4.2 SPV inverter recovery following a grid fault For balanced faults, the maximum reactive current available for dynamic
The effect of the under-voltage disconnection relay is not included here, grid support is the sum of the active Power module’s current ratings. For
see previous section. unbalanced faults (negative phase sequence voltage exceeds dead
(a) Non-ride-through version band), the maximum reactive current available is 40 % of the active
Power module’s rating. The reactive current injection will continue until
1. The SPV inverter is inactive until the supply voltage recovers to one of the following occur;
approximately 80 % of its rated value. This voltage is not defined
exactly, except by the under-voltage disconnection relay setting. • The settings of the voltage relay cause the SPV inverter to be
Operation is only guaranteed when the voltage is within its normal disconnected.
working range. • The AC line voltage recovers to a level that is inside the dead band.
2. The SPV inverter starts up as a "cold start". The DC bus is charged • The AC line voltage has remained less that 50 % of rated AC voltage
(if required). Various internal test processes are run. (Pr 18.17) for greater than 2 s, at which point the system will
Synchronization of the first SPV inverter Power module is initiated. disconnect to avoid islanded operation (see section 7.3 for more
Time from recovery of power to commencement of export from information).
Power module 1 is less than 20 s. Outside of the dead band, active current is limited to 23 % of rated for
3. Power export from the first SPV inverter Power module begins. both balanced and unbalanced faults.
4. The remaining SPV inverter Power modules are synchronized in
NOTE
sequence, and each starts to export power as it becomes available
The reactive current available for grid support is limited by the number of
from the PV array. Time from power export by Power module (x-1) to
active Power modules at the time of the grid fault. For example an
export by Power module x = 200 ms.
SPV1800 with 4 Power modules active at the time of the grid fault would
NOTE have 4 x 300 A (1200 A) available for the reactive current grid support.
Synchronization may be delayed if the power supply voltage is unstable Alternatively the SPV inverter could be programmed to run more than
following a grid fault due to continuing dynamic fault behavior, or phase the optimum number of modules continuously in order to make
imbalance. The SPV inverter will continuously attempt to re-synchronize additional grid support current available (see Pr 18.42). There would be
unless a severe disturbance results in an over current trip, in which case an obvious efficiency penalty when the SPV inverter is configured in this
it will wait for 100 ms before repeating the attempt. manner.
(b) Ride-through / grid support version
The purpose of this version is to remain synchronized to the grid during
7.5 Minimum system ON time
the fault and if required deliver voltage support to the grid during the fault A minimum system on time of 15 minutes is set within the SPV inverter
(reactive current), so that fault recovery is assisted. The voltage dip (or software. This is to ensure that the SPV inverter does not enable and
swell) does not cause the SPV inverter to trip. The SPV inverter limits its disable many times over a short period of time with small variances in
fault current contribution to the peak value of 260 % (183 % rms) of the the irradiance level when close to the minimum power approximately
rated current. This current is interrupted by the power semiconductors (900 W).
and decays within 4 ms. Within 20 ms after the dip has occurred, the If the SPV inverter has successfully started and remained active for 10 s,
SPV inverter can support the grid by injecting reactive current into the then it will remain active for a minimum of an additional 14 minutes and
fault at a level determined by Pr 19.14 up to a maximum of 100 % rated. 50 s. The user can still choose to disable the SPV inverter within this 15
SPV inverter controller configuration settings minute time period by setting the enable bit to zero (Pr 18.31 = 0).
A symmetrical dead band is defined using Pr 19.19. This specifies a After this time period has expired the SPV inverter is disabled
voltage band either side of the rated AC voltage (Pr 18.17). The AC line automatically if the SPV inverter imports power continuously for a period
voltage is monitored at the Power module terminals and an estimate is of 10 seconds.
made of the value at the SPV inverter AC terminals. When the AC line
voltage is within the dead band, the reactive reference mode is defined
by Pr 19.29 and any of the various control modes can be utilized, (see 7.6 Minimum system OFF time
Pr 19.29 description for more details). If Pr 18.40 is enabled On (1), and For SPV inverters installed with a Turn-on chopper Pr 19.41 = On (1), a
if during a fault the AC line voltage moves out of the dead band, the minimum system off time of 15 minutes is set within the SPV inverter
reactive current injection per volt error is defined by Pr 19.14. This software to allow time for the chopper resistor to cool. This time period
relationship is sometimes referred to as K factor, refer to Pr 19.14 begins when the SPV inverter starts i.e. the System controller module
description for an exact definition. enters state 11(Pr 18.01 = 11). If a Power module trips on over voltage
(OV) when in the running state, the SPV inverter will wait for 15 minutes
Figure 7-1 Ride through grid support
from the moment the OV trip occurs before restarting. If a Power module
High speed
Low speed
High speed trips on anything else within the first 15 minutes of operation, a 15
current control current control
ride through
closed loop
ride through minute period starting from when the voltage master was enabled is
reactive power
is active is active
control used.
+ 100 %
reactive current For SPV inverters not installed with a Turn-on chopper Pr 19.41 = OFF
(Capacative on power
(Pr 4.08)
(0), if a Power module trips during the first 15 minutes of operation a 1
voltage decrease
Under excited
import VArs
PF-Ve
AC line voltage
voltage increase
The HMI data transfer module can be used to display status information
Over excited
export VArs
analyzer)
on any one of the Power modules installed in the SPV inverter. Table 7-3
PF-Ve
details the Power module information that is available on the HMI data
transfer module.
- 100 %
reactive current
(Pr 4.08) To request information on a particular Power module set Pr 20.01 in the
0.1 %
Rated power
Symmetrical HMI data transfer module to the Power module number. When the
voltage error
/ Vac error (Pr 19.14)
outside of
dead band information is ready, Pr 20.02 on the data transfer Power module will be
(Pr 19.19)
the dead band set to the Power module number in Pr 20.01, at which point the
parameters listed in Table 7-3 will be updated with the relevant until the hardware fault is reset or the maximum number of resets has
information. been reached (maximum number = 50). The number of reset counts is
Table 7-3 Power module information available on the HMI data reset to 0 when the SPV inverter goes into State 11 (run state).
transfer module The stop button relay is automatically reset, by setting Pr 18.39, Manual
HMI data transfer system stop button reset on the HMI data transfer module = On (1)
Description where there are no stop buttons pressed and the voltage and frequency
module Parameter
relays are OK.
Pr 20.03 Status word 1 for Power module x
Pr 20.04 Last alarm code for Power module x 2. Pr 160.89 HMI interface system enable = 2.The SPV inverter will not
start and Pr 18.31 = OFF (0)
Pr 20.05 Highest temperature for Power module x
The stop button relay should be manually reset by setting Pr 18.39,
Pr 20.06 Reactive current for Power module x Manual system stop button reset on the HMI data transfer module = On
Pr 20.07 Power module state for Power module x (1) or by pressing the corresponding button on the HMI interface.
Pr 20.08 Last Power module trip for Power module x 3. Pr 160.89 HMI interface system enable = 3. The SPV inverter will
Pr 20.09 Status word 2 for Power module x start and ignore any faults Pr 18.31 = On (1).
NOTE
7.8 Stop button relay reset The stop button reset can be written to from an external device over
The SPV inverter will perform a stop sequence if any one of the following Ethernet. The HMI can also write to this parameter if somebody uses the
conditions occurs: HMI as an input device, see "SPV HMI Software Service Helper"
document.
• A stop button switch has been activated
• The voltage monitoring relay has detected an out of range condition Auxiliary zone operating temperature and Maximum output
• The frequency monitoring relay has detected an out of range power limit.
condition The maximum allowable output power from the SPV inverter is actively
• The ground fault detector and interrupter has detected a fault controlled based upon, the operating temperature within the Auxiliary
zone, the user power limit and any power limit applied externally.
After the condition which caused the stop sequence has been rectified,
the stop button relay will need to be reset. Power limit from user input kW. The HMI data transfer module writes the
user power limit directly to Pr 18.19, Overriding maximum output power
Trips caused by the voltage or frequency relays are reset automatically
limit see "SPV HMI Software Service Helper" document.
after the time set in Pr 19.17 ‘AC Voltage Settling Time’ has elapsed.
Trips caused by a stop button switch being activated or GFDI fault must • Power limit from user input kW. The HMI data transfer module writes
be reset manually. the user power limit directly to Pr 18.19, Overriding maximum output
power limit see "SPV HMI Software Service Helper" document.
This is done by setting Pr 18.39 in the System controller module or HMI
• Power limit from external devices, Pr 71.66 can be written to from an
data transfer module to On (1). If no stop button condition is active when
extern device over Ethernet to apply a power limit.
powering up the SPV inverter, the emergency stop relay will also be
• Power limit applied on detection of high ambient temperatures for
reset.
the HMI data transfer module.
7.9 HMI data transfer module, SPV inverter Where excessive ambient temperature is detected (> 45 °C) the control
software will apply a derating of 1 % current derate for every 1 °C
control ambient temperature increase above 45 °C. SPV inverter derating for
HMI interface, HMI data transfer module and SPV inverter control. The excessive ambient temperatures is applied by writing the derating based
following SPV inverter software controls are implemented on the HMI upon the temperature measured to Pr 18.19, Overriding maximum
data transfer module. The software is for this control is located in the output power limit in the HMI data transfer module.
SM-Applications Plus module present in Slot 3 of the HMI data transfer
module. Temperature and humidity feedback
NOTE
Auxiliary zone, Operating temperature, humidity, SPV
inverter enable (Pr 18.13 HMI data transfer module and The temperature and humidity devices used for the above control are
Pr 160.89 HMI interface system enable) located in the Auxiliary zone.
1. Pr 160.89 HMI interface system enable = 0. The SPV inverter can be
enabled automatically, no hardware faults, Pr 18.31 = On (1).
When any hardware fault is detected by the HMI data transfer module
the SPV inverter will be disabled / prevented from operating SPV
inverter enable, Pr 18.31 = OFF (0). If no hardware faults are present the
SPV inverter enable Pr 18.31 = On (1).
• Hardware faults
Hardware fault 1, Auxiliary zone over temperature > 50 °C
The temperature measured is from SPV inverter Auxiliary zone, and can
be seen in Pr 20.13 of HMI data transfer module. This alarm is activated
for temperatures > 50 °C and is reset when the temperature drops below
40 °C.
Hardware fault 2, Excessive humidity detected from Hygrostat
This alarm is activated and reset based upon feedback from the
hygrostat connected to the SM-I/O 32 module installed in Slot 2 of the
System controller module. The alarm state can be seen in bit 14 of
Pr 20.38 in HMI data transfer module.
• SPV inverter, Hardware fault, Error state
When the SPV inverter is in State 17 (error state) there is an automatic
reset of Pr 18.31 for 1 second to reset from the hardware fault. This
automatic reset of Pr 18.31 is also carried out at intervals of 15 minutes
8 Parameters
This chapter details the parameters in the HMI data transfer module, the System controller module and the Power modules.
Figure 8-1 below provides an overview of the SPV inverter system and Solutions modules used in the control scheme.
Figure 8-1 SPV inverter control overview
1 5
2 6
7 8 9
10 11
3 12
4 13 14 15 16
The System controller module, the HMI data transfer module and all Power modules are connected to each other via a CT Net communications
network.
There are two main pieces of system control software present in the SPV inverter, one for each of the two levels of control. The highest level of control
is assigned to the System controller module which is responsible for the overseeing and ultimate sequencing control of the entire SPV inverter. The
System controller module controls functions such as the maximum power point tracking, active power control and reactive current / power control.
The second level of control is implemented on each of the Power modules in the SPV inverter.
The HMI data transfer module is effectively a sub-module of the System controller module providing monitoring functions and control of a limited
number of parameters. The HMI data transfer module can be installed with an external communications interface, to provide a hub for communication
between the SPV inverter and an external controller or HMI. The HMI data transfer module also allows for customized local I/O configuration for
customer and power authority requirements or regulations.
The HMI data transfer module, the System controller module and all the Power modules are installed with identical control software. The CTNet
module address determines the function of the module.
State Description
The minimum power test contactor is open.
5 If the minimum power test contactor fails to open the System controller module will trip “tr64”. The feedback for the minimum power test
contactor is shown in Pr 18.50 in the System controller module.
This state performs the SPV inverter enable CTNet network discovery. This test is performed every time the SPV inverter starts to
6 ensure the latest information is available on the Power modules present. In the event that the Power module that was due to become the
voltage master is not available for duty, another Power module will be selected and saved as the next voltage master Power module.
7 This state de-selects the voltage master, turning it into a current slave and then selects the next voltage master Power module.
8 This state waits until all detected Power modules become OK after the change from master to slave.
The voltage master Power module is selected in this state if the following conditions are met:
• The Power module has not exceeded the maximum number of starts (Pr 18.16)
• The Power module is physically capable of being selected as a voltage master (Pr 18.12)
• The selected Power module is available for work (Pr 18.05).
9
If any of the above conditions are not met, the next Power module in sequence will be selected and tested.
Any available slaves will be pre-charged and the main AC contactor closed. This is to allow fast turn on of the whole SPV inverter in the
event that the SPV inverter is switched on in the middle of the day, or if the AC supply fails with high irradiation levels, when there is a
large amount of power to absorb by the SPV inverter.
