Vegaflex 61 Hart

Operating Instructions
VEGAFLEX 61
4 … 20 mA/HART
Guided Microwave
Content
Content
1 About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . . 4
2 For your safety

2.1 Authorised personnel . . . . . . . . . . . . . . . . . . .. 5
2.2 Appropriate use. . . . . . . . . . . . . . . . . . . . . . .. 5
2.3 Warning about misuse . . . . . . . . . . . . . . . . . .. 5
2.4 General safety instructions . . . . . . . . . . . . . . .. 5
2.5 Safety approval markings and safety tips . . . .. 6
2.6 CE conformity . . . . . . . . . . . . . . . . . . . . . . . .. 6
2.7 Fulfilling of NAMUR recommendations . . . . . .. 6
2.8 SIL conformity . . . . . . . . . . . . . . . . . . . . . . . .. 7
2.9 Safety instructions for Ex areas . . . . . . . . . . .. 7
2.10 Manufacturer declaration for zone 2 . . . . . . . .. 7
2.11 Environmental instructions . . . . . . . . . . . . . . .. 7
3 Product description
3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . .. 8
3.2 Principle of operation . . . . . . . . . . . . . . . . . . .. 9
3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Packaging, transport and storage . . . . . . . . . . . 10
4 Mounting
4.1 General instructions. . . . . . . . . . . . . . . . . . . . . 12
4.2 Mounting instructions . . . . . . . . . . . . . . . . . . . . 13
5 Connecting to power supply

5.1 Preparing the connection . . . . . . . . . . . . . . . .. 19
5.2 Connection steps - Instrument housing . . . . . .. 20
5.3 Wiring plan, single chamber housing. . . . . . . .. 21
5.4 Wiring plan, double chamber housing . . . . . . .. 23
5.5 Wiring plan double chamber housing Ex d . . .. 25
5.6 Wiring plan - version IP 66/IP 68, 1 bar. . . . . .. 27
6 Set up with the indicating and adjustment module

PLICSCOM
6.1 Short description . . . . . . . . . . . . . . . . . . . . . .. 28
6.2 Insert indicating and adjustment module . . . . .. 28
31833-EN-080716
6.3 Adjustment system . . . . . . . . . . . . . . . . . . . .. 30

6.4 Setup procedure . . . . . . . . . . . . . . . . . . . . . .. 31
6.5 Menu schematic . . . . . . . . . . . . . . . . . . . . . .. 38
2 VEGAFLEX 61 • 4 … 20 mA/HART
Content
7 Setup with PACTware and other adjustment programs
7.1 Connecting the PC . . . . . . . . . . . . . . . . . . . .. 40

7.2 Parameter adjustment with PACTware . . . . . .. 41
7.3 Parameter adjustment with AMS™ and PDM .. 42
7.4 Saving the parameter adjustment data . . . . . .. 42
8 Maintenance and fault rectification

8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .. 43
8.2 Remove interferences . . . . . . . . . . . . . . . . . .. 43
8.3 Exchange or shorten cable/rod . . . . . . . . . . . .. 45
8.4 Exchanging the electronics module. . . . . . . . .. 46
8.5 Instrument repair . . . . . . . . . . . . . . . . . . . . . .. 47
9 Dismounting
9.1 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . 49
9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
10 Supplement
10.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . .. 50
10.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .. 60
10.3 Industrial property rights. . . . . . . . . . . . . . . . .. 64
10.4 Trademark . . . . . . . . . . . . . . . . . . . . . . . . . .. 64
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version
come with the delivery. You can find them listed in chapter
"Product description".
Instructions manuals for accessories and replacement

parts
Tip:
To ensure reliable setup and operation of your VEGAFLEX 61,
we offer accessories and replacement parts. The associated
documents are:
l 27720 - VEGADIS 61
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l 30207 - Electronics module VEGAFLEX series 60

l 31088 - Flanges according to DIN-EN-ASME-JIS-GOST
l 30391 - Spacer
VEGAFLEX 61 • 4 … 20 mA/HART 3

1.1 Function
This operating instructions manual provides all the information
you need for mounting, connection and setup as well as
important instructions for maintenance and fault rectification.
Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate
vicinity of the device.
1.2 Target group

This operating instructions manual is directed to trained
personnel. The contents of this manual should be made
available to these personnel and put into practice by them.
1.3 Symbolism used

Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunc-

tions can result.
Warning: If this warning is ignored, injury to persons and/or
serious damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons
and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot set in front indicates a list with no implied sequence.
à Action
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
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2 For your safety
2 For your safety

2.1 Authorised personnel
All operations described in this operating instructions manual
must be carried out only by trained specialist personnel
authorised by the plant operator.
During work on and with the device the required personal
protection equipment must always be worn.
2.2 Appropriate use

VEGAFLEX 61 is a sensor for continuous level measurement.
You can find detailed information on the application range in
chapter "Product description".
Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating
instructions manual as well as possible supplementary
instructions.
For safety and warranty reasons, any invasive work on the
device beyond that described in the operating instructions
manual may be carried out only by personnel authorised by the
manufacturer. Arbitrary conversions or modifications are
explicitly forbidden.
2.3 Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to
system components through incorrect mounting or adjustment.
2.4 General safety instructions

This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note
of the safety instructions in this operating instructions manual,
the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
The instrument must only be operated in a technically flawless
and reliable condition. The operator is responsible for trouble-
31833-EN-080716
free operation of the instrument.
2 For your safety
During the entire duration of use, the user is obliged to

determine the compliance of the required occupational safety
measures with the current valid rules and regulations and also
take note of new regulations.
2.5 Safety approval markings and safety tips

The safety approval markings and safety tips on the device
must be observed.
2.6 CE conformity
The protection goals of the EMC Directive 2004/108/EC (EMC)
and the Low Voltage Directive 2006/95/EC (LVD) are fulfilled.
Conformity has been judged according to the following
standards:
EMC: EN 61326-1: 2006
(electrical instruments for control technology and laboratory
use - EMC requirements)
l Emission: Class B
l Susceptibility: Industrial areas
LVD: EN 61010-1: 2001
(safety regulations for electrical measurement, control and
laboratory instruments - part 1: General requirements)
2.7 Fulfilling of NAMUR recommendations

With respect to interference resistance and emitted interfer-
ence, the NAMUR recommendation NE 21 is fulfilled.
With respect to compatibility, the NAMUR recommendation
NE 53 is fulfilled. This applies also to the corresponding
indicating and adjustment components. VEGA instruments are
generally upward and downward compatible.
l Sensor software for DTM VEGAFLEX 61 HART, PA or FF
l DTM VEGAFLEX 61 for adjustment software PACTware
l Indicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is
independent of the software version. The range of available
functions depends on the respective software version of the
individual components.
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The software version of VEGAFLEX 61 can be determined as

follows:
2 For your safety
l via PACTware
l on the type label of the electronics
l via the indicating and adjustment module
You can view all software histories on our website www.vega.
com. Make use of this advantage and get registered for update
information via e-mail.
2.8 SIL conformity

VEGAFLEX 61 fulfills the requirements for functional safety
according to IEC 61508/IEC 61511. You can find further
information in the Safety Manual "VEGAFLEX series 60 -
4 … 20 mA/HART".
2.9 Safety instructions for Ex areas

Please note the Ex-specific safety information for installation
and operation in Ex areas. These safety instructions are part of
the operating instructions manual and come with the Ex-
approved instruments.
2.10 Manufacturer declaration for zone 2

In conformity with DIN EN 60079-15/2005 VEGAFLEX 61 is
suitable for use in zone 2.
The operator must use the instrument as it was intended to be
used and follow the specifications of the following documents:
l this operating instructions manual
l the manufacturer declaration 32905 (download under
"www.vega.com")
l the applicable installation regulations
2.11 Environmental instructions

Protection of the environment is one of our most important
duties. That is why we have introduced an environment
management system with the goal of continuously improving
company environmental protection. The environment man-
agement system is certified according to DIN EN ISO 14001.
Please help us fulfil this obligation by observing the environ-
mental instructions in this manual:
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l Chapter "Packaging, transport and storage"

l Chapter "Disposal"
3.1 Configuration
Scope of delivery The scope of delivery encompasses:
l VEGAFLEX 61 level sensor
l Documentation
- this operating instructions manual
- Safety Manual - 31339 "VEGAFLEX series 60 -
4 … 20 mA/HART"
- Operating instructions manual 27835 "Indicating and
adjustment module PLICSCOM" (optional)
- Supplementary instructions manual 31708 "Heating for
indicating and adjustment module" (optional)
- Supplementary instructions manual "Plug connector for
continuously measuring sensors" (optional)
- Ex-specific "Safety instructions" (with Ex-versions)
- if necessary, further certificates
Components VEGAFLEX 61 consists of the following components:

l Process fitting with probe
l Housing with electronics
l Housing cover, optionally available with indicating and
adjustment module
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1
2
3
Fig. 1: VEGAFLEX 61 - cable version with plastic housing

