Multi-Instrument With Control and Protection Device For Genset Unit TYPE SPG-120/20
Multi-Instrument With Control and Protection Device For Genset Unit TYPE SPG-120/20
Multi-Instrument With Control and Protection Device For Genset Unit TYPE SPG-120/20
MADE FOR:
PROTECT DISPLAY
genset units with the possibility of indicating
the following functions on the front:
or stopping in case of fault for:
- hour meter
- low oil pressure - tachometer
- overtemperature - oil pressure gauge
- battery recharge failure (alternator belt - water or oil thermometer
breakage) - generator voltage
- minimum fuel level - generator current
- low cooling liquid level (3 ammeters)
- generator overloading (does not replace - generator apparent power
the thermomagnetic switch) - generator frequency
- generator overfrequency - battery voltage
- generator underfrequency - fuel level
- generator undervoltage - periodic maintenance indication
- battery overvoltage - oil and battery indicators
- battery undervoltage - protections intervention
- exceeding of programmed work time
- SMALL DIMENSIONS
- TEXT IN 5 LANGUAGES: ITALIAN, ENGLISH, FRENCH, GERMAN
AND SPANISH
- SIMULTANEOUS READING OF 6 INSTRUMENTS
- MOUNTING ALSO ON THE MACHINE
- DEGREE OF PROTECTION ON THE FRONT IP64
- POSSIBILITY OF CONNECTION TO PERSONAL COMPUTER
PARMA ITALY
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INSTRUCTIONS IN BRIEF
SPG-120/10 surveys the most important parameters of the engine and of the generator of a single-
phase or three-phase genset unit, showing them on the alphanumeric display and stopping the engine if
there is an anomaly. An interface cable transmits the data to a personal computer, even at a distance.
INSTRUMENTS
Shows on the alpha- THREE GENERATOR Compatible with the amperometric transformers of type 30/5, 40/5,
numeric display the AMMETERS 50/5, 60/5, 80/5, 100/5, 200/5, 250/5, 300/5, 400/5, 500/5, 600/5,
three mains voltages 800/5, 1000/5, 1200/5, 1500/5, 2000/5. Maximum reading of 2000A
or 110% of the base scale current of the chosen transformer.
and the main para-
GENERATOR
meters of the engine
VOLTMETER For single-phase or two-phase of nominal value up to 500 V~.
and the generator.
GENERATOR From 0 Hz to 85 Hz for alternating voltages with amplitude greater
The data can be FREQUENCY METER than 30 V~.
transmitted (by cable VOLTAMMETER Displays apparent power up to 1500KVA
or GSM modem) to a FUEL LEVEL Displays the percentage of fuel present in the tank.
personal computer. INDICATOR
SIMULTANEOUS WATER OR OIL Displays engine oil and water temperatures up to 140°C
READING OF THE THERMOMETER
INSTRUMENTS OIL PRESSURE Displays engine oil pressure up to 6 bars
WITH ENGINE GAUGE
RUNNING: BATTERY For voltages between 9 and 38 volt.
GENSET VOLTMETER
VOLTMETER, FRE- HOUR METER With five figures and a maximum reading of 59999. The hour meter
QUENCY METER, numbers flash when it is necessary to perform the periodic mainte-
and THREE AMME- nance operations planned by the manufacturer of the genset unit.
TERS,HOURMETER TACHOMETER Displays the number of engine revs up to 8500 rpm
7(&+1,&$/'$7$
Battery power supply: 12Vdc and 24Vdc
Voltage supply: 8 ÷ 32V
Suitable for generators with
nominal voltage of 220 ÷ 450Vac ±10%; frequency 50 ÷ 60Hz
Consumption with engine stationary: 19mA at 12V 13mA at 24V
Max circuit consumption 170mA at 12V 95mA at 24V
Nominal insulation voltage
- Terminal board of mains: 380V
- Terminal board of genset: 450V
- Terminal board of battery: 32V
Maximum load on outputs 5 (stopping), 7 (general alarm): 3W
Degree of rear protection: IP20
Degree of front protection: IP 64
Temperature range: −10 ÷ +50 º C
Weight: 350gr
Dimensions L144xH96xP49mm
Hole 88x136mm
Hour-meter: 5 digits
Battery voltmeter: Max 38V, accuracy 2%
Generator voltmeter: Max 450V, accuracy ±2%
Generator ammeters: Max 2400A, accuracy ±2%
Frequency meter: 0-85 Hz, accuracy ±0,1 Hz
Tachometer 0-8500 RPM accuracy ±10 RPM
Voltammeter Max 1500kVA, accuracy ±4%
Accuracy of oil pressure gauge, water
thermometer, fuel level indicator 2%
2
Serial output parameters 9600 baud, 8 bit data, 1 bit stop; no parity GB SPG-120/20
OPERATION
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GENSET PROTECTION ENABLING
The genset unit protections are enabled in three ways:
• Immediately for battery undervoltage or overvoltage, overheating alarm, engine overheating, engine
overheating detected by thermostatic switch, all of the fuel control levels generator overfrequency, generator
overload alarm, generator overload and low radiator coolant level.