In this state the selected voltage master Power module is engaged. If the voltage master Power module does not engage, the SPV
inverter will time out, and the process will start again using the next voltage master Power module in sequence, starting from state 1. The
SPV inverter looks for bit 2 of the selected Power modules status word to become set (Pr 19.02 on the selected Power module).
Up to 3 additional Power modules will be pre-charged in this state if Pr 18.13 > 1, and will become synchronized but with the DC main
contactor opened such that they may be started very rapidly in state 11 if required. This is done to rapidly unload the Turn-on chopper
10
resistor in situations with a high open circuit voltage and high irradiance.
The Turn-on chopper is enabled in this state, to bring down the PV array open circuit voltage to 825 Vdc, so that the voltage master
Power module can be started. If the voltage master Power module fails to bring the PV array voltage down in time, the SPV inverter will
time out and the Power module will trip on "tr61". If the PV array voltage is seen to be above 825 Vdc, and if the Turn-on chopper OK
status bit is reset (Pr 18.48 = OFF (0)) the System controller module will trip "tr62".
This is the main running state in which the following operations are performed:
• The voltage master Power module load current is monitored to detect when additional current slaves are required. The power
thresholds for connecting additional current slave Power modules are fixed. Pr 18.15 on the System controller module sets the
power thresholds at which the current slave Power modules are disconnected. After 10 seconds the pre-charged slaves will be
disconnected if not in use to reduce power losses.
• The voltage master Power module OK status Pr 18.04 is confirmed as being On (1). If the status is tripped OFF (0) another Power
module is selected.
• The current slave Power module(s) OK status Pr 18.04 is confirmed as being On (1). If the status is tripped OFF (0) another Power
module is selected.
• The Turn-on chopper OK status Pr 18.48 is confirmed as being On (1). If the status is tripped OFF (0) and the array voltage is >825
11
Vdc, the SPV inverter is stopped, and the System controller module is tripped on “tr62”.
• If the SPV inverter enable bit Pr 18.31 on the System controller module is set to OFF (0) the system will be stopped.
• If the SPV inverter begins to draw power from the AC line power supply, and only the voltage master is enabled, the end of the day
is detected, and the SPV inverter will be stopped.
• If the voltage master Power module is the only Power module connected, and the SPV inverter draws power continuously from the
AC grid for a period of 10 seconds the SPV inverter is shut down. Disconnection of the current slave modules is determined by the
hysteresis set in Pr 18.15 and the time set in Pr 18.14 on the System controller module.
• If the percentage load threshold (see Pr 18.15 for more details on the threshold level) is exceeded during the first 10 seconds of
operation then the number of slave Power modules that are available for work (not exceeding Pr 18.13) will be started very quickly
(approx 200 ms / Power module) to absorb the PV array energy.
When the SPV inverter is running (state 11) and is requested to stop, disabled by setting Pr 18.31 OFF (0), this state disables the current
12
slave Power modules. The slave Power modules must be disabled first to prevent an over voltage condition.
13 This state stops the master Power module if it has not been tripped.
This state determines if the amount of time the system has been running for in total is long enough, then it is likely that an entire day has
elapsed (15 minutes). If it has been running for the minimum time of 15 minutes, the system off delay in state 15 will be 15 minutes is
applied to allow the irradiation levels to drop completely at the end of the day avoiding spurious re-starts.
If the voltage master has failed during the first 15 minutes of operation, a 15 minute off delay is introduced to allow the Turn-on chopper
14
resistor time to cool down, Pr 19.41 On (1), or where a Turn-on chopper is not installed, Pr 19.41 OFF (0) it is 1 minute.
If the voltage master Power module has failed and an OV trip has been detected, a 15 minute delay is used to allow the Turn-on chopper
resistor time to cool down. If the SPV inverter has a trip during starting the master Power module before the Turn-on chopper has been
used a minimal delay of 500 ms is used, allowing the SPV inverter to re-start quickly using a different voltage master Power module.
15 This state applies the delay chosen in state 14.
This state determines if the Power module cycling interval, Pr 18.11, has been reached. If it has, the master Power module will be moved
on to the next available master Power module. It also handles indexing the master Power module in the event of a voltage master Power
16
module trip while running. After the next voltage master Power module is selected, the system will return to Idle state 1 if the System
controller module is OK, if not the SPV inverter will move to the error state.
This is the error state in which any Power modules that are still on will be turned off, and the SPV inverter will wait here if a System
17
controller module trip has happened, until the enable bit becomes not set, Pr 18.31 OFF (0), which in turn resets the SPV inverter.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
On a rising edge, this parameter will cause the stop button reset source to become set, resetting the stop button relay, provided Pr 18.38 = On (1) and
Pr 18.37 = On (1) on the System controller module. If the stop buttons are not pressed on power up Pr 18.38 = On (1) then the System controller will
automatically reset the stop button relay. See Figure 8-2 for a complete diagram of the reset logic.
Figure 8-2 Stop button reset logic
Reset on
power up
Pr 18.39
Pr 18.38 stop button reset
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
When Pr 19.29 = 4
This parameter is the stop threshold for dynamic power factor control based on the output active power level.
The units are 0.1 % of SPV inverter rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information.
This parameter is a copy of Pr 19.23 in the System controller module.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
When set to On (1) centralized gain control is enabled. Pr 19.13 sets the voltage controller Kp gain, Pr 19.14 sets the current controller starting Kp
gain, Pr 19.15 sets the current controller starting Ki gain, Pr 19.16 sets the current controller running Kp gain and Pr 19.17 sets the current controller
running Ki gain in all Power modules simultaneously.
When Pr 19.46 is set from On (1) to OFF (0) a save is performed in all Power modules to retain the new gain values. If Pr 19.46 is set from On (1) to
OFF (0) automatically it means that the initial values could not be read from the present node, and that when the scheme is next enabled the next
node in ascending sequence will be read instead. From power up the data is read starting with PM0 (Node 1).
When set to OFF (0) the centralized gain control is disabled, and the gains can be set individually at each Power module in the SPV inverter. It is
recommended that all Power modules in the SPV inverter have the same gain setup to avoid control instability
When set to a On (1), this parameter will enable the active power control mode selected by Pr 19.15. When set to a OFF (0) this parameter will
disable the active power control mode selected by Pr 19.15. This parameter is a copy of Pr 19.49 in the System controller module.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
This parameter indicates status word 1 of the Power module selected in Pr 20.01. This parameter is a copy of Pr 19.02 in the Power module.
This parameter indicates the state of the Power module selected in Pr 20.01. This parameter is a copy of Pr 19.05 in the Power module.
This parameter shows the temperature of the SPV inverter Auxiliary zone.
The temperature is shown in 0.1 °C or 0.1 °F units. Pr 19.47 selects the units of temperature for this parameter as follows:
Pr 19.47 Units of Pr 20.13
0 0.1 °C
1 0.1 °F
For example, 25 °C would be represented as 250 in Pr 20.13.
HMI parameter read pointer in MMPP format where 1811 = Pr 18.11. When this value is changed Pr 20.19 bit 6 will become set to 1, and will only
become set to 0 again when the data within Pr 20.18 matches the data for the selected parameter pointer. If the read pointer is an invalid location
Pr 20.19 bit 8 will become set to1.
This shows the HMI data transfer alarm word, where each discrete bit represents a different alarm.
Bit Description
0 When set, there has been an individual parameter read alarm. This will stay high for a minimum period of 1 s to allow the user to see the alarm.
1 When set, there has been a general parameter read alarm. This will stay high for a minimum period of 1 s to allow the user to see the alarm.
When set, there has been an individual parameter write alarm. This will stay high for a minimum period of 1 s to allow the user to see the
2
alarm.
3 When set, there has been a general parameter write alarm. This will stay high for a minimum period of 1 s to allow the user to see the alarm.
When set, this indicates that parameter writing in the System controller module has stopped, and therefore it is ok to change the value to
write, and then to change the write pointer to a new value. It is important to make sure that writing has been disabled before altering the
4
value to make sure that the last parameter written to is left with the last value for the written parameter Pr 20.16 remains set in the parameter
pointed to by Pr 20.15. To stop writing the user must set the parameter pointer directly to -1.
5 When set, this indicates that the comms has failed to be serviced within 1 s. When reset messages are being sent at a rate of <1 s.
This indicates when a read value Pr 20.18 does not match the pointer value Pr 20.17. When the user changes the read pointer bit 6
6 becomes set, and only becomes reset again when the value parameter contains the value of the pointer. This prevents read skew when
automating multiple parameter reads.
7 The current write pointer is an invalid location.
8 The current read pointer is an invalid location.
This parameter determines whether control of the SPV inverter comes from the HMI data transfer module or the System controller module.
Pr 20.20 = OFF (0)
HMI data transfer module control is selected (remote control)
In this condition, the following parameters in the System controller module are overwritten by the parameters of the same number in the HMI data
transfer module.
Pr 18.19
Pr 18.24
Pr 18.26
Pr 18.31
Pr 18.39
Pr 19.23
Pr 19.30
Pr 19.48
Pr 19.49
The communications write alarm bits 2 and 3 in Pr 20.19 are forced to a zero in this mode.
Pr 20.20 = On (1)
System controller module control is selected (local control)
In this condition the parameters in the System controller module listed above are not overwritten hence the System controller module has overall
control of the SPV inverter.
Apparent
power
(kVA)
Pr 20.30
Active
power
(kW)
Pr 20.28 Ø Active power2 + Reactive power2 = Apparent power2
Cos ø = Power factor (Pr 20.31)
Reactive
power
(kVAr)
Pr 20.29
This parameter indicates the power analyzer negative active energy in kWh units.
This parameter allows the user to scale the DC threshold used to detect the start of day power. It is intended for situations where the SPV inverter has
difficulty starting at dawn, where the resistor used to load the PV array for the start of day power detection has been sized incorrectly (resistance too
high); in this case the starting power can be too low to start properly.
Before changing the value in this parameter, the user must find the resistance value and continuous power rating for the start of day power detection
resistor installed. The resistor must be capable of handling the new continuous power when starting. The following formula derives the scaling factor
to enter in to Pr 1.21.
Pr 1.21 = (√(P*R))*1000 / (((√2)*Vac)+35)
Where;
R is the value of the resistance in Ohms
P is the power in Watts to start the SPV inverter
Vac is the AC line voltage specified in Pr 18.17
NOTE
Care must be taken when using this feature not to increase the scaling beyond the continuous power rating of the resistor as this could cause the
resistor to fail.
Pr 20.06
Error
ò
Pr 19.30 Reactive Power Setpoint Ref Scaled in to 0.1% of Pr 4.08
Scaled in to 0.01kVAr units for + system rated reactive +
comparison to DIRIS measurement - power units +
Fbk Pr 19.28
Reactive gain Pr 1.23
rate of change O/P Clamp
Pr 18.13 Power modules for rated power Pr 18.13 Power modules for rated power clamp
DIRIS Reactive
Pr 18.17 Rated AC Volts Power Pr 18.17 Rated AC Volts
Pr 20.29 HMI Xfer
Pr 18.18 Power module rated current Pr 18.18 Power module rated current
Reactive Power
FFWD Calculation
1
Scaled in to 0.1%
of system rated 0
reactive power
units
Pr 19.45
Pr 18.13 Power modules for rated power Reactive feed
forward disable
Pr 18.17 Rated AC Volts
This reactive current limit control function for System controller module software versions < 01.01.02 is present in Pr 19.38
This parameter sets the AC supply starting voltage low limit in 1 V units. When the AC voltage is outside of the low limit the system will not start and
Pr 19.20 bit 13 will become set to 0 indicating that the low limit has been breached. When the AC voltage is back inside of the low limit the SPV
inverter will start after Pr 19.17 seconds, if running automatically, or after a fixed period of 30 seconds if manually started by setting Pr 18.31 from OFF
(0) to On (1). This complies with the CEI 0-16 grid code for Italy. On the very first start of the SPV inverter the time specified by Pr 19.17 will be used
regardless of the state of Pr 18.31. If Pr 1.27 and Pr 1.28 are equal then the voltage limits are disabled. Pr 20.10 shows the AC supply settling time
count.
1.28 AC supply voltage starting high limit
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range Pr 1.27 to Pr 18.17 + 10 %
Default 340
Update rate 4 ms write
This parameter sets the AC supply starting voltage high limit in 1 V units. When the AC voltage is outside of the high limit the system will not start and
Pr 19.20 bit 13 will become set to 0 indicating that the high limit has been breached. When the AC voltage is back inside of the low limit the SPV
inverter will start after Pr 19.17 seconds, if running automatically, or after a fixed period of 30 seconds if manually started by setting Pr 18.31 from OFF
(0) to On (1). This complies with the CEI 0-16 grid code for Italy. On the very first start of the SPV inverter the time specified by Pr 19.17 will be used
regardless of the state of Pr 18.31. If Pr 1.27 and Pr 1.28 are equal then the voltage limits are disabled. Pr 20.10 shows the AC supply settling time
count.
