Industrial Metal Detectors

THS/21E - THS/21

UK

Operator Manual

w w w . c e i a . n e t
REVISION HISTORY
Rev. Date Author Reference Description
1 11/05/2011 TP2 – Pasquini - First issue

Warranty terms
The warranty period on all CEIA products is 12 months from the date of delivery. The
warranty applies to all products supplied by us. The warranty covers defects of all
components excluding batteries. The warranty does not cover damage caused by improper
or inappropriate use or use for purposes other than those described in this manual. Do not
tamper with the device. Do not open the housing. Tampering with or opening the device
will void the warranty.

Document Date Hardware Software

FI002K0024v1000UK 11 / 05 / 2011 HV5.xx THSV53xx - ALMV52xx
THS/21E and THS/21 Industrial Metal Detectors Operator Manual

Industrial Metal Detectors

THS/21E - THS/21

UK

Operator Manual

FI002K0024v1000UK 3
Operator Manual THS/21E and THS/21 Industrial Metal Detectors

CONTENTS
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 - SAFETY INSTRUCTIONS – WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 - Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 - General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 - Use warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.3 – Maintenance warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 – Permitted and improper uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.1 – Permitted uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.2 – Improper uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 – Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 - DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 – General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 - Detection probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.2 - Applicable power supply boxes . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2.1 - Control Power Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2.2 - Conveyor Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.2.3 - Field Generator (MAG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.3 - Integrated system with conveyor belt . . . . . . . . . . . . . . . . . . 14
2.2 – Sicurezze del dispositivo ed etichette di avvertenza . . . . . . . . . . . 16
3 - USE OF THE DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 – Switching on the Metal Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.1 - Signals at power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1.2 – Signals given during normal operation . . . . . . . . . . . . . . . . . 19
3.1.2.1 - Indication of the received signal . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2.2 - Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 – Signals given during self-diagnosis . . . . . . . . . . . . . . . . . . . 21
3.2 - Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.1 – Optical indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.1.1 - External beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.2 – Acoustic indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 – Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1 – Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2 - Using the Quick Access key . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.3 - Conveyor Control System control panel . . . . . . . . . . . . . . . . . 26

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3.4 – Use of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.4.1 – Sensitivity check with reference sample . . . . . . . . . . . . . . . . . 27
3.4.2 – Normal use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.4.2.1 - Starting/stopping the conveyor belt . . . . . . . . . . . . . . . . . . . . . . 27
3.4.2.2 - Adjustment of the belt speed . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4.2.3 - Alarm reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.2.4 - Fault reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.3 - Removing and emptying the reject bin . . . . . . . . . . . . . . . . . . 30
3.4.3.1 - THS/FBB and THS/MBB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4.3.2 - THS/FB and THS/M65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4.3.3 - THS/MBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.4 – Automatic stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.4.4.1 - Emergency button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5 - Base functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.1 - Access to Programming mode . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.1.1 - THS/xx21E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5.1.2 - THS/xx21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.5.2 - Selection of a product . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.2.1 - THS/xx21E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.2.2 - THS/xx21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.5.3 – Sensitivity check with reference sample . . . . . . . . . . . . . . . . . 40
3.5.4 - Performing periodic tests . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.5.4.1 - Test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.5.5 - Quick test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4 - MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1 – Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 – Periodic Maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2.1 – External cleaning instructions . . . . . . . . . . . . . . . . . . . . . . 46
4.2.2 - Cleaning the parts in contact with the product . . . . . . . . . . . . . 47
4.2.3 - Cleaning of the Conveyor belt . . . . . . . . . . . . . . . . . . . . . . . 48
4.2.3.1 - Ejection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.2.3.2 - Belt disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.3 - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.1 - Self-resetting protections . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.2 – Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.3 - Self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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Operator Manual THS/21E and THS/21 Industrial Metal Detectors
SYMBOLS
The equipment is marked with this symbol wherever the user should refer to this
manual in order to avoid possible damage. The same symbol appears in the manual at
points where warnings or particularly important instructions, essential for safe, correct
operation of the device, are given.
The equipment is marked with this symbol in the areas where there is dangerous
voltage. Only trained maintenance personnel should carry out work in these areas.
The same symbol appears in the manual at points where warnings essential for safe,
are given.
The equipment is marked with this symbol in the areas where the user must be
careful to avoid crushing of hands. Only trained maintenance personnel should carry
out work in these areas. The same symbol appears in the manual at points where
essential safety warnings are given.
The equipment is marked with this symbol in the areas where the user must
be careful to avoid coming into contact with moving components. Only trained
maintenance personnel should carry out work in these areas. The same symbol
appears in the manual at points where essential safety warnings are given.
The equipment is marked with this symbol wherever the user must not have access to
potentially dangerous areas.

The equipment is marked with this symbol in the areas where the user must be
careful to avoid crushing of feet. Only trained maintenance personnel should carry out
work in these areas. The same symbol appears in the manual at points where essential
safety warnings are given.
CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with
current legislation.
MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac
defibrillators and other life supports must not operate in proximity of the inductor or
the heating inductors of this device.
Wearers of pacemakers must not use the Metal Detectors of the THS/MN21 series
which use static electromagnetic fields. Wearers should consult their doctor for advice
on avoiding this hazard.
LASER LIGHT: This symbol appears in this manual at those points where warnings or
information relating to laser pointing devices are given.
Such devices may be dangerous. It is therefore essential that the
guidelines reported in this manual be followed.
This symbol appears in the manual at points where suggestions, additional
information or other relevant notes are given.

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1 - SAFETY INSTRUCTIONS – WARNINGS

1.1 - Warnings
Read this manual carefully before installing, operating or carrying out maintenance
on the device. Keep the manual in a safe place for future reference, and in perfect
condition. This manual must accompany the device described therein in the case of
change of ownership, and until the device is broken up.
The functions accessible to users and behaviour of the system, may differ from
what described in this manual, according to the settings made. Contact the system
administrator for any questions.

