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  • Rotating Equipment - Overhauling Report

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    Nelbert Sumalpong
    289 views7 pages
    This document summarizes the overhauling of the G-0410 Quench Oil Drain Pump. Key findings include: - Bushings were in poor condition with clearances exceeding limits, resulting in replacement. - As-found clearances between bushings and sleeves were well above specifications. As-left clearances were within required minimums after replacement. - Shaft run-out was measured and found to be within acceptable tolerances. - Worn parts like bearings and bushings were replaced. - The pump was successfully overhauled within 7 hours with proper coordination and no issues.

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    This document summarizes the overhauling of the G-0410 Quench Oil Drain Pump. Key findings include: - Bushings were in poor condition with clearances exceeding limits, resulting in replacement. - As-found clearances between bushings and sleeves were well above specifications. As-left clearances were within required minimums after replacement. - Shaft run-out was measured and found to be within acceptable tolerances. - Worn parts like bearings and bushings were replaced. - The pump was successfully overhauled within 7 hours with proper coordination and no issues.

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    © All Rights Reserved
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    289 views7 pages

    Rotating Equipment - Overhauling Report

    Uploaded by

    Nelbert Sumalpong
    This document summarizes the overhauling of the G-0410 Quench Oil Drain Pump. Key findings include: - Bushings were in poor condition with clearances exceeding limits, resulting in replacement. - As-found clearances between bushings and sleeves were well above specifications. As-left clearances were within required minimums after replacement. - Shaft run-out was measured and found to be within acceptable tolerances. - Worn parts like bearings and bushings were replaced. - The pump was successfully overhauled within 7 hours with proper coordination and no issues.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 7

    ROTATING EQUIPMENT

    OVERHAULING REPORT

    Equipment Tag/Description: G-0410 Quench Oil Drain Pump Start Date: 26-May-18

    Word Order Number: 60159076 End Date: 26-May-18

    Reason/s: high vibration Downtime (hr): 7 hrs

    Equipment Information
    Equipment Tag G-410

    Description Quench Oil Drain Pump

    Manufacturer Sulzer Pumps Ltd.

    Type vertical, single stage submersible centrifugal pump

    Serial No. 482374

    Model (Type/Size) BNO 40-251

    Product Quench Oil

    Shaft Speed (RPM) 3560 rpm

    Lubrication ISO VG 46

    Shaft Sealing Mechanical Seal (Flowserve)

    Seal Configuration Dual Pressurized Back-to-Back Cartridge

    Seal Flushing Plan API Plan 53B

    Seal Oil Heat Transfer Oil (Oil ISO VG 10)

    Bearing Angular Contact Ball Bearing

    Impeller: Single suction, fully enclosed, ASTM A743 Gr CA6NM

    Discharge porting 1-1/2" CL300 RF

    Approx. Equipment WT 829 kg

    Revision No: 2 Page No : 1 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    INITIAL OBSERVATIONS

    Prior to the disassembly/dismantling of pump, a thorough inspection of the unit was


    conducted. Pump exterior was still found to be in generally clean and good condition
    since it was just overhauled last February 28, 2018. On the other hand, the bushing was
    in pretty bad shape, it was suspected that the clearances exceed the required limits
    resulting to the large play of bushing against the sleeves.

    Revision No: 2 Page No : 2 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    DETAILED INSPECTION
    A. AS FOUND CLEARANCES
    AS FOUND
    Part Name Remarks
    CLEARANCES
    Bottom Sleeve 57.9 Exceeds max. Clearance for worn-out
    parts/ For replacement; Max.
    Bottom Carbon bush 59.3
    clearance for worn out parts = 0.4
    Diametrical clearance 1.4 mm

    Middle Sleeve 57.94 Exceeds max. Clearance for worn-out


    parts/ For replacement; Max.
    Middle Carbon bush 63.22
    clearance for worn out parts = 0.4
    Diametrical clearance 5.28 mm

    Top sleeve 57.92 Exceeds max. Clearance for worn-out


    parts/ For replacement; Max.
    Top Carbon bush 67.10
    clearance for worn out parts = 0.4
    Diametrical clearance. 10.82 mm

