We Are Intechopen, The World'S Leading Publisher of Open Access Books Built by Scientists, For Scientists
We Are Intechopen, The World'S Leading Publisher of Open Access Books Built by Scientists, For Scientists
We Are Intechopen, The World'S Leading Publisher of Open Access Books Built by Scientists, For Scientists
4,000
Open access books available
116,000
International authors and editors
120M Downloads
154
Countries delivered to
TOP 1%
most cited scientists
12.2%
Contributors from top 500 universities
1. Introduction
The crystallization of small molecules proceeds by nucleation and growth mechanisms. In
polymers, the basic morphology of the crystals is spherulite lamellar crystal bundles which
results from the growth of a nucleus center followed by branching to form radial structural
equivalence. According to reported observations (Reiter & Strobl 2007), the long-chain
fractions in spherulites enriched in early-formed thick crystals are called dominant lamellae
and the short-chain fractions enriched in later-formed thin crystals are called subsidiary
lamellae.
Polypropylene (PP) is an attractive thermoplastic polymer with exceptional properties such
as high isotacticity, high cost-performance ratio, low processing temperature, excellent
chemical and moisture resistance, low density and good ductility (Somnuk et al. 2007 ;
Zhang et al. 2002). However, it has some inferior mechanical properties such as low impact
resistance and low stiffness, both of which can be improved upon by using additives such as
tougheners and the application of nucleating agents (Zhang et al. 2002).
The application of nucleating agents results in the shortening of injection molding cycle
and, consequently, in the reduction of manufacturing costs. Also, optical and mechanical
properties of polymers can be improved by the generation of small spherulites. As a
common industrial practice, polymers are often mixed with other materials to improve
properties such as strength and biodegradability or to save the starting materials (Mucha
& Krolikowski 2003).
As a coupling agent used for in situ or reactive compatibilization, maleic anhydride-grafted
polypropylene (MAPP) has the same molecular structure as polypropylene while the maleic
anhydride group is attached to the backbone. In a study by Seo et al. (2000), it was reported
that the mechanism of crystallization in isotactic polypropylene (iPP) could be different
from that of MAPP due to their different nucleation mechanisms originating from the
differences in their characteristics and the number of heterogeneous nuclei. Also, the
diffusional activation energy and crystallization half-time were found to be smaller for
MAPP than for iPP under isothermal conditions. The rate of crystallization was decreased
www.intechopen.com
132 Thermoplastic – Composite Materials
by increasing temperature under isothermal conditions for both materials, however, it was
much more noticeable for iPP. The application of MAPP in iPP affected its crystallization
during the cooling process because of the increase in the number of effective nuclei.
In this paper, non-isothermal crystallization melt behaviour and thermal properties of PP
composite materials with different formulations were studied with respect to the effects of
chemical modification, the use of compatibilizer, and fiber loading. For this purpose,
different theories and models were used to analyze the data obtained in this investigation.
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 133
in accordance with ASTM C518. 2002. Each run took 0.5 h, but the first 5 min was used to
bring the samples to the steady-state condition. The density of the test materials was
measured by using a gas (nitrogen)-operated pycnometer (Quantachrome Corp., Boynton
Beach, FL, USA) to measure the volume of the samples and their mass was determined
using a Galaxy 160D weighing scale (OHAUS Scale Corporation, Florham Park, NJ, USA).
H c
Xc % 100 (1)
H c0
Where ∆Hºc is the heat of crystallinity of 100% crystalline PP assumed to be 146.5 J/g
(Lonkar, et al. 2009) and ∆Hc is taken as the enthalpy of crystallization corrected for biofiber
in the composites assuming that the contribution of this fraction is ignored.
www.intechopen.com
134 Thermoplastic – Composite Materials
compared to the unreinforced plain PP which means that flax fiber can increase the thermal
insulation property of polymers. The reduction in thermal conductivity is due to the
inherent low thermal conductivity of cellulosic materials in comparison to the unreinforced
plain polymer. A close observation shows that the thermal conductivity of the composites
C6 and C8 (those containing treated fiber, plain PP and MAPP) was slightly higher than
similar composites reinforced with untreated fiber (i.e., C2 and C4). This is probably due to
the ability of MAPP to improve cross links between the fiber and matrix as reported by Kim
et al. (2006).
