InteliLite-AMF20 - Global Guide PDF

InteliLite
AMF20
Controller for single gen-set
applications
SW version 1.2.1
Table of contents 2
1 Document information 6
2 System overview 10
3 Applications overview 17
4 Installation and wiring 19
5 Controller setup 49
6 Communication 118
7 Technical data 144
8 Appendix 146
Copyright © 2016 ComAp a.s.

Written by Michal Slavata
Prague, Czech Republic
ComAp a.s., Kundratka 2359/17,
180 00 Praha 8, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap.cz, www.comap.cz Global Guide
Table of contents
1 Document information 6
1.1 Clarification of notation 6
1.2 About this Global Guide 6
1.3 Legal notice 6
1.4 General warnings 7
1.4.1 Remote control and programing 7
1.4.2 SW and HW versions compatibility 7
1.4.3 Dangerous voltage 7
1.4.4 Adjust the setpoints 7
1.5 Certifications and standards 8
1.6 Document history 8
1.7 Symbols in this manual 9
2 System overview 10
2.1 General description 10
2.1.1 The key features of InteliLite 10
2.2 True RMS measurement 10
2.3 Configuration And Monitoring 10
2.3.1 Supported configuration and monitoring tools 11
2.3.2 Configuration parts 11
2.4 PC Tools 12
2.4.1 LiteEdit2015 12
2.4.2 WinScope 12
2.5 Plug-in Modules 13
2.5.1 CM-Ethernet 13
2.5.2 CM-4G-GPS 13
2.5.3 CM-GPRS 13
2.5.4 CM-RS232-485 14
2.5.5 EM-BIO8-EFCP 14
2.6 CAN modules 15
2.6.1 Inteli AIN8 15
2.6.2 Inteli IO8/8 15
2.6.3 IGL-RA15 16
2.6.4 I-LB+ 16
3 Applications overview 17
3.1 AMF - Automatic Mains Failure Start 17
InteliLite Global Guide 2

3.2 MRS - Manual Remote Start 17
4 Installation and wiring 19

4.1 Package content 19
4.2 Controller installation 20
4.2.1 Dimensions 20
4.2.2 Mounting 20
4.3 Terminal Diagram 22
4.4 Recommended wiring 23
4.4.1 General 24
4.4.2 Grounding 24
4.4.3 Power supply 24
4.4.4 Measurement wiring 26
4.4.5 Magnetic pick-up 34
4.4.6 Binary inputs 35
4.4.7 Binary Outputs 36
4.4.8 Emergency stop 37
4.4.9 Analog inputs 37
4.4.10 CAN bus and RS485 wiring 40
4.4.11 USB 43
4.4.12 Example of AMF Wiring 44
4.4.13 Example of MRS Wiring 45
4.5 Plug-in module installation 46
4.6 Maintenance 47
4.6.1 Backup battery replacement 47
5 Controller setup 49
5.1 Default configuration 49
5.1.1 Binary inputs 49
5.1.2 Binary outputs 49
5.1.3 Analog inputs 49
5.2 Controller configuration and PC tools connection 50
5.2.1 USB 50
5.2.2 RS232 51
5.2.3 Ethernet 52
5.3 Operator Guide 54
5.3.1 Front panel elements 55
5.3.2 Display screens and pages structure 57
5.3.3 Browsing alarms 68
5.3.4 Password 69

5.3.5 Information screen 73
5.3.6 Language selection 74
5.3.7 Display contrast adjustment 76
5.4 Functions 76
5.4.1 Start-stop sequence 77
5.4.2 AMF sequence 78
5.4.3 Operating Modes 79
5.4.4 Engine start 81
5.4.5 Stabilization 83
5.4.6 Connecting to load 83
5.4.7 MRS operation 83
5.4.8 AMF operation 83
5.4.9 Engine cool down and stop 84
5.4.10 Alarm management 85
5.4.11 History log 91
5.4.12 Breaker control 92
5.4.13 Exercise timers 95
5.4.14 Service timers 101
5.4.15 Flowchart 103
5.4.16 Additional running engine indications 104
5.4.17 Voltage phase sequence detection 104
5.4.18 Gen-set operation states 104
5.4.19 Sensor curves 107
5.4.20 PLC 108
5.4.21 Tier 4 Final 114
5.4.22 Alternate configuration 117
6 Communication 118
6.1 PC 118
6.1.1 Direct communication 118
6.1.2 Remote communication 120
6.2 Connection to 3rd party systems 131
6.2.1 MODBUS-RTU, MODBUS/TCP 131
7 Technical data 144
8 Appendix 146
8.1 Controller objects 147
8.1.1 Setpoints 148
8.1.2 Values 320

8.1.3 Logical binary inputs 357
8.1.4 Logical binary outputs 374
8.1.5 Logical analog inputs 414
8.1.6 PLC 439
8.2 Alarms 449
8.2.1 Alarms level 1 449
8.2.3 Fail sensor and other types 477
8.3 Modules 479
8.3.1 Plug-In modules 480
8.3.2 CAN modules 491

1 Document information
1.1 Clarification of notation 6
1.2 About this Global Guide 6
1.3 Legal notice 6
1.4 General warnings 7
1.5 Certifications and standards 8
1.6 Document history 8
1.7 Symbols in this manual 9
6 back to Table of contents
1.1 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.
IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or unproper function of the equipment if not performed correctly and may not be clear at
first sight.
Example: This type of paragraph contains information that is used to illustrate how a specific function
works.
1.2 About this Global Guide

This manual contains important instructions for InteliLite controllers family that shall be followed during
installation and maintenance of the controllers.
This manual provides general information how to install and operate InteliLite controllers.
This manual is dedicated for:
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
1.3 Legal notice

This End User's Guide /Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “USER or Distributor LICENSE
AGREEMENT CONDITIONS– COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and in the
“ComAp a.s. Standard Terms for sale of Products and provision of Services” (Standard Terms)
ComAp’s License Agreement is governed by the Czech Authorship Act 121/2000 Col., by international treaties
and by other relevant legal documents regulating protection of the intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide /Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.

ComAp reserves the right to update this End User's Guide /Manual at any time. ComAp does not assume any
responsibility for its use outside of the scope of the Standard Terms and the License Agreement.
Licensed End User is entitled to make only necessary number of copies of the End User's Guide /Manual. Any
translation of this End User's Guide /Manual without the prior written consent of ComAp is expressly prohibited!
Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content and quality of any such translation. ComAp will deem a translation equal to this End User's
Guide/Manual only if it agrees to verify such a translation. The terms and conditions of such verification must be
included in the written consent.
For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s END
USER or Distributor LICENSE AGREEMENT CONDITIONS– COMAP CONTROL SYSTEMS
SOFTWARE and STANDARD TERMS FOR SALE OF PRODUCTS AND PROVISION OF SERVICES
available on the www.comap.cz.
Used Open Source Software: mBed-TLS
https://www.mbed.com/en/development/software/mbed-tls/
http://www.apache.org/licenses/LICENSE-2.0
1.4 General warnings

1.4.1 Remote control and programing
Controller can be remotely controlled. In the event that maintenance of gen-set has to be done, or controller has
to be programmed, check the following points to ensure that the engine cannot be started or any other parts of
the system cannot be effected.
To be sure:
Disconnect remote control
Disconnected binary outputs
1.4.2 SW and HW versions compatibility

Be aware to use proper combination of SW and HW versions.
1.4.3 Dangerous voltage

In no case touch the terminals for voltage and current measurement!
Always connect grounding terminals!
In any case do not disconnect controller CT terminals!
1.4.4 Adjust the setpoints

All parameters are adjusted to their typical values. However the setpoints has to be checked and adjusted to
their real values before the first starting of the gen-set.
IMPORTANT: Wrong adjustment of setpoints can destroy the gen-set.

Note: The controller contains a large number of configurable setpoints, because of this it is impossible to
describe all of its functions. Some functions can be changed or have different behavior in different SW versions.
Always check the Global guide and New feature list for SW version which is used in controller. This manual
only describes the product and is not guaranteed to be set for your application.
IMPORTANT: Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper configuration and
setpoint settings are set in the controller).
The following instructions are for qualified personnel only. To avoid personal injury do not perform any action not
specified in related guides for product.
1.5 Certifications and standards

Certificates and standards
EN 61000-6-2
EN 61000-6-4
EN 61010-1
EN 61000-2-1 (-20 °C/16 h for std version)
EN 61000-2-2 (70 °C/16 h)
EN 61000-2-6 (2÷25 Hz / ±1,6 mm; 25÷100 Hz / 4,0 g)
EN 61000-2-27 (a=500 m/s2; T=6 ms)
EN 61000-2-30
EN 60529 (front panel IP65, back side IP20)
1.6 Document history

Revision number Related sw. version Date Author
4 1.2.1 5.12.2016 Michal Slavata

1.7 Symbols in this manual
Connector - Resistor
3 x Phases Grounding
male adjustable
Active Resistive
current Contact GSM sensor
sensor RPTC
GSM RS 232
Contactor
AirGate modem male
Controller RS 232
IG-AVRi
Alternating simplified female
current
Module IG-AVRi
Starter
Analog simplified TRANS
modem
Switch -
Current
Jumper manually
measuring
Battery operated
Current
Load Transformer
Binary measuring
output
USB type B
Diode Mains male
Breaker
contact
Ethernet USB type B
Mains female
Breaker male
contact
Voltage
Ethernet Mobile
measuring
female provider
Breaker
Passive Wifi / WAN /
Fuel
current LAN
solenoid
Breaker sensor
6 back to Document
information
Fuse Pick - up
Breaker
Fuse switch Relay coil

Capacitor
Relay coil of
Generator slow-
Coil
operating
Generator
Connector - schematic Resistor
female

2 System overview
2.1 General description 10
2.2 True RMS measurement 10
2.3 Configuration And Monitoring 10
2.4 PC Tools 12
2.5 Plug-in Modules 13
2.6 CAN modules 15
2.1 General description

InteliLite Family controllers are comprehensive gen-set controllers for single generating sets operating in stand-
by or parallel modes. A modular construction allows upgrades to different levels of complexity in order to provide
the best solution for various customer applications. The controllers are equipped with a powerful graphic display
showing icons, symbols and bar graphs for intuitive operation, which, together with its high level of functionality,
sets new standards in Gen-set controls.
2.1.1 The key features of InteliLite

Easy-to-use operation and installation. The factory default configuration covers most applications
Various customizations are possible thanks to its configurability
Excellent remote communication capabilities
High level of support for EFI engines (most world producers)
High reliability
2.2 True RMS measurement

This controller measures AC values based on True RMS principle. This principle corresponds exactly to the
physical definition of alternating voltage effective values. Under normal circumstances the mains voltage
should have a pure sinusoidal waveform. However some nonlinear elements connected to the mains produce
harmonic waveforms with frequencies of multiplies of the basic mains frequency and this may result in
deformation of the voltage waveforms. The True RMS measurement gives accurate readings of effective values
not only for pure sinusoidal waveforms, but also for deformed waveforms.
2.3 Configuration And Monitoring

One of the key features of the controller is the system’s high level of adaptability to the needs of each individual
application and wide possibilities for monitoring. This can be achieved by configuring and using the powerful
PC/mobile tools.

2.3.1 Supported configuration and monitoring tools
LiteEdit2015 - complete configuration and single gen-set monitoring
WinScope - special graphical monitoring software
Note: Use the LiteEdit2015 PC software to read, view and modify configuration from the controller or disk and
write the new configuration to the controller or disk.
The firmware of controller contains a large number of binary inputs and outputs needed for all necessary
functions available. However, not all functions are required at the same time on the same gen-set and also the
controller hardware does not have so many input and output terminals. One of the main tasks of the
configuration is mapping of “logical” firmware inputs and outputs to the “physical” hardware inputs and outputs.
2.3.2 Configuration parts

Mapping of logical binary inputs (functions) or assigning alarms to physical binary input terminals
Mapping of logical binary outputs (functions) to physical binary output terminals
Assigning sensor characteristics (curves) and alarms to analog inputs
Selection of peripheral modules, which are connected to the controller, and doing the same (as mentioned
above) for them
Selection of ECU type, if an ECU is connected
Changing the language of the controller interface
Image 2.1 Principle of binary inputs and outputs configuration

The controller is shipped with a default configuration, which should be suitable for most standard applications.
This default configuration can be changed only by using a PC with the LiteEdit2015 software. See LiteEdit2015
documentation for details.
Once the configuration is modified, it can be saved to a file for later usage with another controller or for backup
purposes. The file is called archive and has the file extension .aic. An archive contains a full image of the
controller at the time of saving (if the controller is online for the PC) except the firmware. Besides configuration it
also contains current adjustment of all setpoints, all measured values, a copy of the history log and a copy of the
alarm list.
The archive can be simply used for cloning controllers, i.e. preparing controllers with identical configuration and
settings.
2.4 PC Tools
2.4.1 LiteEdit2015
Configuration and monitoring tool for InteliLite controllers. See more in LiteEdit2015 Reference Guide.
This tool provides the following functions:

Direct or internet communication with the
controller
Offline or online controller configuration
Controller firmware upgrade
Reading/writing/adjustment of setpoints
Reading of measured values
Browsing of controller history records
Exporting data into a XLS file
Controller language translation
2.4.2 WinScope
Special graphical controller monitoring software used mainly for commissioning and gen-set troubleshooting.
See more in the WinScope Reference guide.
This tool provides the following functions:

Monitoring and archiving of ComAp controller’s
parameters and values
View of actual / historical trends in controller
On-line change of controllers’ parameters for
easy regulator setup

2.5 Plug-in Modules
2.5.1 CM-Ethernet
Internet/Ethernet module including web server.
10/100 Mbit ethernet interface in RJ45 socket
Web interface for monitoring and adjustment of
the controller
Direct IP connection for remote access from
LiteEdit2015
MODBUS/TCP and SNMP protocols for
integration of the controller into building
management systems or other remote
monitoring purposes
Sending of active emails
2.5.2 CM-4G-GPS
GSM/4G Internet module
Wireless integrated solution

Quick and easy installation
Instant alarm SMS notification
System control over SMS
Quad Band GPRS/EDGE modem,
850/900/1800/1900 MHz
GPRS multi-slot class 10
2.5.3 CM-GPRS
GSM/GPRS Internet module
Wireless integrated solution

Quick and easy installation
Instant alarm SMS notification
System control over SMS
Quad Band GPRS/EDGE modem,
850/900/1800/1900 MHz
GPRS multi-slot class 10

2.5.4 CM-RS232-485
Communication module with two communication ports.
RS232 and RS485 interface
MODBUS, ECU link support
Serial connection to LiteEdit2015
2.5.5 EM-BIO8-EFCP
Hybrid current input and binary input/output extension module.
Up to 8 additional configurable binary inputs or
outputs

2.6 CAN modules
2.6.1 Inteli AIN8
The extension module Inteli AIN8 offers users more analog inputs and outputs for controllers. The unit offers the
user the flexibility to configure the unit to have 8 analog inputs.
Supported sensors:
Resistor 3-wire input
Common resistor: 0-250Ω, 0-2400Ω, 0-10kΩ
Temperature sensor: Pt100, Pt1000, Ni100,
Ni1000
Current (active or passive sensors)
±20mA , 0-20mA, 4-20mA
Voltage
±1V, 0-2,4V, 0-5V, 0-10V
Lambda probes
Thermocouples are not supported (the
measuring loop was designed for lambda
probes, what caused non-support of
thermocouples)
2.6.2 Inteli IO8/8

The extension module Inteli IO8/8 offers users more binary inputs and outputs for controllers. The unit offers the
user the flexibility to configure the unit to have 8 binary inputs, 8 binary outputs, and 2 analog outputs, or 16
binary inputs, 0 binary outputs and 2 analog outputs via switches inside the controller.
Configuration 8/8
8 Binary inputs (options: pull up or pull down
logic)
8 Binary outputs (options: Low side switch (LSS)
or High side switch (HSS))
2 Analog outputs (options: voltage (0-10V),
current (0-20mA) and PWM (5V, adjustable
frequency 200Hz-2,4kHz))
Configuration 16/0
16 Binary inputs (options: pull up or pull down
logic)
0 Binary outputs
2 Analog outputs (options: voltage (0-10V),
current (0-20mA) and PWM (5V, adjustable
frequency 200Hz-2,4kHz))

2.6.3 IGL-RA15
Remote annunciator.
15 programmable LEDs with configurable colors
red-green-yellow
Customizable labels
Local horn output
Lamp test function
Maximal distance 200 m from the controller
UL certified
2.6.4 I-LB+
Local Bridge.
Communication bridge for sites with multiple
controllers for local or remote monitoring and
control
Direct (RS232,RS485), modem, Modbus or
USB connection to multiple controllers
Communication speed up to 57600 bps
(including Modbus mode)
Analog / GSM / ISDN / CDMA modem support
6 back to System overview

3 Applications overview
3.1 AMF - Automatic Mains Failure Start 17
3.2 MRS - Manual Remote Start 17

InteliLite controllers are designed for single applications. In single application there are two main types. Firstly it
is Automatic Mains Failure Start (AMF). Secondly it is Manual Remote Start (MRS).
3.1 AMF - Automatic Mains Failure Start

The typical scheme of Automatic Mains Failure Start application is shown below. The controller controls two
breakers – a mains breaker and a generator breaker. Feedback from both breakers isn’t necessary. InteliLite
controllers can also work without breaker feedbacks.
Image 3.1 AMF application overview
3.2 MRS - Manual Remote Start

The typical scheme of Manual Remote Start application is shown below. The controller controls one breaker – a
generator breaker. Feedback from breaker isn’t necessary. InteliLite controllers can also work without breaker
feedback.

Image 3.2 MRS application overview
6 back to Applications overview

4 Installation and wiring
4.1 Package content 19
4.2 Controller installation 20
4.3 Terminal Diagram 22
4.4 Recommended wiring 23
4.5 Plug-in module installation 46
4.6 Maintenance 47
4.1 Package content

The package contains:
Controller
Mounting holders
Terminal blocks
Note: The package does not contain a communication or extension modules. The required modules should be
ordered separately.

4.2 Controller installation
4.2.1 Dimensions
① Plug-in module
Note: Dimension x depends on plug-in module
Note: Dimensions are in millimeters.
Note: Cutout is in millimeters.
4.2.2 Mounting
The controller is to be mounted onto the switchboard door. Requested cutout size is 187 x 132 mm. Use the
screw holders delivered with the controller to fix the controller into the door as described on pictures below.
Recommended torque for holders is 0,15 Nm.
Panel door mounting Overview of parameter x

Plug-in module Parameter x [mm]
CM-RS232-485 105 @ RS232 / 62 @ RS485
CM-Ethernet 95
USB 85
Depends on connector of
CM-GPRS
antenna
EM-BIO8 62
Depends on connector of
CM-4G-GPS
antenna
Note: The controller is to be mounted into panel doors as a standalone unit using provided metal holders. The
requested cut-out size is 187x132 mm. Use the screw holders delivered with the controller to fix the controller
into the door.
Note: Enclosure Type rating with mounting instruction - For use on a Flat surface of a type 1 enclosure.

4.3 Terminal Diagram
① GENERATOR ② GENERATOR ③ MAINS VOLTAGE ④ BINARY INPUTS
CURRENT VOLTAGE MEASUREMENT
MEASUREMENT MEASUREMENT
T28 COM T35 N T39 N T43 BIN1
T29 L1 T36 L1 T40 L1 T44 BIN2
T30 L2 T37 L2 T41 L2 T45 BIN3
T31 L3 T38 L3 T42 L3 T46 BIN4
T47 BIN5
T48 BIN6
T49 BIN7
Image 4.1 Terminal diagram for InteliLite AMF20
⑤ CAN1 ⑥ ANALOG INPUTS ⑦ BINARY OUTPUTS ⑧ POWER SUPPLY,

D+
T25 L T15 RPM GND T04 BOUT1 T01 BATT -
T26 COM T16 RPM IN T05 BOUT2 T02 D+
T27 H T17 A COM T06 BOUT3 T03 BATT +
T18 A01 T07 BOUT4
T19 A02 T08 BOUT5
T20 A03 T09 BOUT6
T10 BOUT7

4.4 Recommended wiring
Current inputs 28 - 31 Current measurement wiring (page 27)
Voltage measurement AMF wiring (page 29)

Generator voltage inputs 35 - 38
Voltage measurement MRS wiring (page 31)
Mains voltage inputs 39 - 42 Voltage measurement AMF wiring (page 29)
Binary inputs 43 - 49 Binary inputs (page 35)
CAN bus and RS485 H, COM, L CAN bus and RS485 wiring (page 40)
Analog inputs 15 - 20 Analog inputs (page 37)
Binary outputs 04 - 10 Binary Outputs (page 36)
Power supply "+", D, "-" Power supply (page 24)
USB USB (page 43)
Note: Wiring terminal markings to included tightening torque: 0,5 N-m (4,5 lb-in)., and wire size: 2 mm2 (12-
26AWG).

4.4.1 General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when the length is more than 3 m.
Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains(Bus) Voltage, Generator Voltage and Current terminals
Specified tightening torque is 0,56 Nm (5,0 In-lb)
use only diameter 2,0 - 0,5 mm (12 - 26 AWG) conductor,

rated for 90°C minimum.
For other controller field wiring terminals
Specified tightening torque 0,79 nm (7,0 In-lb)
Use only diameter 2,0 - 0,5 mm (12 - 26 AWWG) conductor,

rated for 75°C minimum.
use copper conductors only
4.4.2 Grounding
The shortest possible piece of wire should be used for controller grounding. Use cable min 2,5 mm2.
The negative " - " battery terminal must be properly grounded.
Switchboard and engine must be grounded at common point. Use as short cable as possible to the grounding
point.
4.4.3 Power supply

Use power supply cable min. 1,5 mm2
Maximum continuous DC power supply voltage is 36 VDC. The controller’s power supply terminals are
protected against large pulse power disturbances. When there is a potential risk of the controller being subjected
to conditions outside its capabilities, an outside protection device should be used.

It is necessary to ensure that potential difference between generator current COM terminal and battery “ - ”
terminal is maximally ± 2 V. Therefore is strongly recommended to interconnect these two terminals together.
Note: The controller should be grounded properly in order to protect against lighting strikes. The maximum
allowable current through the controller’s negative terminal is 4 A (this is dependent on binary output load).
For the connections with 12 VDC power supply, the controller includes internal capacitors that allow the
controller to continue operation during cranking if the battery voltage dip occurs. If the voltage before dip is 10 V,
after 100 ms the voltage recovers to 7 V, the controller continues operating. During this voltage dip the controller
screen backlight can turn off and on but the controller keeps operating. It is possible to further support the
controller by connecting the external capacitor and separating diode or I-LBA module:
The capacitor size depends on required time. It shall be approximately thousands of μF. The capacitor size
should be 5 000 μF to withstand 150 ms voltage dip under following conditions:
Voltage before dip is 12 V, after 150 ms the voltage recovers to min. allowed voltage, i.e. 8 V.
Or by connecting special I-LBA Low Battery Adapter module:
The I-LBA module ensures min. 350 ms voltage dip under following conditions:
RS232 and other plug-in module is connected.
Voltage before dip is 12 V and after 350 ms the voltage recovers to min. allowed voltage 5 V.
The I-LBA enables controller operation from 5 VDC (for 10 to 30 sec).
The wiring resistance from battery should be up to 0,1 Ohm for I-LBA proper function.
Note: I-LBA may not eliminate voltage drop when used with low temperature (-40 °C) version of controller and
display heating element is on (below 5 °C). Current drain of heating element exhausts LBA capacitors very fast.

IMPORTANT: When the controller is power up only by USB and the USB is disconnected then the
actual statistics is lost.
Note: Suitable conductor protection shall be provided in accordance with NFPA 70, Article 240.
Note: Low voltage circuits (35 volts or less) shall be supplied from the engine starting battery or an isolated
secondary circuit.
Power supply fusing

A two-amp fuse should be connected in-line with the battery positive terminal to the controller and modules.
These items should never be connected directly to the starting battery. Fuse value and type depends on number
of connected devices and wire length. Recommended fuse (not fast) type - T2A. Not fast due to internal
capacitors charging during power up.
IMPORTANT: 2 A fuse is calculated without BOUT consumption nor extension modules. Real value
of fuse depends on consumption of binary outputs and modules.
Example: Maximal consumption of binary outputs can be 22 A

2 x 10 A on high current outputs (for 10 seconds)
2 A on all others binary outputs
4.4.4 Measurement wiring

Use 1.5 mm2 cables for voltage connection and 2.5 mm2 for current transformers connection. Adjust Connection
type (page 155), Nominal Voltage Ph-N (page 157), Nominal Voltage Ph-Ph (page 157), Nominal Current (page
154), , PT Ratio (page 157), Vm PT Ratio (page 158) and CT Ratio (page 155) by appropriate setpoints in the Basic
Settings group.
IMPORTANT: Risk of personal injury due to electric shock when manipulating voltage terminals
under voltage. Be sure the terminals are not under voltage before touching them.
Do not open the secondary circuit of current transformers when the primary circuit is closed. Open
the primary circuit first.

CT Location
Image 4.2 CT Location
There are two options of CT location.

a) Load
b) Gen-Set
Note: The current measurement protections are active only when the Gen-set is running.
If the CT Location is set to Load the Short Circuit BOC (page 187) protection is enabled only when GCB is
closed.
Current measurement wiring

The number of CT’s is automatically selected based on selected value of setpoint Connection type (page 155)
[3Ph4Wire / High Leg D / 3Ph3Wire / Split Ph / Mono Ph].
Generator currents and power measurement is suppressed if current level is bellow <1% of CT range.
Use cables of 2,5 mm2
Use transformers to 5 A
Connect CT according to following drawings:

3 phase application:
Image 4.3 3 phase application
It is necessary to ensure that potential difference between generator current COM terminal and battery “-”
terminal is maximally ± 2V. Therefore is strongly recommended to interconnect these two terminals together.
Split phase application:
Image 4.4 Split phase application
IMPORTANT: The second phase of split phase connection is connected to the terminal, where is
normally connected the third phase.

Mono phase application:
Connect CT according to following drawings. Terminals phase 2 and phase 3 are opened.
Image 4.5 Mono phase application
Voltage measurement AMF wiring

There are 4 voltage measurement Connection Type (setpoint Connection type (page 155) [3Ph4Wire /3Ph3Wire
/ Split Ph / Mono Ph]) options, every type matches to corresponding generator connection type.
Note: For fusing of voltage measurement input use T1A or T2A fuse.
The generator protections are evaluated from different voltages based on Connection type (page 155) setting:
3Ph 4W – Ph-Ph voltage, Ph-N voltage
3Ph 3W – Ph-Ph voltage
Split Ph – Ph-N voltage
Mono Ph – Ph-N voltage
ConnectionType: 3 Phase 4 Wires
Image 4.6 3 phase application with neutral

Image 4.7 3 phase application without neutral
ConnectionType: Split Phase
normaly connected the third phase.

ConnectionType: Mono Phase
Voltage measurement MRS wiring

There are 4 voltage measurement Connection Type (setpoint Connection type (page 155) [3Ph4Wire /3Ph3Wire
/ Split Ph / Mono Ph]) options, every type matches to corresponding generator connection type.
Note: For fusing of voltage measurement input use T1A or T2A fuse.
The generator protections are evaluated from different voltages based on Connection type (page 155) setting:
3Ph 4W – Ph-Ph voltage, Ph-N voltage
3Ph 3W – Ph-Ph voltage
Split Ph – Ph-N voltage
Mono Ph – Ph-N voltage

Image 4.10 3 phase application with neutral
Image 4.11 3 phase application without neutral

ConnectionType: Split Phase
normaly connected the third phase.
ConnectionType: Mono Phase

4.4.5 Magnetic pick-up
A magnetic speed sensor (pickup) is the most common method of engine speed measurement. To use this
method, mount the pickup opposite to the engine flywheel, connect the cable to the controller as shown on the
picture below and adjust the setpoint Gear Teeth (page 159) according to the number of teeth on the flywheel.
For the details about the pick-up input parameters see Technical data on page 144
IMPORTANT: To ensure proper function use a shielded cable.
Be aware of interference signal from Speed governor when one speed pick-up is used
If engine will not start:
Check ground connection from pick-up to controllers, eventually disconnect ground connection to one of
them
Use galvanically separate RPM input using separation transformer RPM-ISO (1:1)
Note: In some cases the controller will measure a RPM value even though the gen-set is not running: RPM is
measured from the generator voltage (Gear Teeth = 0). Controller is measuring some voltage value on input
terminals due to open fusing. If RPM > 0 the controller will be put into a Not ready state and the engine will not
be allowed to start.

4.4.6 Binary inputs
Use minimally 1 mm2 cables for wiring of Binary inputs.
Note: The name and function or alarm type for each binary input have to be assigned during the configuration.

4.4.7 Binary Outputs
Use min. 1 mm2 cables for wiring of binary outputs. Use external relays as indicated on the schematic below for
all outputs except those where low-current loads are connected (signalization etc...).
IMPORTANT: Use suppression diodes on all relays and other inductive loads!
Note: Every single low current binary output can provide up to 0,5 A of steady current.
Note: Binary output 1 (terminal 4) and binary output 2 (terminal 5) are high current outputs (10A for 10s, 5A for
long term.).
IMPORTANT: When operating temperature is higher than 60 °C it is strongly recommended to limit

output current of high current binary outputs (terminal 4 and terminal 5) to 4 A (each).

4.4.8 Emergency stop
The Emergency Stop function can be made in two ways:
Connecting a normally closed “mushroom-type” button to the binary input . This is a purely software solution.
A hard-wired solution, where the button also disconnects the power supply from the controller outputs.
Image 4.14 Hard-wired emergency stop
IMPORTANT: Suppression diodes are not indicated, but required.
4.4.9 Analog inputs

The analog inputs are designed for resistive automotive type sensors like VDO or DATCON. The sensors are
connected either by one wire (the second pole is the sensor body) or by two wires.
In the case of grounded sensors, connect the AI COM terminal to the engine body as near to the sensors as
possible.
In the case of isolated sensors, connect the AI COM terminal to the negative power supply terminal of the
controller as well as one pole of each sensor.

Analog inputs are typically used for: Oil Pressure, Coolant Temperature and Fuel Level. All of these parameters
are connected with relevant protections.
Image 4.15 Grounded sensors Image 4.16 Isolated sensors
Note: The name, sensor characteristic and alarm types for each analog input have to be assigned during
configuration.
Analog inputs with voltage & current sensors

On each analog input, there is a possibility to connect voltage or current output sensor instead of
resistive one. Recommended wiring connection for these measurements and recommended curves are bellow.
Voltage sensors
Sensor’s output
R1 (Ω) R2 (Ω)
range (V)
0 - 10 390 100
0 - 30 1500 100
0 - 70 3300 100

Image 4.17 Wiring of analog input with voltage sensor
0 - 10 V
V 0 1 2 3 4 5 6 7 8 9 10
Ω 81 145 219 306 409 539 685 887 1125 1458 1933
0 - 30 V
V 0 2 4 6 8 10 12 14
Ω 95 134 177 223 274 330 395 465
V 16 18 20 22 24 26 28 30
Ω 543 633 735 853 993 1154 1350 1589
0 - 70 V
V 0 2 4 6 8 10 12 14 16 18 20 22
Ω 99 117 137 155 175 196 219 242 266 291 318 346
V 24 26 28 30 32 34 36 38 40 42 44 46
Ω 375 406 439 473 510 549 589 633 679 729 781 838
V 48 50 52 54 56 58 60 62 64 66 68 70
Ω 873 963 1033 1110 1193 1283 1383 1492 1612 1748 1896 2065
Note: This is a conversion of voltage from voltage sensor to appropriate resistance value. Use resistance
values in LiteEdit2015 to create your specific curve. These values should be used in "Ohm" column.
Current sensors
Sensor’s output
R (Ω)
range (mA)
0-20 100

Image 4.18 Wiring of analog input with current sensor
0 - 22 mA
mA 0 1 2 3 4 5 6 7 8 9 10 11
Ω 100 133 167 202 241 283 328 375 431 489 553 625
mA 12 13 14 15 16 17 18 19 20 21 22
Ω 707 793 894 1007 1136 1287 1460 1666 1914 2222 2596
Note: This is a conversion of current from current sensor to appropriate resistance value. Use resistance
values in LiteEdit2015 to create your specific curve. These values should be used in "Ohm" column.
4.4.10 CAN bus and RS485 wiring

CAN bus wiring
The wiring of the CAN bus communication should be provided in such a way that the following rules are
observed:
The maximum length of the CAN bus depends on the communication speed. For a speed of 250 kbps, which
is used on the CAN1 bus (extension modules, ECU), the maximum length is 200 m.
The bus must be wired in linear form with termination resistors at both ends. No nodes are allowed except on
the controller terminals.
Shielded cable1 has to be used, shielding has to be connected to the terminal T01 (BATT -).
External units can be connected on the CAN bus line in any order, but keeping line arrangement (no tails, no
star) is necessary.
1Recommended data cables: BELDEN (http://www.belden.com) - for shorter distances: 3105A Paired - EIA
Industrial RS-485 PLTC/CM (1x2 conductors); for longer distances: 3106A Paired - EIA Industrial RS-485
PLTC/CM (1x2+1 conductors)

The CAN bus has to be terminated by 120 Ohm resistors at both ends use a cable with following
parameters:
Cable type Shielded twisted pair

Impedance 120 Ω
Propagation velocity ≥ 75% (delay ≤ 4,4 ns/m)
Wire crosscut ≥ 0,25 mm2
Attenuation (@1MHz) ≤ 2dB/100 m
Note: Communication circuits shall be connected to communication circuits of Listed equipment.
Image 4.19 CAN bus topology
Note: A termination resistor at the CAN is already implemented on the PCB. For connecting, close the jumper
near the appropriate CAN terminal.
For shorter distances (connection within one building)
Image 4.20 CAN bus wiring for shorter distances

For longer distances or in case of surge hazard (connection out of building, in case of storm etc.)
Image 4.21 CAN bus wiring for longer distances
① Recommended PT5-HF-12DC-ST1
RS485 wiring
The wiring of the RS485 communication should be provided in such a way that the following rules are observed:
Standard maximum link length is 1000 m.
Shielded cable2 has to be used, shielding has to be connected to the terminal T01 (BATT -).
External units can be connected on the RS485 line in any order, but keeping line arrangement (no tails, no
star) is necessary.
The line has to be terminated by 120 Ohm resistors at both ends.
For shorter distances (connection within one building)
Image 4.22 RS485 wiring for shorter distances
1Protections recommended: Phoenix Contact (http://www.phoenixcontact.com): PT 5-HF-12DC-ST with PT2x2-
BE (base element) or Saltek (http://www.saltek.cz): DM-012/2 R DJ

2Recommended data cables: BELDEN (http://www.belden.com) - for shorter distances: 3105A Paired - EIA
Industrial RS-485 PLTC/CM (1x2 conductors); for longer distances: 3106A Paired - EIA Industrial RS-485
PLTC/CM (1x2+1 conductors)

For longer distances or in case of surge hazard (connection out of building, in case of storm etc.)
Image 4.23 RS485 wiring for longer distances
① Recommended PT5HF-5DC-ST1
Note: Communication circuits shall be connected to communication circuits of Listed equipment.
4.4.11 USB
This is required for computer connection. Use the shielded USB A-B cable.
Image 4.24 USB connection
Controller can by also power by USB (only for service purpose like a uploading firmware, change of
configuration, etc.).
IMPORTANT: Power supply by USB is only for service purpose. Binary inputs and outputs are in
logical 0. Also plug-in modules are not working.
1Recommended protections: Phoenix Contact (http://www.phoenixcontact.com): PT 5-HF-5DC-ST with PT2x2-
BE (base element)(or MT-RS485-TTL) or Saltek (http://www.saltek.cz): DM-006/2 R DJ

4.4.12 Example of AMF Wiring

4.4.13 Example of MRS Wiring

4.5 Plug-in module installation
Remove the back cover. To do this, press four holders which are located in corners.
After removing back cover insert the plug-in module. Plug-in module has to be inserted under holders. Start with
holders market by symbol 1. On the controller are also narrows for better navigation. After inserting plug-in
module under holders 1 press it down to holders market by symbol 2 which lock the module.
Insert the plug-in module under holders marked by symbol 1. Then insert the plug-in module under holders
marked by symbol 2.

After locking the plug-in module into holders, place back the back cover (small cover for connectors has to be
removed from back cover). Finally insert the small cover for connectors. Small covers are unique for each plug-
in module.
4.6 Maintenance
4.6.1 Backup battery replacement
The internal backup battery lifetime is approx. 6 years. If replacement of backup batter is needed, follow these
instructions:
Connect the controller to a PC and save an archive for backup purposes (not necessary but recommended).
Disconnect all terminals from the controller and remove the controller from the switchboard.
Remove the back cover and all plug-in modules.
Release the rear cover using a flat screwdriver or another suitable tool.
The battery is located in a holder on the circuit board. Remove the old battery with a small sharp screwdriver
and push with a finger the new battery into the holder.