15.49 Software version
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range 0 to 32767
Update rate 4 ms write
This parameter shows the software version of the SPV inverter in the System controller module where V1.13.24 = 11324.
State Description
This state performs an initial CTNet network discovery, to determine how many Power modules there are in the SPV inverter. If no
0 Power module modules are detected the System controller module will trip “tr42”, and will continue to perform the initial network
discovery until at least one Power module is found.
This is the idle state. The control software will wait in this state after the power nodes have been discovered in State 0. The SPV
inverter will only start if:
• An enable is seen Pr 18.31 = On (1)
• If the SPV inverter controller is OK
• If the Turn-on chopper resistor temperature is OK
• If none of the power limits are active and set to 0 (Pr 18.19 to Pr 18.23)
1 • If the power analyzer comms are OK
• If the AC mains settling time is not counting down Pr 19.20 bit 1 = 0 or Pr 20.10 is counting up. The AC mains settling time
counter is activated when the SPV inverter is powered up for the first time, if a GFDI is installed and it has detected a ground
fault, if the voltage or frequency relay has tripped, if the voltage and frequency relay supply MCB has tripped, if the stop button
is pressed, or if the stop button relay is reset.
• If the DC voltage measured from the PV array is <=1000 V, and if the Turn-on chopper resistor protection timer is not active Pr
19.20 bit 5 is reset.
If AC low voltage ride through is not selected, Pr 18.40 = OFF (0), the SPV inverter will wait here until >80 % and <120 % of SPV
inverter rated AC voltage is reached before attempting to start again. If AC low voltage ride through is selected, Pr 18.40 = On (1),
2 the SPV inverter will wait here until >20 % and <120 % of SPV inverter rated AC voltage is reached before attempting to start
again. When the AC voltage is out of tolerance in this state bit 0 of Pr 19.21 will be set, and when the AC voltage is back in
tolerance bit 0 of Pr 19.21 will be set to OFF (0).
The minimum power test contactor is closed.
3 If the minimum power test contactor fails to close, the System controller module will trip “tr63”. The feedback for the minimum
power test contactor is shown in Pr 18.50 on the System controller module.
The minimum power test is performed.
The System controller module will remain in this state until approximately 900 W of power is present continuously over a period of
5 seconds. The user can exit this state by setting the user enable bit to zero Pr 18.31 = OFF (0).
4
The minimum power of 900 W flows when the voltage across the minimum power detection resistor equals (Pr 18.19 x √2) + 35 V.
Pr 18.19 is set to the rated AC voltage, i.e. 400 V x √2 = 565 V, 565 V + 35 V = 600 Vdc.
With a voltage of 400 Vac, the minimum power threshold is achieved when the DC voltage reaches 600 Vdc.
The minimum power test contactor is open.
5 If the minimum power test contactor fails to open the System controller module will trip “tr64”. The feedback for the minimum
power test contactor is shown in Pr 18.50 in the System controller module.
This state performs the SPV inverter enable CTNet network discovery. This test is performed every time the SPV inverter starts to
ensure the latest information is available on the Power modules present. In the event that the Power module that was due to
6
become the voltage master is not available for duty, another Power module will be selected and saved as the next voltage master
Power module.
7 This state de-selects the voltage master, turning it into a current slave and then selects the next voltage master Power module.
8 This state waits until all detected Power modules become ok after the change from master to slave.
The voltage master Power module is selected in this state if the following conditions are met:
• The Power module has not exceeded the maximum number of starts (Pr 18.16)
• The Power module is physically capable of being selected as a voltage master (Pr 18.12)
• The selected Power module is available for work (Pr 18.05).
9
If any of the above conditions are not met, the next Power module in sequence will be selected and tested.
Any available Power module slaves will be pre-charged and the AC contactor is closed. This is to allow fast turn on of the whole
SPV inverter in the event that the SPV inverter is switched on in the middle of the day, or if the AC supply fails with high irradiation
levels, when there is a large amount of power to absorb by the SPV inverter.
In this state, the selected voltage master Power module is engaged. If the voltage master Power module does not engage, the
SPV inverter will time out, and the process will start again using the next voltage master Power module in sequence, starting from
state 1. The SPV inverter looks for bit 2 of the selected Power modules status word to become set, Pr 19.02 on the selected
Power module..
Up to 3 additional Power modules will be pre-charged in this state if Pr 18.13 > 1, and will become synchronized but with the DC
10 main contactor opened such that they may be started very rapidly in state 11 if required. This is done to rapidly unload the Turn-on
chopper resistor in situations with a high open circuit voltage and high irradiance.
The Turn-on chopper is enabled in this state, to bring down the PV array open circuit voltage down to 825 Vdc, so that the voltage
master Power module can be started. If the voltage master Power module fails to bring the PV array voltage down in time, the
SPV inverter will time out and the Power module will trip on "tr61". If the PV array voltage is seen to be above 825 Vdc, and if the
Turn-on chopper OK status bit is reset, Pr 18.48 = OFF (0) the System controller module will trip "tr62".
State Description
This is the main running state in which the following operations are performed:
• The voltage master Power module load current is monitored to detect when additional current slaves are required. The power
thresholds for connecting additional current slave Power modules are fixed. Pr 18.15 on the System controller module sets the
power thresholds at which the current slave Power modules are disconnected. After 10 seconds the pre-charged slaves will
be disconnected if not in use to reduce power losses.
• The voltage master Power module ok status Pr 18.04 is confirmed as being On (1). If the status is tripped OFF (0) another
Power module is selected.
• The current slave Power module(s) status Pr 18.04 is confirmed as being On (1). If the status is tripped OFF (0) another
Power module is selected.
• The Turn-on chopper status Pr 18.48 is confirmed as being On (1). If the status is tripped OFF (0) and the PV array voltage is
11
>825 Vdc, the SPV inverter is stopped, and the System controller module is tripped on “tr62”.
• If the SPV inverter enable bit, Pr 18.31 on the System controller module is set to a OFF (0) the SPV inverter will be stopped.
• If the SPV inverter begins to draw power from the AC line power supply, and only the voltage master is enabled, the end of the
day is detected, and the SPV inverter will be stopped.
• If the voltage master Power module is the only Power module connected and the SPV inverter draws power continuously from
the AC grid for a period of 10 seconds the SPV inverter is shut down. Disconnection of the current slave Power modules is
determined by the hysteresis set in Pr 18.15 and the time set in Pr 18.14 on the System controller module.
• If the percentage load threshold (see Pr 18.15 for more details on the threshold level) is exceeded during the first 10 seconds
of operation then the number of slave Power modules that are available for work (not exceeding Pr 18.13) will be started very
quickly (approx 200 ms / Power module) to absorb the power from the PV array.
When the SPV inverter is running (state 11) and the SPV inverter is requested to stop disabled by setting Pr 18.31 = OFF (0), this
12 state disables the current slave Power modules in the SPV inverter. The slave Power modules must be disabled first to prevent an
over voltage condition.
13 This state stops the master Power module if it has not been tripped.
This state determines if the amount of time that SPV inverter has been running for in total, is long enough that it is likely that an
entire day has elapsed (15 minutes). If it has been running for the minimum time of 15 minutes the SPV inverter off delay in state
15 will be 15 minutes is applied to allow the irradiation levels to drop completely at the end of the day avoiding spurious re-starts.
If the voltage master has failed during the first 15 minutes of operation, a 15 minute SPV inverter off delay is introduced to allow
the Turn-on chopper resistor time to cool down Pr 19.41 = On (1), or where a Turn-on chopper is not installed Pr 19.41 = OFF (0)
14
it is 1 minute.
If the voltage master has failed and an OV trip has been detected in any Power module, a 15 minute delay is used to allow the
Turn-on chopper resistor time to cool down. If the SPV inverter has a trip during starting the master, but before the Turn-on
chopper has been used a minimal delay of 500 ms is used, allowing the SPV inverter to re-start quickly using a different voltage
master Power module.
15 This state applies the delay chosen in state 14.
This state determines if the Power module cycling interval, (Pr 18.11), has been reached. If it has, the master Power module will
be moved on to the next available master Power module. It also handles indexing the master Power module in the event of a
16
voltage master Power module trip while running. After the next voltage master Power module is selected, the SPV inverter will
return to Idle state 1 if the System controller module is OK, if not the SPV inverter will move to the error state.
This is the error state, in which any Power modules that are still on will be turned off, and the SPV inverter will wait here if a
17 System controller module trip has occurred, until the SPV inverter enable bit becomes not set, Pr 18.31 = OFF (0), which in turn
resets the SPV inverter.
considered available for use by the System controller module. Bit zero, the least significant bit, relates to the Power module at CTNet Power module
address 1 and bit 8 relates to the Power module at CTNet Power module address 9. This is reset, when the system enable bit is set to 0, Pr 18.31 =
OFF (0) i.e. a value of 00010 indicates Power modules 0, 2, 3 and 4 status is number of start attempts has not been exceeded, Power module 1
status is number of start attempts has been exceeded.
If Pr 18.16 is set to 0 then any internally accumulated start attempt counts are reset, and Pr 18.07 maximum start attempts word is also reset.
Resetting Pr 18.07 may be performed while the SPV inverter is running provided Pr 18.16 is written to 0 and back to its nominal value using comms
allowing a direct transition between values.
In order to provide equal use across all of the Power modules in a multi Power module SPV inverter (i.e. SPV600 and larger) it is possible to enable
Power module cycling.
If this parameter is set to zero, Power module cycling is disabled and the Power module with the CTNet Power module address that was last
successfully started as the voltage controller (master Power module) for the SPV inverter, will continue to be used as the voltage master. If a voltage
master trips in this configuration, the voltage master Power module will move to the next available master Power module to keep the SPV inverter
running. If Power module cycling is required to be used, ensure that the Master Power module mask parameter Pr 18.12 is correctly set.
During normal operation, there will be a period of time when the SPV inverter will not be regenerating power to the electricity grid, i.e. at night where
the power available from the PV array reduces to such a low value. The System controller module detects this low power state and assumes that this
is the end of the day and increments the internal days counter. If the days counter is equal to the module cycling Interval set in this parameter (and the
interval value is greater than zero), the System controller module will dynamically reconfigure the SPV inverter so that when it restarts the next day a
different Power module is used first. As Power modules are then brought online in order of their CTNet Power module address (looping at each end
of the range) all Power modules in the SPV inverter will be used for a similar amount of time over the lifetime.
Example
An SPV inverter with five Power modules using CTNet Power module numbers one to five and a Power module cycling interval of one day will use the
Power modules in the order illustrated below (the numbers in the boxes are the CTNet Power module number of the Power module).
Figure 8-5 Power module cycling
Increasing available power
Day 1 1 2 3 4 5
Day 2 2 3 4 5 1
Day 3 3 4 5 1 2
Master/Slave module
If a system has more than eight Power modules the cycling scheme is different.
The maximum number of unit loads on the CTsync network is 32. Each transmitter is 2 unit loads and each receiver is two unit loads. Each Power
module configured as a voltage master or a current slave is 4 unit loads. Each Power module configured as a current slave only is 2 unit loads.
For systems with greater than eight modules the number of slave only modules required is given by:
Day 1 1 2 3 4 5 6 7 8 9
Day 2 3 4 5 6 7 8 9 1 2
Day 3 5 6 7 8 9 1 2 3 4
On power up Power module 1 will be selected as the first voltage master Power module (provided it is ok and available for work).
Bit number 8 7 6 5 4 3 2 1 0
Decimal equivalent 256 128 64 32 16 8 4 2 1
Mask 1 0 1 1 0 1 0 1 1
Value entered into Pr 18.12 = 1 + 2 + 8 + 32 + 64 + 256 = 363. The System controller module will use this mask to determine the next Power module
to be used as the voltage master for the SPV inverter when the Power module cycling interval in Pr 18.11 is non-zero.
Table 8-3 Voltage master Power module selection
NOTE
The Power module order is left to right where 1 is the Power module at the far left, and the highest Power module number is to the far right.
For example, if only one Power module is running, the efficiency switching percentage current is 70 % then as soon as the available current rises
above this value the next Power module will be brought online. This will then reduce the per module power to 35 % each. Once all Power modules are
connected and running, the SPV inverter power will be allowed to increase above the value set here until 100 % of the total SPV inverter rating is
reached. The efficiency switching threshold shown in the table must be exceeded for 1 s, before other Power modules will be applied. The hysteresis
threshold set by Pr 18.15 must be exceeded for at least Pr 18.14 seconds to allow the next Power module to be brought off line. Having a minimum
continuous threshold time prevents momentary changes in irradiation from bringing Power modules on or off line. These thresholds are based on the
total current (Pr 4.01).
If the value of this parameter = 0 then no limit on the number of retries will be applied.
The Power module sequencing system described in Pr 18.11 will attempt to bring online the Power modules in the order described. If a Power module
fails to start due to a fault on the Power module or one of its associated power or control devices, the sequencer will attempt to start the next Power
module in the sequence. The Power module which failed to start, will then not be used until all other available Power modules are running. This
parameter defines the maximum number of times that the sequencer will attempt to start a Power module before marking that Power module as faulty
and no longer using it.