1 Housing cover with integrated indicating and adjustment module (optional)
2 Housing with electronics
3 Process fitting
Type label The type label contains the most important data for identi-
fication and use of the instrument:
l Article number
l Serial number
l Technical data
l Article numbers, documentation
With the serial number, you can access the delivery data of the
instrument via "www.vega.com", "VEGA Tools" and "serial
number search". In addition to the type label outside, you can
also find the serial number on the inside of the instrument.
3.2 Principle of operation

Application range VEGAFLEX 61 is a level sensor with cable or rod probe for
continuous level measurement.
It is designed for industrial use in all areas of process
technology and can be used equally well in liquids or solids.
Functional principle High frequency microwave pulses are guided along a steel
rope or a rod. Upon reaching the product surface, the
microwave pulses are reflected. The running time is evaluated
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by the instrument and outputted as distance.
Voltage supply Two-wire electronics 4 … 20 mA/HART for power supply and

measured value transmission over the same cable.
The supply voltage range can differ depending on the

instrument version.
Data for power supply are specified in chapter "Technical
data".
The backlight of the indicating and adjustment module is
powered by the sensor. The prerequisite for this is a supply
voltage at a certain level. The exact voltage specifications are
stated in chapter "Technical data".
The optional heating requires its own power supply. You can
find further details in the supplementary instructions manual
"Heating for indicating and adjustment module".
This function is generally not available for approved instru-
ments.
3.3 Operation
VEGAFLEX 61 can be adjusted with different adjustment
media:
l with indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an
adjustment software according to the FDT/DTM standard,
e.g. PACTware and PC
l with manufacturer-specific adjustment programs AMS™ or
PDM
l With a HART handheld
The entered parameters are generally saved in VEGAFLEX
61, optionally also in the indicating and adjustment module or
in PACTware.
3.4 Packaging, transport and storage

Packaging Your instrument was protected by packaging during transport.
Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. For special versions, PE
foam or PE foil is also used. Dispose of the packaging material
via specialised recycling companies.
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Transport Transport must be carried out under consideration of the notes

on the transport packaging. Nonobservance of these instruc-
tions can cause damage to the device.
Transport inspection The delivery must be checked for completeness and possible
transit damage immediately at receipt. Ascertained transit
damage or concealed defects must be appropriately dealt
with.
Storage Up to the time of installation, the packages must be left closed

and stored according to the orientation and storage markings
on the outside.
Unless otherwise indicated, the packages must be stored only
under the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
Storage and transport l Storage and transport temperature see "Supplement -
temperature Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
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4 Mounting
4 Mounting
4.1 General instructions
Mounting position Select an installation position you can easily reach for
mounting and connecting as well as later retrofitting of an
indicating and adjustment module. The housing can be rotated
by 330° without the use of any tools. You can also install the
indicating and adjustment module in four different positions
(each displaced by 90°).
Welding work Before beginning the welding work, remove the oscillator
(electronics) from the sensor. By doing this, you avoid damage
to the electronics through inductive coupling.
Handling With threaded versions, the housing must not be used to screw
in the instrument! Applying tightening forces on the housing
can damage its internal parts.
Use the hexagon for screwing in.
Moisture Use the recommended cables (see chapter "Connecting to

power supply") and tighten the cable gland.
You can give your instrument additional protection against
moisture penetration by leading the connection cable down-
ward in front of the cable entry. Rain and condensation water
can thus drain off. This applies mainly to outdoor mounting as
well as installation in areas where high humidity is expected (e.
g. through cleaning processes) or on cooled or heated
vessels.
31833-EN-080716
Fig. 2: Measures against moisture penetration
Measuring range The reference plane for the measuring range of the sensors is
the sealing surface of the thread or flange.
4 Mounting
Keep in mind that a min. distance must be maintained below

the reference plane and possibly also at the end of the probe -
measurement in these areas is not possible (dead band). Keep
in mind that the cable length cannot be used all the way to the
end because measurement in the area of the gravity weight is
not possible. These min. distances (dead bands) are listed in
chapter "Technical data".
Pressure The process fitting must be sealed if there is gauge or low

pressure in the vessel. Before use, check if the seal material is
resistant against the measured product and the process
temperature.
The max. permissible pressure is specified in chapter
"Technical data" or on the type label of the sensor.
4.2 Mounting instructions

Mounting position Mount VEGAFLEX 61 in such a way that the distance to vessel
installations or to the vessel wall is at least 300 mm (12 in).
During operation, the probe must not touch any installations or
the vessel wall. If necessary, fasten the probe end.
In vessels with conical bottom it can be advantageous to
mount the sensor in the center of the vessel, as measurement
is then possible down to the lowest point of the bottom. When
using the cable version, keep in mind that measurement down
to the tip of the probe is not possible. The exact value of the
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4 Mounting
min. distance (lower dead band) is stated in chapter "Technical

data".
Fig. 3: Vessel with conical bottom
Type of vessel Plastic vessel/Glass vessel

The guided microwave principle requires a metal surface on
the process fitting. Therefore use in plastic vessels etc. an
instrument version with flange (from DN 50) or place a metal
sheet (ø > 200 mm/8 in) beneath the process fitting when
screwing it in.
Make sure that the plate has direct contact with the process
fitting.
In bypass tubes of plastic, a metal screen must be provided on
the outside. You can glue metal foil, for example, on the
outside along the entire length of the tube. This metal screen
must be connected to the ground connection of the instrument.
When installing rod or cable probes without metal vessel wall,
e.g. in plastic vessels, the measured value can be influenced
by strong electromagnetic fields (emitted interference accord-
ing to EN 61326: class A).
In this case, use a probe in coax version.
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4 Mounting
1 2
Fig. 4: Installation in plastic silo

1 Flange
2 Metal sheet
Concrete vessel
When installed in thick concrete ceilings, VEGAFLEX 61
should be mounted front flush to the lower edge. In concrete
silos, the distance to the wall should be at least 500 mm (20 in).
ø >160 mm
ø >(6 19/64")
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Fig. 5: Installation in concrete silo
4 Mounting
Socket If possible, avoid sockets. Mount the sensor flush with the
vessel top. If this is not possible, use short sockets with small
diameter.
Higher sockets or sockets with a bigger diameter can generally
be used. They simply increase the upper dead band. Check if
this is relevant for your measurement.
In such cases, always carry out a gating out of false signals
after installation. You can find further information under "Setup
procedure".
d h
DN40 ... DN150 ≤ 150
> DN150 ... DN200 ≤ 100
Fig. 6: Mounting socket
When welding the socket, make sure that the socket is flush to
the vessel wall.
1 2
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Fig. 7: Socket must be installed flush

1 Unfavourable installation
2 Socket flush - optimum installation
4 Mounting
Standpipes or bypass Standpipes or bypass tubes are normally metal tubes with a
tubes diameter of 30 … 200 mm (1.18 … 7.87 in). In measurement
technology such a tube corresponds to a coax probe. It does
not matter if the standpipe is perforated or slotted for better
mixing. Lateral inlets with bypass tubes also do not influence
the measurement.
Measuring probes can be mounted in bypass tubes up to
DN 200.
If VEGAFLEX 61 is used in standpipes or bypass tubes,
contact with the tube wall should be avoided. We offer spacers
as accessories for fastening the probe in the middle of the
tube.
Depending on the tube diameter or tube length, one or several
spacers can be mounted. With cable probes, the cable can
also be strained to avoid contact with the tube.
Keep in mind that buildup can form on the spacers. Strong
buildup can influence the measurement.
For process technical reasons, plastic standpipes can always
be used. However, they offer no advantages for the
measurement. If durability is no problem, then we recommend
the use of metal standpipes.
1
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Fig. 8: Position of the spacer

