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Operating Instructions

OnC PressSens 152

4 … 20 mA
Contents

Contents
1 About this document
1.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 For your safety


2.1 Authorised personnel . . . . . . . . . . . . . . . . . . . . . . .. 5
2.2 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . . . . .. 5
2.4 General safety instructions . . . . . . . . . . . . . . . . . . .. 5
2.5 Safety label on the instrument . . . . . . . . . . . . . . . . .. 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6
2.7 Fulfillment of NAMUR recommendations . . . . . . . . .. 6
2.8 Safety instructions for Ex areas . . . . . . . . . . . . . . . .. 6

3 Product description
3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . .. 8
3.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8
3.4 Packaging, transport and storage . . . . . . . . . . . . . .. 9

4 Mounting
4.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Mounting steps, external housing. . . . . . . . . . . . . . . . 12

5 Connecting to power supply


5.1 Preparing the connection . . . . . . . . . . . . . . . . . . . .. 14
5.2 Connection procedure. . . . . . . . . . . . . . . . . . . . . . .. 15
5.3 Wiring plan, single chamber housing . . . . . . . . . . . .. 18
5.4 Wiring plan, external housing with version IP 68 . . . .. 19
5.5 Switch on phase. . . . . . . . . . . . . . . . . . . . . . . . . . .. 20

6 Set up with the indicating and adjustment module


6.1 Short description . . . . . . . . . . . . . . . . . . . . . . . . . .. 22
6.2 Insert indicating and adjustment module. . . . . . . . . .. 22
6.3 Adjustment system . . . . . . . . . . . . . . . . . . . . . . . . .. 24
6.4 Setup steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25
6.5 Menu schematic . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35

7 Maintenance and fault rectification


7.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . ...... .. 37
7.2 Fault rectification . . . . . . . . . . . . . . . . . . . ...... .. 37
7.3 Calculation of total deviation (similar to DIN 16086) .. 39
38114-EN-110324

7.4 Exchanging the electronics module . . . . . . ...... .. 40


7.5 Instrument repair . . . . . . . . . . . . . . . . . . . ...... .. 40

2 OnC PressSens 152 • 4 … 20 mA


Contents

8 Dismounting
8.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9 Supplement
9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Supplementary documentation
38114-EN-110324

Information:
Supplementary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".

OnC PressSens 152 • 4 … 20 mA 3


1 About this document

1 About this document


1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.

1.2 Target group


This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.

1.3 Symbolism used


Information, tip, note
This symbol indicates helpful additional information.

Caution: If this warning is ignored, faults or malfunctions can


result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.

Ex applications
This symbol indicates special instructions for Ex applications.

l List
The dot set in front indicates a list with no implied sequence.

à Action
This arrow indicates a single action.

1 Sequence
Numbers set in front indicate successive steps in a procedure.
38114-EN-110324

4 OnC PressSens 152 • 4 … 20 mA


2 For your safety

2 For your safety


2.1 Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.

2.2 Appropriate use


OnC PressSens 152 is a pressure transmitter for measurement of
gauge pressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.

2.3 Warning about misuse


Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.

2.4 General safety instructions


This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
38114-EN-110324

regulations.

OnC PressSens 152 • 4 … 20 mA 5


2 For your safety

2.5 Safety label on the instrument


The safety approval markings and safety tips on the device must be
observed.

2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, we provide confirmation of
successful testing.

2.7 Fulfillment of NAMUR recommendations


The device fulfills the requirements of the applicable NAMUR
recommendations.

2.8 Safety instructions for Ex areas


Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.

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6 OnC PressSens 152 • 4 … 20 mA


3 Product description

3 Product description
3.1 Structure
Scope of delivery The scope of delivery encompasses:

l OnC PressSens 152 process pressure transmitter


l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Safety Manual "OnC PressSens 15*/16*, OnC LevelSens 16*-
4 … 20 mA/HART two-wire" (optional)
- Operating instructions manual "Indicating and adjustment
module" (optional)
- Ex-specific "Safety instructions" (with Ex versions)
- if necessary, further certificates

Constituent parts The OnC PressSens 152 consists of the components:

l Process fitting with measuring cell


l Housing with electronics, optionally available with plug connector
l Housing cover, optionally available with indicating and adjustment
module
The components are available in different versions.

Fig. 1: Example of a OnC PressSens 152 with manometer connection G½ A


according to EN 837
1 Housing cover with integrated indicating and adjustment module (optional)
2 Housing with electronics
3 Process fitting with measuring cell
Type label The type label contains the most important data for identification and
use of the instrument:
38114-EN-110324

l Instrument type
l Article and serial number device

OnC PressSens 152 • 4 … 20 mA 7


3 Product description

l Technical data: Measuring range, process pressure, process


temperature, signal output, voltage supply, protection, protection
class
l Order number
l Article number, documentation
l SIL identification (with SIL rating ex works)

3.2 Principle of operation


Application area OnC PressSens 152 is a pressure transmitter for use in the paper,
food processing and pharmaceutical industries as well as in water/
sewage water plants. Depending on the version, it is used for level,
gauge, absolute pressure or vacuum measurement. Measured
products are gases, vapours and liquids, also those containing
abrasive substances.

Functional principle Sensor element is a measuring cell with robust, dependent on the
process fitting also front-flush, abrasion-resistant ceramic diaphragm.
The process pressure causes a capacitance change in the measuring
cell via the ceramic diaphragm. This change is converted into an
appropriate output signal and outputted as measured value.
The measuring cell is also equipped with a temperature sensor. The
temperature value can be displayed via the indicating and adjustment
module as well as processed via the signal output (with digital
versions).

Seal concept As a standard feature, the ceramic measuring cell is equipped with a
lateral, recessed seal.
Instruments with double seal have an additional, front seal.
Instruments with hygienic fitting are equipped with a gap-free form
seal.

Voltage supply Two-wire electronics 4 … 20 mA for power supply and measured


value transmission over the same cable.
The supply voltage range can differ depending on the instrument
version. The exact range is stated in chapter "Technical data".
The background lighting of the indicating and adjustment module is
powered by the sensor. A certain level of operating voltage is required
for this. You can find the exact voltage specifications in chapter
"Technical data".

3.3 Operation
The instrument can be adjusted with the following adjustment media:
38114-EN-110324

l with indicating and adjustment module

8 OnC PressSens 152 • 4 … 20 mA


3 Product description

3.4 Packaging, transport and storage


Packaging Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.

Transport Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.

Transport inspection The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.

Storage Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration

Storage and transport l Storage and transport temperature see chapter "Supplement -
temperature Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 9


4 Mounting

4 Mounting
4.1 General instructions
Suitability for the proc- Make sure that all parts of the instrument exposed to the process, in
ess conditions particular the sensor element, process seal and process fitting, are
suitable for the existing process conditions. These include above all
the process pressure, process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data" or on the
type label.

Mounting position Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).

Moisture Use the recommended cables (see chapter "Connecting to power


supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.

Fig. 2: Measures against moisture penetration

Ventilation and pressure The ventilation of the electronics housing as well as the atmosperic
38114-EN-110324

compensation pressure compensation for the measuring cell are realised via a filter
element in the area of the cable gland.

10 OnC PressSens 152 • 4 … 20 mA


4 Mounting

1 2
2

Fig. 3: Position of the filter element


1 Filter element
2 Blind stopper

Caution:
Due to the filter effect, the pressure compensation is time delayed.
When opening/closing the housing cover quickly, the measured value
can change for a period of approx. 5 s by up to 15 mbar.

Information:
Make sure that the filter element is always free of buildup during
operation. A high-pressure cleaner must not be used for cleaning.
With instrument versions in protection IP 66/IP 68, 1 bar, the ventilation
is realised via the capillaries in the permanently connected cable. The
filter element is replaced by a blind stopper.

Temperature limits Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics housing
and connection cable are not exceeded.

1
38114-EN-110324

Fig. 4: Temperature ranges


1 Process temperature
2 Ambient temperature

OnC PressSens 152 • 4 … 20 mA 11


4 Mounting

4.2 Mounting steps


Welding the socket For mounting OnC PressSens 152, a welded socket is required. You
can find these components in the supplementary instructions manual
"Welded socket and seals".