• 10 seconds after the threshold for the generator undervoltage and underfrequency has been reached;
• 20 seconds after the termination of the start-up impulse for the anomaly probes: Low oil pressure warning,
low oil pressure, generator overvoltage and recharge alternator fault
The intervention of the fault is displayed; it can cause the engine to be stopped and activates the general alarm.
SEE TABLE on page 5.
FAULT DISPLAY
W hen the engine is running the generator set instruments are shown.
W hen there is a fault, instead of the reading, the display shows the intervened fault message.
FAULT RESET
The protection devices and all the stopped functions are re-activated by pressing the start key.
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The device commands the stop in three ways:
· By turning the start key onto “ZERO”
· By protections intervention
· By external emergency intervention.
The device adapts to two different stop systems:
· By working the ELECTROMAGNET for 20 seconds which pulls the STOP lever
· By cutting off power to the SOLENOID VALVE shutting off the flow of fuel.
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This is produced by mounting an external optic and/or acoustic signal, linked to the appropriate terminal.
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W hen preventive maintenance operations need to be carried out, the figures of the hour-meter flash while the
The timing for the maintenance operations and the procedure for zeroing the time up maintenance indication
can be programmed by the manufacturer of the genset unit.
GB SPG-120/20 3
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When the special adaptor cable is connected to a personal computer remote display is
possible, in various ways, using a program for the Windows operating system.
The instructions for use and loading are on the program disk.
4 GB SPG-120/20
BASIC TABLE
PROGRAMMING
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OVER-
TEMPERATURE The temperature exceeds the threshold
IMME-
DETECTED BY
THERMOSTATIC
" = = =
DIATE
YES STOPS set by the thermostatic switch. No
SWITCH
programming is possible.
FUEL
" DOES NOT
The fuel level controlled by a
RESERVE
0÷99 10% = = NOT
STOP
rheostat float remains lower than the
programmed threshold
" WITH
The fuel level remains lower than the
NO FUEL 0÷99% 1% 1÷5 3 YES YES
STOP
programmed threshold for the whole of
the intervention delay time
20 sec.
after The pressure detected by the transmitter
LOW OIL
the end DOES NOT remains lower than the programmed
PRESSURE of the
0÷6 bar 0,5 bar 1÷5 0 NOT
STOP threshold for the whole of the
WARNING start-up
impulse intervention delay time
GENERATOR 0÷120%
47,5A DOES NOT
OVERLOAD " (MAX
2400A)
(TA 50/5) 0÷30 20 YES
STOP Generator current remains above the
WARNING
programmed threshold for the whole of
GENERATOR 0÷120%
50A WITH
the intervention delay time.
OVERLOAD " (MAX
2400A)
(TA 50/5)
0÷30 10 YES YES
STOP
GB SPG-120/20 5
• TWO-PHASE VOLTMETERIC
:,5,1*',$*5$0 • THREE-PHASE AMMETERIC
COMMU- FUSE
CONNECT NICATION 1A
FUSE DIRECTLY TO PORT
EMERGENCY 5A THE ( )
T W CLICK-DOWN BATTERY
BUTTON TERMINAL
MAX 1,5 m
Ñ MIN 2,5 mm
U V W
157 3 4 97 112 450 V MAX
GENERATOR
41
16 FUSE
15/54
5A 30
50 1
2/7
155 155
SCREW ROD
ELECTRODES ELECTRODE
W
COOLANT LEVEL PROBE B+
FOR RADIATORS WITH FOR RADIATORS WITH D+
PLASTIC EXPANSION TANKS METAL EXPANSION TANKS ,03257$17
28
USING A RECHARGE
BATTERY ALTERNATOR
(BELT BREAKAGE)
HOOK UP THE DEFLECTOR
12 24 TO THE POSITION THAT
VOLT CORRESPONDS TO THE
YELLOW NOMINAL VOLTAGE OF
THE BATTERY (12÷24V).