1 Spacer
4 Mounting
Note:
Measurement in a standpipe is not recommended for very
adhesive products.
Inflowing medium Make sure that the probe is not subjected to strong lateral
forces. Mount VEGAFLEX 61 at a position in the vessel where
no disturbances, e.g. from filling openings, agitators, etc., can
occur.
Fig. 9: Lateral load
Fixing If there is a danger of the probe touching the vessel wall during
operation due to product movements or agitators etc., the
measuring probe should be securely fixed.
In the gravity weight there is a thread (M12), e.g. for a ring bolt
(article no. 2.27424).
Make sure that the probe cable is not completely taut. Avoid
tensile loads on the cable.
Avoid undefined cable-vessel connections, i.e. the connection
must be either grounded reliably or isolated reliably. Any
deviation from this requirement can lead to measurement
errors.
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5.1 Preparing the connection
Note safety instructions Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters
should be installed
Tip:
We recommend using VEGA overvoltage arresters B63-48
and ÜSB 62-36G.X.
Take note of In hazardous areas you should take note of the appropriate
safety instruc- regulations, conformity and type approval certificates of the
tions for Ex ap- sensors and power supply units.
plications
Select power supply Power supply and current signal are carried on the same two-
wire cable. The voltage supply range can differ depending on
the instrument version.
Data for power supply are specified in chapter "Technical
data".
Provide a reliable separation between the supply circuit and
the mains circuits according to DIN VDE 0106 part 101. The
VEGA power supply units VEGATRENN 149A Ex, VEGAS-
TAB 690 as well as all VEGAMETs meet this requirement.
Bear in mind the following factors regarding supply voltage:
l Output voltage of the power supply unit can be lower under
nominal load (with a sensor current of 20.5 mA or 22 mA in
case of fault message)
l Influence of additional instruments in the circuit (see load
values in chapter "Technical data")
Selecting connection The instrument is connected with standard two-wire cable
cable without screen. If electromagnetic interference is expected
which is above the test values of EN 61326 for industrial areas,
screened cable should be used.
Use cable with round cross-section. A cable outer diameter of
5 … 9 mm (0.2 … 0.35 in) ensures the seal effect of the cable
gland. If you are using cable with other diameter or cross-
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section, you have to exchange the seal or use a suitable cable

gland.
We generally recommend the use of screened cable for HART

multidrop mode.
Cable gland ½ NPT On the instrument with cable entry ½ NPT and plastic housing
there is a metallic ½" threaded insert moulded into the plastic
housing.
Caution:
No grease should be used when screwing the NPT cable
gland or steel tube into the threaded insert. Standard grease
can contain additives that corrode the connection between
threaded insert and housing. This would influence the stability
of the connection and the tightness of the housing.
Cable screening and If screened cable is necessary, connect the cable screen on
grounding both ends to ground potential. In the sensor the screen must
be connected directly to the internal ground terminal. The
ground terminal on the outside of the housing must be
connected to the potential equalisation (low impedance).
If potential equalisation currents are expected, the connection
on the processing side must be made via a ceramic capacitor
(e. g. 1 nF, 1500 V). The low frequency potential equalisation
currents are thus suppressed, but the protective effect against
high frequency interference signals remains.
Select connec- Take note of the corresponding installation regulations for Ex

tion cable for Ex applications. In particular, make sure that no potential equal-
applications isation currents flow over the cable screen. In case of
grounding on both sides this can be achieved by the use of a
capacitor or a separate potential equalisation.
5.2 Connection steps - Instrument housing

Proceed as follows:
1 Unscrew the housing cover
2 If an indicating and adjustment module is installed, remove
it by turning it slightly to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm (4 in) of the cable mantle, strip
approx. 1 cm (0.4 in) insulation from the ends of the
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individual wires
5 Insert the cable through the cable gland into the sensor
6 Lift the opening levers of the terminals with a screwdriver

(see following illustration)
7 Insert the wire ends into the open terminals according to
the wiring plan
Fig. 10: Connection steps 6 and 7
8 Press down the opening levers of the terminals, you will

hear the terminal spring closing
9 Check the hold of the wires in the terminals by lightly
pulling on them
10 Connect the screen to the internal ground terminal, connect
the outer ground terminal with potential equalisation
11 Tighten the compression nut of the cable entry. The seal
ring must completely encircle the cable
12 Screw the housing cover on
The electrical connection is finished.
5.3 Wiring plan, single chamber housing
The following illustrations apply to the non-Ex as well as to the

Ex-ia version.
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Housing overview
5 5 5
1 2 3
5
4
Fig. 11: Material versions, single chamber housing

1 Plastic
2 Aluminium
3 Stainless steel, investment casting
4 Stainless steel, electro-polished
5 Filter element for air pressure compensation of all material versions. Blind
stopper with version IP 66/IP 68, 1 bar for Aluminium and stainless steel
Electronics and connec-

tion compartment
Display
I²C 1
1 2 5 6 7 8
4 2
Fig. 12: Electronics and connection compartment, single chamber housing

1 Plug connector for VEGACONNECT (I²C interface)
2 Spring-loaded terminals for connection of the external indication VEGADIS
61
3 Ground terminal for connection of the cable screen
4 Spring-loaded terminals for voltage supply
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Wiring plan
Display
I2C
1 2 5 6 7 8
Fig. 13: Wiring plan, single chamber housing

1 Voltage supply/Signal output
5.4 Wiring plan, double chamber housing
The following illustration apply to non-Ex as well as Ex ia

versions. The Exd version is described in the next subchapter.
Housing overview
1 2 3
4 5
Fig. 14: Double chamber housing

1 Housing cover, connection compartment
2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3 Housing cover, electronics compartment
4 Filter element for air pressure compensation
5 Cable gland
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Electronics compart-
ment
Display
1
I2C
1 2 5 6 7 8
3 2
Fig. 15: Electronics compartment, double chamber housing

2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 61
Connection compart-
ment
Display
1 2 I²C
Fig. 16: Connection compartment, double chamber housing

3 Spring-loaded terminals for voltage supply
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Wiring plan
I2C
1 2
Fig. 17: Wiring plan, double chamber housing

5.5 Wiring plan double chamber housing Ex d

Housing overview
1 2 3
4 5
Fig. 18: Double chamber housing

1 Housing cover, connection compartment
2 Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3 Housing cover, electronics compartment
4 Filter element for air pressure compensation
5 Cable gland
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Electronics compart-
ment
Display
1
I2C
1 2 5 6 7 8
3 2
Fig. 19: Electronics compartment, double chamber housing

2 Internal connection cable to the connection compartment
3 Terminals for VEGADIS 61
Connection compart-
ment
1 2
Fig. 20: Connection compartment double chamber housing Ex d

1 Spring-loaded terminals for power supply and cable screen
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Wiring plan
1 2
Fig. 21: Wiring plan double chamber housing Ex d

5.6 Wiring plan - version IP 66/IP 68, 1 bar

Wire assignment, con-
nection cable +
1
-
2
Fig. 22: Wire assignment, connection cable

1 brown (+) and blue (-) to power supply or to the processing system
2 Shielding
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6 Set up with the indicating and adjustment module PLICSCOM
6 Set up with the indicating and

adjustment module PLICSCOM
6.1 Short description
Function/Configuration The indicating and adjustment module is used for measured
value display, adjustment and diagnosis. It can be mounted in
the following housing versions and instruments:
l All sensors of the plics® instrument family, in the single as
well as in the double chamber housing (optionally in the
electronics or connection compartment)
l External indicating and adjustment unit VEGADIS 61
From a hardware version …- 01 or higher of the indicating and
adjustment module as well as of the corresponding sensor, an
integrated backlight can be switched on via the adjustment
menu. The hardware version is stated on the type label of the
indicating and adjustment module or the sensor electronics.
Information:
This function is available at a later date for instruments with
StEx, WHG or ship approval as well as country-specific
approvals such as those according to FM or CSA.
Note:
You can find detailed information on the adjustment in the
operating instructions manual "Indicating and adjustment
module".
6.2 Insert indicating and adjustment module

Mount/Dismount indicat- The indicating and adjustment module can be inserted into the
ing and adjustment sensor and removed again at any time. It is not necessary to
module interrupt the power supply.
Proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired
position on the electronics (you can choose any one of four
different positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the
31833-EN-080716
electronics and turn it to the right until it snaps in.