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 135
PP
50
45
40
35 5 ºC/min
10 ºC/min
30
Heat Flow
15 ºC/min
25
20 ºC/min
20
15
10
0
95 100 105 110 115 120 125 130 135
Tem perature (ºC)
C6
40
35
5 ºC/min
30 10 ºC/min
15 ºC/min
25 20 ºC/min
Heat flow
20
15
10
0
95 100 105 110 115 120 125 130 135
Tem perature (ºC)
C8
35
30 5 ºC/min
10 ºC/min
25 15 ºC/min
20 ºC/min
Heat flow
20
15
10
0
95 100 105 110 115 120 125 130 135
Tem perature (ºC)
www.intechopen.com
136 Thermoplastic – Composite Materials
The use of the compatibilizer seems to have reduced the level of crystallinity in the
composites for the same levels of fiber loading, while it resulted in a marginal increase in the
crystallization temperature. For instance, at the cooling rate of 5ºC/min, the crystallization
temperature increased from 124.5ºC to 126.3ºC, while the crystallinity decreased from 65.2%
to 62.8% for C7 and C8, respectively; and this could be attributed to the application of
MAPP in C8. In the same vein, chemical pretreatment seems to marginally reduce the
degree of crystallinity for all composites irrespective of their fiber content in comparison
with composites reinforced with the untreated fiber with or without the compatibilizer.
Therefore, among all formulations, the highest value of crystallinity was obtained for
composite sample C3 at the cooling rate of 5ºC/min.
Fiber mercerization also slightly caused the reduction of crystallization temperature at the
constant level of fiber loading as well as constant cooling rate only for samples without MAPP,
but it almost did not have any influence on crystallization temperature with the presence of
MAPP. For example, at the cooling rate of 10ºC/min, crystallization temperature changed
from 120.1ºC for C1 to 119.2ºC for C5 and this is only because of the chemical modification.
The values of onset temperature (T0), end temperature of crystallization exotherm (Te), peak
time (tc) and half crystallization time (t0.5) determined for all samples at different cooling
rates are summarized in Table 4. It can be seen that these four parameters decreased with
increasing cooling rate. The application of MAPP in the composites reduced the half-time of
crystallization for composites reinforced with pretreated and untreated biofiber. For
example, t0.5 decreased from 55 to 48 s for C7 and C8 at 5ºC/min, respectively. However, the
magnitude of reduction in half-time due to the compatibilizer was less at high cooling rates.
Also, a comparison of the data in Table 4 indicates that chemical pretreatment of the fiber
increased the magnitude of t0.5 in the biocomposites at the same level of fiber content and
cooling rate. This result is consistent with those reported by Garbarczyk et al. (2000) who
observed that PP crystallized faster when reinforced with untreated natural fiber than with
chemically modified fibers. Furthermore, a close look at the data shows that lowest value of
half crystallization time occurred in pure PP for all cooling rates. Although its crystallinity is
lower at all cooling rates, it is observed that non-isothermal crystallization occurred faster in
PP than in the biocomposites.
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 137
T
T ( dHc dT )dT
Xt T
0
(2)
T
0
dH c / dT )dT
where dH denotes the enthalpy of crystallization measured during the time interval dt and
T is the end temperature of crystallization. Figure 2 shows typical plots of relative
crystallinty vs. temperature obtained for representative samples of the tested materials (PP,
C6 and C8). Similar plots were obtained for all samples tested in this study. It can be seen
that the shape of the curves is sigmoidal. It can be observed from these plots that, for the
cooling rates studied, PP crystallized at lower temperatures than the composite materials.