Sealing/Screwing in Seal the thread with teflon, hemp or a similar resistant seal material on
threaded versions the process fitting thread 1½ NPT.
à Screw OnC PressSens 152 into the welded socket. Tighten the
hexagon on the process fitting with a suitable wrench. Wrench
size, see chapter "Dimensions".

Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.

Sealing/Screwing in Seal the flange connections according to DIN/ANSI with a suitable,


flange versions resistant seal and mount OnC PressSens 152 with suitable screws.

Sealing/Screwing in hy- Use the seal suitable for the respective process fitting. You can find
gienic fittings the components in the supplementary instructions manual "Welded
socket and seals".

4.3 Mounting steps, external housing


Wall mounting 1 Mark the holes according to the following drilling template
2 Depending on the mounting surface, fasten the wall mounting
plate with 4 screws

38114-EN-110324

12 OnC PressSens 152 • 4 … 20 mA


4 Mounting

90 mm (3.54")

70 mm (2.76") 8 mm
(0.32")
3mm
(0.12")

mm
3,5 4")
R .1
(0

110 mm (4.33")

93 mm (3.66")

Fig. 5: Drilling template - wall mounting plate

Tip:
Mount the wall mounting plate so that the cable entry of the socket
housing points downward. The socket housing can be displaced by
180° to the wall mounting plate.

Warning:
The four screws of the socket housing must only be hand screwed. A
torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 13


5 Connecting to power supply

5 Connecting to power supply


5.1 Preparing the connection
Safety instructions Always keep in mind the following safety instructions:

l Connect only in the complete absence of line voltage


l If overvoltage surges are expected, overvoltage arresters should
be installed

In hazardous areas you should take note of the appropriate regulations,


conformity and type approval certificates of the sensors and power
supply units.

Voltage supply Power supply and current signal are carried on the same two-wire
cable. The voltage supply range can differ depending on the
instrument version.
The data for power supply are specified in chapter "Technical data".
Provide a reliable separation between the supply circuit and the mains
circuits according to DIN VDE 0106 part 101.
Keep the following additional influences for the operating voltage in
mind:
l Output voltage of the power supply unit can be lower under
nominal load (with a sensor current of 20.5 mA or 22 mA in case of
fault message)
l Influence of additional instruments in the circuit (see load values in
chapter "Technical data")

Connection cable The instrument is connected with standard two-wire cable without
screen. If electromagnetic interference is expected which is above the
test values of EN 61326 for industrial areas, screened cable should be
used.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.
We generally recommend the use of screened cable for HART
multidrop mode.

Cable gland ½ NPT On the instrument with cable entry ½ NPT and plastic housing there is
a metallic ½" threaded insert moulded into the plastic housing.

Caution:
No grease should be used when screwing the NPT cable gland or
steel tube into the threaded insert. Standard grease can contain
38114-EN-110324

additives that corrode the connection between threaded insert and


housing. This would influence the stability of the connection and the
tightness of the housing.

14 OnC PressSens 152 • 4 … 20 mA


5 Connecting to power supply

Cable screening and If screened cable is necessary, connect the cable screen on one or
grounding both ends to ground potential depending on the plant installation. In the
sensor, the screen must be connected directly to the internal ground
terminal. The ground terminal on the outside of the housing must be
connected to the potential equalisation (low impedance).
If potential equalisation currents are expected, the connection on the
processing side must be made via a ceramic capacitor (e. g. 1 nF,
1500 V). The low frequency potential equalisation currents are thus
suppressed, but the protective effect against high frequency interfer-
ence signals remains.

Warning:
Within galvanic plants as well as vessels with cathodic corrosion
protection there are considerable potential differences. Considerably
equalisation currents can be caused via the cable scrren when the
screen is earthed on both ends. To avoid this, the cable screen must
only connected to ground potential on one side of the switching
cabinet in such applications. The cable screen must not be connected
to the internal ground terminal in the sensor and the outer ground
terminal on the housing not to the potential equalisation!

Information:
The metal parts of the instrument (antenna, transmitter, concentric
tube, etc.) are conductive connected with the inner and outer ground
terminal on the housing. This connection exists either directly metallic
or with instruments with external electronics via the screen of the
special connection cable. You can find specifications to the potential
connections within the instrument in chapter "Technical data".

Connection ca- Take note of the corresponding installation regulations for Ex


ble for Ex appli- applications. In particular, make sure that no potential equalisation
cations currents flow over the cable screen. In case of grounding on both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.

5.2 Connection procedure


Single/Double chamber Proceed as follows:
housing
1 Unscrew the housing cover
2 If an indicating and adjustment module is installed, remove it by
turning it slightly to the left.
3 Loosen compression nut of the cable entry
38114-EN-110324

4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cm


insulation from the individual wires
5 Insert the cable into the sensor through the cable entry

OnC PressSens 152 • 4 … 20 mA 15


5 Connecting to power supply

6 Lift the opening levers of the terminals with a screwdriver (see


following illustration)
7 Insert the wire ends into the open terminals according to the wiring
plan
8 Press down the opening levers of the terminals, you will hear the
terminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling on
them
10 Connect the screen to the internal ground terminal, connect the
outer ground terminal to potential equalisation
11 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
12 Screw the housing cover on
The electrical connection is finished.

Fig. 6: Connection steps 6 and 7

IP 68 version with exter- Proceed as follows:


nal housing
1 Loosen the four screws on the housing base with an Allen key size
4
38114-EN-110324

16 OnC PressSens 152 • 4 … 20 mA


5 Connecting to power supply

2 Remove the housing socket from the mounting plate

3
1

Fig. 7: Components of the external housing


1 Screws
2 Wall mounting plate
3 Cable gland

3 Loop the connection cable through the cable entry on the housing
base1)

Information:
The cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4 Connect the wire ends as described under "Single/Double
chamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equal-
isation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing is
hence ready.
38114-EN-110324

1) The connection cable is already preconfectioned. If necessary, shorten it to


the requested length, cut the breather capillaries clean. Remove approx.
5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the
individual wires. After shortening the cable, fasten the type plate with sup-
port back onto the cable.

OnC PressSens 152 • 4 … 20 mA 17


5 Connecting to power supply

5.3 Wiring plan, single chamber housing

The following illustrations apply to the non-Ex as well as to the Ex-ia


version.

Electronics and connec-


tion compartment

4...20mA
Display

1 2
1

Fig. 8: Electronics and connection compartment, single chamber housing


1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen

Wiring plan

4...20mA
Display

1 2

Fig. 9: Wiring plan, single chamber housing


1 Voltage supply/Signal output
38114-EN-110324

18 OnC PressSens 152 • 4 … 20 mA


5 Connecting to power supply

5.4 Wiring plan, external housing with version IP 68


Overview

Fig. 10: OnC PressSens 152 in IP 68 version 25 bar and axial cable outlet,
external housing

Terminal compartment,
housing socket

1 2 3 4
2 4
1 3
5 6

Fig. 11: Connection of the sensor in the housing socket


1 Brown
38114-EN-110324

2 Blue
3 Yellow
4 White
5 Shielding
6 Breather capillaries

OnC PressSens 152 • 4 … 20 mA 19


5 Connecting to power supply

Electronics and connec-


tion compartment for
power supply

4...20mA
Display

1 2
1

Fig. 12: Electronics and connection compartment


1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen
3 Cable gland to the sensor

Wiring plan external


electronics

4...20mA
Display

1 2

Fig. 13: Wiring plan external electronics


1 Voltage supply/Signal output

5.5 Switch on phase


Switch on phase After connecting OnC PressSens 152 to power supply or after a
voltage recurrence, the instrument carries out a self-check for approx.
30 seconds:
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l Internal check of the electronics


l Indication of the instrument type, the firmware as well as the
sensor TAGs (sensor designation)

20 OnC PressSens 152 • 4 … 20 mA


5 Connecting to power supply

l Output signal jumps briefly (approx. 10 seconds) to the set fault


current
Then the corresponding current is outputted to the cable (the value
corresponds to the actual level as well as the settings already carried
out, e.g. factory setting).
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 21


6 Set up with the indicating and adjustment module

6 Set up with the indicating and adjustment


module
6.1 Short description
Function/Configuration The indicating and adjustment module is used for measured value
indication, adjustment and diagnosis for OnC PressSens 152.

