W3400H-installation Operation PDF

Operating, Installation and
Service Manual
W3400H , CLC 41
Clarus Control
438 9202-01
05.16
Washer extractor, drum volume 400 litres 3
Contents
Machine operation ........................................................... 7 Motor .............................................................................. 85

General description .................................................... 7 Motor control unit ...................................................... 86
Automatic operation ................................................... 8 Extraction ................................................................. 89
Preparations ......................................................... 8 Imbalance measurement .......................................... 89
To run a wash program ............................................ 10 Belt tension ............................................................... 90
Preparations ....................................................... 10 Door lock ........................................................................ 91
The "move back" key .......................................... 10 Instructions for opening machine door if door lock is
To start the wash program .................................. 10 faulty ......................................................................... 91
To start a wash program from the program
Drain valve ..................................................................... 93
library .................................................................. 14
Description ............................................................... 93
To change parameters in the current program
Fault-finding .............................................................. 93
step ..................................................................... 17
Rapid advance .................................................... 18 Detergent dispenser ....................................................... 94
Show weight ....................................................... 20 Heating ........................................................................... 95
No water reduction .............................................. 21 Fault-finding .............................................................. 96
Pause .................................................................. 22 Frame ............................................................................. 97
Manual operation during a program .................... 23
Weighing equipment ...................................................... 98
Text ..................................................................... 29
To change the wash program after program Technical data .............................................................. 109
operation has commenced ................................. 30 Dimensions ............................................................. 111
To change temperature scale ............................. 31 Floor loading data ................................................... 112
Auto restart ......................................................... 32 Dimensions, machine with tilt function ................... 113
Manual operation ...................................................... 33 Installation .................................................................... 114
To select a manual operation ............................. 33 Location and surface .............................................. 114
Motor/door .......................................................... 34 Mechanical installation ........................................... 114
Water/drain ......................................................... 35 Connecting the water supply .................................. 118
Heating ............................................................... 36 Steam supply .......................................................... 119
Detergent signals and water flushing .................. 37 Compressed air connection .................................... 120
At the end of the wash .............................................. 38 Drain ....................................................................... 121
Statistics ................................................................... 39 Detergent dispenser, non liquid detergents ............ 122
To select statistics .............................................. 39 Installation of equipment for external liquid
Resetting statistic registers ................................. 41 supply ..................................................................... 122
Memory card ............................................................ 57 Electrical installation ............................................... 123
General introduction ........................................... 57 Instructions for change of power supply ................. 125
To select the "Memory card" function ................. 58 Function checks ........................................................... 127
To run a wash program straight from a Manual operation .................................................... 127
memory card ....................................................... 61 Automatic operation ............................................... 128
To copy a program from a memory card to the Maintenance ................................................................ 129
machine's program control unit ........................... 62 Daily ....................................................................... 129
To copy a program from the program control Every three months ................................................ 129
unit to a memory card ......................................... 65 Optional equipment ...................................................... 130
To delete a program on a memory card ............. 68 Tilt function ............................................................. 130
To delete all programs on a memory card .......... 69 Loading hopper ...................................................... 136
Description of main units ................................................ 70 Weight measurement ............................................. 139
Control unit ..................................................................... 72 Extra drain valve ..................................................... 145
Clarus control unit .......................................................... 76 Electric heating ....................................................... 150
Liquid detergent ...................................................... 156
Program control unit ....................................................... 77
External communication cable ............................... 159
System structure ...................................................... 77
Installing hopper ..................................................... 161
Control system transformer T10 ............................... 83
Return water ........................................................... 167
Imbalance switch ........................................................... 84
Installing tilt function ............................................... 170
Description ............................................................... 84
Third water valve .................................................... 189
Instructions for repair ................................................ 84
Steam heating ........................................................ 193
Safety 5
Safety
This machine can only be used with water.

Never use dry cleaning agents.
Do not allow children to operate the machine.
Do not hose down or spray the machine with water.

All mechanical and electrical installation must be carried out by
qualified personnel.
Do not bypass the door locking device.
Should the machine malfunction, please report the fault to the

technician responsible for the machine.
2070 2071
Emergency stop When necessary measures have

If the machine for some reason has been taken, the emergency button
to be stopped – press emergency can be reset by pulling it out.
stop button
All external equipment which is connected to the machine must be

CE/EMC-approved and connected using an approved shielded cable.
The manufacturer reserves the right to make changes to design and com-
ponent specifications.
Machine operation 7
General description
Fig. This washer extractor is controlled by a microprocessor-based program
1 control unit. There are many advantages to this equipment, including:
• timing, levels and temperatures are controlled with great precision and
flexibility
• the large display screen means that detailed information on wash
programs, machine status and operations, wash times and temperatures
can be accessed in plain language
• it is possible for the user to create new wash programs, and to adapt
programs with great precision, on the basis of experience and to suit
various types of textile, degrees of soiling etc.
• a very high level of machine safety through continuous monitoring and
built-in safety interlocks
• the program control unit has a reader for "smart cards". These are cards
the size of a credit card which contain a memory chip. Smart cards allow
the user to:
- transfer wash programs between a PC and the washer extractor, or
from one washer extractor to another
- run programs straight from a card
• great flexibility during program operation:
- rapid advance both forwards and backwards in the program
- the user can change temperatures, program module lengths and
extraction speeds directly, during program operation
- change to running a different wash program, at any time during program
operation of the washer extractor.
1
Function keys Display screen

The functions of these keys
RUN A WASH PROGRAM
change, depending on which OPTIONS MENU
menu or part of a menu you are MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
using. Their current functions at WEIGHT, KG: 000,0
TAR SELECT
any time are shown on the
display immediately above each Numeric keyboard
key.
Card reader for memory cards

During a wash: 1 2 3
Pause key
Before and after a wash, and during 4 5 6
programming:
"Move back" key
7 8 9
By pressing this key repeatedly you
can move backwards through the
0
menus you have navigated through.
This will always bring you back to the
menu shown on the display in this
illustration. 4115 3651
8 Machine operation
Automatic operation 2
Preparations
• Open the machine door and check that the
drum is empty.
Switch
• Load the laundry items into the drum and electricity/
close the door. steam
• Check that the emergency stop button has not
been pressed inwards (see "Machine safety").
Fig. • If the machine has a switch for selecting the
2 heating type (electricity or steam), check that
this switch is set as desired. This switch
(where present) is inside the automatic control
unit on the machine rear.
4123
For machines with the tilt function and a loading

hopper 3
Fig. • Open the door and lock it open by lowering
3 the catch by the door hinge.
1 2 3
4 5 6
7 8 9
• Release the catch for the loading hopper and

0
Fig.
4 lower it into position.
4120
4117
Machine operation 9
Fig. • Turn the uppermost switch on the tilt control unit

5 anticlockwise. The machine will now tilt back.
5
Fig. • Let the laundry items down into the loading

6 hopper, and use the bottom switch on the tilt
control unit to rotate the drum. This helps load
the items into the drum.
• When the drum is full, lift the hopper back out of
the way. It will be held by its catch automatically
when it is pushed fully upwards.
Fig. • Press the middle switch on the tilt control unit.
7 The machine will now return to its normal 4119
position.
• Close the machine door. The machine is now 6
ready to begin washing.
Add detergent and other laundry products

Fig. If you are using the machine's built-in detergent
8 dispensers, add the required detergent and other
laundry products, according to the indicator lights.
Warning! 4238
Take care when adding laundry products.

Powder or liquids left in the compartments 7
(scoops) may be corrosive.
4237
4 5
2 3
1
3478
10 Machine operation
To run a wash program

Preparations
• Sort the load, paying attention to the textile care labels on the items.
Empty all pockets and do up zip fasteners.
• Open the machine door, check that the drum is empty, load the items
into the machine and close the door.
• Check that the emergency stop button has not been pressed inwards
(see ”Machine safety”).
The ”Move back” key

The "Move back" function
If you find you are in the Each press of the ”Move back” key moves you back
wrong place, or if you want to one menu, in reverse order. By pressing this key
undo earlier key presses: repeatedly you can return to this menu at any time:
3627
Press the ”Move back” key
one or more times.
RUN A WASH PROGRAM
OPTIONS MENU
MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
WEIGHT, KG: 000,0
TAR SELECT
To start the wash program

Two ways of starting a program
If this menu is not currently
displayed: By entering the actual program number
RUN A WASH PROGRAM Enter the actual program number if you know it, then
OPTIONS MENU Press a repeatedly. press SELECT.
MAKE YOUR CHOICE WITH By starting from the program library
OR AND PRESS SELECT
WEIGHT, KG 000,0 (see section "To start a wash program from the
SELECT program library)
3580 If you are unsure about the programs available, you
can select a program from the program library,
where the programs are listed with their
RUN A WASH PROGRAM If ”GO TO THE MENU” is descriptions.
OPTIONS MENU
highlighted:
Press c.
RUN A WASH PROGRAM

OPTIONS MENU When ”RUN A WASH
PROGRAM” is highlighted:
SELECT Press SELECT.
Machine operation 11
Here you can select programs

from the program libraries.
RUN A WASH PROGRAM See the section entitled ”To
ENTER A PROGRAM NUMBER: start a wash program from the
101
SELECT FROM LIBRARY
program library”.
Displayed here will be the

CLS SMC 993 number of the most frequently
used program. S993 would If you have entered the wrong number
3581 A
indicate the number of a Enter the correct number to overstrike the earlier one.
program on a memory card. Note: you must always enter three digits, even when
Press this key if you want the number is really only a one or two-digit number.
for example: 991 to select this program. Examples:
The program number required is 9. Enter 009 to
Use the numeric keys to overstrike all digits in the wrong number.
SELECT enter the program number The program number required is 19. Enter 019 to
overstrike all digits in the wrong number.
Press SELECT.
If you have a memory card in Memory cards

RUN A WASH PROGRAM the program control unit, and A memory card is a plastic card, the size of a credit
ENTER A PROGRAM NUMBER:
the program you selected is card, with an electronic memory chip inside it. This
101
FROM CLS OR SMC?
both on the memory card and
in the PCU, you will be asked
”FROM CLS OR SMC?”.
card is capable of storing 10 to 15 wash programs of
normal size. If the programs are mostly small ones,
more of them can be stored, whereas larger programs
CLS SMC OK will reduce the number which can be held by the card.
4031 A Memory cards of this type can be used to:
Press CLS if you want to • transfer wash programs from one washer extractor
CLS take the program from the to another
PCU.
• run wash programs straight from the card
Press SMC if you want to
SMC • transfer wash programs from a PC to a memory
take the program from the
card and from a memory card to a PC (these
memory card.
procedures, and how to write a wash program on a
PC, are described elsewhere).
In some of the text shown on Memory cards are described in detail in the section
the display, Clarus Control is entitled ”The Memory card”.
referred to as CLS and the
memory card is referred to as
SMC.
RUN A WASH PROGRAM

Delayed start time
91
NORMAL 95°C STD
00:00
(hrs:mins)
Program name
TEXT START
If you want to see the Pressing ”Text” displays more information
3582
description of the program: The text displayed is a description of the wash
TEXT program selected. This text description is inserted
when a new wash program is created. This procedure
Press TEXT .
is described fully in the programming manual.
Choose 1 or 2:
1 START 1 To start the program now:

Press START.
Delayed start
1 2 3 2 Delayed start
2 4 5 6 Use the numeric keys to
Delayed start means that the machine will not start the
wash program until the time entered has elapsed.
enter a time (max. 99 This function allows you, for example, to load the
7 8 9 hrs). This parameter machine in the evening, but delay the start of the wash
appears on the right of until early the next morning, to end in time for the next
0 the display. shift.
START Press START.
DELAYED START
Time left before the
91
NORMAL 95°C STD
14:30 machine is to start
EXIT
If you want to cancel the
delayed start:
EXIT Press EXIT
Two ways of pausing during a wash program

During a wash program:
There are two ways of pausing during a wash
Press a to program:
make the machine pause 1 By pressing a.
3627
during the wash program.
2 As an additional function. This is described in
section "Pause".
The following information is To terminate a program before it has finished

displayed during the wash • Select RAPID ADVANCE and press SELECT.
program: Advance to ”END OF PROGRAM” and press
Current program step SELECT.
Time left for this program • Wait until ”THE DOOR IS OPEN” appears on the
step display.
91 NORMAL 95°C STD
PROGRAM STEP: MAIN WASH 1 • Now the door can be opened.
STEP TIME: 720 SEC Set temperature
SET TEMPERATURE 85 C
ACTUAL TEMPERATURE: 21 C
REMAINING TIME: 70 MIN Actual temperature
DRUM SPEED: 1000 RPM
SHOW WEIGHT Remaining program time
RAPID ADVANCE To change parameters in the current program
Drum speed
SELECT step
3583 See section "To change parameters in the current
program step".
SHOW WEIGHT
Certain program step parameters can be altered
during the course of the program. In the example (left),
RAPID ADVANCE the length of the program step and the heating
PAUSE temperature can be altered.
MANUAL FUNCTIONS
TEXT
SELECT NEW WASH PROGRAM
CHANGE °F/°C
AUTO RESTARTS
If required:
Select a function using the
cursor keys.
Additional functions during the program

Rapid advance (see section ”To change parameters - all water valves, drain and pumps (where
in the current program step”) applicable).
Rapid advance through the program to the program - limit highest extraction speed.
step required. Rapid advance can be used to move - motor on/off after end of wash program.
both forwards and backwards through the program. - flush detergent.
Display weight (see section ”Display weight”) Text (see section ”Text”)
The actual load weight is shown in large digits on the Display description of wash program (if available).
display (weight display mode). (On machines with Select a different wash program (see section ”To
weighing equipment only.) change the wash program after program operation
No water level reduction (see section ”No water has commenced”)
level reduction”) You can switch to using a different wash program at
Machines with weighing equipment installed adjust any stage during the wash. Once this function has
the water level automatically according to the load been selected, the current step (for example, rinse) of
weight. This function lets you switch off water level the earlier program will be allowed to finish and then
reduction during the current program. the new program will start (from the beginning).
Pause (see section ”Pause”) Change temperature scale °C or °F (see section ”To
The machine stops. The drain valve remains closed. change temperature scale °C/°F”)
Another way to pause the program: Press a. Auto restart (see section ”Auto restart”)
Manual functions (see section ”Manual operation Here you enter the number of times you wish the
during a program”) wash program to restart automatically.
The following functions can be controlled manually
during the course of the program:
To start a wash program from the program library
What is the program library?

The program library lists all wash programs, both user
RUN A WASH PROGRAM If this menu is not currently and standard programs, showing their program
OPTIONS MENU displayed: numbers and a description, for example:
OR AND PRESS SELECT Press a repeatedly.
WEIGHT, KG 000,0
SELECT 1 MY OWN 40 °C
3580 2 MY OWN 60 °C
3 MY OWN 90 °C
991 NORMAL 95°C STD
RUN A WASH PROGRAM
OPTIONS MENU If ”GO TO THE MENU” is 992 NORMAL 60°C STD
highlighted:
Press c. 994 INTENSIVE 95°C
995 INTENSIVE 60°C
RUN A WASH PROGRAM
OPTIONS MENU When ”RUN A WASH 996 PERM. PRESS 60°C
PROGRAM” is highlighted: 997 PERM. PRESS 40°C
SELECT Press SELECT. 998 LOW EXTRACT 1 MIN
999 HIGH EXTRACT 5 MIN
Each time a new program is stored in the machine

program memory, its number and description will be
inserted automatically into the program library.
The program library may be used for starting a wash
program, but is also used in programming, when a
wash program needs to be modified or if a new
program is to be created on the basis of an existing
one.
RUN A WASH PROGRAM

Select library via menu
101
FROM CLS OR SMC?
To select a program from the
You can also select the program library via the option
”GO TO THE MENU”. Then select ”WASH PROGRAM
CLS SMC OK LIBRARY”.
PCU program library:
4031 A
Press CLS.
CLS If there is a memory card in MENU
the PCU and you wish to MAKE A CHOISE:
select a program on that: WASH PROGRAM LIBRARY
SMC Press SMC.
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
SELECT
3590
WASH PROGRAM LIBRARY

PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL FUNCTIONS
SETTINGS 2
EXIT
LIBRARY
PR.NO. NAME
994 INTENSIVE 95°C
995 INTENSIVE 60°C
996 PERM. PRESS 60°C
998 LOW EXTRACT 1 MIN
SELECT
3591
991 NORMAL 95°C STD Press b the required

992 NORMAL 60°C STD number of times...
994 INTENSIVE 95°C
995 INTENSIVE 60°C
996 PERM. PRESS 60°C ...to highlight the wash
997 PERM. PRESS 40°C program required.

RUN A WASH PROGRAM

Delayed start time
91
NORMAL 95°C STD
00:00 (hrs:mins)
Program name
TEXT START If you want to see the Pressing ”Text” displays more information
3582
description of the program: The text displayed is a description of the wash
TEXT Press TEXT program selected. This text description is inserted
when a new wash program is created. This procedure
is described fully in the programming manual.
Choose 1 or 2:
1 START 1 To start the program now:
Press START.
Delayed start
1 2 3 2 Delayed start
2 4 5 6 Use the numeric keys to
Delayed start means that the machine will not start the
wash program until the time entered has elapsed.
enter a time (max. 99 This function allows you, for example, to load the
7 8 9 hrs). This parameter machine in the evening, but delay the start of the wash
appears on the right of until early the next morning, to end in time for the next
0 the display. shift.
START Press START.
DELAYED START Time (in hours and

ENTER A PROGRAM NUMBER: minutes) left before the
91
NORMAL 95°C STD
14:30
machine is to start.
OIf you want to cancel the

EXIT delayed start:
Press EXIT.
EXIT
The functions which are
available during program
operation are described in
sections "To change
parameters in the current
program step - Auto restart".
To change parameters in the current program step
91 NORMAL 95°C STD During program operation the You can alter the following program steps:
PROGRAM STEP: MAIN WASH 1
STEP TIME:
SET TEMPERATURE:
720
85
SEC
°C display will look like this (see Prewash, Main wash, Rinse, Drain, Soak
ACTUAL TEMPERATURE: 21 °C
REMAINING TIME: 70 MIN section "To start the wash Length of program step (max. 9998 seconds),
DRUM SPEED: 1000 RPM
program"). heating temperature (max. 97°C).
SHOW WEIGHT
RAPID ADVANCE
Extraction
SELECT Length of program step (max. 3600 seconds),
3584 extraction speed.
Press c one or more

times...
91 NORMAL 95°C STD

STEP TIME: 720 SEC
SET TEMPERATURE: 85 °C
ACTUAL TEMPERATURE:
REMAINING TIME:
21
70
°C
MIN
...to highlight the line
DRUM SPEED: 1000 RPM required.
SHOW WEIGHT
RAPID ADVANCE
SELECT If you have entered the wrong parameter

Continue pressing numeric keys to overstrike the
incorrect parameter.
Note: always use the same number of digits as used
1 2 3 on the display to overstrike the incorrect parameter.
Example:
4 5 6 Use the numeric keys to To change the time for the program step to 30
enter the new parameter . seconds, enter 030 to overstrike the earlier parameter.
7 8 9
0
Press SELECT.
SELECT
Rapid advance To terminate a program before it has finished

• Select RAPID ADVANCE and press SELECT.
Advance to ”END OF PROGRAM” and press
91 NORMAL 95°C STD During program operation the SELECT.
PROGRAM STEP: MAIN WASH 1 display will look like this (see
STEP TIME: 720 SEC • Wait until ”THE DOOR IS UNLOCKED” appears on
SET TEMPERATURE 85 C section "To start the wash
ACTUAL TEMPERATURE: 21 C the display.
REMAINING TIME:
DRUM SPEED:
70
1000
MIN
RPM program").
SHOW WEIGHT
• Now the door can be opened.
RAPID ADVANCE
Check that ”RAPID
SELECT ADVANCE” is highlighted.
3583
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTARTS
If it is not highlighted:
Press c or b one or
more times to highlight
”RAPID ADVANCE”.

91 NORMAL 95°C STD

RAPID ADVANCE
PRE WASH 1
Rapid advance works in both directions
EXTRACT
MAIN WASH
1
1 Rapid advance works in both directions, using b
EXTRACT 2
RINSE 1 and c.
SELECT Using rapid advance to move forwards allows you to
3586 skip one or more program steps. Using rapid advance
backwards allows you to repeat one or more program
PRE WASH 1
EXTRACT 1 Press b or c one or steps.
MAIN WASH 1 more times to highlight the
EXTRACT 2
RINSE 1
program step you wish to
EXTRACT 3 advance to. Automatic return to normal display
RINSE 2 Once you have selected any of the functions below,
EXTRACT 4
RINSE 3 you must make any changes required within 20
EXTRACT 5 seconds. If no further keys are pressed within 20
END OF PROGRAM seconds, the display will revert automatically to its
normal appearance during a wash program.
For machines with weighing equipment installed only!
Show weight
Show weight
91 NORMAL 95°C STD During program operation The actual weight is shown in large digits on the display
PROGRAM STEP: MAIN WASH
STEP TIME:
1
720 SEC the display will look like (weight display mode).
SET TEMPERATURE 85 °C
ACTUAL TEMPERATURE: 21 °C this (see section ”To start
REMAINING TIME: 70 MIN If the weighing equipment is not connected, the error
DRUM SPEED: 1000 RPM the wash program”).
SHOW WEIGHT message “FUNCTION NOT ALLOWED” will appear. See
RAPID ADVANCE
the section “Fault-finding, weighing equipment” in the
machine manual.
SELECT
4774
SHOW WEIGHT
RAPID ADVANCE
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTART
Press c or b one
or more times to
highlight ”SHOW
WEIGHT”.
CLARUS CONTROL Weight display mode:

WEIGHT, KG: The actual net weight is
shown in large digits on
007,0 the display. Return to normal display
The display will return to normal at the end of the ”time for
weight display” set as a parameter in Settings 1. The
manufacturer’s default parameter is 20 seconds.
4775
To end weight display sooner

Press a or use the numeric keys to enter a new
program number.
No water reduction
No water reduction
91 NORMAL 95°C STD During program operation The wash load is weighed during the program and the
STEP TIME: 720 SEC the display will look like water level is adjusted automatically according to its
ACTUAL TEMPERATURE: 21 °C this (see section ”To start weight. If the load is not a full one, the water level will be
REMAINING TIME: 70 MIN
DRUM SPEED: 1000 RPM the wash program”). reduced according to a water level reduction table. You
SHOW WEIGHT
RAPID ADVANCE
can switch off water level reduction at any stage of a
program.
SELECT
Note that if you select ”NO WATER REDUCTION”, this
4776
applies only to the program currently running. The next
SHOW WEIGHT time a program is started, water level reduction will occur
RAPID ADVANCE
automatically again.
NO WATER REDUCTION
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTART
Press c or bone
or more times to
highlight ”NO WATER
REDUCTION”.