1.1.1 - General warnings

• This equipment complies with the directive 2004/108/EC for industrial applications.
• All personnel operating with or performing operations on the device must have an
adequate preparation and shall know the procedures described in this manual.
• Follow the instructions contained in this manual for all operations relating to installation,
use and maintenance of the device. CEIA cannot be held responsible for any damage
resulting from procedures which are not expressly indicated in this manual, or from any lack
of attention, either partial or total, of the procedures described therein.
• This manual must accompany the device described therein in the case of change of
ownership, and until the device is broken up.

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1.1.2 - Use warnings

CEIA Metal Detectors employ low intensity electromagnetic fields in compliance with
current legislation.
MAGNETIC FIELDS can affect pacemakers. Wearers of pacemakers, cardiac
defibrillators and other life supports must not operate in proximity of the inductor or
the heating inductors of this device.
Wearers of pacemakers must not use the Metal Detectors of the THS/MN21 series
which use static electromagnetic fields. Wearers should consult their doctor for advice
on avoiding this hazard.

• If the device is stored for a long period in temperatures outside the operating range, wait for
the temperature of the detector to come back within that range before switching on.
• Do not supply the device when the Power Supply Box is open. Do not open during use.
• Trapping and drawing in hazard. Do not place body parts, clothing or dangling objects
close to the device. Do not wear loose fitting clothing which might become trapped in the
machine. If you have long hair, wear a hair net.
• During use do not insert body parts or objects inside the material transit tunnel.
• Do not obstruct product transit.
• When the machine is operating, only use the control panels and the emergency stop
buttons to control the machine.
• Before you start the conveyor belt, check that the reject bin and its cover are present and
correctly positioned.
• Before you make any changes to the machine configuration, switch off the machine.
Changes to machine configuration may only be made by authorized personnel who have
control of the work area.
• Whenever there is any suggestion that the level of protection has been reduced, the device
should be taken out of service and secured against any possibility of unintentional use, and
authorised service technicians should be called. The level of protection is considered to have
been reduced when:
-- the device shows visible signs of wear and tear, especially on parts that ensure the
device protections (boxes, gaskets, glands, fixing screws, etc.);
-- the power supply box is not correctly closed;
-- the earth/ground connections are not compliant;
-- the device has suffered mechanical or electrical damage (knocks, shocks, bumps,
etc..);
-- the device does not operate correctly or as specified in this manual;
-- the device has been stored for long periods in sub-optimal conditions;
-- the device has suffered severe stress during transport;
-- the device has come into contact with corrosive substances.
• Do not supply the device when the Power Supply Box is open. Do not open during use.

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1.1.3 – Maintenance warnings
• During all maintenance operations ensure the complete absence of any potentially explosive
atmosphere.
• Perform all maintenance operations following the procedures described in the
Maintenance section of this manual.
• Before you move the machine or start maintenance or cleaning, switch off and lock out the
power supply and the compressed air supply.
• Clean the various parts of the system following the procedures defined by the customer.
Cleaning procedures should also comply with the hygiene requirements for the process and
the working environment and must also take into account the degree of protection of the
equipment.
• Read the chapter on Maintenance carefully before calling the service centre.
• Whatever the problem, only specialised service personnel authorised to work with CEIA
equipment should be called.
• Before you restart the machine, check that all the guards are present and efficient.
Check that the drive components and the electrical and pneumatic systems are efficient.

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1.2 – Permitted and improper uses

1.2.1 – Permitted uses

• The THS/21E and THS/21 electronic Metal Detectors are designed for the detection of
magnetic and non-magnetic metal masses transiting inside the detection probe.
• Handle the device with care and without excessive force during installation, use and
maintenance
• The final user is responsible for selecting the appropriate sensitivity for their application.
After this selection has been made, and programming has been adjusted accordingly, it is
also the final user's responsibility to check calibration using the test object(s) appropriate to
the level of security selected. Calibration testing must also be performed at regular intervals
to ensure the continued efficiency of the equipment.

1.2.2 – Improper uses

• The THS/21E and THS/21 Metal Detectors are not suitable for installation or use in
explosive or potentially explosive atmospheres.
• Any maintenance or repair of the device while open and powered up should be avoided,
and in any case should only be carried out by trained personnel who are fully aware of the
risks which the operation entails.
• Electric arc welding must not be carried out on the detector probe, on the control power box
or on any part of the attached structure.
• The device is fitted with mechanical and electronic protections, described in this manual.
Removing or reducing these protections is forbidden.
• The machine is not designed for use in hazardous environments where there is a risk to the
health and safety of the operator.
• We recommend that you do not use the equipment in very dry environments. Very dry
environments can generate electrostatic charges.

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1.3 – Residual risks

• Empty the reject material bin at regular intervals. Exercise caution when emptying the bin because it
could be heavy or contain very hot material. Define and implement a procedure for this operation. We
decline all liability for injury to persons or damage to property caused by incorrect emptying of the
reject material bin.
• Trapping and drawing in hazard. Body parts or loose dangling clothing can become trapped in the
moving parts of the machine. Only authorised operators wearing suitably close-fitting overalls are
permitted to work in this area.
• Tripping and slipping hazard. The absence of a reject material bin or a system for collecting ejected
product can cause material to be deposited on the floor thereby creating a tripping and slipping hazard.
• Injury hazard to eyes, ears and sensitive body parts. When operating the machine do not approach the
depressurising pipe of the blower ejector.
• Hard knocks to parts of the compressed air system can cause damage leading to leaks, bursting or the
escape of compressed air.
• The machine is not fitted with a safety valve which depressurises the compressed air system in the
event of a power failure which causes the lighting to fail. Automatic ejection systems (pusher cylinder
or air jet types) will be powered down in the event of a power failure.
• The drive motor of the conveyor belt is covered by a metal guard except on the lower side and on the
side facing the inside of the machine. Burns hazard: guard surfaces are very hot.
• Burns hazard. Caution hot surfaces. If the weight carried on the belt exceeds the limits specified in the
technical data this will cause the motor to overheat. If dirt residues are not cleaned from the machine at
regular intervals this also will cause the motor to overheat.
• Although the power of the laser beam used in barcode readers is very low, it can be dangerous to the
human eye if stared into for long periods of time.
• Failure to follow the operating instructions in this manual may cause a loss of food characteristics.
• On equipment where the material to be inspected is loaded and unloaded manually, it is the customer’s
responsibility to assess the risks to operator health and safety.
• On integrated systems with the downstream conveyor connected up, the belt may start and stop
unexpectedly because it is controlled from this infeed line.