4 Screw housing cover with inspection window tightly back
on
Removal is carried out in reverse order.

The indicating and adjustment module is powered by the
sensor, an additional connection is not necessary.
Fig. 23: Installation of the indicating and adjustment module

Note:
If you intend to retrofit the instrument with an indicating and
adjustment module for continuous measured value indication,
a higher cover with an inspection glass is required.
31833-EN-080716
6.3 Adjustment system
2
1
1.1
Fig. 24: Indicating and adjustment elements

1 LC display
2 Indication of the menu item number
3 Adjustment keys
Key functions l [OK] key:

- Move to the menu overview
- Confirm selected menu
- Edit parameter
- Save value
l [->] key to select:
- menu change
- list entry
- Select editing position
l [+] key:
- Change value of the parameter
l [ESC] key:
- interrupt input
- jump to the next higher menu
Adjustment system The sensor is adjusted via the four keys of the indicating and
adjustment module. The LC display indicates the individual
menu items. The functions of the individual keys are shown in
the above illustration. Approx. 10 minutes after the last
pressing of a key, an automatic reset to measured value
31833-EN-080716
indication is triggered. Any values not confirmed with [OK] will

not be saved.
6.4 Setup procedure

Switch on phase After connecting VEGAFLEX 61 to power supply or after a
voltage recurrence, the instrument carries out a self-check for
approx. 30 seconds:
l Internal check of the electronics
l Indication of the instrument type, the firmware as well as
the sensor TAGs (sensor designation)
l Output signal jumps briefly (approx. 10 seconds) to the set
fault current
Then the corresponding current is outputted to the cable (the
value corresponds to the actual level as well as the settings
already carried out, e.g. factory setting).
Address setting HART- In HART-Multidrop mode (several sensors on one input) the
Multidrop address must be set before continuing with the parameter
adjustment. You will find a detailed description in the operating
instructions manual "Indicating and adjustment module" or in
the online help of PACTware or DTM.
HART mode
Standard
Address 0
Parameter adjustment As VEGAFLEX 61 is a distance measuring instrument, the

distance from the sensor to the product surface is measured.
To have the real product level displayed, an allocation of the
measured distance to the percentage height must be made. To
carry out this adjustment, the distance is entered with full and
empty vessel. If these values are not known, an adjustment
with the distance values, e.g. 10 % and 90 % is also possible.
Starting point for these distance specifications is always the
seal surface of the thread or flange. With these settings, the
real level is calculated. Furthermore the operating range of the
sensor is limited from maximum to the required range.
The real product level during this adjustment is not important,
because the min./max. adjustment is always carried out
without changing the product level. These settings can be
made ahead of time without the instrument having to be
installed.
31833-EN-080716
In the main menu item "Basic adjustment", the individual

submenu items should be selected one after the other and
provided with the correct parameter values.
Caution:
If there is a separation of different liquids in the vessel, e.g. by
condensation, VEGAFLEX 61 will always detect the medium
with the higher dielectric figure (εr).
Keep in mind that interfaces can cause faulty measurements.
If you want to measure the total height of both liquids reliably,
please contact our service department or use an instrument
specially designed for interface measurement.
Start your parameter adjustment with the following menu items

of the basic adjustment:
Carrying out min. ad- Proceed as follows:

justment
1 Move from the measured value display to the main menu
by pushing [OK].
▶ Basic adjustment
Display
Diagnostics
Service
Info
2 Select the menu item "Basic adjustment" with [->] and

confirm with [OK]. Now the menu item "Min. adjustment" is
displayed.
Min. adjustment
0.00 %
=
10.000 m(d)
8.000 m(d)
3 Prepare the % value for editing with [OK] and set the
cursor to the requested position with [->]. Set the
requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
4 Enter the suitable distance value in m for the empty vessel
(e.g. distance from the sensor to the vessel bottom)
corresponding to the percentage value.
5 Save the settings with [OK] and move to "Max. adjustment"
with [->].
Carrying out max. ad- Proceed as follows:
justment
31833-EN-080716
Max. adjustment
100.00 %
=
1.000 m(d)
2.000 m(d)
1 Prepare the % value for editing with [OK] and set the
cursor to the requested position with [->]. Set the
requested percentage value with [+] and save with [OK].
The cursor jumps now to the distance value.
2 Enter the appropriate distance value in m (corresponding
to the percentage value) for the full vessel. Keep in mind
that the max. level must lie below the dead band.
3 Save the settings with [OK].
Application Each product has different reflective properties. In addition,
there are various interfering factors which have to be taken into
account: agitated product surfaces and foam generation (with
liquids); dust generation, material cones and echoes from the
vessel wall (with solids). To adapt the sensor to these different
conditions, you should first select in this menu item under
"Medium" the selection "Liquid" or "Solid".
Application
Liquid
Standard
(DK ≥ 2)
Depending on the dielectric figure (dielectri value or εr),

measured products can have a different reflective property.
Therefore an additional selection possibility is available.
Under "Sensitivity" you can select "Standard (DK ≥ 2)" or
"Increased sensitivity (DK < 2)".
Through this, the sensor is adapted perfectly to the product
and measurement reliability, particularly in products with bad
reflective properties, is considerably increased.
Enter the requested parameter via the appropriate keys, save
your settings and jump to the next menu item with the [->] key.
Damping To suppress fluctuations in the measured value display, e. g.

caused by an agitated product surface, an integration time can
be set. This time can be between 0 and 999 seconds. Keep in
mind that the reaction time of the entire measurement will then
be longer and the sensor will react to measured value changes
with a delay. In general, a period of a few seconds is sufficient
to smooth the measured value display.
31833-EN-080716
0s

Linearisation curve A linearization is necessary for all vessels in which the vessel
volume does not increase linearly with the level - e. g. with a
cylindrical or spherical tank - and the indication or output of the
volume is required. Corresponding linearization curves are
preprogrammed for these vessels. They represent the
correlation between the level percentage and vessel volume.
By activating the appropriate curve, the volume percentage of
the vessel is displayed correctly. If the volume should not be
displayed in percent but e.g. in l or kg, a scaling can be also
set in the menu item "Display".
Linearisation curve
linear

Caution:
Note the following, if VEGAFLEX 61 is used as part of an
overfill protection system according to WHG:
If a linearisation curve is selected, the measuring signal is no
longer compulsorily linear proportional to the level. This must
be taken into consideration by the user, particularly when
adjusting the switching point on the level switch.
Sensor-TAG In this menu item you can enter an unambiguous designation

for the sensor, e.g. the measurement loop name or the tank or
product designation. In digital systems and in the documen-
tation of larger plants, a singular designation should be entered
for exact identification of individual measuring sites.
Sensor-TAG
31833-EN-080716
Sensor
With this menu item, the Basic adjustment is finished and you
can now jump to the main menu with the [ESC] key.
Gating out of false sig- High sockets or vessel installations, such as e. g. struts or
nals agitators as well as buildup and weld joints on the vessel walls
cause interfering reflections which can impair the measure-
ment. A false echo storage detects and marks these false
echoes, so that they are no longer taken into account for the
level measurement. A false echo memory should be created
with empty vessel so that all potential interfering reflections will
be detected.
Gating out of false signals
Change now?
Proceed as follows:
1 Move from the measured value display to the main menu
by pushing [OK].
2 Select the menu item "Service" with [->] and confirm with
[OK]. Now the menu item "False signal suppression" is
displayed.
3 Confirm "False signal suppression - Change now" with
[OK] and select in the below menu "Create new". Enter the
actual distance from the sensor to the product surface. All
false signals in this area are detected by the sensor and
saved after confirming with [OK].
Note:
Check the distance to the product surface, because if an
incorrect (too large) value is entered, the existing level will be
saved as false signal. The filling level would then no longer be
detectable in this area.
Copy sensor data This function enables reading out parameter adjustment data
as well as writing parameter adjustment data into the sensor
via the indicating and adjustment module. A description of the
function is available in the operating instructions manual
"Indicating and adjustment module".
The following data are read out or written with this function:
31833-EN-080716
l Measured value presentation

l Adjustment
l Medium
l Vessel form
l Damping
l Linearisation curve
l Sensor-TAG
l Displayed value
l Display unit
l Scaling
l Current output
l Unit of measurement
l Language
l Sensitivity
The following safety-relevant data are not read out or written:
l HART mode
l PIN
l SIL
l Sensor length/Sensor type
l Gating out of false signals
Copy sensor data
Copy sensor data?
Reset Basic adjustment