The number of start attempts made for each Power module will be reset at each system enable or for an individual Power module should the Power
module be successfully started and then stopped before the maximum number of attempts is reached.
The user must enter the rated AC supply voltage at the AC terminals of the Power modules in this parameter.
This parameter defines the rated current for all of the Power modules in the SPV inverter. Setting this parameter directly affects the maximum output
power available for the SPV inverter.
This value is transferred to Pr 5.07 in all Power modules with a 15 % headroom added. i.e. for a 300 A rated current, Pr 5.07 is set to 345 A. The
overall SPV inverter power is restricted back to 300 A at the Power module terminals using the active current limit (Pr 4.07). The over-riding maximum
output power limit (Pr 18.19) and maximum power output limit (Pr 18.20 to Pr 18.23) set the power limit via Pr 4.07. Where the SPV inverter must be
de-rated due to ambient temperatures >45 °C or altitudes >1000 m, the de-rating is implemented by reducing Pr 18.18.
to 75 % or 225 A. With the selected current slave this would give a total capability of 450 A for the SPV inverter (225 A per Power module), however
because at 40 % load the current from the array is only 360 A the Power modules will not reach overriding maximum output power limit and hence will
not go in to current limit.
If Pr 18.19 is set to 0, the SPV inverter will shut down, and cannot be started until it is >0.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will be overwritten by the parameter of the same
number in the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter is not
overwritten by the parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller
module.
If the MPP tracker is disabled, Pr 18.36 = OFF (0), or when the MPP tracker is first enabled Pr 18.36 changes from OFF (0) to On (1), this value sets
the DC bus set-point for the voltage master Power module.
Internally this value is limited to be no less than Pr 18.24, therefore it is possible that with the MPP tracker disabled, and this parameter set to 400,
that the actual DC voltage set point may be higher due to the limit of Pr 18.24 and an AC grid voltage greater than 260 Vac.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will be overwritten by the parameter of the same
number in the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter is not
overwritten by the parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller
module. Pr 18.26 in the selected voltage master Power module is a copy of Pr 3.05.
On a rising edge, this parameter will attempt a stop button reset thereby resetting the stop button relay provided Pr 18.38 = On (1) and Pr 18.37 = On
(1). If the stop buttons are not pressed on power up, Pr 18.38 = On (1), the SPV inverter will automatically reset the stop button relay. Figure 8-7
shows the reset logic function.
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will be overwritten by the parameter of the same
number in the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter is not
overwritten by the parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller
module.
Reset On
Power Up
Stop button
reset
Figure 8-9 Pr 19.37 = On (1) Alternative ride-through (Reactive power calculated from edge of dead band)
High Speed High Speed
Open Loop Low Speed Open Loop
Current Control Closed Loop Current Control
Ride Through Reactive Power Ride Through
is Active Control is Active
(Capacitive on DIRIS)
100 % Reactive Current (Pr 4.08)
Voltage decrease
Under excited
Import VArs
PF -Ve
0
(Inductive on DIRIS)
AC Line Voltage
Voltage increase
Export VArs
Overexcited
PF +Ve
Where a grid connection code, such as BDEW, calls for a particular K factor Pr 19.14 should be set to the appropriate value using the following
formula:
Pr 19.14 = (10000 x K) / Pr 18.17
When the SPV inverter is running, System controller module, Control state 11, and Pr 18.40 = OFF (0) there are no ride through functions active. A
dip down to 80 % can be tolerated, however a dip <80 % will result in an over current trip in the Power modules, and an automatic shutdown of the
SPV inverter.
This parameter is set to 1 by the control software in order to indicate when the load resistor contactor should be closed. This parameter should be
used as the source parameter for the digital output controlling the coil of the load resistor contactor. The thermal cut-out switch of the load resistor
should be wired in series with the coil supply for the load resistor contactor. Feedback to show that the contactor is closed should then be routed from
+24 V, through an auxiliary contact, and in to Pr 18.50 to give feedback that the load resistor has been successfully brought into circuit.
System rated reactive current per / volt error for dynamic grid support. When set to 0, dynamic grid support is disabled. When set > 0 to maximum
10000 this parameter sets a percentage of reactive current for the active Power modules in 0.01 % units. The percentage current is applied per volt
error where the error is derived from rated AC voltage (Pr 18.17) - Power module output AC Volts. The relationship set is only engaged when the volts
error goes outside of the symmetrical dead band voltage set by Pr 19.19 showing that this system has gone in to ride through mode.
Where a grid code calls for a particular K factor Pr 19.14 can easily be set to the appropriate value using the following formula:
Pr 19.14 = (10000 x K) / Pr 18.17
Pr 19.12 Active
power control
“OFF” threshold 0.01 Hz units
1 AC Line
Power
frequency
Pr 19.13
0.1 % Sampled power/
1Hz above Pr 19.11
Pr 19.11 Active
power control
“On”threshold 0.01 Hz units
BDEW FGW TR8 active power control for Germany. In this mode when the measured mains frequency
rises above the frequency set in Pr 19.11, active power control will be enabled, where the active power is
sampled and stored, and then the active power will be limited at a rate of Pr 19.13 % / 1 Hz deviation above
Pr 19.11 Hz. When the mains frequency drops between Pr 19.11 and Pr 19.12 Hz the active power will be
held at the at the lowest value reached in the envelope. When the frequency drops below Pr 19.12 Hz the
active power control will release and the SPV will run under normal limitations. This mode is required for
compliance with BDEW regulations. Pr 19.49 enables this feature.
Pr 19.12 Active
power control
“OFF” threshold 0.01 Hz units
2 AC Line
Power
frequency
Pr 19.13
0.1 % Sampled power/
1 Hz above Pr 19.11
In this mode, when the measured mains frequency rises above the frequency set in Pr 19.11, active power
control will be enabled, where the active power is sampled and stored, and then the active power will be
limited at a rate of Pr 19.13 % / 1 Hz deviation above Pr 19.11 Hz. When the mains frequency drops
between Pr 19.11 and Pr 19.12 Hz the active power will be held at the stored value. When the frequency
falls between Pr 21.08 Hz and Pr 19.12 Hz for Pr 21.06 continuous seconds the active power control will
release and the power limit will climb back to 100 % at a rate set by Pr 21.04 in 0.1 % / s units. This is
similar to FGW TR8 mode 2 required for BDEW compliance, except that the active power reduction always
follows the defined relationship, rather than sampling and holding the lowest power limit. Pr 19.49 enables
this feature. Pr 19.49 enables this feature.
Pr 19.12 Active
Power Control
Release High
Threshold In
3 0.01 Hz Units
AC Line
Pr 21.06 Active Power
Power Control Frequency
Release Time In
Pr 19.13
Seconds 0.1 % Sampled
Power / 1Hz
Units Above
Pr 19.11
Pr 21.05 Active Time
Power Control
Release Timer
Count In Seconds Pr 21.08 Active Pr 19.11 Active
Power Control Power Control
Release Low “ON” Threshold
Threshold In In 0.01 Hz Units
0.01 Hz Units
A70 active power control (Italy). In this mode, when the measured mains frequency rises above the
frequency set in Pr 19.11, active power control will be enabled, where the active power is sampled and
stored, and then the active power will be limited at a rate of Pr 19.13 % / 1 Hz deviation above Pr 19.11 Hz.
When the mains frequency drops between Pr 19.11 and Pr 19.12 Hz the active power will be held at the at
the lowest value reached in the envelope. When the frequency falls between Pr 21.08 Hz and Pr 19.12 Hz
for Pr 21.06 continuous seconds the active power control will release and the power limit will climb back to
100% at a rate set by Pr 21.04 in 0.1 % / s units. This mode is required for compliance with Italian grid code
A70. Pr 19.49 enables this feature.
Pr 19.12 Active
Power Control
Release High
Threshold In
0.01 Hz Units
4 Pr 21.06 Active AC Line
Power
Power Control Frequency
Release Time In
Pr 19.13
Seconds 0.1 % Sampled
Power / 1 Hz
Units Above
Pr 19.11
Pr 21.05 Active Time
Power Control
Release Timer Lowest active power
Count In Seconds Pr 21.08 Active Pr 19.11 Active reached is held
Power Control Power Control
Release Low “ON” Threshold
Threshold In In 0.01 Hz Units
0.01 Hz Units
CEI 0-16 frequency active power control (Italy). In this mode when the measured mains frequency rises
above the frequency set in Pr 19.11, active power control will be enabled, where the active power is
sampled and stored, and then the active power will be limited at a rate of Pr 19.13 % / 1 Hz deviation above
Pr 19.11 Hz. When the mains frequency drops between Pr 19.11 and Pr 19.12 Hz the active power will be
held at the lowest value reached in the envelope. When the frequency falls between Pr 21.08 Hz and Pr
19.12 Hz for Pr 21.06 continuous seconds the active power control will release and the power limit will
climb back to 100 % at a rate set internally using the algorithms detailed in CEI 0-16 (see Caso1 and Caso
2 below). This mode is required for compliance with Italian grid code CEI 0-16. Pr 19.49 enables this
feature.
Pr19.12 Active
Power Control
Release High
Threshold In
0.01Hz Units.
CEI 0-16 voltage active power control (Italy). In this mode when the measured mains voltage rises above
the voltage set in Pr 19.11, active power control will be enabled, where the active power is sampled and
stored, and then the active power will be limited at a rate of Pr 19.13 % / 1 V deviation above Pr 19.11 V.
When the mains voltage drops between Pr 19.11 and Pr 19.12 V the active power will be held at the lowest
value reached in the envelope. When the voltage falls between Pr 21.08 V and Pr 19.12 V for Pr 21.06
continuous seconds the active power control will release and the power limit will climb back to 100% at a
rate set internally using the algorithms detailed in CEI 0-16 (see Caso1 and Caso 2 below). This mode is
required for compliance with Italian grid code CEI 0-16. Pr 19.49 enables this feature.
Pr19.12 Active
Power Control
Release High
Threshold In 1V
Units.
This value is used to select the test frequency used when anti-island detection is enabled, Pr 18.41 = 1, where 0 is 1 Hz, 1 is 2 Hz and 2 is 4 Hz. This
value is placed into Pr 3.31 on the voltage master Power module when the SPV inverter is running and anti-island detection has been enabled. See
also section 7.3 Anti-islanding on page 111.
For SPV inverter UL version Pr 19.16 default is set to 2 Hz (1).
Ride-through symmetrical dead band voltage. This specifies a voltage band either side of the rated AC volts Pr 18.17, where inside of the voltage
band the reactive reference specified by Pr 19.29 will be active, but outside of the band the reference selected by Pr 19.29 will be ignored, and
reactive current will be applied at the rate specified by Pr 19.14 in <20 ms.
This setting is made in Volt units. The default setting of 34 V equates to a 10 % symmetrical dead band (if the AC voltage is 340) covering the range
306 V to 374 V.
This decimal value represents an alarm word where each discrete bit represents a different alarm warning.
Bit Description
0 When set to 1, the System controller module has a tripped
When set to 1, the AC supply settling time is counting down, OR the stop button is pressed, OR the voltage and
frequency relay has tripped, OR the GFDI is indicating a fault. During this period the SPV inverter cannot be
1
started. The settling time is set in Pr 19.17. This will also be set to on during power up, and after a stop button
event if Pr 19.17 > 0.
When set to 1, this indicates that the active current has been limited by the present selected Active power
2
control mode see Pr 19.15 for the mode selected.
3 When set to 1, the SPV inverter cannot start because the PV array voltage is > 1000 VDC
4 When set to 1, the active current has been limited by the BDEW active power ramping function, Pr 19.46 = 1.
When set to 1 this indicates that the Turn-on chopper resistor timer protection has switched On, and is allowing
5 the Turn-on chopper resistor time to cool down. If this bit is set to 1 the SPV inverter will not start until it is reset.
Pr 20.07 indicates the remaining cooling time. When Pr 20.07 reaches 0, Pr 19.20 bit 5 will be set to 0.
When set to 1 this indicates that the Auxiliary zone temperature sensor connected to the System controller
6 module Analog input 2, T.7 may be faulty. The alarm condition is raised if the temperature is at min < - 28 or max
> 58, or has not changed by at least + / - 1 °C in 24 hrs.
When set to 1, the user stop button relay has been triggered via the user software SM-Applications Plus module
7
resident in Slot 3 of the HMI data transfer module.
8 When set to 1 the SPV inverter is in high speed transient ride through mode.
When set to 1 this indicates that the DC zone temperature sensor connected to the System controller module
9 Analog input 3, T.8 may be faulty. The alarm condition is raised if temperature is at min < - 28 or max > 58, or
has not changed by at least + / - 1 °C in 24 hrs.
When set to 1 this indicates that there is a problem with the DC fuses (open circuit) which supply the DC
10
measurement circuit, or the measurement circuit itself is faulty.
When set to 1 this indicates that the SPV inverter failed to start due to insufficient DC bus in Control state 3 or 6
11 for a voltage master, or Control state 4 or 7 for a current slave. A 15 minute delay has been introduced to wait
for more irradiation or power.