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2 - description
2.1 – General description

2.1.1 - Detection probes

THS/21E, THS/21E-3F, THS/21, THS/MS21,

THS/SL21E, THS/SL21E-3F THS/SL21, THS/SLMS21

THS/G21E THS/G21, THS/GMS21

THS/MN21
A Metal Detector probe, complete with electronic control unit.
B Power supply box, for connecting the device to mains power and to the external units (photocell,
ejector, etc.).
C Connecting cable.
D Tunnel.
E Stainless steel control panel fitted with display and a programming keyboard.
F Field generator.

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2.1.2 - Applicable power supply boxes

Control Power Box Control Power Box with Control Power Box with
Remote Control Unit RCU Remote Control Unit RCU
(21E series) (21 Series)

Small Size Conveyor Control System Field Generator (MAG)

Power Supply Unit for
OEM applications
(AL_card)
2.1.2.1 - Control Power Box
The Control Power Box contains the Metal Detector power supply unit. It has connections for
external sensors and slave devices and can also house the remote control unit RCU.
2.1.2.2 - Conveyor Control System
This unit has the same functions as the full version of the Control Power Box and in addition
has a conveyor belt motor driver/control section.
2.1.2.3 - Field Generator (MAG)
This unit is part of the THS/MN21 model and is an additional power supply unit.
It is not available for other models.

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2.1.3 - Integrated system with conveyor belt

A
E
G

B
C
D

THS/FBB, THS/MBB

A
G

D C B

THS/FB, THS/M65, THS/M69K

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D
C
L

M
H

THS/MBR

A Metal Detector antenna.

B Programming and control panel.
C Main switch.
D Conveyor belt control panel.
E Synchronization photocell.
F External beacon.
G Auxiliary emergency button.
H Reject material bin.
L Ejection system.
M Support feet (to be fixed to the floor) or lockable castors.

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2.2 – Sicurezze del dispositivo ed etichette di avvertenza

The THS/21 Metal Detector is fitted with a list of safety features described below, in order
to warrant the proper protection level, during the correct use.
IP Protection degree
All the system containers (probe and supply box) have a degree of protection (see the
technical specifications) which ensure water tightness during operations and cleaning.
All additional conveyor components have a protection degree of at least IP65. This also
means that they are watertight.
Cable glands
The cable glands installed on the system are IP68 and they are dimensioned for M16, M20
and M25 cables.
In order to maintain the protection degree, you must use cables with characteristics and
diameter compliant with the device glands and following the guidelines specified in this
manual. Insert only one cable for each gland and take care that all of them are mounted and
tightened in the correct way. Do not remove the caps from unused glands.
Self-diagnosis system
An internal self-diagnosis system continuously monitors Metal Detector functional
efficiency. In the event of a fault, a message is shown on the control display and all alarm
indicators are activated together with corresponding relays.
Password
The access to Metal Detector parameters is protected by a six level password system.

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3 - USE OF THE DEVICE

Before starting to use the device, carefully read the Safety instructions –
Warnings section of this manual.

3.1 – Switching on the Metal Detector

Do not start a system whose safety systems are not fully efficient.
Do not tamper with safety devices. The manufacturer declines all liability for damage
resulting from tampering with safety features.

On the Conveyor Control System model, the ON/OFF switch is

located on the power supply unit cover.
On the Control Power Box, the external switch must be
operated.

Conveyor Control System

3.1.1 - Signals at power-up

Control Panel Conveyor Control System

The presence of mains power supply is signalled by the lighting up of the indicator located
on the control panel.
On the Conveyor Control System this is also indicated by a warning light on the door of the
box.

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When the device is turned on, the display lights up, as do the indicators located on the front
of the electronics unit.
The display shows, in sequence, the serial number and the version of the software program
that drives the power supply unit.
On integrated systems, the display shows the message RESET EMERGENCY and waits for
you to press the Emergency Reset key.
After this the following display appears:
THS/xx21E
The first line identifies the model and the software THS/xx21E V5.xxx
version of the Metal Detector. The second line indicates Prod. PROD01
the type of programming, specific to one product
which may be chosen from among 250 stored sets.
^

THS/xx21
The first line identifies the model. The second line CEIA THS/21
ALM V5.xxx THS V5.xxx
identifies the software version of the Metal Detector.
The last line indicates the type of programming,
specific to one product which may be chosen from
among 500 stored sets. Product:PROD01

On models where there is a control panel on both the probe and the power supply
unit (because the probe is installed in a position which is inaccessible to the operator),
the electronics unit display is disabled (the message “Remote control ON” appears).

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3.1.2 – Signals given during normal operation

3.1.2.1 - Indication of the received signal

On the fourth line of the display the signal being received is displayed by a horizontal
illuminating bar, divided into sections.
When the signal increases, the bar extends towards the right. The alarm threshold
corresponds to the centre of the bar: the sections on the left are vertical bars, those on the
right fill a white area.
THS/xx21E THS/xx21
CEIA THS/21
THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx

Signal well below Prod. PROD01

the threshold level

^ Product:PROD01

CEIA THS/21
THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx

Signal just below Prod. PROD01

the threshold level

^^^^^^^^^^ Product:PROD01

CEIA THS/21
THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx
Signal above the Prod. PROD01
threshold level
(alarm)
^^^^^^^^^^*** Product:PROD01

After the alarm, the THS/xx21E V5.xxx

CEIA THS/21
ALM V5.xxx THS V5.xxx
maximum signal is Prod. PROD01
displayed for a few A: 0.3dB
A=8.5dB

seconds together ^^^^ Product:PROD01

with its amplitude

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3.1.2.2 - Display messages
The Metal Detector display shows messages relating to its current mode of operation:
THS/xx21E THS/xx21
CEIA THS/21
THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx
The Metal Detector Prod. PROD01
is in normal
operating mode
^ Product:PROD01

It will detect metals and activate connected slave devices.