Put the rear cover back. Use slight pressure to lock the snaps into the housing. Pay attention that the cover
is in correct position and not upside down!
Put back the plugin modules and back cover.
Power the controller on, adjust date and time and check all setpoints.
6 back to Installation and wiring

5 Controller setup
5.1 Default configuration 49
5.2 Controller configuration and PC tools connection 50
5.3 Operator Guide 54
5.4 Functions 76
5.1 Default configuration

5.1.1 Binary inputs
Number Description Configured function
BIN1 Generator circuit breaker feedback GCB FEEDBACK (PAGE 364)
BIN2 Mains circuit breaker feedback MCB FEEDBACK (PAGE 368)
BIN3 Emergency stop button EMERGENCY STOP (PAGE 362)
BIN4 Access lock keyswitch NOT USED (PAGE 369)
BIN5 Switch controller to OFF mode REMOTE OFF (PAGE 371)
BIN6 Switch controller to TEST mode REMOTE TEST (PAGE 372)
BIN7 Suppression of alarms SD OVERRIDE (PAGE 372)
5.1.2 Binary outputs

Number Description Function
BOUT1 Starter motor control STARTER (PAGE 411)
BOUT2 Fuel solenoid valve FUEL SOLENOID (PAGE 391)
BOUT3 Indication of breaker state GCB CLOSE/OPEN (PAGE 392)
BOUT4 Indication of breaker state MCB CLOSE/OPEN (PAGE 401)
BOUT5 Activation of any devices before start PRESTART (PAGE 407)
BOUT6 Gen-set can be connected to load READY TO LOAD (PAGE 409)
BOUT7 Indication of unconfirmed alarm ALARM (PAGE 385)
5.1.3 Analog inputs

Number Configured sensor Function
AIN1 VDO 10 Bar OIL PRESSURE (PAGE 439)
AIN2 VDO40-120°C COOLANT TEMP (PAGE 436)
AIN3 VDOLevel % FUEL LEVEL (PAGE 437)

5.2 Controller configuration and PC tools
connection
5.2.1 USB 50
5.2.2 RS232 51
5.2.3 Ethernet 52
6 back to Controller setup

This chapter contains brief introduction into the specifics of firmware and archive upload and connection of
various PC tools to the controller. If you require detailed information on each PC tool please use the included
Help in those PC tools or download their Reference Guides.
5.2.1 USB
You may connect to the controller using the USB port. In this case standard USB A to B cable should be used.
Connection using LiteEdit2015
Image 5.1 First screen of LiteEdit2015 - select connect to controller
Image 5.2 Second screen of LiteEdit - select detected controllers

Connection using WinScope
Image 5.3 WinScope screen - select direct connection
5.2.2 RS232
It is possible to connect to the controller using RS232 direct connection (serial port or USB to RS232 converter
may be used). The following settings need to be checked in the controller:
COM1 Mode (page 239) = Direct
Controller Address (page 161) has to be set to the same value as in the PC tool

Image 5.5 Second screen of LiteEdit2015 - select Serial link
Image 5.6 WinScope screen - select direct connection
5.2.3 Ethernet
It is possible to connect to the controller using ethernet port either directly or using ComAp's AirGate service.
Direct connection
When you use direct connection the controller needs to be reachable directly from the PC you use (i.e. one LAN
or WAN without any firewalls and other points that may not allow the connection). The following settings need to
be checked in the controller:

Controller Address (page 161) has to be set to the same value as in the PC tool
IP Address Mode (page 252) can be set to AUTOMATIC when there is DHCP service is available. Otherwise
it needs to be set to FIXED
IP Address (page 253) is either set automatically or it can be adjusted to a specific requested value
Subnet Mask (page 253) is either set automatically or it can be adjusted to a specific requested
Gateway IP (page 254) can be set here when it is used

Image 5.8 Second screen of LiteEdit - select Internet/Ethernet
Image 5.9 WinScope screen
5.3 Operator Guide

5.3.1 Front panel elements 55
5.3.2 Display screens and pages structure 57
5.3.3 Browsing alarms 68
5.3.4 Password 69

5.3.5 Information screen 73
5.3.6 Language selection 74
5.3.7 Display contrast adjustment 76
5.3.1 Front panel elements
Image 5.10 Operator interface of AMF20
Control buttons
Position Picture Description
LEFT button. Use this button to move left or to change the mode. The button can
change the mode only if the main screen with the indicator of currently selected
mode is displayed.
Note: This button will not change the mode if the controller mode is forced by
one of binary inputs listed in the Reference Guide – “Operating modes” chapter.
RIGHT button. Use this button to move right or to change the mode. The button can
change the mode only if the main screen with the indicator of currently selected
mode is displayed.
Note: This button will not change the mode if the controller mode is forced by
one of binary inputs listed in the Reference Guide – “Operating modes” chapter.
HORN RESET button. Use this button to deactivate the horn output without
acknowledging the alarms.

FAULT RESET button. Use this button to acknowledge alarms and deactivate the
horn output. Inactive alarms will disappear immediately and status of active alarms
will be changed to "confirmed" so they will disappear as soon as their reasons
dismiss.
UP button. Use this button to move up or increase value.
PAGE button. Use this button to switch over display pages.
DOWN button. Use this button to move down or decrease value.
ENTER button. Use this button to finish editing a setpoint or moving right in the
history page.
START button. Works in MAN mode only. Press this button to initiate the start
sequence of the engine.
STOP button. Works in MAN mode only. Press this button to initiate the stop
sequence of the gen-set. Repeated pressing of button will cancel current phase of
stop sequence (like cooling) and next phase will continue.
GCB button. Works in MAN and TEST modes only. Press this button to open or
close the GCB.
MCB button. Works in MAN and TEST modes only. Press this button to open or
close the MCB.
Indicators and others

Position Description
GENERATOR status indicator. There are two states - Gen-set OK (indicator is green) and Gen-
set failure (indicator is red). Green LED is on if the generator voltage is present and within limits.
Red LED starts flashing when gen-set failure occurs. After FAULT RESET button is pressed,
goes to steady light (if an alarm is still active) or is off (if no alarm is active).
GCB ON. Green LED is on if GCB is closed. It is driven by GCB CLOSE/OPEN output or by
GCB feedback signal.
LOAD. Green LED is ON if load is supplied by mains or by generator. It means, that Gen-set or
mains is OK and proper circuit breaker is closed.
Graphic B/W display, 132x64 pixels.
MAINS status indicator. There are two states - Mains OK (indicator is green) and Mains failure
(indicator is red). Green LED is on, if mains is present and within limits. Red LED starts blinking
when the mains failure is detected and after the gen-set has started and connected to the load it
lights permanently until the mains failure disappears.
MCB ON. Green LED is on if MCB is closed. It is driven by MCB CLOSE/OPEN output or by
MCB feedback signal.

5.3.2 Display screens and pages structure
Main Screen
Symbols
Padlock - active when LBI ACCESS LOCK is active
R - active when there is active remote connection to controller
Exclamation mark - active when there is any alarm in alarmlist
Measurement Screens

Setpoint Screens

History Log

5.3.3 Browsing alarms

5.3.4 Password
Enter password

Change password

Note: Use Up and
Down button to
select required level
of password.

Log out from controller

Note: Enter invalid password to log out from controller.
5.3.5 Information screen

5.3.6 Language selection

5.3.7 Display contrast adjustment
+ +
5.4 Functions
5.4.1 Start-stop sequence 77
5.4.2 AMF sequence 78
5.4.3 Operating Modes 79
5.4.4 Engine start 81
5.4.5 Stabilization 83
5.4.6 Connecting to load 83
5.4.7 MRS operation 83
5.4.8 AMF operation 83
5.4.9 Engine cool down and stop 84
5.4.10 Alarm management 85
5.4.11 History log 91
5.4.12 Breaker control 92
5.4.13 Exercise timers 95
5.4.14 Service timers 101
5.4.15 Flowchart 103
5.4.16 Additional running engine indications 104
5.4.17 Voltage phase sequence detection 104
5.4.18 Gen-set operation states 104
5.4.19 Sensor curves 107
5.4.20 PLC 108
5.4.21 Tier 4 Final 114

5.4.22 Alternate configuration 117
5.4.1 Start-stop sequence

State Condition of the transition Action Next state
Ready Start request PRESTART (PAGE 407) on Prestart Prestart
Time (page 165) counter started
RPM > 2 or Oil pressure > Starting Stop (Stop
Oil Pressure (page 166) or Generator fail)
voltage > 10V or D+ voltage is
higher than 80%
OFF Mode selected or Shutdown Not Ready
alarm active
Not Ready RPM < 2, Oil pressure not Ready
detected, Generator voltage < 10V,
D+ not Active no shutdown alarm
active, other than OFF Mode
selected
Prestart Prestart time elapsed FUEL SOLENOID (PAGE 391) on, Cranking
STARTER (PAGE 411) on, Maximum
Cranking Time (page 164) counter
started
Cranking RPM > Starting RPM STARTER (PAGE 411) off, PRESTART Starting
(PAGE 407) off
D+ input activated or oil pressure STARTER (PAGE 411) off, PRESTART Cranking
detected or Generator voltage > (PAGE 407) off
25% Nominal voltage
Maximum Cranking Time (page STARTER (PAGE 411) off, FUEL Crank
164), 1st attempt SOLENOID (PAGE 391) off, STOP pause
SOLENOID (PAGE 412) on, Cranking
Fail Pause (page 164) timer started
Maximum Cranking Time (page 164) STARTER (PAGE 411) off, PRESTART Shutdown
elapsed, last attempt (PAGE 407) off (Start fail)
Crank pause Cranking Fail Pause (page 164) STARTER (PAGE 411) on, FUEL Cranking
elapsed SOLENOID (PAGE 391) on, STOP
SOLENOID (PAGE 412) off, Maximum
Cranking Time (page 164) counter
started
Starting Idle Time (page 168) elapsed Minimal Stabilization Time (page 170) Running
and Maximal Stabilization Time (page
171) counter started
any shutdown condition FUEL SOLENOID (PAGE 391) off, Shutdown
STOP SOLENOID (PAGE 412) on

all cranking attempts elapsed FUEL SOLENOID (PAGE 391) off, Shutdown
STOP SOLENOID (PAGE 412) on (Start fail)
Running Stop request READY TO LOAD (PAGE 409) Cooling
off,Cooling Time (page 172) counter
started
RPM = 0 or any other shutdown READY TO LOAD (PAGE 409) off, Shutdown
condition FUEL SOLENOID (PAGE 391) off
GCB CLOSE/OPEN (PAGE 392) Loaded
closed
Loaded GCB CLOSE/OPEN (PAGE 392) Running
opened
RPM = 0 or any other shutdown FUEL SOLENOID (PAGE 391) off, Shutdown
condition STOP SOLENOID (PAGE 412) on,
READY TO LOAD (PAGE 409) off,
Cooling Cooling Time (page 172) elapsed FUEL SOLENOID (PAGE 391) off, Stop
STOP SOLENOID (PAGE 412) on
RPM = 0 or any other shutdown FUEL SOLENOID (PAGE 391) off, Shutdown
condition STOP SOLENOID (PAGE 412) on
Start request READY TO LOAD (PAGE 409) on Running
Stop RPM = 0, Oil pressure not Ready
detected, Generator vooltage <
10V, D+ not active
If at least one of engine running Stop (Stop
indication is detected when Stop fail)
Time (page 172) elapsed.
Note: If all generator parameters are OK and Minimal Stabilization Time (page 170) elapsed, indicates that GCB
is possible to close. In AUTO Mode GCB is closed in this moment automatically.
Note: The start-up sequence can be interrupted in any time by stop request
5.4.2 AMF sequence

State Condition of the transition Action Next state
Mains Mains failed or MCB FEEDBACK MCB CLOSE/OPEN (PAGE 401)off, Mains
operation (PAGE 368) dropout, MCB Opens Emergency Start Delay (page 192) timer failure
On (page 200) = Mains Fail started
Mains failed or MCB FEEDBACK Emergency Start Delay (page 192) timer Mains
(PAGE 368) dropout, MCB Opens started failure
On (page 200) = Gen Run
Mains failure Mains voltage and frequency After elapsing MCB Close Delay (page 194) Mains
OK, MCB Opens On (page 200) = MCB CLOSE/OPEN (PAGE 401) on operation
Mains Fail
Mains voltage and frequency None Mains

OK, MCB Opens On (page 200) = operation
Gen Run
Emergency Start Delay (page 192) Engine start sequence performed, then Island
elapsed, MCB Opens On (page GCB CLOSE/OPEN (PAGE 392) on operation
200) = Mains Fail
Emergency Start Delay (page 192) Engine start sequence performed, then Island
elapsed, MCB Opens On (page MCB CLOSE/OPEN (PAGE 401) off, time operation
200) = Gen Run delay Transfer Delay (page 193) performed
and GCB CLOSE/OPEN (PAGE 392) on
Island Mains voltage and frequency OK Mains Return Delay (page 192) timer Mains return
operation started
Mains return Mains failed Island
operation
Mains Return Delay (page 192) GCB CLOSE/OPEN (PAGE 392) off, then Mains
elapsed after Transfer Delay (page 193) MCB operation
CLOSE/OPEN (PAGE 401) on and then
engine stop sequence performed
Note: Mains failed means mains over/under -voltage, over/under -frequency, voltage asymmetry (preset delay
must elapse)
Note: If during start-up sequence mains returns, then MCB is reclosed with delay MCB Close Delay (page 194)(if
opened, depending on MCB Opens On (page 200) setpoint) and start-up sequence is interrupted.
Note: If mains fails during stop procedure (cooling) again, stop sequence is interrupted, MCB opened and GCB
re-closed with Transfer Delay (page 193).
5.4.3 Operating Modes

Selecting the operating mode is done through Left and Right buttons on the front panel or by changing the
Controller mode (page 160) setpoint (from the front panel or remotely).
Note: If this setpoint is configured as password-protected, the correct password must be entered prior to
attempting to change the mode.
Note: The mode cannot be changed if Access Lock input is active.
The following binary inputs can be used to force one respective operating mode independent of the mode
setpoint selection:
Remote OFF (page 371)
Remote TEST (page 372)
Remote MAN (page 370)

Remote AUTO (page 370)
If the respective input is active the controller will change the mode to the respective position according to the
active input. If multiple inputs are active, the mode will be changed according to priorities of the inputs. The

priorities match the order in the list above. If all inputs are deactivated, the mode will return to the original
position given by the setpoint.
OFF
No start of the gen-set is possible. If the gen-set is running, the GCB will be opened and the engine will be
immediately stopped without unloading and cooling. After that the controller will stay in Not ready status and
cannot be started any way. The MCB is closed permanently (MCB Opens On (page 200) = GENRUN) or is open
or closed according to whether the mains are present or not (MCB Opens On (page 200) = MAINSFAIL). No AMF
function will be performed. The buttons MCB , GCB , Start and Stop including the appropriate
binary inputs for external buttons are not active.
MAN
The engine can be started and stopped manually using the Start and Stop buttons (or external buttons
wired to the appropriate binary inputs) in MAN mode. When the engine is running, GCB can be closed to a dead
bus. Also MCB can be closed and opened manually using the MCB button, regardless of whether the mains are
present or not. No auto start is performed.
Note: The controller provides interlock between GCB and MCB, it means it is never possible to close both CB
together.
AUTO
The controller does not respond to buttons Start , Stop , MCB ON/OFF and GCB ON/OFF . Engine
start/stop request is evaluated form Mains failure/return.
Note: When the AMF function will start the engine than the engine will be running at least for the time which is
defined in Mains Return Delay (page 192) setpoint, even if the mains would return in the meantime.
TEST
The behavior of the controller in TEST mode depends mainly on the setting of the setpoint. TEST mode can be
activated via front panel of controller or via binary input REMOTE TEST (PAGE 372).
Automatic return
= Auto
The gen-set will be started when the controller is put to TEST mode and will remain running unloaded.If a mains
failure occurs, the MCB will be opened and after Transfer Delay (page 193) the GCB will be closed and the gen-
set will supply the load. After the mains have recovered, the delay Mains Return Delay (page 192)l will count
down and if it elapses and the mains is still ok, the controller will transfer the load back to the mains after
Transfer Delay (page 193) and the gen-set will remain running unloaded again until the mode is changed.
Manual Return
= Manual
The gen-set will be started when the controller is put to TEST mode and will remain running unloaded. If a mains
failure occurs, the gen-set will take the load after it has started.
The load can be transferred to the gen-set also manually:
If the MCB button is pressed, the controller will open the MCB, then wait for Transfer Delay (page 193) and
finally close the GCB.

When the mains recovers gen-set stays supplying the load. To transfer the load back to the healthy mains, put
controller in AUTO Mode. If gen-set will fail (shutdown or other reason) and mains is healthy controller will
transfer the load automatically back to mains.
Remote test on load

When binary input is closed, the controller automatically transfers load from the mains to the gen-set. Setpoint
must be set to MANUAL, otherwise controller will not transfer the load to the gen-set. If the setpoint is set to
AUTO, controller behaves like in common TEST mode (eg. gen-set remains running but will not automatically
transfer the load, it will waits for mains fail).
5.4.4 Engine start

Diesel engine
After the command for start is issued (pressing Start button in MAN mode, auto start condition is fulfilled in
AUTO mode or controller is switched to TEST mode), outputs PRESTART (PAGE 407) and GLOW PLUGS
(PAGE 397) are energized for time period given by the setpoints Prestart Time (page 165) and Glow Plugs Time
(page 167).
After Prestart Time (page 165) and Glow Plugs Time (page 167), the output FUEL SOLENOID (PAGE 391) is
energized and after Fuel Solenoid Lead (page 168) the starter of motor is activated by energizing the output
STARTER (PAGE 411).
When one or more of following conditions are met, the starter output is de-energized:
The engine speed exceeds the value of Starting RPM (page 165), or
One of Additional running engine indications (page 104) signals becomes active.
The controller remains in the Starting phase until the engine speed exceeds the value of Starting RPM (page
165), after that it is considered as started and the Idle period will follow.
The maximum duration that the output STARTER (PAGE 411) is energized is determined by the setpoint
Maximum Cranking Time (page 164). If the engine does not start within this period, the output STARTER
(PAGE 411) is de-energized and a pause with length determined by Cranking Fail Pause (page 164) will follow.
PRESTART (PAGE 407) and GLOW PLUGS (PAGE 397) outputs are active during the pause. After the pause
has elapsed, the next start attempt is executed. The number of start attempts is given by the setpoint
Cranking Attempts (page 164).
Once the engine is started, the Idle period follows. The binary output IDLE/NOMINAL (PAGE 400) remains
inactive (as it was during the start). The idle period duration is adjusted by the setpoint Idle Time (page 168).
After the idle period has finished, the output IDLE/NOMINAL (PAGE 400) is activated and the start-up
sequence is finished. The Stabilization (page 83) phase follows.

Image 5.11 Flowchart of start of diesel engine

5.4.5 Stabilization
When the Engine start (page 81) sequence is finished, the gen-set goes into the stabilization phase. There are
two timers (setpoints) in this phase:
Minimal Stabilization Time (page 170) starts to count down just after the idle period has finished. Generator
voltage and frequency are not checked (respective protections are not evaluated) and the GCB cannot be
closed even if the generator voltage and frequency are within limits.
Maximal Stabilization Time (page 171) starts to count down just after the idle period has finished. Generator
voltage and frequency are not checked (respective protections are not evaluated) but, opposite to the
previous timer, the GCB can be closed if generator voltage and frequency are within limits.
In situations where the GCB is closed automatically (AUTO, TEST modes), the closing of GCB will occur in the
first moment when the generator voltage and frequency will get into limits and the Minimal Stabilization Time
(page 170) has already elapsed.
In the event that the generator voltage or frequency are not within limits within the Maximal Stabilization Time
(page 171) period, the appropriate protection(s) will be activated and the gen-set will be cooled down and
stopped.
Note: The limits for the generator voltage and frequency are given by setpoints in the Group: Generator
settings (page 186).
Note: The value of the Minimal Stabilization Time (page 170) setpoint has to be lower than the value of Maximal
Stabilization Time (page 171) setpoint.
5.4.6 Connecting to load

When the Stabilization (page 83) phase is finished, the gen-set can be connected to the load.
The command for connecting the gen-set to the load is issued either automatically (AUTO, TEST modes) or
manually by pressing the GCB button. The following conditions must be valid:
The gen-set is running and the Minimal Stabilization Time (page 170) timer has elapsed.
The gen-set voltage and frequency are within limits.
5.4.7 MRS operation

The "MRS function" represents manual or remote start of gen-set. It is ideal for prime power applications.
The MRS procedure

When the start command is detected, the following steps are performed:
The gen-set is started.
GCB is closed and the gen-set begins to supply the load (in AUTO mode, otherwise GCB button has to be
pressed)
When the stop command is detected, the following steps are performed:
GCB is opened and the gen-set stops supply the load.
After GCB is opened, the gen-set cools down and a stop.
5.4.8 AMF operation

The “AMF function” represents the automatic start in the event that the mains have failed and stop after the
mains have been restored. The automatic start can be enabled or disabled by binary inputs AMF START BLOCK

(PAGE 359) or MAINS FAIL BLOCK (PAGE 367).
Note: The AMF function works only in AUTO mode.
Mains failure detection

The mains are considered as faulty when one or more of the following conditions are valid:
The mains voltage is out of the limits given by the setpoints Mains < voltage (page 195) and Mains > voltage
(page 194) for a time period longer than Mains < > Delay (page 195).
The mains frequency is out of the limits given by the setpoints Mains < frequency (page 196) and Mains >
frequency (page 195) for a time period longer than Mains < > frequency Delay (page 196).
The MCB close command was not successful and the alarm Wrn MCB Fail (page 459) was not reset.
Healthy mains detection

The mains are considered to be healthy when all of following conditions are valid:
The mains voltage is within the limits given by the setpoints Mains < voltage (page 195) and Mains > voltage
(page 194).
The mains frequency is within the limits given by the setpoints Mains < frequency (page 196) and Mains >
frequency (page 195).
The alarm Wrn MCB Fail (page 459) is not active (if MCB feedback is active). This condition is not
required if MCB is open (MCB feedback is inactive)
Phase rotation is correct
The AMF procedure

When the mains failure is detected, the following steps are performed:
If the setpoint MCB Opens On (page 200) is set to Mains Fail, the MCB is opened
The timer for automatic start of the gen-set Emergency Start Delay (page 192) begins to count down.
After the timer has elapsed, the gen-set is started.
Note: The automatic start of the gen-set due to AMF function can be disabled by the binary inputs AMF START
BLOCK (PAGE 359) or MAINS FAIL BLOCK (PAGE 367).
If the setpoint MCB Opens On (page 200) is set to Gen Run, the MCB is opened once the generator voltage is
within limits (after Minimal Stabilization Time (page 170) elapses).
Note: If the mains are restored to health and the gen-set is still not connected to the load, the controller
interrupts the startup process and closes back the MCB.
After Transfer Delay (page 193) elapses, the GCB is closed and the gen-set begins to supply the load.
After the mains restored to normal, the timer Mains Return Delay (page 192) begins to count down.
Maximum time between closing of MCB and opening GCB is given by the setpoint Transfer Delay (page
193). After GCB is opened, the gen-set cools down and a stop.
IMPORTANT: Controller has this behavior only in AUTO mode!
5.4.9 Engine cool down and stop

The cool down phase follows after the stop command has been issued and the GCB has been opened.

Duration of the cool down phase is determined by the setpoint Cooling Time (page 172).
Cooling is performed either at nominal speed (generator voltage and frequency protections are evaluated) or
at idle speed (generator voltage and frequency protections are not evaluated). Selection of the speed is done
by the setpoint Cooling Speed (page 172).
The cool down can be finished manually in MAN mode by pressing the STOP button.
If a new start request comes, the cool down will be interrupted and the gen-set will go back to the
stabilization phase. If the cooling was at nominal speed, the stabilization timers will not count down again so
the GCB is ready to be closed (after 2 seconds delay).
When the cool down is finished, the output FUEL SOLENOID (PAGE 391) is de-energized and STOP SOLENOID
(PAGE 412) is energized. The engine will stop within the time period determined by the setpoint Stop Time (page
172). If the engine does not stop within this time, the alarm Wrn Stop Fail (page 461) will be issued.
The output STOP SOLENOID (PAGE 412) is energized until the engine is stopped, but at least for the duration of
Stop Time (page 172). If the Stop Time (page 172) has elapsed and the engine has still not stopped, the STOP
SOLENOID (PAGE 412) is de-energized for 5 s and then energized again for Stop Time (page 172) and this repeats
until the engine is stopped.
Stopped gen-set evaluation

The gen-set is considered as stopped when all of following conditions are valid:
The engine speed is lower than 2 RPM.
The generator voltage in all phases is lower than 10 V.
None of Additional running engine indications (page 104) signals is active.
5.4.10 Alarm management

The controller evaluates two levels of alarms. Level 1 – yellow alarm – is a pre-critical alarm that is only
informative and does not take any action regarding gen-set control. Level 2 – red alarm – represents a critical
situation, where an action must be taken to prevent damage of the gen-set or technology.
One alarm of any type can be assigned to each binary input
Two alarms (one yellow and one red type) can be assigned to each analog input
There are also Built-in alarms (page 89) with fixed alarm types.
Each alarm is written to the Alarmlist (page 89).
Each alarm causes a record to be written into the history log.
Each alarm activates the Alarm and Horn output.
Each alarm can cause sending of a SMS message or an email.

Image 5.12 Analog input alarm evaluation principle
Alarm handling
There are three different alarm categories regarding the period when the alarms are evaluated. The category is
selectable for alarms assigned to binary/analog inputs and fixed for built-in alarms. The categories are the
following:
The alarm is evaluated all the time when the controller is switched on.
The alarm is evaluated only when the engine is running. This type should be used for e.g. oil pressure. These
alarms begin to be evaluated after the engine has been started with the delay given by the setpoint Protect
Hold Off (page 171).
The alarm is evaluated only when the generator is excited. These alarms begin to be evaluated after the
engine has been started and Maximal Stabilization Time (page 171) has elapsed or the GCB has been closed.
They remain evaluated until cooling has finished. Only Generator under/overvoltage and Generator
under/overfrequency belong to this category. This category is not configurable to binary and analog input
alarms.
If an alarm is being evaluated and the appropriate alarm condition is fulfilled, the delay of evaluation will start to
run. The delay is adjustable by a setpoint (in the case of built-in alarms, analog input alarms) or is adjusted via
configuration window in LiteEdit2015 (in the case of binary input alarms). If the conditions persist, the alarm will
activate. The alarm will not activate if the condition is dismissed while the delay is still running.
After pressing the Fault reset button or activating the binary input FAULT RESET BUTTON (PAGE 362), all active
alarms change to confirmed state. Confirmed alarms will disappear from the Alarmlist as soon as the respective
condition dismisses. If the condition is dismissed before acknowledging the alarm, the alarm will remain in the
Alarmlist as Inactive.
Note: The input SD OVERRIDE (PAGE 372) can be used for temporary disabling of red alarms to shutdown the
engine. This input may be used in situations where providing the power is extremely important – e.g. if the gen-
set drives pumps for fire extinguishers (sprinklers).
Alarm states
An alarm can have following states:

Active alarm: the alarm condition persists, alarm delay has elapsed.
Inactive alarm: the alarm condition has disappeared, but the alarm has not been confirmed.
Confirmed alarm: the alarm condition persists, but the alarm has already been confirmed.
Image 5.13 Alarm List
Alarm types - Level 1

The level 1 alarm indicates that a value or parameter is out of normal limits, but has still not reached critical
level. This alarm does not cause any actions regarding the gen-set control.
Warning (Wrn)
The alarm appears in the Alarmlist and is recorded into the history log. Activates the output AL COMMON W RN
(PAGE 379) as well as the standard alarm outputs (HORN (PAGE 399) and ALARM (PAGE 385)).
Alarm indication only

The alarm indication only alarm does not perform any actions regarding gen-set control. Alarm is only displayed
in alarmlist.
History record only (HistRecOnl)

The event is recorded into the history. Standard alarm outputs (HORN (PAGE 399) and ALARM (PAGE 385)) are
not activated.
Alarm types - Level 2

The level 2 level alarm indicates that a critical level of the respective value or parameter has been reached.
Note: It is not possible to start the engine if any red level protection is active or not confirmed.
IMPORTANT: The gen-set can start by itself after acknowledging the alarms if there is no longer an
active red alarm and the controller is in AUTO or TEST mode!
Shutdown (Sd)
The alarm appears in the alarmlist and is recorded into the history log. It causes immediate stop of the Gen-set
without cooling phase. Also GCB breaker is open. The gen-set cannot be started again while there is a
shutdown alarm in the alarmlist. Activates the output AL COMMON SD (PAGE 379) as well as the standard alarm
outputs (HORN (PAGE 399) and ALARM (PAGE 385)).

Breaker open and cool down (BOC)
The event appears in the alarmlist and is recorded into the history log. It causes immediate opening of the GCB
and then the standard stop sequence with cooling follows. The gen-set cannot be started again while there is a
BOC alarm in the alarmlist. Activates the output AL COMMON BOC (PAGE 378) as well as the standard alarm
outputs (HORN (PAGE 399) and ALARM (PAGE 385)).
Sensor fail detection (FLS)

If the measured resistance on an analog input exceeds the valid range, a sensor fail will be detected and a
sensor fail message will appear in the Alarmlist (page 89). The valid range is defined by the most-left (RL) and
most-right (RH) points of the sensor characteristic ±12.5% from RH-RL.
Note: Sometimes there can be problem with lower limit of valid range which can be counted as negative
number. In this case the lower limit is set as one half of the RL point of the sensor curve characteristic.
Image 5.14 Sensor fail detection principle
Remote alarm messaging

If communication plug-in module is connected to the controller, the controller can send SMS messages and
emails at the moment when a new alarm appears in the Alarmlist (page 89) or new event is written in History
log (page 91). The message will contain a copy of the Alarmlist (page 89) or reasons from History log (page
91).
To enable this function, you should select adjust setpoints Event Message (page 249), Wrn Message (page 250),
BOC Message (page 250) and Sd Messages (page 250) to select the types of messages. Also enter a valid GSM
phone number or email address to the setpoints Telephone Number 1 (page 247), Email Address 1 (page 248) .
The list of all supported terminals shows the table below:

Event Warning BOC Shutdown Event Warning BOC Shutdown
Terminal
SMS SMS SMS SMS email email email email
CM-RS232-485 no no no no no no no no
CM-Ethernet no no no no yes yes yes yes
CM-GPRS yes yes yes yes no no no no
CM-4G-GPS yes yes yes yes no no no no
Alarmlist
Alarmlist is a container of active and inactive alarms. It will appear automatically on the controller display, if a
new alarm occurs, or can be displayed manually from the display menu.
Active alarms are shown as inverted, not yet confirmed alarms are marked with asterisk before them.
Alarmlist contains three types of alarms:
Controller built-in alarms
User configured alarms on binary or analog inputs
ECU alarms
Controller built-in alarms

An alarm message in the alarmlist begins with a prefix, which represents the alarm type (e.g. Wrn, Sd, BOC).
Then the alarm name follows. In some cases the prefix can be omitted.
User configured alarms

An alarm message in the alarmlist begins with a prefix, which represents the alarm type (e.g. Wrn, Sd, BOC).
Alarm type is selected by user during the configuration of binary or analog input as alarm. Then the alarm name
follows. Name is adjusted by user during the configuration of binary or analog input as alarm.
ECU alarms
The ECU alarms are received from the ECU. The alarms are represented by the Diagnostic Trouble Code,
which contains information about the subsystem where the alarm occurred, the alarm type and the alarm
occurrence counter.
The most common fault codes are translated into text form. Other fault codes are displayed as a numeric code
and the engine fault codes list must be used to determine the reason.
Built-in alarms
Events Protection
Description
specification type
Value measured on analog input 1 is </> than Analog Protection 1
Analog Input 1 Wrn WRN
Wrn (page 200) setpoint.
Value measured on analog input 1 is </> than Analog Protection 1 Sd
Analog Input 1 Sd SD
(page 201) setpoint.
Analog Input 2 Sd SD Value measured on analog input 2 is </> than Analog Protection 2 Sd

Events Protection
Description
specification type
Value measured on analog input 3 is </> than Analog Protection 3 Sd
Analog Input 3 Sd SD
Battery voltage is out of limits given by Battery < Voltage (page 183)
Wrn Battery Voltage WRN
and Battery > Voltage (page 184) setpoints.
Binary input Configurable Warning/BOC/Shutdown alarms on the binary inputs.
If the controller switches off during starting sequence (STARTER
Sd Battery Flat SD (PAGE 411) output is active) it doesn’t try to start again and activates
this protection (controller assumes bad battery condition).
Sd Start Fail SD Gen-set start failed. All crank attempts were tried without success.
Wrong check-sum of parameters. Happens typically after
downloading new firmware or changing of the parameter. The
Parameters Fail NONE
controller stays in INIT mode. Check all parameters, change value of
at least one parameter.
Sd Gen Lx >V
SD The generator voltage is out of limits given by Gen <V BOC and Gen
BOC Gen Lx <V
BOC >V Sd setpoints.
(where x=1,2,3)
The generator frequency is out of limits given by Generator >
BOC Gen >,
BOC Frequency BOC (page 190) and Generator < Frequency BOC (page 191)
<Frequency
setpoints.
The load is greater than the value given by Overload BOC (page 186)
BOC Overload BOC
setpoint.
The protection comes active if the speed is greater than Overspeed Sd
Sd Overspeed SD
During starting of the engine when the RPM reach the value of
Starting RPM (page 165) setpoint the starter is switched off and the
Sd Underspeed SD speed of the engine can drop under Starting RPM (page 165) again.
Then the Underspeed protection becomes active. Protection
evaluation starts 5 seconds after reaching Starting RPM (page 165).
If the input Emergency Stop is opened shutdown is immediately
Emergency Stop SD
activated.
GCB Fail SD Failure of generator circuit breaker.
MCB Fail WRN Failure of mains circuit breaker.
Failure of magnetic pick-up sensor for speed measurement. This
alarm appears, if starter was disengaged for other reason than
Sd RPM
SD overcrossing Starting RPM (page 165) (like oil pressure or D+) and at
Measurement Fail
the end of timer Maximum Cranking Time (page 164) there are no
RPMs > Starting RPM (page 165) detected.
Wrn Stop Fail WRN Gen-set stop failed. See description at Gen-set Operation States

Events Protection
Description
specification type
chapter.
The period for servicing is set by the Maintenance Timer 1 (page 182)
Wrn Maintenance 1 WRN
setpoint. The protection comes if counter reaches zero.
Charge Alternator
WRN Failure of alternator for charging the battery.
Fail
Sd Override WRN The protection is active if the output Sd Override is closed.
Mains voltage phases are not wired correctly. MCB closing is
Mains CCW Rot WRN
prohibited by chontroller.
Genset voltage phases are not wired correctly. GCB closing is
Generator CCW Rot WRN
prohibited by chontroller.
Note: This table does not contain all alarms in controller. It is only list of the most common alarms.
5.4.11 History log

The history log is an area in the controller’s non-volatile memory that records “snapshots” of the system at
moments when important events occur. The history log is important especially for diagnostics of failures and
problems. When the history file is full, the oldest records are removed.
Each record has the same structure and contains:
• The event which caused the record (e.g. “Overspeed alarm” or “GCB closed”)
• The date and time when it was recorded
• All important data values like RPM, kW, voltages, etc. from the moment that the event occurred.
Record structure
Name Abbreviation Description

Row number (0 corresponds to the last record, -1 to the previous
Number No.
one, etc.)
Reason Reason Reason for history record (any event or alarm related to the gen-set
Time Time Time
Date Date Date
RPM RPM Engine rotations per minute
Power Pwr Generator active power
Reactive power Q Generator reactive power
Power Factor PF Generator power factor
Load Character LChr Generator load character
Generator Gfrq Generator Frequency

Frequency
Generator Voltage Vg1 Generator voltage Ph1
Generator Current Ig1 Generator current Ph1
Mains Voltage Vm1 Mains voltage Ph1
Mains Frequency Mfrq Mains Frequency
Voltage Battery VBat Voltage of battery
Analog Input 1 Ain1 Analog input 1
Binary Inputs BIN Controller binary inputs
Binary Outputs BOUT Controller binary outputs
Controller Mode Mode Controller mode
Note: When some setpoint is changed, in history log is written its number of communication object.
5.4.12 Breaker control

The following power switches are controlled by the controller:
The generator circuit breaker or contactor – GCB
The Mains circuit breaker or contactor – MCB
It is possible to use either a motorized circuit breaker or contactor. Below is a list of available control outputs
that should fit all types of contactors or breakers. The following rules must be kept to when designing the wiring
of power switches:
The control outputs must be configured and wiring of the power switches must be provided in such a way,
that the controller has full control over the breakers – i.e. the controller can open and close the breaker at any
time.
The breaker must respond within max. 5 seconds to a close and open command. Special attention should be
paid to opening of motorized circuit breakers, as it could take more than 5 seconds on some types. In such
cases it is necessary to use an undervoltage coil for fast opening.

After opening the breaker, there is internal delay for another closing of breaker. Delay is 6 seconds - 5
seconds for OFF coil and 1 second for UV coil. After these 6 seconds, breaker can be closed again. For
opening of breaker there is no delay.
Breaker control outputs
An output for control of a contactor. Its state represents the breaker position requested by the
Close/Open controller. The breaker must react within 5 seconds to a close or open command, otherwise
an alarm is issued.
An output giving a 5 second pulse in the moment the breaker has to be closed. The output is
ON coil
intended for control of close coils of circuit breakers.
An output giving a pulse in the moment the breaker has to be opened. The pulse lasts until
OFF coil the feedback deactivates, but at least for 5 seconds. The output is intended for control of
open coils of circuit breakers.
The GCB UV coil output is active the whole time the gen-set is running (not in idle or cooling).
The MCB UV coil output is active when the controller is switched on. The output is
UV coil
deactivated for at least 5 seconds in the moment the breaker has to be switched off. The
output is intended for control of undervoltage coils of circuit breakers.
Image 5.15 Breaker control outputs
MCB special requirements

If a contactor is used on the MCB position, it is recommended that the wiring be provided in such a way that
the contactor will be normally closed and will open if the logical binary output MCB CLOSE/OPEN (PAGE 401)
closes. This behavior is called “negative logic” and can be adjusted by the setpoint MCB Logic (page 198).
The negative logic will prevent accidental opening of the MCB when the controller is switched off.
If a contactor is used on the MCB position, it will open itself immediately after the mains have failed,
because it will lose power for the coil. That is why the following adjustment is necessary to prevent triggering

the Wrn MCB Fail (page 459) alarm: MCB Opens On (page 200) = Mains Fail, Mains < > Delay (page 195) ≤
1.
If a 230 V motor driven circuit breaker is used on the MCB position and an undervoltage coil is not fitted, it is
not possible to open the breaker after the mains have failed, because there is no power for the motor drive
until the gen-set is started and providing voltage. Adjusting the setpoint MCB Opens On (page 200) = Gen Run
will prevent triggering the Wrn MCB Fail (page 459) alarm.
Breaker fail detection

Breaker fail detection is based on binary output breaker close/open comparing with binary input breaker
feedback.
IMPORTANT: It is necessary to configure breaker feedback to use this function.
IMPORTANT: Also it is possible to use breakers without feedbacks. In this case there is check of
breaker real state.
There are three different time delays for breaker fail detection – see following diagrams.
When binary output breaker close/open is in steady state and breaker feedback is changed the breaker fail is
detected immediately (no delay).
Image 5.16 Breaker fail - breaker close/open in steady position - open
Image 5.17 Breaker fail - breaker close/open in steady position - close
When binary output breaker close/open opens there is 5 sec delay for breaker fail detection.