Note:
You can find detailed information on the adjustment in the operating
instructions manual "Indicating and adjustment module".

6.2 Insert indicating and adjustment module


Mount/Dismount indicat- The indicating and adjustment module can be inserted into the sensor
ing and adjustment and removed again at any time. It is not necessary to interrupt the
module power supply.
Proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired position
on the electronics (you can choose any one of four different
positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronics
and turn it to the right until it snaps in.
4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.
The indicating and adjustment module is powered by the sensor, an
additional connection is not necessary.

38114-EN-110324

22 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

Fig. 14: Insert indicating and adjustment module

Note:
If you intend to retrofit the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 23


6 Set up with the indicating and adjustment module

6.3 Adjustment system

2
1
1.1

Fig. 15: Indicating and adjustment elements


1 LC display
2 Indication of the menu item number
3 Adjustment keys

Key functions l [OK] key:


- Move to the menu overview
- Confirm selected menu
- Edit parameter
- Save value
l [->] key to select:
- Menu change
- Select list entry
- Select editing position
l [+] key:
- Change value of the parameter
l [ESC] key:
- interrupt input
- jump to the next higher menu

Adjustment system The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not confirmed with [OK] will not be saved.
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24 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

6.4 Setup steps


Level or process pres- OnC PressSens 152 can be used for level as well as for process
sure measurement pressure measurement. Default setting is level measurement. The
mode can be changed in the adjustment menu.
Depending on the application only the respective subchapter "Level or
process pressure measurement" is of importance. There, you find the
individual adjustment steps.

Level measurement
Parameter ad- Set up OnC PressSens 152 in the following sequence:
justment "Level
measurement" 1 Selecting adjustment unit/density unit
2 Carry out a position correction
3 Carry out min. adjustment
4 Carry out max. adjustment
In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mounting
position or static pressure on the measurement. It does not influence
the adjustment values.

Information:
The steps 1, 3 and 4 are not necessary for instruments which are
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the min./max. adjustment.
The indicating and adjustment module enables the adjustmetn without
filling or pressure. Thanks to this, you can carry out your settings
already in the factory without the instrument having to be installed.
The actual measured value is also displayed in the menu items for
min./max. adjustment.

Select unit In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar
to mbar), proceed as follows:2)
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
38114-EN-110324

2) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.

OnC PressSens 152 • 4 … 20 mA 25


6 Set up with the indicating and adjustment module

▶ Basic settings
Display
Diagnostics
Service
Info

2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼

3 Activate the selection with [OK] and select "Units of measure-


ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.

Information:
When switching over to adjustment in a height unit (in the example
from bar to m), the density also has to be entered.
Proceed as follows:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
3 Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
4 Confirm with [OK], the submenu "Density unit" appears.
Unit of measurement

Density unit
▶ kg/dm³
pcf

5 Select the requested unit, e.g. kg/dm³ with [->] and confirm with
[OK], the submenu "Density" appears.
Unit of measurement

Density
0001000
38114-EN-110324

kg/dm³

6 Enter the requested density value with [->] and [+], confirm with
[OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to m.

26 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

Proceed as follows to select the temperature unit:3)


à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.

Carry out a position cor- Proceed as follows:


rection
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
= P

+0000 mbar
53 mbar

2 Select with [->], e.g. to accept actual measured value.


Position correction
Accept current measured
value?
▶ Accept
Edit

3 Confirm with [OK] and move to min.(zero) adjustment with [->].

Carry out min. adjust- Proceed as follows:


ment
1 Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
+000.0 %
=
+0000.0 mbar
0000.0 mbar

2 Set the requested percentage value with [+] and [->].


3 Edit the requested mbar value with [OK].
4 Set the requested mbar value with [+] and [->].
5 Confirm with [+] and move to max. adjustment with [->].
The min. adjustment is finished.

Information:
For an adjustment with filling, simply enter the actual measured value
38114-EN-110324

indicated at the bottom of the display.

3) Selection options: °C, °F.

OnC PressSens 152 • 4 … 20 mA 27


6 Set up with the indicating and adjustment module

If the adjustment ranges are exceeded, the message "Outside


parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Carry out max. adjust- Proceed as follows:


ment
1 Edit the % value in the menu item "Max. adjustment" with [OK].
Max. adjustment
+100.0 %
=
+1000.0 mbar
0000.0 mbar

Information:
The displayed pressure for 100 % corresponds to the nominal
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested percentage value with [->] and [OK].
3 Edit the requested mbar value with [OK].
4 Set the requested mbar value with [+] and [->].
5 Confirm with [OK] and move to the menu overview with [ESC].
The max. adjustment is finished.

Information:
For an adjustment with filling, simply enter the actual measured value
indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Process pressure measurement


Parameter ad- Set up OnC PressSens 152 in the following sequence:
justment "Proc-
ess pressure 1 Select application "Process pressure measurement"
measurement" 2 Select the unit of measurement
3 Carry out a position correction
4 Carrying out zero adjustment
5 Carrying out span adjustment
In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mounting
position or static pressure on the measurement. It does not influence
38114-EN-110324

the adjustment values.


In the menu items "zero" and "span" you determine the span of the
sensor, the span corresponds to the end value.

28 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

Information:
The steps 1, 3 and 4 are not necessary for instruments which are
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the zero/span adjustment.
The indicating and adjustment module enables the adjustmetn without
filling or pressure. Thanks to this, you can carry out your settings
already in the factory without the instrument having to be installed.
The actual measured value is displayed in addition to the menu items
for zero/span adjustment.

Select application OnC PressSens 152 is preset to application "Level measurement".


"Process pressure Proceed as follows when switching over to application "Process
measurement" pressure measurement":
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Select the menu "Service" with [->] and confirm with [OK].
Basic settings
Display
Diagnostics
▶ Service
Info

3 Select the menu item "Application" with [->] and edit with [OK].

Warning:
Note the warning: "Output can change".

4 Select with [->] "OK" and confirm with [OK].


5 Select "Process pressure" from the list and confirm with [OK].

Select unit In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar
to mbar), proceed as follows:4)
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
▶ Basic settings
Display
Diagnostics
Service
38114-EN-110324

Info

4) Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH2O.

OnC PressSens 152 • 4 … 20 mA 29


6 Set up with the indicating and adjustment module

2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
bar▼
Temperature unit
°C▼

3 Activate the selection with [OK] and select "Units of measure-


ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is thus switched over from bar to mbar.
Proceed as follows to select the temperature unit:5)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.

Carry out a position cor- Proceed as follows:


rection
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
= P

+0000 mbar
53 mbar

2 Select with [->], e.g. to accept actual measured value.


Position correction
Accept current measured
value?
▶ Accept
Edit

3 Confirm with [OK] and move to min.(zero) adjustment with [->].

Carrying out zero ad- Proceed as follows:


justment
1 Edit the mbar value in the menu item "zero" with [OK].
38114-EN-110324

5) Selection options: °C, °F.

30 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

Zero
000.0 %
= P

+0000.0 mbar
0000.0 mbar

2 Set the requested mbar value with [+] and [->].


3 Confirm with [+] and move to span adjustment with [->].
The zero adjustment is finished.

Information:
The zero adjustment shifts the value of the span adjustment. The span,
i.e. the difference between these values, however, remains un-
changed.

Information:
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
parameter limits" appears. The editing procedure can be aborted with
[ESC] or the displayed limit value can be accepted with [OK].

Carrying out span ad- Proceed as follows:


justment
1 Edit the mbar value in the menu item "span" with [OK].
Span
100.0 %
= P

+1000.0 mbar
0000.0 mbar

Information:
The displayed pressure for 100 % corresponds to the nominal
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested mbar value with [->] and [OK].
3 Confirm with [OK] and move to the menu overview with [ESC].
The span adjustment is finished.

Information:
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside
38114-EN-110324

parameter limits" appears. The editing procedure can be aborted with


[ESC] or the displayed limit value can be accepted with [OK].