RED WITHOUT A RECHARGE
YELLOW BATTERY ALTERNATOR DO
NOT HOOK UP THE
GRGB L C DEFLECTOR.
+
R + LE 27
26
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(1) START KEY (26) PERMANENT MAGNETS
(2/7) ELECTROMAGNET OR CHARGE ALTERNATOR
SOLENOID VALVE (27) ALTERNATOR REGULATOR
(3) OIL PRESSURE SWITCH (28) PRE-EXCITATION CHARGE
(4) THERMOSTATIC SWITCH ALTERNATOR
(16) FUEL FLOAT (40) STARTING MOTOR
(97) OIL PRESSURE TRANSMITTER (41) BATTERY
(112)TEMPERATURE TRANSMITTER
(157)GENERAL ALARM INDICATOR
6 GB SPG-120/20
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BEFORE ENABLING THE PROGRAMMING OF THE CONTROL PANEL,
CARRY OUT PROGRAMMING WITH THE ENGINE STATIONARY AND START KEY ON AUT (FIRST TRIGGER).
FOR PROGRAMMING ONLY SIMPLY CONNECT FASTONS 1-6-2-9.
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DIP - A DIP - B
12 24
VOLT
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Amperometric transformer can be selected
from 30/5 up to 2000/5
21 Move DIP-B 21 Move DIP-B
switch 1 switch 1
1 to21 1 to2))
(
/3
AMP. TRANSFORMER AMP. TRANSFORMER
0
50/5 $
;
100/5
Press to choose (Press and wait until
the value of the the writing appears:
amperometric
transformer. PROGRAMMED
GEN. OVERLOAD
FAULT
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•GENERATOR OVERLOAD 95A
FAULT
•GENERATOR OVERLOAD
Once the A.C. has been programmed the thresholds set GENERATOR
themselves automatically. OVERLOAD
The FAULT threshold is set to 95%, the overload threshold 100A
to 100% of the nominal value of the A.C.
To change the thresholds manually see page 17.
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This can be obtained in all operating emergency button is mounted DIP-B1
conditions, by mounting a push-button Never install the emergency
(release). push-button linked to a stop
R182
R181
1
Does not enable the general alarm. system which is inactive when
the unit is running DIP-A1
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When 3 minutes have passed during which no switch programmers has been
moved and no keys have been pressed, the power unit will exit the
programming.
R184
JP1
R183
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To restore all the factory-set programming:
ON
ON Move DIP-B
switches 1-3-5-7
to21 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
MOVE ALL THE
DIP-B SWITCHES
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• LANGUAGE • MAINTENANCE • WORKING HOURS Press for at least
PRESSURE AND TEMPERATURE TRANSMITTERS
TABLES • FUEL FLOAT CHOICE
1 second, until the
writing STANDARD PROGRAMMING appears
GB SPG-120/20 7
LANGUAGE SELECTION
/$1*8$*(6(/(&7,21The language set up in the factory is ITALIAN, the languages that can be selected are: ENGLISH - SPANISH - GERMAN - FRENCH.
21 Move DIP-B 21 Move DIP-B
8 switch 8 to ON 8 switch 8 to OFF
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(QJOLVK Press and select the desired (QJOLVK
language Press and wait for
Press to
display PROGRAMMED to be written
ENGINE PROGRAMMING
BATTERY UNDERVOLTAGE The engine does not stop.
Threshold
21 Move DIP-B 11 Volt 21 Move DIP-B
2 switch 2 to ON Intervention 2
switch 2 to OFF
delay 2 sec
BATTERY 11 Volt
UNDERVOLTAGE
2 sec
Press to Press when the arrow is next to Press and wait for
display the parameter to be modified PROGRAMMED to be written
BATTERY OVERVOLTAGE
The protection device is factory-programmed to not stop. Non-adjustable intervention delay of 5 sec.