    Bottom Wear ring dia. Clearance


    Impeller Wear ring 119.95
    Wear ring is within the minimum
    Stationary Wear ring 120.55 required clearance which is
    clearance = 2mm (1 mm on each side)
    Diametrical clearance 0.49

    Top Wear ring dia. Clearance


    Impeller Wear ring 119.95
    Wear ring is within the minimum
    Stationary Wear ring 120.65 required clearance which is
    clearance = 2mm (1 mm on each side)
    Diametrical clearance 0.7

    Revision No: 2 Page No : 3 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    B. AS LEFT CLEARANCES

    Part Name AS LEFT CLEARANCES Remarks

    Bottom Carbon bush 58.18


    Within the min. clearance required;
    Bottom Sleeve 57.98 Min. clearance for new parts = 0.2
    mm
    Diametrical clearance 0.20

    Middle Carbon bush 58.18


    Within the min. clearance required;
    Middle Sleeve 57.99 Min. clearance for new parts = 0.2
    mm
    Diametrical clearance 0.19

    Top Carbon bush 58.13


    Within the min. clearance required;
    Top Sleeve 57.97 Min. clearance for new parts = 0.2
    mm
    Diametrical clearance. 0.16

    Bottom Wear ring dia. Clearance


    Impeller Wear ring 119.95
    Wear ring is within the minimum
    Stationary Wear ring 120.55 required clearance which is
    clearance = 2mm (1 mm on each side)
    Diametrical clearance 0.49

    Top Wear ring dia. Clearance


    Impeller Wear ring 119.95
    Wear ring is within the minimum
    Stationary Wear ring 120.65 required clearance which is
    clearance = 2mm (1 mm on each side)
    Diametrical clearance 0.7

    Revision No: 2 Page No : 4 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    C. SHAFT RUN-OUT

    A B C D E F G H I J K L

    G-0410 SHAFT RUN-OUT

    A B C D E F G H I J K L
    0 0.02 0 0 0 0 0 0 0 0 0 0 0
    90 -0.05 -0.04 0 -0.03 -0.02 +0.04 +0.08 +0.05 +0.06 0 0 -0.03

    180 -0.06 0 -0.02 -0.05 -0.05 +.0.08 +0.15 +.0.09 +0.08 -0.04 -0.06 -0.05

    270 0 0.04 -0.02 0 -0.03 +0.06 +0.1 +0.1 +0.02 -0.04 -0.05 -0.08

    REPLACEMENTS

    Items Material/Description Part. No. Item Code Quantity

    Ball Bearing SKF 7214 BECBJ 320.02 11026574 2

    Bearing Bushing Graphalloy: Gr GM 111.3 545.06 11026807 3

    Bearing Sleeve (Top) Type F6NM ASTM A182 529.03 11026724 1

    Bearing Sleeve (Bottom & Middle) Type F6NM ASTM A182 529.05 11026738 2

    Revision No: 2 Page No : 5 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    SCOPE OF WORK

    Date Activity

    Pump pull-out / Hauling to mechanical workshop

    Perform initial inspection and record findings

    Full disassembly of pump

    Shaft run-out measurement and recording

    Perform detailed inspection (measurement of clearances / recording)


    Saturday, May 26, 2018 Cleaning of internals

    Replacement of worn-out parts including the bearing (See previous section)

    Pump assembly

    Site Installation

    Lube oil and seal oil fill-up


    Alignment

    PROPOSED IMPROVEMENTS

    There are no more proposed improvements since the job was executed fast, effectively
    and safe. Since tools were enlisted within the last report, the preparation was executed
    perfectly. Spare parts were also prepared the day before the pump overhauling. Proper
    Blinds was installed after the pullout of the pump. Our team works with a high level of
    coordination and communication resulting into full completion of the job within 7 hours.

    Revision No: 2 Page No : 6 of 8


    ROTATING EQUIPMENT
    OVERHAULING REPORT

    RESULTS AFTER OVERHAULING

    Since the clearances between the bushing and sleeves exceed the
    minimum clearances required, we replaced all the bushing and sleeves
    (top, middle and bottom). We also replaced the bearing and upon the test
    run of the equipment, the vibration was now within the normal level of
    vibration and no other abnormalities were found.

    Revision No: 2 Page No : 7 of 8

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