Asme9 Fea Report
Asme9 Fea Report
Asme9 Fea Report
These calculation sheets are for educational purposes only. These calculation sheets are
recommended for the following:
Not all ASME VIII-1 requirement are covered in the calculation sheets
PVE - 3247
17-Feb-09
Revision 0
Ben Vanderloo
1 Pressure Vessel Engineering Ltd.
2 Finite Element Analysis ASME Code Calculations
3 Canadian Vessel Registration Vessel Modeling and Drafting
46 Fluid Properties:
47 200.0 P [psi] - pressure at top of vessel
48 3.31 h [ft] - fluid height
49 1.000 SG - fluid specific gravity
50 Pdesign [psi] = P+0.433*SG*h ~~ design pressure including static head 200+0.433*1*3.31 = 201.4
51 Pdesign is to be used in the design of subsequent components (shell, head, nozzle, etc)
52 This sheet is for educational use only - use at your own risk.
8 Dimensions:
9 18.000 Do [in] - outside diameter Do
10 0.250 t [in] - nominal wall thickness
11 24.000 L [in] -length
12 0.010 Corr [in] - corrosion allowance t
Length
13
Long Seam
14 SA-516 70 Material
15 20,000 S [psi] - allowable stress
16 0.70 El - long seam efficiency (circ stress)
17 0.85 Ec - circ seam efficiency (long stress)
18 0.0% UTP [%] - undertolerance allowance
19 201.4 P [psi] - interior pressure
20 Calculated Properties:
21 Volume [cuft] = ((Do/2-t)^2)*pi()*L/1728 ((18/2-0.25)^2)*PI()*24/1728 = 3.34
22 Weight [lb] = (Do-t)*pi()*L*t*40.84/144 (18-0.25)*PI()*24*0.25*40.84/144 = 94.89
23 Variables:
24 UT [in] = t*UTP 0.25*0 = 0.000
25 nt [in] = t-Corr-UT 0.25-0.01-0 = 0.240
26 Ri [in] = Do/2-nt 18/2-0.24 = 8.760
27 Required Thickness: UG-27(c)(1,2)
28 ta [in] = P*Ri/(S*El-0.6*P) ~~ long sem 201.4*8.76/(20000*0.7-0.6*201.4) = 0.127
29 tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam 201.4*8.76/(2*20000*0.85+0.4*201.4) = 0.052
30 Treq [in] = MAX(ta,tb)+Corr ~~ required minimum thickness MAX(0.127,0.052)+0.01 = 0.137
31 CheckTreq = Treq <= nt 0.137 <= 0.24 = Acceptable
32 Maximum Pressure: UG-27(c)(1,2)
33 Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt) (20000*0.7*0.24)/(8.76+0.6*0.24) = 377
34 Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt) (2*20000*0.85*0.24)/(8.76-0.4*0.24) = 942