The activation energy for crystallization (∆E) was determined for pure PP and the
biocomposite samples using the Kissinger model (1957) shown in equation (3).
where R is the universal gas constant (kJ/mol.K) and φ is the cooling rate. The values of
activation energy for PP and its composites were determined from the slope of the linear
plots shown in Figures 3 and 4. It can be seen from Table 4 that the addition of biofiber
markedly reduced the activation energy for crystallization in pure PP. The low activation
energy for crystallization obtained for the composites is consistent with their high
crystallinity reported in Table 3, which could be attributed to the fact that biofibers, being
high energy sites, lowered the activation energy for nucleation as similarly reported by Page
& Gopakumar (2006). A close inspection of the data in Table 4 for the composites shows that
at each level of fiber content, the application of MAPP increased their activation energy. For
instance, it was increased from 287 to 306 kJ/mol for C7 and C8, respectively.
www.intechopen.com
138 Thermoplastic – Composite Materials
The Avrami model given in equation (4) is used extensively to evaluate the isothermal
kinetics of polymer crystallization:
1 – X t exp x / m (5)
where m is the Ozawa exponent which is dependent on the nucleation density and the
spherulitic radial growth rate and x is a function of the overall crystallization rate.
The linearized form of equation (5) is given as:
Hence, a plot of ln[−ln(1 − Xt)] vs. ln(t) has a slope of m and a y-intercept of ln(x).
By combining the Avrami and Ozawa models, Liu et al. (1997) introduced another
crystallization kinetic model:
where F(T) = [x/k]1/m refers to the crystallization kinetic parameter and a is the ratio of the
exponents in Avrami and Ozawa models : a = n/m
Typical results of kinetic analysis of the DSC data using the Ozawa model are shown in
Figure 5 for PP, C6 and C8, while Table 5 summarizes the results for all formulations.
As shown, the maximum value of x for pure PP is much higher than the values obtained for
composites indicating that PP crystallized faster than the matrix in the composites. Amongst
the composites, it can be observed in Table 5 that the value of x was affected by fiber content
or by compatibilizer for a given fiber content. The parameter m decreased with decreasing
temperature for all test materials. Its value ranged from 0.6 to 5.0 for PP and from 1 to 4.2 for
the composites. The more limited range of m values obtained for the composites indicates
that the crystal growth rate of spherulites was higher in PP than in the composites. This
agrees with the result reported by Somnuk et al. (2007) for PP and natural fiber-based
composites such that the spherulitic growth rate was higher in neat PP than composites.
However, in their study, composites exhibited a higher rate of crystallization compared to
neat PP which is different from the result in this study. The F(T) values obtained from the
Liu et al. (1997) model increased systematically with the relative crystallinity of pure PP and
composites as shown in Table 6. Also, at a given relative crystallinity, the values of F(T) are
lower for PP than for the composites at most levels of Xt which indicates that crystallization
was faster in pure pp compared to the composites. Furthermore, the application of MAPP in
the composites resulted in low values of F(T) or higher crystallization rates.
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 139
PP
1.2
5 °C/min
0.8
10 °C/min
0.6
Xt
15 °C/min
20 °C/min
0.4
0.2
0
95 100 105 110 115 120 125 130 135
Tem perature (°C)
C6
1.2
1
5 °C/min
0.8 10 °C/min
15 °C/min
0.6
Xt
20 °C/min
0.4
0.2
0
95 100 105 110 115 120 125 130 135
Tem perature (°C)
C8
1.2
1
5 °C/min
0.8 10 °C/min
15 °C/min
0.6
Xt
20 °C/min
0.4
0.2
0
95 100 105 110 115 120 125 130 135
Tem perature (°C)
www.intechopen.com
140 Thermoplastic – Composite Materials
-8.6
-8.8
-9
-9.2 PP
-9.4
Ln(Ø/Tc2)
C1
-9.6 C2
-9.8 C3
-10 C4
-10.2
-10.4
-10.6
0.00248 0.00252 0.00256 0.0026
1/Tc (K-1)
Fig. 3. Kissinger plots of crystallization activation energies of PP (419 kJ/mol) and non-
compatibilized formulations: C1 (292 kJ/mol ), C2 (314 kJ/mol), C3 (297 kJ/mol) and C4
(310 kJ/mol). PP: polypropylene ; C1, C2, C3 and C4: composites formulations.