When set to 1 this indicates that the AC supply starting frequency is in limit, or the SPV inverter is in control
state >1, or the AC supply starting frequency detection scheme is disabled Pr 21.22 = Pr 21.23. When set to 0
12 this indicates that the AC supply starting frequency is outside of limits, and that the AC supply settling time
count has been activated (See Pr 19.17 and Pr 20.10); when this happens the SPV inverter will not exit control
state 1 until the frequency is inside of the limits set by Pr 21.22 and Pr 21.23 for Pr 19.17 seconds.
When set to 1, indicates that the AC supply starting voltage is in limit, or the SPV inverter is in control state >1,
or the AC supply starting voltage detection scheme is disabled (Pr 1.27 = Pr 1.28). When set to 0, the AC
13 voltage is outside of limits, and the AC supply settling time count has been activated (See Pr 19.17 and Pr
20.10); when this happens the system will not exit state 1 until the voltage is inside of the limits set by Pr 1.27
and Pr 1.28 for Pr 19.17 seconds.
When Pr 19.29 = 3, 5 or 7
This value is used to set the AC supply voltage at which there must be no reactive power. If the AC supply voltage seen in Pr 19.23 is <> Pr 19.22
then reactive power will be applied according to the relationship 0.1 % system rated power / volt deviation set in Pr 19.30, when in reactive reference
mode 3, 5 or 7 (Pr 19.29 = 3, 5 or 7). The value entered determines the voltage at which the power factor is one i.e. no reactive power flows.
When Pr 19.29 = 4 or 6
When the reactive reference mode, Pr 19.29, is set to 4 and 6, this sets the start active power in 0.1 % of system rated power units. This is used to set
up a relationship between active power and power factor.
The units are 0.1 % of system rated power i.e. 500 = 50.0 %. See Pr 19.29 for more information. The reference and feedback parameters are scaled
in Pr 19.24
When Pr 20.20 on the HMI data transfer module is set to OFF (0), the value set in this parameter will overwrite the parameter of the same number in
the System controller module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter does not overwrite the
parameter of the same number in the System controller module, allowing local control via the parameters on the System controller module.
Mode Description
Dynamic power factor control
In this mode, the user specifies a relationship between output active power in kW and power factor. Effectively this uses reactive power to
negate the effect which active power has on AC voltage due to grid impedance. Pr 19.22 sets the start power in 0.1% of SPV inverter rated
power; when the power is at or below this level the power factor is fixed at the value set in Pr 19.25 in 0.001 power factor units. Pr 19.23
sets the end power in 0.1% of SPV inverter rated power; when the power is at or above this level the power factor is fixed at the value set
in Pr 19.26 in 0.001 power factor units. When the actual active power is between the powers set in Pr 19.22 and Pr 19.23 a linear
relationship is formed with the power factor. Pr 19.30 and Pr 19.24 are not used in this mode.
Start power
factor threshold
Overexcited Pr 19.25
Voltage increase
Power Factor Export VArs
PF +Ve
(Capacitive on
Power analyzer)
% of System
0 rated power
4 Under excited
Voltage decrease
Import VArs
PF -Ve
(Capacitive on
Power analyzer)
Stop power
factor threshold
Pr 19.26
Start active power
threshold Pr 19.22
St ti
The start and end active power set in Pr 19.22 and Pr 19.23 in 0.1 % of SPV inverter rated power units (where a value of 1 represents 0.1
% of SPV inverter rated power).
SPV inverter rated power = Power module rated current (Pr 18.18) x
- Power modules required for rated current (Pr 18.13) x
- SPV inverter rated AC voltage (Pr 18.17) x √3.
The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1. The reactive
power loop is a simple P term controller with P Gain (Pr 19.27), and P gain clamp (Pr 19.28), set in 0.1 % of SPV inverter rated current per
second units.
Mode Description
AC grid voltage based reactive power control with dead band
In this mode, the reactive reference, Pr 19.30, is used to set a relationship of percentage of SPV inverter rated power / volt, where
deviation from the AC supply set point (Pr 19.22) when compared with the AC supply feedback (Pr 19.23) outside of the dead band, will
result in reactive power being generated using the relationship set up in Pr 19.30 plus any power generated in the dead band. Pr 19.24
sets the dead band reactive power per volt error rate inside the dead band in 0.1 % / volt error units. Setting Pr 19.24 to 0 will give 0
reactive power output in the dead band. The symmetrical width of the dead band is set by Pr 19.25 in 1V units. The symmetrical reactive
power limit is set by Pr 19.26 in 0.1 % of SPV inverter rated power units e.g. a value of 1 represents 0.1 % of SPV inverter rated power =
Power module rated current (Pr 18.18) x Power modules required for rated current (Pr 18.13) x SPV inverter rated AC voltage (Pr 18.17) x
√3. The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1.
The user may select between external voltage feedback via Pr 19.23, or to use the internal voltage feedback Pr 18.02 via Pr 19.44, where
if Pr 19.44 = OFF (0) feedback is from Pr 19.23, but if Pr 19.44 = On (1) feedback is from Pr 18.02.
Overexcited
5
export Vars
PF +Ve
DIRIS)
Reactive power
AC line voltage error
If Pr 19.44 = 0
(Pr 19.22 - Pr 19.23)
0 or if Pr 19.44 = 1
voltage decrease
(Capacitive on
Under excited
-Symmetrical
reactive power
limit Pr 19.26
Symmetrical
voltage error
dead band
Pr 19.25
Mode Description
Active power based power factor control
In this mode, the user specifies a relationship between output active power in kW and power factor. Pr 19.22 sets the start power in 0.1 %
of system rated power; when the power is at or below this level the power factor is fixed at 1 or unity. Pr 19.23 sets the end power in 0.1 %
of system rated power; when the power is at or above this level the power factor is fixed at the value set in Pr 19.26 in 0.001 power factor
units. When the actual active power is between the powers set in Pr 19.22 and Pr 19.23 a linear relationship is formed with the power
factor. Pr 19.24 sets a lock in voltage to begin power factor control proportional to active power, and Pr 19.25 sets a lock out voltage to
begin power factor control proportional to active power control. When power factor control proportional to active power is not active the
power factor is set to a fixed value of 1 or unity. Pr 19.30 is not used in this mode.
Lock In Voltage
Threshold Pr19.24
Voltage increase
Export VArs
Overexcited
PF +Ve
Power Factor
6
% of System
1
0 Rated Power
Voltage decrease
Under excited
Import VArs
PF -Ve
End Power
Factor Pr19.26
Start Active Power
Pr19.22
End Active Power
Pr19.23
The start and end active power set in Pr 19.22 and Pr 19.23 in 0.1 % of system rated power units where a value of 1 represents 0.1 % of
system rated power = Power module rated current (Pr 18.18) * Power modules required for rated current (Pr 18.13) * system rated AC
voltage (Pr 18.17) * √3.
The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1. The reactive
power loop is a simple proportional term controller with Kp gain (Pr 19.27), and Kp gain clamp (Pr 19.28), set in 0.1 % of system rated
current/s units.
Mode Description
Active power based reactive power control
In this mode, the reactive reference, Pr 19.30, is used to set a relationship of percentage of system rated power / volt, where deviation
from the AC supply set point (Pr 19.22) when compared with the AC supply feedback (Pr 19.23) outside of the dead band, will result in
reactive power being generated using the relationship set up in Pr 19.30 + any power generated in the dead band.
Pr 19.24 sets the active power lock in threshold required by CEI 0-16; the minimum setting is 10 %. The lockout threshold is a fixed 5 % of
system rated active power. When mode 7 is locked in, reactive power will be produced proportional to volts deviation from the system
rated voltage Pr 18.17, however, when mode 7 is locked out a fixed reactive power reference of 0 or power factor of 1 is selected as
required by the CEI 0-16 grid code for Italy. The symmetrical width of the dead band is set by Pr 19.25 in 1 V units.
The symmetrical reactive power limit is set by Pr 19.26 in 0.1 % of system rated power units e.g. a value of 1 represents 0.1 % of system
rated power = Power module rated current (Pr 18.18) * Power modules required for rated current (Pr 18.13) * system rated AC voltage
(Pr 18.17) * √3. The final internal reactive power reference after limits is then held by the same reactive power holding loop used in mode 1.
The user may select between external voltage feedback via Pr 19.23, or to use the internal voltage feedback Pr 18.02 via Pr 19.44, where
if Pr 19.44 = 0 feedback is from Pr 19.23, but if Pr 19.44 = 1 feedback is from Pr 18.02.
Lock In Active
Power Threshold
Pr19.24
Lock Out Active Power 0.1% Units
Threshold Fixed 5% Of
System Rating Symmetrical
Reactive Power
(Inductive on DIRIS) (Capacitive on DIRIS)
Limit Pr19.26
Voltage increase
Export VArs
Overexcited
PF +Ve
AC Line
Reactive Power Voltage Error
If Pr19.44 = 0
7 (Pr19.22 -
Pr19.23) OR If
Pr19.44 = 1
0 (Pr19.22 -
Voltage decrease
Under excited
Pr18.02)
Import VArs
PF -Ve
0.1% Rated
Power / VAC
Error Pr19.30
-Symmetrical
Reactive Power
Limit Pr19.26
Symmetrical
Voltage Error
Dead Band
Pr19.25
The Diris power analyzer is used to measure the active power when using the closed loop references.
This parameter is used to set the reactive reference. Changing this parameter may cause additional Power modules to be switched On or OFF.
The units of the reactive reference change depending on the reactive reference mode selected, see Pr 19.29 for more information.
When the reactive current reference is used it is dominant over the active current due to possible contractual obligations to provide reactive power to
the energy authority. This means that the active current limit will be reduced to allow the reactive current to be generated, such that the vector sum of
the active and reactive currents will not exceed the connected Power modules continuous current rating.
When Pr 20.20 on the HMI data transfer module is set to OFF 0), the value set in this parameter will be overwritten by the parameter of the same
number in the HMI data transfer module. When Pr 20.20 on the HMI data transfer module is set to On (1), the value set in this parameter is not
overwritten by the parameter of the same number in the HMI data transfer module, allowing local control via this parameter on the System controller
module.
Figure 8-10 Phaser diagram
Total
current
(A)
Pr 4.01
Active
current
(A)
Pr 4.02 Ø
Reactive
current
(A)
Pr 4.17
If Pr 18.40 = OFF (0) then this parameter has no effect since ride through is disabled. When Pr 18.40 = On (1) and Pr 19.36 = OFF (0), asymmetric
voltages are not separately detected and handled when providing reactive current for grid support. When Pr 18.40 = On (1) and Pr 19.36 = On (1)
asymmetric voltages are separately detected and handled when providing reactive current for grid support where a reduced reactive current
maximum of 40 % is used as per BDEW grid code.
Setting this parameter to OFF (0) can provide better current stability for high per unit reactance systems when AC low voltage operation is enabled
with Pr 18.40 = On (1).
When reset to OFF (0), and when in reactive reference mode 3 or 5, Pr 19.29 = 3 or 5, the voltage feedback for reactive power control is via Pr 19.23.
When set to On (1), and when in reactive reference mode is 3 or 5, Pr 19.29 = 3 or 5, the voltage feedback for reactive power control is via Pr 18.02.
When set to On (1) this parameter will load default values into the System controller module parameters, provided the SPV inverter is in the idle state
Pr 18.01=1.
When the defaults have been applied, this parameter will be reset to OFF (0). A parameter save is performed automatically.
This indicates the remaining time in seconds for the Turn-on chopper resistor to cool. Pr 19.20 Control alarm word 2 bit 5 becomes set to 1 when the
Turn-on chopper has been disabled to allow the Turn-on chopper resistor to cool. When this count reaches 0, Pr 19.20 Control alarm word 2 bit 5 will
be reset to 0.
This parameter indicates the state of all control mechanisms and flags responsible for causing the SPV System to shut down, in order that the user is
able to determine why the SPV inverter has shut down for commissioning/start-up / diagnostic purposes.
The value in Pr 20.11 is only updated as the SPV inverter control exits state 11 as detailed in the table below. Each discrete bit has its own function
which is described in the following table:
Bit Description Shut down delay in state 15
When set to 1, one of the user power limits, (Pr 18.19 to Pr 18.23), was
set to 0 at the time that the SPV inverter shut down. When any of these Setting a power limit to 0 has the same action as turning off the SPV
0 power limits are set to 0, the SPV inverter will shut down since no inverter enable, 1 minute delay as this feature is typically used
power is required. Pr 18.20 to Pr 18.23 have associated digital inputs to remotely rather than local.
trigger the limit, see Pr 18.20 to Pr 18.23 for more details.
When set to 1, the DIRIS power analyzer comms have failed and the
If a Turn-on chopper is installed 10min, otherwise 1min. This delay
SPV inverter has shut down since this is a critical component. This bit is
1 is only applied when DIRIS comms failure shutdown is enabled
only set when DIRIS comms failure shut down is enabled by setting
Pr 19.38 = On (1).
Pr 19.38 = On (1).
When set to 1, the System controller module has tripped, causing the
SPV inverter to shut down. If Pr 18.31 is set to OFF (0) Pr 20.11 will be
2 If a Turn-on chopper is installed 10 minutes, otherwise 1 minute.
set to 0, therefore it is important to read Pr 20.11 before resetting the
SPV inverter by Pr 18.31 = OFF (0).