Pause
Two ways of pausing during a wash program
Note that you must be in normal wash mode to be able
91 NORMAL 95°C STD During program operation the to pause in this way. If, for example, you are using
STEP TIME: 720 SEC display will look like this (see ”Manual Functions”, you will have to exit that first
ACTUAL TEMPERATURE:
REMAINING TIME
21
70
°C
MIN
section "To start the wash before you can use Pause.
DRUM SPEED: 70 RPM program").
SHOW WEIGHT There are two ways of pausing during a wash
RAPID ADVANCE
program:
SELECT 1 As an additional function. This is described in this
3587 section.
SHOW WEIGHT 2 By pressing a.
RAPID ADVANCE
PAUSE When the machine pauses:
MANUAL FUNCTIONS • Program operation is halted.
TEXT
• Filling is halted (where applicable).
• Heating is halted (where applicable).
CHANGE °F/°C
AUTO RESTARTS • The motor stops.
• The drain valve remains closed.
• The door cannot be opened.
Press c or b one or
”PAUSE”.
91 NORMAL 95° STD

PAUSE
START
3588
START Press START to restart the

wash program.
Manual operation during a program Two types of manual operation

91 NORMAL 95°C STD During program operation the There are two types of manual operation, which
STEP TIME:
1
720 SEC display will look like this (see should not be confused:
SET TEMPERATURE 85 C
ACTUAL TEMPERATURE: 21 C section "To start the wash • Manual operation during a program
REMAINING TIME: 70 MIN
DRUM SPEED: 1000 RPM program").
SHOW WEIGHT
These functions are described in this section.
RAPID ADVANCE
• Manual operation when no program is running
SELECT These functions are described in section "Manual
3585
operation".
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTARTS
Press c or b one or
”MANUAL FUNCTIONS”.

MANUAL FUNCTIONS Automatic return to normal display

MAKE A CHOICE:
WATER/DRAIN
Once you have selected any of the functions below,
HIGH EXTRACT
MOTOR you must make any changes required within 20
DETERGENT/FLUSH
EXIT seconds. If no further keys are pressed within 20
seconds, the display will revert automatically to its
normal appearance during a wash program.
SELECT
3679
Manual functions during a wash program
WATER/DRAIN Water/drain (see section "Water/drain")
HIGH EXTRACT Allows manual operation of all water valves and the
MOTOR drain valve.
DETERGENT/FLUSH Highest extraction speed (see section "Maximum
EXIT extraction speed")
Here you can limit the maximum extraction speed
for the current program.
Use the cursor keys to
Motor (see section "Motor on after wash")
select the function.
Motor on/off after program has ended.
Detergent valves (see section "Detergent signals
and water flushing")
Press SELECT. Allows you to control all valves in the detergent
SELECT compartment or in external detergent supply
system.
Water/drain
MANUAL FUNCTIONS To access this function, see
COLD WATER
WATER/DRAIN instructions in section
MIXED WATER
HOT WATER
"Manual operation".
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
LEVEL: 63 UNITS
OPEN Water level in drum
3680
Use b and c to select

the water/drain option you
require.
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
DRAIN
EXIT
Press OPEN.
OPEN The function will be activated
for as long as you press and
hold this key. The function
ceases as soon as you
release the key.
COLD WATER When you have finished:
MIXED WATER Press b repeatedly to
HOT WATER highlight ”EXIT”.
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
DRAIN
EXIT

Maximum extraction speed To limit the program’s highest extraction speed

This function allows you to modify the highest
To access this function, see extraction speed allowed during the program.
MANUAL FUNCTIONS instructions in section
HIGH EXTRACT
CURRENT MAXIMUM EXTCACT SPEED: 1000 RPM "Manual operation". Example:
SELECT NEW EXTRACT SPEED: Assume that the highest speed in the program is 1000
1000 RPM Maximum extraction rpm and that you have set 700 rpm as the highest
speed in current program. speed allowed.
SELECT
3681 All speeds above 700 rpm will
be limited to 700 rpm
1 2 3
Enter the maximum rpm
4 5 6 extraction speed you Speeds below 700
require for this program. rpm will not be
7 8 9 1000 affected
0 800
600
400
200
Time
3682
This change will affect the current program only. No

change will be implemented if extraction is taking
place at the time of the (attempted) change.The next
time that this program is used, the original maximum
speed will apply.
This function does not allow you to set a higher speed
than the usual maximum speed for the program.
Motor on after wash

Motor to rotate after program has ended
MANUAL FUNCTIONS To access this function, see If you answer Yes (Y):
MOTOR
MOTOR ON AFTER WASH N
instructions in section The motor will continue to rotate in alternative
EXIT "Manual mode". directions after the program has ended. This prevents
creasing of the load.
When the program has ended, the display will look like
Y/N this:
3683 91 NORMAL 95°C STD
A toggle function:
Y/N Use Y/N to toggle the MOTOR ON IN
function from ON (Yes) to MANUAL FUNCTIONS
OFF (No).
When you have finished: STOP

Press b to highlight 4111
MOTOR ON AFTER WASH ”EXIT”.
Press STOP to stop the motor.
EXIT

Detergent signals and water flushing

To access this function, see
MANUAL FUNCTIONS instructions in section
DETERGENT/FLUSH
WATER FLUSH
FLUSH COLD POWDER "Manual mode".
POWDER SIGNAL 1
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
OPEN
3684
Use b and c to select Detergent signals and water flushing

the function you require. FLUSH WATER:
This function uses water to clear detergent from the
supply tubes of the detergent dispensing system.
POWDER SIGNAL:
WATER FLUSH This function will either: a) use water to dispense
FLUSH COLD WATER detergent from machine compartments, or: b)
POWDER SIGNAL 1
dispense detergent from an external system. The
number of valves present will vary according to the
POWDER SIGNAL 2
machine type.
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
Press OPEN.
OPEN The function will be activated
release the key.
WATER FLUSH
FLUSH COLD POWDER When you have finished:
POWDER SIGNAL 1 Press b repeatedly to
POWDER SIGNAL 2
highlight ”EXIT”.
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT

Text Pressing ”Text” displays more information

91 NORMAL 95°C STD The text displayed is a description of the wash
During program operation the program selected. This text description is inserted
STEP TIME:
SET TEMPERATURE
720
85
SEC
C
display will look like this (see when a new wash program is created. This procedure
ACTUAL TEMPERATURE:
REMAINING TIME:
21
70
C
MIN
section "To start the wash is described fully in the programming manual.
DRUM SPEED: 1000 RPM program".
SHOW WEIGHT
RAPID ADVANCE
SELECT
3592
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTARTS
Press c or b one or
”TEXT”.
91 NORMAL 95°C STD Description of wash

NORMAL PROGRAM FOR MEDIUM SOILED
CLOTHES
program
TEXT
AUTO RESTARTS
SELECT
3630
Automatic return to normal display
To return to the normal If you do not press SELECT within 20 seconds, the
SELECT display: display will revert automatically.
Press SELECT again.
To change the wash program after program operation has commenced
91 NORMAL 95°C STD During program operation the

PROGRAM STEP: MAIN WASH 1 display will look like this (see To change the wash program after program
STEP TIME:
SET TEMPERATURE
720
85
SEC
°C section "To start the wash operation has commenced
ACTUAL TEMPERATURE: 21 °C
REMAINING TIME
DRUM SPEED:
70
1000
MIN
RPM program". You can change to a different wash program at any
SHOW WEIGHT time during program operation. When you do, the
RAPID ADVANCE
current function (for example, rinse) will be interrupted.
SELECT The new program will start immediately after that (from
3694 the beginning).
This function is useful, for example, if you discover
SHOW WEIGHT that you have started the wrong program.
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTARTS
Press c or b one or
”SELECT NEW WASH
PROGRAM”.
91 NORMAL 95°C STD

SELECT NEW PROGRAM AND PRESS SELECT
PR.NO. NAME
992
993
NORMAL 60°C STD
NORMAL 40°C STD
Automatic return to normal display
994 INTENSIVE 95°C
995 INTENSIVE 60°C If no key is pressed within 20 seconds, the display will
996 PERM PRESS 60°C
revert automatically.
SELECT
3695
Press b one or more
times as required...

...to highlight the new wash
994 INTENSIVE 95°C
program.
995 INTENSIVE 60°C
996 PERM. PRESS 60°C The existing wash program

PROGRAM STEP: PREWASH 1
STEP TIME:
NO HEATING
120 SEC will now be interrupted and
ACTUAL TEMPERATURE: 21 °C the new one will begin.
DRUM SPEED: 48 RPM
SHOW WEIGHT
RAPID ADVANCE
SELECT
To change temperature scale °C/°F

To change temperature scale °C/°F
91 NORMAL 95°C STD During program operation the This function changes the temperature scale used for
STEP TIME:
1
720 SEC display will look like this (see all temperatures displayed during the wash program.
ACTUAL TEMPERATURE: 21 °C section "To start the wash
REMAINING TIME 70 MIN Please note that this scale change applies only to the
DRUM SPEED: 1000 RPM program".
current program. The default temperature scale will
SHOW WEIGHT
RAPID ADVANCE apply next time you run a program.
SELECT To change the default temperature scale for all
3696 programs, use the function ”SETTINGS”, which is
described in the Service Manual.
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTARTS
Press c or b one or
”CHANGE °C/°F”.

Auto restart What is Auto restart?

91 NORMAL 95°C STD During program operation Auto restart means that the same program will be
STEP TIME:
1
720 SEC the display will look like repeated one or more times, according to the number
ACTUAL TEMPERATURE: 21 °C this. set. The program will restart immediately, and the door
REMAINING TIME 70 MIN
DRUM SPEED: 1000 RPM will remain locked. If you have set auto restart, the
SHOW WEIGHT display will show the number of restarts left.
RAPID ADVANCE
This function is used primarily for testing.
SELECT
3593
SHOW WEIGHT
RAPID ADVANCE
PAUSE
MANUAL FUNCTIONS
TEXT
CHANGE °F/°C
AUTO RESTART
Press b one or more

times to highlight ”AUTO
RESTART”.
91 NORMAL 95°STD
STEP TIME:
1
300 SEC Shows the number of
NO HEATING
ACTUAL TEMPERATURE: 19 C times the program will
DRUM SPEED: 70 RPM
restart.
AUTO RESTARTS´ 0
SELECT
3594
1 2 3
4 5 6 If required:
Use the numeric keys to
7 8 9
change the required
0
number of restarts.

Manual operation Two types of manual operation

There are two types of manual operation, which
To select manual operation should not be confused:
• Manual operation when no program is running
displayed: These functions are described in this section.
RUN A WASH PROGRAM Press a repeatedly. • Manual operation during a program
OPTIONS MENU These functions are described in section "Manual
OR AND PRESS SELECT operation".
WEIGHT, KG: 000,0
SELECT Always lock the door first!
3589 You must always close and lock the door first before
Press b to highlight ”GO you can operate the machine manually.
TO THE MENU”. To lock the door, use the submenu MOTOR/DOOR,
RUN A WASH PROGRAM
OPTIONS MENU see section "Motor/door".
Press SELECT.
SELECT All manual settings are cancelled when you
exit manual operation
All manual settings (such as door, motor, temperature,
and drain) will be cancelled when you exit manual
operation.
The door is unlocked, the motor stops, the drain
MENU opens, heating is halted, and the temperature is reset
MAKE A CHOICE: to zero.
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
SELECT
3685
Press b six times...

PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
....to highlight ”MANUAL
EXIT
MODE”.

MANUAL FUNCTIONS
MAKE A CHOICE:
MOTOR/DOOR
WATER/DRAIN
HEATING
DETERGENT/FLUSH
EXIT
Manual operation when no program is running

SELECT Motor/door (see section "Motor/door")
3686 Lock/unlock door. Switch motor on/off (normal
drum action).
MOTOR/DOOR Water and drain valves (see section "Water/drain")
WATER/DRAIN Operation of drain valve and all water valves.
HEATING
Heating (see section "Heating")
DETERGENT/FLUSH Heat water to any temperature required.
EXIT
Detergent valves (see section "Detergent signals
and water flushing")
Select the function required Allows manual operation of all valves in detergent
using the cursor keys. compartment or external detergent supply system.
Exit
Returns you to the MENU display.
Motor/door
MANUAL FUNCTIONS Lock the door and start the motor
MOTOR/DOOR
DOOR LOCK ON
DOOR LOCK ON N
MOTOR ON N If you answer Yes (Y):
EXIT
The door will be locked. Note that you must always
lock the door before you can operate the machine
manually.
Y/N
MOTOR ON
3687
If you answer Yes (Y):
The motor will start and operate, using normal
action.
DOOR LOCK ON
Press b as required to
select a function.
MOTOR ON
EXIT
A toggle function:
Y/N Use Y/N to toggle the
function from ON (Yes) to
OFF (No).
When you have finished:
Press b to highlight
”EXIT”.
DOOR LOCK ON
MOTOR ON
EXIT

Water/drain
WATER/DRAIN
DRAIN CLOSED N
COLD WATER instructions in section "To
MIXED WATER
HOT WATER
COLD HARD WATER
select manual operation".
WATER FROM TANK 1
WATER FROM TANK 2
LEVEL: 0 UNITS
Y/N
3688
Use b or c to select
Drain or one of the six
Water filling alternatives.
DRAIN CLOSED
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1 Drain (a toggle function) :
WATER FROM TANK 2 Press Y/N to toggle the
EXIT function from Yes (Y) and
No (N).
Y/N Water filling:

Press OPEN.
The function will be activated
OPEN hold this key. The function
release the key.

DRAIN CLOSED ”EXIT”.
COLD WATER
MIXED WATER
HOT WATER
COLD HARD WATER
WATER FROM TANK 1
WATER FROM TANK 2
EXIT

Heating
To access this function, see
instructions in section "To
MANUAL FUNCTIONS
HEATING select manual operation".
SELECT SET TEMPERATURE
0° C Temperature
ACTUAL TEMPERATURE selected
24° C Actual temperature
START
3689
1 2 3 Use the numeric keys to
enter the temperature the
4 5 6
water is to be heated to.
7 8 9
Press START.
START Heating will now begin.
If you wish, you can cancel

heating before the set
STOP temperature is reached:
Access this function again
and press STOP.
Detergent signals and water flushing

DETERGENT/FLUSH
WATER FLUSH instructions in section "To
FLUSH COLD POWDER
POWDER SIGNAL 1 select manual operation".
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
OPEN
3684
Use b and c to select Detergent signals and water flushing

the function you require. FLUSH WATER:
This function uses water to clear detergent from the
supply tubes of the detergent dispensing system.
POWDER SIGNAL:
WATER FLUSH
This function will either: a) use water to dispense
FLUSH COLD WATER
detergent from machine compartments, or: b)
POWDER SIGNAL 1 dispense detergent from an external system. The
POWDER SIGNAL 2 number of valves present will vary according to the
POWDER SIGNAL 3 machine type.
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT
Press OPEN.
The function will be activated
OPEN for as long as you press and
release the key.
WATER FLUSH When you have finished:
FLUSH COLD POWDER
Press b repeatedly to
POWDER SIGNAL 1
highlight ”EXIT”.
POWDER SIGNAL 2
POWDER SIGNAL 3
POWDER SIGNAL 4
POWDER SIGNAL 5
LIQUID DETERGENT 1
LIQUID DETERGENT 2
LIQUID DETERGENT 3
LIQUID DETERGENT 4
EXIT

At the end of the wash 9

1 2 3
4 5 6
7 8 9
Machines without tilt function:

Open the machine door and remove the washed
load.
Machines with tilt function:

Fig. • Open the door and lock it open by lowering
9 the catch by the door hinge.
Fig. • Turn the uppermost switch on the tilt control
4120
10 unit clockwise. The machine will now tilt
forward.
10
Fig. • Use the bottom switch on the tilt control unit to
11 rotate the drum, either to the right or the left.
This makes it easier to empty the drum.
Fig. • Press the middle switch on the tilt control unit.
12 The machine will now return to its normal
position.
4119
11
4238
12
4237
Statistics
To select Statistics
RUN A WASH PROGRAM displayed:
OPTIONS MENU Press a repeatedly.
OR AND PRESS SELECT
WEIGHT, KG: 000,0
SELECT
3589
Press b to highlight ”GO

TO THE MENU”.
RUN A WASH PROGRAM
OPTIONS MENU
Press SELECT.
SELECT
MENU
MAKE A CHOICE:
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
SELECT
3691
Press b five times...

PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
...to highlight ”STATISTICS”.
SETTINGS 2
EXIT

The Statistics function

The Statistics function gives you access to the
following information:
STATISTICS
TOTAL RUN TIME HOURS
TOTAL TRIP RUN TIME HOURS
0
0
TOTAL RUN TIME HOURS:
HOURS SINCE LAST SERVICE 0
Shows the total operating time for the machine
LAST 5 ERROR CODES PROGRAM HOURS
08 NO HEATING
08 NO HEATING
991
996
0
0
since it was installed.
08 NO HEATING 993 0
08 NO HEATING 991 0 TOTAL TRIP RUN TIME HOURS:
08 NO HEATING 991 0
EXIT This register records the total number of operating
To display the next page of hours since it was last reset. It can, for example, be
3690
statistics: used to keep track of operating time since the last
Press b. machine service. The procedure for resetting it is
described in section "To reset "Total trip run
time hours" to zero".
STATISTICS
PROGRAM WASHES PROGRAM WASHES HOURS SINCE LAST SERVICE
2 4 10 0
12
78
0
0
52
123
0
0 This register shows the time elapsed since the last
991 35 992 3
993 1 994 0 service. The register can also be used to generate
995 0 996 0
997 0 998 0 a signal on the display to show when service is
999 0
needed (see the section ”Settings 1” in the service
EXIT To display the next page of manual).
3958 statistics: LAST 5 ERROR CODES:
Press b. This displays the most recent error codes, and tells
which program was operating at the time and
during which hour (according to the ”total run time”
record) the error code was flagged.
STATISTICS If a memory card is in place NO. OF TIMES EACH PROGRAM USED:
PROGRAM
S 1
WASHES
0
PROGRAM WASHES
S 2 0
in the PCU, the memory card
S 5 0 S 6 0 program statistics will be Displays statistics for PCU programs and for
S 80 0 S 90 0
S 99 0 S991 0
displayed. An ”S” before the programs on any memory card currently in place in
S992 0 S993 0
S994
S996
0
0
S995
S997
0
0 program number shows that it the PCU.
S998 0 S999 0
is a memory card program.
EXIT
4040
When you want to cancel the

EXIT display of statistics:
Press EXIT.
Resetting statistic registers

Statistics registers which can be reset to zero
If this menu is not currently The following registers in the statistics function can be
displayed: cleared (reset to zero):
RUN A WASH PROGRAM
OPTIONS MENU Press a repeatedly. • Total trip run time hours.
OR AND PRESS SELECT • Hours since last service.
WEIGHT, KG: 000,0
• No. of times each program used (PCU programs).
SELECT
3589
• No. of times each program used (programs on any
Press b to highlight ”GO memory card currently in the PCU).
TO THE MENU”.
RUN A WASH PROGRAM
OPTIONS MENU

MENU
MAKE A CHOICE:
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE The service program may only be used
STATISTICS
by authorised personnel, because all
SELECT safety interlocks are disabled when it is
3693
Press b..four times....
in use.

PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
Prevention of unauthorised access
SETTINGS 2
EXIT A button on the CPU circuit board has to be pressed
... to highlight "SERVICE to gain access to the service program, to prevent its
PROGRAM". unauthorised or inadvertent use. The CPU circuit
SELECT board is located behind the control panel. Two screws
have to be undone to open the control panel.
Press SELECT
PRESS BUTTON Press the button on the

ON CPU BOARD CPU circuit board. CPU button
EXIT
4209
3972
SERVICE PROGRAM
MAKE A CHOICE: Now you can choose either
SERVICE PROGRAM to clear/reset a register or
CLEAR TRIP HOUR COUNTER
CLEAR SERVICE COUNTER to adjust the weighing
CLEAR WASH PROGRAM COUNTER IN CLS
CLEAR WASH PROGRAM COUNTER IN SMC equipment.
SCALE ADJUSTMENTS
CALIB. OF LEVEL SENSOR
SELECT
4042 A
the option you want, then
press SELECT.
SELECT
If you want to exit:
Press b repeatedly until
SERVICE PROGRAM EXIT is highlighted.
CLEAR SERVICE COUNTER
CLEAR WASH PROGRAM COUNTER IN SMC
MEMORY CARD
SCALE ADJUSTMENTS
4660
EXIT

Time counter, hours after last service
SERVICE MODE Both counters can be reset in

MAKE A CHOICE: the same way.
SERVICE PROGRAM
SCALE ADJUSTMENTS
EXIT
SELECT
4041 A
Press b so that CLEAR
TRIP HOUR COUNTER OR
CLEAR SERVICE
COUNTER will be marked.
First you have a chance to

CLEAR COUNTER change your mind.
CLS
ARE YOU SURE ?