OnC PressSens 152 • 4 … 20 mA 31


6 Set up with the indicating and adjustment module

Linearisation curve A linearization is necessary for all vessels in which the vessel volume
does not increase linearly with the level - e.g. in a horizontal cylindrical
or spherical tank - and the indication or output of the volume is
required. Corresponding linearization curves are preprogrammed for
these vessels. They represent the correlation between the level
percentage and vessel volume. By activating the appropriate curve,
the volume percentage of the vessel is displayed correctly. If the
volume should not be displayed in percent but e.g. in l or kg, a scaling
can be also set in the menu item "Display".

Linearisation curve

Linear

Enter the requested parameters via the appropriate keys, save your
settings and jump to the next menu item with the [->] key.

Caution:
Note the following if the OnC PressSens 152 with corresponding
approval is used as part of an overfill protection system according to
WHG:
If a linearisation curve is selected, the measuring signal is no longer
compulsorily linear proportional to the level. This must be taken into
consideration by the user, particularly when adjusting the switching
point on the level switch.

Copy sensor data This function enables reading out parameter adjustment data as well
as writing parameter adjustment data into the sensor via the indicating
and adjustment module. A description of the function is available in the
operating instructions manual "Indicating and adjustment module".
The following data are read out or written with this function:
l Measured value presentation
l Adjustment
l Damping
l Linearisation curve
l Sensor-TAG
l Displayed value
l Display unit
l Scaling
l Current output
l Unit of measurement
l Language
38114-EN-110324

The following safety-relevant data are not read out or written:


l SIL

32 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

l HART mode6)
l PIN
l Application
Copy sensor data

Copy sensor data?

Reset Basic settings


If the "Reset" (sensor-specific basic adjustment) is carried out, the
sensor resets the values of the following menu items to the reset
values (see chart):

Menu section Function Reset value


Basic settings Unit of measurement bar
Temperature unit °C
Zero/Min. adjustment Measuring range begin
Span/Max. adjustment Measuring range end
Density 1 kg/l
Density unit kg/l
Damping 1s
Linearisation Linear
Sensor-TAG Sensor
Display Displayed value 1 bar
Displayed value 2 %
Display unit Volume/l
Scaling 0.00 to 100.0
Decimal point indication 8888.8
Service Current output - characteristics 4 … 20 mA
Current output - failure < 3.6 mA
Current output - min. current 3.8 mA
Current output - max. current 20.5 mA

The values of the following menu items are not reset with "Reset:
38114-EN-110324

6) With instruments with signal output 4 … 20 mA/HART

OnC PressSens 152 • 4 … 20 mA 33


6 Set up with the indicating and adjustment module

Menu section Function Reset value


Basic settings Position correction No reset
Display Lighting No reset
Service SIL No reset
Language No reset
HART mode 7) No reset
Application No reset

Factory setting
Like basic adjustment, in addition, special parameters are reset to
default values.8)
Peak value
The min. and max. temperature or pressure values are each reset to
the actual value.

Optional settings Additional adjustment and diagnosis options such as e.g. scaling,
simulation or trend curve presentation are shown in the following menu
schematic. You will find a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".

38114-EN-110324

7) With instruments with signal output 4 … 20 mA/HART


8) Special parameters are parameters which are set customer-specifically on
the service level with the adjustment software PACTware.

34 OnC PressSens 152 • 4 … 20 mA


6 Set up with the indicating and adjustment module

6.5 Menu schematic

Information:
Depending on the version and application, the highlighted menu
windows may not always be available.
Basic settings
▶ Basic settings 1
Display
Diagnostics
Service
Info

Unit 1.1 Position correction 1.2 Min. adjustment 1.3 Max. adjustment 1.4
Unit of measurement Offset 000.0 % 100.00 %
bar ▼ = P
= =
Temperature unit 0.2 mbar 0.0 mbar 100.00 mbar
°C ▼ 0000 mbar 0.0 mbar 0.0 mbar

Damping 1.5 Linearisation curve 1.6 Sensor-TAG 1.7

1s Linear ▼ Sensor

Display
Basic settings 2
▶ Display
Diagnostics
Service
Info

Displayed value 2.1 Displayed value ▼ 2.1 Display unit 2.2 Scaling 2.3
0 % = 0.0
Pressure ▼ Scaled Volume ▼ l
l▼ 100 % = 100.0
l

Lighting 2.4

Switched off ▼
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 35


6 Set up with the indicating and adjustment module

Diagnostics
Basic settings 3
Display
▶ Diagnostics
Service
Info

Peak value 3.1 Sensor status 3.2 Trend curve 3.3.1


p-min.: -5.8 mbar
p-max.: 167.5 mbar OK Start trend curve?
T-min.: -12.5 °C
T-max.: +85.5 °C

Service
Basic settings 4
Display
Diagnostics
▶ Service
Info

Current output 4.1 Simulation 4.2 Reset 4.3 Language 4.4

Output mode: 4-20 mA ▼ Start simulation ▼ Select reset ▼ Deutsch ▼


Fail.mode: < 3.6 mA ▼
Min. current: 3.8 mA ▼
max. current: 20.5 mA ▼

Copy sensor data 4.7 PIN 4.8 Application 4.9

Copy sensor data? Enable? Level ▼

Info
Basic settings 5
Display
Diagnostics
Service
▶ Info

Instrument type 5.1 Calibration date 5.2 last change using PC 5.3 Sensor characteristics 5.4
dd.mm.yyyy
Software version Display now?
Serial number 3.xx dd.mm.yyyy
12345678
38114-EN-110324

36 OnC PressSens 152 • 4 … 20 mA


7 Maintenance and fault rectification

7 Maintenance and fault rectification


7.1 Maintenance
Maintenance If the instrument is used properly, no special maintenance is required
in normal operation.
In some applications, product buildup on the sensor diaphragm can
influence the measuring result. Depending on the sensor and
application, take precautions to ensure that heavy buildup, and
especially a hardening thereof, is avoided.

Cleaning If necessary, the transmitter has to be cleaned. In this case, make sure
that the materials are resistant against the cleaning detergents.

7.2 Fault rectification


Reaction when malfunc- The operator of the system is responsible for taking suitable measures
tions occur to remove interferences.

Failure reasons OnC PressSens 152 offers maximum reliability. Nevertheless, faults
can occur during operation. These may be caused by the following, e.
g.:
l Sensor
l Process
l Voltage supply
l Signal processing

Fault rectification The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
this way and faults rectified.

24 hour service hotline Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is available to you 7 days a week round-the-clock. Since
we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.

Checking the 4 … 20 mA Connect a handheld multimeter in the suitable measuring range


38114-EN-110324

signal according to the wiring plan.

OnC PressSens 152 • 4 … 20 mA 37


7 Maintenance and fault rectification

? 4 … 20 mA signal not stable


l Level fluctuations
à Set the integration time via the indicating and adjustment
module or PACTware
l no atmospheric pressure compensation
à Check the pressure compensation in the housing and clean
the filter element, if necessary

? 4 … 20 mA signal missing
l Connection to voltage supply wrong
à Check connection according to chapter "Connection steps"
and if necessary, correct according to chapter "Wiring plan"
l No power supply
à Check cables for breaks; repair if necessary
l Operating voltage too low or load resistance too high
à Check, adapt if necessary

? Current signal greater than 22 mA or less than 3.6 mA


l electronics module or measuring cell defective
à Exchange the instrument or send it in for repair

In Ex applications, the regulations for the wiring of intrinsically safe


circuits must be observed.

Error messages via the ? E013


indicating and adjust-
l no measured value available9)
ment module
à Exchange the instrument or send it in for repair

? E017
l Adjustment span too small
à repeat with modified values

? E036
l no operable sensor software
à Carry out a software update or send the instrument for repair

? E041
l Hardware error
à Exchange the instrument or send it in for repair
38114-EN-110324

Reaction after fault rec- Depending on the failure reason and measures taken, the steps
tification described in chapter "Set up" must be carried out again, if necessary.

9) Fault message can also appear if the pressure is higher than the nominal
range.