15 minutes delay to allow the sun to set and to filter changing
When set to 1, the SPV inverter has automatically shut down because weather conditions preventing a false restart at the end of a day.
negative active power has been drawn, the SPV inverter has run for The import power delay is also used if there is significant cloud
3 more than 15 minutes, and only a single Power module is active. present in the middle of the day to allow time for the weather to
This method of shutdown only happens when active power import shut change before a restart.
down is not disabled Pr 19.39 = OFF (0). This method of shutdown only happens when active power import
shut down not disabled Pr 19.39 = OFF (0).
When set to 1, the internal combined SPV inverter enable has been
4 requested to shut the SPV inverter down. Bits 5 to 11 are provided See below.
which are ANDed together to create this bit.
When set to 1, the SPV inverter enable Pr 18.31 has been set to OFF When turning off the SPV inverter enable Pr 18.31, the minimum
5
(0), shutting the SPV inverter down. delay of 2 s is applied, regardless because this is a local user action.
When set to 1, the voltage and/or frequency relay has tripped shutting
6 the SPV inverter down. When this shut down mechanism happens it is If a Turn-on chopper is installed 10 minutes, otherwise 1 minute.
likely that bits 9, 12, 13, and 14 will also become set to 1.
When set to 1, the stop button has been pressed, shutting the SPV
7 inverter down. When this shut down mechanism happens it is likely that If a Turn-on chopper is installed 10 minutes, otherwise 1 minute
bits 12, 13, and 14 will also become set to 1.
When set to 1, the voltage and frequency relay supply MCB has
8 If a Turn-on chopper is installed 10 minutes, otherwise 1 minute
tripped, shutting the SPV inverter down.
When set to 1, the stop button relay has tripped, shutting the SPV
9 If a Turn-on chopper is installed 10 minutes, otherwise 1 minute
inverter down.
When set to 1, the GFDI fuse indicator shows that there is a blown fuse,
10 shutting the SPV inverter down. This can only cause a SPV inverter If a Turn-on chopper is installed 10 minutes, otherwise 1 minute
shutdown when Pr 19.42 = On (1).
NOTE
The only exception to the power down delays listed in the table above is if the DC bus voltage is found to be less than the limit when pre-charging or
when matching the PV array DC voltage, a 15 minute delay is implemented in state 15 to wait for a higher level of irradiation.
20.22 HMI read value, integrity check and comms status word
Location System controller module
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1
Range Signed 32bit
Update rate 4 ms Read
The lower 16 bits contain the value of the parameter pointed to by the lower 16 bits of Pr 20.21, the lower byte of the upper 16 bits is the returned
comms integrity check counter value, and the upper byte of the upper 16 bits is the comms status word where the following bits are assigned:
Bit Description
When set, this indicates that parameter writing at the System controller module has completed so it is ok to change the value to
write, and then to change the write pointer to a new value. It is important to make sure that writing has been disabled before altering
0
the write value to make sure that the last parameter written to is left with the last set value i.e. Pr 20.16 remains set in the parameter
pointed to by Pr 20.15. To stop writing, the user must set the parameter pointer directly to -1.
1 The current write pointer is an invalid location.
2 The current read pointer is an invalid location.
Following an AC supply over-frequency the frequency must be >Pr 21.08 and <Pr 19.12 for Pr 21.06 seconds for the power limit to be opened up to
100 % at a rate set by Pr 21.04 in 0.1 % / s units. This is required to meet the Italian grid code A70 where a setting of 4995 (49.95 Hz) is required for
mainland Italy and 4990 (49.9 Hz) for the islands of Sardinia and Sicily.
When the Power module is operated in Regen mode in the SPV inverter, it uses both a DC bus voltage controller current controller as shown
following;
Figure 8-11 SPV inverter control
Pr 3.05 DC
bus voltage Voltage Current
set point controller controllers
- -
DC bus Current
voltage feedback
feedback
The gains of the voltage and current controller affect the stability of the Power module and incorrect gain settings can result in over-voltage or over-
current trips. In many applications the default gains given for the current controller (Pr 4.13 and Pr 4.14) will be suitable, however it may be necessary
for the user to change these if the inductance or resistance of the supply plus the filter inductors varies significantly from the expected values.
The function of each of the used bit is shown in the table below:
Bit Description
0 Indicates the local Power module is enabled (software and hardware)
1 Indicates the Power module is not available to regenerate power from the PV array
2 Indicates the local Power module has successfully been enabled
3 Indicates the Power module is OK (excluding UV trip)
4 Indicates the fan supply to the local Power module is tripped.
This is the CTNet communications watchdog pulse. This has been slowed to 1 Hz to make the parameter readable as a decimal
5
value.
6 Indicates the DC bus is charged, Pr 3.07 = 1
7 Indicates the local Power module is a CTSync slave, and contact has been lost from the CTSync master
8 Indicates the Power module is a voltage master. When not set, the Power module is a current slave.
9 Indicates a power contactor on the local Power module has failed to open
10 Indicates the SPV inverter Power module firmware is not loaded into the Power module
11 Indicates the user has disabled the local Power module
12 Indicates the Power module is active Pr 10.02 = On (1)
13 Indicates the Power module is in short term over current trip recovery
14 Indicates that the local Power module stop button relay is OK = On (1)
Indicates that the local Power module is pre-charged and that the AC contactor has closed when the Power module is configured
15 as a current slave Power module. This indicates that this Power module is ready to be synchronized to the AC main supply, prior
to a rapid start.
This parameter displays the DC voltage measured from the terminals of the PV array. This DC voltage is measured by the System controller module
and sent to the Power module via CTNet communications.
Bit Description
0 When set to 1, the local Power module has tripped over voltage
When set to 1, the local Power module has detected a difference greater than the maximum of the MPPT test step or 10 V, between the
1
PV array DC voltage and the MPPT voltage.
2 When set to 1, the local Power module is active and synchronized, Pr 3.09 = On (1)
When set to 1, indicates that a trip > 200 was seen in the trip log which could be a Power module HF fault, or an option module fault, and
the Power module can not be run as part of the SPV inverter.
In the event of a > 200 trip:
1. The SPV inverter must be disabled, Pr 18.31 = OFF (0) on the System controller module
3
2. Pr 19.48 on the System controller module is set to On (1) and then back to OFF (0) to reset the trip log, Pr 10.20 = “no tr” after trip log
reset.
3. Cycle the Power module power supply and the 24 V auxiliary supply at the same time to attempt to clear the HF trip.
4. In the event of a trip associated with the installing of a new option module (SLX.df), save and reset on that Power module.
4 When set to 1, the local Power module is in current limit. When set to 0, it is not in current limit.
5 Reserved
6 When set to 1 the DC charge contactor operated correctly but the DC voltage did not rise to the turn on threshold of (√2 * Vac) +35.
7 When set to 1 indicates that the local Power module is in high speed ride-through mode.
When set to 1, this indicates that there is >10 % difference between Pr 4.02 and Pr 4.04 that has been present for longer than 5 s. This
8
indicates a potential hardware problem.
When set to 1, indicates that there is >10 % difference between Pr 4.17 and Pr 4.40 that has been present for longer than 5 s. This
9
indicates a potential hardware problem.
When set to 1 on a current slave Power module, CTSync is configured and running correctly Pr 19.22 bit 1 = 1. This bit is held at 0 on
voltage master Power modules. Initially when the SPV inverter is powered up for the first time a voltage master node will not be selected,
10
and this bit will remain set to 0. When the SPV inverter voltage master is selected on first power up it will be set to 1 indicating that this
particular current slave Power module is synchronized to the CTSync network.
When set to 1 indicates that the SPV inverter has insufficient DC bus voltage in either state 3 or 6 for a voltage master, or 4 or 7 for a
11 current slave. If the SPV inverter times out due to insufficient voltage, a 15 minute shut down delay is implemented to allow the weather
conditions to improve i.e. more irradiation.
In the event of a problem arising with an SPV inverter Power module this parameter will hold a value that can be used for diagnostic purposes. This
parameter has the same functionality as Pr 19.04 Local Power module alarm code except that the value is not reset in the event of a successful start.
See Pr 19.04 for full a list of parameter values, descriptions and their meanings.
When set to On (1), this parameter will load default values in the Power module parameters.
When the defaults have been applied this parameter will be reset to OFF (0). A parameter save is performed automatically. Power module parameter
defaults must be loaded with the SPV inverter in the idle state, Pr 18.31 = OFF (0).
9 Diagnostics
This chapter details a range of information on the status of the System controller module, HMI data transfer module and the Power module:
• Trip indications
• Alarm indications
• Status indications
Trip Description
PS Internal power supply fault
Remove any Solutions modules and RESET
5
Hardware fault - return drive to supplier
PS.10V 10 V user power supply current greater than 10 mA
Check wiring to terminal 4
8
Reduce load on terminal 4
PS.24V 24 V power supply overload
9 Ensure that the 24 V supply to the Power module is within specification
PSAVE.Er Power down save parameters in the EEPROM are corrupt
Indicates that the power was removed when power down save parameters were being saved.
The module will revert back to the power down parameter set that was last saved successfully.
37
Perform a user save (Pr xx.00 to 1001 and reset the Power module) to ensure this trip does or occur the next time the Power
module is powered up.
SAVE.Er User save parameters in the EEPROM are corrupt
Indicates that the power was removed when user parameters were being saved.
The Power module will revert back to the user parameter set that was last saved successfully.
36
Perform a user save (Pr xx.00 to 1001 and RESET the Power module) to ensure this trip does or occur the next time the Power
module is powered up.
SLX.dF Solutions module slot X trip: Solutions module type installed in slot X changed
204, 209, 214 Save parameters (Pr xx.00 = 1001) and RESET
SLX.Er Solutions module slot X trip: Solutions module in slot X has detected a fault
202, 207, 212 Refer to the user guide for the solutions module in the relevant slot
SLX.HF Solutions module slot X trip: Solutions module X hardware fault
Ensure Solutions module is installed correctly
200, 205, 210
Return Solutions module to Supplier of the SPV inverter
SLX.nF Solutions module slot X trip: Solutions module has been removed
Ensure Solutions module is installed correctly
203, 208, 213 Reinstall Solutions module
Save parameters (Pr xx.00 = 1001) and RESET
SLX.tO Solutions module slot X trip: Solutions module watchdog time-out
Press RESET
201, 206, 211
If the trip persists, contact an Emerson Office of the Supplier of the SPV inverter
t041 Reserved
Trip Description
t050 CTNet module 4 (PM3) is no longer present on the network
Check CT Net network physical connections.
50
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t051 CTNet module 5 (PM4) is no longer present on the network
Check CT Net network physical connections.
51
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t052 CTNet module 6 (PM5) is no longer present on the network
Check CT Net network physical connections.
52
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t053 CTNet module 7 (PM6) is no longer present on the network
Check CT Net network physical connections.
53
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t054 CTNet module 8 (PM7) is no longer present on the network
Check CT Net network physical connections.
54
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t055 CTNet module 9 (PM8) is no longer present on the network
Check CT Net network physical connections.
55
Check that 24 V is present between terminal 1 (0 V) and 2 (+24 V) on the control terminals of the Power module.
t061 Turn-on chopper has failed to operate, before the system timed out
Check for Turn-on chopper resistor over temperature, faulty Turn-on chopper unit, faulty interface relays and fault SM-I/O Plus
61
relay.
t062 Turn-on chopper was tripped when the DC bus voltage was >825 Vdc
Check for Turn-on chopper resistor over temperature, faulty Turn-on chopper unit, faulty interface relays and fault SM-I/O Plus
62
relay.
t063 The minimum load relay failed to close before the system timed out
Check for minimum power test resistor over temperature, faulty interface relay, faulty contactors and faulty System controller
63
module relay.
t064 The minimum load relay failed to open before the system timed out
Check for minimum power test resistor over temperature, faulty interface relay, faulty contactors and faulty System controller
64
module relay.
t065 A contactor has been detected that is stuck in the closed position on Power module 0
65 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t066 A contactor has been detected that is stuck in the closed position on Power module 1
66 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t067 A contactor has been detected that is stuck in the closed position on Power module 2
67 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t068 A contactor has been detected that is stuck in the closed position on Power module 3
68 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t069 A contactor has been detected that is stuck in the closed position on Power module 4
69 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t070 A contactor has been detected that is stuck in the closed position on Power module 5
70 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t071 A contactor has been detected that is stuck in the closed position on Power module 6
71 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t072 A contactor has been detected that is stuck in the closed position on Power module 7
72 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
t073 A contactor has been detected that is stuck in the closed position on Power module 8
73 Refer to the local Power module error log (Pr 19.04) for details of the exact contactor and replace as necessary.
Pr 19.21
Description
Bit
0 When set, not enough AC supply to start
1 When set, not enough PV array power to start
2 When set, stop button relay attempting a reset
3 When set, voltage or frequency relay is tripped
4 When set, SMARTCARD cannot be written to
5 When set, stop button relay fault
6 Ground leakage relay fault
7 DC transient voltage circuit fault
8 Turn-on chopper resistor fault
9 When set, MPPT is not in control, at current limit
10 Reactive reference has limited active current
11 Power limit 1 to 4 is limiting the active current
12 Overriding current limit Pr 18.19 is limiting the active current
13 DC current limit is limiting the active current
14 DIRIS communications have failed
15 Power limit is zero, and the SPV inverter is disabled
Pr 19.20
Description
Bit
0 System controller module fault
1 When set, Pr 20.10 is counting down the AC setting time
2 When set, the active power control mode is limiting the active current
3 When set the SPV inverter can not be started because Vdc >1000
4 When set, Pr 19.46 is enabled and is limiting the active current
5 When set, the Turn-on chopper resistor protection is active
6 When set, the Auxiliary zone temperature sensor may have a fault
7 When set, the user stop button relay is triggered (HMI data transfer module)
8 When set to1 the system is in high speed transient ride through mode
When set to1, indicates that the DC zone temperature sensor connected to SPV Control platform analog input 3, T8 may be
9 faulty. The alarm condition is raised if the temperature is at min (<= -28), max (>= 58), or has not changed by at least +/- 1 °C in
24hrs.