CEIA THS/21
THS/xx21E V5.xxx ALM V5.xxx THS V5.xxx
The Metal Detector Prod. PROD01
is in normal
operating mode
^^^^^^^^^^*** Product:PROD01

It has just detected a metal object and has activated connected slave devices

Password
Programming Password
#_____
access step #_____

The Metal Detector requests a password

Sensitivity~~~~~~265@
Sensitivity 265@ Product selection
The Metal Detector Product selection
has been set to
programming mode

Accessible parameters can be modified

** TEST **
TEST
The Metal Detector Prod. PROD01
requests a
functional test
^ Product:PROD01

See “Periodic test management” section in this manual

RESET EMERGENCY
RESET EMERGENCY (press R button)
The Metal Detector (press R button)
requires an
intervention
^^ Product:PROD01

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THS/xx21E THS/xx21
[\\\\\ STATUS \\\\\\]
====== STATUS ======= Sensitivity 265
Detection mode 4
Sensitivity 265 FE diameter 0.80
Status display TX program 0
NFE diameter 1.00
SS diameter 1.20
Prd.alarms 10
Band HIGH {|| & Scroll down ||}

Press the STATUS key from the normal screen, to obtain a list of information about device
status. Use the arrow keys to scroll through the list. Press P to return to the standard screen.

3.1.3 – Signals given during self-diagnosis

The THS/21 Metal Detector has an embedded self-diagnosis system.
The messages shown on the display are given in section 4.3.3.

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3.2 - Indicators

3.2.1 – Optical indicators

THS/xx21 THS/xx21E

A POWER: a green indicator indicates the presence of power

B ALARM: a red indicator indicates the detection of a metal fragment or a fault in the unit
C Display for the visualization of the messages relating to use, programming and self-diagnosis of
the device
E a green indicator indicates that the conveyor is running. Flashes to indicate that the belt has been
stopped by the FOLLOWING CONVEYOR input and is waiting to be restarted automatically (see
parameter RE).

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3.2.1.1 - External beacon
The external beacon has coloured light modules which light up to indicate the following
states (the coloured light modules actually present depend on the beacon supplied):
Model THS/ FBB FB MBB M65 MBR
a RED Fault present     
b AMBER Detection alarm
present     

c BLUE Test request     

d Buzzer External horn     
 Standard
 Optional / Accessory

If you dismantle the beacon modules, make sure that you refit them in the original
order.
THS/FBB systems have a single red module which lights up to indicate an alarm or a
fault.

Light Meaning Light indication

a RED No alarm or fault present Off
An emergency to be reset Slow flashing
Fault or alarm present Fast flashing
b AMBER No alarm present Off
Detection alarm present On fixed
Waiting for alarm reset Slow flashing
c BLUE No test request present Off
Test request present Slow flashing

3.2.2 – Acoustic indicators

Systems fitted with the Control Power Box and the Conveyor Control System have an
acoustic warning device (buzzer or horn) which sounds when the detector detects metal
fragments or sounds to indicate a fault or a request for operator intervention.

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3.3 – Controls

3.3.1 – Control Panel

The control panel keyboard is used to control the Metal Detector and set the device
parameters. The control panel keys and their functions are shown below:
THS/xx21E and THS/xx21
Key Function
Access and exit from the programming step
Return from the submenus to the previous menu
Exit from the Metal Detector Status display

Metal Detector Status display

Scroll through a list of instructions

Select the parameters to be changed
Modification of the parameter values
Select a submenu from the main menu
Confirm data entries
Reset fault (not all types)
Only on THS/xx21
Key Function

Cancel the last character entered

Quick access to preset functions

Modification of the parameter values

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3.3.2 - Using the Quick Access key
The System Administrator can program up to 10 functions, so that they are quickly
accessible through the Quick Access key and the corresponding number.
[\\ QUICK ACCESS \\\]
0) Products
Press the Quick Access key. 1) Autolearn
2) Sensitivity
The display will show the list of the first five functions, 3)
4) Reset
programmed by the System Administrator. & Scroll down
{|||||||||||||||||||}

Press the 2 key to access, for example, to the function of

User
Sensitivity modification.
#_____
If needed by the called function, user name and / or
password will be asked.
[\\ QUICK ACCESS \\\]
To see the other five programmed functions, for the keys $ Scroll up
5)+MD Test
from 5 to 9, scroll the screen pressing the arrow keys. 6)
7)+Print
The + character beside a function, indicates that it is a 8)+I/O status
9)+Counters
link to the corresponding menu. {|||||||||||||||||||}

The list of Quick Access functions represented above is just an example. The list is
programmable and provided, as standard, ready to be customized.

For the programming of the list of functions accessible via the Quick Access button, see the
Programming manual.

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3.3.3 - Conveyor Control System control panel
On the power supply unit of the Conveyor Control System, the enclosure cover incorporates
a motor control panel.
Key Function

Start the conveyor belt

Stop the conveyor belt

Manual forward
Increase speed See the table below
Manual reverse
Decrease speed
Metal Detector reset

Emergency reset

The motor speed control keys, depending on UD and MM parameters, have different
functions:

MM
OFF ON
No function Manual forward
OFF
No function Manual reverse
UD
Increase speed Manual forward
ON
Decrease speed Manual reverse

Set MM=OFF on systems with THS/MBB, THS/M65, THS/MBR or on systems

where the conveyor direction of travel cannot be reversed.
The manual forward/reverse controls are only enabled when the belt is stopped.
The increase/decrease speed controls are enabled both when the belt is stopped and
the belt is running.

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3.4 – Use of the device

3.4.1 – Sensitivity check with reference sample

It is important to check the efficiency (sensitivity and ejection of material) of the Metal
Detector at regular intervals. To do this, perform a sensitivity test with a reference sample.
See section 3.5.3 for the procedure.

3.4.2 – Normal use

3.4.2.1 - Starting/stopping the conveyor belt

With the power supply on and with the motor stopped, check that the LED are ON or OFF as
shown in the following table:
Indicator Status
Mains voltage ON
Motor running OFF

• Press the Start button to start the motor: check that it starts up, and that the “Motor on”
indicator comes on.
• To stop the motor, press the Stop button , check that it stops, and that the “motor on”
indicator goes off.