Image 5.18 Breaker fail - breaker close/open opens
When binary output breaker close/open closes there is 5 sec delay for breaker fail detection.
Image 5.19 Breaker fail - breaker close/open closes
5.4.13 Exercise timers

There is 1 exercise (general-purpose) timer in the controller. The timer is intended for scheduling of any
operations such as e.g. periodic tests of the gen-set, scheduled transfer of the load to the gen-set prior to an
expected disconnection of the mains etc.
Related setpoints for timer 1 are:
Timer 1 Function (page 222) Timer 1 Day (page 227)
Timer 1 Repetition (page 223) Timer 1 Repeated Day In Week (page 228)
Timer 1 First Occur. Date (page 224) Timer 1 Repeat Day In Month (page 228)
Timer 1 First Occur. Time (page 224) Timer 1 Repeat Week In Month (page 229)
Timer 1 Duration (page 224) Timer 1 Refresh Period (page 226)
Timer 1 Repeated (page 225) Timer 1 Weekends (page 227)
Timer 1 Repeat Day (page 228)

Available modes of timer:
This is a single shot mode. The timer will be activated only once at preset date/time for preset
Once
duration.
The timer is activated every "x-th" day. The day period "x" is adjustable. Weekends can be
Daily
excluded. E.g. the timer can be adjusted to every 2nd day excluding Saturdays and Sundays.
The timer is activated every "x-th" week on selected weekdays. The week period "x" is
Weekly
adjustable. E.g. the timer can be adjusted to every 2nd week on Monday and Friday.
The timer is activated every "x-th" month on the selected day. The requested day can be
Monthly selected either as "y-th" day in the month or as "y-th" weekday in the month. E.g. the timer can
be adjusted to every 1st month on 1st Tuesday.
Short
The timer is repeated with adjusted period (hh:mm). The timer duration is included in the period.
period
Once mode
Set-up via LiteEdit2015
To set-up timer via LiteEdit2015 go to the setpoint ribbon, setpoint group scheduler and setpoint Timer 1 Setup.
Note: First of all function of timer has to be adjusted via setpoint Timer 1 Function (page 222).
Image 5.20 Once mode - LiteEdit2015
In timer mode select Once. In timer settings adjust date and time of occurrence of timer. Also adjust the duration
of timer.
Set-up via controller interface

In controller go to the Scheduler setpoint group. Select the function of timer via Timer 1 Function (page 222)
setpoint. Than go to Timer 1 Setup and press enter button. In Timer 1 Repetition (page 223) setpoint select Once

mode. Than adjust Timer 1 First Occur. Date (page 224), Timer 1 First Occur. Time (page 224) and Timer 1
Duration (page 224).
Note: Use left and right buttons to move between timer setpoints.
Daily mode
Image 5.21 Daily mode - LiteEdit2015
In timer mode select Repeat. In repetition type select Daily. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the x-th day of repetition
(Timer 1 Refresh Period (page 226)) and behavior of timer on weekends (Timer 1 Weekends (page 227)).
Example: On image example first start of timer will be 1/1/2016 at 12:00. Duration will be 1 hour. Timer will
be again activated every 3rd day at 12:00 for 1 hour including weekends.

setpoint. Than go to Timer 1 Setup and press enter button. In Timer 1 Repetition (page 223) setpoint select
Repeated mode. Than adjust Timer 1 First Occur. Date (page 224), Timer 1 First Occur. Time (page 224) and
Timer 1 Duration (page 224). In setpoint Timer 1 Repeated (page 225) select Daily and adjust Timer 1 Refresh
Period (page 226) (x-th day of repetition) and Timer 1 Weekends (page 227) (behavior of timer on weekends).

Weekly mode
Image 5.22 Weekly mode - LiteEdit2015
In timer mode select Repeat. In repetition type select Weekly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the x-th week of repetition
(Timer 1 Refresh Period (page 226)) and days when timer should be active (Timer 1 Day (page 227)).
be again activated every 2nd week on Monday, Wednesday and Friday at 12:00 for 1 hour.

Timer 1 Duration (page 224). In setpoint Timer 1 Repeated (page 225) select Weekly and adjust Timer 1 Day
(page 227) (days when timer should be active) and Timer 1 Refresh Period (page 226) (x-th week of repetition).
Monthly mode

There are two types of monthly repetition. First of them is based on repeating one day in month.
Image 5.23 Monthly mode - LiteEdit2015
In timer mode select Repeat. In repetition type select Monthly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the type of monthly
repetition and the x-th day of repetition (Timer 1 Repeat Day In Month (page 228)). Than select the x-th month of
repetition.
be again activated every 2nd day in 2nd month at 12:00 for 1 hour.

Second type of monthly repetition is based on repeating days in week in month.
Image 5.24 Monthly mode - LiteEdit2015
In timer mode select Repeat. In repetition type select Monthly. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the type of monthly
repetition, the x-th week of repetition and days in week. Than select the x-th month of repetition.
be again activated every 2nd week in 2nd month on Monday, Wednesday and Friday at 12:00 for 1 hour.

There are two types of monthly repetition. First of them is based on repeating one day in month.
Timer 1 Duration (page 224). In setpoint Timer 1 Repeated (page 225) select Monthly and adjust type of monthly
repetition via Timer 1 Repeat Day (page 228), Timer 1 Refresh Period (page 226) (x-th month of repetition) and
Timer 1 Repeat Day In Month (page 228) (concrete day in repeated months).
Second type of monthly repetition is based on repeating days in week in month.
Timer 1 Duration (page 224). In setpoint Timer 1 Repeated (page 225) select Monthly and adjust type of monthly
repetition via Timer 1 Repeat Day (page 228), Timer 1 Refresh Period (page 226) (x-th month of repetition), Timer
1 Repeated Day In Week (page 228) (days in week when timer is active) and Timer 1 Repeat Week In Month
(page 229) (concrete week in repeated months).

Short period mode
Image 5.25 Short period mode - LiteEdit2015
In timer mode select Repeat. In repetition type select Short period. In timer settings adjust date and time of first
occurrence of timer. Also adjust the duration of each occurrence of timer. Than select the interval of repetition
(shorter than 1 day).
be again activated every 4th hour for 1 hour.

Timer 1 Duration (page 224). In setpoint Timer 1 Repeated (page 225) select Short Period and adjust Timer 1
Refresh Period (page 226) (interval of repetition).
5.4.14 Service timers

Service timers are used as maintenance interval counters. Counters can be set by setpoints - Maintenance
Timer 1 (page 182), Maintenance Timer 2 (page 182) and Maintenance Timer 3 (page 183). All of them work the
same way - their values are decremented every hour when the gen-set is running.

Actual value of counters is located either as the same setpoints Maintenance Timer 1 (page 182), Maintenance
Timer 2 (page 182) and Maintenance Timer 3 (page 183) or as values Maintenance 1 (page 339), Maintenance 2
(page 339) and Maintenance 3 (page 339).
When the value of counter reaches 0, the alarm Wrn Maintenance 1 (page 458) or Wrn Maintenance 2 (page
459) or Wrn Maintenance 3 (page 459) is active until the respective counter is readjusted back to nonzero
value.
Unused timer has to be adjusted to maximal value 10000 (OFF).

5.4.15 Flowchart
Image 5.26 Basic flowchart of controller sequences

5.4.16 Additional running engine indications
It is helpful to have information other than speed (RPM), whether the engine is rotating or not, especially if RPM
is measured from the generator frequency instead of magnetic pickup. The generator frequency measurement
can be unreliable at very low speeds and/or may have a delayed reaction to sudden and big changes (i.e. in the
moment that the engine has just started…).
The following conditions are evaluated as additional running engine indication:
Voltage on the D+ input is higher than 80% of battery voltage. Connect this input to the D+ (L) terminal of the
charging alternator and enable the D+ function by the setpoint D+ Function. If D+ terminal is not available,
leave the input unconnected and disable the function.
The pickup is not used and frequency is not detected on the pickup input. Connect the pickup input to the W
terminal of the charging alternator if you do not use pickup and the W terminal is available. If not, leave the
input unconnected.
Oil pressure > Starting Oil Pressure (page 166) setpoint. The oil pressure is evaluated from the analog input or
from the ECU if an ECU is configured.
At least one phase of generator voltage is >25% of nominal voltage.
These signals are used during start for powering down the starter motor even if still no RPM is measured and
also during stop in order to evaluate if the engine is really stopped.
5.4.17 Voltage phase sequence detection

Controller detects phase sequence on both generator and mains voltage terminals. This protection is important
after controller installation to avoid wrong voltage phase connection. There is fix defined phase sequence in
controller L1, L2, L3. When the phases are connected in different order (e.g. L1,L3,L2 or L2,L1,L3) following
alarms are detected:
Generator CCW Rotation (page 462)
Mains CCW Rotation (page 463)
5.4.18 Gen-set operation states

Engine state machine
Init Autotest during controller power on.

Gen-set is not ready to start.
Not ready
Example: When shutdown alarm is active or unit is in OFF mode.
Prestart sequence in process, PRESTART (PAGE 407) output is closed.
Prestart
Example: Usually used for preheating or processes executed prior gen-set start.
Cranking Engine is cranking, STARTER (PAGE 411) output is closed
Pause Pause between start attempts.
Starting Starting speed is reached and the Idle timer is running.
Running Gen-set is running at nominal speed.
Loaded Gen-set is running at nominal speed and GCB CLOSE/OPEN (PAGE 392) is closed.
Stop.
Stop
Example: Automatic or manual stop command was issued, engine is stopping.

Shutdown Shut-down alarm activated.
Ready Gen-set is ready to run.
Cooling Gen-set is cooling before stop.
EMERGENCY MAN (PAGE 362) gen-set operation.
EmergMan
Example: Used for bypass the controller and engine manual start.
Engine started conditions

Engine speed (RPM) > Starting RPM (page 165) or
Oil pressure > Starting Oil Pressure (page 166) or
D+ terminal active (reached 80% of supply voltage) for minimum 1s or
Generator voltage > 25% of Nominal Voltage Ph-N (page 157) or Nominal Voltage Ph-Ph (page 157) (any
phase)
Note: Any of these condition will disconnect starter of the engine, however for transition to next state RPM
needs to be higher than Starting RPM (page 165).
Engine running conditions

Engine speed (RPM) > Starting RPM (page 165) or
Oil pressure > Starting Oil Pressure (page 166) or
Generator voltage > 25% of Nominal Voltage Ph-N (page 157)
Still engine conditions

Engine speed (RPM) < Starting RPM (page 165) or
Oil pressure < Starting Oil Pressure (page 166) or
Generator voltage < 50V (any phase)
Note: When the engine was running before and all above conditions are fulfilled, additional 2s delay is
necessary to confirm “still engine”.
When any engine running conditions are appeared on still engine than the Wrn Stop Fail (page 461) is
activated with following delay:
for generator voltage from 10V to < 50% of nominal voltage, Wrn Stop Fail has delay 1s
for generator voltage > 50% of nominal voltage, Wrn Stop Fail has delay 200ms
Oil pressure > Starting Oil Pressure (page 166), Wrn Stop Fail has delay 1s
for detected RPM, there is no delay.
Stop engine conditions

If no engine running conditions are validated than the controller will wait extra 12s before leaving the Machine
state Stop and than it will release the STOP SOLENOID (PAGE 412) output.

Image 5.27 Engine stops in Stop Time (page 172)
When the total time of stopping will exceed setpoint Stop Time (page 172) than the Wrn Stop Fail (page 461)
and binary outputs are activated. The controller will continuously try to stop the engine.
Image 5.28 Engine stops after first Stop Time (page 172)
Electric state machine
Mains is present and all its values are within limits.

MainsOper
Example: MCB is closed, GCB is opened
MainsFlt Mains fails
Island operation
IslOper
Example: MCB is opened, GCB is closed
MainsRet Mains recover
BrksOff GCB, MCB opened

5.4.19 Sensor curves
Default sensor curves
There are 16 default resistive curves available. The following table provides information on minimum/maximum
values of respective sensors. Actual values especially of temperature curves may differ. Meaning is to prolong
curve to the lower temperature values, so the cold engine will not raise alarm fail sensor.
Curve Min [Ohm] Max [Ohm] Units

VDO 10 Bar 0-2400ohm 0 2400 Bar
VDO40-120°C0-2400ohm 0 2400 °C
VDOLevel%0-2400ohm 0 2400 %
General line 1 0 1000 ohm
Note: Curves can be modified via LiteEdit2015. In LiteEdit2015 are also prepared some standard curves.
IMPORTANT: For right behavior of FUEL LEVEL (PAGE 437) function, curve for this analog input has
to be in percentage.
6 back to Functions

5.4.20 PLC
PLC Editor is powerful tool which helps you to create your own PLC scheme. It has graphical interface to have
user interface easy to use.
Image 5.29 PLC Editor main page
List of available PLC blocks
PLC block Number of blocks

OR/AND 4
XOR/RS 0
Comparator with hysteresis (Comp Hyst) 1
Comparator with delay (Comp Time) 1
Timer 1
Delay 1
Force history record (Force Hist) 0
Force protection (Force Prot) 0
Working with the editor

If the currently opened archive does not contain any PLC program, then an empty drawing is created
automatically when you select the PLC Editor. The procedure of creation of a PLC drawing (program) contains

following essential steps:
Adjust the sheet to your needs. See Working with sheets (page 109) for more information.
Add PLC blocks into the sheets. See Adding PLC blocks (page 109) for more information.
Define inputs and outputs of the PLC program. See Define inputs and outputs (page 110) for more
information.
Create connections between inputs, blocks and outputs. See Creating wires (page 112) for more
information.
Adjust properties of the blocks. See List of PLC blocks (page 441) for more information about blocks.
Working with sheets

Drag the sheet edges to re-size the sheet according to your needs.
Image 5.30 Adjusting PLC sheet
Adding PLC blocks

Adding PLC block is simple and intuitive. Follow the procedure below to add PLC block.
Select required block from the list of available PLC blocks at the left and drag it into the sheet
Double-click on the block and adjust properties of the block. See List of PLC blocks (page 441) for more
information about blocks.
Connect the block inputs and outputs by drawing wires in the sheet. See Define inputs and outputs (page
110) for more information. It is also possible to connected inputs and outputs via properties of selected PLC
block.

Image 5.31 Adding PLC blocks
Note: To delete PLC block just click on it and press delete button. Also delete selection function can by used.
Note: To see context help for selected PLC block just press F1 button.
Define inputs and outputs
Image 5.32 Blank sheet of PLC editor
Inputs
Sheet inputs are located at the left side of a sheet. Follow the procedure below to add or edit an input.

Double-click on a free input position or existing input to add new input or edit the existing one.
Select the source for the input.
If you create a binary input, you can select a source from following categories:
Bin. Values - this category contains all binary values available in the controller as binary inputs,
logical binary outputs etc.
PLC Outputs - this category contains all PLC blocks binary outputs available in the controller
If you create an analog input, you can select a source from following categories:
Ana. Values - this category contains all analog values available in the controller as analog inputs,
electrical values, values from ECU etc.
All Setpoints - this category contains all setpoints of the controller except the dedicated PLC
setpoints. Names, resolutions and dimensions of these setpoints can not be modified
PLC Setpoints - this category contains a group of setpoints which are dedicated for using in the PLC
program. PLC setpoints can be renamed, their dimension, resolution and limits can be modified
according to need of PLC blocks where they are used
Image 5.33 PLC inputs

Outputs
Sheet outputs are located at the right side of a sheet. Follow the procedure below to add or edit an input.
Doubleclick on a free output position to add new sheet output
Doubleclick on an already created output to configure the output onto a controller output terminal or a logical
binary input (first of all some PLC block output has to be connected to this output to enable configuration of
output)
Image 5.34 PLC outputs
IMPORTANT: It is necessary to click on Connect button after selecting the output. Otherwise PLC
output is not connected to output.
Creating wires
Wires can be create between PLC inputs and PLC blocks and between PLC blocks and PLC outputs.
IMPORTANT: Keep the order of starting and finishing connection points. Wires between inputs and
blocks have to start from inputs. Wires between blocks and outputs have to start from blocks.
Follow the procedure below to create wire.

Locate the mouse pointer over the starting point of the wire. If the area under the mouse pointer is a
connection point, the pointer will change the color (fill of pointer will be white).
Press and hold the left mouse button and drag the wire to the destination of required connection point. If you
point over a valid connection point, the connection point will be marked with a red circle.
Release the left mouse button to create a wire between the two points. The wire is routed automatically.
Note: It is possible to make connection only between the outputs and inputs with the same type of value (binary
or analog). Binary values are marker by black pointer, analog values are marked with green pointer.
Note: To delete wire just click on it and press delete button. Also delete selection function can by used.
PLC logic execution rules

The PLC program is executed every 100ms. The blocks are executed in order according to block numbers (item
numbers), which are indicated in each block. The block numbers are assigned automatically according to
position on sheet.
Image 5.35 PLC execution logic
IMPORTANT: Please always check that the blocks are ordered correctly, especially if you use direct
feedbacks from outputs to inputs within one sheet. Wrong order may lead to incorrect results!!!

Other functions
Consistency check
Use this function to check if all inputs and outputs of PLC block are connected.
Delete whole content of sheet

Use this function to delete the whole content of sheet (including blocks, wires, inputs, outputs, etc...).
Hints
Use this function to enable or disable quick hints for blocks (controller help is not affected by this function).
PLC monitor
PLC monitor is a powerful tool for monitoring your PLC. Just click on PLC monitor button on main LiteEdit2015
page to see you PLC. Active inputs and outputs have blue color. Also wires with active signals have blue color.
IMPORTANT: It is not possible to edit PLC in PLC monitor tool.
5.4.21 Tier 4 Final

Tier 4 Final support generally provides monitoring and control of after-treatment system installed on generators
engine. The requirements are defined as:
Providing After-Treatment status information by
displaying universal lamps (icons)
displaying analog and binary values
Control of After-Treatment regeneration function by
transmitting commands to the ECU
Providing After-Treatment status information

After-Treatment screen
This screen is shown with configured ECU which supports Tier 4 Final. After-Treatment screen is automatically
shown, once any of selected lamps gets active or change status. Deactivating of the lamp will not trigger

showing the screen. The screen is then shown until operator switch it to another one. Alarmlist screen has lower
priority so even new alarm appears, After-treatment screen is still displayed. To avoid displaying blank screen,
inactive lamps are represented by "dotted" icons. For no active lamp the screen shows all dotted icons. Please
see examples below:
Image 5.36 Example of active Tier 4 Final screen
Image 5.37 Example of inactive Tier 4 Final screen
Universal lamps (icons)

Universal lamp icons are shown on the After-Treatment screen. Based on specific value read in specific frame
with specific SPN is every lamp icon either:
shown
hidden
blinking slow (1Hz)
blinking fast (2Hz)
Note: Lamp icon blinking is defined as displaying active lamp icon and inverse colored active lamp icon in
required frequency.

Lamp name Active icon Inactive icon Notes
Note: This value can light

Amber warning lamp or blink on both
frequencies.

Red stop lamp or blink on both
frequencies.
Engine wait to start lamp
Note: DPF = Diesel

Particulate Filter; SCR =
Selective Catalytic
DPF/SCR lamp command
Reduction. This lamp also
activates alarm After-
Treatment (page 461).
Note: This lamp also

Exhaust system high temperature
lamp command

or blink on both
Malfunction indicator lamp frequencies. This lamp also
Note: This lamp also

Fluid tank low level indicator activates alarm After-
Note: Indicates the state of

diesel particulate filter
active regeneration
DPF regeneration inhibited
inhibition. This lamp also

Analog values
Supported analog values:
DPF Ash Load (page 323)
DPF Soot Load (page 323)
DEF Level (page 323) (available on main measurement screen - see description of setpoint Main Screen (page
163))
Control of After-Treatment regeneration function

User can force or inhibit regeneration process by activating appropriate binary inputs of the controller. Please
see the list of binary inputs below:
FORCE REGENERATION (PAGE 363)
REGENERATION INHIB (PAGE 369)
5.4.22 Alternate configuration

In controller are 3 sets of configuration.
Configuration set 1 Configuration set 2 Configuration set 3

Nominal RPM 1 (page 231) Nominal RPM 2 (page 233) Nominal RPM 3 (page 235)
Nominal Frequency 1 (page 231) Nominal Frequency 2 (page 233) Nominal Frequency 3 (page 235)
Nominal Voltage Ph-N 1 (page 231) Nominal Voltage Ph-N 2 (page 233) Nominal Voltage Ph-N 3 (page 235)
Nominal Voltage Ph-Ph 1 (page 232) Nominal Voltage Ph-Ph 2 (page 234) Nominal Voltage Ph-Ph 3 (page 236)
Nominal Current 1 (page 230) Nominal Current 2 (page 232) Nominal Current 3 (page 234)
Connection Type 1 (page 230) Connection type 2 (page 232) Connection type 3 (page 234)
ECU Frequency Select 1 (page 236) ECU Frequency Select 2 (page 237) ECU Frequency Select 3 (page 238)
ECU Speed Adjustment 1 (page 237) ECU Speed Adjustment 2 (page 238) ECU Speed Adjustment 3 (page 239)
Configuration sets can be changed via logical binary inputs CONFIGURATION 2 (PAGE 359) and CONFIGURATION
3 (PAGE 359). Configuration set is active when there is no input activated. In case that inputs CONFIGURATION 2
(PAGE 359) and CONFIGURATION 3 (PAGE 359) are active at the same time, the configuration set 3 is took in
account.
CONFIGURATION 2 (PAGE 359) CONFIGURATION 3 (PAGE 359) Active configuration set

0 0 1
1 0 2
0 1 3
1 0 3

6 Communication
6.1 PC 118
6.2 Connection to 3rd party systems 131
6.1 PC
6.1.1 Direct communication 118
6.1.2 Remote communication 120
6.1.1 Direct communication

A RS232, USB, RS485 or ethernet interface can be used for direct cable connection to a PC.
Connection via RS232

A plug-in communication module CM-RS232-485 is necessary for communication via RS232 connection.
The module is plugged into the slot located on the rear side of the controller. To find more information about
installation of the modules see Plug-in module installation on page 46.
RS232 interface uses COM1 Mode (page 239) port of the controller. Use a cross-wired serial communication
cable with DB9 female connectors and signals Rx, Tx, GND.
Note: Also USB-RS232 convertor can be used.
Image 6.1 Cross-wired RS232 cable is used
Image 6.2 Cross-wired RS232 cable and USB is used
Connection via RS485

A plug-in communication module CM-RS232-485 is necessary for communication via RS485 connection.

RS485 interface uses COM2 Mode (page 240) port of the controller. Use a cross-wired serial communication
cable with DB9 female connectors and signals Rx, Tx, GND.
Note: Also USB-RS485 convertor can be used.
Image 6.3 RS485 cable is used
Connection via Ethernet

A plug-in communication module CM-Ethernet is necessary for ethernet connection.
This connection type is used for communication with the controller from LiteEdit2015 or any other PC tool. .
Only three remote clients can be connected at the same time.
To connect your PC tool to the controller use the INTERNET connection type and just put the CM-Ethernet IP
address into the gen-set address box in the PC tool.
Image 6.4 Ethernet cable is used
Connection via USB

USB interface uses HID profile.
Image 6.5 Shielded USB type A cable is used
6 back to Communication

6.1.2 Remote communication
A PC can be connected to the controller also remotely via CM-GPRS or CM-Ethernet plug-in module.
IMPORTANT: Factory default password and access code are "0". It is highly recommended to
change these parameters.
Ethernet LAN connection

Direct IP LAN connection is intended to be used if the CM-Ethernet module is reachable from the client
computer by specifying the IP address at which the module can be contacted.
If direct IP connection is to be used within a local network the CM-Ethernet must have static IP address in
the respective local network.
Image 6.6 Ethernet LAN connection
Setting-up static IP address

There are two basic ways to get the static IP address.
First way is to switch theCM-Ethernet to manual IP address mode. Adjust the setpoint IP Address Mode (page
252) to FIXED. In that case all setpoints of IP settings(IP Address (page 253), Subnet Mask (page 253), Gateway
IP (page 254), DNS IP Address 1 (page 254)) have to be adjusted manually. If this method is used several basic
rules should be kept to avoid conflicts with the remaining network infrastructure:
The static IP used in the controller must be selected in accordance with the local network in which CM-
Ethernet is connected.
The static IP used in the controller must be excluded from the pool of addresses which is assigned by
DHCP server, which is in charge of the respective local network.
The local infrastructure must generally allow using devices with manually assigned IP addresses.
There must not be any other device using the same static IP address. This can be tested from a computer
connected to the same network using "ping <required_ip_address>" command issued from the command
line. The IP address is not occupied if there is not any response to the ping command.
Note: The list above contains only basic rules. Other specific restrictions/rules may take place depending on
the local network security policy, technology used, topology etc.
Next way is to switch the CM-Ethernet to automatic IP address mode. Adjust the setpoint IP Address Mode
(page 252) to AUTOMATIC. In that case all IP settings are assigned by DHCP server. Then configure the

DHCP server to assign always the same IP address (i.e. static IP address) to the particular CM-Ethernet
according to it's MAC address.
Internet connection
Public static IP
If public static IP connection is to be used from the Internet, the IP address, which is entered into the client
computer, must be static and public in scope of the Internet.
If CM-Ethernet is connected to Internet via a local ethernet network then in most cases port forwarding
must be created from the public IP address of the network gateway to the local IP address of CM-
Ethernet at the port specified for ComAp protocol. Different port numbers can be used to create multiple
port forwarding rules in the same local network.
SMS
Event SMS
The InteliLite controller equipped with the CM-GPRS or CM-4G-GPS communication module is able to send
Event SMS according to the setting of setpoint:
Event Message (page 249)
Note: Firstly setpoint Telephone Number 1 (page 247) has to be adjusted.

The following events can be received by mobile phone:
Engine Start/Stop
Manual Start/Stop
Remote Start/Stop
AMF Start/Stop (as Automatic Mains Failure Start/Stop)
Test Start/Stop Gen-set
Mains Fail
Mains Returned
Load on Mains
Load on Gen-set
Test On Load
Message structure:
Genset Name (hh:mm:ss dd.mm.yyyy)
hh:mm:ss Mains Fail
hh:mm:ss AMF Start
hh:mm:ss Load on Genset
hh:mm:ss Mains Returned
hh:mm:ss Load on Mains
hh:mm:ss AMF Stop
Alarm SMS
The InteliLite controller equipped with the CM-GPRS or CM-4G-GPS communication module is able to send
Alarm SMS according to the setting of setpoints:
Wrn Message (page 250)
BOC Message (page 250)
Sd Messages (page 250)
Note: Firstly setpoint Telephone Number 1 (page 247) has to be adjusted.
Message structure:
Gen-set Name
AL=(Alarm 1, Alarm 2, Alarm x)
Note: Asterisk means that alarm is unconfirmed and exclamation mark means that alarm is active.
SMS commands
To control the gen-set equipped with InteliLite controller and CM-GPRS or CM-4G-GPS communication module
(or modem) via SMS requests, send an SMS in the structure of:
# xxxx, yyyy, zzzz, etc.
SMS send to the telephone number of the SIM card in your CM-GPRS module (or modem). Where the “#” mark
means the controller access code, “xxxx” means the Command 1, “yyyy” is Command 2, “zzzz” is Command 3,
etc.
Note: Access code is set up via LiteEdit2015.

IMPORTANT: If wrong controller access code is set, then only help command is working.
start Start the engine in MAN mode.

stop Stop the engine in MAN mode.
fault reset Acknowledging alarms and deactivating the horn output.
gcb close Closing GCB in MAN and TEST mode.
gcb open Opening GCB in MAN and TEST mode.
mcb close Closing MCB in MAN and TEST mode
mcb open Opening MCB in MAN and TEST mode
off Switching to OFF mode.
man Switching to MAN mode.
auto Switching to AUTO mode.
test Switching to TEST mode.
status Get status information from controller unit.
help Get a list of available SMS requests.
Note: Between commands are internal delays adjusted due to system requirements.
Example: When the controller, in AUTO mode, with a controller name of “InteliLite-Test”, with the CM-
GPRS module and access code “0” receives the SMS:
0 man, start, gcb close, gcb open, stop, auto
Controller mode will be changed to MANUAL mode. The engine will be started and GCB will close. Then
GCB will open, the engine will stop and it will go into AUTO mode again.
The controller will send back the SMS (controller will respond to SMS after every command has been
finished, not sooner.):
#InteliLite-Test: <OK>,<OK>,<OK>, <OK>,<OK>, <OK>
The value <OK> or <ERROR> means if the command has been performed succesfuly or not.
Emails
Event Email
The InteliLite controller equipped with the CM-Ethernet communication module is able to send Event Email
according to the setting of setpoint:
Event Message (page 249)
Note: Firstly setpoints Email Address 1 (page 248) and SMTP Sender Address (page 252) (for CM-Ethernet) have
to be adjusted.
Note: Summer Time Mode (page 221) and Time Zone (page 249) have to be adjusted for correct time in emails.

Message structure:
Controller
-----------------------------------------------
Name: XXX
Serial number: XXX
SW branch: XXX
SW version: XXX
Application: XXX
Appl. version: XXX
Date: dd/mm/yyyy
Time: hh:mm:ss
Alarm list
-----------------------------------------------
Alarm 1
Alarm 2
Alarm 3
Events
-----------------------------------------------
hh:mm:ss Event 1
hh:mm:ss Event 2
hh:mm:ss Event 3
Alarm Email
The InteliLite controller equipped with the CM-Ethernet communication module is able to send Alarm Emails
according to the setting of setpoints:
Wrn Message (page 250)
BOC Message (page 250)
Sd Messages (page 250)
Note: Firstly setpoints Email Address 1 (page 248) and SMTP Sender Address (page 252) (for CM-Ethernet) have
to be adjusted.
Note: Summer Time Mode (page 221) and Time Zone (page 249) have to be adjusted for correct time in emails.

Message structure:
Controller
-----------------------------------------------
Name: XXX
Serial number: XXX
SW branch: XXX
SW version: XXX
Application: XXX
Appl. version: XXX
Date: dd/mm/yyyy
Time: hh:mm:ss
Alarm list
-----------------------------------------------
Alarm 1
Alarm 2
Alarm 3
History events
-----------------------------------------------
0 dd/mm/yyyy hh:mm:ss.0 Event 1
-1 dd/mm/yyyy hh:mm:ss.0 Event 2
-2 dd/mm/yyyy hh:mm:ss.0 Event 3
Note: Asterisk means that alarm is unconfirmed and exclamation mark means that alarm is active.

Web Server
IMPORTANT: The web interface is based on HTTP protocol and is intended to be used only in
private networks. It is not recommended to expose the web interface to the public Internet.
The Web Server is designed for basic monitoring and adjustment of the controller using a web browser. Just put
the controller IP address into the browser to display the main controller web page like http://192.168.1.254. You
will be asked for the controller access code prior to entering the web pages.
IMPORTANT: Do not use the browser navigation buttons as "Back", "Forward" or "Reload". Use
the links and the reload button located in the toolbar instead.
Note: Only two remote clients can be connected to the Web Server at one moment. If you close your web
browser without disconnecting from the CM-Ethernet ("Exit" button at the web pages), the connection will be
blocked for next 5 minutes.
Image 6.7 Web Server main screen

Scada
Click to the SCADA link in the toolbar to display the scada page. The scada page is also the main page which is
displayed by default if you just put the CM-Ethernet address into the browser (after entering the right access
code).
Image 6.8 Web Server - Scada screen

Measurement
Click to the MEASUREMENT link in the toolbar to display the measurement page. Then click to the required
group name in the left box to display values of the group in the right box.
Note: The measurement page is automatically refreshed every 60 seconds (this time cannot be changed).
Image 6.9 Web Server - measurement screen

Setpoints
Click to the SETPOINTS link in the toolbar to display the setpoints page.
Click to the required group name in the left box to display setpoints of the group in the right box.
Click to the required setpoint name or value to change the value. If the respective setpoint is protected by
password, which is indicated by a lock icon by the setpoint name, you have to click on the "Controller
password" icon located in the toolbar and then enter valid password.
Image 6.10 Web Server - Setpoints screen

History
Click to the HISTORY link in the toolbar to display the history page.
Use the control buttons to move within the history file.
Note: The history page is automatically refreshed every 60 seconds. If a new record appears in the controller,
the web page will not show it immediately as e.g. LiteEdit2015.
Image 6.11 Web Server - History screen

Web Server Adjustment
Click to the "Web Server settings" icon in the toolbar to display the settings page.
Select the controller language the web pages will appear in.
Select the rate of automatic refresh of the scada page.
Image 6.12 Web Server - Adjustment screen
6.2 Connection to 3rd party systems

6.2.1 MODBUS-RTU, MODBUS/TCP 131
6.2.1 MODBUS-RTU, MODBUS/TCP

MODBUS protocol is used for integration of the controller into a building management system
or for remote monitoring via 3rd party monitoring tools.
MODBUS-RTU can be used on serial interfaces (CM-RS232-485 module is required). The MODBUS-RTU
server must be activated by switching the setpoint COM1 Mode (page 239) or COM2 Mode (page 240) into
the Modbus position. The serial speed for MODBUS-RTU communication is to be adjusted by the setpoint
COM1 MODBUS Communication Speed (page 240) or COM2 MODBUS Communication Speed (page 241).

MODBUS/TCP can be used on the ethernet interface (CM-Ethernet module is required). Up to 2 clients can
be connected simultaneously. The MODBUS/TCP server must be activated by the setpoint MODBUS Server
(page 255).
MODBUS, MODBUS/TCP protocol can be used simultaneously with Web connection and direct
ethernetconnection.
The MODBUS, MODBUS/TCP protocol is enabled alternatively with the SNMP protocol, so both protocols can
not be active simultaneously.
Addres space
The object address space is separated into several areas as described in the table below. The actual mapping of
specific controller data objects to specific MODBUS addresses, which depends on configuration, can be
exported into a text file from the appropriate controller archive using LiteEdit2015. There are several special
registers with fixed meaning (reserved registers) which are listed in a separate table in this chapter.
MODBUS MODICON object

Meaning Access MODBUS function
address type
Read: 01, 02
0000 .. 0999 Binary objects Read only Discrete Inputs
Input Registers
1000 .. 2999 Values Read only Read: 03, 04
Read: 03, 04
3000 .. 3999 Setpoints Read/Write Holding Registers
Write: 06, 16
Reserved Read/Write, depends on Input Registers Read: 03, 04
4200 .. 7167
registers each specific register Holding Registers Write: 06, 16
Mapping data types to registers

As there are multiple data types in the controller but only one data type in MODBUS (the register, which is 2
byte long), a mapping table is necessary to compose and decompose the MODBUS messages correctly.
Number of
Data type Meaning Data maping
registers
MSB = sign extension
Integer8 1-byte signed integer 1
LSB = value
MSB = 0
Unsigned8 1-byte unsigned integer 1
LSB = value
MSB = value, MSB
Integer16 2-byte signed integer 1
LSB = value, LSB
MSB = value, MSB
LSB = value, LSB
MSB1 = value, byte 3 (MSB)
Integer32 4-byte signed integer 2 LSB1 = value, byte 2
MSB2 = value, byte 1

Number of
registers
LSB2 = value, byte 0 (LSB)
MSB1 = value, byte 3 (MSB)
LSB1 = value, byte 2
MSB2 = value, byte 1
LSB2 = value, byte 0 (LSB)
MSB = 0
Binary8 8-bit binary value 1
LSB = value, bits 0-7
MSB = value, bits 8-15
LSB = value, bits 0-7
MSB1 = value, bits 24-31
LSB1 = value, bits 16-23
MSB2 = value, bits 8-15
LSB2 = value, bits 0-7
MSB = 0
Char 1-byte ASCII character 1
LSB = ASCII value of the character
MSB = 0
StrList Index into a list of strings 1
LSB = index into the list
MSB1 = ASCII value of the 1. character
LSB1 = ASCII value of the 2. character
Zero-terminated string of
ShortStr 8 MSB2 = ASCII value of the 3. character
max 15 ASCII characters.
…
MSB1 = ASCII value of the 1. character
Zero-terminated string of
LongStr 16 MSB2 = ASCII value of the 3. character
max 31 ASCII characters.
…

Number of
registers
MSB1 = BCD (dd)
LSB1 = BCD (mm)
Date Date (dd-mm-yy) 2
MSB2 = BCD (yy)
LSB2 = 0
MSB1 = BCD (hh)
LSB1 = BCD (mm)
Time Time (hh-mm-ss) 2
MSB2 = BCD (ss)
LSB2 = 0
MSB1 = reserved for future use
LSB1 = reserved for future use
MSB2 = Alarm level *)
LSB2 = Alarm status **)
Alarm An item of the Alarmlist 27 MSB3 = alarm string ***)
LSB3 = alarm string
MSB4 = alarm string
LSB5 = alarm string
…
*) 1 .. level 1 (yellow), 2 .. level 2 (red), 3 .. sensor fail

**) Bit0 – alarm is active, Bit1 – alarm is confirmed
***) String encoding is UTF-8
Error codes (exception codes)

Exception code is returned by the controller (server) if the query sent from the client could not be completed
successfuly.
The controller responds with the error codes in as follows:
01 – Ilegal function is returned if an incompatible type of operation is applied for a specific object, e.g. if
function 03 is applied to a binary object.
02 – illegal address is returned if the client tries to perform an operation with a object address that is not
related to any existing object or that is located inside an object which is composed by multiple addresses
(registers).
04 – device error is returned in all other errorneous situations. More detailed specification of the problem can
be consequently obtained by reading the registers 4205 – 4206
Reserved registers
There are several registers with specific meaning. These registers are available in all controllers regardless of
the configuration.