38 OnC PressSens 152 • 4 … 20 mA


7 Maintenance and fault rectification

7.3 Calculation of total deviation (similar to


DIN 16086)
Total deviation The total deviation Ftotal according to DIN 16086 is the sum of basic
accuracy Fperf and longterm stability Fstab. Ftotal is also called
maximum practical deviation or utility error.
Ftotal= Fperf + Fstab
Fperf = √((FT)2 + (FKl)2)
With the analogue signal output there is also the error of the current
output Fa.
Fperf = √((FT)2 + (FKl)2 + (Fa)2)
With:
l Ftotal: Total deviation
l Fperf: Basic accuracy
l Fstab: Long-term drift
l FT: Temperature coefficient (influence of medium or ambient
temperature)
l FKl: Deviation
l Fa: Error current output

Example Pressure measurement in the pipeline 8 bar (800 KPa)

Product temperature 50 °C, hence within the compensated range


OnC PressSens 152 with measuring range 10 bar
Calculation of the set Turn Down: TD = 10 bar/8 bar, TD = 1.25
Basic accuracy digital output signal in percent:
Fperf = √((FT)2 + (FKl)2)
FT = (0.05 % + 0.1 % x TD)
FKl= 0.075 %
Fperf = √((0.05 % + 0.1 % x 1.25)2 + (0.075 %)2)
Fperf = 0.19 %
Total deviation digital output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 1.25)/year
Fstab = 0.125 %
Ftotal = 0.19 % + 0.125 % = 0.315 %
38114-EN-110324

Total deviation digital output signal absolute:


Ftotal = 0.315 % x 8 bar/100 % = 25.2 mbar

OnC PressSens 152 • 4 … 20 mA 39


7 Maintenance and fault rectification

Basic accuracy analogue output signal in percent:


Fperf = √((FT)2 + (FKl)2 + (Fa)2)
FT = (0.05 % + 0.1 % x TD)
FKl= 0.075 %
Fa = 0.15 %
Fperf = √((0.05 % + 0.1 % x 1.25)2 + (0.075 %)2 + (0.15 %)2)
Fperf = 0.24 %
Total deviation analogue output signal in percent:
Ftotal = Fperf + Fstab
Fstab = (0.1 % x TD)/year
Fstab = (0.1 % x 1.25)/year
Fstab = 0.125 %
Ftotal = 0.24 % + 0.125 % = 0.365 %
Total deviation analogue output signal absolute:
Ftotal = 0.365 % x 8 bar/100 % = 29.2 mbar

7.4 Exchanging the electronics module


In case of a defect, the electronics module can be exchanged by the
user for an identical type. If no electronics module is available on site,
the module can be ordered from the agency serving you.
Ordering and exchange are possible with or without sensor serial
number. The electronics module with serial number includes order-
specific data such as factory setting, seal material etc. These are not
included in the electronics module without serial number.
The serial number is stated on the type label of OnC PressSens 152 or
on the delivery note.

7.5 Instrument repair


If it is necessary to repair the instrument, please contact Voith Paper
Automation. You can find the locations on our homepage "www.voith.
com".
38114-EN-110324

40 OnC PressSens 152 • 4 … 20 mA


8 Dismounting

8 Dismounting
8.1 Dismounting steps

Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.

Take note of chapters "Mounting" and "Connecting to power supply"


and carry out the listed steps in reverse order.

8.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects to persons and environment
and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 41


9 Supplement

9 Supplement
9.1 Technical data
General data
Parameter, pressure Gauge pressure, absolute pressure, vacuum
Measuring principle Ceramic-capacitive, dry measuring cell
Communication interface I²C bus

Materials and weights


Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
- Process fitting 316L, PVDF, Hastelloy C-22, Hastelloy C-276
- Diaphragm sapphire ceramic® (99.9 % oxide ceramic)
- Joining material diaphragm/Basic ele- Glass solder
ment measuring cell
- Measuring cell seal FKM (VP2/A, A+P70.16), EPDM (A+P 75.5/
KW75F, ET7056), FFKM (Kalrez 6375, Perlast
G75S, Perlast G75B)
- Seal, process fitting thread G1½ A Klingersil C-4400
Materials, non-wetted parts
- Electronics housing Aluminium die-casting powder coated
- External electronics housing 316L
- Socket, wall mounting plate external plastic PBT (Polyester)
electronics housing
- Seal between housing socket and wall TPE (fixed connected)
mounting plate
- Seal, housing cover NBR (stainless steel housing), silicone (Alu/plastic
housing)
- Inspection window in housing cover for Polycarbonate (UL-746-C listed)
indicating and adjustment module
- Ground terminal 316Ti/316L
- Ohmic contact Between ground terminal and process fitting
- Connection cable between transmitter PUR
and external electronics housing with
IP 68 version
- Type label support on connection cable PE hard
- Connection cable with IP 68 1 bar PE
version
Weight approx. 0.8 … 8 kg (1.764 … 17.64 lbs), depending on
38114-EN-110324

process fitting

42 OnC PressSens 152 • 4 … 20 mA


9 Supplement

Output variable
Output signal 4 … 20 mA
Signal resolution 1.6 µA
Failure signal output current mA value unchanged 20.5 mA, 22 mA, < 3.6 mA
(adjustable)
Max. output current 22 mA
Load see load diagram under Power supply
Fulfilled NAMUR recommendations NE 43

Dynamic behaviour output


Run-up time approx. 10 s

100 %
90 %

1 2

10 %

tT tA t
tS

Fig. 16: Sudden change of the process variable. tT: dead time; tA: rise time; tS: jump response time
1 Process variable
2 Output signal

Dead time ≤ 150 ms


Rise time ≤ 100 ms (10 … 90 %)
Step response time ≤ 250 ms (ti: 0 s, 10 … 90 %)
Damping (63 % of the input variable) 0 … 999 s, adjustable

Input variable
Adjustment
Adjustment range of the min./max. adjustment relating to the nominal measuring range:
- Percentage value -10 … 110 %
- Pressure value -20 … 120 %
38114-EN-110324

Adjustment range of the zero/span adjustment relating to the nominal measuring range:
- zero -20 … +95 %

OnC PressSens 152 • 4 … 20 mA 43


9 Supplement

- span -120 … +120 %10)


- Difference between zero and span max. 120 % of the nominal range
Recommended max. turn down 10 : 1 (no limitation)
Nominal measuring ranges and overload capability in bar/kPa

Nominal range Overload capacity, max. Overload capacity, min.


pressure pressure
Gauge pressure
0 … +0.1 bar/0 … +10 kPa +15 bar/+1500 kPa -0.2 bar/-20 kPa
0 … +0.2 bar/0 … +20 kPa +20 bar/+2000 kPa -0.4 bar/-40 kPa
0 … +0.4 bar/0 … +40 kPa +30 bar/+3000 kPa -0.8 bar/-80 kPa
0 … +1 bar/0 … +100 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
0 … +2.5 bar/0 … +250 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +5 bar/0 … +500 kPa +65 bar/+6500 kPa -1 bar/-100 kPa
0 … +10 bar/0 … +1000 kPa +90 bar/+9000 kPa -1 bar/-100 kPa
0 … +25 bar/0 … +2500 kPa +130 bar/+13000 kPa -1 bar/-100 kPa
0 … +60 bar/0 … +6000 kPa +200 bar/+20000 kPa -1 bar/-100 kPa
-1 … 0 bar/-100 … 0 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
-1 … +1.5 bar/-100 … +150 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
-1 … +5 bar/-100 … +500 kPa +65 bar/+6500 kPa -1 bar/-100 kPa
-1 … +10 bar/-100 … +1000 kPa +90 bar/+9000 kPa -1 bar/-100 kPa
-1 … +25 bar/-100 … +2500 kPa +130 bar/+13000 kPa -1 bar/-100 kPa
-1 … +60 bar/-100 … +6000 kPa +200 bar/+20000 kPa -1 bar/-100 kPa
-0.05 … +0.05 bar/-5 … +5 kPa +15 bar/+1500 kPa -0.2 bar/-20 kPa
-0.1 … +0.1 bar/-10 … +10 kPa +20 bar/+2000 kPa -0.4 bar/-40 kPa
-0.2 … +0.2 bar/-20 … +20 kPa +30 bar/+3000 kPa -0.8 bar/-80 kPa
-0.5 … +0.5 bar/-50 … +50 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
Absolute pressure
0 … 0.1 bar/0 … 10 kPa 15 bar/1500 kPa 0 bar abs.
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa 0 bar abs.
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa 0 bar abs.
0 … 5 bar/0 … 500 kPa 65 bar/6500 kPa 0 bar abs.
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa 0 bar abs.
0 … 25 bar/0 … 2500 kPa 130 bar/13000 kPa 0 bar abs.
0 … 60 bar/0 … 6000 kPa 200 bar/20000 kPa 0 bar abs.