During programming of the Metal Detector, the Conveyor Control System keyboard
is disabled. While the Conveyor Control System keys are being used, Metal Detector
programming is disabled.

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3.4.2.2 - Adjustment of the belt speed
The motor speed control keys have different functions according to the value of parameter
MM (see the Programming Manual).
The speed of the conveyor belt can be adjusted by:
-- programming the BS parameter on the Metal Detector
-- simply pushing the keys located on the Conveyor Control System, if the parameter
MM=OFF.

During programming of the Metal Detector, speed adjustment using the and
keys is disabled. When the Conveyor Control System keys are being used, the Metal
Detector programming is disabled.

The “Speed” reading indicates the speed set, and varies Minimum~speed~~~~~20@

in real time when the and keys are pressed. Speed 40

Any variation in speed is stored to memory as a Maximum speed 60

parameter specific to the current product type.

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3.4.2.3 - Alarm reset
In case of an alarm due to metallic contamination, the contaminated product is ejected from
the product conveyor according to the type of operation which has been selected:
• in operation with automatic ejection of the contaminated material, the belt is not stopped
and the contaminated product is sent into a reject bin which should be emptied at regular
intervals by the operator. In this case, the detector resets automatically.
• in operation where the conveyor belt is blocked, the belt is stopped and the contaminated
product is positioned in the exit area of the Metal Detector for manual removal by the
operator.

All material between the probe and the stop

line must be removed.

A manual reset and restart of the belt is required. To reset an alarm manually:
• Press key E on the front panel (if KAR=ON).
• Activate the RESET input.
• Enter the programming mode and select the Reset command.
• Press the Detector Reset pushbutton (on the Conveyor Control System only)

3.4.2.4 - Fault reset

For faults which require a manual reset, trace and remove the cause of the fault and then:
• Press key E on the front panel (if KFR=ON).
• Activate the RESET input.
• Enter the programming mode and select the Reset command.
• Press the yellow Reset pushbutton (only on Conveyor Control System and with KFR=ON
or RBO)

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3.4.3 - Removing and emptying the reject bin
The reject bin must be emptied at regular.

During this operation exercise extreme caution. The reject material bin could be heavy
or could contain very hot material. You should define a procedure for this operation.
The manufacturer declines all liability for injury to persons or damage to property
caused by emptying the bin in an incorrect manner.
3.4.3.1 - THS/FBB and THS/MBB

Press the Stop Belt button.

Using the key provided, open the door of the reject bin.
Empty the bin.
After emptying, close the door of the reject
bin and lock it in position with the key.

Check that all the safety devices are present

and efficient. Check for other hazards.
Start the belt by pressing the Start button.

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3.4.3.2 - THS/FB and THS/M65

Press the Stop Belt button.

Using the key provided, release the reject

bin. Turn the handle to release it.
Remove the bin from its seat. Empty the bin.
After emptying, slide the bin onto its guides. Lock
it in position with the handle and the key.

Check that all the safety devices are present

and efficient. Check for other hazards.
Start the belt by pressing the Start button.

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3.4.3.3 - THS/MBR

Press the Stop Belt button.

Using the key provided, release the reject

bin. Turn the handle to release it.
Remove the bin from its seat. Empty the bin.
After emptying, slide the bin onto its guides.
Lock it in position with the handle and the key.

Check that all the safety devices are present

and efficient. Check for other hazards.
Start the belt by pressing the Start button.

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3.4.4 – Automatic stop

This function is only available on the Conveyor Control System.

On systems fitted with a synchronising photocell, if nothing passes through the Metal
Detector for the length of time set in the parameter ST (see Programming section), the
conveyor belt will stop automatically.
3.4.4.1 - Emergency button
An extra emergency button is mounted on the conveyor belt. Use this to stop the unit in the
event of an emergency or a malfunction.
If necessary, the main system switch can also be used for this purpose.

RESET EMERGENCY
RESET EMERGENCY (press R button)
The alarm indicators (press R button)

are activated.
^^ Product:PROD01

Trace and remove the cause of the emergency stop and then reset the system by pressing
the Emergency Reset key.

3.5 - Base functions

For all programming operations, modifications of installation parameters, local and remote
control, see the Programming manual, shipped with the present manual.

3.5.1 - Access to Programming mode

To enter the Programming mode press the key .
The Metal Detector can request, depending on Administrator's settings, to enter an user
name and/or a password. Each kind of operator can access only to specific set of parameters,
or menus.

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3.5.1.1 - THS/xx21E
Entering the username
In the following example, the way to digit the username “STEVEN” is shown.
Description Display

User
Press to enter Programming. The cursor blinks in #_____

the position of the first character.

User
Press 8 times to cycle back the alphabet and select
S#____
the letter S as the first character. Press to confirm.

The cursor moves on and starts suggesting again the User

last character entered. Press once to select the ST#___

letter T and press to confirm.

User
Using the arrow key, cycle back the alphabet until
STE#__
the letter E is shown. Press to confirm.

User
Using the arrow key, cycle up the alphabet until
STEV#_
the letter V is shown. Press to confirm.

User
Using the arrow key, cycle up the alphabet until
STEVE#
the letter C is shown. Press to confirm.

Using the arrow key, cycle up the alphabet until User

the letter N is shown. STEVEN

Press to confirm the username.

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Entering the password
Description Display

After the user name, the password is required. Password

#_____
As an example we will digit 000004.

Password
Push the arrow key to select the 0 as the first
*#____
character. Press to confirm.

The cursor moves on and starts suggesting again the Password

last character entered. Continue to push until the *****#

cursor reach the last character position.

Press four times the arrow key to set the number Password

4 as the last character. ******

Press to confirm the password.

IThe display will show an asterisk in the place of each character entered.

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3.5.1.2 - THS/xx21
Entering the username
Description Display

User
Press to enter Programming. The cursor blinks in
#_____
the position of the first character.

Press four times the key to cycle through the User

letters and to set the S as the first character. S#____

The cursor moves automatically on.