-8.6
-8.8
-9
-9.2 PP
-9.4
Ln(Ø/Tc2)
C5
-9.6 C6
-9.8 C7
-10 C8
-10.2
-10.4
-10.6
0.00248 0.00252 0.00256 0.0026
1/Tc (K-1)
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 141
PP
3
116 ºC
1 114 ºC
112 ºC
-1
110 ºC
ln(-ln(1-xt))
108 ºC
-3
-5
-7
-9
1 1.5 2 ln(Ø) 2.5 3 3.5
C6
3
126 ºC
1
124 ºC
122 ºC
-1
120 ºC
ln(-ln(1-xt))
118 ºC
-3
-5
-7
-9
1 1.5 2 2.5 3 3.5
ln(Ø)
C8
3
126 ºC
1
124 ºC
122 ºC
-1
120 ºC
ln(-ln(1-xt))
118 ºC
-3
-5
-7
-9
1 1.5 2 2.5 3 3.5
ln(Ø)
Fig. 5. Ozawa plots for non-isothermal melt crystallization of polypropylene (PP) and
composites : C6 (PP/MAPP/Fiber: 80/5/15) and C8 (PP/MAPP/Fiber: 65/5/30).
www.intechopen.com
142 Thermoplastic – Composite Materials
Material T(ºC) m x R2
PP 108 0.6 14.9 0.92
110 0.7 10.0 0.83
112 1.9 99.5 0.84
114 4.1 1998.2 0.96
116 5.0 1212.0 0.99
C1 118 1.4 40.4 0.97
120 2.0 81.5 0.99
122 2.5 99.5 0.99
124 2.9 73.4 1.00
126 3.4 49.4 1.00
C2 118 0.8 16.4 0.96
120 1.3 33.1 0.94
122 2.2 109.9 0.96
124 2.9 164.0 1.00
126 3.3 99.5 1.00
C3 118 1.0 22.2 0.98
120 1.5 40.4 0.97
122 2.3 99.5 0.98
124 3.0 148.4 1.00
126 3.6 121.5 0.99
C4 118 0.7 14.9 0.92
120 1.0 22.2 0.93
122 1.8 66.7 0.96
124 2.5 148.4 0.99
126 3.1 134.3 1.00
C5 118 1.8 66.7 0.99
120 2.3 109.9 0.99
122 2.8 109.9 1.00
124 3.3 81.5 1.00
126 4.2 109.9 0.99
C6 118 0.8 16.4 0.94
120 1.3 36.6 0.95
122 2.3 121.5 0.98
124 2.9 200.3 1.00
126 3.3 109.9 1.00
C7 118 1.1 27.1 0.97
120 1.7 44.7 0.98
122 2.3 90.0 0.99
124 2.7 81.5 1.00
126 3.0 36.6 1.00
C8 118 0.7 14.9 0.93
120 1.0 22.2 0.94
122 1.7 60.3 0.96
124 2.4 134.3 0.99
126 2.9 109.9 1.00
PP: polypropylene; C1 to C8: composites; m and x: Ozawa constants, and R2: coefficient of
determination.
Table 5. Kinetic parameters obtained for PP and the composites, T: temperature; using the
Ozawa model.
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 143
Table 6. Kinetic parameters obtained for PP (polypropylene) and its composites (C1 to C8)
using the model of Liu et al. (1997).
www.intechopen.com
144 Thermoplastic – Composite Materials
PP
3.5
3 0.2
0.4
2.5
0.6
2 0.8
ln(Ø)
1.5
0.5
0
-1.5 -1 -0.5 0 0.5 1
ln(t)
C6
3.5
0.2
3
0.4
2.5 0.6
0.8
2
ln(Ø)
1.5
0.5
0
-1.5 -1 -0.5 0 0.5 1
ln(t)
C8
3.5
0.2
3
0.4
2.5 0.6
0.8
2
ln(Ø)
1.5
0.5
0
-1.5 -1 -0.5 0 0.5 1
ln(t)
Fig. 6. Non-isothermal crystallization plots based on Liu et al. (1997) model. PP:
polypropylene; C6 (PP/MAPP/Fiber: 80/5/15) and C8: (PP/MAPP/Fiber: 65/5/30).
composites.
www.intechopen.com
Crystallization and Thermal Properties of Biofiber-Polypropylene Composites 145
4. Conclusions
From the experimental results, the following conclusions can be drawn:
1. The thermal conductivity and non-isothermal crystallization kinetics of biofiber-
reinforced PP composites were influenced by fiber content and chemical modifications
of the biofiber.