Nominal measuring ranges and overload capability in psi


38114-EN-110324

10) Values less than -1 bar cannot be set.

44 OnC PressSens 152 • 4 … 20 mA


9 Supplement

Nominal range Overload capacity, max. Overload capacity, min.


pressure pressure
Gauge pressure
0 … +1.450 psig +217.6 psig -2.900 psig
0 … +2.901 psig +290.1 psig -5.802 psig
0 … +5.802 psig +435.1 psig -11.60 psig
0 … +14.50 psig +507.6 psig -14.5 psig
0 … +36.26 psig +72.51 psig -14.50 psig
0 … +72.52 psig +942.7 psig -14.50 psig
0 … +14.50 psig +1305 psig -14.50 psig
0 … +362.6 psig +1885 psig -14.50 psig
0 … +870.2 psig +2901 psig -14.50 psig
-14.5 … 0 psig +507.6 psig -14.50 psig
-14.5 … +21.76 psig +725.2 psig -14.5 psig
-1 … +72.52 psig +942.7 psig -14.5 psig
-14.50 … +145.0 psig +1305 psig -14.50 psig
-1 … +362.6 psig +1885 psig -14.5 psig
-1 … +870.2 psig +2901 psig -14.50 psig
-0.725 … +0.725 psig +217.6 psig -2.901 psig
-1.450 … +1.450 psig +290.1 psig -5.801 psig
-2.901 … +2.901 psig +435.1 psig -11.60 psig
-7.252 … +7.252 psig +507.6 psig -14.50 psig/-100 kPa
Absolute pressure
0 … 1.405 psi 217.6 psi 0 psi
0 … 14.5 psi 507.6 psi 0 psi
0 … 36.26 psi 725.2 psi 0 psi
0 … 72.52 psi 942.7 psi 0 psi
0 … 145.0 psi 1305 psi 0 psi
0 … 362.6 psi 1885 psi 0 psi
0 … 870.2 psi 2901 psi 0 psi

Reference conditions and actuating variables (similar to DIN EN 60770-1)


Reference conditions according to DIN EN 61298-1
- Temperature +15 … +25 °C (+59 … +77 °F)
- Relative humidity 45 … 75 %
Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
38114-EN-110324

-
Determination of characteristics Limit point adjustment according to IEC 61298-2
Characterstic curve Linear
Reference installation position upright, diaphragm points downward

OnC PressSens 152 • 4 … 20 mA 45


9 Supplement

Influence of the installation position < 0.2 mbar/20 Pa (0.003 psig)

Deviation determined according to the limit point method according to IEC 6077011)
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as to
analogue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Deviation with absolutely flush process fittings EV, FT
- Turn down 1 : 1 up to 5 : 1 < 0.05 %
- Turn down > 5 : 1 < 0.01 % x TD
Deviation with version 0.075 %
- Turn down 1 : 1 up to 5 : 1 < 0.075 %
- Turn down > 5 : 1 < 0.015 % x TD
Deviation with version 0.1 %
- Turn down 1 : 1 up to 5 : 1 < 0.1 %
- Turn down > 5 : 1 < 0.02 % x TD
Deviation with version 0.2 %
- Turn down 1 : 1 up to 5 : 1 < 0.2 %
- Turn down > 5 : 1 < 0.04 % x TD
Deviation with absolute pressure measuring range 0.1 bar
- Turn down 1 : 1 up to 5 : 1 < 0.25 %
- Turn down > 5 : 1 < 0.05 % x TD

Influence of the product or ambient temperature


Thermal change zero signal and output span
Applies to the digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as to
analogue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Thermal change zero signal and output span, reference temperature 20 °C (68 °F):
- In the compensated temperature range < (0.05 % + 0.1 % x TD)
0 … +100 °C (+32 … +212 °F)
- Outside the compensated temperature < (0.05 % + 0.15 % x TD)
range

Thermal change zero signal and output span with absolute pressure measuring range 0.1 bar,
reference temperature 20 °C (68 °F):
- In the compensated temperature range < (0.1 % + 0.1 % x TD)
0 … +100 °C (+32 … +212 °F)
Outside the compensated temperature < (0.15 % + 0.15 % x TD)
38114-EN-110324

-
range

11) Incl. non-linearity, hysteresis and non-repeatability.

46 OnC PressSens 152 • 4 … 20 mA


9 Supplement

Thermal change, current output


Applies also to the analogue 4 … 20 mA current output and refers to the set span.
Thermal change, current output < 0.15 % at -40 … +80 °C (-40 … +176 °F)

Long-term stability (similar to DIN 16086, DINV 19259-1 and IEC 60770-1)
Applies to digital HART interface as well as to analogue current output 4 … 20 mA under
reference conditions. Specifications refer to the set span. Turn down (TD) is the relation nominal
measuring range/set span.
Long-term drift of the zero signal:
- For one year < 0.05 % x TD
- For five years < 0.1 % x TD
- For ten years < 0.2 % x TD

Ambient conditions
Ambient, storage and transport temperature -40 … +80 °C (-40 … +176 °F)

Process conditions
The specifications to the pressure stage and the product temperature are used as an overview.
The specifications of the type label are applicable.
Pressure stage, process fitting
- Thread 316L PN 60
- Thread Aluminium PN 25
- Thread PVDF PN 10
- Hygienic fittings 316L PN 6, PN 10, PN 25, PN 40
- Flange 316L PN 16, PN 40,150 lbs, 300 lbs, 600 lbs
- Flange with extension 316L without PN specification, PN 16, PN 40 or 150 lbs,
300 lbs, 600 lbs
- Flange flattened on both sides 316L PN 10
- Flange PVDF PN 16
Product temperature depending on the measuring cell seal12)

Measuring cell seal Product temperature - Product temperature - version with extended
standard version temperature range

FKM (VP2/A) -20 … +120 °C -20 … +150 °C (-4 … +302 °F)


(-4 … +248 °F)

FKM (A+P 70.16) -40 … +120 °C -


(-40 … +248 °F)

EPDM (A+P 75.5/KW75F) -40 … +120 °C -40 … +150 °C (-40 … +302 °F)
38114-EN-110324

(-40 … +248 °F)


1 h: 140 °C/284 °F clean-
ing temperature

12) With process fitting PVDF, max. 100 °C (212 °F).

OnC PressSens 152 • 4 … 20 mA 47


9 Supplement

Measuring cell seal Product temperature - Product temperature - version with extended
standard version temperature range

EPDM (ET 7056) -40 … +120 °C -


(-40 … +248 °F)
1 h: 140 °C/284 °F clean-
ing temperature

FFKM (Kalrez 6375) -20 … +120 °C -20 … +150 °C (-4 … +302 °F)
(-4 … +248 °F)

FFKM (Perlast G75S) -15 … +120 °C -15 … +150 °C (5 … +302 °F)


(-4 … +248 °F)

FFKM (Perlast G75B) -15 … +120 °C -15 … +150 °C (5 … +302 °F)


(-4 … +248 °F)

Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz13)


Shock resistance Acceleration 100 g/6 ms14)

Electromechanical data - version IP 66/IP 67


Cable entry/plug15)
- Single chamber housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
or:
l 2 x blind stopper M20 x 1,5
Spring-loaded terminals for wire cross-sec- < 2.5 mm² (AWG 14)
tion

Electromechanical data - version IP 66/IP 68 (1 bar)


Cable entry
- Single chamber housing l 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
Connection cable
- Structure four wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)
38114-EN-110324

13) Tested according to the guidelines of German Lloyd, GL directive 2.


14) Tested according to EN 60068-2-27.
15) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.