35 PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design pressure MIN(377,942) = 377.4
36 CheckP = PMax >= P 377.4 >= 201.4 = Acceptable
37 Treq provides a worst case required thickness for nozzle analysis for a nozzle located on the long seam or circ seam
38 This sheet will not calculate thick walled vessels Check → Not a thick walled vessel, calculations are valid
39 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
40 This sheet cannot be used to check for allowable exterior pressure loads.
41 Use the Weld Efficiency program to calculate El and Ec
42 This sheet is for educational use only - use at your own risk.
8 Dimensions:
9 18.000 Do [in] - outside diameter of head
10 0.250 tb [in] - thickness before forming
11 0.188 tf [in] - thickness after forming (note 1)
12 0.010 Corr [in] - corrosion allowance
13 2.000 Skirt [in] - straight skirt length
14 Material and Conditions:
15 SA-516 70 Material
16 20,000 S [psi] - allowable stress
17 0.85 E - head longitudinal efficiency
18 201.4 P [psi] - interior pressure
19 Calculated Properties:
20 note 1: Suggested thickness after forming Approx. head weight based on steel, lbs = 35.28
21 0.1875 in Approx. head volume including skirt, cuft = 0.70
22 Variables:
23 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.188-0.01 = 0.178
24 D [in] = Do-2*nt ~~ ID with corrosion allowance removed 18-2*0.178 = 17.645
25 h [in] = D/4 ~~ inside crown height 17.645/4 = 4.411
26 ho [in] = h+nt 4.411+0.178 = 4.589
27 D/2h = D/(2*h) 17.645/(2*4.411) = 2.000
28 Do/2ho = Do/(2*ho) 18/(2*4.589) = 1.961
29 Ro [in]= Kzero*Do 0.883*18 = 15.887
30 Required Thickness: App. 1-4(c), UG-37(a)(1)
31 App1-4(f) = tf/(Kone*D) 0.188/(0.9*17.645) = 0.0118
32 App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
33 App. 1-4(f) Calculation Not Required
34 Treq [in] = (P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
35 (201.4*17.645*1)/(2*20000*0.85-0.2*201.4)+0.01 = 0.115
36 CheckTreq = Treq<=tf 0.115<=0.188 = Acceptable
37 Maximum Pressure: App. 1-4(c), UG-37(a)(1)
38 Pmax [psi] = (2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure
39 (2*20000*0.85*0.178)/(1*17.645+0.2*0.178) = 341.3
40 CheckPMax = Pmax >= P 341.3 >= 201.4 = Acceptable
41 App. 1-4(f) calculation is not included on this sheet
42 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
43 Nozzles may be subject to a smaller required thickness depending on location in the head.
44 Only the knuckle required thickness is calculated on this sheet
45 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
46 Use the Weld Efficiency program to calculate E
47 This sheet cannot be used to check for allowable exterior pressure loads.
48 This sheet is for educational use only - use at your own risk.
8 Dimensions:
9 18.000 Do [in] - outside diameter of head
10 18.000 L [in] - inside crown radius (note 1)
11 1.080 IKR [in] - inside knuckle radius (note 2)
12 0.250 tb [in] - thickness before forming
13 0.218 tf [in] - thickness after forming (note 3)
14 0.010 Corr [in] - corrosion allowance
15 1.500 Skirt [in] - straight skirt length
16 Material and Conditions:
17 SA-516 70 Material
18 20,000 S [psi] - allowable stress
19 0.85 E - head longitudinal efficiency
20 201.4 P [psi] - interior pressure
21 Calculated Properties:
22 note 1:Suggested radius L per UG-32(j) 18.00 Approx. head weight based on steel, lbs = 28.71
23 note 2:Suggested radius IKR per UG-32(j) 1.080 Approx. head volume including skirt, cuft = 0.46
24 note 3:Suggested thickness after forming 0.2180
25 Variables:
26 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.218-0.01 = 0.208
27 D [in] = Do-2*nt ~~ ID with corrosion allowance removed 18-2*0.208 = 17.584
28 L/r = L/IKR 18/1.08 = 16.667
29 M= 0.25*(3+sqrt(L/IKR)) 0.25*(3+SQRT(18/1.08)) = 1.771
30 Ro [in] = L+tb 18+0.25 = 18.250
31 Required Thickness: App. 1-4(a), App. 1-4(d)
32 App1-4(f) = tf/L 0.218/18 = 0.012
33 App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
34 App. 1-4(f) Calculation Not Required
35 Treq [in] = (P*L*M)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
36 (201.4*18*1.771)/(2*20000*0.85-0.2*201.4)+0.01 = 0.199
37 CheckTreq = Treq<=tf 0.199<=0.218 = Acceptable
38 Maximum Pressure: App. 1-4(a), App. 1-4(d)
39 Pmax [psi] = (2*S*E*nt)/(L*M+0.2*nt) ~~ maximum allowed design pressure
40 (2*20000*0.85*0.208)/(18*1.771+0.2*0.208) = 221.6
41 CheckPMax = Pmax >= P 221.6 >= 201.4 = Acceptable
42 App. 1-4(f) calculation is not included on this sheet
43 Nozzles may be subject to a smaller required thickness depending on location in the head.
44 Only the knuckle required thickness is calculated on this sheet
45 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UG-37(a)(1)