PRESS SELECT ELSE PRESS ANY OTHER KEY
SELECT If you do not want to reset the

4043 A register:
Press any key other than
SELECT.
If you want to reset the register:
Number of washes for program in timer or memory card
SERVICE MODE You can reset program in

MAKE A CHOICE: both timer and the memory
SERVICE PROGRAM card (if inserted).
SELECT Press b so that CLEAR

4044 A
WASH PROGRAM
COUNTER IN CLS or CLEAR
WASH PROGRAM
COUNTER IN SMC will be
marked.
CLEAR COUNTER
CLS
FROM PROGRAM NUMBER:
0
TO PROGRAM NUMBER:
0
TO END: TO PROGRAM NUMBER = 0
EXIT
4045 A
1 2 3 Write from which program

number you want to clear
4 5 6 wash programs.
7 8 9
Press b.
CLEAR COUNTER
CLS
FROM PROGRAM NUMBER:
1
TO PROGRAM NUMBER:
0
TO END: TO PROGRAM NUMBER = 0
EXIT
4046 A
1 2 3 Enter digits corresponding to

the program number
4 5 6 (inclusive) up to which you
wish to clear the total
7 8 9 counter.
0
Press ERASE.
ERASE
CLEAR COUNTER First you have the chance to

CLS change your mind.
ARE YOU SURE ?

If you do not want to reset
PRESS SELECT ELSE PRESS ANY OTHER KEY
the register:
SELECT
4043 A
Press any key other than
SELECT.
If you do want to reset the
register:
Press SELECT.
SELECT
Scale adjustments
Scale adjustments
The following functions are accessed via the
SERVICE PROGRAM SCALE ADJUSTMENTS menu:
MAKE A CHOICE:
Reset scale to zero (see section ”Reset scale to
SERVICE PROGRAM
CLEAR COUNTER zero”)
CLEAR WASH COUNTER IN CLS
Used to make the weighing equipment display 0
CLEAR WASH COUNTER IN MEMORY CARD when the machine has no load in it.
SCALE ADJUSTMENTS
SELECT Reset tare to zero (see section ”Reset tare to

4777 A Press b repeatedly zero”)
until SCALE ADJUST- Used to clear a stored tare parameter.
MENTS is highlighted. Tare scale (see section ”Tare scale”)
Used to reset the weighing equipment so that a
Press SELECT.
weight such as a container will not be included
SELECT when calculating net weight.
Set tare to a certain value (see section ”Set tare to
a certain value”)
When you have finished: Used to enter a value for the tare parameter, a
Press b repeatedly weight in hectograms.
until EXIT is highlighted.
SERVICE PROGRAM Read tare value (see section ”Read tare value”)
CLEAR COUNTER Used to check the value currently stored as the tare
CLEAR SERVICE COUNTER parameter.
CLEAR WASH COUNTER IN CLS
CLEAR WASH COUNTER IN MEMORY CARD Calibrate the scale (see section ”Calibrate the
SCALE ADJUSTMENTS scale”)
EXIT
This function is used only on installation of a new
scale unit.
Zero calibration (see section ”Zero calibration”)
SELECT Press SELECT. Used to increase the accuracy of the weighing
equipment.
Read version number (see section ”Read version
number”)
This is where you find the version number of the
weighing equipment.
If the weighing equipment is not connected, the
error message “WEIGHING EQUIPMENT NOT
CONNECTED” will be displayed. Connect the
weighing equipment and try again. If necessary,
see the section “Fault-finding, weighing equipment”
in the machine manual.

Reset scale to zero
Reset scale to zero
”Reset weighing equipment” is used to make the
SERVICE PROGRAM weighing equipment display 0 when the machine has
MAKE A CHOICE:
RESET SCALE TO ZERO

no load in it.
RESET TARE TO ZERO
TARE SCALE
If your attempt to reset the weighing equipment fails
SET TARE TO A CERTAIN VALUE at this point, you will see an error message equivalent
READ TARE VALUE
CALIBRATE THE SCALE to: “FAILED. PRESS SELECT” on the display. For
SELECT troubleshooting, see the section “Fault-finding,
4778 weighing equipment” in the machine manual.
Please note:
RESET SCALE TO ZERO Check that ”RESET
RESET TARE TO ZERO SCALE TO ZERO” is The machine must be unladen when you use this
highlighted. function, i.e. no water or wash load in the drum.
TARE SCALE
SET TARE TO A CERTAIN VALUE
READ TARE VALUE
CALIBRATE THE SCALE Please note:
ZERO CALIBRATION After a power-cut, the weighing equipment will always
READ VERSION NUMBER display 0, no matter what the actual load in the drum.
EXIT In this event you will have to use the “Reset scale to
If it isn’t... zero" function.
Press c or b as
required to highlight
”RESET SCALE TO
ZERO”.
SCALE ADJUSTMENTS This screen shows that the

RESET SCALE TO ZERO weighing equipment has
been reset to zero.
DONE!
PRESS SELECT
SELECT
4779

Reset tare to zero

Reset tare to zero
SERVICE PROGRAM If your attempt to clear the tare parameter fails at this
MAKE A CHOICE:
point, you will see an error message equivalent to:
RESET SCALE TO ZERO
RESET TARE TO ZERO
“FAILED. PRESS SELECT” on the display. For
TARE SCALE
troubleshooting, see the section “Fault-finding, weighing
READ TARE VALUE equipment” in the machine manual.
CALIBRATE THE SCALE
SELECT
4780
Press b once to
highlight ”RESET TARE
TO ZERO”.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT

stored tare parameter has
RESET TARE TO ZERO
been cleared.
DONE!
PRESS SELECT
SELECT
4781


Tare scale
Tare scale
SERVICE PROGRAM This function involves first loading the drum with, for
MAKE A CHOICE:
example, a container, then taring (resetting) the
RESET SCALE TO ZERO
RESET TARE TO ZERO weighing equipment so that the weight of the
TARE SCALE container will not be included when calculating net
READ TARE VALUE weight.
CALIBRATE THE SCALE
SELECT If your attempt to tare the weighing equipment fails at

4782 this point, you will see an error message equivalent
Press b twice to to: “FAILED. PRESS SELECT” on the display. For
highlight ”TARE SCALE”. troubleshooting, see the section “Fault-finding,
weighing equipment” in the machine manual.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT

weighing equipment has
TARE SCALE
been tared successfully.
DONE!
PRESS SELECT
SELECT
4783

Set tare to a certain value

Set tare to a certain value
SERVICE PROGRAM This function lets you enter a value for the tare
MAKE A CHOICE:
parameter, i.e. a weight value which the weighing
RESET SCALE TO ZERO
RESET TARE TO ZERO equipment will disregard when showing a net weight on
TARE SCALE
the display. The function will automatically clear any
READ TARE VALUE earlier tare value when you enter a new one.
CALIBRATE THE SCALE
SELECT If your value is not entered successfully at this point, you

4784 will see an error message equivalent to: “FAILED.
Press b three times to PRESS SELECT” on the display. For troubleshooting,
highlight ”SET TARE TO see the section “Fault-finding, weighing equipment” in
A CERTAIN VALUE” the machine manual.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS
ENTER TARE IN HG AND
PRESS SELECT
SELECT
4785

enter the tare you
4 5 6 require, unit:
hectograms; 1
7 8 9 hectogram = 100 grams).

parameter has been
entered successfully.
DONE!
PRESS SELECT
SELECT
4786

Read tare value

Read tare value
SERVICE PROGRAM
MAKE A CHOICE: This function lets you check the value currently stored
RESET SCALE TO ZERO
as the tare parameter.
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
SELECT
4787
Press b four times to
highlight ”READ TARE
VALUE”.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS This screen shows the

READ TARE VALUE stored tare parameter (unit:
hectograms (1 hectogram
= 100 grams).
10 HG
SELECT
4788

Calibrate the scale Please note:

This function is used only on installation of a new
scale unit.
SERVICE PROGRAM
MAKE A CHOICE:
RESET SCALE TO ZERO

RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
Calibrate the scale
SELECT
4789 If this calibration has not succeeded you will see an
Press b five times to error message equivalent to: “FAILED. PRESS
highlight ”CALIBRATE SELECT” on the display. For troubleshooting, see the
THE SCALE”. section “Fault-finding, weighing equipment” in the
RESET SCALE TO ZERO machine manual.
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE Please note:
CALIBRATE THE SCALE
The machine must be unladen at the start of
ZERO CALIBRATION
calibration, i.e. no water or wash load in the drum.
READ VERSION NUMBER
EXIT
Calibration mode/normal mode

SCALE ADJUSTMENTS To gain access to the calibration switch in the scale
CALIBRATE THE SCALE Set the calibration unit, the left-hand rear side panel has to be taken off.
PLEASE SET SCALE TO switch to Remove the four screws on the scale unit cover.
CALIBRATION MODE
PRESS SELECT calibration mode. Then the calibration switch can be switched between
FOR ZERO CALIBRATION
normal mode ”ON” and calibration mode ”CAL”.
SELECT
4790

ON (normal) CAL (calibration)
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
Calibration switch Scale unit
DONE!
PRESS SELECT
SELECT
4791
4758
SCALE ADJUSTMENTS Calibration weight

A weight of between 40 kg and 400 kg should be used
CALIBRATE THE SCALE as a calibration weight.
FILL DRUM WITH CALIBRATION WEIGHT Put the calibration The higher the weight (within these limits), the better
ENTER WEIGHT IN HG AND
PRESS SELECT weight in the drum. the weighing accuracy of the machine.
SELECT
4792
enter the calibration
4 5 6 weight in hg (1 hg = 100
grams).
7 8 9
SCALE ADJUSTMENTS
CALIBRATE THE SCALE
DONE!
PRESS SELECT
SELECT
4791
SCALE ADJUSTMENTS Remove the calibration

weight.
CALIBRATE THE SCALE
REMOVE WEIGHT AND PRESS SELECT
SELECT
4793
SCALE ADJUSTMENTS
CALIBRATE THE SCALE

PRESS SELECT FOR ZERO CALIBRATION If you want to use the
”Calibrate zero” function
SELECT now:
4794

SCALE ADJUSTMENTS
CALIBRATE THE SCALE
DONE!
PRESS SELECT
SELECT
4791
Calibration mode/normal mode

To gain access to the calibration switch in the scale
unit the left-hand rear side panel has to be taken off.
Remove the four screws on the scale unit cover.
Then the calibration switch can be switched between
normal mode ”ON” and calibration mode ”CAL”.
SCALE ADJUSTMENTS
Restore the
CALIBRATE THE SCALE calibration switch to
RESET SCALE FROM CALIBRATION normal mode.
MODE AND PRESS SELECT ON (normal) CAL (calibration)
SELECT
4795
Calibration switch
Scale unit
4758
Zero calibration
Zero calibration
The “Zero calibration” function is used to increase the
SERVICE PROGRAM accuracy of the weighing equipment. This should be
MAKE A CHOICE:
done once a month.
RESET SCALE TO ZERO
RESET TARE TO ZERO If this calibration has not succeeded you will see an error
TARE SCALE
SET TARE TO A CERTAIN VALUE message equivalent to: “FAILED. PRESS SELECT” on
READ TARE VALUE
CALIBRATE THE SCALE the display.
SELECT For troubleshooting, see the section “Fault-finding,
4796 weighing equipment” in the machine manual.
Press b six times to
highlight ”ZERO
CALIBRATION”.
RESET SCALE TO ZERO
Please note:
RESET TARE TO ZERO
TARE SCALE The machine must be unladen during this calibration, i.e.
no water or wash load in the drum.
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS
ZERO CALIBRATION
If you wish to calibrate zero
PRESS SELECT FOR
ZERO CALIBRATION for the weighing
equipment:
SELECT
4797
SCALE ADJUSTMENTS
ZERO CALIBRATION
DONE!
PRESS SELECT
This screen shows you
SELECT have calibrated zero.
4798

Read version number
SERVICE PROGRAM
MAKE A CHOICE:
Read version number
RESET SCALE TO ZERO
RESET TARE TO ZERO In the event of a fault in the weighing equipment
TARE SCALE
SET TARE TO A CERTAIN VALUE (which cannot be put right with the aid of the section
READ TARE VALUE “Fault-finding, weighing equipment” in the machine
CALIBRATE THE SCALE
SELECT manual), make a note of the version number accessed

via this function before you contact the supplier’s
4799
Press b seven times to service department.
highlight ”READ
VERSION NUMBER”.
RESET SCALE TO ZERO
RESET TARE TO ZERO
TARE SCALE
READ TARE VALUE
CALIBRATE THE SCALE
ZERO CALIBRATION
READ VERSION NUMBER
EXIT
SCALE ADJUSTMENTS
READ VERSION NUMBER
The screen shows the
STATHMOS AB 3050 REV 00521
version number.
SELECT
4800

Memory card
General introduction
A memory card is a plastic card, the size of a credit card, with an
electronic memory chip inside it. This memory card is capable of
storing 10 to 15 wash programs of normal size. If the programs are
mostly small ones, more of them can be stored, whereas larger
programs will reduce the number which can be held by the memory
card. Memory cards of this type can be used to:
3605 • transfer wash programs from one machine to another
Memory chip • run wash programs straight from the memory card
• transfer wash programs from a PC to a memory card and from a
memory card to a PC (these procedures, and how to write a
wash program on a PC, are described elsewhere)
A program stored on a memory card may be given restricted-use
status. This means that:
• The program cannot be deleted or copied to the program control
unit of a washer extractor.
• You cannot alter the program or inspect the way it is written.
• To run the program you have to have the memory card and to
insert it into the program control unit when the program is to be
started.
To select the ”Memory card” function
Memory Turn the memory card so

chip its memory chip is at the
far end, and on the left of
the card...
3606
Card reader
1 2 3
4 5 6
...then insert the memory
7 8 9 card into the program
control unit.
0
4115

displayed:
RUN A WASH PROGRAM Press a repeatedly.
OPTIONS MENU
OR AND PRESS SELECT
WEIGHT, KG: 000,0
SELECT
3589
Press b to highlight ”GO

TO THE MENU”.
RUN A WASH PROGRAM
OPTIONS MENU

MENU
MAKE A CHOICE:
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE Press b three times...
STATISTICS
SELECT
3596

...to highlight ”MEMORY
CARD”.
PROGRAMMING MODE
SETTINGS 1
MEMORY CARD
SERVICE MODE
STATISTICS
MANUAL MODE
SETTINGS 2
EXIT

"The ”Memory card” functions

MEMORY CARD Run wash program straight from memory card
EXECUTE WASH PROGRAM FROM MEMORY CARD
(see section "To run a wash program straight from
COPY PROGRAM FROM MEMORY CARD TO CLS
COPY PROGRAM FROM CLS TO MEMORY CARD
a memory card")
DELETE PROGRAM IN MEMORY CARD A wash program can be run from the memory card,
CLEAR MEMORY CARD
EXIT without first being copied to the washer extractor.
The memory card may be removed from the card
SELECT reader after the program has started.
3597 A
Programs on memory cards may have ”restricted-
Select the function required
use” status, which means that they can only be run
using the cursor keys.
straight from the memory card, not copied or
EXECUTE WASH PROGRAM FROM MEMORY CARD modified.
DELETE PROGRAM IN MEMORY CARD
Copy program from memory card to PCS
CLEAR MEMORY CARD (see section "To copy a program from a memory
EXIT
card to the machine´s program control unit")
Press SELECT. One or more wash programs can be copied from
SELECT the memory card to the memory chip in the
machine’s program control unit. Note that programs
on the memory card with ”restricted-use” status
cannot be copied to the machine memory chip.
Copy program from PCS to memory card
(see section "To copy a program from the
program control unit to a memory card")
One or more wash programs can be copied from
the memory chip in the machine’s program control
unit to the memory card. The memory card can
hold 10 to 15 wash programs of normal size.
Delete program on memory card (see section "To
delete a program on a memory card")
Clear memory card (see section "To delete all

programs on a memory card")
To run a wash program straight from a memory card

To run a program from the memory card
MEMORY CARD To access this menu, follow In broad terms, the program control unit has two
the instructions in section "To different memories. One is a ”program memory”
EXECUTE WASHPROGRAM FROM MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO CLS select the "Memory card" where all its wash programs are stored, the other is an
function". ”operating memory”, which is used to hold the
CLEAR MEMORY CARD
program currently in use. The program control unit
takes the instructions it needs to run the program from
SELECT Highlight ”EXECUTE WASH the operating memory.
3598 A
PROGRAM FROM MEMORY When a wash program is started, the correct program
CARD” (press c if is retrieved from the program memory and copied into
necessary). the operating memory.
COPY PROGRAM FROM CLS TO MEMORY CARD 1 2 3
CLEAR MEMORY CARD 4 5 6
7 8 9
SELECT Press SELECT. 0
3617
Program memory program control unit

MEMORY CARD 994 INTENSIVE 95°C
EXECUTE WASH PROGRAM FROM MEMORY
CARD 995 INTENSEIVE 60°C
PR.NO. NAME
991 NORMAL 95°C STD 996 PERM. PRESS 60°C
992 NORMAL 60°C STD 997 PERM. PRESS 40°C
994 INTENSIVE 95°C 998 LOW EXTRACT 1 MIN
995 INTENSIVE 60°C
996 PER. PRESS 60°C 999 HIGH EXTRACT 5 MIN
SELECT Operating memory program control unit

Program currently
3607
997 PERM. PRESS 40°C being used
If necessary, use b to...
A parallel process takes place when a program is
started from a memory card. In other words, the
991 NORMAL 95°C STD program is copied from the memory card into the
992 NORMAL 60°C STD ... highlight the wash operating memory, and the machine runs the program
993 NORMAL 40°C STD program required. entirely from the set of instructions in the operating
994 INTENSIVE 95°C memory.
995 INTENSIVE 60°C
1 2 3
996 PER.PRESS 60°C
4 5 6
Press SELECT. 7 8 9
SELECT 0
3618
Program memory card Program memory program control unit

MY OWN 40 °C
RUN A WASH PROGRAM 1
2 MY OWN 60 °C
PROGRAM NUMBER AND START DELAY SELECTED: 993 NORMAL 40°C STD
3 MY OWN 90 °C
994
994 INTENSIVE 95°
4 MY OWN WOOL 30 °C
995 INTENSIVE 60°C
00:00 Program name 5 MY OWN INTENSIVE
996 PERM.PRESS 60°C
INTENSIVE 95 °C 997 PERM.PRESS 40°C
TEXT START 999 HIGH EXTRACT 5 MIN
3608 Operating memory program control unit
If you want to see the
description of the program
That is why you may remove the memory card from
TEXT (where available):
the card reader once the program has started.
Press TEXT.
Once the program has ended it is erased from the
operating memory.
To start the program:
START
Press START.
Once the program has
started, the memory card may
be removed from the card
reader.
To copy a program from a memory card to the machine’s program control unit
What is a restricted-use program?
MEMORY CARD To access this menu, follow A wash program which has been created on a PC can
the instructions in section "To be made a ”restricted-use” program. This means that:
COPY PROGRAM FROM MEMORY CARD TO CLS select the "Memory card"
• The program cannot be deleted or copied to the
COPY PROGRAM FROM CLS TO MEMORY CARD function".
CLEAR MEMORY CARD
program memory of a washer extractor.
EXIT Note that restricted-use • You cannot modify the program or examine its
SELECT programs on a memory card structure.
3609 A
cannot be copied. • To run the program you must have access to the
memory card, and insert it into the card reader
Highlight ”COPY when the program is to be started.
PROGRAM FROM MEMORY
CARD TO CLS” (press b
EXECUTE WASHPROGRAM FROM MEMORY CARD or c if necessary). What happens when a program is copied?
Both the memory card and the program control unit
CLEAR MEMORY CARD have memory chips capable of storing wash
EXIT
programs. The chip on the card can hold about 10 to
SELECT Press SELECT. 15 programs of normal size, while the chip in the
program control unit has a capacity of several hundred
programs.
1 2 3
MEMORY CARD 4
7
5
8
6
9
0
PR.NO. NAME
1 MY OWN 40 °C
2 MY OWN 60 °C 3614
3 MY OWN 90 °C
5 MY OWN INTENSIVE Program memory card Program memory program control unit
1 MY OWN 40 °C
MY OWN 60 °C
SELECT 2
3 MY OWN 90 °C
994 INTENSIVE 95°
3610 A 4 MY OWN WOOL 30 °C
995 INTENSIVE 60°C
If necessary, use b to... 5 MY OWN INTENSIVE
1 MY OWN 40 °C When a program is copied from a memory card to the

2 MY OWN 60 °C ... highlight the wash
machine’s program control unit, it is copied, not moved
3 MY OWN 90 °C
program required.
(not deleted from the card). A copy is transferred from
4 MY OWN WOOL 30 °C the chip on the memory card to the storage chip of the
5 MY OWN INTENSIVE machine program control unit.
Program memory card
MY OWN 40 °C
SELECT Press SELECT. 1
2 MY OWN 60 °C
3 MY OWN 90 °C
994 INTENSIVE 95°
5 MY OWN INTENSIVE
995 INTENSIVE 60°C
3615
The program remains on the memory card, but

another copy of it has now been stored in the program
control unit.
Program memory card Program memory program control unit
1 MY OWN 40 °C 4 MY OWN WOOL 30 °C
2 MY OWN 60 °C 991 NORMAL 95°C STD
3 MY OWN 90 °C 992 NORMAL 60°C STD
4 MY OWN WOOL 30 °C 993 NORMAL 40°C STD
5 MY OWN INTENSIVE 994 INTENSIVE 95°
995 INTENSIVE 60°C
3616
MEMORY CARD
COPY PROGRAM FROM MEMORY CARD TO CLS Choose 1 or 2:
NOW YOU CAN CHANGE NUMBER. 123 1 If you want to give the
JUST PRESS SELECT IF NUMBER IS OK
program a different
program number (from the
one it had on the memory
SELECT
card):
3611 A
enter the new program
4 5 6 number, then press
SELECT.
7 8 9
0 2 If the existing number is

suitable:
MEMORY CARD
NOW YOU CAN CHANGE NUMBER 00
PROG. NUMBER EXIST! OVERWRITE?