48 OnC PressSens 152 • 4 … 20 mA


9 Supplement

- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)


- Tensile strength > 1200 N (270 pounds force)
- Standard length 5 m (16.4 ft)
- Max. length 1000 m (3281 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour - Non-Ex version Black
- Colour - Ex-version Blue

Electromechanical data - version IP 68


Connection cable between IP 68 instrument and external housing:
- Structure four wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section 0.5 mm² (AWG 20)
- Wire resistance < 0.036 Ω/m (0.011 Ω/ft)
- Standard length 5 m (16.40 ft)
- Max. length 180 m (590.5 ft)
- Min. bending radius at 25 °C/77 °F 25 mm (0.985 in)
- Diameter approx. 8 mm (0.315 in)
- Colour Blue
Cable entry/plug 16)

- External housing l 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),


1 x blind stopper M20 x 1.5
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
Spring-loaded terminals for wire cross-sec- 2.5 mm² (AWG 14)
tion up to

Indicating and adjustment module


Voltage supply and data transmission through the sensor
Indication LC display in dot matrix
Adjustment elements 4 keys
Protection rating
- unassembled IP 20
- mounted into the sensor without cover IP 40
Materials
- Housing ABS
38114-EN-110324

- Inspection window Polyester foil

16) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.

OnC PressSens 152 • 4 … 20 mA 49


9 Supplement

Voltage supply
Operating voltage
- Non-Ex instrument 12 … 36 V DC
- EEx-ia instrument 12 … 30 V DC
- Exd instrument 18 … 36 V DC
Operating voltage with lighted indicating and adjustment module
- Non-Ex instrument 20 … 36 V DC
- EEx-ia instrument 20 … 30 V DC
- EEx-d-ia instrument 20 … 36 V DC

Permissible residual ripple


- < 100 Hz Uss < 1 V
- 100 Hz … 10 kHz Uss < 10 mV

Load see diagram

W
1000

750

2
500
1
250

3
12 14 16 18 20 22 24 26 28 30 32 34 36 V

Fig. 17: Voltage diagram


1 Voltage limit EEx-ia instrument
2 Voltage limit non-Ex/Ex-d instrument
3 Operating voltage

Electrical protective measures


Protection rating
- Housing, standard IP 66/IP 6717)
- Aluminium and stainless housing (op- IP 68 (1 bar)18)
tionally available)
- Process component in IP 68 version IP 68
- External housing IP 65
38114-EN-110324

17) Instruments with gauge pressure measuring ranges cannot detect the am-
bient pressure when submerged, e.g. in water. This can lead to falsification
of the measured value.
18) Only with instruments with absolute pressure ranges.

50 OnC PressSens 152 • 4 … 20 mA


9 Supplement

Overvoltage category III


Protection class II

Functional safety (SIL)


The functional safety is already activated ex factory on instruments with SIL qualification. For
instruments without SIL qualification ex factory, the functional safety must be activated by the user
via the indicating and adjustment module for applications according to SIL.

Functional safety according to IEC 61508-4


- Single channel architecture (1oo1D) up to SIL2
- double channel diversitary redundant up to SIL3
architecture (1oo2D)
You will find detailed information in the Safety Manual of the instrument series.

Approvals
Depending on the version, instruments with approvals can have different technical data. For these
instruments, please note the corresponding approval documents. They are included in the scope
of delivery.
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 51


9 Supplement

9.2 Dimensions
Housing in IP 66/IP 67

~ 91 mm (3 37/64")
~ 116 mm (4 9/16")
ø 87 mm
ø 87 mm (3 27/64")
(3 27/64")

M16x1,5

124 mm (4 56/64")
120 mm (4 23/32")

M20x1,5/ M20x1,5
½ NPT
M20x1,5/
½ NPT

Fig. 18: Housing in protection IP 66/IP 67, with integrated indicating and adjustment module the housing is 9 mm
(1/64") higher

External housing with IP 68 version

65 mm ~ 59 mm
(2 9/16") (2 21/64")
ø 80 mm
(3 5/32")
(2 43/64")
68 mm

42mm
(1 21/32")
112 mm (4 13/32")

M20x1,5/
½ NPT
59 mm (2 21/64")
(3 5/8")
92 mm

40mm
(1 37/64")
90 mm (3 35/64")

110 mm (4 21/64")
2
~ 66 mm (2 19/32")
38114-EN-110324

Fig. 19: IP 68 version with external housing - non-Ex


1 Lateral cable outlet
2 Axial cable outlet

52 OnC PressSens 152 • 4 … 20 mA


9 Supplement

OnC PressSens 152 - threaded fitting 1

70 mm
(2 3/4")
73 mm
(2 7/8")

(3 11/32")
17 mm
(43/64")
SW 27 mm

85 mm
G½A
(1 1/16")

17 mm
(43/64")
23 mm
(29/32")

G½A
G½A
20 mm
(25/32")
3 mm

G¼A
(1/8")
3 mm
(1/8")

ø 3 mm

20 mm
(25/32")
2 mm
(5/64")
(1/8") G¼A
ø 6 mm ø 17,5 mm
ø 17,5 mm
(15/64") (11/16")
(11/16")
GV/GT/GH GJ/GK/GM/GU GS

(2 61/64")
(2 61/64")

75 mm
73 mm

75 mm
(2 7/8")

15 mm
(19/32")

½"NPT
G½A M20x1,5
23 mm

25 mm
(29/32")

(63/64")
25 mm
(63/64")

(13/64")
3 mm

5 mm

ø 3 mm
(1/8")

¼"NPT ø 3 mm
(1/8") ø 6 mm (1/8") ø 6 mm
(15/64") (15/64")
GI GO/GR BF

Fig. 20: OnC PressSens 152 - threaded fitting: GV/GC = G½ A manometer connection EN 837, GL/GU = G½ A
inner G¼ A, GS = G½ A inner G¼ A PVDF, GI = G½ A manometer connection volume-reduced, GM/GN = ½ NPT,
38114-EN-110324

GB = M20 x 1.5 manometer connection EN 837

OnC PressSens 152 • 4 … 20 mA 53


9 Supplement

OnC PressSens 152 - threaded fitting 2


75mm (2 61/64")

SW41

SW46 SW46
(53/64")
21mm

(1 57/64")

(1 31/32")
48mm

50mm
G1 ¼ A G1 ½ A
G1A
(25/32")

(55/64")
20mm

22mm
ø 41mm ø 50mm ø 55mm
(1 39/64") (1 31/32") (2 11/64")

GC GD GG

SW60
SW55
G2A SW46
(2 11/64")

1 ½”NPT
(1 31/32")
55mm

(2 1/4")
57mm

50mm

G1 ½ A
(1 3/16")
30mm

(55/64")
22mm
(63/64")
25mm

ø 60mm ø 68mm ø 55mm


(2 23/64") (2 43/64") (2 11/64")

GW GE GN

Fig. 21: OnC PressSens 152 - threaded fitting: GG = G1½ A, GW = G1½ A PVDF, GN = 1½ NPT, GE = G2 A

For the version with temperature range up to 150 °C/302 °F, the
measure of length increases by 28 mm (1.1 in).
38114-EN-110324

54 OnC PressSens 152 • 4 … 20 mA


9 Supplement

OnC PressSens 152 - flange connection

(1 31/32")

(1 31/32")
d2
50 mm

50 mm
b
f
d4

RL
k
D
d5

EA, FB, FE, FH, FI EB, ED, EE

mm DN PN D b k d2 d4 f RL d5
1 EA 40 40 150 18 110 4xø18 88 3 - -
FB 50 40 165 20 125 4xø18 102 3 - -
FE 80 40 200 24 160 8xø18 138 3 - -
2 FH 2“ 150 lbs 6" 3/4" 4 3/4" 4xø 5/8" 3 5/8" 1/8" - -
FI 3“ 150 lbs 7 1/2" 15/16" 6“ 4xø 5/8" 5“ 1/8" - -
3 EB 40 40 150 18 110 4xø18 88 3 38
ED 50 40 165 20 125 4xø18 102 3 4 38
EE 80 40 200 24 160 8xø18 138 3 38

inch DN PN D b k d2 d4 f RL d5
1 EA 40 40 5 29/32" 45/64" 4 21/64" 4xø 45/64" 3 15/32" 1/8" - -
FB 50 40 6 1/2" 25/32" 4 59/64" 4xø 45/64" 4 1/64" 1/8" - -
FE 80 40 7 7/8" 15/16" 6 19/64" 8xø 45/64" 5 7/16" 1/8" - -
2 FH 2“ 150 lbs 6" 3/4" 4 3/4" 4xø 5/8" 3 5/8" 1/8" - -
FI 3“ 150 lbs 7 1/2" 15/16" 6“ 4xø 5/8" 5“ 1/8" - -
3 EB 40 40 5 29/32" 45/64" 4 21/64" 4xø 45/64" 3 15/32" 1/8" 1 1/2"
ED 50 40 6 1/2" 25/32" 4 59/64" 4xø 45/64" 4 1/64" 1/8" 4 1 1/2"
EE 80 40 7 7/8" 15/16" 6 19/64" 8xø 45/64" 5 7/16" 1/8" 1 1/2"