Register Number of
Access Data type Meaning
addresses registers
4200 - 4201 2 read/write Time RTC Time in BCD code
4202 - 4203 2 read/write Date RTC Date in BCD code
Index of the language that is used for text
4204 1 read/write Unsigned8 data provided by MODBUS (e.g. alarmlist
messages).
Last application error. To be read after the
4205 - 4206 2 read Unsigned32 device returns the exception code 04. It
contains specific information about the error.
Writing:command argument
4207 - 4208 2 read/write Unsigned32
Reading: command return value
4209 1 write Unsigned16 Command code
4010 1 - - Not implemented
4211 1 write Unsigned16 Password
4212 - 4213 2 read Unsigned32 Communication status
4214 1 read Unsigned8 Number of items in the Alarmlist
4215 - 4241 27 read Alarm 1. record in alarm list
List of commands and arguments

"Commands" are used to invoke a specific action in the controller via the communication channel. The list of
available actions is in the table below. The general procedure of writing a command via MODBUS is as follows:
1. (Optional) Write required level of password into the register 44212 (register address 4211). Use function 6. If
the password is required or not depends on configuration of access rules. It can be adjusted/modified by
LiteEdit2015.

2. Write the command argument into the registers 44208-44209 (register addresses 4207-4208). Use function
16.
3. Write the command code into the register 44210 (register address 4209). Use function 6.
4. (Optional) Read the command return value from the registers 44208-44209 (register addresses 4207-4208).
Use function 3.
5. If the command was executed the return value is as listed in the table. If the command was accepted but
there was an error during execution the return value indicates the reason:
a. 0x00000001 – invalid argument
b. 0x00000002 – command refused (e.g. controller not in MAN, breaker can not be closed in the specific
situation etc.)
Action Command code Argument Return value

Engine start *) 0x01 0x01FE0000 0x000001FF
Engine stop *) 0x01 0x02FD0000 0x000002FE
Fault reset *) 0x01 0x08F70000 0x000008F8
Horn reset *) 0x01 0x04FB0000 0x000004FC
GCB toggle *) 0x02 0x11EE0000 0x000011EF
GCB on 0x02 0x11EF0000 0x000011F0
GCB off 0x02 0x11F00000 0x000011F1
MCB toggle *) 0x02 0x12ED0000 0x000012EE
MCB on 0x02 0x12EE0000 0x000012EF
MCB off 0x02 0x12EF0000 0x000012F0
*) This action is an equivalent of pressing the front panel button

MODBUS examples
Modbus RTU examples
Reading of Battery voltage
Export table of values from LiteEdit
Table: Values
Allowed MODBUS functions: 03, 04
Register(s) Com.Obj. Name Dimension Type Len Dec Min Max Group
Controller
01053 8213 BatteryVoltage V Integer 2 1 0 400
I/O
Request: (Numbers in Hex)

01 03 04 1D 00 01 15 3C
Register address
Controller address Modbus function Number of registers CRC
041Dhex = 1053dec
Response: (Numbers in Hex)

01 03 02 00 F0 B8 00
Length of data Data
Controller address Modbus function CRC
02hex = 2 bytes read 00F0hex = 240dec
We read value 240 from register 01053. From table of modbus registers we get dimension of read value and
"Dec". Dec=1 means shift one decimal place to the right. So battery voltage is 24.0 V.
Reading Nominal power
Table: Values
01228 9018 Nominal Power kW Integer 2 0 0 32767 Generator

01 03 04 CC 00 01 45 05
Register address
04CChex = 1228dec

01 03 02 00 C8 B9 D2
Length of data Data
02hex = 2 bytes read 00C8hex = 200dec
Read nominal power is 200 kW.

Reading all binary inputs as modbus register
Table: Values
Binary
01068 8235 Binary#2 2 0 - - Controller I/O
Inputs

01 03 04 2C 00 01 44 F3
Register address
042Chex = 1068dec

01 03 02 00 12 38 49
Length of data Data
02hex = 2 bytes read 0012hex = 00010010bin
Binary inputs is 00010010. It means Binary input 2 and binary input 5 are active.
Note: You can use modbus function 4 insted of 3, rest of data remain same (CRC differs).

Reading binary inputs as coil status.
Table: Binaries
Addresses Source
C.O.# Name of Value Bit Name
Modbus Addr. = Value Bit # Group
State # Name of State Activated by protection(s):
Prot. Addr. = State
00000 Value 8235 Binary Inputs 1 GCB Feedback Controller I/O
00001 Value 8235 Binary Inputs 2 MCB Feedback Controller I/O
00002 Value 8235 Binary Inputs 3 Emergency Stop Controller I/O
We will read state of MCB Feedback binary input.

01 01 00 01 00 01 AC 0A
Register address
0001hex = 0001dec

01 01 01 01 90 48
Length of data Data
01hex = 1 byte read 01hex = active
The readed data is 01, it means this binary input is active.

Note: You can use modbus function 2 insted of 1, rest of data remains same (CRC differs).

Starting the engine
Before starting engine you may need to write password. Depends on your settings in controller.
Table Reserved registers (page 134)
Register addresses Number of registers Access Data type Meaning

Writing:command argument
4207 - 4208 2 read/write Unsigned32
Reading: command return value
4209 1 write Unsigned16 Command code
Table List of commands and arguments (page 135)
Action Command code Argument Return value

Engine start 0x01 0x01FE0000 0x000001FF
Engine stop 0x01 0x02FD0000 0x000002FE
Request 1/2: (Numbers in Hex)

01 10 10 6F 00 03 06
Modbus function Register address
Controller address Number of registers Data length in bytes
10hex = 16dec 106Fhex = 4207dec
Request 2/2: (Numbers in Hex)

01 FE 00 00 00 01 68 0B
Argument Command code CRC
Note: Command and argument may be written as one "packet" (function 16) or you can split it and write
argument (function 16) and after that write command code (function 6).

Password
This password is the same as in LiteEdit or directly in controller.
Table Reserved registers (page 134)
Register addresses Number of registers Access Data type Meaning

4211 1 write Unsigned16 Password
Note: Default password is "0".
In this example the password is "1234".

01 06 10 73 04 D2 7C D1
Register address Password
1073hex = 4211dec 04D2hex = 1234dec
Response for success: (Numbers in Hex)

01 06 10 73 00 00 7C D1
Register address
Controller address Modbus function Allways zero. CRC
1073hex = 4211dec
Response for bad password: (Numbers in Hex)

01 86 04 43 A3
Controller Modbus exception 04 – device error
CRC
address for function 6. see Error codes (exception codes) on page 134

Nominal Power – writing
Table: Setpoints
Allowed MODBUS functions: 03, 04, 06, 16
Nominal Basic
03008 8276 kW Unsigned 2 0 1 5000
Power Settings

01 06 0B C0 00 64 8A 39
Register address Data
0BC0hex = 3008dec 0064hex = 100dec

01 06 0B C0 00 00 8B D2
Register address
Controller address Modbus function Allways zero CRC
0BC0hex = 3008dec
Writen setpoint nominal power is 100 kW.

CRC calculation
The check field allows the receiver to check the validity of the message. The check field value is the Cyclical
Redundancy Check (CRC) based on the polynomial x16+x15+x2+1. CRC is counted from all message bytes
preceding the check field.
Online CRC calculator: http://www.lammertbies.nl/comm/info/crc-calculation.html Use CRC-16 (Modbus)
Write LSB first.
For writing nominal power 100 kW the CRC is calculated from this data: 01060BC00064hex

Modbus TCP examples
Reading of Battery voltage
Table: Values
Controller
01053 8213 BatteryVoltage V Integer 2 1 0 400
I/O

00 00 00 00 00 06 01 03 04 1D 00 01
transaction protocol Length of
Controller Modbus Register address Number of
identifier identifier data bytes
address function 041Dhex = 1053dec registers
(usually 0) (usually 0) following

00 00 00 00 00 06 01 03 04 1D 00 01
transaction protocol Length of
Controller Modbus Register address Number of
identifier identifier data bytes
address function 041Dhex = 1053dec registers
(usually 0) (usually 0) following

00 00 00 00 00 05 01 03 02 00 F0
transaction protocol Length of Length of data
Controller Modbus Data
identifier identifier data bytes 02hex = 2 bytes
address function 00F0hex = 240dec
(usually 0) (usually 0) following read
We read value 240 from register 01053. From table of modbus registers we get dimension of read value and
"Dec". Dec=1 means shift one decimal place to the right. So battery voltage is 24.0 V.
6 back to Connection to 3rd party systems

7 Technical data
Power supply Binary outputs
Power supply range 8-36 VDC 2 high current output, non-isolated
Number
394 mA / 8 VDC 5 low current output, non-isolated
255 mA / 12 VDC Max. 10 A for 10 s, 4 A long term
Power consumption
140 mA / 24 VDC current 0,5 A
97 mA / 36 VDC Switching
positive supply terminal
2 A (without BOUT to
Fusing consumption nor
extension modules)
Analog inputs
Max. Power Dissipation 3,5W Number 3 non-isolated
Type Resistive
Operating conditions
Resolution 0,1 Ω
Operating Range 0-2500 Ω
-20 ˚C to +70 ˚ C
temperature
Input impedance 800 Ω
Storage temperature -30 ˚C to +70 ˚ C
±2 % from range in range
Operating humidity 95 % w/o condensation 0-2500 Ω
Accuracy
5-25 Hz, ± 1,6 mm ±1,5 kΩ in range 2,5-15 kΩ
Vibration
25-100 Hz, a = 4 g
Shocks a = 500 m/s2 Magnetic pick-up

Surrounding air temperature rating 70°C. 4 Vpk-pk to 50 Vpk-pk in
range 4 Hz to 1 kHz
Suitable for pollution degree 3.
6 Vpk-pk to 50 Vpk-pk in
Voltage input range
Voltage measurement range 1 kHz to 5 kHz
10 Vpk-pk to 50 Vpk-pk in
3ph-n Gen voltage
Measurement inputs range 5 kHz to 10 kHz
3ph-n Mains
Frequency input
Measurement range 277 V 4 Hz to 10 kHz
range
Max. allowed voltage 350 V
Frequency
Accuracy 1% measurement 0,2 % from range 10 kHz
Frequency range 40-70 Hz (accuracy 0.1 Hz) tolerance
0,72 MΩ ph-ph
Input impedance Communications
0,36 MΩ ph-n
USB port Non-isolated
Current measurement CAN bus, 250 kbps, max 200 m, 120 Ω
Measurement CAN 1 termination option
3ph Gen current
inputs non- isolated
Measurement
5A
range
Max. allowed
10 A
current
1,5 % for full temperature range (1 %
Accuracy
from 0 ˚C to 50 ˚C)
Input impedance < 0,1 Ω
Binary inputs
Number 7, non-isolated
0-2 VDC close contact
Close/Open indication
>6 VDC open contact

Certificates and standards
EN
61000-
6-2
EN
61000-
6-4
EN
61010-
1
EN
61000-
2-1 (-
20
°C/16
h for
std
versio
n)
EN
61000-
2-2 (70
°C/16
h)
EN
61000-
2-6
(2÷25
Hz /
±1,6
mm;
25÷10
0 Hz /
4,0 g)
EN
61000-
2-27
(a=500
m/s2;
T=6
ms)
EN
61000-
2-30
EN
60529
(front
panel
IP65,
back
side
IP20)

8 Appendix
8.1 Controller objects 147
8.2 Alarms 449
8.3 Modules 479

8.1 Controller objects
8.1.1 Setpoints 148
8.1.2 Values 320
8.1.3 Logical binary inputs 357
8.1.4 Logical binary outputs 374
8.1.5 Logical analog inputs 414
8.1.6 PLC 439

8.1.1 Setpoints
What setpoints are:
Setpoints are analog, binary or special data objects which are used for adjusting the controller to the specific
environment. Setpoints are organized into groups according to their meaning. Setpoints can be adjusted from
the controller front panel, PC, MODBUS, etc.
All setpoints can be protected by a password against unauthorized changes. Password protection can be
assigned to the setpoints during the configuration procedure. See the chapter Password (page 69) in Operator
guide for instructions on how to enter and modify a password.
List of setpoint groups

Group: Basic settings 153
Group: Engine settings 163
Group: Generator settings 186
Group: AMF settings 192
Group: General Analog Inputs 200
Group: Scheduler 220
Group: Plug-In Modules 229
Group: Alternate Config 230
Group: CM-RS232-485 239
Group: CM-GPRS 242
Group: CM-4G-GPS 245
Group: CM-Ethernet 248
Group: PLC 256
For full list of setpoints go to the chapter List of setpoints (page 149).

List of setpoints
Basic settings Maximal Stabilization Maintenance Timer 3 183

Time 171 Battery Charge Fail Delay 183
Gen-Set Name 153
Protect Hold Off 171 Battery < Voltage 183
Nominal Power Split
Phase 153 Cooling Speed 172 Battery > Voltage 184
Nominal Power 154 Cooling Time 172 Battery <> Voltage Delay 184
Nominal Current 154 Stop Time 172 ECU Frequency Select 185
CT Ratio 155 After Cooling Time 174 ECU Speed Adjustment 185
CT Location 155 Overspeed Sd 174
Connection type 155 Overspeed Overshot 174 Generator settings

Nominal Voltage Ph-N 157 Overspeed Overshot Overload BOC 186
Period 175 Overload Wrn 186
Nominal Voltage Ph-Ph 157
Oil Pressure Wrn 175 Overload BOC Delay 186
PT Ratio 157
Oil Pressure Sd 175 Short Circuit BOC 187
Vm PT Ratio 158
Oil Pressure Delay 176 Short Circuit BOC Delay 187
Nominal Frequency 158
ECU Oil Pressure Wrn 176 Generator > Voltage Sd 188
Gear Teeth 159
ECU Oil Pressure Sd 176 Generator > Voltage Wrn 188
Nominal RPM 159
ECU Oil Pressure Delay 177 Generator < Voltage BOC 189
Controller mode 160
Coolant Temperature Wrn 177 Generator < Voltage Wrn 189
Operation Mode 160
Coolant Temperature Sd 177 Generator <> Voltage
Controller Address 161
Coolant Temperature Delay 190
Reset To Manual 161
Delay 178 Generator > Frequency
Backlight Timeout 162
ECU Coolant Temperature BOC 190
Horn Timeout 162
Wrn 178 Generator > Frequency
Zero Power Mode 163
ECU Coolant Temperature Wrn 190
Main Screen 163 Sd 178 Generator < Frequency
ECU Coolant Temperature BOC 191
Engine settings Delay 179 Generator < Frequency
Cranking Attempts 164 Coolant Temperature Low Wrn 191
Maximum Cranking Time 164 Wrn 179 Generator <> Frequency
Cranking Fail Pause 164 Coolant Temperature Low BOC Delay 191
Delay 179
Prestart Time 165
Starting RPM 165
Fuel Level Wrn 180 AMF settings
Fuel Level Sd 180 Emergency Start Delay 192
Starting Oil Pressure 166
Fuel Level Delay 180 Mains Return Delay 192
D+ Function 166
ECU Fuel Level Wrn 181 Transfer Delay 193
Glow Plugs Time 167
ECU Fuel Level Sd 181 MCB Close Delay 194
Fuel Solenoid Lead 168
ECU Fuel Level Delay 181 Mains > voltage 194
Idle Time 168
Maintenance Timer 1 182 Mains < voltage 195
Minimal Stabilization Time 170
Maintenance Timer 2 182

Mains < > Delay 195 Analog Protection 10 Scheduler
Mains > frequency 195 Delay 210
Time 220
Mains < frequency 196 Analog Protection 11 Wrn 210
Date 221
Mains < > frequency Analog Protection 11 Sd 211
Time Stamp Period 221
Delay 196 Analog Protection 11
Summer Time Mode 221
Return From Island 197 Delay 211
Timer 1 Function 222
Return From Test 198 Analog Protection 12 Wrn 211
Timer Setup 223
MCB Logic 198 Analog Protection 12 Sd 212
Timer 1 Repetition 223
MCB Opens On 200 Analog Protection 12
Timer 1 First Occur. Date 224
Delay 212
Timer 1 First Occur. Time 224
General Analog Inputs Analog Protection 13 Wrn 212
Timer 1 Duration 224
Analog Protection 1 Wrn 200 Analog Protection 13 Sd 213
Timer 1 Repeated 225
Analog Protection 1 Sd 201 Analog Protection 13
Delay 213 Timer 1 Refresh Period 226
Analog Protection 1 Delay 201
Analog Protection 14 Wrn 213 Timer 1 Weekends 227
Analog Protection 2 Wrn 201
Analog Protection 14 Sd 214 Timer 1 Day 227
Analog Protection 2 Sd 202
Analog Protection 14 Timer 1 Repeat Day 228
Analog Protection 2 Delay 202
Delay 214 Timer 1 Repeated Day In
Analog Protection 15 Wrn 214 Week 228
Analog Protection 15 Sd 215 Timer 1 Repeat Day In
Analog Protection 3 Delay 203 Month 228
Analog Protection 15
Analog Protection 4 Wrn 203 Delay 215 Timer 1 Repeat Week In
Analog Protection 4 Sd 204 Month 229
Analog Protection 4 Delay 204 Analog Protection 16 Sd 216
Analog Protection 5 Wrn 204 Plug-In Modules
Analog Protection 5 Sd 205 Delay 216 Slot A 229
Analog Protection 5 Delay 205 Analog Protection 17 Wrn 216

Sensors Spec
Analog Protection 6 Sd 206 Analog Protection 17 Alternate Config
Analog Protection 6 Delay 206 Delay 217
Connection Type 1 230
Analog Protection 7 Wrn 206 Analog Protection 18 Wrn 217
Nominal Current 1 230
Analog Protection 7 Sd 207 Analog Protection 18 Sd 218
Nominal Frequency 1 231
Analog Protection 7 Delay 207 Analog Protection 18
Nominal RPM 1 231
Analog Protection 8 Wrn 207 Delay 218
Nominal Voltage Ph-N 1 231
Analog Protection 8 Sd 208 Analog Protection 19 Wrn 218
Nominal Voltage Ph-Ph 1 232
Analog Protection 8 Delay 208 Analog Protection 19 Sd 219
Connection type 2 232
Analog Protection 9 Wrn 208 Analog Protection 19
Nominal Current 2 232
Delay 219
Analog Protection 9 Sd 209 Nominal Frequency 2 233
Analog Protection 9 Delay 209 Nominal RPM 2 233
Analog Protection 10 Wrn 209 Nominal Voltage Ph-N 2 233
Delay 220

Nominal Voltage Ph-Ph 2 234 Email Address 1 248 PLC Setpoint 19 274
Connection type 3 234 Email/SMS Language 248 PLC Setpoint 20 275
Nominal Current 3 234 Time Zone 249 PLC Setpoint 21 276
Nominal Frequency 3 235 Event Message 249 PLC Setpoint 22 277
Nominal RPM 3 235 Wrn Message 250 PLC Setpoint 23 278
Nominal Voltage Ph-N 3 235 BOC Message 250 PLC Setpoint 24 279
Nominal Voltage Ph-Ph 3 236 Sd Messages 250 PLC Setpoint 25 280
ECU Frequency Select 1 236 SMTP User Name 251 PLC Setpoint 26 281
ECU Speed Adjustment 1 237 SMTP User Password 251 PLC Setpoint 27 282
ECU Frequency Select 2 237 SMTP Server Address 251 PLC Setpoint 28 283
ECU Speed Adjustment 2 238 SMTP Sender Address 252 PLC Setpoint 29 284
ECU Frequency Select 3 238 IP Address Mode 252 PLC Setpoint 30 285
ECU Speed Adjustment 3 239 IP Address 253 PLC Setpoint 31 286
Subnet Mask 253 PLC Setpoint 32 287
Communication Gateway IP 254 PLC Setpoint 33 288
Modules DNS IP Address 1 254 PLC Setpoint 34 289
COM1 Mode 239 DNS IP Address 2 255 PLC Setpoint 35 290
COM1 Communication MODBUS Server 255 PLC Setpoint 36 291
Speed 240 PLC Setpoint 37 292
COM1 MODBUS Extension Modules PLC Setpoint 38 293
Communication Speed 240
PLC Setpoint 39 294
COM2 Mode 240
PLC
PLC Setpoint 40 295
COM2 Communication PLC Setpoint 1 256
PLC Setpoint 41 296
Speed 241 PLC Setpoint 2 257
PLC Setpoint 42 297
COM2 MODBUS PLC Setpoint 3 258
Communication Speed 241 PLC Setpoint 43 298
PLC Setpoint 4 259
Email/SMS Language 242 PLC Setpoint 44 299
PLC Setpoint 5 260
Time Zone 242 PLC Setpoint 45 300
PLC Setpoint 6 261
Event Message 243 PLC Setpoint 46 301
PLC Setpoint 7 262
Wrn Message 243 PLC Setpoint 47 302
PLC Setpoint 8 263
BOC Message 243 PLC Setpoint 48 303
PLC Setpoint 9 264
Sd Messages 244 PLC Setpoint 49 304
PLC Setpoint 10 265
Telephone Number 1 244 PLC Setpoint 50 305
PLC Setpoint 11 266
Email/SMS Language 245 PLC Setpoint 51 306
PLC Setpoint 12 267
Time Zone 245 PLC Setpoint 52 307
PLC Setpoint 13 268
Event Message 246 PLC Setpoint 53 308
PLC Setpoint 14 269
Wrn Message 246 PLC Setpoint 54 309
PLC Setpoint 15 270
BOC Message 246 PLC Setpoint 55 310
PLC Setpoint 16 271
Sd Messages 247 PLC Setpoint 56 311
PLC Setpoint 17 272
Telephone Number 1 247 PLC Setpoint 57 312
PLC Setpoint 18 273
PLC Setpoint 58 313

PLC Setpoint 59 314
PLC Setpoint 60 315
PLC Setpoint 61 316
PLC Setpoint 62 317
PLC Setpoint 63 318
PLC Setpoint 64 319

Group: Basic settings
Subgroup: Name
Gen-Set Name
Setpoint group Basic settings Related FW 1.2.1
Range [units] 0 .. 15 characters [-]
Default value InteliLite Alternative config NO
Step [-]
Comm object 8637 Related applications AMF, MRS
Config level Standard
Setpoint visibility Always
Description
User defined name, used for the controller identification at remote phone or mobile connection. Gen-Set
Name is maximally 15 characters long and can be entered using LiteEdit2015 or from controller’s
configuration menu.
6 back to List of setpoints
Subgroup: Power settings
Nominal Power Split Phase

Range [units] 1 .. 5 000 [kW]
Default value 200 kW Alternative config Yes
Step 1 kW
Setpoint visibility Conditioned by the setpoint Connection type (page 155)
Description
Nominal power of the gen-set for detected split-phase or mono phase connection. Generator Overload BOC
(page 186) protection is based on this setpoint.
Note: This setpoint is used when setpoint Connection type (page 155) is adjusted to Autodetect and
Autodetect detects connection type as Monophase or Splitphase.

Nominal Power
Range [units] 1 .. 5 000 [kW]
Default value 200 kW Alternative config Yes
Step 1 kW
Description
Nominal power of the gen-set. Generator Overload BOC (page 186) protection is based on this setpoint.
Note: This setpoint is used when setpoint Connection type (page 155) is adjusted to Monophase or
Splitphase or 3Ph3Wire or High Leg D or 3Ph4Wire or when Autodetect detects connection type as
3Ph3Wire or High Leg D or 3Ph4Wire.
Subgroup: Current settings
Nominal Current
Range [units] 1 .. 10 000 [A]
Default value 350 A Alternative config YES
Step 1A
Setpoint visibility Conditioned by the setpoint Connection type (page 155).
Description
It is current limit for generator Short Circuit BOC (page 187) protections and means maximal continuous
generator current. Nominal Current can be different from generator rated current value.
Note: To lock this setpoint against editing you also have to lock setpoint Nominal Current 1 (page 230)
and Nominal Current 2 (page 232).

CT Ratio
Range [units] 1 .. 5 000 [A/5A]
Default value 2 000 A/5A Alternative config NO
Step 1 A/5A
Description
Gen-set current transformers ratio.
Note: Generator currents and power measurement is suppressed if current level is below 1% of CT
range.
CT Location
Range [units] Load / Gen-set [-]
Default value Gen-set Alternative config NO
Step [-]
Comm object 11625 Related applications AMF
Config level Advanced
Description
Adjustment of location of current measurement.
Load: Current CT´s are physically placed on Load (typically between GCB and MCB).
Gen-Set: Current CT´s are physically placed on GenSet (typically before GCB).
Note: For more details about this function see chapter CT Location (page 27).
Subgroup: Voltage settings
Connection type
Range [units] Mono Phase / SplitPhase / 3Ph3Wire / High Leg D / 3Ph4Wire / Autodetect [-]
Default value 3Ph4Wire Alternative config YES
Step [-]
Description

Generator winding connection system
Mono Phase Single phase voltage measurement L1-N
1x CT (Current Transformer)
Split Phase Double Delta connection
Split Phase
Two phase voltage measurement L1,L2 with 180° phase shift
3Ph3Wire Ungrounded Delta connection
Open Delta
Ungrounded Wye
Corner-Grounded Delta
Split Phase Delta
Three phase voltage measurement L1,L2,L3 with 120° phase shift
No neutral is available 3x CT (Current Transformer)
High Leg D High Leg Delta connection
Three phase voltage measurement L1,L2,L3
3Ph4Wire Grounded Star (Grounded Wye) connection – 3PY
Three phase voltage measurement L1,L2,L3 with 120° phase shift
Autodetect High Leg Delta
L1 >=100V; L1 <=140V
L2 >=140V
or
L3 >=100V; L3 <=140V
3PH3Wire or 3Ph4Wire
L1 >=100V
L2 >=100V
or
L3 >=100V
Split Phase
L1 >=100V
L2 <= 20V
or
L3 >=100V
Mono Phase
L1 >=100V
L2 <= 20V
or
L3 <= 20V
Voltage Autodetect shutdown
Note: To lock this setpoint against editing you also have to lock setpoint Connection Type 1 (page 230)
and Connection type 2 (page 232).

Nominal Voltage Ph-N
Range [units] 80 .. 20 000 [V]
Default value 231 V Alternative config YES
Step 1V
Description
Nominal system (generator) voltage (phase to neutral).
Note: To lock this setpoint against editing you also have to lock setpoint Nominal Voltage Ph-N 1 (page
231) and Nominal Voltage Ph-N 2 (page 233).
Nominal Voltage Ph-Ph

Range [units] 80 .. 40 000 [V]
Step 1V
Description
Nominal system (generator) voltage (phase to phase).
Note: To lock this setpoint against editing you also have to lock setpoint Nominal Voltage Ph-Ph 1 (page
232) and Nominal Voltage Ph-Ph 2 (page 234).
PT Ratio
Range [units] 0,1 .. 500,0 [V/V]
Default value 1,0 V/V Alternative config NO
Step 0,1 V/V
Description
Generator voltage potential transformers ratio. If no PTs are used, adjust the setpoint to 1.

Vm PT Ratio
Range [units] 0,1 .. 500,0 [V/V]
Default value 1,0 V/V Alternative config NO
Step 0,1 V/V
Setpoint visibility Conditioned by the setpoint Operation Mode (page 160)
Description
Mains voltage potential transformers ratio. If no PTs are used, adjust the setpoint to 1.
Subgroup: Frequency settings
Nominal Frequency
Range [units] 45 .. 65 [Hz]
Default value 50 Hz Alternative config YES
Step 1 Hz
Description
Nominal system (generator) frequency (usually 50 or 60Hz).
Note: To lock this setpoint against editing you also have to lock setpoint Nominal Frequency 1 (page 231)
and Nominal Frequency 2 (page 233).

Gear Teeth
Range [units] FGen->RPM / 1 .. 500 [-]
Default value 120 Alternative config NO
Step 1
Description
Number of teeth on the engine flywheel where the pick-up is installed. Set to zero if no pick-up is used and
the Engine speed will be counted from the generator frequency.
Note: If no pickup is used, the D+ or W terminal should be used to prevent possible overcranking, which
can occur if at least 25% of nominal generator voltage is not present immediately after exceeding firing
speed.
Nominal RPM
Range [units] 100 .. 4 000 [RPM]
Default value 1 500 RPM Alternative config YES
Step 1 RPM
Description
Nominal engine speed (RPM - revolutions per minute).
Note: To lock this setpoint against editing you also have to lock setpoint Nominal RPM 1 (page 231) and
Nominal RPM 2 (page 233).

Subgroup: Controller settings
Controller mode
Range [units] OFF / MAN / AUTO / TEST [-]
Default value OFF Alternative config NO
Step [-]
Description
This setpoint can be used for changing the Controller mode remotely, e.g. via MODBUS. Use the mode
selector on the main screen for changing the mode from the front panel. Use mode selector in the control
window for changing the mode from LiteEdit2015.
Operation Mode
Range [units] AMF / MRS [-]
Default value AMF Alternative config NO
Step [-]
Description
Based on this setpoint is defined basic controller function.
AMF Normal AMF operation

MRS When MRS mode is selected the controller will not perform AMF functions anymore. MCB
button will be inactive and also mains measurement and protections will be disabled.
The controller will keep TEST mode and the gen-set in AUTO mode will be able to start by
REMOTE START /STOP (PAGE 371) binary input.

Controller Address
Range [units] 1 .. 32 [-]
Step 1
Description
Controller identification number. It is possible to set controller address different from the default value (1) so
that more IL controllers can be interconnected (via RS485) and accessed e.g. from MODBUS terminal.
Note: When opening connection to the controller it's address has to correspond with the setting in PC
tool.
Note: This setpoint is common for CM-Ethernet, CM-GPRS and CM-4G-GPS modules.
Reset To Manual
Range [units] Disabled / Enabled [-]
Default value Disabled Alternative config NO
Step [-]
Description
If this function is enabled, the controller will switch automatically to MAN mode when there is a red alarm in
the alarm list and fault reset button is pressed. This is a safety function that prevents the gen-set starting
again automatically in specific cases when fault reset button is pressed.
Example: Controller is in AUTO mode and there is red inactive unconfirmed alarm and fault reset
button is pressed, controller will start automatically.

Backlight Timeout
Range [units] Disabled / 1 .. 255 [min]
Step 1 min
Description
The display backlight is switched off when this timer exceed. When setpoint is adjusted to disabled then the
display will be backlighted all the time.
Horn Timeout
Range [units] Disabled / 1 .. 599 [s]
Default value 10 s Alternative config NO
Step 1s
Description
Setting of horn behavior.
Disabled Disabling the Horn sounding function
Timeout for HORN (PAGE 399) binary output. The HORN (PAGE 399) output is opened when
1 .. 599 [s]
this timeout elapsed.
Note: Horn timeout starts again from the beginning if a new alarm appears before previous Horn timeout
has elapsed.

Zero Power Mode
Range [units] Disabled / 1 - 360 [min]
Step 1 min
Description
The controller is switched to Zero Power Mode when there is no user interaction with the controller for the
preset time period. Zero Power Mode is disabled in AMF automatic mode. For the controller wake up press
button Start or activate Binary Input 1. The controller will not switch to Zero Power Mode if generator is
running. In Zero Power Mode binary outputs go to high impedance.
Main Screen
Range [units] PwrFactor / ATT [-]
Default value PwrFactor Alternative config NO
Step [-]
Description
Setpoint adjust value which is shown on main screen.
PwrFactor: Value of power factor is shown on main screen.

This option is for Tier IV Final support. In this case value of DEF Level is shown on main
ATT:
screen.
Group: Engine settings

Subgroup: Starting

Cranking Attempts
Setpoint group Engine settings Related FW 1.2.1
Range [units] 1 .. 10 [-]
Step 1
Description
Maximal number of cranking attempts.
Maximum Cranking Time

Range [units] 1 .. 255 [s]
Default value 5s Alternative config NO
Step 1s
Description
Maximum time limit of cranking time.
IMPORTANT: There is a protection against broken pinion on starter. In case that there are no
RPM after 5 seconds of starting, cranking is interrupted and cranking fail pause follows.
Cranking Fail Pause

Step 1s
Description
Pause between Cranking Attempts (page 164). PRESTART (PAGE 407) output is active in this pause until
Cranking Fail Pause elapses.

Prestart Time
Step 1s
Description
Time of closing of the PRESTART (PAGE 407) output prior to the engine start. Set to zero if you want to leave
the output PRESTART (PAGE 407) open.
Image 8.1 Prestart Time
Starting RPM
Range [units] 5 .. 50 [%]
Default value 25% Alternative config NO
Step 1 % of Nominal RPM (page 159)
Description
This setpoint defines the “firing” speed level as percent value of the Nominal RPM (page 159). If this level is
exceeded the engine is considered as started.

Starting Oil Pressure
Range [units] 0,0 .. 10,0 [bar] / Disabled
Default value 4,5 bar Alternative config NO
Step 0,1 bar
Description
Oil pressure limit for starting. The controller will stop cranking (STARTER (PAGE 411) goes OFF) if the oil
pressure rises above this limit.
Adjust this setpoint to Disabled to disable starting oil pressure condition.
IMPORTANT: Value from analog input has higher priority than value from ECU.
D+ Function
Range [units] Enabled / ChargeFail / Disabled [-]
Step [-]
Description
Behavior of D+ terminal.
Enabled The D+ terminal is used for both functions – “running engine” detection and charge fail
detection.
ChargeFail The D+ terminal is used for charge fail detection only
Disabled The D+ terminal is not used.

Image 8.2 D+ Function 1
Image 8.3 D+ Function 2
Glow Plugs Time

Range [units] 0 .. Prestart Time (page 165) [s]
Step 1s
Description
This setpoint defines the time before starting when logical binary output GLOW PLUGS (PAGE 397) will be
close.

Subgroup: Starting Timers
Fuel Solenoid Lead

Range [units] 0,0 .. 25,0 [s]
Default value 0,5 s Alternative config NO
Step 0,1 s
Description
Delay between FUEL SOLENOID (PAGE 391) and STARTER (PAGE 411) logical binary inputs.FUEL SOLENOID
(PAGE 391) is closed before STARTER (PAGE 411). Lead time is adjusted via this setpoint.
Image 8.4 Fuel Solenoid Lead
Note: LBO PRESTART (PAGE 407) goes to logical zero when Fuel Solenoid Lead goes to logical one..
Idle Time
Step 1s
Description
Idle Time delay starts when RPM exceeds Starting RPM (page 165). Start fail is detected when during Idle
state RPM decreases below 2 RPM.
The output IDLE/NOMINAL (PAGE 400) remains inactive during the idle period. Binary output Idle/Nominal
opens during Cooling period again. This output can be used for switching the governor between idle and
nominal speed.

Image 8.5 Idle Time 1
Image 8.6 Idle Time 2

Minimal Stabilization Time
Range [units] 1 .. Maximal Stabilization Time (page 171) [s]
Step 1s
Description
When the gen-set has been started and the idle timer has elapsed, the controller will wait for a period
adjusted by this setpoint before closing GCB, even if the generator voltage and frequency are already in
limits.
Image 8.7 Minimal Stabilization Time

Maximal Stabilization Time
Range [units] Minimal Stabilization Time (page 170) .. 300 [s]
Step 1s
Description
When the gen-set has been started and the idle timer has elapsed, the generator voltage and frequency must
get within limits within this period of time, otherwise an appropriate shutdown alarm (generator voltage and/or
frequency) is issued.
Image 8.8 Maximal Stabilization Time
Protect Hold Off

Range [units] 0,0 .. 300,0 [s]
Default value 5,0 s Alternative config YES
Step 0,1 s
Description
During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure). The
protections are unblocked after the Protect Hold Off. The time starts after reaching Starting RPM.

Subgroup: Stopping
Cooling Speed
Range [units] Idle / Nominal [-]
Default value Nominal Alternative config NO
Step [-]
Description
Selects the function of the binary output IDLE/NOMINAL (PAGE 400) during engine cooling state.
Idle Cooling is executed at Idle speed and generator protections are switched off.
Nominal Cooling is executed at Nominal speed and generator protections are active.
Note: When ECU is connected the predefined value 900 RPM for Idle speed is requested.
Note: Binary output IDLE/NOMINAL (PAGE 400) must be configured and connected to speed governor.
Engine Idle speed must be adjusted on speed governor.
Subgroup: Stopping Timers
Cooling Time
Range [units] 0 .. 3 600 [s]
Step 1s
Description
Runtime of the unloaded gen-set to cool the engine before stop.
Stop Time
Step 1s

Description
Under normal conditions the engine must certainly stop within this period after the FUEL SOLENOID (PAGE
391) has been de-energized and the STOP SOLENOID (PAGE 412) energized. The stop solenoid remains
energized for the entire stop time period.
Image 8.9 Stop Time 1
Image 8.10 Stop Time 2

After Cooling Time
Range [units] 0 .. 3 600 [s]
Step 1s
Description
Runtime of engine after cooling pump. Binary output Cooling pump is closed when the engine starts and
opens AfterCool time delayed after gen-set stops.
Subgroup: Engine Protections
Overspeed Sd
Range [units] 50 .. 150 [%]
Description
Threshold for over speed protection. Relative to the nominal speed.
Overspeed Overshot
Range [units] 0 .. 50 [%]
Description
This setpoint rise the upper limit of overspeed protection for the time which is defined in setpoint Overspeed
Overshot Period (page 175). In this time the upper limit of protection is Overspeed Sd (page 174) + Overspeed
Overshoot.

Overspeed Overshot Period
Step 1s
Setpoint visibility Conditioned by the setpoint Overspeed Overshot (page 174)
Description
Time for which is Overspeed Overshot (page 174) active. The timer starts in the same time when starter
starts.
Note: The setpoint is visible only, if Overspeed Overshot (page 174) is greater than 0.
Oil Pressure Wrn

Range [units] the range is defined by analog sensor curve
the value is defined by
Default value Alternative config YES
analog sensor curve
Step the step is defined by analog sensor curve
Setpoint visibility Visible only if the logical analog input OIL PRESSURE (PAGE 439) is configured
Description
Warning or history threshold level for OIL PRESSURE (PAGE 439).
Oil Pressure Sd
Default value Alternative config NO
analog sensor curve
Setpoint visibility Visible only if the logical analog input OIL PRESSURE (PAGE 439) is configured
Description
Shutdown threshold level for OIL PRESSURE (PAGE 439).