If the function "Reset" is carried out, the sensor resets the
values of the following menu items to the reset values (see
chart):1)
The following values will be reset:
Function Reset value
Max. adjustment Distance, upper dead zone
Min. adjustment - Rod/Coax version Distance, supplied sensor length
Min. adjustment - Cable version Distance, lower dead zone
Integration time ti 0s
Linearisation linear
Sensor-TAG Sensor
Display Distance
Current output - characteristics 4 … 20 mA
Current output - max. current 20 mA
Current output - min. current 4 mA
Current output - failure < 3.6 mA
31833-EN-080716
Application - rod/coax version Liquid

Application - Cable version Solid
1) Sensor-specific basic adjustment.
The values of the following menu items are not reset to the
reset values (see chart) with "Reset":
Menu item Reset value
Lighting no reset
Language no reset
SIL no reset
HART mode no reset
Factory setting
Like basic adjustment, furthermore special parameters are
reset to default values.2)
Pointer
The min. and max. values are reset to the actual value.
Optional settings Additional adjustment and diagnosis options such as e.g.

scaling, simulation or trend curve presentation are shown in
the following menu schematic. You will find a detailed
description of these menu items in the operating instructions
manual "Indicating and adjustment module".
31833-EN-080716
2) Special parameters are parameters which are set customer-specifically on

the service level with the adjustment software PACTware.
6.5 Menu schematic

Basic adjustment
▶ Basic adjustment 1
Display
Diagnostics
Service
Info
Min. adjustment 1.1 Max. adjustment 1.2 Damping 1.3 Linearisation curve 1.4
0.00 % 100.00 %
= = 0s linear
10.000 m(d) 1.000 m(d)
8.000 m(d) 2.000 m(d)
Sensor-TAG 1.5
Sensor
Display
Basic adjustment 2
▶ Display
Diagnostics
Service
Info
Displayed value 2.1 Unit 2.2 Scaling 2.3 Lighting 2.4

Volume
Scaled hl 0 % = 000.5 hl Switched on
100 % = 005.0 hl
Diagnostics
Basic adjustment 3
Display
▶ Diagnostics
Service
Info
Pointer 3.1 Sensor status 3.2 Curve selection 3.3 Echo curve 3.4
Distance min.: 0.234 m(d) OK Echo curve Presentation of the echo

Distance max.: 5.385 m(d) curve
31833-EN-080716
Service
Basic adjustment 4
Display
Diagnostics
▶ Service
Info
Sensor 4.1 Application 4.2 Gating out of false signals 4.3 Current output 4.4
Liquid ▼ Output mode: 4-20 mA ▼
5.00 m(d) ▼ Change now? Failure mode: 20.5 mA ▼
Rod ▼ Standard min. current: 4 mA ▼
(DK ≥ 2) ▼ max. current: 20.5 mA ▼
Simulation 4.5 Reset 4.6 Unit of measurement 4.7 Language 4.8
Start simulation? Select reset? m(d) Deutsch ▼

select?
SIL 4.9 HART mode 4.10 Copy sensor data 4.11 PIN 4.12
Standard
Activated! ▼ Address 0 Copy sensor data? Enable?
Info
Basic adjustment 5
Display
Diagnostics
Service
▶ Info
Sensor type 5.1 Date of manufacture 5.2 Last change using PC 5.3 Sensor characteristics 5.4
12. Dec. 2005
Serial number Software version 04. March 2004 Display now?
12345678 3.22
31833-EN-080716
7 Setup with PACTware and other

adjustment programs
7.1 Connecting the PC
Connection via I²C inter-
face
VEGACONNECT 3
PACTwareTM/
3 >PA<
1
~
2 Power supply
Fig. 25: Connection of the PC directly to the sensor via I²C interface
1 RS232 connection
2 VEGAFLEX 61
3 I²C adapter cable for VEGACONNECT 3
Necessary components:
l VEGAFLEX 61
l PC with PACTware and suitable VEGA DTM
l VEGACONNECT 3 with I²C adapter cable (article no.
2.27323)
l Power supply unit
31833-EN-080716
Connection via HART

=
4
~
2 Power supply
3
PACTwareTM/
VEGACONNECT 3 1
Fig. 26: Connecting the PC via HART to the signal cable

1 RS232 connection
2 VEGAFLEX 61
3 HART adapter cable for VEGACONNECT 3
4 HART resistor 250 Ω
Necessary components:
l VEGAFLEX 61
l PC with PACTware and suitable VEGA DTM
l VEGACONNECT 3 with HART adapter cable (art. no.
2.25397)
l HART resistor approx. 250 Ω
l Power supply unit
Note:
With power supply units with integrated HART resistance
(internal resistance approx. 250 Ω), an additional external
resistance is not necessary. This applies, e. g. to the VEGA
instruments VEGATRENN 149A, VEGADIS 371, VEGAMET
381). Also usual Ex separators are most of the time equipped
with a sufficient current limitation resistor. In such cases,
VEGACONNECT 3 can be connected parallel to the 4 … 20 mA
cable.
7.2 Parameter adjustment with PACTware

Further setup steps are described in the operating instructions
31833-EN-080716
manual "DTM Collection/PACTware" attached to each CD and

which can also be downloaded from our homepage. A detailed
description is available in the online help of PACTware and the
VEGA DTMs.
Note:
Keep in mind that for setup of VEGAFLEX 61, DTM-Collection
in the actual version must be used.
All currently available VEGA DTMs are provided in the DTM
Collection on CD and can be obtained from the responsible
VEGA agency for a token fee. This CD includes also the up-to-
date PACTware version. The basic version of this DTM
Collection incl. PACTware is also available as a free-of-charge
download from the Internet.
Go via www.vega.com and "Downloads" to the item "Soft-

ware".
7.3 Parameter adjustment with AMS™ and PDM

For VEGA sensors, instrument descriptions for the adjustment
programs AMS™ and PDM are available as DD or EDD. The
instrument descriptions are already implemented in the current
versions of AMS™ and PDM. For older versions of AMS™ and
PDM, a free-of-charge download is available via Internet.
Go via www.vega.com and "Downloads" to the item "Soft-
ware".
7.4 Saving the parameter adjustment data

It is recommended to document or save the parameter
adjustment data. They are hence available for multiple use or
service purposes.
The VEGA DTM Collection and PACTware in the licensed,
professional version provide suitable tools for systematic
project documentation and storage.
31833-EN-080716

8.1 Maintenance
When used in the correct way, no special maintenance is
required in normal operation.
8.2 Remove interferences

Reaction when malfunc- The operator of the system is responsible for taken suitable
tions occur measures to remove interferences.
Causes of malfunction A maximum of reliability is ensured. Nevertheless, faults can

occur during operation. These may be caused by the following,
e.g.:
l Sensor
l Process
l Voltage supply
l Signal processing
Fault rectification The first measures to be taken are to check the output signals
as well as to evaluate the error messages via the indicating
and adjustment module. The procedure is described below.
Further comprehensive diagnostics can be carried out on a PC
with the software PACTware and the suitable DTM. In many
cases, the causes can be determined in this way and faults
can be rectified.
24 hour service hotline However, should these measures not be successful, call the
VEGA service hotline in urgent cases under the phone no. +49
1805 858550.
The hotline is available to you 7 days a week round-the-clock.
Since we offer this service world-wide, the support is only
available in the English language. The service is free of
charge, only the standard telephone costs will be charged.
Checking the 4 … 20 mA Connect a handheld multimeter in the suitable measuring

signal range according to the wiring plan.
? 4 … 20 mA signal not stable
l Level fluctuations
à Set integration time via the indicating/adjustment
module
31833-EN-080716
? 4 … 20 mA signal missing
l Wrong connection
à Check connection according to chapter "Connection
steps" and if necessary, correct according to chapter
"Wiring plan"
l No voltage supply
à Check cables for breaks; repair if necessary
l supply voltage too low or load resistance too high
à Check, adapt if necessary
? Current signal greater than 22 mA or less than 3.6 mA

l Electronics module defective
à Exchange instrument or return instrument for repair
In Ex applications, the regulations for the wiring of intrinsically

safe circuits must be observed.
Fault messages via the ? E013

indicating/adjustment
l no measured value available
module
à sensor in boot phase
à Sensor does not find an echo, e.g. due to faulty
installation or wrong parameter adjustment
à Wrong sensor length entered
? E017
l Adjustment span too small
à Carry out a fresh adjustment and increase the distance
between min. and max. adjustment
? E036
l no operable sensor software
à Carry out a software update or send the instrument for
repair
? E042/E043
l Hardware error, electronics defective
à Exchange instrument or return instrument for repair
31833-EN-080716
Reaction after fault rec- Depending on the failure reason and measures taken, the
tification steps described in chapter "Set up" must be carried out again,
if necessary.
8.3 Exchange or shorten cable/rod