2. The addition of fiber reduced the thermal conductivity of pure PP.
3. The biocomposites exhibited higher crystallinity, crystallization temperature, half-time
but lower crystallization rate than pure PP,.
4. Composites fabricated with chemically-modified fibers exhibited lower degree of
crystallinity than those reinforced with untreated fibers.
5. The addition of MAPP into the composites accelerated the crystallization process but
had a negative impact on the degree of crystallinity.
6. The important process parameter of cooling rate also was strongly effective on the
behaviour of crystallization in that involving higher cooling rate resulted to lower
degree of crystallinity and lower crystallization temperature, but accelerated
crystallization process. Activation energy of crystallization determined using Kissinger
model for composites (around 300 kJ/mol) was much lower than that of PP (419
kJ/mol) in this study which is consistent with the degrees of crystallinity.
7. Analyzing the data using Ozawa and Liu et al. models resulted to a good linearity and
conclusion.
5. References
ASTM C518. 2002. Standard Test Method for Steady-State Heat Flux Measurements and
Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus,
Philadelphia, PA.
ANKOM Technology (2005) ANKOM Technology Method.
http://www.ankom.com/09_procedures/ procedures.shtml .
Garbarczyk, J. & Borysiak, S. (2000). Crystallization of isotactic polypropylene at surfaces of
cellulose natural fibers. 3rd International Wood and Natural Fibre Composites
Symposium Kassel, Germany.
Kim, S.W.; Lee, S.H.; Kang, J.S. & Kang, K.H. (2006). Thermal conductivity of thermoplastics
reinforced with natural fibers. International Journal of Thermophysics vol.27, No.6, pp.
1873-1881, ISSN 1572-9567.
Kissinger, H.T. (1957). Reaction Kinetics in Differential Thermal Analysis. Analytical
Chemistry Vol.29, No.11, pp. 1702-1706, ISSN 0003-2700.
Liu, T.; Mo, Z.; Wang, S. & Zhang, H. (1997). Nonisothermal melt and cold crystallization
kinetics of poly(aryl ether ether ketone ketone). Polymer Engineering & Science
Vo.37, No.3, pp. 568-575, ISSN 1548-2634.
Lonkar, S.P.; Morlat-Therias, S.; Caperaa, N.; Leroux, F,; Gardette, J.L. & Singh, R.P. (2009).
Preparation and nonisothermal crystallization behavior of polypropylene/layered
double hydroxide nanocomposites. Polymer Vol.50, No.6, pp. 1505-1515, ISSN
0032-3861.
www.intechopen.com
146 Thermoplastic – Composite Materials
www.intechopen.com
Thermoplastic - Composite Materials
Edited by Prof. Adel El-Sonbati
ISBN 978-953-51-0310-3
Hard cover, 146 pages
Publisher InTech
Published online 16, March, 2012
Published in print edition March, 2012
Composite materials often demand a unique combination of properties, including high thermal and oxidative
stability, toughness, solvent resistance and low dielectric constant. This book, "Thermoplastic - Composite
Materials", is comprised of seven excellent chapters, written for all specialized scientists and engineers dealing
with characterization, thermal, mechanical and technical properties, rheological, morphological and
microstructure properties and processing design of composite materials.
How to reference
In order to correctly reference this scholarly work, feel free to copy and paste the following:
M. Soleimani, L. Tabil, S. Panigrahi and I. Oguocha (2012). Crystallization and Thermal Properties of Biofiber-
Polypropylene Composites, Thermoplastic - Composite Materials, Prof. Adel El-Sonbati (Ed.), ISBN: 978-953-
51-0310-3, InTech, Available from: http://www.intechopen.com/books/thermoplastic-composite-
materials/crystallization-and-thermal-properties-of-biofiber-polypropylene-composites