PRESS SELECT OR ANY OTHER KEY
If the number you have

SELECT choosen is already used:
4114 A
1 2 3 1 Select another number.
Enter the new number
4 5 6
and press SELECT.
7 8 9 2 Erase the old program
number.
0
Press SELECT.
SELECT
MEMORY CARD After the program has been

COPY PROGRAM FROM MEMORY CARD TO CLS copied (it takes only a few
seconds) the menu will look
PROGRAM LOADED
like this:
PRESS ANY KEY TO CONTINUE...
If you want to copy more
programs:
3612 A
Press any key to continue.

Press b repeatedly
CLEAR MEMORY CARD
tohighlight "EXIT".
EXIT
4210 A

To copy a program from the program control unit to a memory card

What happens when a program is copied?
MEMORY CARD Both the memory card and the program control unit
have memory chips capable of storing wash
programs. The chip on the memory card can hold
DELETE PROGRAM IN MEMORY CARD about 10 to 15 programs of normal size, while the chip
CLEAR MEMORY CARD
EXIT in the program control unit has a capacity of several
hundred programs.
SELECT
3619 A 1 2 3
Highlight ”COPY 4 5 6
PROGRAM FROM CLS TO 7 8 9
MEMORY CARD” (press 0
b or c if necessary).
3614
COPY PROGRAM FROM CLS TO MEMORY CARD Program memory card Program memory program control unit
DELETE PROGRAM IN MEMORY CARD 991 NORMAL 95°C STD
CLEAR MEMORY CARD 1 MY OWN 40 °C
EXIT 2 MY OWN 60 °C
3 MY OWN 90 °C
994 INTENSIVE 95°
SELECT Press SELECT. 5 MY OWN INTENSIVE
995
996
INTENSIVE 60°C
PERM.PRESS 60°C
MEMORY CARD When a program is copied from the machine’s

PR.NO. NAME program control unit to a memory card, it is copied, not
991 NORMAL 95 °C STD
992 NORMAL 60 °C STD moved (not deleted from the machine). A copy is
994 INTENSIVE 95 °C transferred from the storage chip of the machine
995 INTENSIVE 60 °C
996 PER. PRESS 60 °C program control unit to the chip on the card.
SELECT Program memory card
1 MY OWN 40 °C
3620 A 992 NORMAL 60°C STD
2 MY OWN 60 °C
If necessary, use b to... 3 MY OWN 90 °C
993
994
NORMAL 40°C STD
INTENSIVE 95°
995 INTENSIVE 60°C
5 MY OWN INTENSIVE
991 NORMAL 95 °C STD ... highlight the wash 998 LOW EXTRACT 1 MIN

program required. 999 LOW EXTRACT 5 MIN
3621
The program remains in the program control unit, but
another copy of it has now been stored on the card.
996 PERM. PRESS 60 °C Program memory card
997 LOW EXTRACT 1 MIN 1 MY OWN 40 °C
2 MY OWN 60 °C
998 HIGH EXTRACT 5 MIN 3 MY OWN 90 °C
994 INTENSIVE 95°
995 INTENSIVE 60°C
Press SELECT. 5 MY OWN INTENSIVE
SELECT 992 NORMAL 60 °C STD
996
997
PERM.PRESS 60°C
PERM.PRESS 40°C
3622
MEMORY CARD
Choose 1 or 2:
NOW YOU CAN CHANGE NUMBER. 998 1 If you want to give the
JUST PRESS SELECT IF NUMBER IS OK program a different
program number (from the
SELECT one it had on the
3623 A machine):
enter the new program
4 5 6 number, then press
SELECT.
7 8 9
0
2 If the existing number is
suitable:
MEMORY CARD
NOW YOU CAN CHANGE NUMBER 00
PROG. NUMBER EXIST! OVERWRITE?

PRESS SELECT OR ANY OTHER KEY
If the number you have

SELECT choosen is already used:
4114 A
1 2 3 1 Select another number.
Enter the new number
4 5 6 and press SELECT.
7 8 9 2 Erase the old program
number.
0
Press SELECT.
SELECT
MEMORY CARD After the program has been

COPY PROGRAM FROM MEMORY CARD TO CLS copied (it takes only a few
seconds) the menu will look
PROGRAM LOADED
like this:
PRESS ANY KEY TO CONTINUE...
If you want to copy more
programs:
3612 A Press any key to continue.
EXECUTE WASHPROGRAM FROM MEMORY CARD When you have finished:

CLEAR MEMORY CARD highlight "EXIT".
EXIT
4210 A

To delete a program on a memory card

MEMORY CARD To access this menu, follow A wash program which has been created on a PC can
the instructions in section "To be made a ”restricted-use” program. This means that:
EXECUTE WASH PROGRAM FROM MEMORY CARD select the "Memory card"
COPY PROGRAM FROM MEMORY CARD TO CLS • The program cannot be deleted or copied to the
function program memory of a washer extractor.
CLEAR MEMORY CARD
programs on a memory card structure.
SELECT cannot be deleted.
3625 A • To run the program you must have access to the
Highlight ”DELETE memory card, and insert it into the card reader
PROGRAM IN MEMORY when the program is to be started.
CARD” (press c or b if
necessary).
CLEAR MEMORY CARD Press SELECT.
EXIT
SELECT
MEMORY CARD
PR.NO. NAME
1 MY OWN 40°C
2 MY OWN 60 °C
3 MY OWN 90 °C
5 MY OWN INTENSIVE
SELECT
3626
If necessary, use b to...
1 MY OWN 40 °C
2 MY OWN 60 °C
3 MY OWN 90 °C
.... highlight the wash
4 MY OWN WOOL 30 °C program required.
5 MY OWN INTENSIVE

The program will now be
deleted from the memory
card. This takes between 5
and 15 seconds.
If you want to delete more
programs:
Continue in the same way
as described above.
EXECUTE WASHPROGRAM FROM MEMORY CARD When you have finished:

CLEAR MEMORY CARD
EXIT
highlight "EXIT".
4210 A
To delete all programs on a memory card

MEMORY CARD A wash program which has been created on a PC can
be made a ”restricted-use” program. This means that:
EXECUTE WASH PROGRAM FROM MEMORY CARD
• The program cannot be deleted or copied to the
DELETE PROGRAM IN MEMORY CARD program memory of a washer extractor.
CLEAR MEMORY CARD
programs on a memory card structure.
SELECT cannot be copied or deleted.
4519 A • To run the program you must have access to the
Highlight ”CLEAR memory card, and insert it into the card reader
MEMORY CARD” (press when the program is to be started.
b or c if necessary).
COPY PROGRAM FROM CLS TO MEMORY CARD Press SELECT.
CLEAR MEMORY CARD
EXIT
SELECT
If you change your mind and

MEMORY CARD do not want to delete the
CLEAR MEMORY CARD entire memory card:
THIS WILL CLEAR ALL PROGRAMS !! Press any key other than
TO CONTINUE PRESS SELECT. SELECT.
ELSE PRESS ANY OTHER KEY.
SELECT If you want to delete all

3629 programs on the memory
card (with the exception of
SELECT any restricted-use programs):
Press SELECT.
70 Description of main units
Description of main units

Fig. The drum assembly on this model is of the suspended type, which means
13 that the outer drum and its motor assembly are suspended in the machine
chassis with strong coil springs at each corner, inside the machine. By each
spring there is a damper to minimise imbalance when the machine is
operating. The union between the inner drum and the outer drum (at the
back) has two heavy-duty bearings, and is sealed with three radial seals.
13
Water inlet valves

Drum
Control unit
Detergent dispenser
Program control unit
with CPU board and
control panel
Door and door lock
Motor (wash action

and extraction) Spring
4121
Damper
Frame
Imbalance switch
Compressed air connection Venting

Control unit
Water inlet valves
Connection points,
Main switch, electrical
external liquid supply
supply
Steam inlet valve
(for steam-heated
machines)
Lubrication system
Drain
4122
Description of main units 71
The inner drum is driven via three V-belts by a frequency-controlled motor,

which is mounted on a motor mounting plate under the drum assembly. The
motor mounting plate is adjustable, so that belt tension can be regulated.
The motor has a microprocessor-controlled control unit which allows the
motor speed, acceleration and deceleration to be controlled with high
precision.
The drain valve is a diaphragm valve which is operated by compressed air.
The door is locked when the program starts.
The machine is supplied complete with a microprocessor-based control
unit.
The electrical components are in the automatic control unit on the machine
rear.
The machine exterior is made up of:
• Front panels of stainless steel.
• Back cover of hot-dip galvanised steel, painted white.
• Side panels and top cover of either stainless steel or of hot-dip
galvanised steel, painted white.
72 Control unit
Control unit
Fig. LC1 Suppressor
14
T1 Transformer, for adaptation of feed voltage for control unit and
control equipment
T2 Transformer, for adaptation of feed voltage for motor control unit
T10 Transformer, power supply I/O board, CPU board, and display unit
B1 Level control, overfilling
B2 Level control, safety monitoring for control unit, door lock
B31 Control unit, door lock
S1 Main switch, isolating switch
K21 Relay for electric heating, circuit 1
K22 Relay for electric heating, circuit 2
F1, F11 Fuses, 1.25 AT, protection of 230 V power supply to I/O board,
CPU board, display unit and control unit, door lock
F31 Circuit breaker (only on machines with electric heating)
U1 Motor control unit
X1 Distribution terminals for input voltage
X103, Terminals for adapting the feed to the elements for electric
X104 heating with various voltage alternatives (optional equipment)
Control unit 73
14
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
Connection terminals, see

1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147
SSS
EL
X146 X145
next illustration
100
1 2 3
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
I/O board B31
Connectors, see B1
next illustration
B2
F1 Connectors, see next illustration

T10
F11 X1
LC1
T1 S1
X1
F31
U1
K21
K22
X103
X104
T2
4482
74 Control unit
Fig. Connectors
15
X100 Connector, 37 pole, CPU board
X101 Connector, 14 pole, door lock
X102 Connector, 14 pole, control unit and sensor(s) for tilt function
(optional equipment)
X103 Connector, 4 pole, speed sensor on motor
X105 Connector, 14 pole, drain valve/drain valves
X106 Connector, 14 pole, detergent supply, powder (optional equipment)
X107 Connector, 14 pole, oil lubrication
X108 Connector, 14 pole, compressed air valves and compressed air
switches, tilt function (optional equipment)
X109 Connector, 14 pole, valves for water recycling (optional equipment)
X110 Connector, 4 pole, water valve, cold, hard water (optional
equipment)
X111 Connector, 4 pole, steam valve for heating
External start/stop/pause (inputs) Water recycling (outputs)

X149: 1 start/stop, phase (mains voltage) X145: 1 Drain 1 (Y1)
2 start/stop, neutral 2 Pump 1
3 pause, phase (mains voltage) 3 Stop drain (Y1b)
4 pause, neutral 4 Drain 2 (Y2) (normally open)
5 Drain 2 (Y2) (normally closed)
External buzzer/flashlight (output) 6 Drain 3
X148: 1 phase (mains voltage) 7 Drain 4
2 neutral 8 Tank 1 water valve (Y44)
9 Tank 2 water valve (Y54)
"Program in progress" signal (output) 10 Common neutral
X147: 1 phase (mains voltage)
2 neutral
External detergent connections (outputs)

X146
total of 13 outputs
The terminal numbering corresponds to the
numbering used in the liquid detergent function in
programming.
X146:14 common neutral
Control unit 75
15
X111
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X110
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
X109
150°H O
2 K12 K13 K72
S40
X108
X107
X106
X105
4482
X104 X103 X102 X101 X100
4454
External buzzer/flashlight External detergent supply
External start/stop/pause "Program in progress" signal Recycling
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
Optional equipment: S40 Switch, electricity/steam Relays, tilt function
4235 4236
76 Clarus control unit
Clarus control unit

Fig.
1 A200-1 CPU circuit board
16
2 X200 Connector, 37 pole, operator unit
3 X201 Connector, 4 pole, sensor(s) thermostat
4 A200-3 Card reader
5 A200-2 Display circuit board
6 S2 Connection terminals
7 X202 Connector, 4 pole, weighing equipment
16
2
5
3
4
4660
Program control unit 77
Program control unit

This chapter describes the components which are specific to this washer
extractor. For a general description of the CPU board, display board and I/
O board(s), consult the service manual for the Clarus Program Control Unit.
System structure
CPU board
Fig. The machine's wash programs are stored in the CPU board memory. The
17 CPU board controls the various washer extractor functions with the aid of
the program data and signals from the control panel buttons.
The CPU board communicates with the display board, motor control unit
and the three I/O boards via serial interfaces.
The CPU board has its own level switch and inputs from temperature
sensors.
I/O boards
The I/O boards receive information from the CPU board concerning the
outputs which are to be controlled. The I/O boards can control the following
functions:
I/O board 1:
door lock, water valves - cold and hot water, flush 1, drain 1, detergent
dispensing 1-4, external detergent dispensing 1-4 and heating relay 1.
I/O board 2:
water valves - cold, hard water and tank 1, drain 2, detergent dispensing
5, external detergent dispensing 5-11, heating relay 2 and stop valve
drain 1.
I/O board 3:
water valve - tank 2, drain 3 and 4, detergent dispensing 6-7, external
detergent dispensing 12-13, flush powder, oil lubrication and (where
applicable) tilt.
From the I/O boards' inputs, the CPU board receives information om the
door lock switch, door status switch, (where applicable) external start/stop
and pause signals, low oil level and signals from tilt sensors and the tilt
control unit.
78 Program control unit
17
Feed, 3-phase
system voltage
Display unit Motor control unit Motor
Speed
detector
CPU board
Control unit,
door lock
Level sensing
Temperature
sensing
Level sensing
System
voltage
Door lock
Emergency
stop
± 12V I/O board 1
Outputs and inputs to and from

I/O board 2
various washer extractor
functions
I/O board 3
4125
Door lock control unit

Fig. The sole function of this control unit is to oversee the correct functioning of
18 the door lock. The CPU board receives information from the motor control
unit on the motor rotation, and has its own level monitoring device. The
control unit also detects water level and motor speed through separate
level measurement devices and the rotation guard (speed detector). By
means of this doubling of monitoring means, a very high level of reliability
of the safety function can be achieved.
When the CPU board commands door locking, the control unit checks that
there is no water in the drum and that the drum is not rotating. Only after
that is a signal given to the door lock. Level and rotation are checked in the
same way before the door is allowed to open.
The voltage feed to the I/O boards' outputs goes via both the emergency
stop and the door lock switch, which means that no functions can proceed
unless the emergency stop is in its normal position (not actuated) and the
door is locked.
PCB connector: Function

Fig. X90: Inward voltage feed 200 - 240 V AC
18
X91: Spare connector for outward power supply
Fig. Spare input/output which can be used to provide power supply to
19 another circuit board.
X92: Input from PCU: Lock door
230 V DC: Command from PCU for door locking
0 V: Command from PCU to open door
Before the control unit locks the door (output X96), a check is made that
there is no water in the drum and that the motor is at a standstill.
18
Control unit, door lock
Red LED, an indicator
X90
X91
X92
Relay RE3
X96 X95 X94 X93 X99 X98 X97

4697
X93: Input from level switch

5 V DC: Water in drum (level contact open)
0 V: Empty drum (level contact closed)
If the input voltage is 5 V DC when the door is not locked, door locking will be
prevented. The LED on the control unit will then flash (specific pattern of
flashes) to reveal an error code (see the section ”Error indication patterns”).
X94: Input from:
auxiliary relay on motor contactor (machines without frequency
control) motor control unit (machines with frequency control)
5 V DC: Motor operating (contact open)
0 V: Motor not operating (contact closed)
If the input voltage is 5 V DC when the door is not locked, door locking will be
prevented. The LED on the control unit will then flash (specific pattern of
flashes) to reveal an error code (see the section ”Error indication patterns”).
The input signal from X94 is also compared with the signal from the rotation
sensor on the motor shaft (input X95) to check that both sensors are working
normally.
X95: Input from rotation sensor on motor shaft
> 0,4 Hz: drum rotating
< 0,4 Hz: drum at standstill
Input voltage: 4-10 V DC
X96: Output to door lock
Output voltage: 17 - 31 V
Locks the door lock if the following conditions have been fulfilled:
• 230 V DC at input X92 (command from PCU for door locking)
• 0 V DC at input X93 (no water in drum)
• 0 V DC at input X94 (motor not operating)
• < 0.4 Hz at input X95 (drum at standstill)
Unlocks the door lock if the following conditions have been fulfilled:
• 0 V DC at input X92 (command from PCU for door opening)
• 0 V DC at input X93 (no water in drum)
• 0 V DC at input X94 (motor not operating)
• < 0.4 Hz at input X95 (drum at standstill)
X97, X98, X99: Rotation-monitoring device/Excess-speed-monitoring
device
X97: Output
X98: Input 0=0V
1=5V
X99: Input: 0 = closure between terminals 1 and 2 = Excess-speed
monitoring device
1 = open input = Rotation-monitoring device
Excess-speed-monitoring device
X99 = 0
RE3 is deactivated if the drum speed exceeds 45 rpm. RE3 is reactivated
when the drum speed falls below 20 rpm.
Rotation-monitoring device
X99 = 1 X98 = 1
RE3 is activated when the drum is at a standstill and deactivated when
the drum is moving.
X99 = 1 X98 = 0
X97 is locked in the position it was in when X98 = 1, no matter what the
current activity of the washer extractor.
19
Input from
rotation sensor
X95
+5V rpm-
Earth signal
Input from auxiliary

relay
X94 X96 Door lock
Input from level-
sensing device
X93
Input from
PCU: Lock door X92
Input
Selection of rotation- X99
Input
monitoring device/
Rotation-monitoring
excess-speed- X98 device/Excess-speed-
monitoring device
monitoring device
Output
Rotation-monitoring
device/Excess-speed- X97
monitoring device X90 X91
Voltage feed
230 V AC
4661
Error indication patterns

Fig. If the door lock is working correctly, this is indicated by the red LED, by a
20 pattern of flashes which indicates ”OK”. The error indication patterns revealed
by the LED flash at various frequencies for the various errors or faults. All error
indication patterns have a frequency cycle of 50%, i.e. the LED will be on half
the time, off half the time.
20
LED pattern of flashes during normal functioning

1 second
Pattern of flashes indicating ”OK”, drum at standstill
Pattern of flashes indicating ”OK”, drum rotating,

5 Hz
Error indication pattern Meaning/Cause

Level-sensing device indicates water in drum when
door lock is open.
2,19 Hz
Auxiliary relay for motor indicates that the motor

contactor is activated when the door lock is open
(this error indication pattern does not occur when the
excess-speed-monitoring device is selected).
1,46 Hz
Signals from rotation sensor and auxiliary relay do
not correspond.
1,56 Hz
The control unit sensor circuits indicate fault/error in

drive circuits for door lock including its wiring.
0,85 Hz
Armament circuits for RE1/RE2 activated (capacitor

C8 charged when it should be discharged).
0,37 Hz
4686
Control system transformer T10

Fig. The control system transformer is used to provide the voltage feed for the
21 CPU board, I/O boards and display board.
The transformer supplies 12 V on its secondary side, and can be adapted to
suit any of four different primary voltages by moving a bridge.
The transformer should normally be connected for a primary voltage of 230 V.
Adaptation for different power supply voltages takes place at transformer T1.
21
208 V
230 V
240 V
400 V
3970
84 Imbalance switch
Imbalance switch 22
Description
Fig. The imbalance switch is a safety feature which
22 protects the machine from damage during extraction
caused by uneven distribution of the wash load.
The imbalance switch consists of a microswitch and 4121
a switch arm mounted on the outer frame, plus a

sensor mounted on the inner frame. The sensor is Sensor
U-shaped and is secured by two screws.
Switch arm
If the inner frame, and therefore the sensor, moves Microswitch
beyond a certain limit, the sensor will actuate the
microswitch via the switch arm. When this happens
the extraction relay is switched out.
The PCU switches over to wash speed and water
filling takes place. After that the PCU switches to
distribution speed, before another attempt at
extraction.
Instructions for repair

Checking imbalance switch adjustment Microswitch
mounting plate
• Check, when the machine is empty, that the
switch arm for the microswitch is located in the
centre of the sensor. 4654
If necessary adjust as follows:

- release the screws securing the sensor and
move the sensor sideways.
- release the screws holding the microswitch
mounting plate and move the mounting plate
up or down.
If the imbalance switch is being triggered
repeatedly:
• Unsuitable wash loads
• The imbalance switch is wrongly adjusted, refer
to section above
• The dampers are in poor condition, see under
heading ”Frame”
• High water level not programmed for extraction
Motor 85
Motor 23
Fig. The motor is located on a motor mounting plate
23 beneath the outer drum. It drives the inner drum
via three drive belts. There are two belt
tensioners on the motor mounting plate.
Fig. The motor has an electrical quick-connector.
24
This is a frequency-controlled motor, and its
speeds for normal action, distribution and
extraction are controlled by U1, which is a
microprocessor-based motor control unit in the
rear lower control unit.
The motor windings have overload protection in
the form of a thermal cut-out.
Belt tensioner
4126
24
1 4 7
2 5 8
3 6 9
4127
86 Motor
Motor control unit 25

Heat sinks/ Motor control board
cooling duct
CPU board
Fig. The low voltages +5 V and +15 V used
26 internally in the motor control unit have a
potential difference of approx. 300 V rela-
tive to the earth of the mains power supply.
For this reason you must take great care
when making any measurements on the
motor control unit board and CPU board
(the CPU board is supplied with the same
voltages as listed above). Do not use
oscilloscopes and other metering
instruments which are earthed.
Fig. Once the power supply has been switched
25 off, wait for at least one minute before you
touch the motor control unit or any of its
components.
The motor control unit, which has a

microprocessor, supplies a three-phase voltage
to power the washer extractor drive motor. The
motor has frequency control. The motor control Cooling fan Power transistors
unit allows precision control of wash and 4437
extraction speeds, acceleration and deceleration.