User
Press twice the key to set the T as the second
ST#___
character.

User
Press three times the key to set the E as the third
STE#__
character.

User
Press four times the key to set the V as the fourth
STEV#_
character.

User
Again three times the key to set the E as the fifth
STEVE#
character

Press three times the key to set the N as the last User

character. STEVEN

Press to confirm the username.

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Entering the password
Description Display

After the user name, the password is required. As an Password

#_____
example we will digit 000004.

Password
Press to get for the number 0 as the first character.
*#____
The cursor moves on.

Password
Continue to push until the cursor reach the last
*****#
character position.

Press once the key to set the number 4 as the last Password

character. ******

Press to confirm the password.

The display will show an asterisk in the place of each character entered.

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3.5.2 - Selection of a product
To select a different product, from the list of products programmed by the Administrator or
the Supervisor, perform the following steps:
3.5.2.1 - THS/xx21E
Description Display
Access the programming phase as Operator, pressing Product selection *

. Digiti your username and password, if requested.

Select the menu Product selection.
Product DEFAULT*
Select the command Product to start the selection of
a new product.

====== Product ======

Press . The display will show an alphabetical list of *DEFAULT

PROD01
all stored products.
PROD02

====== Product ======

DEFAULT
Use the arrow keys to scroll the list up and down. PROD01

*PROD02

Product PROD02*

Press to confirm the new product.

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3.5.2.2 - THS/xx21
Description Display
Product~selection~~~§
Access the programming phase as Operator, pressing
. Digiti your username and password, if requested.
Select the menu Product selection.
Product~~~~~~DEFAULT@

Select the command Product to start the selection of

a new product.

[\\\\\ Product \\\\\]

@DEFAULT
PROD01
Press . The display will show an alphabetical list of PROD02
POW003
all stored products. SUGAR
{|||||||||||||||||||}
Search: #_________

[\\\\\ Product \\\\\]

DEFAULT
PROD01
@PROD02
Use the arrow keys to scroll the list up and down. POW003
SUGAR
{|||||||||||||||||||}
Search: #_________

Product~~~~~~~PROD02@

Press to confirm the new product.

[\\\\\ Product \\\\\]

@PROD01
Typing letters in the search field results in a product list PROD02

restricted to the names that match that string. {|||||||||||||||||||}

Search: PR#_______

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3.5.3 – Sensitivity check with reference sample
It is important to check at regular intervals that the Metal Detector is operating efficiently.
This is done running a detection and ejection test using test reference samples.
-- Depending on product characteristics and/or internal quality procedures, the
customers can use samples they have defined themselves or request specific samples
from CEIA.
-- The tests can be carried out at any time deemed necessary (e.g. at the shift
changeover) and/or pre-programmed. In the latter case, the Metal Detector will
automatically request the test.
It is possible to test the detection capability of the Metal Detector by selecting the
DEFAULT product mode and using one or more of the reference samples indicated in
the Factory Acceptance test (FAT).

3.5.4 - Performing periodic tests

At the end of the Test period, a message ** TEST **

requesting a test is displayed. At the same

time the external blue lamp is activated (BLUE
LAMP output) together with the Test relay
(depending on the settings of TRM parameter). Product:PROD01

The test can be started by the quality control operator or the quality control supervisor
(depending on the access level).
The periodical test request, can be disabled only byt the Administrator or by the Head
of Quality Control.

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3.5.4.1 - Test procedure
The procedure below describes a test with a ferrous sample; the other two samples, made
from non-ferrous metal and in stainless steel, follow the same procedure.
For the double and the triple test (see TMD on Programming Manual), the tests will be
requested one after the other.
The execution of the tests and the final response will be recorded in the event log.
THS/xx21E THS/xx21
FE~test~-0.80~~~~~~~@
FE test -0.80 @ NFE test-1.00
SS test -1.20
NFE test-1.00
SS test -1.20

To perform the Metal Detector test (independently or in response to the automatic

request), select MD Test > FE test and press E key.
[\\\\\\\\\\\\\\\\\\\]
===================== WAIT
WAIT {|||||||||||||||||||}
---------------------

Wait a few seconds, before performing the sample transit

[\\\\\\\\\\\\\\\\\\\]
===================== PASSE FE SAMPLE
PASSE FE SAMPLE {|||||||||||||||||||}
---------------------

Pass the requested sample, together with the pure product, through the probe within one
minute.
[\\\\\\\\\\\\\\\\\\\]
===================== TEST PASSED
TEST PASSED {|||||||||||||||||||}
---------------------

If the sample is correctly detected and ejected (through the Ejection Confirmation check),
the test is successful.
FE~test~-0.80~~~~~OK
FE test -0.80 OK NFE test-1.00
SS test -1.20
NFE test-1.00
SS test -1.20

Pressing any key, the display returns to the MD test menu, where the positive outcome
is also shown.

Repeat the test with the non-ferrous and stainless steel samples.

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If the test is unsuccessful, one of the following messages will be seen:
Failed test for Sample not detected
THS/xx21E THS/xx21
[\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
NO SAMPLE DETECTED
TEST FE FAILED {|||||||||||||||||||}
NO SAMPLE DETECTED

---------------------

If the sample is not detected it could be that the transit was performed in the 20 seconds
immediately after the request, or the sample signal is lower than the alarm threshold.
FE~Test~-0.80~~NO(1)@
FE test -0.80 NO(1)@ NFE Test-1.00
SS test -1.20
NFE test-1.00 1- NO SAMPLE DETECTED
SS test -1.20

1- NO SAMPLE DETECTED

Pressing any key, the display returns to the MD test menu, where the negative outcome
is also shown.

Failed test for Sample too big

THS/xx21E THS/xx21
[\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
SAMPLE TOO BIG
TEST FE FAILED {|||||||||||||||||||}
SAMPLE TOO BIG

---------------------

The signal given by the sample is considered too high to perform a valid test, according to
SAC settings (see Programming Manual).
FE~Test~-0.80~~NO(2)@
FE test -0.80 NO(2)@ NFE Test-1.00
SS test -1.20
NFE test-1.00 2- SAMPLE TOO BIG
SS test -1.20

2- SAMPLE TOO BIG

Pressing any key, the display returns to the MD test menu, where the negative outcome
is also shown.