Exchanging the cable/ The cable or rod (meas. part) of the probe can be shortened, if
rod necessary. To loosen the meas. part you need two fork
spanners with spanner width 8.
1 Loosen the meas. part on the flat surfaces with a fork
spanner (SW 8), provide counterforce with another fork
spanner (SW 8)
2 Unscrew the loosened measuring part manually
3 Place the enclosed new double washer onto the thread.
Caution:
Make sure that the two components of the double washer
remain together.
4 Screw in a new measuring part manually

5 Exert counterforce with the second fork spanner and
tighten the measuring component on the flat surfaces with
a torque of 7 Nm (5.16 lbf ft).
Fig. 27: Exchanging the cable or rod

31833-EN-080716
Information:
Please keep the stated torque so that the max. tensile strength
remains.
Shorten cable/rod The cable and rod of the probe can be shortened by any
amount.
1 Cable: loosen the three pins on the gravity weight
(hexagon 3)
2 Cable: remove the pins
3 Cable: Pull the cable out of the gravity weight
4 Shorten the cable/rod with a cut-off wheel or metal saw at
the lower end. Make sure the length is correct.
5 Cable: cable protrudes approx. 40 mm (1.575 in) into the
gravity weight.
6 Cable: Fasten the cable with three pins, torque 7 Nm
(5.16 lbf ft)
7 Enter new probe length and then carry out a fresh
adjustment (see "Setup procedure, Carrying out min.
adjustment - Carrying out max. adjustment").
Fig. 28: Shortening the cable probe
8.4 Exchanging the electronics module

Preparations If the electronics module is defective, it can be replaced by the
user.
In Ex applications only one oscillator with respective Ex

approval may be used.
31833-EN-080716
If there is no electronics module available on site, one can be

ordered from the agency serving you.
The new oscillator must contain the order data of the sensor.
These can be loaded as follows:
l At the factory by VEGA
l Or on site by the user
Information:
When loading on site, first of all the order data must be
downloaded from the Internet (see operating instructions
manual "Oscillator").
In both cases, the serial number of VEGAFLEX 61 is required.

The serial numbers are stated on the type label of VEGAFLEX
61, on the inner wall of the housing or on the delivery note.
Assignment The oscillators are adapted to the respective sensor and differ
in their signal output or in their power supply. You can find a
suitable oscillator in the following overview.
4 … 20 mA/HART Electronics module FX-E.60H suitable for VEGAFLEX 61, 62,

63, 65, 66 - 4 … 20mA/HART:
l FX-E.60HX (X = without approvals)
l FX-E.60HA (A = approvals CA, DA according to product
list)
l FX-E.60HC (C = approvals XM, CX, CM, CK, CI, DX, DM,
DI, GX, UX, UF according to product list)
8.5 Instrument repair

If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our Internet
homepage www.vega.com under: "Downloads - Forms and
certificates - Repair form".
By doing this you help us carry out the repair quickly and
without having to call back for needed information.
l Print and fill out one form per instrument
l Clean the instrument and pack it damage-proof
l Attach the completed form and probably the safety data
sheet outside on the packaging
l Please ask the agency serving you for the address of your
return shipment. You can find the respective agency on our
website www.vega.com under: "Company - VEGA world-
31833-EN-080716
wide"
Return of rod versions On instruments with exchangeable rod, the rod must be
unscrewed for transport to avoid damages.
Return the parts separately for repair.

To loosen to rod, you require a fork spanner with wrench size
8.
1 Loosen the rod on the flat surfaces with a fork spanner
(SW 8), provide counterforce with another fork spanner
(SW 8)
2 Twist off the loosened rod manually
See also chapter "Maintenance and fault rectification"/
"Exchange cable/rod"
31833-EN-080716
9 Dismounting
9 Dismounting
9.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process con-
ditions such as e.g. pressure in the vessel, high temperatures,
corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power

supply" and carry out the listed steps in reverse order.
9.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials
and have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/
EG and the respective national laws. Pass the instrument
directly on to a specialised recycling company and do not use
the municipal collecting points. These may be used only for
privately used products according to the WEEE directive.
Correct disposal avoids negative effects to persons and
environment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no possibility to dispose of the old instrument
professionally, please contact us concerning return and
disposal.
31833-EN-080716
10 Supplement
10 Supplement
10.1 Technical data
General data
Material 316L corresponds to 1.4404 or 1.4435
Materials, wetted parts
- Process fitting 316L and PCTFE, Hastelloy C22 (2.4602)
and PCTFE
- Process seal on the instrument side FKM (Viton), FFKM (Kalrez 6375), EPDM,
(cable/rod leadthrough) FKM (Viton) FEP coated
- Process seal On site (instruments with thread: Klingersil
C-4400 is attached)
- inner conductor (up to the separa- 318 S13 (1.4462)
tion cable/rod)
- Rod: ø 6 mm (0.236 in) 316L or Hastelloy C22 (2.4602)
- Cable: ø 2 mm (0.079 in) with gravity 316 (1.4401)
weight (optional)
- Cable: ø 4 mm (0.157 in) with gravity 316 (1.4401)
weight (optional)
Materials, non-wetted parts
- Plastic housing plastic PBT (Polyester)
- Aluminium die-casting housing Aluminium die-casting AlSi10Mg, powder-
coated - basis: Polyester
- Stainless steel housing - precision 316L
casting
- Stainless steel housing, electropol- 316L
ished
- Seal between housing and housing NBR (stainless steel housing, investment
cover casting), silicone (Aluminium/plastic housing,
stainless steel housing, electro-polished)
- Inspection window in housing cover Polycarbonate
(optional)
- Ground terminal 316L
Process fittings
- Pipe thread, cylindrical (ISO 228 T1) G¾ A, G1 A, G1½ A
- American pipe thread, tapered ¾ NPT, 1 NPT, 1½ NPT
31833-EN-080716
- Flanges DIN from DN 25, ANSI from 1"
10 Supplement
Weight
- Instrument weight (depending on approx. 0.8 … 8 kg (0.176 … 17.64 lbs)
process fitting)
- Rod: ø 6 mm (0.236 in) approx. 220 g/m (2.365 oz/ft)
- Cable: ø 2 mm (0.079 in) approx. 20 g/m (0.215 oz/ft)
- Cable: ø 4 mm (0.157 in) approx. 80 g/m (0.86 oz/ft)
- Gravity weight 325 g (11.46 oz)
Sensor length L (from seal surface)
- Rod: ø 6 mm (0.236 in) 0.3 … 4 m (0.984 … 13.12 ft)
- Trimming accuracy - rod < 1 mm (0.039 in)
- Cable: ø 2 mm (0.079 in) 1 … 32 m (3.281 … 105 ft)
- Cable: ø 4 mm (0.157 in) 1 … 32 m (3.281 … 105 ft)
- Trimming accuracy - cable ±0.05 %
Lateral load with rod: ø 6 mm (0.236 in) 4 Nm (2.95 lbf ft)
Max. tensile load with cable: ø 2 mm 1.5 KN (337 lbf)
(0.079 in)
Max. tensile load with cable: ø 4 mm 5 KN (1124 lbf)
(0.157 in)
Input variable
Measured value Level of liquids and solids
Min. dielectric figure of the medium εr > 1.6
Dead zone with rod: ø 6 mm (0.236 in)
- top 80 mm (3.15 in)
- bottom 0 mm
Dead zone with cable: ø 4 mm (0.157 in)
- top 150 mm (5.906 in)
- bottom 250 mm (9.843 in)
31833-EN-080716
10 Supplement
1 1
4 4
2 2 3
3
5
Fig. 29: Measuring ranges of VEGAFLEX 61

1 Reference plane
2 Probe length
3 Measuring range
4 Upper dead band
5 Lower dead zone (only with cable versions)
Output variable
Output signal 4 … 20 mA/HART
HART output values
- HART value (Primary Value) Distance to the level
- HART value (Secondary Value) Distance to the level - scaled
Signal resolution 1.6 µA
Failure signal current output (adjust- mA-value unchanged 20.5 mA, 22 mA,
able) < 3.6 mA (adjustable)
Max. output current 22 mA
31833-EN-080716
Load see load diagram under Power supply