10 PV Array DC measurement fuses blown
11 Insufficient DC bus voltage detected when starting
When set to 1, indicates that the AC supply starting frequency is in limit, or the SPV inverter is in control state >1, or the AC
supply starting frequency detection scheme is disabled Pr 21.22 = Pr 21.23. When set to 0, indicates that the AC supply starting
12 frequency is outside of limits, and that the AC supply settling time count has been activated (see Pr 19.17 and Pr 20.10) when
this happens the SPV inverter will not exit state 1 until the frequency is inside of the limits set by Pr 21.22 and Pr 21.23 for
Pr 19.17 seconds
When set to 1, indicates that the AC supply starting voltage is in limit, or the system is in control state >1, or the AC supply
starting voltage detection scheme is disabled (Pr 1.27 = Pr 1.28). When set to 0, the voltage is outside of limits, and that the AC
13
supply settling time count has been activated (See Pr 19.17 and Pr 20.10) when this happens the SPV inverter will not exit state
1 until the voltage is inside of the limits set by Pr 1.27 and Pr 1.28 for Pr 19.17 seconds
14 Reserved
15 Reserved
Pr 18.01
Description
State
0 Initial CTNet network scan
1 Idle
2 Check AC line voltage
3 Close start of day power test contactor
4 Start of day power test
5 Open start of day power test contactor
6 CTNet network scan
7 Deselect any voltage masters
8 Wait for OK status after de-selecting
9 Select the voltage master
10 Engage Power modules
11 Running state
12 Dis-engage current slave Power modules
13 Dis-engage voltage master Power modules
14 Power down delay selection
15 Power down delay
16 End of day Power module cycling
17 Error state
Trip Description
Oht2.P Power module heatsink over temperature
Check that the Power module heatsink fans are functioning correctly
Check enclosure, system cooling ventilation fans are still functioning correctly
105 Check enclosure, system ventilation paths
Check enclosure, system cooling and ventilation filters
Increase ventilation
OI.AC Instantaneous output over current detected
Check that the AC supply is present and within specification for the SPV inverter.
3
Check for AC supply based distortion.
OIAC.P Instantaneous output over current detected
Check that the AC supply is present and within specification for the SPV inverter.
104
Check for AC supply based distortion.
OIdC.P Power module over current detected from IGBT on state voltage monitoring
Check AC and DC supply cable insulation.
109
Hardware fault - return Power module to Supplier of the SPV inverter
O.Ld1 Digital output overload: total current drawn from 24 V supply and digital outputs exceeds 200 mA
26 Check total load on digital outputs (Control terminals 24, 25, 26) and +24 V rail (Control terminal 22)
OV DC bus voltage has exceeded the peak level or the maximum continuous level for 15 seconds
Ensure that the maximum DC voltage from the PV array is within the specifications for the SPV inverter.
Ensure that the AC supply level is within the specifications for the SPV inverter.
Check DC main contactors are functioning correctly.
2 Check current loop gain settings, Power module Pr 19.14 to Pr 19.17.
Inverter voltage rating Peak voltage Maximum continuous voltage level (15 s)
400 Vac 830 Vdc 815 Vdc
OV.P DC bus voltage has exceeded the peak level or the maximum continuous level for 15 seconds
Ensure that the maximum DC voltage from the PV array is within the specifications for the SPV inverter.
Ensure that the AC supply level is within the specifications for the SPV inverter.
Check DC main contactors are functioning correctly.
106 Check current loop gain settings, Power module Pr 19.14 to Pr 19.17.
Inverter voltage rating Peak voltage Maximum continuous voltage level (15 s)
400 Vac 830 Vdc 815 Vdc
PH AC voltage input phase loss
32 Ensure all three phases are present and balanced
PS Internal power supply fault
Remove any Solutions modules and reset
5
Hardware fault - return module to Supplier of the SPV inverter
PS.10V 10 V user power supply current greater than 10 mA
Check wiring to terminal 4
8
Reduce load on terminal 4
PS.24V 24 V power supply overload
The total user load on User +24 V has exceeded the internal 24 V power supply limit.
9
Ensure that the 24 V supply to the Power module is within specification
PSAVE.Er Power down save parameters in the EEPROM are corrupt
Indicates that the power was removed when power down save parameters were being saved.
The Power module will revert back to the power down parameter set that was last saved successfully.
37
Perform a user save (Pr xx.00 to 1001 and RESET the Power module) to ensure this trip does or occur the next time the Power
module is powered up.
SAVE.Er User save parameters in the EEPROM are corrupt
Indicates that the power was removed when user parameters were being saved.
The Power module will revert back to the user parameter set that was last saved successfully.
36
Perform a user save (Pr xx.00 to 1001 and RESET the Power module) to ensure this trip does or occur the next time the Power
module is powered up.
SLX.dF Solutions module slot X trip: Solutions module type installed in slot X changed
204, 209, 214 Save parameters (Pr xx.00 = 1001) and press RESET
SLX.Er Solutions module slot X trip: Solutions module in slot X has detected a fault
202, 207, 212 Refer to the user guide for the Solutions module in the relevant slot
Trip Description
SLX.HF Solutions module slot X trip: Solutions module X hardware fault
Ensure Solutions module is installed correctly
200, 205, 210
Return Solutions module to Supplier of the SPV inverter
SLX.nF Solutions module slot X trip: Solutions module has been removed
Ensure Solutions module is installed correctly
203, 208, 213 Reinstall Solutions module
Save parameters and RESET
SLX.tO Solutions module slot X trip: Solutions module watchdog time-out
Press RESET
201, 206, 211
If the trip persists, contact an Emerson Office of the Supplier of the SPV inverter
The local Power module has been found to be incorrect i.e. not an SPV variant. Only SPV variants of Unidrive SP can be
t040
used in a SPV inverter.
40 Replace Power module control sub assembly with correct type.
t080 Power module firmware and SPV inverter system software mismatch
This trip occurs when V01.01.xx system software is loaded onto a Power module with <= V01.03.00 Power module firmware.
80
This trip can occur during an upgrade procedure if the SPV inverter system software is installed before the Power module
firmware. The t080 trip will be cleared once the correct firmware is installed.
th Filter inductor thermistor trip
Check filter inductor temperature
Check enclosure, system cooling ventilation fans are still functioning correctly
24 Check enclosure, system ventilation paths
Check enclosure, system cooling and ventilation filters
Increase ventilation
Unid.P Power module unidentified trip
110 Hardware fault - return to the supplier of the SPV inverter
UV DC bus under voltage threshold reached
The Power module will be in this condition if the System controller module has not commanded the DC or AC contactors to
close.
1
Inverter voltage rating UV trip threshold UV trip reset threshold
400 Vac 330 Vdc 350 Vdc
Vrange Voltage out of range
The Vrange trip in the Power module of the SPV inverter indicates that the internal limits of 130 % of the nominal rated AC rms
supply voltage have been exceeded.
169 During an AC power supply dip resonance can be generated between the SPV inverter output filters. This can be caused when
the connection from the MV transformer to the SPV inverter has been lost. When this island occurs typically a high voltage is
seen with a very low frequency (> 500 Vac and from 5 to 15 Hz) which is self sustaining.
Pr 19.04
Description
Code
The local Power module was a voltage master, and the last reason which caused it to stop was a Power module trip. Check the drive
1
trip log Pr 10.20.
The local Power module was a voltage master, and the last reason which caused it to stop was a CTNet watchdog error. This can be
2 caused by a connection reason to the System controller module, or an incorrect node assignment e.g. The CTNet node must be >0
and <15.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
3
System controller module disable in master state 2. See Pr 19.05 for the description of all master states.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
4
System controller module disable in master state 3. See Pr 19.05 for the description of all master states.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
5
System controller module disable in master state 5. See Pr 19.05 for the description of all master states.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
6
System controller module disable in master state 4. See Pr 19.05 for the description of all master states.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
7
System controller module disable in master state 6. See Pr 19.05 for the description of all master states.
The local Power module was a voltage master, and the last reason which caused it to stop when powering up was a time-out or
8
System controller module disable in master state 7. See Pr 19.05 for the description of all master states.
9 The local Power module was a voltage master, and the last stop was caused by the pre-charge contactor failing to open.
10 The local Power module was a voltage master, and the last stop was caused by the main AC contactor failing to open.
11 The local Power module was a voltage master, and the last stop was caused by the main DC contactor failing to open.
The local Power module was a voltage master, and the last reason which caused it to stop was either the main AC or main DC
12
contactor opened while in the running state 8
101 The local Power module was a current slave, and the last reason which caused the drive to stop was a drive trip.
The local Power module was a current slave, and the last reason which caused it to stop was a CTNet watchdog error. This can be
102 caused by a connection issue to the System controller module, or an incorrect node assignment e.g. The CTNet node must be >0
and <15.
103 The local Power module was a current slave, and the last reason which caused the Power module to stop was a CTSync loss error.
The local Power module was a current slave, and the last reason which caused the Power module to stop when powering up was a
104
time-out or System controller module disable in slave state 2. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
105
System controller module disable in slave state 3. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
106
System controller module disable in slave state 4. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
107
System controller module disable in slave state 6. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
108
System controller module disable in slave state 7. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
109
System controller module disable in slave state 8. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop when powering up was a time-out or
110
System controller module disable in slave state 5. See Pr 19.05 for the description of all slave states.
The local Power module was a current slave, and the last reason which caused it to stop was the pre-charge contactor failed to
111
open.
112 The local Power module was a current slave, and the last drive to stop was caused by the main AC contactor failing to open.
113 The local Power module was a current slave, and the last stop was caused by the main DC contactor failing to open.
The local Power module was a current slave, and the last reason which caused it to stop was either the main AC or Main DC
114
contactor opened while in the running state 9
Pr 19.02
Description
Bit
0 When set, local Power module is enabled
1 When set, local Power module is not available to generate
2 When set, local Power module is successfully engaged
3 When set the local Power module is OK (excludes UV)
4 When set, fan supply fault
5 CTNet watchdog pulse (slowed to 1 Hz)
6 When set, DC bus is charged (Pr 3.07)
7 When set, Power module is current slave, CTSync is lost
8 When not set Power module is current slave, when set voltage master
9 When set a power contactor has failed to open
10 When set SPV inverter firmware is not loaded into the Power module
11 When set Power module is locally disabled Pr 19.01 = On (1))
12 When set Power module is active Pr 10.02 = On (1))
13 Reserved
14 When set the stop button relay input is OK
15 When set Power module is current slave and is in State 7 (Pr 19.05)
Pr 20.19
Description
Bit
0 Individual parameter read error
1 Block parameter read error
2 Individual parameter write error
3 Block parameter write error
4 Safe to set parameter write value
5 Communications messages are being sent at < 1 / s alarm
6 When reset, read pointer & read value are matched
7 Write pointer is an invalid location
8 Read pointer is an invalid location
9 When set, Pr 19.18 is limiting the reference from Pr 19.30
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved
15 Reserved
10 Technical data • Without 1000 Vdc Turn-on chopper option: 825 Vdc
If the open circuit voltage of the PV array exceeds 1000 Vdc with the
10.1 Electrical data 1000 Vdc Turn-on chopper option installed or 825 Vdc without the 1000
Vdc Turn-on chopper option installed, then the SPV inverter will not
10.1.1 Current and power ratings attempt to start.
Table 10-1 SPV inverter current and power ratings 340 Vac (45 °C
ambient temperature) 10.3 AC frequency ratings
Rated AC Rated DC Rated apparent power The nominal AC frequency range is: 50 to 60 Hz
Model current current (at 340 Vac)* The absolute maximum AC frequency range is: 30 to 100 Hz (normally
A A kVA restricted to required limits).
SPV300 300 350 175
10.4 Power factor
SPV600 600 700 350
The SPV inverter power factor is fully controllable, priority is given to
SPV900 900 1050 530 reactive current over active current. The maximum reactive current
SPV1200 1200 1400 700 before active current is limited (in order to maintain the SPV inverter total
SPV1500 1500 1750 880 current rating) is approximately the vector difference of current rating
and active current. i.e.