Oil Pressure Delay
Step 1s
Visible only if the logical analog input OIL PRESSURE (PAGE 439) is configured or
Setpoint visibility
logical binary input OIL PRESSURE (PAGE 369) is configured
Description
Delay for OIL PRESSURE (PAGE 439).
ECU Oil Pressure Wrn

Range [units] the range is defined by ECU sensor curve
ECU sensor curve
Step the step is defined by ECU sensor curve
Setpoint visibility Visible only if ECU is configured
Description
Warning threshold level for Oil pressure which is send from ECU.
ECU Oil Pressure Sd

ECU sensor curve
Description
Shutdown threshold level for Oil pressure which is send from ECU.

ECU Oil Pressure Delay
Step 1s
Description
Delay for Oil pressure which is send from ECU.
Coolant Temperature Wrn

analog sensor curve
Setpoint visibility Visible only if the logical analog input COOLANT TEMP (PAGE 436) is configured
Description
Warning or history threshold level for COOLANT TEMP (PAGE 436).
Coolant Temperature Sd
analog sensor curve
Description
Shutdown or BOC threshold level for COOLANT TEMP (PAGE 436).

Coolant Temperature Delay
Step 1s
Visible only if the logical analog input COOLANT TEMP (PAGE 436) is configured or
Setpoint visibility
logical binary input COOLANT TEMP (PAGE 361) is configured
Description
Delay for COOLANT TEMP (PAGE 436).
ECU Coolant Temperature Wrn

ECU sensor curve
Description
Warning threshold level for Coolant temperature which is send from ECU.
ECU Coolant Temperature Sd

ECU sensor curve
Description
Shutdown or BOC threshold level for Coolant temperature which is send from ECU.

ECU Coolant Temperature Delay
Step 1s
Description
Delay for Coolant temperature which is send from ECU.
Coolant Temperature Low Wrn

analog sensor curve
Description
Threshold level for lower limit of COOLANT TEMP (PAGE 436).
Coolant Temperature Low Delay

Default value 5s Alternative config YES
Step 1s
Description
Delay for Coolant Temperature Low Wrn (page 179).

Fuel Level Wrn
analog sensor curve
Setpoint visibility Visible only if the logical analog input FUEL LEVEL (PAGE 437) is configured
Description
Warning or history threshold level for FUEL LEVEL (PAGE 437).
Fuel Level Sd
analog sensor curve
Setpoint visibility Visible only if the logical analog input FUEL LEVEL (PAGE 437) is configured
Description
Shutdown or BOC threshold level for FUEL LEVEL (PAGE 437).
Fuel Level Delay

Step 1s
Visible only if the logical analog input FUEL LEVEL (PAGE 437) is configured or logical
Setpoint visibility
binary input FUEL LEVEL (PAGE 363) is configured
Description
Delay for FUEL LEVEL (PAGE 437).

ECU Fuel Level Wrn
ECU sensor curve
Description
Warning threshold level for Fuel level which is send from ECU.
ECU Fuel Level Sd

ECU sensor curve
Description
Shutdown or BOC threshold level for Fuel level which is send from ECU.
ECU Fuel Level Delay

Step 1s
Setpoint visibility Visible only if ECU is configuredd
Description
Delay for Fuel level which is send from ECU.

Subgroup: Maintenance
Maintenance Timer 1
Range [units] 0 ... 9 999 [h] / Disabled
Default value 1 000 h Alternative config NO
Step 1h
Description
Maintenance timer 1 counts down when engine is running. If reaches zero, an alarm appears. When the
value 10000 is set, than the Maintenance function is disabled and counter does not count. Counter value
disappear from controllers statistics.
Maintenance Timer 2
Step 1h
Description

Maintenance Timer 3
Step 1h
Description
Subgroup: Battery Protections
Battery Charge Fail Delay

Range [units] 0 .. 15 [min]
Default value 5 min Alternative config NO
Step 1 min
Setpoint visibility Conditioned with LBI BATTERY CHARGE (PAGE 360)
Description
Delay for LBI BATTERY CHARGE (PAGE 360).
Battery < Voltage

Range [units] 8,0 V .. Battery > Voltage (page 184) [V]
Default value 18,0 V Alternative config NO
Step 0,1 V
Description
Warning threshold for low battery voltage.

Battery > Voltage
Range [units] Battery < Voltage (page 183) .. 40,0 [V]
Default value 36,0 V Alternative config NO
Step 0,1 V
Description
Warning threshold for high battery voltage.
Battery <> Voltage Delay

Step 1s
Description
Delay for Battery < Voltage (page 183) and Battery > Voltage (page 184) protection.

Subgroup: ECU Settings
ECU Frequency Select

Range [units] Primary / Secondary / Default [-]
Default value Default Alternative config NO
Step [-]
Description
This setpoint is used for choosing a frequency of ECU. Values are saved in ECU.
VOLVO EMSII (GE engines)
The nominal speed is selected via the VP Status proprietary frame, parameter "Frequency select".
SCANIA EMS/S6
The nominal speed is selected via parameters "Nominal speed switch 1" and "Nominal speed switch 2" in
the DLN1 proprietary frame.
Note: To lock this setpoint against editing you also have to lock setpoint ECU Frequency Select 1 (page
236) and ECU Frequency Select 2 (page 237).
ECU Speed Adjustment

Range [units] 0 .. 100 [%]
Default value 50 % Alternative config NO
Step 1%
Description
Enables to adjust engine speed in ECU via CAN bus. Nominal speed corresponds to 50%. This setpoint
should be used only for Volvo Penta and Scania engines. It has no effect on other engine brands.
Note: To lock this setpoint against editing you also have to lock setpoint ECU Speed Adjustment 1 (page
237) and ECU Speed Adjustment 2 (page 238).

Group: Generator settings
Subgroup: Overload Protection
Overload BOC
Setpoint group Generator settings Related FW 1.2.1
Range [units] 0 .. 200 [%]
Step 1 % of Nominal Power (page 154)
Description
Threshold level for generator overload (in % of Nominal power) protection. Protection is BOC (Breaker Open
and gen-set Cooldown).
Note: When there is no control of breakers, the type of protection is Sd not BOC.
Overload Wrn
Range [units] 0 .. 200 [%]
Step 1 % of Nominal Power (page 154)
Description
Threshold level for generator overload (in % of Nominal power) protection. This is only warning.
Overload BOC Delay

Range [units] 0,0 .. 600,0 [s]
Step 0,1 s
Description
Delay for Overload BOC (page 186)Overload BOC (page 186) protection.

Subgroup: Current Protection
Short Circuit BOC

Range [units] 100 .. 500 [%]
Step 1 % of Nominal Current (page 154)
Description
BOC occurs when generator current reaches this preset threshold.
Short Circuit BOC Delay

Range [units] 0,00 .. 10,00 [s]
Step 0,01 s
Description
Delay for Short Circuit BOC (page 187) protection.

Subgroup: Voltage Protection
Generator > Voltage Sd

Range [units] Generator > Voltage Wrn (page 188) .. 200 [%]
Step 1 % of Nominal Voltage Ph-N (page 157) or Nominal Voltage Ph-Ph (page 157)
Description
Threshold for generator overvoltage protection. All three phases are checked. Maximum out of three is used.
Note: Overvoltage protection is evaluated according to setting of setpoint Connection type (page 155).
3Ph4Wire and 3Ph3Wire connections are evaluated according to Ph-Ph nominal voltage (Nominal
Voltage Ph-Ph (page 157)) and Split Phase and Mono Phase connections are evaluated according to Ph-
N nominal voltage (Nominal Voltage Ph-N (page 157)).
Generator > Voltage Wrn

Range [units] Generator < Voltage Wrn (page 189) .. Generator > Voltage Sd (page 188) [%]
Description
Threshold for generator overvoltage protection. All three phases are checked. Maximum out of three is used.

Generator < Voltage BOC
Range [units] 0 .. Generator < Voltage Wrn (page 189) [%]
Description
Threshold for generator undervoltage protection. All three phases are checked. Minimum out of three is used.
Generator < Voltage Wrn

Range [units] Generator < Voltage BOC (page 189) .. Generator > Voltage Wrn (page 188) [%]
Description
Threshold for generator undervoltage protection. All three phases are checked. Minimum out of three is used.

Generator <> Voltage Delay
Range [units] 0,0 .. 600,0 [s]
Step 0,1 s
Description
Delay for Generator > Voltage Sd (page 188), Generator > Voltage Wrn (page 188), Generator < Voltage BOC
(page 189) and Generator < Voltage Wrn (page 189) protection.
Subgroup: Frequency Protection
Generator > Frequency BOC

Range [units] Generator > Frequency Wrn (page 190) .. 200,0 [%]
Default value 110,0 % Alternative config NO
Step 0,1 % of Nominal Frequency (page 158)
Description
Threshold for generator phase L1 overfrequency.
Generator > Frequency Wrn

Range [units] Generator < Frequency Wrn (page 191) .. Generator > Frequency BOC (page 190) [%]
Description
Threshold for generator phase L1 overfrequency.

Generator < Frequency BOC
Range [units] 0,0 .. Generator < Frequency Wrn (page 191) [%]
Description
Threshold for generator phase L1 underfrequency.
Generator < Frequency Wrn

Range [units] Generator < Frequency BOC (page 191) .. Generator > Frequency Wrn (page 190) [%]
Description
Threshold for generator phase L1 underfrequency.
Generator <> Frequency BOC Delay

Range [units] 0,0 .. 600,0 [s]
Step 0,1 s
Description
Delay for Generator < Frequency BOC (page 191) and Generator > Frequency BOC (page 190) protection.

Group: AMF settings
Subgroup: AMF Timers
Emergency Start Delay

Setpoint group AMF settings Related FW 1.2.1
Range [units] 0 .. 6 000 [s]
Step 1s
Description
Delay after the mains failure to the start of the gen-set.
Image 8.11 Emergency Start Delay
Mains Return Delay

Range [units] 1 .. 3 600 [s]
Step 1s
Description
Delay after the mains return to the GCB opening.

Transfer Delay
Range [units] 0,0 .. 600,0 [s]
Step 0,1 s
Description
Delay after GCB opening to MCB closing during the return procedure. Delay after MCB opening to GCB
closing if the setpoint Description (page 200) is set to GENRUN.
The time charts bellow show recommended setting of Transfer Delay setpoint.
If the Transfer Delay setpoint is set shorter than the time required for opening of the circuit breaker, the
controller closes GCB CLOSE/OPEN (PAGE 392) output straight away (100 ms) after the MCB FEEDBACK
(PAGE 368) input deactivates.
Image 8.12 Transfer Delay 1
If some delay between MCB FEEDBACK (PAGE 368) deactivation and closing of GCB CLOSE/OPEN (PAGE
392) output is required, then the Transfer Delay must be set to sum of “MCB opening” + “Delay” time.

Image 8.13 Transfer Delay 2
MCB Close Delay

Range [units] 0,0 .. 60,0 [s]
Step 0,1 s
Description
Delay after mains returns to MCB closing, if the gen-set is not running(e.g. is in start-up procedure)
Subgroup: AMF Voltage Conditions
Mains > voltage

Range [units] Mains < voltage (page 195) .. 150 [%]
Step 1 % of Nominal Voltage Ph-Ph (page 157)
Description
Threshold for mains overvoltage. All three phases are checked. Maximum out of three is used.

Mains < voltage
Range [units] 50 .. Mains > voltage (page 194) [%]
Default value 60 % Alternative config YES
Step 1 % of Nominal Voltage Ph-Ph (page 157)
Description
Threshold for mains undervoltage. All three phases are checked. Minimum voltage out of three phases is
used.
Mains < > Delay

Range [units] 0,0 .. 600,0 [s]
Step 0,1 s
Description
Delay for Mains < voltage (page 195) and Mains > voltage (page 194) protection.
Subgroup: AMF Frequency Conditions
Mains > frequency

Range [units] Description (page 196) .. 150 [%]
Description
Threshold for mains overfrequency.

Mains < frequency
Range [units] 50 .. Mains > frequency (page 195) [%]
Description
Threshold for mains underfrequency.
Mains < > frequency Delay

Range [units] 0,0 .. 60,0 [s]
Step 0,1 s
Description
Delay for Mains < frequency (page 196) and Description (page 195) protection.

Subgroup: AMF Settings
Return From Island

Range [units] Manual / Auto [-]
Default value Auto Alternative config NO
Step [-]
Description
Setpoint adjust the behavior of closing MCB when the mains returns.
When Return From Island = MANUAL and there is a Mains Fail, gen-set is started and
take the load. After mains return the load have to manually transfer to mains. Also in
Manual Alarmlist will be displayed Manual Restore (page 463) alarm.
Note: Select MANUAL in case you need to manually control the moment when the
load is transferred back to the mains.
Auto No automatic mode change is performed.

Return From Test
Range [units] Manual / Auto [-]
Default value Manual Alternative config NO
Step [-]
Description
Setpoint adjust the behavior of test mode.
Manual 1. Select TEST mode, gen-set will start and run unloaded
2. To transfer the load from mains to gen-set press MCB button or wait for mains
fail
3. The gen-set remains running loaded when mains recovers
4. To transfer load back to mains press MCB button or switch controller to AUTO
mode (mains has to be healthy)
5. To stop the gen-set switch controller to AUTO (to stop gen-set automatically) or to
MAN mode (to stop gen-set manually)
Auto 1. Select TEST mode, gen-set will start and run unloaded
2. To transfer load from mains to the gen-set wait for the mains fail. The controller
does not response for MCB button .
3. When the mains recovers:
a. After the Mains Return Delay (page 192) the controller opens the GCB
b. After the Transfer Delay (page 193) the controller closes the MCB
4. The gen-set remains running unloaded
5. To stop the gen-set switch controller to AUTO (to stop gen-set automatically) or to
MAN mode (to stop gen-set manually)
MCB Logic
Range [units] Close On / Close Off [-]
Default value Close Off Alternative config NO
Step [-]
Description
The set point influences the behavior of the output MCB CLOSE/OPEN (PAGE 401).
Close On When the output MCB CLOSE/OPEN (PAGE 401) is closed – MCB should be closed.

Close Off When the output MCB CLOSE/OPEN (PAGE 401) is closed – MCB should be opened.
Image 8.14 MCB Logic 1
Image 8.15 MCB Logic 2

MCB Opens On
Range [units] Mains Fail / Gen Run [-]
Default value Gen Run Alternative config NO
Step [-]
Description
Setpoint adjust the behavior of opening MCB in AUTO mode when there is mains fail.
Mains Fail The command to open the MCB is given immediately after mains fail condition is evaluated.
If the mains will return into parameters after MCB was opened and before GCB is closed, timer
MCB Close Delay (page 194) is applied before MCB closing.
Gen Run The command to open the MCB is not given till the Gen-set starts (with respecting the setpoint
Emergency Start Delay (page 192), reaches Running state, reaches proper voltage and
frequency. After that, the MCB is opened, Transfer Delay (page 193) timer is started and the
GCB is closed after the timer elapses.
If the mains will return into parameters after MCB was opened and before GCB was closed,
timer Transfer Delay (page 193) is applied before is MCB reclosed.
Note: This option should be used for MCBs using 230V control and not equipped with the undervoltage
coil.
Group: General Analog Inputs

General Analog Input 1
Analog Protection 1 Wrn

Setpoint group General Analog Inputs Related FW 1.2.1
analog sensor curve
Description
Warning or history threshold level for AIN PROT 01 (PAGE 416).

Analog Protection 1 Sd
analog sensor curve
Description
Shutdown or BOC threshold level for AIN PROT 01 (PAGE 416).
Analog Protection 1 Delay

Step 1s
Description
Delay for AIN PROT 01 (PAGE 416).

analog sensor curve
Description

analog sensor curve
Description

Step 1s
Description

analog sensor curve
Description

analog sensor curve
Description

Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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Step 1s
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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analog sensor curve
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Step 1s
Description
Group: Scheduler
Subgroup: Time & Date
Time
Setpoint group Scheduler Related FW 1.2.1
Range [units] HH:MM:SS [-]
Default value 0:0:0 Alternative config NO
Step [-]
Description
Real time clock adjustment.

Date
Range [units] DD/MM/YYYY [-]
Default value 1.1.2015 Alternative config NO
Step [-]
Description
Actual date adjustment.
Time Stamp Period

Range [units] 0 .. 240 [min]
Default value 60 min Alternative config NO
Step 1 min
Description
Time interval for periodic history records.
Summer Time Mode

Range [units] Disabled / Winter / Summer / Winter - S / Summer - S [-]
Step [-]
Description
Behavior of switching between winter and summer time.
Disable Automatic switching between summer and wintertime is disabled.

Winter Automatic switching between summer and wintertime is enabled and it is set to winter
(Summer) (summer) season.
Winter - S
Modification for southern hemisphere.
(Summer - S)

Subgroup: Timer 1
Timer 1 Function
Range [units] Disable / No Func / TEST / Test OnLd / MFail Blk / Mode OFF [-]
Default value Disable Alternative config NO
Step [-]
Description
It is possible to choose out of 5 following timer functions. Binary output EXERCISE TIMER 1 (PAGE 391) is
always activated when Timer is active regardless of chosen timer function. Timer functions require controller
running in AUTO mode.
Controller activates timer whenever it is powered up even in period, where timer should be already running.
Disable The Timer 1 is disabled.

No Func There is no any other function, only binary output Timer 1 is activated.
TEST When this option is chosen then the Timer 1 binary output is internally connected to the
binary input Remote TEST.
TEST OnLd When this option is chosen then the Timer 1 output is internally connected to the Remote
TEST On Load binary input.
MFail Blk When this option is chosen then the Timer 1 binary output is internally connected to the
Mains Fail Block binary input.
Mode OFF When this option is chosen then the Timer 1 binary output is internally connected to the
Remote OFF binary input.

Timer Setup
Range [units] [-]
Default value [-] Alternative config NO
Step [-]
Description
Related setpoints for timer 1 are:
Timer 1 Function (page 222) Timer 1 Day (page 227)
Timer 1 Repetition (page 223) Timer 1 Repeated Day In Week (page 228)
Timer 1 First Occur. Date (page 224) Timer 1 Repeat Day In Month (page 228)
Timer 1 First Occur. Time (page 224) Timer 1 Repeat Week In Month (page 229)
Timer 1 Duration (page 224) Timer 1 Refresh Period (page 226)
Timer 1 Repeated (page 225) Timer 1 Weekends (page 227)
Timer 1 Repeat Day (page 228)
Timer 1 Repetition
Range [units] Off / Once / Repeated [-]
Default value Off Alternative config NO
Step [-]
Setpoint visibility Conditioned by the setpoint Timer 1 Function (page 222)
Description
Defines repetition of Timer 1 Function (page 222).
Off Timer 1 Function (page 222) will not be activated.

Once Timer 1 Function (page 222) will be activated only one time.
Repeated Timer 1 Function (page 222) will be repeatedly activated.

Timer 1 First Occur. Date
Range [units] [DD/MM/YYYY]
Default value 01/01/2000 Alternative config NO
Step [-]
Description
Date of first occurrence of Timer 1 Function (page 222).
Timer 1 First Occur. Time

Range [units] [HH:MM]
Default value 00:00 Alternative config NO
Step [-]
Description
Time of first occurrence of Timer 1 Function (page 222).
Timer 1 Duration
Range [units] [HH:MM]
Default value 00:00 Alternative config NO
Step [-]
Description
Timer 1 Function (page 222) duration time.

Timer 1 Repeated
Range [units] Daily / Weekly / Monthly / Short Period [-]
Default value Daily Alternative config NO
Step [-]
Description
Repeated interval of Timer 1 Function (page 222).
Daily Timer 1 Function (page 222) is repeated every day.

Weekly Timer 1 Function (page 222) is repeated every week in chosen days.
Monthly Timer 1 Function (page 222) is repeated in chosen day every month or in chosen days of
chosen week of month
Short Period Timer 1 Function (page 222) is repeated in adjusted period.

Timer 1 Refresh Period
Range [units] [-]
Step [-]
Description
Refresh period of Timer 1 Function (page 222). Meaning of this setpoint depends on type of repetition
adjusted in Timer 1 Repeated (page 225).
Range [units]: 1 .. 1000 [day]. This setpoint adjust that every X day the timer will be
activated.
Daily Example: If you have daily repetition and you set this setpoint to 2, then every
second day from first occurrence of Timer 1 Function (page 222), the Timer 1
Function (page 222) will be activated.
Range [units]: 1 .. 60 [week]. This setpoint adjust that every X week the timer will be
activated.
Example: If you have weekly repetition and you set this setpoint to 2, then every
Weekly
second week from first occurrence of Timer 1 Function (page 222), the Timer 1
Function (page 222) will be activated in selected days adjusted by Timer 1 Day
(page 227).
Range [units]: 1 .. 12 [month]. This setpoint adjust that every X month the timer will be
activated.
Example: If you have monthly repetition and you set this setpoint to 2, then every
Monthly second month from first occurrence of Timer 1 Function (page 222), the Timer 1
Function (page 222) will be activated in selected day of month adjusted by Timer 1
Repeat Day In Month (page 228) or in selected days of week of month adjusted by
Timer 1 Day (page 227) and Timer 1 Repeat Week In Month (page 229).
Range [units]: [HH:MM]. This setpoint adjust that every X short period the timer will
be activated.
Short Period Example: If you have short period repetition and you set this setpoint to 2, then
every second minute from first occurrence of Timer 1 Function (page 222), the
Timer 1 Function (page 222) will be activated.

Timer 1 Weekends
Range [units] Including / Skip / Postpone [-]
Default value Including Alternative config NO
Step [-]
Description
Behavior of Timer 1 Function (page 222) on weekends.
Timer 1 Function (page 222) counter is running on the weekends and Timer 1 Function
Including
(page 222) can be active.
Timer 1 Function (page 222) counter is running on the weekends but Timer 1 Function
Skip
(page 222) isn’t active.
Timer 1 Function (page 222) counter isn’t running on the weekends and Timer 1 Function
(page 222) isn’t active. If the activation of timer is counted on the weekend, than timer will
Postpone
be activated after weekend. Another activation of timer is counted from original date of
first occurrence date.
Timer 1 Day
Range [units] Monday / Tuesday / Wednesday / Thursday / Friday / Saturday/ Sunday[-]
Default value All OFF Alternative config NO
Step [-]
Description
Use this setpoint to include or exclude individual days of week. To select the day use Up and Down buttons.
To change the value of day use Enter button.

Timer 1 Repeat Day
Range [units] Repeated Day / Repeated Day In Week [-]
Default value Repeated Day Alternative config NO
Step [-]
Description
Use this setpoint to adjust behavior of monthly repetition of the Timer 1 Function (page 222).
Repeated Day Chose one day in month when Timer 1 Function (page 222) will be activated.
Repeated Day In Week Chose days in one week when Timer 1 Function (page 222) will be activated.
Timer 1 Repeated Day In Week

Range [units] Monday / Tuesday / Wednesday / Thursday / Friday / Saturday/ Sunday[-]
Default value All OFF Alternative config NO
Step [-]
Description
Use this setpoint to select the day of week when timer will be activated.
Note: More day can be selected. Timer will be activated on the day which happened like the first.
6 List of setpoints (page 149)
Timer 1 Repeat Day In Month

Range [units] 1..31 [day]
Step [-]
Description
Use this setpoint to chose the day in month when the Timer 1 Function (page 222) will be activated.

Timer 1 Repeat Week In Month
Range [units] 1 .. 5 [week]
Default value 1 week Alternative config NO
Step 1 week
Description
This setpoint adjust the week of month in which the Timer 1 Function (page 222) will be activated.
Group: Plug-In Modules

Slot A
Setpoint group Plug-In Modules Related FW 1.2.1
Range [units] ENABLED / DISABLED [-]
Default value ENABLED Alternative config NO
Step [-]
Description
This setpoint enable or disable module in slot A.

Group: Alternate Config
Subgroup: Basic settings
Connection Type 1
Range [units] Monophase / Splitphase / 3Ph3Wire / High Leg D / 3Ph4Wire / Autodetect [-]
Step [-]
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Connection type (page
155) has the same value as setpoint Connection Type 1 . Setpoint Connection type (page 155) can be
changed from both places - from Basic settings setpoint group and from Alternate Config setpoint group.
Nominal Current 1
Range [units] 1 .. 10 000 [A]
Step 1A
Setpoint visibility Conditioned by the setpoint Connection Type 1 (page 230).
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Nominal Current (page
154) has the same value as setpoint Nominal Current 1. Setpoint Nominal Current (page 154) can be

Nominal Frequency 1
Step 1 Hz
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Nominal Frequency (page
158) has the same value as setpoint Nominal Frequency 1. Setpoint Nominal Frequency (page 158) can be
Nominal RPM 1
Step 1 RPM
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Nominal RPM (page 159)
has the same value as setpoint Nominal RPM 1. Setpoint Nominal RPM (page 159) can be changed from
both places - from Basic settings setpoint group and from Alternate Config setpoint group.
Nominal Voltage Ph-N 1

Range [units] 80 .. 20 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Nominal Voltage Ph-N
(page 157) has the same value as setpoint Nominal Voltage Ph-N 1 . Setpoint Nominal Voltage Ph-N (page
157) can be changed from both places - from Basic settings setpoint group and from Alternate Config
setpoint group.

Range [units] 80 .. 40 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint Nominal Voltage Ph-Ph
(page 157) has the same value as setpoint Nominal Voltage Ph-Ph 1. Setpoint Nominal Voltage Ph-Ph (page
setpoint group.
Connection type 2
Step [-]
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Connection type (page 155)
has the same value as setpoint Connection type 2. Setpoint Connection type (page 155) can be changed
from both places - from Basic settings setpoint group and from Alternate Config setpoint group.
Nominal Current 2
Range [units] 1 .. 10 000 [A]
Step 1A
Setpoint visibility Conditioned by the setpoint Connection type 2 (page 232).
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Nominal Current (page 154)
has the same value as setpoint Nominal Current 2. Setpoint Nominal Current (page 154) can be changed

Nominal Frequency 2
Step 1 Hz
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Nominal Frequency (page
Nominal RPM 2
Step 1 RPM
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Nominal RPM (page 159) has
the same value as setpoint Nominal RPM 2. Setpoint Nominal RPM (page 159) can be changed from both
places - from Basic settings setpoint group and from Alternate Config setpoint group.

Range [units] 80 .. 20 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Nominal Voltage Ph-N (page
157) has the same value as setpoint Nominal Voltage Ph-N 2. Setpoint Nominal Voltage Ph-N (page 157) can
be changed from both places - from Basic settings setpoint group and from Alternate Config setpoint group.

Range [units] 80 .. 40 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint Nominal Voltage Ph-Ph (page
157) has the same value as setpoint Nominal Voltage Ph-Ph 2. Setpoint Nominal Voltage Ph-Ph (page 157)
can be changed from both places - from Basic settings setpoint group and from Alternate Config setpoint
group.
Connection type 3
Step [-]
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Connection type (page 155)
has the same value as setpoint Connection type 3. Setpoint Connection type (page 155) can be changed
Nominal Current 3
Range [units] 1 .. 10 000 [A]
Step 1A
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Nominal Current (page 154)
has the same value as setpoint Nominal Current 3. Setpoint Nominal Current (page 154) can be changed

Nominal Frequency 3
Step 1 Hz
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Nominal Frequency (page
Nominal RPM 3
Step 1 RPM
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Nominal RPM (page 159) has
the same value as setpoint Nominal RPM 3. Setpoint Nominal RPM (page 159) can be changed from both
places - from Basic settings setpoint group and from Alternate Config setpoint group.

Range [units] 80 .. 20 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Nominal Voltage Ph-N (page
157) has the same value as setpoint Nominal Voltage Ph-N 3. Setpoint Nominal Voltage Ph-N (page 157) can
be changed from both places - from Basic settings setpoint group and from Alternate Config setpoint group.

Range [units] 80 .. 40 000 [V]
Step 1V
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint Nominal Voltage Ph-Ph (page
157) has the same value as setpoint Nominal Voltage Ph-Ph 3. Setpoint Nominal Voltage Ph-Ph (page 157)
group.
Subgroup: Engine settings
ECU Frequency Select 1

Step [-]
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint ECU Frequency Select
(page 185) has the same value as setpoint ECU Frequency Select 1. Setpoint ECU Frequency Select (page
setpoint group.

ECU Speed Adjustment 1
Range [units] 0 .. 100 [%]
Step 1%
Description
When logical binary input CONFIGURATION 2 (PAGE 359) isn’t active, then setpoint ECU Speed Adjustment
(page 185) has the same value as setpoint ECU Speed Adjustment 1. Setpoint ECU Speed Adjustment (page
setpoint group.

Step [-]
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint ECU Frequency Select (page
185) has the same value as setpoint ECU Frequency Select 2 . Setpoint ECU Frequency Select (page 185)
group.

Range [units] 0 .. 100 [%]
Step 1%
Description
When logical binary input CONFIGURATION 2 (PAGE 359) is active, then setpoint ECU Speed Adjustment (page
185) has the same value as setpoint ECU Speed Adjustment 2. Setpoint ECU Speed Adjustment (page 185)
group.

Step [-]
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint ECU Frequency Select (page
185) has the same value as setpoint ECU Frequency Select 3 3. Setpoint ECU Frequency Select (page 185)
group.

Range [units] 0 .. 100 [%]
Step 1%
Description
When logical binary input CONFIGURATION 3 (PAGE 359) is active, then setpoint ECU Speed Adjustment (page
185) has the same value as setpoint ECU Speed Adjustment 3. Setpoint ECU Speed Adjustment (page 185)
group.
Group: CM-RS232-485
COM1 Mode
Setpoint group CM-RS232-485 Related FW 1.2.1
Range [units] Direct / MODBUS [-]
Default value Direct Alternative config NO
Step [-]
Setpoint visibility Only if relevant module is installed
Description
Communication protocol switch for the COM1 channel.
Direct LiteEdit2015 communication protocol via serial cable.

MODBUS MODBUS protocol.

COM1 Communication Speed
Range [units] 9600 / 19200 / 38400 / 57600 / 115200[bps]
Default value 57600 bps Alternative config NO
Step [-]
Only if relevant module is installed + conditioned by the setpoint COM1 Mode (page
Setpoint visibility
239)
Description
If the direct mode is selected on COM1 channel, the direct communication speed of controller part of line can
be adjusted here. Speed of second part of line has to be adjusted to the same value.
COM1 MODBUS Communication Speed

Range [units] 9600 / 19200 / 38400 / 57600 / 115200 [bps]
Step [-]
Setpoint visibility
239)
Description
If the MODBUS mode is selected on COM1 channel, the MODBUS communication speed can be adjusted
here.
COM2 Mode
Range [units] Direct / MODBUS [-]
Default value Direct Alternative config NO
Step [-]
Description
Communication protocol switch for the COM2 channel.
Direct LiteEdit2015 communication protocol via serial cable.

MODBUS MODBUS protocol.

COM2 Communication Speed
Range [units] 9600 / 19200 / 38400 / 57600 / 115200[bps]
Step [-]
Setpoint visibility
240)
Description
If the direct mode is selected on COM2 channel, the direct communication speed of controller part of line can
be adjusted here. Speed of second part of line has to be adjusted to the same value.
COM2 MODBUS Communication Speed

Range [units] 9600 / 19200 / 38400 / 57600 / 115200 [bps]
Step [-]
Setpoint visibility
240)
Description
If the MODBUS mode is selected on COM2 channel, the MODBUS communication speed can be adjusted
here.

Group: CM-GPRS
Email/SMS Language
CM-GPRS; CM-4G-
Setpoint group Related FW 1.2.1
GPS; CM-Ethernet
Range [units] [-]
Default value English Alternative config NO
Step [-]
Description
Use this setpoint to set the language of SMS and e-mail.
Note: Numbers correspond with languages in language list. See the chapter for Language selection
(page 74) more information.
This setpoint is common for CM-Ethernet, CM-GPRS and CM-4G-GPS modules.
Time Zone
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Range [units] GMT-12:00 .. GMT+13:00 [hours]
Default value GMT+1:00 hour Alternative config NO
Step [-]
Description
This setpoint is used to select the time zone where the controller is located. See your computer time zone
setting (click on the time indicator located in the rightmost position of the Windows task bar) if you are not
sure about your time zone.
Note: If the time zone is not selected properly the active e-mails may contain incorrect information about
sending time, which may result in confusion when the respective problem actually occurred.

Event Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Range [units] ON / OFF [-]
Default value ON Alternative config NO
Step [-]
Description
This setpoint enables or disables Event Messages.
Wrn Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
This setpoint enables or disables Wrn Messages.
BOC Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
This setpoint enables or disables BOC Messages.

Sd Messages
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
This setpoint enables or disables Sd Messages.
Telephone Number 1
CM-GPRS; CM-4G-
GPS
Range [units] 0..31 characters [-]
Step [-]
Description
Enter in this setpoint either a valid GSM phone number where the alarm messages shall be sent. For GSM
numbers use either the national format (i.e. the number you would dial if you wanted to make a local call) or
the full international format beginning with a “+” character followed by the country prefix.
IMPORTANT: Telephone number has to be entered without spaces.

Group: CM-4G-GPS
Email/SMS Language
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Range [units] [-]
Step [-]
Description
Time Zone
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description

Event Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
Wrn Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
BOC Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description

Sd Messages
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
Telephone Number 1
CM-GPRS; CM-4G-
GPS
Step [-]
Description
Enter in this setpoint either a valid GSM phone number where the alarm messages shall be sent. For GSM
numbers use either the national format (i.e. the number you would dial if you wanted to make a local call) or
the full international format beginning with a “+” character followed by the country prefix.
IMPORTANT: Telephone number has to be entered without spaces.

Group: CM-Ethernet
Email Address 1
Setpoint group CM-Ethernet Related FW 1.2.1
Step [-]
Description
Enter in this setpoint a valid e-mail address where the alarm and event e-mails shall be sent.
Email/SMS Language
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Range [units] [-]
Step [-]
Description

Time Zone
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
Event Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description

Wrn Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
BOC Message
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description
Sd Messages
CM-GPRS; CM-4G-
GPS; CM-Ethernet
Step [-]
Description

SMTP User Name
Step [-]
Description
Use this setpoint to enter the username for the SMTP server. Leave the setpoint blank if the SMTP server
does not require authentication.
SMTP User Password

Step [-]
Description
Use this setpoint to enter the password for the SMTP server. Leave the setpoint blank if the SMTP server
does not require authentication.
SMTP Server Address

Default value airgate.comap.cz:9925 Alternative config NO
Step [-]
Description
This setpoint is used for entering the domain name (e.g. smtp.yourprovider.com) or IP address (e.g.
74.125.39.109) or number of port (with colon like a first mark) of the SMTP server. Ask your internet provider
or IT manager for this information.

SMTP Sender Address
Step [-]
Description
Enter an existing email address into this setpoint. This address will be used as sender address in active e-
mails that will be sent from the controller.
Note: It is not needed to enter an existing email address, nevertheless valid email format needs to be
followed.
IMPORTANT: This item is obligatory when emails are configured.
IP Address Mode
Range [units] FIXED / AUTOMATIC [-]
Default value AUTOMATIC Alternative config NO
Step [-]
Description
The setpoint is used to select the method how the ethernet connection is adjusted.
FIXED: The ethernet connection is adjusted fixedly according to the setpoints IP Address (page
253), Subnet Mask (page 253), Gateway IP (page 254) and DNS IP Address 1 (page 254).
This option is reccomended for Direct IP connection as the IP address of the device
should be static for this connection type.
AUTOMATIC: The Ethernet connection setting is obtained automatically from the DHCP server. The
obtained settings are visible in the values and the setpoints do not take place. Use this
option if you assure obtaining a static IP address at the DHCP side.

IP Address
Range [units] Valid IP address [-]
Default value 192.168.1.254 Alternative config NO
Step [-]
Only if relevant module is installed + conditioned by the setpoint IP Address Mode (page
Setpoint visibility
252)
Description
The setpoint is used to select the method how the IP Address is adjusted.
If IP Address Mode (page 252) is FIXED this setpoint is used to adjust the IP address of the ethernet interface
of the controller. Ask your IT specialist for help with this setting.
If IP Address Mode (page 252) is AUTOMATIC this setpoint is inactive. The IP address is assigned by the
DHCP server.
Subnet Mask
Step [-]
Setpoint visibility
252)
Description
The setpoint is used to select the method how the Subnet Mask is adjusted.
If IP Address Mode (page 252) is FIXED this setpoint is used to adjust the Subnet Mask. Ask your IT
specialist for help with this setting.
If IP Address Mode (page 252) is AUTOMATIC this setpoint is inactive. The Subnet Mask is assigned by the
DHCP server.

Gateway IP
Step [-]
Setpoint visibility
252)
Description
The setpoint is used to select the method how the Gateway IP is adjusted.
If IP Address Mode (page 252) is FIXED this setpoint is used to adjust the IP address of the gateway of the
network segment where the controller is connected.
If IP Address Mode (page 252) is AUTOMATIC this setpoint is inactive. The gateway IP address is assigned
by the DHCP server.
A gateway is a device which connects the respective segment with the other segments and/or Internet.
DNS IP Address 1
Step [-]
Description
The setpoint is used to select the method how the DNS Address 1 is adjusted.
If IP Address Mode (page 252) is FIXED this setpoint is used to adjust the domain name server (DNS), which
is needed to translate domain names in email addresses and server names into correct IP addresses.
If IP Address Mode (page 252) is AUTOMATIC this setpoint is inactive. The DNS server IP address is
assigned by the DHCP server.