The motor control unit also monitors the torque of
the motor at constant speed and during
acceleration and deceleration. It uses this torque
data to detect any unbalance occurring during
extraction.
Motor 87
Fig. Communication between the CPU board and the motor control unit is via a
26 serial interface (X301). The CPU board can command the motor to operate
at any speed, and also determine the acceleration rate at which the motor
is to increase speed up to its final speed. The motor control unit informs the
CPU board if it has discovered imbalance or if a fault has arisen in the
motor control unit or motor. The motor control unit also notifies if the
interlock signal disappears during operation of the motor.
At input X302 the motor control unit receives a signal to notify that the door
lock is locked. At output X304 the motor control unit provides a signal to the
SKAK board which indicates whether the motor is operating or at a
standstill. At input X308 the motor control unit receives a signal from the
imbalance switch to notify that the machine is vibrating too much during
extraction.
26
X311
Outputs, to motor for wash action/extraction
Voltage feed
X312 X313 X314 3-phase
Serial interface to
CPU board X301
Interlock
signal X302 F1
Input from
imbalance-
switch X308
Signal to door lock
control unit X304
+5 V +15 V 0V Yellow LED = indicates error, see

the section "Error indication
Dangerous voltages patterns"
The voltages above have a Green LED lit = board is energised
potential difference of approx. 300 Green LED flashing = microprocessor
V relative to the earth of the mains working normally
power supply.
4760
88 Motor
Error indication patterns

Fig. If a fault or error occurs in the motor or motor control unit, this will be indicated
27 by a yellow LED on the motor control unit board. The pattern of flashing by
this LED identifies the fault/error, as follows:
LED pattern of flashes Cause
(Flickering rapidly)
Output current to motor too high, motor control unit
current-limiting function activated.
1 sec
Short-circuit in motor windings. Caused by fault in

motor control unit, in motor or wiring.
Short-circuit in motor windings several times. The

motor control unit interrupts power supply to motor.
Lock acknowledgement signal absent during

program operation. Caused by door being not locked
or not closed, faulty door lock or faulty wiring.
Fault in receiving circuitry for lock acknowledgement

signal. Replace motor control unit.
Communications error, motor control – program

control unit. Caused by faulty program control unit,
motor control unit or wiring.
Heat sink temperature too high. Caused by clogged

vanes on heat sinks or faulty cooling fan. An
extremely high ambient temperature can also cause
this fault.
Thermal protection for motor has cut out. Faulty

motor, motor control unit or wiring. An extremely high
ambient temperature can also cause this fault.
Ripple DC-bus.
Input voltage to motor control unit too low or too high

(<180 V between two phases).
3436
Fault in receiving circuitry for motor overheating.
Motor 89
Extraction
The extraction speed is controlled to the speed required from the CPU
board, with the aid of instructions via the serial interface.
Imbalance measurement
Each time the program control unit sends a command for distribution speed
or extraction, the motor control unit carries out imbalance detection. The
motor control unit senses the torque of the motor for a set time and, on the
basis of variations in the torque data, is able to determine whether the
imbalance is above the threshold value.
There are two threshold values:
• high imbalance, used during extraction
• extreme imbalance, used during distribution
If the motor control unit detects imbalance, it notifies the CPU board, which
then halts distribution/extraction. The motor receives the command to run at
wash speed, then a fresh attempt at distribution/extraction is made. The
program control unit will make up to four attempts at distribution/extraction.
If the fourth attempt fails too, the machine will move on to the next
sequence in the program (program module).
90 Motor
Belt tension 28
Fig.
The belt tension of new machines is preset at the
28
factory.
Fig. To check the belt tension, or to reset it after
29 replacing components which affect the tension,
follow the instructions in the illustrations.
=15 mm
Checking the belt tension is important, and

should always be included in regular
maintenance and servicing routines.
F = 20 N
3457
29
Belt tensioner
4126
Door lock 91
Door lock 30
Fig. The machine door lock, working in conjunction Switch cam
30 with the CPU board and the door lock control Microswitch S3
unit, is a safety system designed to prevent
injury by ensuring: Lock solenoid and
• that it is not possible to start the machine until microswitch S4
the door has been closed
• that the door will be locked automatically
when the machine starts
• that will not be possible to open the door until
the program has ended, the water has been
discharged and the drum is at a standstill
Instructions for opening machine door if door

lock is faulty
Screw to be removed
for emergency Lock plate Lock pin
opening 4128
This emergency procedure for opening the

door lock may only be carried out by
authorised personnel, and only if the door
lock has failed.
Fig. The cover on the door lock cannot be removed if

30 the door is locked. If the door lock should fail
when the door is locked, for example because of
a fault in the door lock solenoid or because the
lock pin is binding, the emergency procedure for
opening the door will have to be followed before
the lock can be replaced.
Remove the screw on the door lock cover. Use a
tool such as a small screwdriver (max. diameter
3 mm) to lift the lock pin upwards out of the slot
in the lock plate, while at the same time turning
the door handle.
92 Door lock
Fig. The door is locked by means of an

31
31
electromechanical, bistable locking device. The
lock has two stable states; one when the lock pin I/O board 1
which locks the door handle is extended (the door
Phase to I/O outputs
lock is locked), the other when the lock pin is
retracted (the lock is unlocked). This means that, Closed door status
indication
in the event of a loss of power to the machine, the Neutral to I/O outputs
lock will remain in the same state as before the X5 2
6 4
loss of power. X101:6 X101:4 X101:2
When the locking arm has closed the door, the X101-1:6 X101-1:4 X101-1:2
switch cam is actuated and it closes microswitch Door

S3. The program control unit monitors the status lock
S4A S3 S4B
of S3, and when S3 closes, the program control
unit can give the command for door closing.
X101-1:5 X101-1:3 X101-1:1
The door lock control unit checks that there is no
water in the drum and that the drum is at a X101:5 X101:3 X101:1
X5 1
standstill. After that the door lock control unit locks 5 3
the door lock by activating the solenoid, to make I/O board

1
the lock pin enter a slot in the lock plate. When the A3
lock pin is fully home in this slot, switches S4A X6 1 2
56
and S4B both close. Only now, when S3, S4A and
6
S4B are all closed, will the outputs on the I/O X143:2 X143:1
boards which control the machine's functions be X100:35 X100:36

energised, and the wash program can begin. X200 35 36
When the program control unit requests that the 32 21 Emergency

S2 stop
door be unlocked, the door lock control unit 31
22
checks that there is no water in the drum and that
X200 33 34
the drum is not rotating. After that the solenoid is
activated, now with polarity reversed, to make the
lock pin disengage and to allow the door to be X100:33 X100:34
opened.
X144:1 X144:2
55
X91 2 1
B31
X90 1 2
55
2 1
T10
1 2
55
3 4
LC1
1 2
53
F1 F11
52
230 V
T1
4129
Drain valve 93
Drain valve 32
Description
Fig. The drain valve uses compressed air to close. A
32 control valve opens and supplies pressure to a
piston located beneath the rubber diaphragm of
the drain valve.
Fault-finding
May only be carried out by authorized

personnel.
The drain valve will not close

Check that:
• The control valve is energised.
• Hoses and the control valve are not blocked.
Rubber
Check by undoing the supply line at the drain diaphragm
valve and then activating the control valve.
• The rubber diaphragm is in good condition.
Washers for
• The piston is operating correctly. adjustment
The drain valve will not open

Check that:
• The piston is operating correctly.
• The non-return/flow-control valve is open. At
Piston
low air pressures the flow-control valve opens
more.
The drain valve is leaking (water). Non-return/flow-control

valve
3468
• Remove one of the washers for adjustment.
94 Detergent dispenser
Detergent dispenser
Fig. The detergent dispenser has five compartments. Each compartment is
33 connected to a water valve. The water supply to individual compartments is
as follows:
Comp. Valve Water
1 Y25 warm
2 Y26 warm
3 Y27 warm
4 Y28 warm
5 Y18 cold
There is also a separate cleaning (water flushing) function for all
compartments in the detergent dispenser, connected to valve Y16, cold
water.
If the water pressure is low (<1 bar) the cleaning effect may be less
satisfactory. For this reason, where the pressure is low the water flushing
times should be increased for best results.
Do not open the cover when the water valves are flushing water
through the detergent dispenser. Take care when adding laundry
products. Powder or liquids left in the compartments (scoops) may
be corrosive.
33
4 5
2 3
1
3478
Heating 95
Heating 34
Fig. The six heating elements are located on the
34 lower edge of the outer drum, accessible from the
front of the machine. They are switched by two
heating relays (K21 and K22) which are 2
3
controlled by the program control unit. K21 is

1
6
5
4
9
8
7
0
switched in as soon as the program control unit

gives the command for heating, whilst K22 is
switched in after a certain delay. The length of
this delay can be programmed in "Settings 2".
Fig.
35 Some machines are equipped with terminal sets
X103 and X104, so that the elements can have
either star or delta connection.
The program control unit prevents the elements
from being switched in if there is no water in the
drum. In the event of a fault which allowed the
elements to be energised with no water in the
drum, their built-in thermal cut-outs would fuse. Element holder
(inside base of
Element drum)
4130
35
Machine without terminal sets Machine with terminal sets X103 and X104 for various voltage alternatives.
X103 and X104.
I/O board 1 I/O board 2 I/O board 1 I/O board 2 I/O board 1 I/O board 2
X8: 1 2 X8: 1 2 X8: 1 2 X8: 1 2 X8: 1 2 X8: 1 2
K21 K22 K21 K22

K21 K22
S1
T1 S1 S1
T1 T1
T2
T2 T2
T3
5 3 1
5 3 1 T3 T3
5 3 1 5 3 1
4 4 5 3 1 5 3 1
6 2 6 2
6 4 2 6 4 2 6 4 2 6 4 2
X103 X104
E1 E1 X103 X104 X103 X104
E1 E1 E1 E1
X103 X104 X103 X104
200 - 277 V 346 - 480 V
4131 4132 4133

96 Heating
Fault-finding
May only be carried out by authorized

personnel.
If the heating time is abnormally long

• Switch off the power supply to the machine at the main switch/wall
switch and check that the machine is isolated from the power supply.
Remove the covers in front of the elements.
• Use a multimeter to determine if one of the elements is burnt out. For
access to the elements, remove the machine’s front panel.
• Build-up of limescale can reduce the efficiency of the elements. If
necessary, descale them. Follow the descalant manufacturer’s
instructions concerning quantity of descalant to use.
To replace an element
• Switch off the power supply to the machine at the main switch/wall
switch and check that the machine is isolated from the power supply.
Remove the covers in front of the elements.
• Note how the element is connected, then disconnect it.
• Undo the nut between the element connections and pull the element out.
• Guide the new element into its element holder at the rear of the drum
and tighten the nut.
• Connect up the element.
• Fill the machine and check that there are no leaks from the element
seal.
Frame 97
Frame
Fig. This machine has the suspended type of drum assembly, i.e. an inner
36 frame carrying the drum assembly and motor, which is suspended (and
movable) within an outer frame.
The inner frame (the upper part of which is shaped like a cradle to hold
the outer drum) is mounted on the outer frame on four springs. For each
spring there is also a shock absorber, to take up excessive vibration or a
degree of unbalance. In addition the machine has electronic unbalance
sensing, which halts load distribution or extraction if the unbalance is
excessive.
36
Retaining strap
Inner frame
Shock absorber
Outer frame
Spring suspension
3471
98 Weighing equipment (optional equipment)
Weighing equipment 37
Description
Scale unit
Fig. The weighing equipment comprises the following
37 units:
• A scale unit located inside the machine’s left-
hand rear side panel
• Four load cells, one in each corner of the frame
• Wiring
The weight of the wash load is registered by the
four load cells, which send analogue signals to
the scale unit. In the scale unit the signals are
processed and converted to a weight value in an
analogue-digital converter. The weight value is
transmitted via a serial interface to the CPU
board. The weight is then shown on the display.
Weighing the load allows the water level to be
adjusted automatically according to the actual
weight of the load, i.e. the water level is reduced
during washing if the machine does not have a full
load. The consumption of water and energy can Load cell
thus be reduced.
4822
Safety rules
The weighing equipment is a precision measuring
device and must be treated as such.
• Never spray water directly onto the load cells
and scale unit.
• The load cells are vulnerable to impact.
• The load cells are potentially vulnerable if
welding is carried out. If welding has to be
done on the washer extractor, attach the earth
cable clamp as close as possible to the
welding site.
After a power-cut
When the supply is restored after a power-cut, the
weight display will show "0" if the load inside the
drum is less than 6.25 kg. If the load weighs more
than 6.25 kg, the true weight of the load will be
shown.
Weighing equipment (optional equipment) 99
Water level reduction 38

To achieve optimum load volumes, the weight of Normal mode
the load can be seen on the display while the
machine is being loaded. If the machine does not
have a full load, the water level will be reduced RUN A WASH PROGRAM
OPTIONS MENU
according to a water-level reduction table. The MAKE YOUR CHOICE WITH
OR AND PRESS SELECT
water level can never be any lower than the safety WEIGHT, KG: 000,0
level plus the hysteresis. TAR SELECT
Actual weight display Resets to zero Menu line showing

actual weight
Fig. The Clarus control unit automatically detects if 3651
38 weighing equipment is connected, and the actual
(current) weight is shown on the display, on one
line of the menu (normal display mode). 39
Fig. When the machine starts to be loaded, the display Weight display mode
39 switches to showing the actual weight in large
numerals (weight display mode). CLARUS CONTROL
WEIGHT, KG:
Normal display mode is resumed:
• If a new program number is entered using the 007,0
numeric keys.
• If a is pressed.
4775
• Automatically after the time set via ”Settings 1”
under ”Time for weight display”.
While a wash program is running, you can switch
to weight display mode by selecting ”Show
weight”, see the section ”Show weight” under
”Machine operation”.
The weight shown on the display will always be
the net weight (achieved because the weighing
equipment has been ”tared”). A slight delay is built
in to prevent the display from flickering.
Resetting the weighing equipment

Fig. If the display does not show the weight (in an
38 empty machine) as zero after a program, the
weighing equipment can be reset to zero using
the TAR key.
For a description of the functions used to set and
check the tare value, see the section headed
”Scale adjustments” under ”Machine operation”.
Calibrating the weighing equipment

The “Zero calibration” function is used to increase the accuracy of the
weighing equipment. This should be done once a month. See the section
headed “Zero calibration” under “Machine operation”.
If a new scale unit is installed, it must be calibrated as described in the
section ”Calibrate the scale” under ”Machine operation”.
Checking accuracy of weighing equipment display

Twice a year you need to check that the weighing equipment is displaying
the accurate weight, with the aid of an object of known weight. If the
weighing equipment does not show the real weight of this object, you will
need to follow the “Zero calibration” procedure, a function in the Clarus
software. Follow the instructions under “Zero calibration” in the “Machine
operation” section of the manual. If this is unsuccessful, the weighing
equipment will have to be recalibrated using the “Calibrate the scale”
function, as described under “Machine operation”.
If the weighing equipment has a fault

Follow the troubleshooting procedure under the heading “Fault-finding,
weighing equipment”.
If you cannot rectify the problem with the help of that section, make a note
of the weighing equipment version number before you contact the service
department.
To find the weighing equipment version number, access the service
program, select “Scale adjustments”, then “Read version number”.
The dead load selector 40

Fig. The dead load selector, located in the scale unit,
40 is used for setting the machine’s “dead load”.
DEAD
280-
650
The dead load is the load (weight) to which the LOAD
58 0
0-
88
30
load cells are subjected before any load is placed 11 30-
8
in the wash drum. The dead load selector is set
1330
1000-
22
26080-
15
before the machine leaves the factory, and its 12 30
30 0
20 50
18 00-
-
setting should not normally be changed. For this
15
23
20
2050
1730-
30
-
machine the selector should be set to 1000-1330
kg.
If calibration of the weighing equipment should
fail, one possible cause can be that this selector is
incorrectly set.
4807
To replace a load cell

Fig. • Machines without tilt function: Remove nut + bolt (A).
41
• Use a suitable jack to lift under the frame at the corner where the load
cell is to be replaced.
• Insert a suitable object as a chock beneath the frame, to remove risk of
injury and machine damage.
• Machines with tilt function: Remove nut + bolt (A) and remove the wheel.
• Remove nut (B). Use a socket wrench to remove the bolt.
• Disconnect the load cell cable at the scale unit and remove the strap.
• Remove nuts and bolts (C).
• Remove the faulty load cell and fit the new, assembly is reverse of
disassembly.
Fig. Install the new load cell as indicated by arrow on side of load cell!
41
41
C
Load cell
Illustration shows a machine with the tilt function.

4872
To replace the scale unit

Fig. • Remove the machine’s left-hand rear side panel.
42
• Disconnect the six connectors to the scale unit.
• Take the scale unit off its mounting plate.
• Install the new scale unit, assembly in reverse order of disassembly.
• Check that the dead load selector is set to 1000-1330 kg.
• Calibrate the weighing equipment, see “Calibrate the scale” under
“Machine operation”.
42
DEAD Dead load selector

280-
650
LOAD
58 0
0-
88
30
11 30-
8
1330
1000-
22
26080-
15
12 30
30 0
20 50
18 00-
-
15
23
20
2050
1730-
30
Scale unit
Connectors,
Connector, power supply
load cells
Connector,
CPU communication
4807
Component locations
43
A90 X410
X402 X411
X412
X401 X413
B90-93
4822
Fig. A90 Scale unit

43
B90-93 Load cells
Connectors
X401 Voltage feed

X402 Communication with CPU board
X410-413 Load cells
Fault-finding, weighing equipment 44

Error message on display: Weight-totalling board
Weight, kg: 999,9 or -999,9
Probable cause: 5
4
1
2
3 3
The weighing equipment is overloaded/ 2 4
1 5
”underloaded”, i.e. the load cells are sending a
5 1
signal which is too high/low to the scale unit. 4 2
3 3
Probable cause is one or more load cells faulty. 2 4
1 5
The dead load selector may be on the wrong
setting. The machine may be incorrectly installed.
Fault-finding procedure:
• Check that all connections to the machine are
flexible.
Fig. • Remove the left-hand rear side panel. Check Board connectors Board connectors
44 that the dead load selector is set to 1000-1330
kg. If it is not, set it correctly and calibrate the
weighing equipment according to “Calibrate the
scale” under “Machine operation”.
• If the weight displayed is -999.9, try following
the "Zero calibration" procedure (described DEAD
280-
650
LOAD
880
-
580
0
113 -
830
1330
under "Zero calibration" in the "Machine

1000-
153 2280
123 0 2600 -
0-
202 0
183 0-
150
235
2050
1730-
0-
0
operation" chapter).
Dead load
• Remove the side panels and check that the
selector
load cells are unobstructed. Remove any 4804
mechanical obstructions.
Fig. • Taking the load cell cables one at a time,
44 disconnect the cable connecting each load cell
to the scale unit. Continue one by one until a
stable weight parameter is displayed (but not
999.9). When this stable parameter is
displayed you will know which of the load cells
must be faulty.
• If more than one load cell is faulty, the faulty cells can be identified using
a multimeter on the scale unit weight-totalling board to check each cell in
turn, as follows:
- Remove the four screws on the scale unit cover.
- Check that the four load cell cables are connected to the scale unit.
- Measure the voltage at the connectors on the weight-totalling board,
between terminal 2 and 3 for each load cell. The normal value for an
unladen machine is approx. 3-5 mV (DC). A value different from this
indicates that the load cell is faulty.
- Replace the faulty load cell(s) as described under “To replace a load
cell”.
Menu line which should show actual weight not displayed.
Possible causes:
The option “DISPLAY WEIGHT ALLOWED” may be switched off (have the
answer “No” alongside) in “Settings 1”. Possible fault in communication
with CPU board or display. The fault can also be in the scale unit.
• Check in “Settings 1” that the option “DISPLAY WEIGHT ALLOWED”
has “Yes” alongside.
• Check that the cables/wiring for CPU communication and power supply
are connected to the scale unit and in good condition.
• If the washer extractor appears to be working normally apart from the
absence of weight parameter display, try replacing the scale unit as
described under “To replace the scale unit”.
If you suspect that the weighing equipment is not displaying accurate

weight value.
Probable cause:
Probably a faulty load cell.
• Place an object of known weight at one corner on top of the washer
extractor. Check the weight shown on the display. Move the weight to
each of the other corners of the machine in turn, checking the display
each time. If one corner is different from the others, this will reveal
which load cell is faulty.
• Check that the load cell in question is mechanically unobstructed, free
of anything which could affect its normal functioning.
• Replace the load cell as described under “To replace a load cell”.
Error message on display:
Failed. Press SELECT.
Possible causes:
Dead load selector or calibration switch incorrectly set. An incorrect
calibration weight has been used for calibration.
Fig. • Check that the dead load selector is set correctly. It should be set to
45 1000-1330 kg.
• If you are or have recently been calibrating the weighing equipment, the
calibration switch may be incorrectly set, or an incorrect calibration
weight may have been used for calibration.
Check that the calibration switch is set correctly. It should normally be
set to NORM. During calibration the switch should be set to CAL.
The calibration weight should be between 40 and 400 kg.
If relevant/necessary, calibrate the weighing equipment, or follow the
“Calibrate the scale” procedure under “Machine operation”.
• Check that all cables/wiring to the scale unit are sound and correctly
connected.
45
Dead load selector