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Failed test for Ejection not confirmed
THS/xx21E THS/xx21
[\\\\\\\\\\\\\\\\\\\]
===================== TEST FE FAILED
EJECT.NOT CONFIRM
TEST FE FAILED {|||||||||||||||||||}
EJECT.NOT CONFIRM

---------------------

If the sample is correctly detected, but there is not any confirmation of its ejection, the test
is considered to be unsuccessful.
FE~Test~-0.80~~NO(3)@
FE test -0.80 NO(3)@ NFE Test-1.00
SS test -1.20
NFE test-1.00 3- EJECT.NOT CONFIRM
SS test -1.20

3- EJECT.NOT CONFIRM

Pressing any key, the display returns to the MD test menu, where the negative outcome
is also shown.
Test aborted
THS/xx21E THS/xx21
FE~Test~-0.80~~NO(1)@
===================== NFE Test-1.00
[\\\\\\\\\\\\\\\\\\\]
TEST ABORTED TEST ABORTED
{|||||||||||||||||||}
---------------------

If the self-diagnosis system detects a fault of any kind, the test procedure will be
interrupted and the message shown here will be displayed.
The test can also be interrupted by pressing P during the test.

In the event of an unsuccessful test, the fault condition “TEST FAILED” is activated as
set in the FF parameter (see Programming Manual).
In this case, one of the following actions is possible:
- Reset the system and if necessary perform the test again (STM=OFF)
- Perform the test again to proceed (STM=ON)
See the STM parameter in the Programming Manual.

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3.5.5 - Quick test
You can run a single test without having to enter the programming mode. This is done by
enabling the input IN_AUX1 (with for example a pushbutton). Select the test by selecting
the QCKT parameter in the QA Configuration menu.
When you activate the input, the display will show a message requesting the corresponding
test. Run the test by passing the sample through the unit in the manual mode or use an
automatic system driven by the AUX relay (activated for 3 seconds when IN_AUX1 is
activated).
The result of the test will be recorded as usual in the event log as a Quick Test.

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4 - MAINTENANCE
Before starting any maintenance operation, carefully read the Safety instructions -
Warnings section of this manual.
Any maintenance or repair of the device while open and powered up should be
avoided and in any case should only be carried out by trained personnel who are fully
aware of the risks which the operation entails, following the instructions given in the
Maintenance section.
When the mains is disconnected using the main switch S1 of the Conveyor Control
System, the power supply section is deactivated, but the contacts which are
connected permanently to the mains, e.g. the relay outputs, remain energised.
When the I2 service switch is turned off, most components remain energised.
4.1 – Periodic Maintenance
The following is a list of maintenance operations and their suggested frequency.
Operation Frequency Operator Procedure
At the beginning of each Visual check of
shift the integrity of
Preventive On changing product type the components
maintenance Operator and check
Periodically of safety
components
At the beginning of each Quality-control
Detection check shift operator; Par. 3.6.1
On changing product type Head of quality
Periodically control
Verifica visiva
del corretto
Check the bearings Periodically Operator funzionamento
dei cuscinetti.
At the beginning of each
shift
Cleaning
On changing product type Operator Par. 4.2.1
Periodically
Cleaning of the
conveyor belt When needed Operator Par. 4.2.2

The operator must monitor the condition of the system and its suitability for use and
consult the maintenance personnel if necessary.

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4.2 – Periodic Maintenance procedures

4.2.1 – External cleaning instructions

Use only products compatible with stainless steel (AISI 316), PETG and silicon.

Do NOT use HYDROCHLORIC ACID or its solutions.

Use a slightly moist, non-abrasive cloth.

Do NOT use any other cleaning procedure.

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4.2.2 - Cleaning the parts in contact with the product
In order to clean the parts in contact with the product, follow the procedure described in
section 4.2.3. Only use the materials indicated in the following table:

A E
B
E
A B
C
B D
E
D

A
C

THS/xx21E and THS/xx21 THS/FBB THS/FB

B
A B
E C C
C
A B
C
C C
E
C

THS/MBB THS/M65 and THS/M69K THS/MBR

A B C D E
Water up to 50°C
up to 80°C * WARNING.
Distilled water up to 30°C Risk of material damage
Alkaline and acid-based Take careful note of the to acrylic glass parts.
pharmaceutical cleaning agents detergent used specifications Do not use alcohol
Mild soap solutions for cleaning.
Hydrogen up to 28% Alcohol causes cracks
peroxide on some components
Caustic soda Solution 25% not in contact with
Sulphuric acid 10% the product, but still
Phosphoric acid 50% exposed and reachable
Oxalic acid during cleaning
Alcohol * up to 30% operations.
Ammonia solution
Allowed - Not allowed

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4.2.3 - Cleaning of the Conveyor belt
Shut down the system at the main switch.
4.2.3.1 - Ejection system
If the conveyor belt is fitted with an ejection system, perform with the following steps,
before continuing:
THS/FBB and THS/MBB ejection system

Unlock the transparent cover of Remove the transparent cover Empty product from the bin,
the ejection area, using its key from the ejection area then lift it up and remove it
from its supports

THS/FB, THS/M65 and THS/M69K ejection system

Unlock the transparent cover of Remove the transparent cover

the ejection area, using its key from the ejection area

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4.2.3.2 - Belt disassembly
THS/FBB

Unlock the belt by raising the Extract the idle roller from Pull the idle roller out of the
idle roller support the side supports belt

Raise the support surface from Remove the guard from the Remove the drive roller from
its position and pull it out of cover using a no. 10 box the guides on the other side
the belt spanner of the motor thus freeing the
support surface

Raise the support surface Open the drive roller and To refit the belt, follow this
from its position and from remove the belt which is now procedure in reverse order
the belt free and ready to be cleaned

Crushing and cutting hazard. When you are positioning the support surface on the
entrance side, take precautions to prevent the risk of crushing and cutting between
the surface and the belt frame.