DNS IP Address 2
Step [-]
Description
The setpoint is used to select the method how the DNS Address 2 is adjusted.
If IP Address Mode (page 252) is FIXED this setpoint is used to adjust the domain name server (DNS), which
is needed to translate domain names in email addresses and server names into correct IP addresses.
If IP Address Mode (page 252) is AUTOMATIC this setpoint is inactive. The DNS server IP address is
assigned by the DHCP server.
MODBUS Server
Range [units] DISABLED / ENABLED [-]
Step [-]
Description
Enable or disable MODBUS communication via ethernet interface.

Group: PLC
PLC Setpoint 1
Setpoint group PLC Related FW 1.2.1
Range [units] Depends on resolution of value [-]
Depends on resolution of
value [-]
Step Depends on resolution of value [-]
Setpoint visibility Only if relevant setpoint is used in PLC
Description
Adjustable value for input in PLC logic.
Configuration of setpoint:
Configuration is made via configuration PC tool LiteEdit2015
Image 8.16 Screen of configuration from LiteEdit2015
PLC Setpoint name Name of the setpoint (0..32 characters)

Dimension Dimension of value of the setpoint.
Resolution of the value of the setpoint. Resolution adjust number of decimal places
Resolution
in low and high limit.
The lowest value of setpoint. Digit place of this value can be decrease or increase
Low limit
by resolution of setpoint.
The highest value of setpoint. Digit place of this value can be decrease or increase
High limit

PLC Setpoint 2
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 3
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 4
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 5
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 6
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 7
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 8
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 9
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 10
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 11
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 12
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 13
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 14
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 15
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 16
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 17
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 18
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 19
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 20
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 21
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 22
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 23
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 24
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 25
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 26
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 27
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 28
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 29
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 30
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 31
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 32
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 33
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 34
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 35
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 36
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 37
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 38
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 39
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 40
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 41
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 42
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 43
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 44
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 45
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 46
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 47
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 48
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 49
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 50
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 51
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 52
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 53
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 54
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 55
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 56
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 57
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 58
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 59
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 60
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 61
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 62
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 63
value [-]
Description

Resolution
Low limit
High limit

PLC Setpoint 64
value [-]
Description

Resolution
Low limit
High limit

8.1.2 Values
What values are:
Values (or quantities) are analog or binary data objects, measured or computed by the controller, that are
intended for reading from the controller screen, PC, MODBUS, etc. Values are organized into groups according
to their meaning.
Invalid flag
If valid data is not available for a particular value, the invalid flag is set to it. This situation may be due to the
following:
The value is not being evaluated in the scope of the current application and configuration.
Sensor fail has been detected on an analog input.
The configured ECU or extension module does not provide the particular value.
The communication with the ECU or extension module is interrupted.
A value containing the invalid flag is displayed as “####” in LiteEdit2015 and on the controller screen. If such a
value is read out via MODBUS, it will contain the data 32768 in the case of signed values and 65535 in the case
of unsigned values.
List of values groups

Group: Engine 323
Group: Generator 327
Group: Load 329
Group: Mains 335
Group: Controler I/O 336
Group: Statistics 338
Group: IL Info 340
Group: Log Bout 343
Group: CM-GPRS 345
Group: CM-4G-GPS 347
Group: CM-Ethernet 350
Group: Date/Time 353
Group: Plug-In I/O 353
Group: PLC 354
For full list of setpoints go to the chapter List of values (page 321).

List of values
Engine Load Characteristic L1 330 Statistics

DEF Level 323 Load Characteristic L2 331 Genset kWArh 338
DPF Ash Load 323 Load Characteristic L3 331 Genset kWh 338
DPF Soot Load 323 Load kVA 331 Mains kWArh 338
ECU-BIN 1 323 Load kVA L1 331 Mains kWh 339
ECU-BIN 2 324 Load kVA L2 332 Maintenance 1 339
ECU-BIN 3 324 Load kVA L3 332 Maintenance 2 339
ECU-BIN 4 324 Load kVAr 332 Maintenance 3 339
ECU-BIN 5 324 Load kVAr L1 332 Num E-Stops 339
ECU-BIN 6 325 Load kVAr L2 333 Num Starts 340
ECU-BIN 7 325 Load kVAr L3 333 Running Hours 340
ECU-BIN 8 325 Load kW 333 Shutdowns 340
ECU-BIN 9 325 Load kW L1 333
ECU-BIN-EXT-1 326 Load kW L2 334 IL Info

ECU Frequency Select 326 Load kW L3 334 Application 340
ECU State 326 Load Power Factor 334 Breaker State 341
RPM 326 Load Power Factor L1 334 Connection Type 341
Speed Request 327 Load Power Factor L2 335 Engine State 341
Speed Required RPM 327 Load Power Factor L3 335 FW Branch 341
FW Version 341
Generator Mains ID String 342
Generator Frequency 327 Mains Frequency 335 Password Decode 342
Generator Voltage L1-L2 327 Mains Voltage L1-L2 335 SPI Module A 342
Generator Voltage L1-N 328 Mains Voltage L1-N 335 Timer Text 342
Generator Voltage L2-L3 328 Mains Voltage L2-L3 336 Timer Value 343
Generator Voltage L2-N 328 Mains Voltage L2-N 336
Generator Voltage L3-L1 328 Mains Voltage L3-L1 336 Log Bout
Generator Voltage L3-N 328 Mains Voltage L3-N 336 Log Bout 1 343
Nominal Current 329 Log Bout 2 343
Controler I/O Log Bout 3 343
Nominal Power 329
Analog Input 1 336 Log Bout 4 343
Nominal Voltage 329
Analog Input 2 337 Log Bout 5 344
Load Analog Input 3 337 Log Bout 6 344
Load A L1 329 BatteryVoltage 337 Log Bout 7 344
Load A L2 330 Binary Inputs 337 Log Bout 8 344
Load A L3 330 Binary Outputs 337 Log Bout 9 344
Load Characteristic 330 D+ 338

Date/Time
Time 353
Date 353
Plug-In I/O
EM BIO A 353
CM-GPRS ; CM-4G-
GPS (4G part)
Connection Type 345
Cell Diag Code 345
Cell ErrorRate 346
Cell Signal Lev 347
Cell Status 347
Operator 347
Connection Type 347
Cell Diag Code 348
Cell ErrorRate 349
Cell Signal Lev 349
Cell Status 350
Operator 350
CM-4G-GPS (GPS part)
CM-Ethernet
Current DNS 350
ETH Interface Status 350
Current Gateway 351
Current IP Address 351
Last Email Result 352
MAC Address 352
Current Subnet Mask 353

Group: Engine
DEF Level
Value group Engine Related FW 1.2.1
Units %
Description
The level of diesel exhaust fluid tank.
6 back to List of values
DPF Ash Load

Units %
Description
The rate of ash in DPF (Diesel particulate filter).
DPF Soot Load

Units %
Description
The rate of soot in DPF (Diesel particulate filter).
ECU-BIN 1
Units Depends on ECU value
Description
This is one of the inputs, which are defined by ECU. Order of values depends on type of ECU.
Note: Usually there are engine speed[RPM], fuel rate[L/h], coolant temperature[°C], intake temperature
[°C], oil pressure[bar], boost pressure[bar], load[%], oil temperature[°C] etc.

ECU-BIN 2
Description
ECU-BIN 3
Description
ECU-BIN 4
Description
ECU-BIN 5
Description

ECU-BIN 6
Description
ECU-BIN 7
Description
ECU-BIN 8
Description
ECU-BIN 9
Description

ECU-BIN-EXT-1
Description
ECU Frequency Select

Units -
Description
Shows selected frequency of ECU.
ECU State
Units -
Description
Shows binary status (0 or 1) of ECU:
ECU Yellow Lamp
ECU Red Lamp
Wait To Start
RPM
Units RPM
Description
This value contains the current engine speed. The value is obtained from one of the following sources:
ECU, if an ECU is configured
Pickup input
Generator frequency

Speed Request
Units %
Description
Engine speed control via CAN bus.
Speed request Requested speed Accelerator pedal position

0% 1350 RPM 0%
50% 1500 RPM 50%
100% 1650 RPM 100%
Speed Required RPM

Units RPM
Description
Requested engine speed.
Group: Generator
Generator Frequency
Value group Generator Related FW 1.2.1
Units Hz
Description
Frequency of generator.
Generator Voltage L1-L2

Units V
Description
Generator phase to phase voltage between L1 and L2 phases.

Generator Voltage L1-N
Units V
Description
Generator voltage on phase 1.

Units V
Description

Units V
Description

Units V
Description

Units V
Description

Nominal Current
Units A
Description
Generator nominal current.
Nominal Power
Units V
Description
Generator nominal power.
Nominal Voltage
Units V
Description
Generator nominal voltage.
Group: Load
Load A L1
Value group Load Related FW 1.2.1
Units A
Description
Load current phase L1.
Note: This value can be also switch into one decimal power format (via LiteEdit2015 PC tool). In this
case the range of value is decrease 10 times.

Load A L2
Units A
Description
Load A L3
Units A
Description
Load Characteristic
Units [-]
Description
Character of the load. “L” means inductive load, “C” is capacitive and “R” is resistive load (power factor = 1).
Load Characteristic L1
Units [-]
Description
Character of the generator load in the L1 phase. “L” means inductive load, “C” is capacitive and “R” is
resistive load (power factor = 1).

Units [-]
Description
Units [-]
Description
Load kVA
Units kVA
Description
Load apparent power.
Load kVA L1
Units kVA
Description
Load apparent power L1.

Load kVA L2
Units kVA
Description
Load kVA L3
Units kVA
Description
Load kVAr
Units kVAr
Description
Load reactive power.
Load kVAr L1
Units kVAr
Description
Load reactive power in phase L1.

Load kVAr L2
Units kVAr
Description
Load kVAr L3
Units kVAr
Description
Load kW
Units kW
Description
Load active power.
Load kW L1
Units kW
Description
Load active power in phase L1.

Load kW L2
Units kW
Description
Load kW L3
Units kW
Description
Load Power Factor

Load Load Related FW 1.2.1
Units [-]
Description
Generator power factor.
Load Power Factor L1

Units [-]
Description
Generator power factor in phase L1.

Units [-]
Description

Units [-]
Description
Group: Mains
Mains Frequency
Value group Mains Related FW 1.2.1
Units Hz
Description
Frequency of mains.
Mains Voltage L1-L2

Units V
Description
Mains phase to phase voltage between L1 and L2 phases.
Mains Voltage L1-N

Units V
Description
Mains voltage on phase 1.

Mains Voltage L2-L3
Units V
Description
Mains Voltage L2-N

Units V
Description
Mains Voltage L3-L1

Units V
Description
Mains Voltage L3-N

Units V
Description
Group: Controler I/O

Analog Input 1
Value group Controler I/O Related FW 1.2.1
Units Configurable
Description
This is the value of the analog input 1 of the controller.

Analog Input 2
Units Configurable
Description
Analog Input 3
Units Configurable
Description
BatteryVoltage
Units V
Description
Controller supply voltage.
Binary Inputs
Units [-]
Description
State of the binary inputs of the controller.
Binary Outputs
Units [-]
Description
State of the binary outputs of the controller.

D+
Units V
Description
D+ terminal voltage.
Group: Statistics
Genset kWArh
Value group Statistics Related FW 1.2.1
Units kWArh
Description
Counter of gen-set reactive power.
Genset kWh
Units kWh
Description
Counter of gen-set active power.
Mains kWArh
Units kWArh
Description
Counter of mains reactive power.

Mains kWh
Units kWh
Description
Counter of mains active power.
Maintenance 1
Units hours
Description
Countdown until next maintenance 1. Initial value can be set in Maintenance Timer 1 (page 182).
Maintenance 2
Units hours
Description
Maintenance 3
Units hours
Description
Num E-Stops
Units [-]
Description
Emergency stop alarms counter.

Num Starts
Units [-]
Description
Engine start commands counter. The counter is increased by 1 even if the particular start command will take
more than one attempt.
Running Hours
Units hours
Description
Engine operation hours counter. The engine hours are incremented in the controller while the engine is
running.
Note: If an ECU is configured and it provides engine hours value, the value is taken from the ECU.
Shutdowns
Units [-]
Description
Shutdown alarms counter. This counter counts all occurrences of a shutdown alarm, not only real shutdowns
of the gen-set, i.e. the counter is increased by 2 if two shutdown alarms appear simultaneously.
Group: IL Info
Application
Value group IL Info Related FW 1.2.1
Units [-]
Description
The value contains actual application in controller.

Breaker State
Units [-]
Description
The value contains actual “breaker state” message which is shown on the main screen of the controller.
Connection Type
Units [-]
Description
The text of this value represents the connection type which is adjusted in setpoint Connection type (page
155).
Engine State
Units [-]
Description
The value contains actual “engine state” message which is shown on the main screen of the controller.
FW Branch
Units [-]
Description
The value contains actual branch of firmware in controller.
FW Version
Units [-]
Description
Major and minor firmware version number.

ID String
Units [-]
Description
Name of controller which is used in LiteEdit2015 in command bar.
Password Decode
Units [-]
Description
This value contains a number which can be used for retrieving a lost password. Send this number together
with the controller serial number to your distributor if you have lost your password.
SPI Module A
Units [-]
Description
The name of plug-in module which is inserted in slot B.
Timer Text
Units [-]
Description
The value contains the numeric code of the “Current process timer” text which is shown on the main screen
of the controller.
The assignment of texts to the codes can be obtained using LiteEdit2015. Open any connection (also offline
with a previously saved archive) and go to the Tools ribbon -> Generate CFG image (all). The resulting file
will contain the assignment of texts to the codes.

Timer Value
Units [HH:MM:SS]
Description
The value contains the "Current process timer" value which is shown on the main screen of the controller.
Group: Log Bout

Log Bout 1
Value group Log Bout Related FW 1.2.1
Units [-]
Description
State of binary outputs.
Log Bout 2
Units [-]
Description
Log Bout 3
Units [-]
Description
Log Bout 4
Units [-]
Description

Log Bout 5
Units [-]
Description
Log Bout 6
Units [-]
Description
Log Bout 7
Units [-]
Description
Log Bout 8
Units [-]
Description
Log Bout 9
Units [-]
Description

Group: CM-GPRS
Connection Type
CM-GPRS; CM-4G-
Value group Related FW 1.2.1
GPS (4G part)
Units [-]
Description
The type of data connection.
Cell Diag Code

CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
Diagnostic code for the CM-GPRS or CM-4G-GPS module.
GSM Diag Code – Common list of diagnostic codes for cellular modules
Code Description
0 OK. No error.
1 Not possible to hang up.
2 Modul is switched off
3 Module is switched on
4 Module – error in initialization
5 Module – not possible to set the APN
6 Module – not possible to connect to GPRS network
7 Module – not possible to retrieve IP address
8 Module – not accepted DNS IP address
9 Error in modem detection
10 Error in initialization of analog modem
SIM card is locked (Possibly PIN code required, PIN needs to be deactivated) or
11
unknown status of SIM locking
12 No GSM signal
13 Not possible to read the SIM card parameters
GSM modem did not accepted particular initialization command, possibly caused by
14
locked SIM card
15 Unknown modem
16 Bad answer to complement initialization string
17 Not possible to read GSM signal strength

18 CDMA modem not detected
19 No CDMA network
20 Unsuccessful registration to CDMA network
21 SIMCom/ME909s: can´t read FW version
22 SIMCom: GSM signal not found
23 SIMCom: can´t detect module speed
24 SIMCom: HW reset issued
25 PUK is required
26 Error of SIM card detected
27 ME909s: can't set module bps
28 ME909s: can't set link configuration
29 ME909s: can't do power-off
30 ME909s: can't do power-on
31 ME909s: can't do hardware reset
32 ME909s: ME909s not started
33 ME909s: switch off issued
34 ME909s: switch on issued
35 ME909s: HW reset issued
36 ME909s: can't switch echo off
37 ME909s: can't find out state of registration
38 ME909s: GSM signal not found
39 ME909s: no SIM memory for SMS
40 ME909s: waiting for registration
41 Can't read operator name
42 ME909s: can't set flow control
43 APN not typed
255 Only running communication is needed to indicate
Cell ErrorRate
CM-GPRS; CM-4G-
GPS (4G part)
Units %
Description
This value contains information about relative quality of the cellular signal received by the CM-GPRS module
or by CM-4G-GPS module. The lower value means higher quality of signal.

Cell Signal Lev
CM-GPRS; CM-4G-
GPS (4G part)
Units %
Description
This value contains information about relative strength of the cellular signal received by the CM-GPRS
module or by CM-4G-GPS module. It is a relative value helping to find the best signal and for troubleshooting
cases.
Cell Status
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
The text of this value represents the status of the GSM modem.
Operator
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
The name of operator which to SIM card is connected.
Note: If roaming service is used then prefix "R" is added before the name of operator.
Group: CM-4G-GPS
Connection Type
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
The type of data connection.

Cell Diag Code
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
Diagnostic code for the CM-GPRS or CM-4G-GPS module.
Code Description
0 OK. No error.
SIM card is locked (Possibly PIN code required, PIN needs to be deactivated) or
11
unknown status of SIM locking
12 No GSM signal
GSM modem did not accepted particular initialization command, possibly caused by
14
locked SIM card
15 Unknown modem
19 No CDMA network
25 PUK is required

43 APN not typed
Cell ErrorRate
CM-GPRS; CM-4G-
GPS (4G part)
Units %
Description
This value contains information about relative quality of the cellular signal received by the CM-GPRS module
or by CM-4G-GPS module. The lower value means higher quality of signal.
Cell Signal Lev

CM-GPRS; CM-4G-
GPS (4G part)
Units %
Description
This value contains information about relative strength of the cellular signal received by the CM-GPRS
module or by CM-4G-GPS module. It is a relative value helping to find the best signal and for troubleshooting
cases.

Cell Status
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
The text of this value represents the status of the GSM modem.
Operator
CM-GPRS; CM-4G-
GPS (4G part)
Units [-]
Description
The name of operator which to SIM card is connected.
Note: If roaming service is used then prefix "R" is added before the name of operator.
Group: CM-Ethernet
Current DNS
Value group CM-Ethernet Related FW 1.2.1
Units [-]
Description
Current domain name server.
ETH Interface Status

Units [-]
Description
Current status of ethernet communication.

Current Gateway
Units [-]
Description
Current gateway address.
Current IP Address
Units [-]
Description
Current IP address of the controller.

Last Email Result
Units [-]
Description
Result of last email, which was sent by controller.
Code Description
0 Email was successfully sent.
2 It is not possible to establish connection with SMTP server.
3 SMTP server is not ready for communication.
8 HELO command was refused.
9 EHLO commnad was refused.
11 AUTH LOGIN command was refused.
12 Wrong user name.
13 Wrong password.
14 MAIL FROM command was refused.
15 RCPT TO command was refused.
16 DATA command was refused.
17 Sending of email failed.
20 QUIT command was refused.
25 It is impossible to create data for command DATA.
26 It is impossible to read data for command DATA.
27 Email address can’t be read.
30 SMTP server address translation error (from DNS server).
31 Error reading email content data (24327).
MAC Address
Units [-]
Description
Current MAC address of the controller ethernet interface.

Current Subnet Mask
Units [-]
Description
Current subnet mask.
Group: Date/Time
Time
Value group Date/Time Related FW 1.2.1
Units HH:MM:SS
Description
Shows setup time.
Date
Value group Date/Time Related FW 1.2.1
Units DD.MM.YYYY
Description
Shows setup date.
Group: Plug-In I/O

EM BIO A
Value group Plug-In I/O Related FW 1.2.1
Units [-]
Description
Binary inputs from extension module in slot A.

Group: PLC
PLC Resource 1
Value group PLC Related FW 1.2.1
Units [-]
Description
Internal state of PLC countdowns (e.g. state of block Timer etc.).
PLC Resource 2
Units [-]
Description
PLC Resource 3
Units [-]
Description
PLC Resource 4
Units [-]
Description
PLC Resource 5
Units [-]
Description

PLC Resource 6
Units [-]
Description
PLC Resource 7
Units [-]
Description
PLC Resource 8
Units [-]
Description
PLC-BOUT 1
Units [-]
Description
State of binary outputs of PLC.
PLC-BOUT 2
Units [-]
Description

PLC-BOUT 3
Units [-]
Description
PLC-BOUT 4
Units [-]
Description
PLC-BOUT 5
Units [-]
Description
PLC-BOUT 6
Units [-]
Description
PLC-BOUT 7
Units [-]
Description

8.1.3 Logical binary inputs
What Logical binary inputs are:
Logical binary inputs are inputs for binary values and functions.
Alphabetical groups of Logical binary inputs

LBI: A 359
LBI: B 360
LBI: C 361
LBI: E 361
LBI: F 362
LBI: G 363
LBI: H 364
LBI: I 365
LBI: L 365
LBI: M 367
LBI: N 369
LBI: O 369
LBI: R 369
LBI: S 372
For full list of Logical binary inputs go to the chapter Logical binary inputs alphabetically (page 358).

Logical binary inputs alphabetically
Configuration 2 359
Configuration 3 359
AMF Function 359
AMF Start Block 359
Battery Charge 360
BIN Protection 1..48 360
Coolant Temp 361
ECU Speed Down 361
ECU Speed Up 361
Emergency MAN 362
Emergency Stop 362
Fault Reset Button 362
Force Regeneration 363
Fuel Level 363
GCB Button 363
GCB Feedback 364
Horn Reset Button 364
Idle Speed 365
Lang Selection 1 365
Mains Fail Block 367
MCB Button 367
MCB Feedback 368
Not Used 369
Oil Pressure 369
Regeneration Inhib 369
Remote AUTO 370
Remote Ctrl Lock 370
Remote MAN 370
Remote OFF 371
Remote Start/Stop 371
Rem TEST On Load 372
Remote TEST 372
Sd Override 372
Start Button 372
Stop Button 373

LBI: A
Configuration 2
Related FW 1.2.1 Related applications AMF, MRS
Comm object 859
Description
This binary input can switch between configuration sets. When this binary input is active, setpoints in
Alternate Config group are switched to the second set (setpoints with number 2).
6 back to Logical binary inputs alphabetically
Configuration 3
Comm object 860
Description
This binary input can switch between configuration sets. When this binary input is active, setpoints in
Alternate Config group are switched to the third set (setpoints with number 3).
AMF Function
Related FW 1.2.1 Related applications AMF
Comm object 692
Description
This binary input can switch controller function between AMF and MRS.
Note: Binary input “AMF function” has higher priority than the setpoint Operation Mode (page 160) in
Basic settings.
AMF Start Block

Comm object 211
Description
This binary input can allow or block the AMF start. In case of running gen-set in AUTO mode gen-set goes to
cooling procedure and stops.

LBI: B
Battery Charge
Comm object 623
Description
When binary input is active and his delay Battery Charge Fail Delay (page 183) is out of time than alarm
Battery Charge Fail (page 451) is activated, written into history log and logical binary output AL BATTERY
CHARGE (PAGE 378) is activated.
BIN Protection 1..48

Comm object 9999
Description
This binary input is for general input function used as alarm.
Protection types
Monitoring Binary input is not used for protection or any other function. Signal is only
monitored.
HistRecOnl Binary input is not used for protection. Only history record is made if binary input is
active.
AL Indic Binary input is not used for protection. Only alarmlist record is made if binary input
is active.
Wrn Binary input is used for warning protection only.
BOC Binary input is used for BOC (Breaker Open and Cooling) protection.
Sd Binary input is used for shutdown protection.

LBI: C
Coolant Temp
Comm object 625
Description
Binary input for COOLANT TEMP (PAGE 436) protection.
Protection types
monitored.
active.
LBI: E
ECU Speed Down
Comm object 164
Description
This binary input is used to set the setpoint ECU Speed Adjustment (page 185) by binary inputs. When the LBI
is activated the setpoint is decreased by 2%.
ECU Speed Up
Comm object 165
Description
This binary input is used to set the setpoint ECU Speed Adjustment (page 185) by binary inputs. When the LBI
is activated the setpoint is increase by 2%.

Emergency MAN
Comm object 45
Description
This input is designed to allow the gen-set to be controlled externally, not by the controller. This feature can
be useful in case of testing the gen-set or in case of some failure, which disables the gen-set to be controlled
by the controller, but the gen-set itself is operational.
The controller behaves in the following way:
Shows the text EmergMan in the engine status on the main screen.
Stops all functions regarding the gen-set control, deactivates all outputs related to it.
Stop Fail alarm is not being evaluated and stop solenoid is not activated if nonzero speed is detected.
When the input is deactivated, the controller takes control over the gen-set according to the situation
the gen-set was in the moment of deactivation, i.e. the gen-set remains running loaded if it was
running and GCB was closed in the moment the input was deactivated.
Emergency Stop
Comm object 40
Description
The shutdown procedure will start immediately when this input is activated. Input is inverted (NC = normaly
closed) in default configuration.
Note: In case of controller hardware or software fail, safe stop of the engine doesn’t have to be ensured.
To back-up the Emergency Stop function it is recommended to connect separate circuit for
disconnection of Fuel Solenoid and Starter signals.
For more detail see chapter Emergency stop (page 37) recommended wiring.
LBI: F
Fault Reset Button
Comm object 191
Description
Binary input has the same function as Fault Reset button on the InteliLite front panel.

Force Regeneration
Comm object 680
Description
When this binary input is activated, the controller send request for force regeneration of DPF (diesel
particulate filter) to ECU.
Note: ECU with Tier IV support is required for proper functionality.
Fuel Level
Comm object 626
Description
Binary input for FUEL LEVEL (PAGE 437) protection.
Protection types
monitored.
active.
LBI: G
GCB Button
Comm object 193
Description
Binary input has the same function as GCB button on the InteliLite front panel. It is evaluated in MAN
mode only.

GCB Feedback
Comm object 63
Description
Use this input for indication whether the generator circuit breaker is open or closed.
Image 8.80 GCB Feedback 1
Image 8.81 GCB Feedback 2
Note: InteliLite controller can work even without breaker feedbacks, in this case do not configure the
feedback to binary inputs.
LBI: H
Horn Reset Button
Comm object 192
Description
Binary input has the same function as Horn reset button on the InteliLite front panel.

LBI: I
Idle Speed
Comm object 624
Description
This binary input changes cooling speed from nominal to idle.
LBI: L
Lang Selection 1
Comm object 107
Description
Use this binary input with binary input LANG SELECTION 2 (PAGE 366) and LANG SELECTION 3 (PAGE 366) to
choose required language of controller. The system is based on binary numbers.
Binary input Binary number Active language

Language Selection 1 is active 1 First language (English)
LANG SELECTION 2 (PAGE 366) is active 2 Second language
Language Selection 1 and LANG SELECTION
3 Third language
2 (PAGE 366) are active
LANG SELECTION 3 (PAGE 366) is active 4 Fourth language
5 Fifth language

Lang Selection 2
Comm object 108
Description

LANG SELECTION 1 (PAGE 365) is active 1 First language (English)
Lang Selection 2 is active 2 Second language
LANG SELECTION 1 (PAGE 365) and Lang
3 Third language
Selection 2 are active
LANG SELECTION 3 (PAGE 366) is active 4 Fourth language
LANG SELECTION 1 (PAGE 365) and LANG
5 Fifth language
SELECTION 3 (PAGE 366) are active
Lang Selection 3
Comm object 109
Description

Language Selection 1 is active 1 First language (English)
LANG SELECTION 2 (PAGE 366) is active 2 Second language
3 Third language
Lang Selection 3 (page 1) is active 4 Fourth language
LANG SELECTION 1 (PAGE 365) and Lang
5 Fifth language
Selection 3 (page 1) are active

LBI: M
Mains Fail Block
Comm object 622
Description
If the input is closed, the automatic start of the gen-set at Mains failure is blocked. In case of running gen-set
in AUTO mode, timer Mains Return Delay (page 192) is started and when it elapses GCB is opened, gen-set
goes to cooling procedure and stops. When GCB is opened after Transfer Delay (page 193) the MCB is
closed.
Note: This input simulates healthy Mains.
MCB Button
Comm object 194
Description
This binary input has the same function as MCB button on the InteliLite front panel. It is evaluated in
MAN mode only.

MCB Feedback
Comm object 65
Description
Use this input for indication whether the mains circuit breaker is open or closed.
Image 8.82 MCB Feedback 1
Image 8.83 MCB Feedback 2
Note: InteliLite controller can work even without breaker feedbacks, in this case do not configure the

LBI: N
Not Used
Comm object 184
Description
Binary input has no function. Use this configuration when binary input is not used.
LBI: O
Oil Pressure
Comm object 43
Description
Binary input for Oil Pressure (page 1) protection.
Protection types
monitored.
active.
LBI: R
Regeneration Inhib
Comm object 679
Description
When this binary input is activated, the controller sends request to inhibit regeneration of DPF (diesel
particulate filter) to ECU.
Note: ECU with Tier IV support is required for proper functionality.

Remote AUTO
Comm object 620
Description
The controller is switched to the AUTO mode (there are four modes OFF / MAN / AUTO / TEST) when this
binary input is closed. When opens controller is switched back to previous mode.
This binary input has the lowest priority from Remote OFF / MAN / AUTO / TEST binary inputs
Remote control priority

Remote OFF (Highest priority)
Remote TEST
Remote MAN
Remote AUTO (Lowest Priority)
Remote Ctrl Lock
Comm object 4
Description
If the input is active, the controller will not accept any actions regarding the gen-set control – e.g. writing of
commands and setpoint changes via remote communication interfaces.
Remote MAN
Comm object 618
Description
The controller is switched to the MAN mode (there are four modes OFF / MAN / AUTO / TEST) when this

Remote TEST
Remote MAN

Remote OFF
Comm object 617
Description
The controller is switched to the OFF mode (there are four modes OFF / MAN / AUTO / TEST) when this

Remote TEST
Remote MAN
Remote Start/Stop
Comm object 38
Description
Use this input to start and stop the gen-set in AUTO mode.
Note: If the binary input Remote Start/Stop is active and engine is running and mains failure occurs, the
MCB breaker opens, after Transfer Delay (page 193) the GCB breaker is closed. Once the mains is OK,
the Mains Return Delay (page 192) elapses and the GCB breaker is opened. Then after Transfer Delay
(page 193) is MCB breaker closed. Gen-set remains running as long as binary input Rem Start/Stop is
active. For more details see timing diagram below.
Image 8.84 Remote Start/Stop

Rem TEST On Load
Comm object 61
Description
When input is closed, the controller automatically transfers load from the mains to the gen-set. Load is
automatically transferred back to the mains when any gen-set shut down protection activates.
Remote TEST
Comm object 621
Description
The controller is switched to the TEST mode (there are four modes OFF / MAN / AUTO / TEST) when this

Remote TEST
Remote MAN
LBI: S
Sd Override
Comm object 44
Description
If this input is active, all alarms except Emergency Stop and Overspeed are suppressed. The suppressed
alarms will be displayed in the alarm list, but they will not take effect regarding the gen-set control.
Note: Sd Override (page 372) is indicated in the alarm list if Sd Override mode is active to inform the
operator that the engine is not protected.
IMPORTANT: MISUSE OF THIS INPUT CAN CAUSE DAMAGE TO THE GEN-SET!
Start Button
Comm object 189
Description
Binary input has the same function as Start Button on the InteliLite front panel. It is evaluated in MAN
mode only.

Stop Button
Comm object 190
Description
Binary input has the same function as Stop Button on the InteliLite front panel. It is evaluated in MAN
Mode only.

8.1.4 Logical binary outputs
What Logical binary outputs are:
Logical binary outputs are outputs for binary values and functions.
Alphabetical groups of Logical binary outputs

LBO: A 376
LBO: B 385
LBO: C 389
LBO: E 389
LBO: F 391
LBO: G 392
LBO: H 399
LBO: I 400
LBO: M 401
LBO: N 406
LBO: P 407
LBO: R 409
LBO: S 410
For full list of Logical binary outputs go to the chapter Logical binary outputs alphabetically (page 375).

Logical binary outputs alphabetically
Air Valves 376 AL Overspeed 384 MCB OFF Coil 403

AL AIN 1 Sd+BOC 376 AL Start Fail 384 MCB ON Coil 404
AL AIN 1 Wrn 376 AL Stop Fail 384 MCB UV Coil 405
AL AIN 2 Sd+BOC 377 AL Underspeed 384 Mode AUTO 406
AL AIN 2 Wrn 377 Alarm 385 Mode MAN 406
AL AIN 3 Sd+BOC 377 BIN 1 Status 385 Mode OFF 406
AL AIN 3 Wrn 377 BIN 2 Status 386 Mode TEST 406
AL Battery Flat 377 BIN 3 Status 386 Not In AUTO 406
AL Battery Charge 378 BIN 4 Status 387 Not Used 407
AL Battery Voltage 378 BIN 5 Status 387 Prestart 407
AL Common BOC 378 BIN 6 Status 388 Ready To AMF 409
AL Common Fls 378 BIN 7 Status 388 Ready To Load 409
AL Common Sd 379 Cooling Pump 389 Ready 409
AL Common Wrn 379 Cooling 389 RegenerationNeeded 410
AL CoolantTemp Low 379 ECU Communic Error 389 Running 410
AL CoolantTemp Sd 379 ECU Communic OK 390 Sd Override 410
AL CoolantTemp Wrn 380 ECU Power Relay 390 Starter 411
AL Fuel Level Sd 380 ECU Red Lamp 390 Still Log 0 411
AL Fuel Level Wrn 380 ECU Run Stop 391 Still Log 1 411
AL Gen Freq Wrn 380 ECU Yellow Lamp 391 Stop Pulse 412
AL Gen Frequency 380 Exercise Timer 1 391 Stop Solenoid 412
AL Gen > Frequency 381 Fault Reset 391 Supplying Load 413
AL Gen > Voltage 381 Fuel Solenoid 391
AL Gen < Frequency 381 GCB Close/Open 392
AL Gen < Voltage 381 GCB OFF Coil 394
AL Gen Voltage Wrn 381 GCB ON Coil 395
AL Gen Voltage 382 GCB UV Coil 395
AL Mains Fail 382 Generator Healthy 397
AL Mains Frequency 382 Glow Plugs 397
AL Mains Voltage 382 Heartbeat 399
AL Maintenance 1 382 HEST Lamp 399
AL Maintenance 2 383 Horn 399
AL Maintenance 3 383 Idle/Nominal 400
AL Oil Press Sd 383 Ignition On 400
AL Oil Press Wrn 383 Mains Healthy 401
AL Overload BOC 383 Manual Ready 401
AL Overload Wrn 384 MCB Close/Open 401

LBO: A
Air Valves
Comm object 1247
Description
This output closes together with binary output PRESTART (PAGE 407) and opens after the engine is stopped
or in case that engine is not ready.
Image 8.85 Air Valves
6 back to Logical binary outputs alphabetically
AL AIN 1 Sd+BOC
Comm object 1386
Description
The output is closed when there is the shutdown or BOC alarm from the analog input 1 of the controller
present in the alarmlist or isn’t confirmed.
AL AIN 1 Wrn
Comm object 1382
Description
The output is closed when there is the warning alarm from the analog input 1 of the controller present in the
alarmlist or isn’t confirmed.

AL AIN 2 Sd+BOC
Comm object 1387
Description
AL AIN 2 Wrn
Comm object 1383
Description
AL AIN 3 Sd+BOC
Comm object 1388
Description
AL AIN 3 Wrn
Comm object 1384
Description
AL Battery Flat
Comm object 1292
Description
This output is active when the Sd Battery Flat (page 466) or Wrn Battery Voltage (page 452) alarm is
present in the alarmlist or isn’t confirm.

AL Battery Charge
Comm object 1272
Description
This output is active when the Battery Charge Fail (page 451) alarm is present in the alarmlist or isn’t
confirmed.
AL Battery Voltage
Comm object 1293
Description
This output is active when the Wrn Battery Voltage (page 452) alarm is present in the alarmlist or isn’t
confirm.
AL Common BOC
Comm object 9
Description
Output closes when any BOC alarm appears.
The output opens, if:
No BOC alarm is active and
Fault reset button is pressed
AL Common Fls
Comm object 6
Description
Output closes when any sensor fail alarm appears.
No sensor fail alarm is active and

AL Common Sd
Comm object 4
Description
Output closes when any shutdown alarm appears.
No shutdown alarm is active and
AL Common Wrn
Comm object 3
Description
Output closes when any warning alarm appears.
No warning alarm is active and
AL CoolantTemp Low
Comm object 1295
Description
The output is closed when there is the Wrn Coolant Temperature Low (page 453) alarm from the
COOLANT TEMP (PAGE 436) in the alarmlist or isn’t confirmed.
6 Logical binary outputs alphabetically (page 375)
AL CoolantTemp Sd
Comm object 1421
Description
The output is closed when there is the shutdown or BOC alarm from the COOLANT TEMP (PAGE 436) in the

AL CoolantTemp Wrn
Comm object 1420
Description
The output is closed when there is the warning alarm from the COOLANT TEMP (PAGE 436) in the alarmlist or
isn’t confirmed.
Note: Binary output is also active if protection type is set to HistRecOnl and threshold level for history
record is reach.
AL Fuel Level Sd
Comm object 1423
Description
The output is closed when there is the shutdown or BOC alarm from the FUEL LEVEL (PAGE 437) in the
AL Fuel Level Wrn

Comm object 1422
Description
The output is closed when there is the warning alarm from the FUEL LEVEL (PAGE 437) in the alarmlist or isn’t
confirmed.
record is reach.
AL Gen Freq Wrn

Comm object 1267
Description
This output is active generator frequency warning alarm is present in alarmlist or isn’t confirm.
AL Gen Frequency
Comm object 1266
Description
This output is active when at least one generator frequency BOC or Sd alarm is present in alarmlist or isn’t
confirm.

AL Gen > Frequency
Comm object 1264
Description
This output is active when at least one generator overfrequency alarm is present in alarmlist or isn’t confirm.
AL Gen > Voltage

Comm object 1261
Description
This output is active when at least one generator overvoltage alarm is present in alarmlist or isn’t confirm.
AL Gen < Frequency

Comm object 1265
Description
This output is active when at least one generator underfrequency alarm is present in alarmlist or isn’t
confirm.
AL Gen < Voltage

Comm object 1262
Description
This output is active when at least one generator undervoltage alarm is present in alarmlist or isn’t confirm.
AL Gen Voltage Wrn

Comm object 1289
Description
This output is active when at least one generator voltage warning alarm is present in alarmlist or isn’t
confirm.