DEAD
280-
650
LOAD
58 0
0-
88
30
11 30-
8
1330
1000-
22
26080-
15
12 30
30 0
20 50
18 00-
-
15
23
20
2050
1730-
30
Scale unit
Connectors, Connector, power

load cells supply
Connector, CPU
communication
Calibration switch
4807
Information in display:
Function not allowed.
Probable cause:
A function has been selected in the program which cannot be carried out.
• Check that the function in question is switched on under “Settings”.
• Check that the cables for CPU communication, power supply and load
cells are connected.
• Check that these cables are all in good condition.
• If any cable is faulty, replace it.
Information in display in service program:
Weighing equipment not connected.
Probable cause:
CPU board not communicating with scale unit.
• Check that the connectors for CPU communication, power supply and
load cells are connected on the scale unit.
• Check that their cables are all in good condition.
• If any cable is faulty, replace it.
110 Technical data
Technical data
Innerdrum, volume litres 400

diameter mm 920
depth mm 610
Drum speed,
wash rpm 37
extraction rpm selectable
Heating,
electricity kW 36
steam x
hot water x
G-factor 350
Weight, net kg 1095-1450*
* Precise weight depends on accessories fitted.
Connections
Water valves connection DN32
BSP 1 1/4"
recommended water
pressure, valve open kPa 150-400
Functioning limits
for water valve kPa 50-1000
Capacity at 300 kPa l/min 400
Drain valve outer Ø mm 110
Draining capacity l/min 400
Steam valve connection DN20
BSP 3/4"
recommended steam
pressure kPa 300-600
operating range (limits)
of steam valve kPa 50-800
Compressed air connection DN6
BSP, internal thread 1/8"
BSP,external thread 1/4"
recommended air
pressure kPa 400-600
consumption l/tim 20
Technical data 111
Frequency of the
dynamic force Hz 13,8
Max floor load

at extraction kN 16±0,75
Sound levels
Airborne sound
level dB (A) re 2x10-5 Pa 65/62*
* With insulation
Motor
Power consumption kW 5,5
112 Technical data
Dimensions
A B C E D R P F G H I K
1330 1360 1890 880 1165 75 40 1775 240 150 60 1590
L M N O S T U V X Y Z
510 1325 975 220 360 660 260 2195 1165 2200 745
A B
R
1 2 3
4 5 6
7 8 9
D
E
L
G
H P
I
Y V
O
F
K M
X
N
12° 12° Z
S
4134
U T
Technical data 113
Floor loading data
1 2 3
4 5 6
7 8 9
390 kp (front) 370 kp (front)

370 kp (rear) 350 kp (rear)
12°
4135
720 285
760 kp
550 kp 600 kp
114 Technical data
Dimensions, machine with tilt function
426
2880
2195
1690
1166
2680
1892
2202
746
3755
Installation 115
Installation 46
For the installation of machines with

optional equipment (such as the tilt
function), see also the section ”Optional
equipment” at the end of this manual.
The washer extractor is supplied bolted in place

on a pallet and packaged in a delivery crate. In
some cases the machine may be supplied in
waterproof/dustproof packaging. The direction
from which the machine must be lifted and the
machine centre of gravity are shown on the
packaging. 4227
Location and surface

47
The machine must not be sited over an open
floor drain. Check that the floor has an even
surface and is level. The floor must be capable of
withstanding the following:
• max. floor loading during
extraction: 16±0.75 kN
• frequency, dynamic load: 13.8 Hz
The following clearances are recommended:
Fig. • at least 1 metre between the machine and any
46 wall behind it.
• at least 0.5 metres at each side, between the
side of the machine and a wall, or between
machines where these are side by side.
3449
Mechanical installation
Fig. • Remove the packaging material. Remove the
48
47 machine’s rear cover, side panels and lower
front panel.
Fig. • Remove the four bolts securing the machine’s
48 outer frame onto the pallet.
Machine equipped with weight measurement

The load cells, which are fitted by the machine’s
feet, are sensitive to knocks and impacts.
3749
116 Installation
Fig. • Remove the two transport locking devices

49
49
(bars) used to secure the machine’s inner
frame in transit.
Fig. • Use a fork-lift truck to lift the machine. The
50 machine weighs between 1095 and 1450 kg.
Fig.
• Position the four blocks of wood supplied, one
51 beneath each machine foot (on the outer
frame), within the recesses in the pallet.
3750
50
3748
51
3752
Installation 117
Fig. • Lower the machine (A) and withdraw the truck

52
52
forks (B). The machine should now be
standing on the four blocks, and the pallet will
be on the floor, clear of the machine. The next
step is to insert the truck forks very carefully
between machine and pallet (C).
Fig. • Lift the machine and remove pallet and blocks. A

53
• Screw on the machine feet. These may be
Fig. either of two types: fixed feet, or pivoting feet if
54 the machine is to have the tilt function.
C
• If the machine is to have the tilt function, this is B
a suitable time to install the corner posts which
hold the protective plates, and also, where
applicable, the position sensors (see the
3751
section ”Tilt function (optional equipment)”).
53
3747
54
4761
118 Installation
Fig. • Put the machine in place. Mark out and drill

55
55
the holes for fixing the feet. Hole diameter: 15
mm.
Fig.
56
Fig. Use a spirit level and, where necessary, the

57 ”washers” (or rectangular metal plates)
supplied, to ensure that the floor
mountings are level.
3744
56
Tilting devices
FRONT
640
45
287
160
1206 720
140
5
O1
160
200
100 100
1280
4136
57
3742
Installation 119
Fig. • Put the machine in place. Use a spirit level on

58
58
suitable surfaces of the outer frame to check
that the machine is level. Check too that the
machine is resting firmly on all four feet.
Fig. • Bolt the machine feet to the floor. Then check
59 again that the machine is resting firmly
(without movement) and is level.
Connecting the water supply

Fig. The supply pipes to the machine should be fitted
60 with manual shut-off valves to facilitate
installation and service. Refer to local utilities
regulations when fitting non-return valves.
The hoses should be rated for high pressure and
for 2.5 MPa (25 kp/cm2).
3741
The following values apply to water pressure:
• recommended: 150-400 kPa 59
(valve fully open) (1,5-4 kp/cm2)
• limiting values, min: 50 kPa (0,4 kp/cm2)

max: 1 MPa (10 kp/cm2)
The hoses should be flushed through before
being connected to the machine.
The hoses should hang in gradual arcs. This is
particularly important if the machine is fitted with
a tilting function.
Connect the hoses as follows:
• cold water to (A)
• hot water to (B)
3753
• (if using a third water supply:) the third water
hose to (C).
60
Sizes of A, B and C: DN 32 (1 1/4" BSP). A
C B
4137
120 Installation
Steam supply 61
Fig. The supply hose (A) must have a manual shut-off
61 valve to make installation and servicing easier.
Connect an approved hose between filter and
machine. The following values apply to steam
pressure: A
2
• recommended: 300-600 kPa (3-6 kp/cm )
• limiting values, min: 50 kPa (0,5 cm2)
max: 800 kPa (8 kp/cm2)
The hose should hang in a gradual arc. This is
particularly important if the machine is fitted with
a tilting function.
Connection size: DN 20 (3/4" BSP).
4138
Installation 121
Compressed air connection 62

Fig. A pressure regulator complete with water sepa-
62 ration device is to be installed on the machine.
When the machine is supplied, the angled
coupling, hose and bracket for the pressure Bracket
regulator will already be installed.
Fig. Install the quick-connector for the hose and a
63 bushing (for the hose from the compressed air Hose
supply) on the pressure regulator.
Fig. Install the regulator on the bracket using two
64 screws. Connect the compressed air hose using
the quick-connector. Screw on the pressure
gauge. Angle
coupling
3967
63
Bushing Quick
connector
3968
64
Pressure
gauge
3969
122 Installation
Fig. Connect the hose from the compressed air

65
65
supply to the bushing on the pressure regulator.
Connect the hose so it hangs in a gentle arc. A
This is particularly important if the machine has
the tilt function.
The connecting hose must be rated for a
pressure of at least 1 MPa (10 kp/cm2).
The following values apply to the compressed air
supply:
• Recommended pressure: 450-600 kPa (4.5-6
kp/cm2)
• Min. pressure 450 kPa (4.5 kp/cm2)
• Max. pressure 800 kPa (8 kp/cm2)
4139
Drain
66
Fig. The connector for the machine discharge (A) has
66 an external diameter of 110 mm. The distance
between the machine and the floor gully or
drainage channel should be at least 250 mm.
Connect a hose or a pipe to the drain connection.
Avoid acute angles or kinks which could impede 250 mm
the flow. The hose or pipe should open into a B A
floor gully, drainage channel or similar waste
outlet. Make sure that the hose’s function is
unaffected by the tilting function if the machine
has this feature.
If the machine has a second discharge, (B) must
also be connected to the floor drain.
3448
Installation 123
Detergent dispenser, non-liquid detergents 67

If only non-liquid detergents are to be used in the
detergent dispenser, the following adaptation is
recommended:
Fig. Drill two 5 mm holes in the bottom of each scoop
67 to allow any water left to drain off.
Installation of equipment for external liquid

supply.
Electrical installation may only be carried

out by competent, authorised personnel.
0355
All external equipment which is connected 68

to the machine must be CE/EMC-approved. System A
Fig. As standard equipment the machine has five pipe

68 connectors of 1/2" diameter, for connecting an
external liquid supply system (A).
Fig. External supply equipment is connected to X146
69 on the top row of terminals in the automatic
control unit. There is a total of 13 outputs for
detergent dosage.
The terminal numbering corresponds to the
numbering used in the liquid detergent function in
programming.
Common neutral for all outputs is on terminal
X146:14. 4122
69
External liquid supply equipment
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
3476
124 Installation
Electrical installation 70
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
Electrical installation may only be carried
100
X144:2
X144:2
X144:1
X144:1
3131
X144:2
X144:1
X143:1
X143:2
3132
SSS
150°H O
2 K12 K13 K72
S40
out by competent, authorised personnel.

Check that the earth conductor is correctly
connected.
The electrical cable for the machine's power

supply should hang in a gentle arc. This is
particularly important if the machine is equipped
with the tilt function.
Fig. Connect the machine to a separate mains circuit
70 with its own circuit breaker(s). The various
ratings required for circuit breakers are shown in
L1 L2 L3
the table on the next page.
Fig. Connect the cable to the main switch inside the
71 compartment on the machine rear, see illustra-
tion.
Fig. The electrical cable used must be of a suitable
70 size/rating. For the correct size/rating for this
cable, check the relevant local or national
regulations.
If an earth leakage circuit breaker (or RCD -
residual current device) is used, it must be
installed to protect the washer extractor only.
4140
Installation 125
71
No heating or steam heating With electrical heating

Total wattage: 5,5 kW Total effekt: 38 kW
Voltage Fuse Voltage Fuse
alternative A alternative A
200 V 3 AC 50 Hz 25 230/400 V 3 AC 50 Hz 100/63
200 V 3 AC 60 Hz 25 240 V 3 AC 50 Hz 100
208-240 V 3 AC 60 Hz 25 346 V 3 AC 50 Hz 80
230 V 3 AC 50 Hz 25 380 V 3 AC 50 Hz 63
230/400 V 3 AC 50 Hz 25/16 380 V 3 AC 60 Hz 63
240 V 3 AC 50 Hz 25 400 V 3 AC 50 Hz 63
415 V 3 AC 50 Hz 63
346 V 3 AC 50 Hz 16
440 V 3 AC 60 Hz 63
380 V 3 AC 50 Hz 16
480 V 3 AC 60 Hz 50
380 V 3 AC 60 Hz 16
400 V 3 AC 50 Hz 16
415 V 3 AC 50 Hz 16
440 V 3 AC 60 Hz 16
480 V 3 AC 60 Hz 16
126 Installation
Instructions for change of power supply from 72

230 V 3 AC 50 Hz to 400 V 3 AC 50 Hz
Procedure:
• Transformer T2 has to be disconnected, as 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
follows: 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
- Check that the machine is safely isolated EL
from the electrical supply.
100
X144:2
X144:2
X144:1
X144:1
3131
X144:2
X144:1
X143:1
X143:2
3132
SSS
150°H O
2 K12 K13 K72
S40
Fig. - Disconnect the wiring between T2 and

72 terminal set X1.
- Disconnect the wiring between T2 and
terminal set X311 on the motor control unit.
Fig. - Connect terminal set X1 to terminal set
73 X311 as shown in the illustration.
X1
73 X311
X1
X311
4441 4442
Installation 127
Fig. • Change the way the heating elements are 74

74 connected on terminal sets X103 and X104,
from the connection method for 208-277 V to
the connection method for 346-480 V, as
illustrated.
Fig. • On transformer T1, disconnect the wire
75 connected to terminal 9 and connect it to
terminal 5. The wire connected to terminal 1
should remain unchanged.
• Change the voltage rating plate on the rear of
the machine to show the correct voltage.
Machines equipped with weight measurement

X103 X104
• When all the plates and hoses are mounted
and the machine is ready for operation, a zero
calibration should be performed. See the
Programming Manual.
• Check the weight by weighing a known 200 - 277 V
weight.
X103 X104
346 - 480 V 4146
75
13 16 19 22
11 9 7 5 3 1
Transformer T1
4254
128 Function checks
Function checks
Manual operation
• Switch on the machine's main switch.
• Open the manual valves for water and compressed air, also for
steam if the machine has steam heating.
The procedure for operating the various machine functions manually
is described in the chapter "Machine Operation" under the heading
"Manual Functions".
• Check that the drum is empty and close the door.
• Close the drain valve.
• Operate the machine manually to fill with cold water, then hot
water. Check that these water supplies are connected as they
should be.
• Start the motor on wash action, and check that the motor is
revolving clockwise and anticlockwise alternately, as normal for
wash action.
• Start heating by entering a final temperature and then pressing
START. Check that the steam valve opens or the heating
element relay reacts, as appropriate.
• Check that all sources of detergent supply are working as they
should, including the built-in detergent supply compartments,
where present.
• Check the water and steam connections and the drain valve for
signs of any leakages.
• Empty the water from the machine and open its door.
For machines with tilt function

• Operate the tilt control unit to tilt the machine forwards and
backwards. Please note that if you switch the direction of tilt from
one direction straight to the other, the cylinder will not start to fill
until the pressure in the active cylinder has reduced to below 20
kPa.
• Check that the machine will not move from tilt position to normal
position when the emergency stop is pressed in, but that it
remains in the position it was in already.
Function checks 129
Automatic operation 76
• Check that the external switch or switches are
switched on and that the manual valves for
water, compressed air and steam (if the
machine has steam heating) are open.
• Run one of the machine's built-in (standard)
programs with heating to 60 C. = 15 mm
• Check that the program proceeds normally,

and that water filling, detergent filling, heating
and motor action are all working in
accordance with the program display on the
F = 20N
display screen.
To conclude this set of function checks

If all function checks have been satisfactory, refit 3457
the side panels, rear and front covers and any
other panels which were taken off during installa-
tion.
Checking and adjusting drive belt tension

Fig. • Make sure that the external switch or switches
76 are all off before you remove any covers from
the machine.
• When the new machine has been in use for a
few hours, check the belt tension, and adjust it
if necessary using the belt tensioning devices.
When correctly tensioned, the belts should
move inwards by 15 mm when a force of 20 N
is applied to them.
130 Maintenance
Maintenance 77
The careful attention paid to all aspects of the A
design of this machine means that preventive
maintenance has been reduced to a minimum.
The measures listed below will, however, need to
be followed at regular intervals, and their
frequency should be adapted according to the
actual level of machine use.
Daily
• Check that the door lock is functioning
normally and that the door is not leaking.
Clean any residues of detergent off the door
seal.
• If the machine has a detergent dispenser,
4139
clean it (and the compartments/scoops),
removing all residues.
78
• Check that the drain valve is not leaking and
that it opens and closes normally.
Fig. • Check the compressed air regulator (A). If
77 necessary empty water from the water
separator.
= 15 mm
Every three months
• Make sure that the external electrical switch is
switched ”OFF”.
• Remove the rear and side panels.
F = 20N
• Check the hoses and connectors for leakages.
Fig. • Check that the drive belts are undamaged and
78 properly tensioned. If necessary, adjust the
drive belts. 3457
Fig. • Clean the filters at the steam and water intake

connections.
79
79
• Refit the panels at the end of the check.
Filter
4138
Maintenance 131
Every 6th month 80

• Check oil lubrication container. 1
If empty the unit has to be changed
Fig. • Remove the cover (1) over the pump unit.
80
Fig. • Remove the jumper (2) on the electrical

81 connection.
5301
81
5302
132 Maintenance
Fig.
• Pry off the switch panel cap. 82
82
Fig. • Set the switches 4 and 7 in position "ON",
83 4 = 6 months consumption and 7 = switch
"ON"
Fig. • Connect the cable on the new pump unit.
84
• Mount the switch cap and the oil pump cover.
• Mount the unit in the machine.
2207
83
6133
84
5303
Tilt function (optional equipment) 133
Tilt function 85
Installation
Fig. Remove the machine’s side panels, lower front
85 panel and rear covers.
3449
86
Fig. For machines with tilt both forwards and
86 backwards:
Insert the two cylinder units from the side of the
machine underneath the machine frame.
If there is vinyl floor-covering on the floor:
To protect the floor from wear, a sheet of
stainless steel should be laid beneath each
Cylinder units
cylinder unit.
3450
Fig. For machines with forward tilt only: 87

87
Insert the cylinder unit from the side of the
machine underneath the rear section of the
machine frame.
Cylinder units
3445
134 Tilt function (optional equipment)
Fig. Secure the cylinder units using four bolts and

88
88
nuts.
It is important to fit four washers (each 5 mm
thick) between each cylinder unit and the
machine frame (see illustration).
4 washers 4 washers
3453
Fig. Fit the four corner posts, one for each corner of 89
89 the machine, using the bolts which secure the
machine feet to the floor. Adjust the clearance
between the upper part of each corner post and
the machine so it is 14 mm.
14 mm
3553
Fig. For machines with tilt both forwards and 90

90 backwards:
Fit two pneumatic position sensors on two of the
machine feet: at left-hand front and right-hand
rear, diagonally opposed. The position sensors Position
Position sensor
are to be fitted using the inner two fastening bolts
sensor
of the feet, mounted on the corner posts just
installed.
Please note that the sensor rod must be placed
below the bolt for the wheel.
Sensor rod
below the bolt 3454
For machines with tilt both forwards and 91

backwards:
The compressed air lines which are to be
connected to the air bellows and position sensors
are supplied bundled on the machine rear.
Fig. Connect the lines to the air bellows and pressure
93 sensors according to the table below. These lines
do not need to be fastened to the frame, but can
be laid on the floor underneath the machine.
The air lines are marked as follows: 2
Fig. ID marking Connect to
91
1 Rear air bellows
2 Front air bellows
3 Rear pressure sensor,
connection 1 1 3477
4 Rear pressure sensor,

connection 2
5 Front pressure sensor,
connection 1
6 Front pressure sensor,
connection 2
Fig. Note that the tubes for the pressure sensors
92 must be connected correctly, see Fig. 7. 5
6
– Connection 1 – same side as data plate. 3
– Connection 2 – same side as the inset
white plate.
4
3483
93 92
Connection 1
Data plate
Connection 2
Inset white plate
3836 3774
Fig. For machines with forward tilt only:

94
94
The compressed air line to be connected to the
air bellows is supplied bundled on the machine
rear. Connect this line to the connection nipple
on the top of the bellows.
3837
Fig. Test the tilt function: 95

95
• Switch on the machine electrical switch(es)
and turn on the compressed air supply.
• Open the door and lock it open.
• The uppermost switch on the tilt control unit
tilts the machine either backwards (turn switch
anticlockwise) or forwards (turn switch
clockwise). The middle switch returns the
machine to its normal (upright) position.
These switches must be kept actuated
throughout the entire tilt movement. If the
switch is released, the tilt movement will halt
and the machine will stop in its position.
• The bottom switch on the control unit rotates
the drum either clockwise or anticlockwise. 4118
• Check that the machine cannot tilt in the

opposite direction until it has returned to its 96
normal position after an earlier tilt.
• Check for any possible leaks from
compressed air lines or from bellows and
sensors.
Refit the machine panels/covers. Nut clip
Fig.
Fit two nut clips to each corner post. The nut
96
clips slot into the rear grooves on the posts.
3484
Fig. Fit the rubber dampers and sleeves to the front 97

97 end of each side panel strip.
Rubber
damper
Sleeve
Washer
Nut
Screw
3485
Fig. Position and fasten the side panel strips. 98

98
3486
Fig. Fit the two counterweights to the front panel 99

99 strip. The bolt heads should be at the bottom.
Counterweights
3487
Fig. Hang the front panel strip on the two sleeves you 100
100 fitted to the side strips.
Sleeve
3488
Loading hopper (optional equipment) 139
Loading hopper 101
Installation
Fig. Install the left-hand counterweight arm on the
101 pivot mount using two bolts and washers.
3255
Fig. Install the right-hand counterweight arm on the 102

102 other pivot mount using two bolts and washers.
3767
Fig. Release the catch and pull the left-hand 103

103 counterweight downwards. Slide the loading
hopper shaft into place, so it projects about 30
mm.
4256
140 Loading hopper (optional equipment)
Fig. Pull the right-hand counterweight downwards 104

104 and insert the shaft into place.
4257
Fig. Secure the shaft using the four screws, two on 105
105 each shaft mount.
4258
Fig. Check that the hopper, when lowered, is 106

106 positioned correctly in relation to the door. The
two rubber sections on the hopper should be in
contact with the outer drum. The hopper should
be centred and about 10 mm above the door
opening on the outer drum.
4259
Loading hopper (optional equipment) 141
Fig. Adjust the screws on both sides of the hopper.