Fig. 22: OnC PressSens 152 - flange connection


1 Flange connection according to DIN 2501
2 Flange fitting according to ANSI B16.5
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 55


9 Supplement

OnC PressSens 152 - flange connection with extension

(1 31/32")
50 mm
RL

d5

EB, ED, EE, TK, IH, TV, TW

mm DN PN D b k d2 d4 f RL d5
1 EB 40 40 150 18 110 4xø18 88 3 38
ED 50 40 165 20 125 4xø18 102 3 38
3
EE 80 40 200 24 160 8xø18 138 3 38
TK 100 16 220 20 180 8xø18 158 3 38
inch
EB 40 40 5 29/32" 45/64" 4 21/64" 4xø 45/64" 3 15/32" 1/8" 1 1/2"
ED 50 40 6 1/2" 25/32" 4 59/64" 4xø 45/64" 4 1/64" 1/8" 1 1/2"
3
EE 80 40 7 7/8" 15/16" 6 19/64" 8xø 45/64" 5 7/16" 1/8" 1 1/2"
TK 100 16 8 21/32" 25/32" 7 3/32" 8xø 45/64" 6 7/32" 1/8" 1 1/2"

2 IH 2“ 150 lbs 6" 3/4" 4 3/4" 4xø 3/4" 3 5/8" 1/8" 1 1/2"
TV 3“ 150 lbs 7 1/2" 15/16" 6“ 4xø 3/4" 5“ 1/8"
3 1 1/2"
TW 4“ 150 lbs 9" 15/16" 7 1/2" 4xø 3/4" 6 3/16" 1/8" 1 1/2"

Fig. 23: OnC PressSens 152 - flange connection with extension


1 Flange connection according to DIN 2501
2 Flange fitting according to ANSI B16.5
3 Order-specific
38114-EN-110324

56 OnC PressSens 152 • 4 … 20 mA


9 Supplement

OnC PressSens 152 - threaded fitting for paper industry

SW 50 mm
SW 46 mm SW 60 mm
(1.97")
(1.81") (2.36")
52 mm

52 mm
(2.05")

(2.05")

M 44 x 1,25 M 56 x 1,25 M 48 x 1,5

125 mm
(2.92")
21 mm

21 mm
(0.83")

(0.83")

103 mm
(4.06")
BA/BB BE

56 mm
(2.21")
ø 40 mm
(1.58")

DG

Fig. 24: OnC PressSens 152 - threaded fitting for the paper industry: BA/BB = M44 x 1.25, BE = M56 x 1.25, DG =
M48 x 1.25 with extension D 40 mm
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 57


9 Supplement

OnC PressSens 152 - flange connection for paper industry 1

40 mm
(1.58")
40 mm
(1.58")

52 mm
(2.05")
24 mm
(0.95")
ø 48 mm
(1.89")
(1.18...11.81")
30...300 mm

ø 32...60 mm ø 59 mm
(1.26...2.36") (2.32")
158 mm
(6.22")

TR EW

ø 38 mm
(1.50")

FG
40 mm
(1.58")
(0.98...11.81")
25...300 mm

ø 48...90 mm
(1.89...3.54")
TS

Fig. 25: OnC PressSens 152 - flange connection for the paper industry: TR = flange DN 50 with selectable tube, TS
= flange DN 80 with selectable tube, FG = flange tube for ball valve fitting, EW = flange for manometer lug
38114-EN-110324

58 OnC PressSens 152 • 4 … 20 mA


9 Supplement

OnC PressSens 152 - flange connection for paper industry 2

43 mm
(1.69")
23 mm
(0.91")

ø 48 mm
(1.89")

FT 115 mm
(4.53")
43 mm
(1.69")
23 mm
(0.91")

ø 48 mm
(1.89")
50 mm 50 mm
(1.97") (1.97")

EV

Fig. 26: OnC PressSens 152 - flange connection for the paper industry: FT = absolutely front-flush for headbox, EV
= absolutely front-flush for headbox (flange 2-times flattened)
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 59


Index

INDEX
A
Application area 8

C
Cable entry 14
Cable screening and grounding 15
Check output signal 37
Connection cable 14
Copy sensor data 32

E
Electronics and connection compartment 18
Error messages 38

F
Fault rectification 37
Functional principle 8

H
Hotline 37

L
Linearisation curve 32

M
Max. adjustment 28
Min. adjustment 27
Moisture 10
Mounting external housing 12
Mounting position 10

P
Position correction 27, 30
Pressure compensation 10
Process conditions 10

R
Reset 33

S
Seal concept 8
Service hotline 37
Span adjustment 31
38114-EN-110324

T
Temperature limits 11
Total deviation 39

60 OnC PressSens 152 • 4 … 20 mA


Index
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 61


Index

38114-EN-110324

62 OnC PressSens 152 • 4 … 20 mA


Index
38114-EN-110324

OnC PressSens 152 • 4 … 20 mA 63


Voith Paper Automation Voith Paper Ltd. Voith Paper
Kompetenzzentren Manchester/Great Britain Máquinas e Equipamentos Ltda.
Voith Paper Automation Tel. +44 161 643 9273 São Paulo (SP)/Brazil
Competence Centers Fax +44 161 653 3114 Tel. +55 11 3944 4000
Fax +55 11 3941 3979
Voith Paper Automation Voith Paper SAS
GmbH & Co. KG Orsay/France Voith IHI Paper Technology Co., Ltd
St. Pöltener Straße 43 Tel. +33 164 86 5570 Tokyo/ Japan
89522 Heidenheim/Germany Fax +33 164 46 6549 Tel. +81 3 3277 4100
Tel. +49 7321 37-6115 Fax +81 3 3277 4130
Fax +49 7321 37-7838 Voith Paper S.A.
Ibarra (Guipúzcoa)/Spain Voith Paper Automation
Voith Paper Automation Tel. +34 943 67 37 99 Office: Kunshan/China
GmbH & Co. KG Fax +34 943 67 28 48 Tel. +86 21 520 80388
Ravensburg/Germany Fax +86 21 520 80355
Tel. +49 751 83-2991 Voith Paper S.r.L.
Fax +49 751 83-2982 Schio (Vicenza)/Italy PT. Voith Paper
Tel. +39 0445 690 500 Jakarta/Indonesia
Voith Paper Automation Fax +39 0445 690 510 Tel. +62 21 78845922
GmbH & Co. KG Fax +62 21 78845985
Krefeld/Germany Voith Paper Automation
Tel. +49 2151 896-0 Office St. Petersburg/Russia Voith Paper Automation
Fax +49 2151 896-253 Tel. +7 812 325 82 03 Office Korea
Fax +7 812 326 22 49 Tel. +82 11 345 7700
Voith Paper Automation Fax +82 31 302 2787
GmbH & Co. KG Voith Paper Oy
St. Pölten/Austria Vantaa/Finland Voith Paper Automation
Tel. +43 2742 806-2280 Tel. +358 102184400 Office Mexico
Fax +43 2742 806-42218 Fax +358 102184411 Tel. +52 427 2268 428
Fax +52 427 2723 308
Voith Paper AB Voith Paper Inc.
Spånga-Stockholm Appleton (WI)/USA www.voithpaper.com
Sweden Tel. +1 920 731 7724
Tel. +46 8 622 07 40 Fax +1 920 731 0240 voithpaper.automation@voith.com
Fax +46 54 15 32 43

38114-EN-110324

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