AL Gen Voltage
Comm object 1263
Description
This output is active when at least one generator voltage BOC or Sd alarm is present in alarmlist or isn’t
confirm.
AL Mains Fail
Comm object 197
Description
This output is active when the AL MAINS VOLTAGE (PAGE 382) or the AL MAINS FREQUENCY (PAGE 382) is
active.
AL Mains Frequency
Comm object 1271
Description
This output is active when at least one mains frequency BOC or Sd alarm is present in alarmlist or isn’t
confirm.
AL Mains Voltage
Comm object 1270
Description
This output is active when at least one mains voltage BOC or Sd alarm is present in the alarmlist or isn’t
confirm.
AL Maintenance 1
Comm object 1254
Description
This output is active when the Alarm Maintenance 1 is present in the alarmlist. It means that counter of
maintenance is on zero or the Alarm Maintenance 1 isn’t confirm.

AL Maintenance 2
Comm object 1255
Description
AL Maintenance 3
Comm object 1256
Description
AL Oil Press Sd
Comm object 1419
Description
The output is closed when there is the shutdown alarm from the OIL PRESSURE (PAGE 439) in the alarmlist or
isn’t confirmed.
AL Oil Press Wrn

Comm object 1418
Description
The output is closed when there is the warning alarm from the OIL PRESSURE (PAGE 439) in the alarmlist or
isn’t confirmed.
record is reach.
AL Overload BOC
Comm object 1268
Description
This output is active when the Sd Overload (page 472) alarm is present in the alarmlist or isn’t confirm.

AL Overload Wrn
Comm object 1269
Description
This output is active when the Wrn Overload (page 460) alarm is present in alarmlist or isn’t confirm.
AL Overspeed
Comm object 779
Description
This output is active when the Sd Overspeed (page 472) alarm is present in the alarmlist or isn’t confirm.
AL Start Fail
Comm object 1291
Description
This output is active when the Sd Start Fail (page 473) alarm is present in the alarmlist or isn’t confirm.
AL Stop Fail
Comm object 339
Description
This output is active when the Wrn Stop Fail (page 461) alarm is present in the alarmlist or isn’t confirm.
AL Underspeed
Comm object 1296
Description
This output is active when the Sd Underspeed (page 473) alarm is present in the alarmlist or isn’t confirm.

Alarm
Comm object 2
Description
The output is designed to be used as external alarm indication such as a red bulb in the control room etc. The
output is active when at least one unconfirmed alarm is present in the alarmlist and remains active until
confirmation of alarm.
LBO: B
BIN 1 Status
Comm object 1374
Description
This output is closed, when Binary Input 1 is active and open when Binary Input 1 is inactive. When Binary
Input 1 is used for BIN protection function then this output is closed when BIN protection alarm is in
Alarmlist.
Image 8.86 Binary Input 1 Status

BIN 2 Status
Comm object 1375
Description
Alarmlist.
BIN 3 Status
Comm object 1376
Description
Alarmlist.

BIN 4 Status
Comm object 1377
Description
Alarmlist.
BIN 5 Status
Comm object 1378
Description
Alarmlist.

BIN 6 Status
Comm object 1379
Description
Alarmlist.
BIN 7 Status
Comm object 1380
Description
Alarmlist.

LBO: C
Cooling Pump
Comm object 40
Description
This output is dedicated for coolant pump control. It is closed in the moment the gen-set is started and
remains closed until the gen-set is stopped and After Cooling Time (page 174) elapses or the cranking pause
or the Emergency Stop occurs or the controller is switched to OFF mode.
Image 8.93 Cooling Pump
Cooling
Comm object 74
Description
The output closes when gen-set is in Cooling state.
LBO: E
ECU Communic Error
Comm object 348
Description
This output is active when an ECU is configured, but the communication with the ECU is not established or
has dropped out.
Note: When ECU POWER RELAY (PAGE 390) is not configured. If ECU POWER RELAY (PAGE 390) is
configured, output is evaluated only when engine is not stop (ECU POWER RELAY (PAGE 390) is active).

ECU Communic OK
Comm object 347
Description
This output is active when an ECU is configured, connected and the communication with the ECU is
established.
ECU Power Relay

Comm object 116
Description
This output is to be used for control of “keyswitch” input of an ECU. If the particular ECU does not have
keyswitch or a similar input, it can be used for control of DC power for the ECU.
The output closes together with PRESTART (PAGE 407) and remains closed for the entire duration that the
engine is running. It is opened at the moment that the engine comes to a stop (i.e. together with the FUEL
SOLENOID (PAGE 391)).
Image 8.94 ECU Power Relay
ECU Red Lamp

Comm object 350
Description
This output is active when the ECU sends an active “red lamp” flag, i.e. it has detected a critical malfunction
and the engine should not be operated until a service check is performed. This flag is taken from the DM1
frame on standard J1939 ECUs. Some ECUs provide this flag in their own proprietary frames and some do
not provide the flag at all.

ECU Run Stop
Comm object 958
Description
Signal for starting and stopping of ECU.
ECU Yellow Lamp

Comm object 349
Description
This output is active when the ECU sends an active “yellow lamp” flag, i.e. it has detected a non-critical
malfunction. This flag is taken from the DM1 frame on standard J1939 ECUs. Some ECUs provide this flag
in their own proprietary frames and some do not provide the flag at all.
Exercise Timer 1
Comm object 1250
Description
This is an output from the Exercise timer 1. This output makes it easy to make periodic tests of the gen-set
and its activation depends on the setpoints in the Subgroup: Timer 1 (page 222) subgroup. This output is
active when Timer 1 is active.
LBO: F
Fault Reset
Comm object 592
Description
When the Fault Reset button is pressed the output is active for 1 s.
Fuel Solenoid
Comm object 22
Description

The output closes before binary output STARTER (PAGE 411).The lead time is adjusted by setpoint Fuel
Solenoid Lead (page 168).
Image 8.95 Fuel Solenoid 1
Image 8.96 Fuel Solenoid 2
The output opens when:

Emergency Stop comes
cooled gen-set is stopped
in pause between repeated starts
LBO: G
GCB Close/Open
Comm object 41
Description
The output controls the generator circuit breaker. Its state represents the breaker position requested by the
controller. The breaker must react within 5 seconds to a close or open command, otherwise an alarm is
issued.
Note: InteliLite controllers can work even without breaker feedbacks, in this case do not configure the

Image 8.97 GCB Close command
Image 8.98 Repeated GCB Close command
Image 8.99 GCB Open command

GCB OFF Coil
Comm object 43
Description
The output is intended for control of open coil of generator circuit breaker. The output gives a pulse in the
moment the breaker has to be opened. The pulse lasts until the feedback deactivates, but at least for 5
seconds.
Image 8.100 GCB OFF Coil command

GCB ON Coil
Comm object 42
Description
The output is intended for control of close coil of generator circuit breaker. The output gives at least 5 second
pulse in the moment the breaker has to be closed.
Image 8.101 GCB ON Coil close command
Image 8.102 Repeated GCB ON coil close command
GCB UV Coil
Comm object 44
Description
The output is intended for control of undervoltage coil of generator circuit breaker. The output is active the

whole time when the generator is running. The output is deactivated for at least 5 seconds in the moment the
breaker has to be switched off.
Image 8.103 GCB UV Coil close command
Image 8.104 GCB UV Coil open command

Generator Healthy
Comm object 77
Description
This output is active when the generator voltage and frequency is within limits. It is deactivated:
immediately when the voltage/frequency gets out of limits (when GCB is not closed)
or
with an appropriate delay after the voltage/frequency has got out of limits (when GCB is closed)
The limits for under/overvoltage, under/overfrequency as well as appropriate delays can be found in the
setpoints Group: Generator settings (page 186).
Glow Plugs
Comm object 1252
Description
This output is dedicated for diesel engine only. This output will close for exact time pre-set by setpoint Glow
Plugs Time (page 167) before every starting attempt. The output opens in same time as the STARTER (PAGE
411) output closes (100 ms after PRESTART (PAGE 407) output opens).
Image 8.105 Glow Plugs

When the Glow Plugs Time (page 167) is longer than Cranking Fail Pause (page 164) then the Glow Plugs Time
(page 167) in Cranking Fail Pause (page 164) is long as Cranking Fail Pause (page 164).
Image 8.106 Glow Plugs in Cranking Fail Pause 1
When the Glow Plugs Time (page 167) is shorter than Cranking Fail Pause (page 164) then the Glow Plugs Time
(page 167) in Cranking Fail Pause (page 164) is long as normal Glow Plugs Time (page 167).
Image 8.107 Glow Plugs in Cranking Fail Pause 2

LBO: H
Heartbeat
Comm object 81
Description
This output toggles on/off in a period of 500 ms whenever the controller is switched on and functional.
HEST Lamp
Comm object 1373
Description
This output is closed if ECU send signal HEST Lamp. If ECU stop send HEST LAMP signal binary input will
be opened without no matter if alarms in alarmlist are confirmed or not.
Horn
Comm object 1
Description
The output designed to be used for acoustic indication of a newly appeared alarm. The output is activated
each time a new alarm has appeared and remains active until one of the following events occurs:
Fault reset is pressed
Horn reset is pressed

Horn Timeout (page 162) has elapsed

LBO: I
Idle/Nominal
Comm object 39
Description
This output is used for switching between idle speed and nominal speed of the engine during the startup
phase, if this feature (input) is available on the particular engine. In the case of some EFI engines, the
idle/nominal switching is performed over the communication bus.
The output Idle/Nominal closes after the timer Idle Time (page 168) elapses. The Idle Time (page 168) starts
to countdown when Starting RPM (page 165) reached. The underspeed protection is not evaluated during
fixed 5 seconds period after reaching Starting RPM (page 165). A Start Fail protection occurs if the RPM drop
below 2RPM during idle.
Image 8.108 Idle/Nominal
Note: Connect binary output Idle/Nominal to speed governor to switch the speed:
opened = Idle
closed = Nominal
(for normally open contact type)
Ignition On
Comm object 1257

Description
This input is on since start button is pressed till the unit is completely stopped (or the engine doesn’t start or
Sd or E-Stop becomes active)
Note: This function is the same as ECU POWER RELAY (PAGE 390) . Ignition ON stays there from
historical reasons.

LBO: M
Mains Healthy
Comm object 78
Description
This output is active while mains failure is not detected and mains voltage and frequency is within limits.
Manual Ready
Comm object 1258
Description
This output is active when controller is in MAN mode and the engine is stopped and it is possible to start it
i.e. no red alarm is activated or SD OVERRIDE (PAGE 372) is active (Output READY (PAGE 409) is active).
MCB Close/Open
Comm object 45
Description
The output controls the mains circuit breaker. Its state represents the breaker position requested by the
controller. The breaker must react within 5 seconds to a close or open command, otherwise an alarm is
issued.
Note: InteliLite controllers can work even without breaker feedbacks, in this case do not configure the
Image 8.109 MCB Close command

Image 8.110 Repeated MCB Close command
Image 8.111 MCB Open command

MCB OFF Coil
Comm object 47
Description
The output is intended for control of open coil of mains circuit breaker. The output gives a pulse in the
moment the breaker has to be opened. The pulse lasts until the feedback deactivates, but at least for 5
seconds.
Image 8.112 MCB OFF Coil command

MCB ON Coil
Comm object 46
Description
The output is intended for control of close coil of mains circuit breaker. The output gives at least 5 second
pulse in the moment the breaker has to be closed.
Image 8.113 MCB ON Coil close command
Image 8.114 Repeated MCB ON coil close command

MCB UV Coil
Comm object 48
Description
The output is intended for control of undervoltage coil of mains circuit breaker. The output is active the whole
time when the controller is switched on. The output is deactivated for at least 5 seconds in the moment the
breaker has to be switched off.
Image 8.115 MCB UV Coil close command
Image 8.116 MCb UV Coil open command

Mode AUTO
Comm object 19
Description
This output is active whenever the controller is in AUTO mode.
Mode MAN
Comm object 18
Description
This output is active whenever the controller is in MAN mode.
Mode OFF
Comm object 17
Description
This output is active whenever the controller is in OFF mode.
Mode TEST
Comm object 20
Description
This output is active whenever the controller is in TEST mode.
LBO: N
Not In AUTO
Comm object 1248
Description
This output is active when controller isn’t in AUTO mode.

Not Used
Comm object 286
Description
Output has no function.
LBO: P
Prestart
Comm object 36
Description
This output can be used for control of any device, which has to be activated just before start. The output is
closed for time period of Prestart Time (page 165). The output opens 100 ms before the STARTER (PAGE 411)
output closes.
Image 8.117 Engine start

When the Prestart Time (page 165) is longer than Cranking Fail Pause (page 164) then the Prestart Time (page
165) in Cranking Fail Pause (page 164) is long as Cranking Fail Pause (page 164) minus 100ms.
Image 8.118 Prestart in Cranking Fail Pause 1
When the Prestart Time (page 165) is shorter than Cranking Fail Pause (page 164) then the Prestart Time (page
165) in Cranking Fail Pause (page 164) is long as normal Prestart Time (page 165).
Image 8.119 Prestart in Cranking Fail Pause 2

LBO: R
Ready To AMF
Comm object 324
Description
The output is closed if the gen-set is ready to start automatically and take the load if the mains fails, i.e.:
the controller is in AMF operating mode
the controller is in AUTO controller mode and
no red alarm is present in the alarmlist
when the red alarm is confirmed during Stop Valve and other requirements are fulfilled then the LBO is
still inactive until the state ready
Ready To Load
Comm object 58
Description
The output is closed whenever the GCB is closed or can be closed i.e. the stabilization phase is finished, the
gen-set is running and the Minimal Stabilization Time (page 170) timer has elapsed.
and the gen-set voltage and frequency are within limits.
If GCB is open then gen-set voltage and frequency must be in limits.
If GCB is close then gen-set voltage and frequency can be out of limits, but protection delay can’t be count
down. If gen-set voltage and frequency will return into limits until delay is count down then output is still
closed.
Ready
Comm object 62
Description
The binary output is closed, when the engine is stopped and it is possible to start it i.e. no red alarm is
activated or SD OVERRIDE (PAGE 372) is active.
The binary output is switch on when the Ready state occurs.
The binary output is switch off when the Prestart or the Not Ready or the Stop state occurs i.e. always
except Ready state.

RegenerationNeeded
Comm object 1372
Description
This output is closed if ECU send signal Regeneration Needed.
Running
Comm object 67
Description
The output is designed to be used as an indication that the gen-set is running. The output closes if FUEL
SOLENOID (PAGE 391) is closed and STARTER (PAGE 411) and PRESTART (PAGE 407) are open. The out
remains close until engine stop and cooling period elapses.
Image 8.120 Running
LBO: S
Sd Override
Comm object 962
Description
The output is closed if SD OVERRIDE (PAGE 372) input is active and open if SD OVERRIDE (PAGE 372) input is
inactive. This output is usually used to send information about SD OVERRIDE (PAGE 372) input into ECU.

Starter
Comm object 24
Description
This output is dedicated for starter motor control. The number of cranking attempts is adjusted by setpoint
Cranking Attempts (page 164) in Engine Settings group. Cranking fail pause is adjusted by setpoint Cranking
Fail Pause (page 164).
Image 8.121 Starter
The starter output opens when:

the “firing” speed is reached
maximum time of cranking is exceeded
request to stop comes up
D+ value is higher than 80%
Oil pressure value is higher than Starting Oil Pressure (page 166)
Generator voltage > 25% of Nominal Voltage Ph-N (page 157) or Nominal Voltage Ph-Ph (page 157)
(any phase)
Still Log 0
Comm object 26
Description
Logical binary output which is still in logical 0.
Still Log 1
Comm object 27
Description
Logical binary output which is still in logical 1.

Stop Pulse
Comm object 25
Description
Output is active for 1 second after STOP SOLENOID (PAGE 412) output activation. This signal is sent to ECU
in case of engine stop request.
Image 8.122 Stop Pulse
Stop Solenoid
Comm object 23
Description
This output is dedicated to control the stop solenoid (valve). The output closes when an engine stop
command is received and remains active until the gen-set is stopped.
Image 8.123 Stop Solenoid 1

Image 8.124 Stop Solenoid 2
Note: If Additional running engine indications (page 104) are lost during 5s pause than Stop
Solenoid is not activated again otherwise stop solenoid is activated again.
Supplying Load
Comm object 1249
Description
The binary output depends on measured generator active power. Power is compared with generator nominal
active power with use of hysteresis and with delay of switch 1 s.
When the measured active power is equal or bigger than 5 % of Nominal Power (page 154) for 1 s than the
binary output is closed.
When the measured active power is equal or lower than 3 % of Nominal Power (page 154) for 1 s than the
binary output is opened.

8.1.5 Logical analog inputs
What Logical analog inputs are:
Logical analog inputs are inputs for analog values.
Alphabetical groups of Logical analog inputs

LAI: A 416
LAI: C 436
LAI: F 437
LAI: N 438
LAI: O 439
For full list of Logical analog inputs go to the chapter Logical analog inputs alphabetically (page 415).

Logical analog inputs alphabetically
AIN Prot 01 416

AIN Prot 02 417
AIN Prot 03 418
AIN Prot 04 419
AIN Prot 05 420
AIN Prot 06 421
AIN Prot 07 422
AIN Prot 08 423
AIN Prot 09 424
AIN Prot 10 425
AIN Prot 11 426
AIN Prot 12 427
AIN Prot 13 428
AIN Prot 14 429
AIN Prot 15 430
AIN Prot 16 431
AIN Prot 17 432
AIN Prot 18 433
AIN Prot 19 434
AIN Prot 20 435
Coolant Temp 436
Fuel Level 437
Not Used 438
Oil Pressure 439

LAI: A
AIN Prot 01
Comm object 9999
Description
Logical analog input designed for general value received from analog sensor. For more information about
wiring of analog inputs see Analog inputs on page 37. Limits for this protection are adjusted by setpoints
Analog Protection 1 Wrn (page 200) and Analog Protection 1 Sd (page 201). Delay is adjusted by setpoint
Analog Protection 1 Delay (page 201).
Protection types
Monitoring Analog value is only measured and displayed on the LCD screen but not used for
protection.
HistRecOnl Analog value is only measured and displayed on the LCD screen but not used for
protection. History record is made if value is out of the limits.
Wrn Analog value is used for warning protection only.
Wrn + BOC Analog value is used for warning and BOC (Breaker Open and Cooling) protection.
BOC Analog value is used for BOC (Breaker Open and Cooling) protection.
Wrn + Sd Analog value is used for warning and shutdown protection.
Sd Analog value is used for shutdown protection.
Note: This parameter has to be adjusted via LiteEdit2015.
Alarm
Under limit Alarm is activated when value of analog input is under adjusted limits
Over limit Alarm is activated when value of analog input is over adjusted limits
Under limit + fls Alarm is activated when value of analog input is under adjusted limits. If sensor fail
is detected then the alarm with higher level is activate as well.
Over limit + fls Alarm is activated when value of analog input is over adjusted limits. If sensor fail
Example: Protection type is Wrn + Sd. When sensor fail is detected then Sd alarm will be activated +
Sensor fail alarm will be activated.
6 back to Logical analog inputs alphabetically

AIN Prot 02
Comm object 9998
Description
Protection types
protection.
Alarm

AIN Prot 03
Comm object 9997
Description
Protection types
protection.
Alarm

AIN Prot 04
Comm object 9996
Description
Protection types
protection.
Alarm

AIN Prot 05
Comm object 9995
Description
Protection types
protection.
Alarm

AIN Prot 06
Comm object 9994
Description
Protection types
protection.
Alarm

AIN Prot 07
Comm object 9993
Description
Protection types
protection.
Alarm

AIN Prot 08
Comm object 9992
Description
Protection types
protection.
Alarm

AIN Prot 09
Comm object 9991
Description
Protection types
protection.
Alarm

AIN Prot 10
Comm object 9990
Description
Protection types
protection.
Alarm

AIN Prot 11
Comm object 9989
Description
Protection types
protection.
Alarm

AIN Prot 12
Comm object 9988
Description
Protection types
protection.
Alarm

AIN Prot 13
Comm object 9987
Description
Protection types
protection.
Alarm

AIN Prot 14
Comm object 9986
Description
Protection types
protection.
Alarm

AIN Prot 15
Comm object 9985
Description
Protection types
protection.
Alarm

AIN Prot 16
Comm object 9984
Description
Protection types
protection.
Alarm

AIN Prot 17
Comm object 9983
Description
Protection types
protection.
Alarm

AIN Prot 18
Comm object 9982
Description
Protection types
protection.
Alarm

AIN Prot 19
Comm object 9981
Description
Protection types
protection.
Alarm

AIN Prot 20
Comm object 9980
Description
Protection types
protection.
Alarm

LAI: C
Coolant Temp
Comm object 67
Description
Logical analog input designed for coolant temperature value received from analog sensor. For more
information about wiring of analog inputs see Analog inputs on page 37. Limits for this protection are
adjusted by setpoints Coolant Temperature Wrn (page 177) and Coolant Temperature Sd (page 177). Delay is
adjusted by setpoint Coolant Temperature Delay (page 178).
Protection types
protection.
Alarm
Note: This analog function can by also configured on binary input as binary function. In this case chose
COOLANT TEMP (PAGE 361) binary input in the list of binary inputs. Delay of this binary input is adjusted
via the same setpoint like for analog function.

LAI: F
Fuel Level
Comm object 78
Description
Logical analog input designed for fuel level value received from analog sensor. For more information about
Fuel Level Wrn (page 180) and Fuel Level Sd (page 180). Delay is adjusted by setpoint Fuel Level Delay (page
180).
Protection types
protection.
Alarm
IMPORTANT: For right behavior of this function, curve for analog input has to be in
percentage.
FUEL LEVEL (PAGE 363) binary input in the list of binary inputs. Delay of this binary input is adjusted via
the same setpoint like for analog function.

LAI: N
Not Used
Comm object 230
Description
Input has no function.

LAI: O
Oil Pressure
Comm object 9
Description
Logical analog input designed for oil pressure value received from analog sensor. For more information about
Oil Pressure Wrn (page 175) and Oil Pressure Sd (page 175). Delay is adjusted by setpoint Oil Pressure Delay
(page 176).
Protection types
protection.
Wrn + Sd Analog value is used for warning and Sd protection.
Sd Analog value is used for Sd protection.
Alarm
OIL PRESSURE (PAGE 369) binary input in the list of binary inputs. Delay of this binary input is adjusted
via the same setpoint like for analog function.
8.1.6 PLC
List of PLC groups
Group: Basic Logical functions 442

Group: Comparison of analog inputs 443
Group: Time functions 446
For full list of PLC blocks go to the chapter List of PLC blocks (page 441).

List of PLC blocks
Group: Basic logical
functions
OR/AND 442
Group: Comparison of
analog inputs
Comparator With
Hysteresis 443
Comparator With Delay 444
Group: Time functions

Timer 446
Delay 447
Group: Other
functions

Group: Basic Logical functions
OR/AND
PLC group Basic logical functions
Related FW 1.2.1
Related applications AMF, MRS
Comm object 1
Inputs
Input Type Negation Range Function

Input 1..8 Binary Yes 0/1 Inputs 1..8
Outputs
Output Type Negation Range Function

Output Binary Yes 0/1 Result of the logical operation
Description
The block performs logical operation OR / AND of 2 - 8 binary operands. The inputs as well as the output can be
inverted.
Function OR
Input 1 Input 2 Output
0 0 0
0 1 1
1 0 1
1 1 1
Function AND
Input 1 Input 2 Output
0 0 0
0 1 0
1 0 0
1 1 1
There have to be at least 2 inputs every time. There may be up to 8 inputs configured.

Image 9.1 Configuration of OR/AND block
6 back to List of PLC blocks
Group: Comparison of analog inputs

Comparator With Hysteresis
PLC group Comparison of analog
inputs
Related FW 1.2.1
Comm object 3
Inputs

Input Analog No Any Compared value
Input ON Analog No Same as Input Comparative level for switching on
Input OFF Analog No Same as Input Comparative level for switching off
Outputs

Output Binary No 0/1 Comparator output
Description
The block compares the input value with the comparative levels. The behavior depends on whether the ON
level is higher than OFF level or vice versa.

Image 9.2 Different On and Off levels
Image 9.3 Configuration of Comp Hyst block
Note: Level On and Level Off can be constants or values from controller.
IMPORTANT: In case that values on inputs have different decimal numbers than the values
are converted and the name of block is red. It is strongly recommended to use values with
the same decimal numbers.
Comparator With Delay

PLC group Comparison of analog
inputs
Related FW 1.2.1

Comm object 4
Inputs

Input 1 Analog No Any Compared value
Input 2 Analog No Same as Input 1 Comparative level
Delay Analog No 0.0..3000,0 [s] Comparative delay
Outputs

Output Binary No 0/1 Comparator output
Description
The block works as an analog switch. It compares the input value with the comparative level. The output will
switch on if the input is equal or higher than the comparative level for time longer than the delay.
Image 9.4 Principle of delay
Image 9.5 Configuration of Comp Time block
Note: Input 2 and Delay can be constants or values from controller.

Group: Time functions
Timer
PLC group Time functions
Related FW 1.2.1
Comm object 14
Inputs

The timer runs only if this input is
Run Binary No 0/1
active or not connected
This input reloads the timer to the
Reload Binary No 0/1
initial value
Reload
Analog No 0,0..3276,7 [s] Initial value of the timer
value
Outputs

Output Binary No 0/1 Timer output
Description
The block works as a countdown timer which is decreased by 1 every PLC cycle. The timer initial value is
adjustable by the "Reload value" input. The timer is automatically reloaded with the initial value when it
reaches zero or it can be reloaded in any other moment using the "reload" input. The timer is held at reload
value until the reload input is deactivated. The timer output is inverted always when the timer is reloaded.
Image 9.6 Principle of timer

Image 9.7 Configuration of Timer block
Note: Input reload value can be constant or value from controller.
Note: If you want the output to start at logical 0, tick First down option. Otherwise the output will start at
logical 1.
IMPORTANT: In case that inputs are not connected and First down option isn´t tick, than
output is active.
Delay
PLC group Time functions
Related FW 1.2.1
Comm object 33
Inputs

Input Binary No 0/1 Input signal to be delayed
Delay of the rising edge resp. pulse
Input time -3200,0..3200,0 [s,
Analog No length generated by rising edge of the
up m, h]
input
Delay of the falling edge resp. pulse
Input time -3200,0..3200,0 [s,
Analog No length generated by falling edge of the
down m, h]
input
Resets the output to logical 0. The
output remains in logical 0 until new
Input reset Binary No 0/1
rising edge appears on Input (when
Input reset is deactivated already)
Outputs

Output Binary No 0/1 Output signal
Description
This block can work in two modes of operation:

Delay mode - the rising edge at the output is generated with delay of "input time up" when a rising
edge at the input is detected. The falling edge at the output is generated with delay of "input time
down" when a falling edge at the input is detected. If the delayed falling edge at the output came
earlier than the delayed rising edge, then no pulse would be generated at the output.
Pulse mode - a pulse of "input time up" length is generated at the output when a rising edge is
detected, a pulse of "input time down" length is generated at the output when a falling edge is
detected.
Image 9.8 Delay modes principles
Image 9.9 Configuration of Delay block
Note: If Input time up or Input time down value is <0, this input is internally set to zero.

Note: Input time up and Input time down values can be constants or values from controller.
Note: Use Pulse on edge option to choose between delay and pulse mode.
8.2 Alarms
8.2.3 Fail sensor and other types 477
What alarms are:

The controller evaluates two levels of alarms. For more information see Alarm management on page 85.
8.2.1 Alarms level 1

Warnings 451
Other type 461
For full list of Alarms level 1 go to List of alarms level 1 (page 450).
What alarms level 1 are:
The level 1 alarm indicates that a value or parameter is out of normal limits, but has still not reached critical
level. For more information see Alarm types - Level 1 on page 87.

List of alarms level 1
Alarm Email 1 Fail 451 Wrn Generator L3L1 <

Alarm SMS 1 Fail 451 Voltage 457
Battery Charge Fail 451 Wrn Generator >

Frequency 457
ECU Wait To Start 451
Wrn Generator <
Event Email 1 Fail 452
Frequency 458
Event SMS 1 Fail 452
Wrn Check DPF Status 458
Wrn Battery Voltage 452
Wrn Mains Voltage
Wrn Charging Alternator
Detected 458
Fail 452
Wrn Maintenance 1 458
Wrn Coolant Temperature
Low 453
Wrn Coolant Temp 453
Wrn MCB Fail 459
Wrn ECU Communication
Fail 453 Wrn Oil Pressure 460
Wrn Fuel Level 453 Wrn Overload 460
Wrn AIN Prot 453 Wrn Override All Sd 461
Wrn BIN Protection 1..48 454 Wrn Stop Fail 461
Wrn Generator L1 > After-Treatment 461

Voltage 454 EM(A) - a message lost 462
Wrn Generator L1 < EM(A) - configuration
Voltage 454 mistake 462
Wrn Generator L1L2 > EM(A) - insufficient 462
Voltage 454 EM(A) - missing or
Wrn Generator L1L2 < damaged 462
Voltage 455 Generator CCW Rotation 462
Wrn Generator L2 > Mains CCW Rotation 463
Voltage 455
Manual Restore 463
Wrn Generator L2 <
Module(slotA) - comm.
Voltage 455
outage 463
Wrn Generator L2L3 >
Module(slotA) - false
Voltage 456
module 464
Wrn Generator L2L3 <
Module(slotA) -
Voltage 456
unexpected 464
Wrn Generator L3 >
Module(slotA) - unknown
Voltage 456
module 464
Wrn Generator L3 <
Voltage 456
Wrn Generator L3L1 >
Voltage 457

Warnings
Alarm Email 1 Fail
Alarm Type Other
Alarmlist message Alarm Email 1 Fail
Alarm evaluated All the time
The alarm indicates that there was a request to send an alarm email to email
Description address which is adjusted in setpoint Email Address 1 (page 248) and email wasn’t
send.
6 back to List of alarms level 1
Alarm SMS 1 Fail

Alarm Type Other
Alarmlist message Alarm SMS 1 Fail
The alarm indicates that there was a request to send an alarm SMS to telephone
Description number which is adjusted in setpoint Telephone Number 1 (page 247) and SMS
wasn’t send.
Battery Charge Fail

Alarm Type Warning
Alarmlist message Battery Charge Fail
Alarm evaluated Mains is OK
This alarm is activated when logical binary input BATTERY CHARGE (PAGE 360) is
Description
active.
ECU Wait To Start

Alarm Type Warning
Alarmlist message ECU Wait To Start
Alarm evaluated Only when ECU is connected
This alarm is activated when ECU send information that ECU Wait To Start lamp
is activated.
Description
Note: This lamp can be ignored during prestart phase. Use LiteEdit2015 to
enable this function.

Event Email 1 Fail
Alarm Type Other
Alarmlist message Event Email 1 Fail
The alarm indicates that there was a request to send an event email to email
send.
Event SMS 1 Fail

Alarm Type Other
Alarmlist message Event SMS 1 Fail
The alarm indicates that there was a request to send an event SMS to telephone
Description number which is adjusted in setpoint Telephone Number 1 (page 247) and SMS
wasn’t send.
Wrn Battery Voltage

Alarm Type Warning
Alarmlist message Wrn Battery Voltage
This alarm informs the operator that the controller supply voltage is out of limits.
The following setpoints are related to it:
Description Battery < Voltage (page 183)

Battery > Voltage (page 184)
Battery <> Voltage Delay (page 184)
Wrn Charging Alternator Fail

Alarm Type Warning
Alarmlist message Wrn Charging Alternator Fail
Alarm evaluated Engine running only
This alarm is issued if the engine is running and the voltage on the D+ terminal is
lower than 80% of the controller supply voltage. This alarm works similar to the red
Description “battery” alarm indicator on a vehicle dashboard.
The setpoint D+ Function (page 166) has to be in Charge Fail or Enabled position to
enable this alarm.

Wrn Coolant Temperature Low

Alarm Type Warning
Alarmlist message Wrn Coolant Temperature Low
This alarm indicates that the coolant temperature is lower than the temperature set
Description
in Coolant Temperature Low Wrn (page 179) setpoint.
Wrn Coolant Temp

Alarm Type Warning
Alarmlist message Wrn Coolant Temp
This alarm indicates that the coolant temperature is higher than the temperature set
Description
in Coolant Temperature Wrn (page 177) setpoint.
Wrn ECU Communication Fail

Alarm Type Warning
Alarmlist message Wrn ECU Communication Fail
This alarm occurs when an ECU is configured, but the communication with the
Description
ECU is not established or has dropped out.
Wrn Fuel Level

Alarm Type Warning
Alarmlist message Wrn Fuel Level
This alarm indicates that the fuel level is lower than the level set in Fuel Level Wrn
Description
Wrn AIN Prot

Alarm Type Warning
Alarmlist message Wrn + Name of analog input 1

This alarm indicates that value the general analog protection is out of warning
Description
protection limit.
Wrn BIN Protection 1..48

Alarm Type Warning
Alarmlist message Wrn + Name of binary input
Binary input also can be adjusted like alarm. In this case message in alarmlist
Description contains prefix - Wrn and binary input name. This alarm occurs, when appropriate
binary input is active.
Wrn Generator L1 > Voltage

Alarm Type Warning
Alarmlist message Wrn Generator L1 > Voltage
Alarm evaluated Generator excited only
This alarm evaluates the generator phase voltage in phase 1. The following
setpoints are related to it:
Description
Generator > Voltage Wrn (page 188)
Generator <> Voltage Delay (page 190)
Wrn Generator L1 < Voltage

Alarm Type Warning
Alarmlist message Wrn Generator L1 < Voltage
Description
Generator < Voltage Wrn (page 189)
Wrn Generator L1L2 > Voltage

Alarm Type Warning
Alarmlist message Wrn Generator L1L2 > Voltage

This alarm evaluates the generator phase to phase voltage between phases 1 and
2. The following setpoints are related to it:
Description
Wrn Generator L1L2 < Voltage

Alarm Type Warning
Alarmlist message Wrn Generator L1L2 < Voltage
Description

Alarm Type Warning
Description

Alarm Type Warning
Description

Alarm Type Warning
Description

Alarm Type Warning
Description

Alarm Type Warning
Description

Alarm Type Warning

Description

Alarm Type Warning
Description

Alarm Type Warning
Description
Wrn Generator > Frequency

Alarm Type Warning
Alarmlist message Wrn Generator > Frequency
This alarm evaluates the generator frequency in the phase L1. The following
Description
Generator > Frequency Wrn (page 190)
Generator <> Frequency BOC Delay (page 191)

Wrn Generator < Frequency
Alarm Type Warning
Alarmlist message Wrn Generator < Frequency
Description
Generator < Frequency Wrn (page 191)
Wrn Check DPF Status

Alarm Type Warning
Alarmlist message Wrn Check DPF Status
Alarm evaluated When ECU is configured
This alarm occurs when ECU send alarm message about Tier IV protection.
Description
Note: Tier IV protection have to be supported by ECU.
Wrn Mains Voltage Detected

Alarm Type Warning
Alarmlist message Wrn Mains Voltage Detected
Alarm evaluated Gen-set is running
Related applications AMF
This alarm occurs when setpoint Operation Mode (page 160) is adjusted to MRS
Description
and voltage is detected on mains.
Wrn Maintenance 1
Alarm Type Warning
Alarmlist message Wrn Maintenance 1
Adjust the setpoint Maintenance Timer 1 (page 182) to the interval of the next
maintenance check. The value of the setpoint will count down while the engine is
running and if reaches zero, this alarm will be issued. It will continue to count down
Description
to negative values and the alarm message will remain in the alarm list (even if the
controller is switched off and on again) until the setpoint is re-adjusted to a positive
value.

Wrn Maintenance 2
Alarm Type Warning
Description
value.
Wrn Maintenance 3
Alarm Type Warning
Description
value.
Wrn MCB Fail

Alarm Type Warning
Alarmlist message Wrn MCB Fail

This alarm will occur when the MCB FEEDBACK (PAGE 368) input does not match
the expected position given by the MCB CLOSE/OPEN (PAGE 401) output. It stays
active until the mismatch between the output and feedback disappears.
If there was no command issued by the controller and the breaker
(feedback) changes suddenly the position itself, the alarm will be issued
immediately.
Self-opening of the breaker is not considered a fault and if all mains values
are within limits, the command to reclose the breaker is issued after delay
Description
given by the setpoint Mains Return Delay (page 192) has elapsed.
The alarm will be also issued, if the breaker does not respond to the close
command within 5 seconds. After this period has elapsed the output MCB
Close/Open is deactivated again and the next attempt to close the breaker
will occur first after the alarm is reset.
The alarm will be also issued if the breaker does not respond to the open
command within 5 seconds. The output MCB Close/Open will stay
deactivated. Closing of GCB is blocked until this alarm becomes inactive.
Wrn Oil Pressure

Alarm Type Warning
Alarmlist message Wrn Oil Pressure
This alarm indicates that the oil pressure is lower than the pressure set in Oil
Description
Pressure Wrn (page 175) setpoint.
Wrn Overload
Alarm Type Warning
Alarmlist message Wrn Overload
The alarm is issued when the gen-set power is over the limit for time period longer
than the delay. The following setpoints are related to it:
Description
Overload Wrn (page 186) adjusts the overload limit.
Overload BOC Delay (page 186) Overload Del adjusts the delay.

Wrn Override All Sd
Alarm Type Warning
Alarmlist message Override All Sd
Description This alarm occurs when binary input SD OVERRIDE (PAGE 372) is activated.
Wrn Stop Fail

Alarm Type Warning
Alarmlist message Wrn Stop Fail
Alarm evaluated While the engine shall be stopped
This alarm occurs if the gen-set shall be stopped, but some symptom indicates that
it is not stopped. The period when the gen-set shall be stopped begins after the
FUEL SOLENOID (PAGE 391) has been switched off and time delay Stop Time (page
172) has elapsed and lasts for the entire time the FUEL SOLENOID (PAGE 391) or
STARTER (PAGE 411) are off.
Description
Image 9.10 Stop Fail
Note: Gen-set cannot be started until this alarm is inactive and reset.
Other type
After-Treatment
Alarm Type Alarm indication
Alarmlist message After-Treatment
Description This alarm occurs when appropriate after-treatment lamp is active.