107
107
3772
Fig. Install the metal box on top of the machine. This 108
108 box functions as a stop when the hopper is
raised.
3773
142 Weight measurement (optional equipment)
Weight measurement 109
Installation Screws
Fig. Remove the machine’s side panels and the tilt
109 protection if the machine is fitted with the tilt
function.
In order to retain the protective plates

shielding effect against harmful electrical
fields (EMC), it is extremely important that
the mounting screws that were fitted with
toothed washers are reinstalled with these
washers.
Install four load cells, one in each corner of the

machine. Then proceed as follows:
Fig. • Remove the three bottom screws holding the
109 stainless steel pillar, and pull the pillar out in
order to access and remove the existing foot
more easily.
Tilt protection
5092
110
Fig. • Remove nut + bolt A for machines without tilt. B

110 (The machine may have to be lifted slightly.) B
• Using a jack under the frame, lift at the corner
where the load cell is to be installed.
• Secure with a suitable object under the frame,
in order to prevent the risk of clamping injuries
and damage to the machine.
• Remove nut + bolt A for machines with tilt,
and remove the wheel.
• Remove screws B situated behind the pillar
(will not be used again).
Foot A
Foot
A
Without tilt With tilt
5093
Weight measurement (optional equipment) 143
111
B Metal bracket
The load cells are sensitive to knocks and
impacts.
Spacer washer
Fig. Assemble the load cell, spacer washer and metal
111 bracket with screws A + nuts B. The arrow on the Oval holes
load cell should point upwards, and the metal
bracket’s oval holes should be facing in towards
the machine.
Load cell
A screw M6S 12x60 x 8

B nut M12 x 8 5240
112
Fig. Note that the front and rear load cells should be
112 installed so that they mirror each other.
Rear
Front
5241
113
Fig. Remove screw C which is holding the galvanised
113 pillar (will not be used again).
Front
By the front pillars: Remove the two screws D for
the shock absorber mount (these screws will not
Shock absorber
be used again).
mount
5242
114
Fig. Press in the metal bracket with the load cell in E E
114 the frame.
Secure the metal bracket to the frame with three Rear
screws E + nuts F. Some of the holes must be
drilled to 9 mm. One of the holes will not be used
(see illustration).
By the front pillars: Don’t forget to install your
shock absorber mounts in the same holes as Not used
before.
F
F
E screw M6S 8x25 x 12

F nut M8 x 12 5243
115
I
Fig. Install bolt G, spacer H and locking nut I.

115
G bolt M12x80 x4
I nut M12 x4
5094
116
L
Fig. Install bolt + nut J and K and the screws L under

116 the pillar.
Lower the machine to the floor and install the
other three load cells in the same way.
K K
J J
With tilt
Without tilt
5497
Fig. 117
Assemble the mounting plate and the scale unit
117 with four plastic screws. Plastic screw
Install the scale unit on three of the existing
spacers on the machine’s rear left side pillar. Use
three locking nuts M8.
Fig. Route the wiring from each load cell and connect
118 the respective connectors in the scale unit X410-
X413 (the order the connectors are connected is
not important). Strap the wiring in existing holes.
Connect connector X401 in the scale unit. Route
the cable as illustrated.
Spacer
Locking nut M8
5095
118
X402
X410-413
X401
5096
Fig. 119
Remove the cover plate in the front automatic X9
119
control unit and install connector X202.
Connect connector X9 on the CPU board.
Strap cables to existing wiring.
X202
5212
120
Fig.
Connect connector X402 for the supply power
118
to the scale unit. Remove the cover plate and X149 earth
route the cable into the automatic control unit.
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
Fig. Clip off the AMP device and the ring crimp
120 terminal. Strip the cables. Connect the phases 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
in terminal block X144:1 and 2. Connect EL
neutral in terminal block X149 earth.

100
X144:1
X144:1
X144:1
X143:1
X144:2
X144:2
X142:1
X144:2
X142:2
X143:2
150°H O K13
2 K12 K72
S40
X144:2 X144:1
4481
Fig. The program automatically detects if the weighing 121

121 equipment is installed, and a weight appears in the
washer extractor’s display.
RUN A WASH PROGRAM

OPTIONS MENU
OR AND PRESS SELECT
WEIGHT, KG: 000,0
TAR SELECT
Menu line showing current weight
3651
Before using the weighing equipment:
122
On some machines, the software has to be

updated. Contact your supplier for
information. DEAD
280-
650
LOAD
58 0
0-
88
30
11 30-
8
Fig. • Check that the “dead load” selector in the 1330
1000-
22
122 26080-
15
scale unit is set to 1000-1330 kg. 12 30
30 0
20 350
18 00-
-
15
2
20
2050
1730-
30
-
• Calibrate the scale as described in the
instructions in the manual.
• Reinstall the machine’s side panels.
• Perform a zero calibration as described in the
manual.
In order to retain the protective plates’

the mounting screws that were fitted with 4807
washers.
148 Extra drain valve (optional equipment)
123
Extra drain valve
Valve Y6
Installation
Remove the machine’s rear right side panel
(viewed from in front) and rear cover plates.
Y6
In order to retain the cover plates’ shielding Y1
effect against harmful electrical fields

(EMC), it is extremely important that the
mounting screws that were fitted with
washers.
Fig. Remove the compressed air hose and elbow for Valve Y1 5063
123 compressed air supply on the side of valve Y1.
(If the machine is supplied with tilt, an additional 124
one or two valves may be installed to the right of
Y1. If this is the case, remove the supply to the
valve furthest to the right.)
Fig. Press in the sealing nipple in valve Y1 (or in the
124 valve furthest to the right). Press valve Y2 over Y6
the sealing nipple so that the valves are in

contact with each other and so that the nipple
seals against both valves. Secure the valve with
two screws.
Connect the compressed air supply to the side of Y1 Y2
valve Y2.
Sealing nipple Valve Y2

5064
Fig. Screw valve Y5 in place and connect the two 125

125 valves with elbows and compressed air hose. Valve Y5
Y5
Y6
Y1 Y2
5065
Extra drain valve (optional equipment) 149
Fig. Connect the electricity cable from valves Y5 and 126

126 Y2 in board connector X109 on the automatic
control unit’s side. Strap the cable to existing
wiring.
Y5
Y6
Y1 Y2
X109
5062
127
Fig.
Remove the rubber cap (1) from the drum’s
127
outlet for the extra drain. Install hoses and hose
clips (2) on the outlet flange. Pull the hose as far
up on the flange as possible. Do not tighten the
hose clips yet.
1
2
3986
Fig. 128
Screw the metal base onto the machine’s frame.
128
Install the drain valve over the base. Pull down
the hose from the drum’s outlet and tighten the
hose clips.
Drain valve
Metal base
3988
Fig. Install the elbow pipe on the valve, but do not tighten the hose clip yet.
129
Install the two mounting plates and then the long intermediate pipe with
clamps onto the mounting plates. Connect the pipe to the elbow pipe and
tighten the hose clip between the elbow pipe and the drain valve.
129
Elbow pipe Mounting plate Intermediate pipe Mounting plate
3989
Extra drain valve (optional equipment) 151
Fig. Remove the cover plate in front of the outlet hole in the machine’s rear
130 lower section. Install the outlet spigot in the plate and in the cross member
in the outer frame.
Install the rubber cap on the outlet spigot’s angle socket and tighten the
hose clip.
Install the flexible hose between the outlet spigot and the intermediate pipe
and tighten the hose clips.
130
Cross member
Flexible hose in outer frame Rubber cap Outlet spigot
Intermediate pipe
3990
Fig. Connect a compressed air hose between valve Y2 and the drain valve. Use
131
an elbow when connecting to Y2. Strap the hose to the existing
compressed air hose from the regular drain valve. If the machine is
equipped with tilt, check that the hose does not stretch or get caught when
the machine tilts forward.
Run a program and check that the drain valve does not leak and that no
compressed air escapes from compressed air components and hoses.
Reinstall the machine’s protective plates.
In order to retain the protective plates’ shielding effect against

harmful electrical fields (EMC), it is extremely important that the
mounting screws that were fitted with toothed washers are
reinstalled with these washers.
131
Y5
Y6 Valve Y2
X109
Y1
Compressed
air hose
5498
Electric heating (optional equipment) 153
132
Electric heating
Installation
Remove the machine’s front plate.

washers.
Fig. Remove the two cover plates under the drum.
132 Then remove the six blind-plugs, which can be
seen when you remove the cover plates.
Cover plates
5061
133
Fig. Push the elements into the drum as illustrated. It

133 is important that the elements are installed
correctly between the clamps. Tighten the
screws.
Clamp
5166
154 Electric heating (optional equipment)
Installation/connection of electrical components 134

Fig.
X1
134
Electrical installation is performed with the aid of
an up-to-date wiring chart.
• Remove the plastic plugs (see illustration). S1
• Install the installation plate with contactors in
the automatic control unit.
• Remove main switch S1 and existing wiring to F31
screw terminal X1. Change to a larger
external connection cable and secure the Plastic
machine. Install a new main switch S1. Help plugs
can be found in the “Installation” section in the
manual. K21
K22
X113
X114
230 V
135
Fig. • Cables (350, 351, 352 VA) from relay K22:1,

135 3, 5 are routed to main switch S1.
X1 S1
• Cables (340, 341, 342 VA) from relay K21:1,
3, 5 are routed to main switch S1.
• Cables (340, 341, 342 VB) from contactor
K21:1,3,5 are connected to fuse F31.
• Cables (300, 301, 302) are routed from F31 to
screw terminal X1. F31
K21
K22
5170
Fig. • Route cable (103) from auxiliary connector on 136

136 K21 to I/O board 2, X8.
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
• Route cable (8) from K21:A2 to I/O board 2, 1 2 3 4
X149
1 2
X148
1 2
X147
SSS
EL
1 2 3 4 5 6 7 8 9 10111213 14
X146
1 2 3 4 5 6 7 8 9 10
X145
X8. X8, I/O
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
board 2
Auxiliary
connector K21
Fig. • The elements are connected as illustrated.
137 The shorter cables go to the left elements.
The longer cables go to the right elements.
4482
137
Power supply 400 V
356 VB
343 VA 355 VA
346 VA
344 VA 356 VA-356 VB
346 VA-346 VB 354 VA
345 VA
356 VA
346 VB
353 VA
Power supply 230 V
343 VA 354 VC
345 VC 355 VA
353 VC
344 VA
354 VA
343 VC
345 VA 355 VC
344 VC 353 VA
5148
Fig. Route the wiring from the elements as illustrated. It is important to route the
138 wiring with two extra bends (see illustration) due to the drum’s movements.
Route the wiring into the automatic control unit through the two holes. Strap the
wiring in existing holes.
138
Extra bend 1
4
2
5
3
9
8
7
0
Extra bend
5171
139
S1
Machine with 400 V power supply

Fig.
The shorter cables are to relay K21 and the
139
longer cables to relay K22.
• Cables 343, 344, 345 from the elements are
connected to contactor K21: 2, 4 and 6.
• Cables 353, 354, 355 from the elements are
connected to contactor K22: 2, 4 and 6.
• The two ground wires from the elements are
connected to the ground terminal by main
switch S1.
K21
K22
5167
Fig. Machine with 230 V power supply 140

140
The shorter cables are to relay K21 and the
S1
longer cables to relay K22.
• Cables 343, 344, 345 VA from the elements
are connected to contactor K21: 2, 4, 6.
• Cables 353, 354, 355 VA from the elements
are connected to contactor K22: 2, 4, 6.
• Cables 343, 344, 345 VC from the elements
are connected to screw terminal X113.
• Cables 353, 354, 355 VC from the elements
are connected to screw terminal X114.
• The two ground wires from the elements are
connected to the ground terminal by main
K21
switch S1.
K22
X113 X114
5168
Fig. For machines with steam installed previously: 141

141
• Disconnect cables (100 AA and 101 AA) in S40
screw terminal X40 in the automatic control 101AA
unit and remove the terminal block.
• Install switch S40 for switching between
steam and electricity.
• Connect the cables (100 AA and 101 AA) in
100AA 100VA
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
S40. 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
• Also connect the new cable (100 VA) from

100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
relay K21 A:1. SSS

150°H O
S40
2 K12 K13 K72
5090
Fig. For machines without steam: 142

142
Connect cable (100 VA) from relay K21:A1 in
terminal block X40. 101 AA
(existing
cable)
X40
100 VA 100 AA
(new (existing
cable) cable)
Note that a new program is required for the
machine!
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
Reinstall the machine’s protective plates. 1 2 3 4
X149
1 2
X148
1 2
X147
EL
1 2 3 4 5 6 7 8 9 10111213 14
X146
1 2 3 4 5 6 7 8 9 10
X145
100
X144:1
X144:1
X144:1
X143:1
X144:2
X144:2
X142:1
X144:2
X142:2
X143:2
150°H O K13
2 K12 K72
S40

the mounting screws that were fitted with 5169, 4481
washers.
Liquid detergent (optional equipment) 159
Liquid detergent
Installation
Remove the machine’s rear right (viewed from in front) side panel.

Fig. Remove the upper hose between the existing detergent intake and the
143
water valve. Disconnect the lower connection on the detergent intake and
cut the hose 17 cm as illustrated.
The holes in front of the extra detergent intake have already been punched
in the machine’s rear right side panel. Remove the protective plate in front
of the holes.
143
Protective plate
17 cm
3979
160 Liquid detergent (optional equipment)
Fig. Install the new connecting pipe with two clamps.

144
Install hoses and branch pipe between water valve and the two detergent
intakes using hose clips.
Install branch pipe and the short hoses between the lower hose you cut off
and the detergent intake. Tighten the hose clips.
144
3980
Liquid detergent (optional equipment) 161
145
Connecting cables in the automatic control unit:
It is possible to connect 13 different liquid
detergents and fabric conditioners.
Fig. Use the special tool that accompanies the
145 machine to connect and remove cables in the
terminal block.
Fig. Connect the phases in terminal block X146:1 to
146 13.
Connect shared neutral in terminal block
X146:14.
Reinstall the machine’s rear right side panel.
3966

washers.
146
X146: 1-14
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
4236
162 External communication cable (optional equipment)
External communication cable

Installation
Remove the machine’s left side panel (viewed
from in front).

washers.
Fig. Remove the cover plate in the front automatic

147 control unit and install socket for connector X203.
Connect connector X7 on the CPU board. Strap
the cable to existing wiring.
Install the male plug for connector X203.
147
X7
Socket X203
Data connector Diaphragm Male plug X203

5211
External communication cable (optional equipment) 163
Fig. Route the cable with the data connector inside

148 the upper side member on the machine’s left
side.
Route the cable out through the existing hole.
Place the diaphragm in the hole. Strap the cable
to existing wiring.

washers.
148
Diaphragm
5210
164 Installing hopper (optional equipment)
149
Fig. If the machine is equipped with dosing
149 equipment, this must be removed. Remove the
machine’s front top cover. Undo all hose
connections to the dosing equipment (label the
hoses so that you know their position).
5067
150
Fig. Undo the screws on the front panel and remove
150 the dosing equipment (if present).
5068
Fig. Remove the cover plates on the washer 151

151 extractor’s sides: The left plate’s screws are
accessed from inside the front automatic control
unit.
5069
Installing hopper (optional equipment) 165
Fig. Install both bearing housings, with four screws, 152

152 washers and nuts for each bearing housing.
Fig. Install microswitch S29 on the inside of the plate,

153 under the left bearing housing.
If the machine has previously been equipped
with tilt, X102-3 will be clamped. In this case,
remove the clamp.
Connect the microswitch to flexible lead
connector X102-3.
5071
153
5070
Fig.
Install the axle journals in both bearing housings. 154
154
Secure the journals with washers and nuts on the
inside.
Fig. Install the cover with the locking lever over the left
155 axle journal.
5072
155
5073
156
Fig. Install the left counterbalanced arm on the axle
156 journal with two bolts and washers.
5074
157
Fig. Install the right counterbalanced arm on the axle
157 journal with two bolts and washers.
3767
Fig. Disconnect the catch and pull down the left 158
158 counterweight. Push in the hopper’s axle and
push it through approx. 30 mm.
5075
Fig. 159
Pull down the right counterweight and insert the
159
axle in the mount.
5076
Fig. Lock the axle with the four screws, two on each 160
160 axle mount.
5077
Fig. Check that the hopper, when folded down, is

161 correctly positioned in relation to the door. The 161
hopper’s two rubber springs should be in contact
with the outer drum. The hopper should be
centred and approximately 10 mm above the
outer drum’s door opening.
5078
Fig. 162
Adjust the position of the hopper using the
162 screws on either side.
5079
Fig. Install the metal box on top of the machine. The 163
163 box is used as a stop lug when the hopper is
folded up.
Install any dosing equipment.
5080
170 Return water (optional equipment)
164
Return water Cold water valve
Installation
Remove the machine’s right (viewed from in
front) rear protective plate, as well as the
protective plate on the rear of the machine.
40mm

washers. 150mm
Fig. Install the inlet plug in the rear plate.

164
Fig. The return water hose should be connected to

165 the hose from the cold water valve. Cut and
remove 40 mm of this hose as illustrated.
5178
165
Inlet plug
5177
Return water (optional equipment) 171
Fig. 166
Connect the hose between the inlet plug and the
166
existing cold water hose using a T-piece and
hose clips.
5179
167
Fig. Use the special tool that accompanies the

167 machine to connect and remove leads in the
terminal block.
3966
172 Return water (optional equipment)
Fig.
Connect the return water pump in the automatic control unit on terminal
168
block X145 between connections 8 and 10 or 9 and 10.
Run a program in which the extra water connection is used. Check that no
water leaks at joints or from the water connection.

168
X145: 8, 9, 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
4236
Installing tilt function (optional equipment) 173
Fig. Remove the machine’s side panels, lower front 169

169 panel, rear section and rear cover plates.

toothed washers are reinstalled with these 1 2
washers.
Unscrew the mounting screws securing the

machine’s feet to the floor. Lift the machine at
any edge and replace the two feet lifted off the
ground. Then lift the machine’s opposite edge
and replace the other two feet. If you have ac- 4004
cess to a large forklift truck, with a lifting capacity

of at least 1,200 kg, it may be simpler to lift the 170
entire washer extractor and replace all four feet
at the same time.
Fig. If the machine is to be fitted with both forward
170 and backward tilt, it is important that the screws
100mm
through the foot’s front left and rear right wheels
(viewed from in front) are 100 mm long. Two
arms on two position indicators should rest
against these (see later in description). Check
that the bearing bushing is in place inside the
wheel before you assemble the foot.
Bearing bushing
5229
Fig. Allow the old washers between floor and feet to 171
171 remain in place, and lower the machine in the
same place as before. Check that the machine is
level and that there is no play between floor and
feet.
3741
174 Installing tilt function (optional equipment).
Fig.
172
Machines that only tilt forward
172
Install four pillars, one at each corner of the
machine, using the mounting bolts for the
machine’s feet. Tighten the bolts and check
once more that the machine is level and in
balance.
Fig. Machines that tilt forward and backward:

172
Install four pillars, one at each corner of the
machine, using the mounting bolts for the
machine’s feet.
Install two pneumatic position indicators by two
of the machine’s feet, diagonally by the front left
and rear right feet.
The position indicators are installed in the foot’s
two inner mounting bolts at the same time as the
pillars.
Note that the position indicator’s sensor pin
should be placed under the wheel’s bolt.
Tighten the bolts and check once more that the
machine is level and in balance.
Position indicator installed

only on machines that tilt
forward and backward
5230
173
Fig. The tilt stoppers consist of angled plates which

173 are screwed into the machine’s outer frame and
should prevent the inner drum from moving too
far forwards or backwards when the machine is
tilted.
Screw the tilt stoppers on either side of the
machine. Check that the distance between the
tilt stopper and the inner drum’s frame is the
same on either side of the tilt stopper.
4006
Fig. Install the holder for the control device on the 174
174 machine’s front panel. The two screw holes in the
front panel are hidden by plastic studs. The studs
are removed by using a mandrel to knock in the
plastic pins in the centre of the studs. Once these 1
are gone, the studs can easily be removed.
2
5102
175
Fig. When the machine is fitted with the tilt function, B
175 a new door mount must be installed. Assemble Cover
the new door mount before installing it on the A
machine.
• Install the cover on the new hinge mount with
A
bushings A and screws B. Use Loctite on the
screws. B
• Install ball, spring and screws C in the hinge
mount. Tighten the screws so tightly that you
obtain a snapping function when you turn the
cover in the hinge mount.
C
Spring
Ball
Hinge mount
A bushing x2
B screw M6 5x12 x2
C screw SKS 6x8 x2
5105
176 Installing tilt function (optional equipment)
Fig.
• Install the cotter pin with screw and washer A. Use Loctite on the screw.
176
• Install the microswitch on the mount with screws, washers and locking
nuts B.
• Secure the mount to the hinge mount with two screws C.
• Remove the protective plastic on the protective cover and install the
protective cover with screws D.
176
Mount
A screw MRT 4x25 x 1

washer BRB 5.3x10 x 1
C B screw MRT 3x25 x2

washer BRB 3x7 x2
locking nut M3 x2
Protective
cover C screw MRT 5x8 x2
D screw MRT 4x10 x3
A
Cotter pin Microswitch
5172
Fig. Remove the old door mount from the machine by 177
177 undoing two screws. Save the spacer located Open door A
inside the hinge mount.
• Undo screws in the décor plate around the
door mount so that the cable from the
microswitch can be drawn through.
• Pull through the microswitch’s cable and
reinstall the décor plate.
• Install the new door mount with two screws A
and insert the spacer that had been located
inside the old hinge mount. Use Loctite on the
screws.
• Install the door stop with 2 x M5x30 screws.
Turn the door stop so that the door can be
opened as wide as possible. Door stop
A screw M6S 12x30 x 2

5106
Fig. 178
Machines that tilt forward and backward:
178
Assemble the cylinder plate on the member.
Insert both cylinder packets from the side into the
machine’s frame.
Cylinder plate Member 3450
179
Fig. Machines that only tilt forward:
179
Assemble the cylinder plate on the member.
Insert the cylinder packet from the side into the
rear section of the machine’s frame.
Cylinder plate
Member
3545
180
Fig. Secure the cylinder packets with four bolts,

180 washers and nuts.
Note! It is important to insert four washers
(each 5 mm thick) between the cylinder
packet and the frame, so that the drum
packet does not strike the frame (see illustra-
tion).
3453
Fig. 181
Installing pneumatic units, forward tilt only:
181
Disconnect the compressed air hose and elbow
for supplying compressed air to Y1 (or Y2 if an
extra drain valve is installed). Y5
Y6
Y1 Y2
5107
182
Fig. Press in the sealing nipple in valve Y1 (or Y2).
182 Press valve Y9a over the sealing nipple so that
the valves are in contact with each other and so
Y9b Y5
that the nipple seals against both valves. Secure
the valve with two screws in the washer Y6
extractor’s rear panel.

Connect elbow and compressed air hose for Y1 Y2 Y9a
supplying compressed air to valve Y9a.