Threshold
21 Move DIP-B 16 Volt 21 Move DIP-B
2 switch 2 to ON Engine 2 switch 2 to OFF
NO STOP stopping
16 Volt
BATTERY
OVERVOLTAGE NO STOP
Press to Press when the arrow is next to
Press and wait for
display the parameter to be modified
PROGRAMMED to be written
ENGINE 100°C
OVERHEATING
NO STOP
Press to
Press and wait for
display Press when the arrow is next to
PROGRAMMED to be written
the parameter to be modified
FUEL LEVEL. Variable-resistance float programming.
21 Move DIP-B Threshold 21 Move DIP-B
switch 2 to ON 1% switch 2 to OFF
2 2
EXAMPLE
Intervention Engine
delay 3 SEC. STOP stopping
NO FUEL
Press to
FUEL RESERVE display 1%
NO FUEL 3 SEC. STOP
Threshold
21 Move DIP-B 21 Move DIP-B
switch 2 to ON 0,5 Bar
2 2 switch 2 to OFF
Intervention
delay 1 Sec.
0,5 BAR
LOW OIL PRESSURE
WARNING 1 SEC.
Press and wait for
Press to Press when the arrow is next to PROGRAMMED to be written
display the parameter to be modified
RECHARGE
ALTERNATOR FAULT STOP
Press and wait for
Press to Press when the arrow is next to PROGRAMMED to be written
display the parameter to be modified
SETTING THE TACHOMETER. Do this with the engine running. Bring the engine to constant known revs (for example using a rev counter).
In this case the setting is carried out with the engine running.
ENGINE REVS
SETTING THE
TACHOMETER 3000
Press to Press to set the Press and wait for
display engine revs PROGRAMMED to be written
If you do not have a rev counter accelerate the engine until the frequency meter shows 50Hz (60Hz) and calibrate the rev counter to:
3000 RPM (3600 RPM) for engines at 3000 revs/min ( 3600 revs/min)
1500 RPM (1800 RPM) for engines at 1500 revs/min ( 1800 revs/min) IT IS FACTORY-PROGRAMMED TO: 3000 RPM for gensets at 50 Hz
3600 RPM for gensets at 60 Hz
GENERATOR PROGRAMMING
GENERATOR UNDERVOLTAGE. The protection activates when the generator voltage continues to remain above the programmed value for
10 seconds.
The threshold set in the factory is 335 V with an intervention delay of 3 seconds.
Threshold
21 Move DIP-B 335 Volt 21 Move DIP-B
2 switch 2 to ON 2 switch 2 to OFF
Intervention Engine
delay 3 sec. NO STOP stopping
335 Volt
GENERATOR
UNDERVOLTAGE 3 sec. NO STOP
Press to Press and wait for
Press when the arrow is next to PROGRAMMED to be written
display the parameter to be modified
GB SPG-120/20 9
GENERATOR PROGRAMMING
GENERATOR UNDERFREQUENCY. In the factory the protection is excluded. To activate it, it is necessary to programme an intervention frequency other
than 0 Hz. The protection activates when the generator frequency remains continuously above the programmed value for 5 seconds.
Threshold
21 Move DIP-B 0 Hz 21 Move DIP-B
2 switch 2 to ON 2 switch 2 to OFF
Intervention Engine
delay 5 SEC. NO STOP stopping
0 Hz
GENERATOR
UNDERFREQUENCY 5 SEC. STOP
GENERATOR OVERFREQUENCY. The threshold set in the factory is 60 Hz, suitable for plants at 50 Hz. In situations of OVERFREQUENCY
the engine is stopped. Non-programmable stoppage.
Threshold
21 Move DIP-B 60 Hz 21 Move DIP-B
2
switch 2 to ON 2
switch 2 to OFF
Intervention
delay 2 SEC.
60 Hz
GENERATOR
2 SEC.
OVERFREQUENCY
Press and wait for
Press to Press when the arrow is next to
PROGRAMMED to be written
display the parameter to be modified
GENERATOR OVERCURRENT . The protection can be regulated at two levels and intervenes when they are exceeded. Does not replace
the overload switch. The warning level acts only as a signal, while the other level can be programmed to stop the engine. For example, if
we choose transformer 100/5 the factory setting of the overcurrent will trigger the intervention at 100 A, but only when the amperometric
transformer withstands that current.
Threshold
21 Move DIP-B 95 AMP 21 Move DIP-B
2 switch 2 to ON 2 switch 2 to OFF
Intervention
delay 20 SEC.