EM(A) - a message lost
Alarm Type Other
Alarmlist message EM(A) - a message lost
This alarm indicates that there is a problem with communication between controller
Description
and module in slot.
EM(A) - configuration mistake

Alarm Type Other
Alarmlist message EM(A) - configuration mistake
This alarm indicates that there is a problem with configuration of binary input or
Description
output of module in slot.
EM(A) - insufficient
Alarm Type Other
Alarmlist message EM(A) - insufficient
The alarm indicates that there was a request to send an alarm email to email
send.
EM(A) - missing or damaged

Alarm Type Other
Alarmlist message EM(A) - missing or damaged
This alarm indicates that there is a problem with communication with module in slot
Description
(in first 5 second there was no communication and module is configured in slot).
Generator CCW Rotation

Alarm Type Warning
Alarmlist message Generator CCW Rotation

The controller detects phase sequence on generator voltage terminals. This
protection is important after controller installation to avoid wrong voltage phase
Description connection. There is a fixed defined phase sequence in InteliLite controller: T35 =
N, T36 = L1, T37 = L2 and T38 = L3. When the phases are connected in a different
order, alarms are detected. This alarm prevent circuit breaker closing.
Mains CCW Rotation

Alarm Type Warning
Alarmlist message Mains CCW Rotation
The controller detects phase sequence on mains voltage terminals. This protection
is important after controller installation to avoid wrong voltage phase connection.
Description There is a fixed defined phase sequence in InteliLite controller: T39 = N, T40 = L1,
T41 = L2 and T42 = L3. When the phases are connected in a different order, alarms
are detected. This alarm prevent circuit breaker closing.
Manual Restore
Alarm Type Warning
Alarmlist message Manual Restore
Alarm is activated when controller is in AUTO mode, Return From Island (page 197)
Description
setpoint is set to manual, load is on gen-set a mains has returned.
Module(slotA) - comm. outage

Alarm Type Other
Alarmlist message Module(slotA) - comm. outage
This alarm indicates that there is a problem with communication between controller
Description
and module in slot.

Module(slotA) - false module
Alarm Type Other
Alarmlist message Module(slotA) - fake module
Description This alarm indicates that false module is inserted in slot.
Module(slotA) - unexpected
Alarm Type Other
Alarmlist message Module(slotA) - unexpected
This alarm indicates that in slot is inserted different module than which is
Description configured or the module is unconfigured and has to be configured for proper
function.
Module(slotA) - unknown module

Alarm Type Other
Alarmlist message Module(slotA) - unknown module
Description This alarm indicates that unknown module is inserted in slot.
8.2.2 Alarms level 2

Shutdown 466
Other type 473
For full list of Alarms level 2 go to List of alarms level 2 (page 465).
What alarms level 2 are:
The level 2 level alarm indicates that a critical level of the respective value or parameter has been reached. For
more information see Alarm types - Level 2 on page 87.

List of alarms level 2
Emergency Stop 466 BOC BIN Protection 1..48 474

Sd Battery Flat 466 BOC Generator L1 <
Sd Coolant Temp 466 Voltage 474
Sd Fuel Level 466 BOC Generator L1L2 <

Voltage 475
Sd GCB Fail 467
BOC Generator L2 <
Sd AIN Protec 1 467
Voltage 475
Sd BIN Protection 1..48 467
BOC Generator L2L3 <
Sd Generator L1 > Voltage 468
Voltage 475
Sd Generator L1 < Voltage 468
BOC Generator L3 <
Sd Generator L1L2 > Voltage 475
Voltage 468
BOC Generator L3L1 <
Sd Generator L1L2 < Voltage 476
Voltage 468
BOC Generator >
Sd Generator L2 > Voltage 469 Frequency 476
Sd Generator L2 < Voltage 469 BOC Generator <
Sd Generator L2L3 > Frequency 476
Voltage 469 BOC Overload 477
Sd Generator L2L3 < BOC Short Circuit 477
Voltage 470
Sd Generator L3 > Voltage 470
Sd Generator L3 < Voltage 470
Sd Generator L3L1 >
Voltage 470
Sd Generator L3L1 <
Voltage 471
Sd Generator > Frequency 471
Sd Generator < Frequency 471
Sd Oil Pressure 472
Sd Overload 472
Sd Overspeed 472
Sd RPM Measurement
Fail 472
Sd Short Circuit 473
Sd Start Fail 473
Sd Underspeed 473
BOC Coolant Temp 473
BOC Fuel Level 474
BOC AIN Prot 474

Shutdown
Emergency Stop
Alarm Type Shutdown
Alarmlist message Emergency Stop
Alarm is activated when binary input EMERGENCY STOP (PAGE 362) is activated.
The gen-set shuts down in the moment the input is activated and starting is
blocked until the input is deactivated and fault reset is pressed.
Description Note: Use red emergency button placed on the switchboard door and connect
it to a binary input of the controller. Then configure the function Emergency
Stop to this binary input. It is recommended to use NC contact of the button.
Note: The MCB control is not affected by this alarm.
Sd Battery Flat
Alarm Type Shutdown
Alarmlist message Sd Battery Flat
Alarm evaluated During cranking
This alarm will be issued if the controller was reset during cranking of the gen-set.
If this situation occurs, the controller supposes the starting battery is so exhausted
Description
that its voltage drops so low when starter motor is energized that it causes
controller reset.
Sd Coolant Temp
Alarm Type Shutdown
Alarmlist message Sd Coolant Temp
Description
in Coolant Temperature Sd (page 177) setpoint.
Sd Fuel Level
Alarm Type Shutdown
Alarmlist message Sd Fuel Level

This alarm indicates that the fuel level is lower than the level set in Fuel Level Sd
Description
Sd GCB Fail
Alarm Type Shutdown
Alarmlist message Sd GCB Fail
This alarm will occur when the GCB FEEDBACK (PAGE 364) input does not match
the expected position given by the GCB CLOSE/OPEN (PAGE 392) output. It stays
active until the mismatch between the output and feedback persists.
If there was no command issued by the controller and the breaker
Description
(feedback) changes suddenly the position itself, the alarm will be issued
immediately.
The alarm will be also issued if the breaker does not respond to an open or
close command within 5 seconds.
Sd AIN Protec 1
Alarm Type Sd
Alarmlist message Sd + Name of analog input
This alarm indicates that value the general analog protection is out of shutdown
Description
protection limit.
Sd BIN Protection 1..48

Alarm Type Shutdown
Alarmlist message Sd + Name of binary input
Description contains prefix - Sd and binary input name. This alarm occurs, when appropriate

Sd Generator L1 > Voltage
Alarm Type Shutdown
Alarmlist message Sd Generator L1 > Voltage
Description
Generator > Voltage Sd (page 188)
Sd Generator L1 < Voltage

Alarm Type Shutdown
Alarmlist message Sd Generator L1 < Voltage
This alarm evaluates the generator phase voltage in phases 1. The following
Description
Generator < Voltage BOC (page 189)
Sd Generator L1L2 > Voltage

Alarm Type Shutdown
Alarmlist message Sd Generator L1L2 > Voltage
Description
Sd Generator L1L2 < Voltage

Alarm Type Shutdown
Alarmlist message Sd Generator L1L2 < Voltage

Description

Alarm Type Shutdown
Description

Alarm Type Shutdown
Description

Alarm Type Shutdown
Description

Alarm Type Shutdown
Description

Alarm Type Shutdown
Description

Alarm Type Shutdown
Description

Alarm Type Shutdown

Description

Alarm Type Shutdown
Description
Sd Generator > Frequency

Alarm Type Shutdown
Alarmlist message Sd Generator > Frequency
Description
Generator > Frequency BOC (page 190)
Sd Generator < Frequency

Alarm Type Shutdown
Alarmlist message Sd Generator < Frequency
Description
Generator < Frequency BOC (page 191)

Sd Oil Pressure
Alarm Type Shutdown
Alarmlist message Sd Oil Pressure
This alarm indicates that the oil pressure is lover than the pressure set in Oil
Description
Pressure Sd (page 175) setpoint.
Sd Overload
Alarm Type Shutdown
Alarmlist message Sd Overload
than the delay. The behavior of the overload alarm is adjusted by the following
Description setpoints:
Overload BOC (page 186) adjusts the overload limit.
Overload BOC Delay (page 186) adjusts the delay
Sd Overspeed
Alarm Type Shutdown
Alarmlist message Sd Overspeed
This alarm occurs immediately when the engine speed has exceeded the limit. The
behavior of the overspeed alarm is adjusted by the following setpoints:
Overspeed Sd (page 174) adjust the overspeed limit
Description
Overspeed Overshot (page 174) adjust the additional overspeed limit
Overspeed Overshot Period (page 175) adjust the time period of additional
overspeed limit
Sd RPM Measurement Fail

Alarm Type Shutdown
Alarmlist message Sd RPM Measurement Fail
Alarm evaluated During cranking
The alarm is issued if the engine speed has not exceeded the Starting RPM (page
Description 165) within the Maximum Cranking Time (page 164), although some of additional
running engine indication sources indicate that the engine has started.

Sd Short Circuit
Alarm Type Shutdown
Alarmlist message Sd Short Circuit
This is a fast overcurrent protection. The following setpoints are related to this
alarm:
Description
Short Circuit BOC (page 187) adjusts the short current limit
Short Circuit BOC Delay (page 187) adjusts the delay in fine steps
Sd Start Fail
Alarm Type Shutdown
Alarmlist message Sd Start Fail
Alarm evaluated When the gen-set is being started
This alarm will be issued after all attempts to start the gen-set have run out but the
Description gen-set did not start. The following setpoints are related to this alarm:
Cranking Attempts (page 164) adjust the number of attempts
Sd Underspeed
Alarm Type Shutdown
Alarmlist message Sd Underspeed
Alarm evaluated Engine running only
This alarm will be issued when the gen-set is running and then stops by itself, i.e.
the RPM drops under the value of setpoint Starting RPM (page 165).
Description
The underspeed alarm starts to be evaluated after successful gen-set start and is
being evaluated for the entire time that the fuel solenoid is on.
Other type
BOC Coolant Temp
Alarm Type BOC
Alarmlist message BOC Coolant Temperature
Description
in Coolant Temperature Sd (page 177) setpoint.

BOC Fuel Level

Alarm Type BOC
Alarmlist message BOC Fuel Level
This alarm indicates that the fuel level is lower than the level set level in Fuel Level
Description
Sd (page 180) setpoint.
BOC AIN Prot

Alarm Type BOC
Alarmlist message BOC + Name of analog input
This alarm indicates that the value of general analog protection is out of BOC
Description
protection limit.
BOC BIN Protection 1..48

Alarm Type BOC
Alarmlist message BOC + Name of binary input
Description contains prefix - BOC and binary input name. This alarm occurs, when appropriate
BOC Generator L1 < Voltage

Alarm Type BOC
Alarmlist message BOC Generator L1 < Voltage
Description

BOC Generator L1L2 < Voltage
Alarm Type BOC
Alarmlist message BOC Generator L1L2 < Voltage
Description

Alarm Type BOC
Description

Alarm Type BOC
Description

Alarm Type BOC

Description

Alarm Type BOC
Description
BOC Generator > Frequency

Alarm Type BOC
Alarmlist message BOC Generator > Frequency
Description
Generator > Frequency BOC (page 190)
BOC Generator < Frequency

Alarm Type BOC
Alarmlist message BOC Generator < Frequency
Description
Generator < Frequency BOC (page 191)

BOC Overload
Alarm Type BOC
Alarmlist message BOC Overload
than the delay. The behavior of the overload alarm is adjusted by the following
Description setpoints:
Overload BOC (page 186) adjusts the overload limit.
Overload BOC Delay (page 186) adjusts the delay
BOC Short Circuit

Alarm Type BOC
Alarmlist message BOC Short Circuit
This is a fast overcurrent protection. The following setpoints are related to this
alarm:
Description
Short Circuit BOC (page 187) adjusts the short current limit
Short Circuit BOC Delay (page 187) adjusts the delay in fine steps
8.2.3 Fail sensor and other types

Fls AIN Prot 479
Fls Coolant Temp 479
Fls Fuel Level 479
Fls Oil Pressure 479
For full list of Fails sensor and other types of alarms go to List of fail sensor alarms (page 478).
What Fail sensor and other types of alarms are
If the measured resistance on an analog input exceeds the valid range, a sensor fail will be detected and a
sensor fail message will appear in the Alarmlist. For more information see Sensor fail detection (FLS) on
page 88.

List of fail sensor alarms
Fls AIN Prot 479

Fls Coolant Temp 479
Fls Fuel Level 479
Fls Oil Pressure 479

Fail sensor
Fls AIN Prot
Alarm Type Fls
Alarmlist message Fls + name of analog input 1
This alarm indicates that the value of general analog protection is out of range or is
Description
missing.
6 back to List of fail sensor alarms
Fls Coolant Temp

Alarm Type Fls
Alarmlist message Fls Coolant Temperature
This alarm occurs when measurement value of coolant temperature is out of range
Description
or is missing.
Fls Fuel Level

Alarm Type Fls
Alarmlist message Fls Fuel Level
This alarm occurs when measurement value of fuel level is out of range or is
Description
missing.
6 List of fail sensor alarms (page 478)
Fls Oil Pressure

Alarm Type Fls
Alarmlist message Fls Oil Pressure
This alarm occurs when measurement value of oil pressure is out of range or is
Description
missing.
8.3 Modules
8.3.1 Plug-In modules 480

8.3.1 Plug-In modules
Communication modules 480
Extension modules 488
IMPORTANT: 2nd generation of InteliLite controllers does not support new modules and 3rd
generation does not support all old modules.
The available communication plug-in modules for the 3rd generation are:
CM-RS232-485 - communication module for connection via RS232 or RS485 line
CM-4G-GPS - communication module for connection via 4G
CM-GPRS - communication module for connection via GPRS
CM-Ethernet - communication module for internet connection via Ethernet
The available extension plug-in modules for the 3rd generation are:
EM-BIO8-EFCP - extension module with 8 binary inputs/outputs
Note: Controller has 1 plug-in module slot.
Communication modules
CM-RS232-485 480
CM-Ethernet 481
CM-GPRS 483
CM-4G-GPS 486
CM-RS232-485
CM-RS232-485 is optional plug-in card to enable InteliLite the RS232 and RS485 communication. This is
required for computer or MODBUS connection. The CM-RS232-485 is a dual port module with RS232 and
RS485 interfaces at independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
Image 9.11 CM-RS232-485 interface
IMPORTANT: Any manipulation with plug-in module shall be done with disconnected power
supply to controller.

Image 9.12 Pinout of RS-232 line
Image 9.13 Pinout of RS-485 line
Note: Balancing resistors shall be both closed at only one device in whole RS485 network.
Maximal distance of line is 10m for RS232 line and 1200m for RS485 line.
Firmware upgrade
Download the newest FW of module from ComAp website (in form of PSI file or installation package)
Instal package to computer or open PSI to instal it into LiteEdit2015
Plug the module into the controller and power the controller on.
Open a connection with controller via LiteEdit2015
Go the menu Tools -> Firmware upgrade, select the Plug-in modules tab and select the appropriate firmware
you want to program into the module (in LiteEdit2015).
Press the OK button to start upgrade of firmware.
The firmware update process may be performed via any kind of connection including connection via the same
module in which the firmware is to be updated. The connection is reestablished again automatically when the
update process is finished.
CM-Ethernet
CM-Ethernet is a plug-in card with Ethernet 10/100 Mbit interface in RJ45 connector. It provides an interface for
connecting a PC with through ethernet/internet network, for sending active e-mails and for integration of the

controller into a building management (MODBUS TCP and SNMP protocols). This card also enables to monitor
and control the gen-set over web browser from any location with internet access using appropriate security
measures.
Image 9.14 CM-Ethernet interface
Use an Ethernet UTP cable with a RJ45 connector for linking the module with your Ethernet network. The
module can also be connected directly to a PC using cross-wired UTP cable.
Image 9.15 Cross-wired cable
Module setup
All settings related to the module are to be adjusted via the controller setpoints. The respective setpoints are
located in the setpoint Group: CM-Ethernet (page 248).
All actual operational values like actual IP address etc. are available in controller values in a specific group as
well.
On module is also indication LED. Following states are indicated via this LED:
bootloader mode with communication with controller - green LED is blinking in period 50ms/50ms
bootloader mode without communication with controller - red LED is blinking in period 50ms/50ms

operating mode with communication with controller - green LED is blinking in period 500ms/500ms
operating mode without communication with controller - red LED is blinking in period 500ms/500ms
test mode - green LED is blinking in period 250ms/250ms
Firmware upgrade
CM-GPRS
Image 9.16 CM-GPRS module
IMPORTANT: CM-4G-GPS and CM-GPRS modules cant be used in one controller in the same time.
Note: GPRS and CSD services must be provided by your GSM/GPRS operator for successful operation.
Note: The GPRS and CSD connection should not be used for the firmware update process.
SIM card settings

SIM card to be used in CM-4G-GPS or CM-GPRS modules must be adjusted as follows:
SMS service enabled
Packet data (Internet access) enabled (when required for the selected mode of operation)
PIN code security disabled

How to start using CM-GPRS module
You will need a controller, CM-GPRS module, antenna and SIM card with SMS and packet data service.
Make sure that your SIM supports the packet data network type you want to use. I.e. if you want to use the
module in GPRS (2,5G) network you have to confirm with the operator that the particular SIM card does support
2,5G network.
Make sure SIM card does not require PIN code. Use any mobile phone to switch the SIM PIN security off.
Place the SIM card into slot on CM-GPRS card
Connect the antenna to Cellular module antenna connector.
Switch off the controller.
Insert CM-GPRS module into controller
Power up the controller.
Image 9.17 Main screen of CM-GPRS module
GSM Diag Code – Diagnostic code for CM-GPRS modem
Code Description
0 OK. No error.
SIM card is locked (Possibly PIN code required, PIN needs to be deactivated) or unknown
11
status of SIM locking
12 No GSM signal

GSM modem did not accepted particular initialization command, possibly caused by locked
14
SIM card
15 Unknown modem
19 No CDMA network
25 PUK is required
43 APN not typed
Firmware upgrade

CM-4G-GPS
Image 9.18 CM-4G-GPS module
IMPORTANT: CM-4G-GPS and CM-GPRS modules cant be used in one controller in the same time.
IMPORTANT: Operating temperature of module is from -30°C to +75°C.
Note: Cellular data service must be enabled in your SIM card by your mobile operator for successful operation.
Supported 4G bands are as follows:

FDD LTE: Band 1, Band 2, Band 3, Band 4, Band 5, Band 7, Band 8, Band 20, all bands with diversity
WCDMA/HSDPA/HSUPA/HSPA+: Band 1, Band 2, Band 5, Band 8, all bands with diversity
GSM/GPRS/EDGE: 850 MHz/900 MHz/1800 MHz/1900 MHz
SIM card settings

SIM card to be used in CM-4G-GPS or CM-GPRS modules must be adjusted as follows:
SMS service enabled
Packet data (Internet access) enabled (when required for the selected mode of operation)
PIN code security disabled
How to start using CM-4G-GPS module

You will need a controller, CM-4G-GPS module, antenna and SIM card with SMS and packet data service.
Note: Make sure that your SIM supports the packet data network type you want to use. - i.e. if you want to use
the module in LTE (4G) network you have to confirm with the operator that the particular SIM card supports 4G
network.
Make sure SIM card does not require PIN code. Use any mobile phone to switch the SIM PIN security off.
Place the SIM card into slot on CM-4G-GPS card

Connect the antenna to Cellular module antenna connector.
Switch off the controller.
Insert CM-4G-GPS module into controller
Power up the controller.
Image 9.19 Main screen of CM-4G-GPS module
Code Description
0 OK. No error.
SIM card is locked (Possibly PIN code required, PIN needs to be deactivated) or unknown
11
status of SIM locking
12 No GSM signal
GSM modem did not accepted particular initialization command, possibly caused by locked
14
SIM card
15 Unknown modem

19 No CDMA network
25 PUK is required
43 APN not typed
Firmware upgrade
Extension modules
EM-BIO8-EFCP 489

EM-BIO8-EFCP
EM-BIO8-EFCP is optional plug-in card. Through this card controller can accommodate up to 8 binary inputs or
outputs. In LiteEdit2015 PC configuration tool it is possible to easily choose if particular I/O will be binary input
or output.
Image 9.20 EM-BIO8-EFCP interface
Image 9.21 Overview of EM-BIO8-EFCP
Note: Current inputs are supported only in MRS16 and AMF25 controllers.

Image 9.22 EM-BIO8-EFCP wiring
Note: Current inputs are supported only in MRS16 and AMF25 controllers.
EM-BIO8-EFCP technical data

Power supply
Power supply range 8-36 VDC
Binary inputs
Number Up to 8, non-isolated
0-2 VDC close contact
Close/Open indication
>6 VDC open contact
Binary outputs
Number Up to 8 , non-isolated
Max. current 0,5A
Switching to positive supply terminal
Firmware upgrade

8.3.2 CAN modules
Communication modules 491
Extension modules 496
The available communication CAN modules are:

I-LB+ - communication local bridge
The available extension CAN modules are:
Inteli AIN8 - extension CAN module with 8 analog inputs
Inteli IO8/8 - extension CAN module with 8 binary inputs, 8 binary outputs and 2 analog outputs
this CAN module can be switched to Inteli IO 16/0 - extension CAN module with 16 binary inputs and 2
analog outputs
Maximal number of CAN modules is 2. Modules are configured via LiteEdit2015. There are 2 slots for CAN
modules.
Note: I-LB+ communication module is not configured via LiteEdit2015 into controller CAN module slot. Also
this module is not counted into maximal number of CAN modules.
Note: It is possible to configure all combinations of CAN modules (same modules in both slots or different
modules in both slots).
Communication modules
I-LB+ 491
I-LB+
I-LB+ is communication modules for communication with all devices connected to CAN2 bus. Speed for
direct/modem connection can be up to 57600 bps. I-LB+ can be connected with PC via USB, RS232 or RS485.
Image 9.23 I-LB+

Image 9.24 I-LB+ dimensions
Note: All dimensions are in mm.
Terminals
POWER Power supply

CAN CAN 1 line
USB USB line
RS232 RS485 line
J13 - J18 SW / HW control
BOOT Programming
RESET Programming / reset
P1 Terminating resistor
P2 Terminating resistor
P3 RS485 or RS232
P8 USB enable/disable
P13 Communication speed
P14 Communication speed
P15 Modem control (HW / SW)
P16 Protocol (Modbus/ComAp)
P17 CAN address
Connection
P18
(direct/modem)

P20 Bias - A
P21 Bias - B
RxC,TxC CAN data
RxD, TxD RSxxx data
Tx,Rx USB USB data
RUN Power
PWR Module state
CAN1 termination (P1)

I-LB+ has included CAN terminating resistor (120 ohm). Close jumper P1 to connect terminating resistor to
CAN bus, open jumper P1 to disconnect terminating resistor.
RS232 or RS485 termination (P2)
I-LB+ has included RS232/RS485 terminating resistor (120 ohm). Close jumper P2 to connect terminating
resistor to RS232/RS485 bus, open jumper P2 to disconnect terminating resistor.
Select RS mode (P3)
Jumper P3 selecting RS mode. When jumper P3 is connected to 1-2(from left side), RS485 mode is activated.
When jumper P3 is connected to 2-3, RS232 mode is actives.
ComAp / Modbus (P16)
Jumper P16 selects between ComAp PC tools and third party PC SW for monitoring with Modbus interface.
ComAp PC tools are selected when P16 is opened; Modbus is selected when P16 is closed.
Modbus rate (P13 and P14)
Modbus rate is set by jumpers P13 and P14; description is in the table bellow.
Modbus rate P13 P14

9600 bps Open Open
19200 bps Close Open
38400 bps Open Close
57600 bps Close Close
Direct / Modem (P18)

Select between direct connection via RS232 or RS485 and modem connection type. For modem connection is
jumper P18 closed, for direct connection is jumper P18 opened.
ADR1 / ADR2 (P17)
Select device address. ADR1 is selected if P17 is opened and ADR2 is selected if P17 is closed.
SW / HW control (P15)
Select SW or HW modem control. Jumper P15 is opened for HW modem control and closed for SW modem
control.
RS485 bias resistor (P20 and P21)
Jumpers P20 and P21 are opened if the bias resistors (560R) are not requested. Closed jumper connects bias
resistor to the line A (P20) or B (P21).

USB interface enable/disable (P8)
Jumper P8 has to be set to enable USB interface. Opened jumper disables USB interface (disabled USB
doesn’t occupies a communication channel on the CAN bus i.e. there are still 3 free communications channels
on the CAN bus). USB interface allows only local communication (modbus is not implemented in this interface).
Default jumpers settings

Jumper Description State
P1 CAN terminating resistor Opened - not connect
P2 RS485 terminating resistor Opened - not connect
P3 RS232 or RS485 1 - 2 RS485 activated, 2 - 3 RS232 activated
P8 USB enable/disable Opened - disabled
P13 Modbus rate Opened
P14 Modbus rate Opened - 9600 bps
P15 HW or SW modem control Opened - HW control
P16 ComAp or Modbus Opened - ComAp protocol
P17 ADR1 or ADR2 Opened - ADR1
P18 Direct or Modem Opened - Direct
Programming firmware
1. Disconnect all terminals from the unit.
2. Disassemble the unit.
3. Put the BOOT jumper on a pin.
4. Connect the unit with PC via RS232-null modem cable : launch
5. Connect power supply of the module

6. Launch FlashPgr.exe PC software
7. In FlashPrg program choose card 90F352 and load FW for the module
8. Set the proper COM port (connected with the unit) and press Start button

9. Wait till process is done (If the process doesn’t start – after 60 second the “Timeout” will be evaluated. In this
case please check:
Proper connection with the unit
COM port selection
Unit’s power supply is according manual
BOOT jumper is set on, try again from point 3
10. After successful programming, disconnect the power supply from the unit and remove the BOOT jumper
11. Assemble the unit again
12. Module FW is upgraded
LED indication
LED Description State State

RxC No data are received on the CAN line Dark
Data are received on the CAN line Blink
TxC No data are transmitted on the CAN line Dark
Data are transmitted on the CAN line Blink
RxD No data are received on the RS232 or RS485 line Dark
Data are received on the RS232 or RS485 line Blink
TxD No data are transmitted on the RS232 or RS485 line Dark
Data are transmitted on the RS232 or RS485 line Blink
TxUSB No data are received on USB Dark
Data are received on USB Blink
RxUSB No data are transmitted on USB Dark
Data are transmitted on USB Blink
PWR No power supply Dark
Power supply OK Continuous light
RUN When at least one controller is active on the CAN bus Continuous light
After connection power supply - no controller detected on the CAN
Blink
bus (during communication speed detection).
Wiring
I-LB+ has to be connected to modem via standard modem cable (full RS232) where the DSR (Data Set Ready)
signal detects modem presence (when MODEM (HW) type selected). Three-wire RS232 cable (TxD, RxD,
GND) can be used (e.g. for GSM modems) when MODEM (SW) type is selected.
Technical data
General data
Power supply 8 to 36 V DC
Current consumption 100 mA at 24 V
Interface to controller CAN2

Interface to modem or PC RS232, RS485, USB
Storage temperature - 40 °C to + 80 °C
Operating temperature - 30 °C to + 70 °C
Dimensions (WxHxD) 95x96x43 mm (3,7”x3,8”x1,7”)
Extension modules
Inteli AIN8 496
Inteli IO8/8 501
Inteli AIN8
Inteli AIN8 module is extension module equipped with analog inputs. Inteli AIN8 module is connected to
controller by CAN1 bus.
Image 9.25 Inteli AIN8

Image 9.26 Inteli AIN8 dimensions
Analog inputs
8 channels
can be configured as:
resistor three wire input
current input
voltage input
All inputs can be configured to any logical function or protection.
IMPORTANT: Impulse input is not supported in controller.
Supported sensors
Sensors
User curves NI100 [°F] (fix) 0-5V
PT100 [°C] (fix) NI1000 [°F] (fix) 0-10V
PT1000 [°C] (fix) 0-250ohm 4-20mA passive
NI100 [°C] (fix) 0-2400ohm 4-20mA active
NI1000 [°C] (fix) 0-10k ohm 0-20mA passive
PT100 [°F] (fix) +-1V +-20mA active
PT1000 [°F] (fix) 0-2.4V
CAN address
DIP switch determinates CAN address for analog inputs.
Note: In case of setting the CAN address to zero, the appropriate group of signals is deactivated.

Firmware upgrade process:
2. Separate the top cover of module
3. Put the TEST jumper on a pins
4. Connect the unit with PC via RS232-null modem cable and AT-Link conv
5. Connect power supply of the module (status LED lights continuously)

6. Launch FlashPgr.exe PC software (version 4.2 or higher)
7. In FlashPrg program choose card Inteli AIN8 and load FW for the module
case please check:
You have proper connection with the unit
COM port selection is correct
Module has power supply, (no CAN bus connection, status LED lights continuously)
10. After successful programming disconnect AT-Link conv , remove TEST jumper and disconnect power
supply
11. Connect power supply again (status LED should blinking)
LED indication
LED status Description
Dark Fw in module does not work correctly.
Flashing Module does not communicate with controller (in case non-zero CAN address).
Power supply is in the range and the communication between Inteli AIN8 and controller
works properly.
Lights
Or power supply is in range and zero CAN address is set. (in case zero CAN address
module doesn’t communicate with the controller).

Wiring
The following diagrams show the correct connection of sensors.
Terminator
Resistance sensor - 3 wires
Ranges: Pt100, Pt1000, Ni100, Ni1000, 0 – 250 Ω, 0 – 2400 Ω, 0 – 10 kΩ

Resistance sensor - 2 wires
Ranges: Pt100, Pt1000, Ni100, Ni1000, 0 – 250 Ω, 0 – 2400 Ω, 0 – 10 kΩ

Current sensor - active
Ranges: ±20 mA, 4 – 20 mA

Current sensor - passive
Ranges: 0 – 20 mA, 4 – 20 mA
Voltage sensor
Ranges: ±1 V, 0 – 2,5 V, 0 – 5 V, 0 – 10 V
Technical data
General data
Current consumption 35 mA at 24 V ÷ 100 mA at 8 V
Protection IP20
Weight 221,5 grams
Analog inputs
Number of channels 8
Range 0-10 V
Voltage
Accuracy: ± 0,25 % of actual value + ± 25 mV
Range: ±20 mA
Current
Accuracy: ± 0,25 % of actual value + ± 50 µA

Range: 0- 10 kΩ
Resistive
Accuracy: resistance: ± 0,5 % of actual value + ± 2 Ω
Inteli IO8/8
Inteli IO8/8 module is an extension module equipped with binary inputs, binary outputs and analog outputs.
Inteli IO8/8 is the name of the module, but it is possible to configure the module (by internal switch) to two
configurations:
Inteli IO8/8 - 8 binary inputs, 8 binary outputs and 2 analog outputs
Inteli IO 16/0 - 16 binary inputs, 0 binary outputs and 2 analog outputs
Image 9.27 Inteli IO8/8
Image 9.28 Inteli IO8/8 dimensions

Inputs and outputs
Binary inputs
8 channels
pull up
pull down
All 8 inputs are configured to one type together.
All inputs can be configured to any logical function or protection.
Binary outputs
8 channels
High side switch
Low side switch
Always all 8 inputs are configured to one type (HSS/LSS) together. All 8 outputs can be modified to inputs by
switch on the PCB ( Inteli IO8/8 to Inteli IO 16/0).
Analog outputs
2 channels
voltage 0-10V
current 0-20mA
PWM (level 5V, with adjustable frequency from 200Hz to 2400Hz, with step 1Hz)
All inputs/outputs can be configured to any logical function or protection.
Output state check

Output state check function evaluates in real time the state of binary outputs and adjusted (required) state. In
case of failure (different state of required state and real state) history record and alarm are issued (type of the
alarm is set by “Protection upon module failure” - (No protection / Warning / Shutdown)).
This function is designed for short-circuit or other failure, which causes change of set state of binary output.
CAN address
In Inteli IO8/8 mode CAN address for binary inputs is determined by DIP switch A, CAN address for binary
output and analog outputs is determined by DIP switch B.
In Inteli IO 16/0 mode CAN address for binary inputs is determined by DIP switch A, first group of 8 input has
address A, second group of 8 inputs has address A+1. CAN address of analog outputs is set by DIP switch B.
Note: In case of setting the CAN address to zero, the appropriate group of signals is deactivated.
Firmware upgrade process:
2. Separate the top cover of module
3. Put the TEST jumper on a pins

4. Connect the unit with PC via RS232-null modem cable and AT-Link conv
5. Connect power supply of the module (status LED lights continuously)

6. Launch FlashPgr.exe PC software (version 4.2 or higher)
7. In FlashPrg program choose card Inteli IO8/8 and load FW for the module
case please check:
You have proper connection with the unit
COM port selection is correct
Module has power supply, (no CAN bus connection, status LED lights continuously)
10. After successful programming disconnect AT-Link conv , remove TEST jumper and disconnect power
supply
11. Connect power supply again (status LED should blinking)
LED indication
Binary input
Each binary input has LED which indicates input signal. LED is shining when input signal is set, and LED is
dark while input signal has other state.
Binary output
Each binary output has LED which indicates output signal. Binary output LED is shining when binary output is
set. When this LED is shining, then module is configured as 8 binary inputs and 8 binary outputs. When this
LED is dark, then the module is configured as 16 binary inputs.
LED at power connector - status LED

LED status Description
Dark Fw in module does not work correctly.
Flashing Module does not communicate with controller (in case non-zero CAN address).
Power supply is in the range and the communication between Inteli IO8/8 and controller
works properly.
Lights
Or power supply is in range and zero CAN address is set. (in case zero CAN address
module doesn’t communicate with the controller).
Wiring
The following diagrams show the correct connection of inputs and outputs.
Binary inputs - pull up
There are two options of wiring. On upper picture you can see case when binary input is connected between
BIN2 and COM (COM is connected internally to the GND (-) - dashed line).
On lower picture is case of wiring between BIN2 and GND (-). Both ways are correct.
Binary inputs - pull down
There are two options of wiring. On upper picture you can see case when binary input is connected between
BIN2 and COM (COM is connected internally to the Ucc (+) - dashed line).
On lower picture is case of wiring between BIN2 and Ucc (+). Both ways are correct.

Binary outputs - high side
When high side setting of outputs is chosen - binary output must be connected to the minus potential directly
Terminal VHS (voltage High side) has to be connected to positive potential directly. Maximal current of each
binary output is 500 mA. Size of fuse depends on load.
Binary outputs - low side
When low side setting of outputs is chosen - binary output must be connected to the plus potential of power
supply directly. Minus potential is connected internally - dashed line.
Analog outputs
Limit of analog ground (AGND) is 100mA.

IMPORTANT: Terminator for analog output has special analog ground (AGND), which must not be
connected to the GND.
Technical data
General data
Current consumption 35 mA at 24 V ÷ 100 mA at 8 V
Protection IP20

Weight 240 grams
Analog outputs
Number of channels 2
Range 0-10 V
Voltage Accuracy: ± 20 mV + ±0,5 % of actual value
Imax 5 mA
Range: 0-20 mA
Current Accuracy: ± 100 µA + ±0,5 % of actual value
Rmax 500 Ω
Level 5 V
PWM Frequency - adjustable 200÷2400 Hz
Imax 20 mA
Binary inputs
Number of channels 8 for Inteli IO8/8, 16 for Inteli IO 16/0
Input resistance 4400 Ω
Input range 0 to 36 V DC
Switching voltage level for open contact
0 to 2 V DC
indication
Max voltage level for close contact indication 6 to 36 V DC
Binary outputs
Number of channels 8 for Inteli IO8/8, 0 for Inteli IO 16/0
Max current 500 mA
Max switching voltage 36 V DC

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InteliLite

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InteliLite Global Guide 2

4 Installation and wiring 19

InteliLite Global Guide 3

7 Technical data 144

InteliLite Global Guide 4

InteliLite Global Guide 5

6 back to Table of contents

1.1 Clarification of notation

1.2 About this Global Guide

1.3 Legal notice

InteliLite Global Guide 6

1.4 General warnings

1.4.2 SW and HW versions compatibility

1.4.3 Dangerous voltage

1.4.4 Adjust the setpoints

InteliLite Global Guide 7

1.5 Certifications and standards

EN 61000-2-1 (-20 °C/16 h for std version)

EN 61000-2-2 (70 °C/16 h)

EN 61000-2-6 (2÷25 Hz / ±1,6 mm; 25÷100 Hz / 4,0 g)

EN 61000-2-27 (a=500 m/s2; T=6 ms)

EN 60529 (front panel IP65, back side IP20)

1.6 Document history

InteliLite Global Guide 8

Fuse switch Relay coil

InteliLite Global Guide 9

6 back to Table of contents

2.1 General description

2.1.1 The key features of InteliLite

2.2 True RMS measurement

2.3 Configuration And Monitoring

InteliLite Global Guide 10

2.3.2 Configuration parts

Image 2.1 Principle of binary inputs and outputs configuration

InteliLite Global Guide 11

This tool provides the following functions:

This tool provides the following functions:

InteliLite Global Guide 12

Wireless integrated solution

Wireless integrated solution

InteliLite Global Guide 13

InteliLite Global Guide 14

2.6.2 Inteli IO8/8

InteliLite Global Guide 15

6 back to System overview

InteliLite Global Guide 16

6 back to Table of contents

3.1 AMF - Automatic Mains Failure Start

Image 3.1 AMF application overview

3.2 MRS - Manual Remote Start

InteliLite Global Guide 17

6 back to Applications overview

InteliLite Global Guide 18

6 back to Table of contents

4.1 Package content