Secure the valve Y9b with two screws in the
washer extractor’s rear panel. Install the T-pipe
on the valve’s outlet where the compressed air
hose is to be connected.
Sealing nipple
5140
183
Fig. Secure valve B9. Install the T-pipe on the valve’s
183 outlet.
Y9b Y5
B9
Y6
Y1 Y2 Y9a
5144
Fig. Route the compressed air hoses between valves 184

185 and air bellows as illustrated.
Fig.
Y9b
185 Y5
B9
Y6
Y1 Y2 Y9a
5083
185
Pneumatic chart -
forward tilt only
R P Y9a
Valve Y9a
A
1 B9
Valve B9
2 3
R P Y9b
Valve Y9b
A
Rear air bellows
5086
Fig. 186
Installing pneumatic units, front and rear tilt:
186
Disconnect the compressed air hose and elbow
for supplying compressed air to Y1 (or Y2 if an
Y5
extra drain valve is installed).
Y6
Y1 Y2
5107
187
Fig. Press in a sealing nipple in valve Y1 (or Y2).
187 Press valve Y9a over the sealing nipple so that
the valves are in contact with each other and so Y5
Y9b
that the nipple seals against both valves. Secure
the valve with two screws in the washer Y10b Y6
extractor’s rear panel.

Press in a sealing nipple in valve Y9a and install Y1 Y2 Y9a Y10a
valve Y10a as above.
Connect elbow and compressed air hose for
supplying compressed air to valve Y10a.
Secure the valve Y9b with two screws in the
washer extractor’s rear panel. Install the T-pipe
on the valve’s outlet where the compressed air
Sealing nipple
hose is to be connected.
5145
Install valve Y10b in the same way as Y9b.
188
Fig. Secure valves B8 and B9. Install the T-pipes on
188 the valves’ outlets.
Y9b Y5
B8 B9
Y10b Y6
Fig. Route the compressed air hoses between

189 valves, air bellows and position indicators as
Y1 Y2 Y9a Y10a
Fig. illustrated on pages 9-10.
190
Take particular care when checking that the
Fig. connections to the pressure sensors by the
192
machine’s feet are not switched over, but are
connected as illustrated.
5146
189
Clamped
Check that there

is sufficient
movement in the
hose loop.
Clamped
3836
190
Pneumatic chart -
front and rear tilt
R P Y9a R P Y10a
Valve Y9a Valve Y10a
A A
1 1
Position indicator: Position indicator:
Front, lower 2 2
Rear, lower
1 B9 1 B8
Valve B9 Valve B8
2 3 2 3
R P Y9b R P Y10b
Valve Y9b Valve Y10b
A A
Rear air bellows Front air bellows
5087
191
Y9b
B8 B9
Y10b
Y9a Y10a
5147
Installation/connection of electrical components: 192
These instructions are based on all components

and connectors being installed first and the
connection of cables being performed last. 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
All electrical connection work is performed using 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
an up-to-date wiring chart. X149 X148 X147

SSS
EL
X146 X145
Fig. Open the machine’s automatic control unit and
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
192 install the relays K12, K13 and K72. SSS
150°H O
S40
2 K12 K13 K72
K12 K13 K72

4482
Fig.
193
Take out wiring kit 438 7300-79. Install the
193
following connectors on I/O board 3:
X13 2 pole One of the cables marked:
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
3131 AA
1 2 3 4
X149
1 2
X148
1 2
X147
SSS
1 2 3 4 5 6 7 8 9 10111213 14
X146
1 2 3 4 5 6 7 8 9 10
X145 I/O board 3
EL
X14 5 pole ne of the cables marked: X16

100
3141 AA
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
S40
2 K12 K13 K72
X15
X15 4 pole One of the cables marked: X14
3151 AA X13
X16 8 pole One of the cables marked:
3161 AA
(X16 installed on the short side).
4482
Fig.
Install connector X15 on I/O board 2. 194
194
X15 4 pole One of the cables marked: 5 AD
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147
SSS
EL
X146 X145
I/O board 2
X15
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
4482
Fig. 195
Disconnect connector X10 on I/O board 1
195
(cables 57AA and 8AJ) and allow it to hang
there. 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
Install the new connector X10 (cables 57AC and 1 2 3 4
X149
1 2
X148
1 2
X147
SSS
1 2 3 4 5 6 7 8 9 10111213 14
X146
1 2 3 4 5 6 7 8 9 10
X145
8AL) where the old one had been connected.

EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
I/O board 1 150°H O

S40
2 K12 K13 K72
X10
4482
196
Fig. Using the illustration, determine which connector
196 is X102 and which is X108.
X102 X108
5109
Fig.
197
Remove the cover plate and screw in
197
connectors X102 and X108. 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
X108
X102
4482
Fig. 198
Connect the connectors 144 AA and 144 AB.
198 1 2 3 4
1 2 3 4 1 2
1 2 1 2
1 2
1 2 3 4 5 6 7 8 9 10111213 14
1 2 3 4 5 6 7 8 9 10111213 14
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
144AB
144AA
5111
199
Fig. Install connector X97 on the rotation monitoring
199 device B31. 1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
SSS
EL
B31
100 X97
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
4482
200
Fig. Disconnect connector X302 on the motor control
200 U1. Also remove associated cables 57AA and
8AJ and connector X10 which are situated at the
other end.
Install the new connector X302 in the same
place as the old one.
Connect cable 3021 AA to relay K72:11 and
cable 3022 AA to K72:10.
X302
5110
Fig. 201
Machines with forward tilt only:
201
Allow connector X66 to be open (do not clamp).
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
1 2 3 4 1 2 1 2 1 2 3 4 5 6 7 8 9 10111213 14 1 2 3 4 5 6 7 8 9 10
X149 X148 X147 X146 X145
Machines with forward and backward tilt:

SSS
EL
100
Clamp connector X66 with clamping device
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
SSS
150°H O
2 K12 K13 K72
S40
marked 3166 AC.
Fig. Connect the remaining cables as illustrated.

202
Also connect the remaining loose cables from
the wiring kits:
5AF
5AG
55AE
Clamping device (only used
55AD
for machines with forward
3132AC and backward tilt)
5149
202
55AD, AE
3132 AC
973AA
55AE, AF
3146
8AL
57AC
3145
8 7 6 5 8 7 6 5 8 7 6 5
4 3 2 1 4 3 2 1 4 3 2 1
3131AA-AD
3132AA-AD
6AB-AC
55AD
56AB
5AE
5AF
K12 K13 K72

X144:2
X144:2
X144:2
X144:1
X144:1
X144:4
X143:1
X143:2
A2 A1 A2 A1 A2 A1
12 11 10 9 12 11 10 9 12 11 10 9
3021AA
2152
2154
254
154
3144
3022AA
5AF, AG
8AH, AI
3142
3141
5AG
5150
Fig. Connecting flexible lead connector:

203
X102-2 from door catch. The cable is routed over the drum and with an
extra loop because the drum moves. Protect the flexible lead connector by
placing it in a cable protector.
X102:1 to the control device.
X102-3 to switch hopper.
Fig. Clamp X102-3, if the machine is not fitted with a hopper.
204
Route the cable inside the upper side member on the machine’s left side.
Connect the flexible lead connector in connector X102.
Strapping cables:
On top of the drum: Strap the cable in the metal eyelets on the edge of the
clamp.
Left side of the machine: Strap the cable in existing holes.
203
X102-2
X102-3 X102
Extra bend
X102-1
5151
204
X102-3
Clamping
X102-3 is only clamped if the machine is

not fitted with a hopper.
5085
Machines with forward tilt only:

Fig. Connect the cables from the valves B8, Y9a and
205 Y9b. Connect flexible lead connector X108.
205
Y9b B8
Y5
Y6
X108
Y1 Y2 Y9a
5154
Machines with forward and backward tilt:

Fig. Connect the cables from the valves B8, Y9a,
206 Y9b, Y10a and Y10b. Connect flexible lead
connector X108.
206
Y9b B8 B9
Y5
Y10b Y6
X108
Y1 Y2 Y9a Y10a
5153
Checking the function of the valves (B8 and B9)

and the control device
Please refer to the following sections in the
Service Manual: "Select the Service function"
and "Inputs from sensors and external control
devices".
To test the valves B8 and B9:
• Go into the service program.
• Press 2 to check the input signals from I/O
board 2.
• Disconnect the compressed air hose from the
appropriate air bellows. Blow compressed air
into the bellows manually. If the pressure
switch is working, this is indicated with a black
square in front of the name on the relevant
line in the text box. Press any key to go back
to the previous menu.
To test the control device:
• Press 3 to check the input signals from I/O
board 3.
• Press the buttons on the control device. If the
control device is working, this is indicated with
a black square in front of the name on the
relevant line in the text box. Press any key to
go back to the previous menu.
• Exit the service program.
207
Fig. Test the tilt function:
207
• Turn on the machine’s switch and open the
compressed air supply.
• When the control device’s upper switch is
turned clockwise, the machine should tilt
forward.
• When the switch is turned anticlockwise, the
machine should tilt backwards.
• Check that the machine cannot tilt in the
other direction until it has returned from the
previous tilt movement.
• Check that there is no leakage at the
compressed air connections or from bellows
and sensors. 4118

208

Nut clip
washers.
Fig. Secure two nut clips to each pillar. The nut clips
208 should sit in the rear grooves on the pillars.
3484
209
Fig.
Install rubber damper and axle at the front edge
209
of each side panel.
Rubber
damper
Axle
Washer
Nut
Screw
Fig. 210
210
Attach and secure the side protection.
3486
211
Fig. Install the counterweights in pairs on the front
211
plate. Also add three extra weights at the outer
edge of each counterweight. Turn all bolts so that
their heads are facing down.
Counterweights
Extra weights
5176
212
Fig. Attach the front plate on the two axles that have
212 been installed on the side panels. Axle
0357
192 Third water valve (optional equipment)
Third water valve 213
Installation
Remove the rear side plate on the machine’s
right side (viewed from in front) and possibly the
rear top cover. 40mm
In order to retain the cover plates’ shielding

effect against harmful electrical fields
(EMC), it is extremely important that the
200mm
mounting screws that were fitted with
washers.
Fig. Install the valve packet on the rear plate. Screw

213 on the valve packet from the outside.
The hose from the third water valve should be
Fig.
214
connected to the hose coming from the cold
water valve. Cut and remove 40 mm of this hose
as illustrated.
5060
214
5058
Third water valve (optional equipment) 193
Fig. Cut the hose to be connected to the third water 215

215 valve 200 mm from the elbow, as illustrated.
mm
200
3994
Fig. Connect the hose between the water valve and 216
216 the existing cold water hose using a T-piece and
hose clips.
3995
194 Third water valve (optional equipment)
Fig. 217
Strap the cable from the water valve to the
217
existing wiring, and connect it in board connector
X110 on the automatic control unit’s side.
X110
5082
Fig. The supply hose to the third water valve should

218 218
be fitted with a manual shut-off valve to facilitate
installation and service. Install the accompanying
filter on the manual shut-off valve. As regards
installing check valves, see local plumbing
regulations.
The hose should be of the high-pressure type
and be approved for 2.5 MPa (25 kp/cm2).
The following values apply for water pressure:
• recommended: 150-400 kPa (1,5-4 kp/cm2)
(with open valve)
• limits, min.: 50 kPa (0,5 kp/cm2)
max.: 1 MPa (10 kp/cm2)
Before connection to the machine, lines and
hoses should be flushed out. 5059
The supply hose should hang in a gentle

loop. This is particularly important if the
machine is fitted with a tilt function or
weight measurement.
Third water valve (optional equipment) 195
Run a program in which the third water valve is used. Check that no water
leaks at joints or from the water valve.

196 Steam heating (optional equipment)
219
Steam heating
Installation
Remove the machine’s rear plates.

washers.
Fig. Unscrew the plug in the outer drum, as

219 illustrated.
5053
220
Fig. Remove the cover plate. Secure the steam valve

220 with three screws and nuts.
Steam valve
Cover plate
5054
Steam heating (optional equipment) 197
Fig. Remove two screws from the screw joint nearest 221
221 the steam connection. Thread on the injector.
Install the steam support with screw, washers
and spacers as illustrated. X111
Install the hose, using two nipples, between the
steam valve and the injector. Use thread sealing
tape in all four joints.
Cable from
steam valve
Fig. Strap the cable from the steam valve to the

222 existing wiring, and connect it to connector X111
on the automatic control unit’s side. 5056
222
Nipple
Steam valve
Injector
Screw joint
Steam support
Nipple
5055
198 Steam heating (optional equipment)
Fig. If the machine has previously been equipped 223

223 with electric heating:
S40 101AA
• Disconnect cables (100 AA, 100 VA and 101
AA) in terminal block X40 in the automatic
control unit and remove the terminal block.
• Install switch S40 for switching between
steam and electricity. 1 2 3 4
1 2 3 4
1 2
1 2
1 2
1 2
1 2 3 4 5 6 7 8 9 10111213 14
1 2 3 4 5 6 7 8 9 10111213 14
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
100AA 100VA
X149 X148 X147 X146 X145
SSS
EL
• Connect the cables (100 AA, 100 VA and 101
100
X144:2
X144:2
X144:1
X144:1
X142:1
X142:2
X144:2
X144:1
X143:1
X143:2
AA) in S40 as illustrated.
SSS
150°H O
2 K12 K13 K72
S40
Fig. Install the supply hose (A) to the machine (the

224 K21
hose is not included in the accessories for
steam). The hose should be fitted with a manual
shut-off valve to facilitate installation and service.
Install the accompanying filter on the manual
shut-off valve.
Connect an approved hose between filter and
machine: The following values apply for steam
pressure:
• recommended: 300-600 kPa (3-6 kp/cm2)
• limits: min.: 50 kPa (0,5 kp/cm2) 5090, 4482
max.: 800 kPa (8 kp/cm2)

224
The supply hose should hang in a gentle

loop. This is particularly important if the
machine is fitted with a tilt function or
weighing..
Connection dimensions: DN 20 (3/4" BSP). A
5057
Steam heating (optional equipment) 199
Run a program using steam heating. Check that no steam or water leaks at
joints or from the steam valve.

471 1531-43/15
Types: W.55H., W3..., W4.H., EXSM.X.
Product standard: EN 60335-2-7
Washer Extractors
Försäkran om överensstämmelse EG-Conformiteitsverklaring

Vi, Electrolux Laundry Systems Sweden AB Wij, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige SE-341 80 Ljungby, Zweden
försäkrar under eget ansvar att denna produkt, med typbeteckning och enl. ovan, är tillverkad i verklaren hierbij op eigen verantwoordelijkheid dat het produkt van het type en met het serienum-
överensstämmelse med följande direktiv: mer zoals hieronder vermeld, is vervaardigd conform de volgende normen:
• Maskindirektivet 98/37/EEC • Machinenorm 98/37/EEG
• Lågspänningsdirektivet 73/23/EEC • Laagspanningsnorm 73/23/EEG
• EMC-direktivet 89/336/EEC • EMC-norm 89/336 EEG
CE Declaration of conformity Dichiarazione CE di conformità

We, Electrolux Laundry Systems Sweden AB Noi Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sweden SE-341 80 Ljungby, Svezia
declare under our sole responsibility that the product of the type stated above is manufactured in dichiariamo sotto la nostra esclusiva responsabilità che il prodotto del tipo specificato sopra è so-
conformity with the following [EU] directives: pra prodotti in conformità alle seguenti direttive [UE]:
• Directive 98/37/EEC • Direttiva sulle macchine 98/37/CEE
• Directive 73/23/EEC • Direttiva sulla bassa tensione 73/23/CEE
• Directive 89/336/EEC • Direttiva sulla CEM 89/366/CEE
EG-Konformitätserklärung Declaração CE de conformidade

Wir, die, Electrolux Laundry Systems Sweden AB Nós, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Schweden SE-341 80 Ljungby, Suécia
erklären hiermit in alleiniger Verantwortung, daß das Produkt mit der oben genannten Typenbe- declaramos sob nossa inteira responsabilidade que o produto com os números de série e de tipo
zeichnung mit folgenden EU-Richtlinien übereinstimmt: abaixo indicados é fabricado em conformidade com as seguintes directivas [UE]:
• Richtlinie 98/37/EWG • Directiva 98/37/CEE sobre maquinaria
• Richtlinie 73/23/EWG • Directiva 73/23/CEE sobre baixa tensão
• Richtlinie 89/336/EWG • Directiva 89/336/CEE sobre compatibilidade electromagnética
Déclaration de conformité CE ¢∏§ø™∏ ¶π™TOTHTA™ EK

Nous, Electrolux Laundry Systems Sweden AB ∏ Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Suède SE-341 80 Ljungby, ™Ô˘Ë‰›·
déclarons sous notre seule et unique responsabilité que le produit des type et numéro de série in-
diqués ci-dessus est fabriqué conformément aux directives UE suivantes: ‰ËÏÒÓÂÈ ÌÂ ·ÔÎÏÂÈÛÙÈÎ‹ ÙË˜ Â˘ı‡ÓË fiÙÈ ÙÔ ÚÔ˚fiÓ ÙÔ˘ Î¿ÙˆıÈ ·Ó·ÊÂÚfiÌÂÓo˘ Ù‡Ô˘
Î·Ù·ÛÎÂ˘¿˙ÂÙ·È Û‡ÌÊˆÓ· ÌÂ ÙÈ˜ ·Ú·Î¿Ùˆ Ô‰ËÁ›Â˜ ÙË˜ ∂˘Úˆ·˚Î‹˜ ŒÓˆÛË˜:
• Directive 98/37/CEE
• Directive 73/23/CEE ñ √‰ËÁ›· 98/37/∂√∫
• Directive 89/336/CEE ñ √‰ËÁ›· 73/23/∂√∫
ñ √‰ËÁ›· 89/336/∂√∫
Declaración de conformidad CE CE megfelelŒségi nyilatkozat

Electrolux Laundry Systems Sweden AB Mi, az Electrolux Laundry Systems Sweden AB
con sede en SE-341 80 Ljungby, Suecia SE-341 8 Ljungby, Svédország
declara bajo su exclusiva responsabilidad que el producto con el modelo y número de serie que
más adelante se especifica ha sido fabricado conforme a las siguientes directivas: felelŒsségünk teljes tudatában kijelentjük, hogy az alább megadott típusú termék gyártása a következŒ EU-
irányelvekkel összhangban történik:
• Directiva 98/37/CEE sobre maquinaria
• Directiva 73/23/CEE sobre maquinaria • a 98/37/EGK irányelv;
• Directiva 89/336/CEE sobre maquinaria • a 73/23/EGK irányelv;
• a 89/336/EGK irányelv.
Erklæring om EU-overensstemmelse
Vi Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige
erklærer på eget ansvar, at produktet med typebetegnelse som angivet er fremstillet i overens-
stemmelse med følgende EU-direktiver:
• 98/37/EØF (maskindirektivet)
• 73/23/EØF (lavspændingsdirektivet)
• 89/336/EØF (EMC-direktivet)
EY-Vaatimustenmukaisuusvakuutus
Me Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Ruotsi
vakuutamme yksinomaan omalla vastuullamme, että tuote, jonka tyyppitunnus lukee yllä, on val-
mistettu seuraavien [EU]-direktiivien mukaisesti:
• Konedirektiivi 98/37/ETY
• Pienjännitedirektiivi 73/23/ETY
• EMC-direktiivi 89/336/ETY
EF-samsvarserklæring
Vi, Electrolux Laundry Systems Sweden AB
SE-341 80 Ljungby, Sverige,
Ljungby 2004.04.19
erklærer på eget ansvar at dette produktet, med typebetegnelse og produksjonsnummer som an-
gitt nedenfor, er produsert i samsvar med bestemmelsene i følgende direktiver:
• Maskindirektivet 98/37/EØF
• Lavspenningsdirektivet 73/23/EØF
• EMC-direktivet 89/336/EØF
Bert Nordholm
Production Director
ELECTROLUX LAUNDRY SYSTEMS
Lundtoftegaardsvej 93A, DK-2800 Lyngby, Denmark

Telephone: +45 4526 4800. Telefax: +45 4526 4801
Internet: www.electrolux.com/laundrysystems
E-mail: els.info@electrolux.com

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Operating, Installation and

Machine operation ........................................................... 7 Motor .............................................................................. 85

This machine can only be used with water.

Do not allow children to operate the machine.

Do not hose down or spray the machine with water.

Do not bypass the door locking device.

Should the machine malfunction, please report the fault to the

Emergency stop When necessary measures have

All external equipment which is connected to the machine must be

Function keys Display screen

Card reader for memory cards

For machines with the tilt function and a loading

• Release the catch for the loading hopper and

Fig. • Turn the uppermost switch on the tilt control unit

Fig. • Let the laundry items down into the loading

Add detergent and other laundry products

Take care when adding laundry products.

To run a wash program

The ”Move back” key

To start the wash program

RUN A WASH PROGRAM

Here you can select programs

Displayed here will be the

If you have a memory card in Memory cards

RUN A WASH PROGRAM

1 START 1 To start the program now:

START Press START.

Two ways of pausing during a wash program

The following information is To terminate a program before it has finished

SELECT Press SELECT.

Additional functions during the program

To start a wash program from the program library

What is the program library?

Each time a new program is stored in the machine

RUN A WASH PROGRAM

WASH PROGRAM LIBRARY

991 NORMAL 95°C STD Press b the required

SELECT Press SELECT.

RUN A WASH PROGRAM

START Press START.

DELAYED START Time (in hours and

OIf you want to cancel the

To change parameters in the current program step

Press c one or more

91 NORMAL 95°C STD

SELECT If you have entered the wrong parameter

Rapid advance To terminate a program before it has finished

SELECT Press SELECT.

91 NORMAL 95°C STD

SELECT Press SELECT.

CLARUS CONTROL Weight display mode:

To end weight display sooner

For machines with weighing equipment installed only!

SELECT Press SELECT.

SELECT Press SELECT.

91 NORMAL 95° STD

START Press START to restart the

Manual operation during a program Two types of manual operation

SELECT Press SELECT.