46 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
47 This sheet cannot be used to check for allowable exterior pressure loads.
48 Use the Weld Efficiency program to calculate E
49 This sheet is for educational use only - use at your own risk.
8 Shell Inputs:
9 SA-516 70 Material
10 20,000 Sv [psi] - allowable stress
11 1.00 E1 - efficiency of shell at nozzle
12 17.500 Ds [in] - inside diameter of shell
13 0.250 nt [in] - nominal shell wall thickness
14 0.137 Treq [in] - required shell wall thickness
15 0.010 sca [in] - head or shell corrosion allowance
16 Nozzle Inputs:
17 SA-106 B Material
18 17,100 Sn [psi] - allowable stress
19 1.00 E - nozzle efficiency
20 4.500 Do [in] - outside diameter of nozzle
21 0.237 Nwall [in] - nominal wall thickness of nozzle
22 6.000 Lp [in] - exterior projection of nozzle
23 3.750 Ip [in] - interior projection of nozzle
24 0.010 nca [in] - nozzle corrosion allowance
25 12.5% UTP [%] - undertolerance allowance
26 201.4 Pn [psi] - interior pressure
27 0.125 Leg41 [in] - fillet size
28 0.125 Leg43 [in] - fillet size
29 Variables:
30 UT [in] = Nwall*UTP 0.237*0.1 = 0.030
31 Rn [in] = Do/2 - (Nwall-nca) + UT 4.5/2 - (0.237-0.01) + 0.03 = 2.053
32 tn [in] = Nwall-nca 0.237-0.01 = 0.227
33 ti [in] = Nwall-2*nca 0.237-2*0.01 = 0.217
34 d [in] = Do-2*tn 4.5-2*0.227 = 4.046
35 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(3.75-0.01,2.5*0.25,2.5*0.217) = 0.543