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THS/FB

Unlock the belt by raising Extract the idle roller from Pull the idle roller out of the
the idle roller support the side supports belt

Raise the support surface from Pull the other roller out Remove the roller from the belt
its position and pull it out of of the side supports
the belt

Raise the support surface Pull the surface out of the belt, To refit the belt, follow this
from its position that now is free and ready to procedure in reverse order
be cleaned

Crushing and cutting hazard. When you are positioning the support surface on the
entrance side, take precautions to prevent the risk of crushing and cutting between
the surface and the belt frame.

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THS/MBB and THS/MBR

Using a screwdriver, push one Remove the pin completely When you have cleaned the
of the pins of the modular belt from the modular belt, to open belt, return it to its position and
out of its seat the belt. Remove the belt from refit the pin
the structure and clean it

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4.3 - Troubleshooting

4.3.1 - Self-resetting protections

• The ALM card power supply inputs are protected by self-resetting components PTC.
• The inverter outputs are electronically protected against short circuit between two phases
and between each phase and the ground.
• The ALM card inputs are protected against wrong connection up to the voltages present on
the board itself, with the exception of the mains voltage.

4.3.2 – Troubleshooting table

Symptom Probable cause Action
Power supply unit No line voltage
or Metal Detector Verify the presence of
system OFF Unstable or partial the main voltage: If the
connections problem persists, contact the
Malfunction of the power Maintenance Service.
supply section
Power supply unit Switch off, wait a few
or Metal Detector minutes to let any self-
system alternates resetting components inside
between ON and OFF Malfunction of the power cool down, then switch on
supply section the system again. If the
problem persists, contact the
Maintenance Service.
Metal Detector does Wrong detection
not give an alarm in the parameters for the current
presence of metal masses product
of the same type as the
reference sample and of SCD card malfunction
equal or greater mass Contact the Maintenance
Metal Detector gives Service that will proceed as
false alarms with no Environmental interference described in the Installation
product in transit and Maintenance Manual.
SCD card malfunction
Line voltage insufficient or
unstable

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4.3.3 - Self-diagnosis
The internal diagnostic system monitors the operational status of the Metal Detector. If a
fault is detected, the following are activated in addition to a message on the display: the
alarm warning lights, the buzzer, the fault relay (if the Fault Relays parameter is ON) and the
flashing light (if FR=ON). Fault status can only be reset by eliminating the cause of the fault.
Message Probable cause and Action
NO COMMUNICATION
Fault in communication between SCD and ALM cards
Contact service technician
EMERGENCY
The emergency button has been pressed
Release the emergency button and press E to reset the alarm
status
NO EJECT.CONFIRM
Ejection of material not carried out
Check that the ejector is not blocked. When the cause of the
fault has been eliminated, press the E key to reset the alarm
status. If the problem persists, contact service technician
BIN FULL
Storage container full
Empty it and press E
LOW AIR PRESSURE
Compressed air pressure too low
Check the compressed air connection. When the cause of the
fault has been eliminated, press the E key to reset
POW. SUPPLY FAULT
Power-supply section faulty
Contact service technician
MOTOR FAULT
Overloading of the belt motor
Remove the cause of overloading and press E key
Wrong setting of motor parameters
Contact service technician
PROBE FAULT(x)
Probe connection broken or probe damaged
Contact service technician indicating the message and the
value of x
TEST TIME OUT
Time-out for pre-programmed test
Carry out the test
SPM NOT DETECTED
Memory faulty or absent (THS system not operative)
Contact service technician
COMPATIBIL.ERROR
SCD card incompatible with the SPM memory card
Use compatible SCD card (ask service personnel)
V SUPPLY TOO HIGH
Power supply voltage too high
Check that the voltage is within the range on the rating plate

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Message Probable cause and Action

LOGIN RESTRICTED
Three attempts to access with the wrong password or
User ID have been made. Contact the Programming Supervisor
EVENT BUFFER FULL
Event memory buffer full
Contact the Programming and Data management supervisor
EJECT.SYSTEM JAM
Ejection system faulty or blocked
Check that the ejector is not blocked. Check the ejector
connections. When the cause of the fault has been eliminated,
press the E key
TEST FAILED
The test was not successful
Check for the actions to be taken in section 3.5.3
BIN ABSENT
Storage container not in place
Return the bin to its position and then press E
SELF-BALANCING
The Metal Detector is in Automatic Balancing Status
Wait until the end of the procedure
EXTERN.EMERGENCY
The external emergency button has been pressed
Release the external emergency button and press E to reset the
alarm status
EMERG.CIRC.FAULT
Emergency stop circuit faulty
Check it and repair it if necessary
RESET EMERGENCY
The emergency stop button needs to be reset
Release the external emergency stop button and press E to
reset
EJECT CHECK FAULT
Ejection of material not carried out correctly
Check that the ejector is not blocked. Check photocell
operation. When the cause of the fault has been eliminated,
press the E key to reset the alarm status
SYNC PHOTOC.FAULT
Photocell malfunction or pack stuck in front of
photocell
Check there is no pack stuck in front of the photocell
CHECK PHOTC.FAULT Check the photocell connections
Check the positions of the photocell and the retroreflector.
Contact service technician
ENCOD.FRQ.TOO LOW
Speed measured by Encoder is out of range
ENCD.FRQ.TOO HIGH Check encoder wheel movement.
Contact service technician

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Message Probable cause and Action

INVERTER NOT RESP
The inverter module is not connected or operating
Contact service technician
EJEC.OUT OF ORDER
The ejector position is wrong
Check the operation of the ejector.
Check the efficiency of the ejector position sensor
ALR RATE TOO HIGH
Alarm rate too high
The system need to be manually reset
WAIT
UPDATING CONFIG Updating the configuration
(at start-up or changing the transmission channel)
Wait until the end of the procedure.
The system will reset automatically.
Vin FAULT
Fault Vin voltage
Contact service technician.
Vout FAULT
Fault Vout voltage
Contact service technician.
SCD CARD FAULT(X)
SCD card faulty
Contact service technician.

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Costruzioni Elettroniche Industriali Automatismi
52041, Zona Industriale VICIOMAGGIO (AR) - ITALY
Tel.: +39 0575 4181 - Fax: +39 0575 418 296

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