SPV1800 1800 2100 1060
SPV2100 2100 2450 1230 Ireactive_max2 = Irated2 - Iactive2
SPV2400 2400 2800 1410
For example;
SPV2700 2700 3150 1590
An SPV600 operating at 500 A active current has a maximum reactive
*Apparent power rating for other AC voltages is given by the following current of 332 A before any reduction in active current occurs. Beyond
equation; this point the SPV inverter will provide further reactive current up to rated
Apparent power rating = AC voltage line to line x √3 x rated AC current. current, the impact this has on active current is approximated by the
following;
If the SPV inverter enclosure ambient temperature is greater than 45 °C
a derating must be applied. The maximum allowed operating Iactive_max2 = Irated2 - Ireactive2
temperature for the SPV inverter is 50 °C. The current derating for
temperatures between 45 °C and 50 °C is 1 % current derate for every In terms of power factor, a PF of 0.95 lagging or leading will result in
1 °C ambient temperature increase. approximately 5 % reduction in available active power. This reduction in
available active power can be avoided by over sizing the SPV inverter by
10.1.2 AC grid connection short circuit current 5 % during the planning stage.
rating
The maximum symmetrical fault current of the AC grid connection must NOTE
be limited to 100 kA. Adjustment of the voltage relay threshold may be required to prevent
10.1.3 Input of short circuit current to the grid voltage relay trips due to the rise and fall of the AC voltage due to power
The SPV inverter produces a maximum peak short circuit current of factor control settings other than unity. Refer to section 6.15 AC grid
260 % of the rated current. In the case of an SPV1800, the rated current monitoring on page 99.
is 1800 A, which results in a short circuit current of 4680 A. This current
is interrupted by the power semiconductors and decays to a negligible
10.5 MV / HV transformer requirements
The SPV inverter has an ac filter installed which means the current is
value within 4 ms. The non ride-through version ceases operation at this
virtually sinusoidal, therefore there are no special requirements for the
time. The ride-through version produces reactive current up to 100 % of
transformer other than the points below;
the rated current.
• The low voltage star point of the transformer must not be grounded.
10.2 Voltage ratings IT type grounding must be used.
10.2.1 AC voltage • Each SPV inverter installed on a site must either have a separate
isolating transformer or a separate isolated winding on a common
The SPV inverter is available in multiple models suitable for the following
transformer.
voltages; 260, 300, 340, 360, 380 and 400 Vac ±10 %.
• Additional consumers must have galvanic isolation from the SPV
10.2.2 Installation (overvoltage) category inverter.
The SPV inverter is designed for use in electrical installations with • Suitable MV / HV transformers typically have 4.5 to 6.5 % per unit
installation category up to III according to IEC 60664-1. The withstand reactance.
voltage for transient impulses (surges) between both AC and DC power
terminals and ground is 6 kV, which is limited to 4 kV by the use of metal 10.6 Protective class
oxide varistors (MOVs). When used with a suitable isolation transformer The SPV inverter is protective class I according to IEC 62103 and IEC
it will not normally be necessary to provide any additional voltage surge 61140. The PE / ground terminal provided must be connected to an
protection at the AC terminals. The surge protection device installed at appropriate ground as described in section 5.4 Grounding on page 45
the DC side conforms to IEC 61643-11. The PV array installation must electrical installation.
be provided with a correctly designed surge protection arrangement in
order to protect it from the effects of lightning. This is beyond the scope 10.7 Power circuit grounding
of the SPV inverter supplier. AC grounding: Ungrounded floating system (IT) only.
10.2.3 MPPT voltage (also DC operating voltage) DC grounding: The DC bus can be floating or grounded at either the
The MPPT (Maximum Power Point Tracking) voltage range is the DC positive or negative legs (PV array isolation monitoring or ground fault
operating voltage with a range of (√2 x AC voltage) + 30V to 800 Vdc detector and interrupter is provided).
with an absolute range of 400 Vdc to 800 Vdc.
10.8 Total harmonic current distortion Figure 10-1 Variation of ITHD with Active current
the SPV inverter low voltage terminals and also at medium and high 30
voltage. The data is based on measurements of an actual operating 25
plant. The harmonic currents generated by the SPV inverter are so low
that the actual values are influenced strongly by the harmonic voltage 20
present in the power network being connected to, and are likely to vary 15
depending on the network conditions.
10
Table 10-2 Harmonic current distortion
5
Order % IN Order % IN
0
1 100.00 26 0.083 10 30 50 70 90
2 0.751 27 0.057 %Active Current Output
3 0.791 28 0.137 ITHD (% of fundamental) ITHD (% of rated)
4 0.378 29 0.099
5 1.779 30 0.033 10.9 Flicker
6 0.135 31 0.124 Flicker can be caused in an SPV inverter installation by three
7 0.677 32 0.075 mechanisms:
8 0.075 33 0.065 1. Natural fluctuations in irradiance, e.g. from clouds. This is a region-
9 0.040 34 0.059 and site-specific effect, evidence from countries with a large installed
10 0.040 35 0.092 base suggests that it is insignificant.
11 0.149 36 0.030 2. The action of the maximum power point tracking function (MPPT).
3. The action of automatic island detection and protection according to
12 0.028 37 0.054
IEEE 1547 and VDE 0126-1-1 - only if this option is enabled, System
13 0.096 38 0.019
controller module Pr 18.41 = On (1).
14 0.034 39 0.012
Item 1 is beyond the scope of the SPV inverter.
15 0.034 40 0.012
16 0.022 41 0.028 For item 2, the SPV inverter causes a flicker severity value PST of 0.023
17 0.113 42 0.009 for each 1 % of source resistance (based on the SPV inverter rating).
18 0.016 43 0.022 This means that flicker is negligible for any realistic value of source
resistance.
19 0.103 44 0.013
20 0.020 45 0.014 For item 3 (only when this option is enabled), for each 1 % of source
21 0.019 46 0.011 reactance the SPV inverter causes a PST of:
22 0.017 47 0.011 0.0625 for an injection frequency of 1 Hz (VDE 0126-1-1 anti-island).
23 0.165 48 0.010 0.109 for an injection frequency of 2 Hz (IEEE 1547 anti-island).
24 0.022 49 0.009 Notes:
25 0.175 50 0.013 • Since the SPV inverter operates continuously, PST and PLT (short-
Table 10-2 Harmonic current distortion and Table 10-1 SPV inverter term and long-term severity values) are identical.
• A PST of 0.5 is generally accepted as tolerable without considering
current and power ratings 340 Vac (45 °C ambient temperature) can be
possible cumulative effects with other flicker sources. The maximum
used to estimate a particular harmonic current in amps for any SPV
inverter, an example is shown following for an SPV300 inverter; tolerable value of PLT considering all sources is 0.8.
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 97.64 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 96.87 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 95.93 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 96.82 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.14
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 97.93 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.24 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.40 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.19 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.29
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 97.99 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.32 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.51 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.27 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.32
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.01 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.34 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.54 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.30 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.32
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.02 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.37 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.57 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.32 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.33
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.02 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.37 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.57 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.32 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.33
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.02 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.37 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.57 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.32 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.32
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.03 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.38 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.58 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.33 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.33
Peak efficiency (%) 98.09
98
96
94
Efficiency (%)
92
90
88 Min DC (511Vdc)
Mid DC (655Vdc)
86 Max DC (800Vdc)
84
82
Output (%)
80
0 10 20 30 40 50 60 70 80 90 100
EU weighted efficiency (at Min DC) (%) 98.03 Note: System auxiliary losses are not included in the calculation
EU weighted efficiency (at Mid DC) (%) 97.38 MV transformer losses are not included in the calculation
EU weighted efficiency (at Max DC) (%) 96.58 Ambient temperature 25°C
EU weighted efficiency (average of min, mid and max DC) (%) 97.33 AC Voltage 340
CEC weighted efficiency (average of min mid and max DC) (%) 97.33
Peak efficiency (%) 98.09
The air flow values above are at 1.01325 bar, 0 % humidity (normalized conditions from ISO2533). It is recommended these airflow values are
achieved using external ducting and a forced cooling fan installed to the SPV inverter enclosures, please refer to section 4.6 Cooling and ventilation,
SPV inverter enclosure on page 37 for more details.
The final configuration of the forced air cooling system for the SPV system should be determined by a CFD software analysis program to ensure the
final airflow cooling arrangement is adequate for the SPV system.
Where the SPV inverter losses have changed due to operation at different MPPT voltage levels the new airflow cooling requirement can be calculated
using the following formula.
V = 3 Pr / Δ T
V= Airflow cooling requirement m3/h
Pr = SPV inverter + auxiliary losses (Table 10-3 and Figure 10-11)
ΔT= Temperature rise (°C)
(Δ T) = Allowable SPV inverter enclosure ambient temperature - Maximum external Shelter / E-house ambient temperature.
Example;
SPV300, Losses (Pr) = 4700 + 500, Δ T = 6 °C
V = 3 x 5200 / 6
V = 2600 m3/h
Also refer to Table 10-5 following for the proportion of airflow cooling required for the AC and DC sections of the SPV inverter.
Table 10-5 Cooling airflow proportions
Air flow on AC section Air flow on DC section
Model
(% total air flow) (% total air flow)
SPV300 100
SPV600 92.6 7.4
SPV900 90.4 9.6
SPV1200 89.8 10.2
SPV1500 88.7 11.3
SPV1800 87.8 12.2
SPV2100 88.1 11.9
SPV2400 85.8 14.2
SPV2700 85.8 14.2
C G
Centralized gain control ........................................................126 Gain settings ........................................................................... 85
CFD thermal analysis ..............................................................41 Ground Fault Detector Interrupter ........................................ 110
Clamps ....................................................................................58 Grounding ............................................................................. 206
Commissioning ........................................................................72 Grounding clamp .................................................................... 46
Commissioning/start-up test equipment ..................................72
Compliance ...............................................................................6 H
Configuration of transformer T56 ............................................59 Handling ................................................................................. 20
Conformance and safety .......................................................216 Harmonic distortion ................................................................. 88
Contactors ...............................................................................58 Hazardous areas .................................................................... 25
Control cables .........................................................................52 High power SPV inverter testing ............................................. 84
Control software ........................................................................8 HMI data transfer module ..................................................... 117
Control terminals .....................................................................58 Humidity .......................................................................... 66, 216
Cooling airflow requirements .................................................214 Hygrostat ................................................................................ 66
Cooling and ventilation ............................................................37
Corrosive gasses ..................................................................216 I
Crane lifting ...................................................................... 20, 21 Individual Power module test .................................................. 82
Ingress Protection ................................................................. 216
D Insulators ................................................................................ 58
DC landing points ....................................................................46 Internal auxiliary supply .......................................................... 58
DC operating voltage ..............................................................12
DC power connection to DC zone ...........................................81 L
DC voltage suppression ..........................................................65 Lifting ...................................................................................... 20
DC zone ..................................................................................15 Lifting beams .......................................................................... 21
Declaration of Conformity ..........................................................5 Low power SPV inverter testing ............................................. 82
Double enclosure (DC) solution ..............................................19
Ducting arrangement ...............................................................37 M
Main grounding ....................................................................... 58
Maximum DC Turn-on voltage ................................................ 12
Maximum number of SCB (String Connection Boxes) points . 46
Maximum output power limit ................................................. 147
Mechanical data ................................................................... 215
Model number ......................................................................... 11
MPPT voltage (DC operating voltage) .................................... 12
MV/HV transformer requirements ........................................... 43
N
No power checks (SPV inverter) ............................................ 73
P
Photovoltaic (PV) array .............................................................6
Planning the installation ..........................................................25
Plinths .....................................................................................21
Power analyzer .....................................................................107
Power factor ..........................................................................206
Power module .......................................................................182
Power module cycling ...........................................................144
Power module zone ................................................................17
Product introduction ..................................................................7
PV array connections ..............................................................44
PV array monitoring ..............................................................107
R
Reactive reference mode ......................................................166
S
Safety information .............................................................. 6, 20
Safety of personal .....................................................................6
SCB (String Connection Box) Fuse carriers and Fuses ..........47
Shelter / E-house ....................................................................40
Short circuit current rating .......................................................11
Single enclosure (SC) solution ................................................18
Split enclosure (SC) solution ...................................................19
SPV inverter start sequence .................................................122
SPV inverter zones .................................................................73
Standby power loss ...............................................................207
Stop button (terminal -X2) .......................................................59
String Connection Box fuse holder .........................................58
Symmetrical fault current ........................................................43
System controller module .....................................................136
T
Tests with AC and DC power supplied ...................................82
Torque settings .......................................................................58
Total harmonic current distortion ..........................................207
Transformer T56 .....................................................................59
Transient voltage suppression ................................................65
Trip, Alarm, Status and State machines ...............................193
Turn-on chopper resistor housing ...........................................41
Turn-on chopper resistors .......................................................61
Typical AC grid connection zone layout ..................................44
Typical air flow requirements ..................................................37
U
User control signals (terminal -X6) ..........................................60
V
Ventilation ...............................................................................37
Voltage ..................................................................................206
Voltage ratings ........................................................................12
W
Warnings, Cautions and Notes .................................................6