Damping (63 % of the input variable) 0 … 999 s, adjustable
Fulfilled NAMUR recommendations NE 43
10 Supplement
Accuracy (similar to DIN EN 60770-1)

Reference conditions according to DIN EN 61298-1
- Temperature +18 … +30 °C (+64 … +86 °F)
- Relative humidity 45 … 75 %
- Air pressure 860 … 1060 mbar/86 … 106 kPa
(12.5 … 15.4 psig)
Deviation in characteristics and characteristics

Reference installation conditions
- Flange size > DN 100
- min. distance to installations > 500 mm (19.69 in)
- Vessel diameter 1 m (3.281 ft) centrical installaton
- Medium Water
Temperature drift 0.06 %/10 K relating to the max. measuring
range
Resolution, general > 1 mm (0.039 in)
Deviation3) see diagrams
10 mm
(25/64")
3 mm
(1/8")
-3 mm
(-1/8")
-10 mm
(-25/64")
0,08 m 0,5 m 0,1 m L

(0.26 ft) (1.6 ft) (0.33 ft)
Fig. 30: Deviation VEGAFLEX 61 in rod version

31833-EN-080716
3) Incl. non-linearity, hysteresis and non-repeatability.
10 Supplement
10 mm
(25/64")
3 mm
(1/8")
-3 mm
(-1/8")
-10 mm
(-25/64")
0,15 m 0,5 m 0,35 m 0,25 m L

(0.5 ft) (1.6 ft) (1.15 ft) (0.82 ft)
Fig. 31: Deviation VEGAFLEX 61 in cable version, length L < 15.000 mm
10 mm
(25/64")
3 mm
(1/8")
-3 mm
(-1/8")
-10 mm
(-25/64")
0,15 m 0,5 m 15 m 16 m 0,25 m L

(0.5 ft) (1.6 ft) (49 ft) (52.5 ft) (0.82 ft)
Fig. 32: Deviation VEGAFLEX 61 in cable version, length L > 15.000 mm
Ambient conditions
Ambient, storage and transport tem- -40 … +80 °C (-40 … +176 °F)
perature
Process conditions
Process pressure -1 … 40 bar/-100 … 4000 kPa (-
-14.5 … 580 psig), depending on the process
fitting
Process temperature (thread or flange
31833-EN-080716
temperature)
- FKM (Viton) -40 … +150 °C (-40 … +302 °F)
10 Supplement
- EPDM -40 … +150 °C (-40 … +302 °F)

- FFKM (Kalrez 6375) -20 … +150 °C (-4 … +302 °F)
1
80 °C
(176 °F)
60 °C
(140 °F)
40 °C
(104 °F)
20 °C
(58 °F)
-40 °C 0 °C 50 °C 100 °C 150 °C

(-40 °F) (32 °F) (122 °F) (212 °F) (302 °F) 2
Fig. 33: Ambient temperature - Process temperature

1 Ambient temperature
2 Process temperature (depending on the seal material)
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10 Supplement
Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar

Cable entry/plug4)
- Single chamber housing l 1 x cable gland M20 x 1.5 (cable:
ø 5 … 9 mm), 1 x blind stopper M20 x 1.5
or:
l 1 x closing cap M20 x 1.5; 1 x blind
stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug
½ NPT
or:
l 1 x plug (depending on the version), 1 x
blind stopper M20 x 1.5
- Double chamber housing l 1 x cable entry M20 x 1.5 (cable:
ø 5 … 9 mm), 1 x blind stopper M20 x 1.5;
1 x blind stopper M16 x 1.5 or optionally
available with 1 x plug M12 x 1 for
VEGADIS 61
or:
l 1 x closing cap ½ NPT, 1 x blind stopper
½ NPT, 1 x blind stopper M16 x 1.5 or
optionally 1 x plug M12 x 1 for VEGADIS
61
or:
l 1 x plug (depending on the version), 1 x
blind stopper M20 x 1.5; 1 x blind stopper
M16 x 1.5 or optionally available with 1 x
plug M12 x 1 for VEGADIS 61
Spring-loaded terminals for wire cross- > 2.5 mm² (AWG 14)
section
Electromechanical data - version IP 66/IP 68, 1 bar

Cable entry
- Single chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5
- Double chamber housing 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5; 1 x blind stopper M16 x 1.5
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4) Depending on the version M12 x 1, according to DIN 43650, Harting, Am-

phenol-Tuchel, 7/8" FF.
10 Supplement
Connection cable
- Wire cross-section 0.5 mm² (AWG 20)
- Wire resistance < 0.036 Ω/m
- Tensile strength < 1200 N (270 lbf)
- Standard length 5 m (16.4 ft)
- Max. length 1000 m (3280 ft)
- Min. bending radius 25 mm (0.984 in) with 25 °C (77 °F)
- Diameter approx. 8 mm (0.315 in)
- Colour - standard PE Black
- Colour - standard PUR Blue
- Colour - Ex-version Blue
Indicating and adjustment module

Voltage supply and data transmission through the sensor
Indication LC display in Dot matrix
Adjustment elements 4 keys
Protection
- unassembled IP 20
- mounted into the sensor without IP 40
cover
Materials
- Housing ABS
- Inspection window Polyester foil
Voltage supply
Supply voltage
- Non-Ex instrument 14 … 36 V DC
- EEx-ia instrument 14 … 30 V DC
- EEx-d-ia instrument 20 … 36 V DC
Supply voltage with lighted indicating and adjustment module
- Non-Ex instrument 20 … 36 V DC
- EEx-ia instrument 20 … 30 V DC
- EEx-d-ia instrument 20 … 36 V DC
31833-EN-080716
10 Supplement
Permissible residual ripple

- < 100 Hz Uss < 1 V
- 100 Hz … 10 kHz Uss < 10 mV
Load see diagram
Ω
1000
750
3
500
2
1
250
4
14 16 18 20 22 24 26 28 30 32 34 36 V
Fig. 34: Voltage diagram

1 HART load
2 Voltage limit EEx-ia instrument
3 Voltage limit non-Ex/Exd instrument
4 Supply voltage
Electrical protective measures

Protection, depending on housing version
- Plastic housing IP 66/IP 67
- Aluminium housing, stainless steel IP 66/IP 68 (0.2 bar)5)
housing - investment casting, stain-
less steel housing - electro-polished
- Aluminium and stainless housing, IP 66/IP 68 (1 bar)
investment casting (optionally avail-
able)
Overvoltage category III
Protection class II
Functional safety (SIL)

Functional safety according to IEC 61508/IEC 61511
- Single channel architecture (1oo1D) up to SIL2
double channel diversitary redun- up to SIL3
31833-EN-080716
-
dant architecture (1oo2D)
5) A suitable cable is the prerequisite for maintaining the protection class.
10 Supplement
Approvals6)
Approvals
- ATEX ia ATEX II 1G, 1/2G, 2G EEx ia IIC T6
- ATEX ia+d ATEX II 1/2G, 2G EEx d ia IIC T6, ATEX II 1/
2D IP66 T
- ATEX Dust-Ex ATEX II 1/2D IP66 T
- FM FM CI.I, Div 2 (NI)+CI.II, III, Div 1 (DIP); FM
CI.I-III, Div 1 (IS); FM CI.I-III, Div 1 (IS)+Cl.I-III,
Div 1 Gr.C-G(XP)
- CSA CSA CI.I, Div 2 (NI)+CI.II, III, Div 1 (DIP); CSA
CI.I-III, Div 1 (IS); CSA CI.I-III, Div 1 (IS)+Cl.I-
III, Div 1 Gr.C-G(XP)
- Others WHG
31833-EN-080716
6) Deviating data in Ex applications: see separate safety instructions.
10 Supplement
10.2 Dimensions
Housing in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar
~ 59 mm ~ 69 mm ~ 87 mm (3 27/64")
~ 69 mm (2 21/64")
ø 80 mm (2 23/32") ø 84 mm
(2 23/32") ø 77 mm
ø 77 mm (3 5/16")
(3 5/32") (3 1/32")
(3 1/32")
M16x1,5
117 mm (4 39/64")
120 mm (4 23/32")
112 mm (4 13/32")
112 mm (4 13/32")
M20x1,5/ M20x1,5/ M20x1,5/