95 AMP.
GEN. OVERLOAD
FAULT 20 SEC. STOP
GENERATOR OVERLOAD
Threshold
21 Move DIP-B 100 AMP
21 Move DIP-B
2 switch 2 to ON 2 switch 2 to OFF
Intervention Engine
delay 10 SEC. STOP stopping
100 AMP
GENERATOR
10 SEC. STOP
OVERLOAD
Press and wait for
Press to Press when the arrow is next to
PROGRAMMED to be written
display the parameter to be modified
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SECONDS
DESCRIPTION REGULATION FACTORY
RANGE SETTING
GENERAL ALARM INSERTION TIME 350 (continual
10÷350
Number 350 means continual operation without time limits operation)
GENERAL ALARM INSERTION TIME.
Number 350 means continual operation without time limits.
21 Move DIP-B 21 Move DIP-B
2 switch 2 to ON switch 2 to OFF
Time 350 sec. 2
GENERAL ALARM
INSERT. TIME 350 sec.
Press to Press when the arrow is next to Press and wait for
display the parameter to be modified PROGRAMMED to be written
10 GB SPG-120/20
NOTICES
Used only to show the principal parameters of a genset unit and to survey it during its operation, commanding its
stoppage if there is an anomaly.
Constructed to be installed mounted in dashboards, electric panels ecc.
Not withstanding the above, only assigned and trained personnel can perform the following operations with the
plant receiving power:
- visual inspection of the instrument connections and markings;
- measurement of the voltage and/or current;
- programming of the functions.
These interventions, however, must be performed using equipment which ensures appropriate levels of electrical protection.
Warning:
Adhere closely to the following advice
- When making connections always follow the instructions and the Wiring Diagram on page 6.
- Any interventions on the unit must be performed with the motor stationary and terminal 50 of the starting motor
disconnected.
- Check that the consumption of the connected equipment are compatible with the described technical characteristics.
- Install in such a way that there is always adequate heat disposal.
- Always install under other equipment which produces or spreads heat.
- Where the instrument can receive strong vibrations or knocks.
- Make sure that no copper conductor cuttings or other waste material fall inside the equipment.
- Never disconnect the terminals of the battery with engine running.
- Never use a battery charger for the emergency start-up; the engine could be damaged.
- In order to safeguard people and equipment, before connecting an external battery charger, disconnect the electrical
system terminals from the battery poles.
ELECTROMAGNETIC COMPATIBILITY
This instrument functions correctly only if inserted in plants which conform with the CE marking standards; it meets the
exemption requirements of the standard EN50082-2 but it cannot be excluded that malfunctions could occur in extreme cases
due to particular situations.
The installer is responsible for checking whether the levels of disturbance are above those consented by the regulations.
UNLESS WE MAKE A WRITTEN DECLARATION STATING THE CONTRARY, THIS EQUIPMENT IS NOT SUITABLE FOR
USE AS A CRITICAL COMPONENT IN EQUIPMENT OR PLANTS RESPONSIBLE FOR KEEPING PERSONS OR OTHER
LIVING BEINGS ALIVE.
GB SPG-120/20 11
ACCESSORIES AVAILABLE ON REQUEST
TO READ THE DISPLAY INDICATIONS (SPG-120/20)
ON VIDEO (PC)
DISTANCES UP TO 11 m DISTANCES UP TO 515 m
FOR THE CONNECTIONS AND THE LENGTH OF THE CABLES SEE PAGE 4
SUPPLIED ACCESSORIES ORDERING DATA
MOBILE SOCKET type SPG-120/20 code 24.20.08
Type PMO180-181-235-246 Code 80.42.84
CONFORMITY DECLARATION
The company Elcos s.r.l. assumes full responsabilty for declaring that the equipment:
type SPG-120/20
used in the ways and for the purposes described in the enclosed instruction
and user manual is in conformity with the following directives:
· 73/23/CEE concerning electrical materials used within certain voltage limits
· 89/336/CEE concerning electromagnetic compatibility
both modified by the directive 93/68/CEE
because it is built and functions in accordance with the harmonized Standards:
- EN 61010-1 safety requirements for electrical measuring and control equipments and
for laboratory use
- EN 61326-1 electrical measuring, control and laboratory equipment.
Electromagnetic compatibility requirements.
Parma, 20/01/2003
President
6UO Ruggero Lombardo
12 GB SPG-120/20