36 fr1 = MIN(Sn/Sv,1) MIN(17100/20000,1) = 0.855
37 fr2 = MIN(Sn/Sv,1) MIN(17100/20000,1) = 0.855
38 Required Thickness: UG-27(c)(1,2)
39 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
40 (201.4*2.053)/(17100*1 - 0.6*201.4)+0.01 = 0.034
41 CheckTreqN = TreqN <= Nwall 0.034 <= 0.237 = Acceptable
43 Area Replacement:
44 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
45 1*4.046*0.137*1+2*0.227*0.137*1*(1-0.855) = 0.564
46 A1 [in^2] = max(d, 2*(nt+tn))*(E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
47 MAX(4.046, 2*(0.25+0.227))*(1*0.25-1*0.137)-2*0.227*(1*0.25-1*0.137)*(1-0.855) = 0.449
48 A2 [in^2] = min((tn-trnR)*fr2*Min(5*nt,2*Lp) , (tn-trnR)*fr2*Min(5*tn,2*Lp))
49 MIN((0.227-0.024)*0.855*MIN(5*0.25,2*6) , (0.227-0.024)*0.855*MIN(5*0.227,2*6)) = 0.197
50 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
51 MIN(5*0.25*0.217*0.855,5*0.217*0.217*0.855,2*0.543*0.217*0.855) = 0.201
Nozzle Design Tool ver E4.00 Page 6 of 8
1 A41 [in^2] = Leg41^2*fr2 0.125^2*0.855 = 0.013
2 A43 [in^2] = (Leg43-nca)^2*fr2 (0.125-0.01)^2*0.855 = 0.011
3 Aa [in^2] = A1+A2+A3+A41+A43 ~~ actual area 0.449+0.197+0.201+0.013+0.011 = 0.872
4 CheckA = Aa >= Ar ~~ check area replacement 0.872 >= 0.564 = Acceptable
5 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
6 The required weld size is not checked on this sheet
7 This sheet cannot be used to check for allowable exterior pressure loads.
8 This sheet is for educational use only - use at your own risk.
8 Shell Inputs:
9 SA-516 70 Material
10 20,000 Sv [psi] - allowable stress
11 1.00 E1 - efficiency of shell at nozzle
12 17.500 Ds [in] - inside diameter of shell
13 0.250 nt [in] - nominal shell wall thickness
14 0.137 Treq [in] - required shell wall thickness
15 0.010 sca [in] - shell corrosion allowance
16 Nozzle Inputs:
17 SA-106 B Material
18 17,100 Sn [psi] - allowable stress
19 1.00 E - nozzle efficiency
20 8.625 Do [in] - outside diameter of nozzle
21 0.109 Nwall [in] - nominal wall thickness of nozzle
22 2.000 Lp [in] - exterior projection of nozzle
23 0.000 Ip [in] - interior projection of nozzle
24 0.010 nca [in] - nozzle corrosion allowance
25 12.5% UTP [%] - undertolerance allowance
26 201.4 Pn [psi] - interior pressure
27 Reinforcement:
28 SA-516 70 Material
29 20,000 Sp [psi] - allowable stress of repad
30 0.250 te [in] - repad thickness
31 11.000 Dp [in] - outside diameter
32 0.250 Leg41 [in] - fillet size
33 0.250 Leg42 [in] - fillet size
34 0.250 Leg43 [in] - fillet size
35 0.250 LegG [in] - depth of groove
36 Variables:
37 UT [in] = Nwall*UTP 0.109*0.1 = 0.014
38 Rn [in] = Do/2 - (Nwall-nca) + UT 8.625/2 - (0.109-0.01) + 0.014 = 4.227
39 ti [in] = Nwall-2*nca 0.109-2*0.01 = 0.089
40 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(0-0.01,2.5*0.25,2.5*0.089) = -0.010
41 tn [in] = Nwall-nca 0.109-0.01 = 0.099
42 d [in] = Do-2*tn 8.625-2*0.099 = 8.427
43 Required Thickness: UG-27(c)(1,2)
44 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
45 (201.4*4.227)/(17100*1 - 0.6*201.4)+0.01 = 0.060
46 CheckTreqN = TreqN <= Nwall 0.06 <= 0.109 = Acceptable
1 Area Replacement:
2 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
3 1*8.427*0.137*1+2*0.099*0.137*1*(1-0.855) = 1.160
4 A1 [in^2] = max(d, 2*(nt+tn)) * (E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
5 MAX(8.427, 2*(0.25+0.099)) * (1*0.25-1*0.137)-2*0.099*(1*0.25-1*0.137)*(1-0.855) = 0.948
6 A2 [in^2] = min((tn-trnR)*fr2*min(5*nt,2*Lp),(tn-trnR)*(Min(2.5*tn+te,2*Lp)*fr2*2))
7 MIN((0.099-0.05)*0.855*MIN(5*0.25,2*2),(0.099-0.05)*(MIN(2.5*0.099+0.25,2*2)*0.855*2)) = 0.042
8 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
9 MIN(5*0.25*0.089*0.855,5*0.089*0.089*0.855,2*-0.01*0.089*0.855) = -0.002
10 A5 [in^2] = (Dp-d-2*tn)*te*fr4 (11-8.427-2*0.099)*0.25*1 = 0.594
11 A41 [in^2] = Leg41^2*fr3 0.25^2*0.855 = 0.053
12 A42 [in^2] = Leg42^2*fr4 0.25^2*1 = 0.063
13 A43 [in^2] = (Leg43-nca)^2*fr2 (0.25-0.01)^2*0.855 = 0.049
14 Aa [in^2] = A1+A2+A3+A5+A41+A42+A43 ~~ actual area
15 0.948+0.042+-0.002+0.594+0.053+0.063+0.049 = 1.747
16 CheckA = Aa >= Ar ~~ check area replacement 1.747 >= 1.16 = Acceptable
17 The UG-16(b) minimum thickness requirement is not checked.
18 The required weld size is not checked on this sheet
19 This sheet cannot be used to check for allowable exterior pressure loads.
20 This sheet is for educational use only - use at your own risk.
Vessel Weld Efficiency ver 2.00 ASME VIII-1 Section UW-11 & UG-116(e)
Web Example Project
Left Head: [Category A] - long seam weld in head, not head to shell weld
Semi-Elliptical Left head UW12 Column for this weld a
Seamless Left head weld type UW12 Column for joining circ weld c
Seamless Left head weld radiography Weld Type Number 0
UW-11(a) is met Isolated long seam efficiency 1.00
Allowed UW12 Column b
UW-11(a)(5)(b) is NOT met Allowed Head Longitudinal Efficiency 0.85
Right Head: [Category A] - long seam weld in head, not head to shell weld
F&D Right head UW12 Column for this weld a
Seamless Right head weld type UW12 Column for joining circ weld c
Seamless Right head weld radiography Weld Type Number 0
UW-11(a) is met Isolated long seam efficiency 1.00
Allowed UW12 Column b
UW-11(a)(5)(b) is NOT met Allowed Head Longitudinal Efficiency 0.85
Notes: Sketch:
Comments:
This sheet is for educational use only. Only ASME can make code interpretations.
This program will not work for ERW pipe.