½ NPT ½ NPT ½ NPT
M20x1,5/
1 2 3 ½ NPT 4
~ 116 mm (4 9/16")
ø 84 mm (3 5/16")
116 mm (4 9/16")
M20x1,5/ M20x1,5
½ NPT
Fig. 35: Housing versions in protection IP 66/IP 67 and IP 66/IP 68, 0.2 bar (with integrated indicating and
adjustment module the housing is 9 mm/0.35 in higher)
1 Plastic housing
2 Stainless steel housing, electropolished
3 Stainless steel housing - precision casting
4 Aluminium double chamber housing
5 Aluminium housing
31833-EN-080716
10 Supplement
Housing in protection IP 66/IP 68, 1 bar
~ 103mm ~ 105mm (4 9/64") ~ 93 mm

(4 1/16") ø 84mm (3 21/32")
ø 77mm ø 80 mm
(3 1/32") (3 5/16") (3 5/32")
M16x1,5
117mm (4 39/64")
112 mm (4 13/32")
120mm (4 23/32")
M20x1,5 M20x1,5/
½ NPT
M20x1,5/
1 ½ NPT 2 3
~ 150mm (5 29/32")
ø 84mm (3 5/16")
116mm (4 9/16")
M20x1,5 M20x1,5
Fig. 36: Housing versions in protection IP 66/IP 68, 1 bar (with integrated indicating and adjustment module the
housing is 9 mm/0.35 in higher)
1 Stainless steel housing - precision casting
2 Aluminium double chamber housing
3 Stainless steel housing, electropolished
4 Aluminium housing
31833-EN-080716
10 Supplement
VEGAFLEX 61 - threaded version
(1.81")
46 mm
36 (G¾, ¾ NPT)
41 (G1, 1 NPT)
46 (G1½, 1½ NPT)
G¾, ¾ NPT,
22 mm (0.87")
G1, 1 NPT,
G1½, 1½ NPT
ø 2 mm / ø 4 mm
(0.08") (0.16")
L
150 mm (5.91")
ø 20 mm
(0.79")
ø 6 mm
53 mm
(2.09")
(0.24")
12 mm ø 30 mm
(0.47") (1.18")
ø 54 mm
(2.13")
Fig. 37: VEGAFLEX 61 - threaded version

L Sensor length, see chapter "Technical data"
31833-EN-080716
10 Supplement
VEGAFLEX 61 - flange version
(1 13/16")
46 mm
(2 43/64")
68 mm
d b d
b
k k
L
L
D D
≥ DN 40 / 1½" ≥ DN 50 / 2"
D b k d D b k d
DN 25 PN 40 ø 115 18 ø 85 4xø 14 DN 50 PN 40 ø165 20 ø125 4xø18
DN 40 PN 40 ø 150 18 ø 110 4xø 18 DN 80 PN 40 ø200 24 ø160 8xø18
1" 150 lb ø 108 14,2 ø 78,2 4xø 15,7 DN 100 PN 16 ø220 20 ø180 8xø18
1" 300 lb ø 124 17,5 ø 88,9 4xø 19,1 2" 150 lb ø152,4 19,1 ø120,7 4xø19,1
2" 300 lb ø165,1 22,4 ø127 4xø19,1
3" 150 lb ø190,5 23,9 ø152,4 4xø19,1
3" 150 lb ø209,5 28,4 ø168,1 4xø22,4
D b k d D b k d
DN 25 PN 40 ø 4 17/32" 45/64" ø 3 11/32" 4xø 35/64" DN 50 PN 40 ø 6 1/2" 25/32" ø 4 59/64" 4xø 45/64"
DN 40 PN 40 ø 5 29/32" 45/64" ø 4 21/64" 4xø 45/64" DN 80 PN 40 ø 7 7/8 " 24 ø 6 /64" 8xø 45/64"
19
1" 150 lb ø 4 1/4" 9/16" ø 3 5/64" 4xø 5/8" DN 100 PN 16 ø 8 21/32" 25/32" ø 7 3/32" 8xø 45/64"
1" 300 lb ø 4 7/8" 11/16" ø 3 1/2" 4xø 3/4" 2" 150 lb ø 6" 3/4" ø 4 49/64" 4xø 3/4"
2" 300 lb ø 6 1/2" 7/8" ø 5" 4xø 3/4"
3" 150 lb ø 7 1/2" 15/16" ø 6" 4xø 3/4"
3" 150 lb ø 8 1/4" 1 1/8" ø 6 5/8" 4xø 7/8"
Fig. 38: VEGAFLEX 61 - flange version

L Sensor length, see chapter "Technical data"
31833-EN-080716
10 Supplement
10.3 Industrial property rights

VEGA product lines are global protected by industrial property
rights. Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the
sensor housing.
VEGA Produktfamilien sind weltweit geschützt durch

gewerbliche Schutzrechte.
Nähere Informationen unter http://www.vega.com.
Les lignes de produits VEGA sont globalement protégées par

des droits de propriété intellectuelle. Pour plus d'informations,
on pourra se référer au site http://www.vega.com.
VEGA lineas de productos están protegidas por los derechos

en el campo de la propiedad industrial. Para mayor
información revise la pagina web http://www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему

миру правами на интеллектуальную собственность.
Дальнейшую информацию смотрите на сайте http://www.
vega.com.
VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<http://www.vega.com>。
10.4 Trademark
All brands used as well as trade and company names are
property of their lawful proprietor/originator.
31833-EN-080716
10 Supplement
31833-EN-080716
10 Supplement
31833-EN-080716
10 Supplement
31833-EN-080716
Printing date:
VEGA Grieshaber KG
Am Hohenstein 113
77761 Schiltach
Germany
Phone +49 7836 50-0
Fax +49 7836 50-201
E-mail: info@de.vega.com
www.vega.com
ISO 9001
All statements concerning scope of delivery, application,

practical use and operating conditions of the sensors and
processing systems correspond to the information avail-
able at the time of printing.
© VEGA Grieshaber KG, Schiltach/Germany 2008
Subject to change without prior notice 31833-EN-080716

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Operating Instructions

2 For your safety

5 Connecting to power supply

6 Set up with the indicating and adjustment module

6.3 Adjustment system . . . . . . . . . . . . . . . . . . . .. 30

7 Setup with PACTware and other adjustment programs

7.1 Connecting the PC . . . . . . . . . . . . . . . . . . . .. 40

8 Maintenance and fault rectiﬁcation

Instructions manuals for accessories and replacement

l 30207 - Electronics module VEGAFLEX series 60

1 About this document

1.2 Target group

1.3 Symbolism used

Caution: If this warning is ignored, faults or malfunc-

2 For your safety

2.2 Appropriate use

2.3 Warning about misuse

2.4 General safety instructions

free operation of the instrument.

During the entire duration of use, the user is obliged to

2.5 Safety approval markings and safety tips

2.7 Fulﬁlling of NAMUR recommendations

The software version of VEGAFLEX 61 can be determined as

2.8 SIL conformity

2.9 Safety instructions for Ex areas

2.10 Manufacturer declaration for zone 2

2.11 Environmental instructions

l Chapter "Packaging, transport and storage"

Components VEGAFLEX 61 consists of the following components:

Fig. 1: VEGAFLEX 61 - cable version with plastic housing

3.2 Principle of operation

by the instrument and outputted as distance.

Voltage supply Two-wire electronics 4 … 20 mA/HART for power supply and

The supply voltage range can diﬀer depending on the

3.4 Packaging, transport and storage

Transport Transport must be carried out under consideration of the notes

Storage Up to the time of installation, the packages must be left closed

Moisture Use the recommended cables (see chapter "Connecting to

Fig. 2: Measures against moisture penetration

Keep in mind that a min. distance must be maintained below

Pressure The process ﬁtting must be sealed if there is gauge or low

4.2 Mounting instructions

min. distance (lower dead band) is stated in chapter "Technical

Fig. 3: Vessel with conical bottom

Type of vessel Plastic vessel/Glass vessel

Fig. 4: Installation in plastic silo

Fig. 5: Installation in concrete silo

Fig. 6: Mounting socket

Fig. 7: Socket must be installed ﬂush

Fig. 8: Position of the spacer

Fig. 9: Lateral load

5 Connecting to power supply

section, you have to exchange the seal or use a suitable cable

We generally recommend the use of screened cable for HART

Select connec- Take note of the corresponding installation regulations for Ex

5.2 Connection steps - Instrument housing

6 Lift the opening levers of the terminals with a screwdriver

Fig. 10: Connection steps 6 and 7

8 Press down the opening levers of the terminals, you will

5.3 Wiring plan, single chamber housing