Mitsubishi Wireedm PDF
Mitsubishi Wireedm PDF
Mitsubishi Wireedm PDF
NA Series
Series
1 2
NA1200
Product Line-up
High-grade model combines high accuracy and ease of use
Outline drawing 555 313(12.3) (Unit: mm (in)) Table diagram (Unit: mm (in))
150st 150st (21.9)
(5.9) (5.9) 650(25.6)
Machining samples
115(4.5) 420(16.5) 115(4.5)
115(4.5)
50 480(18.9) 50
137 533(21.0)
(2.0) 8×50=400(8×19.7=15.8) (2.0)
200st 200st 50(2.0)
50(2.0)
150st 44-M8
220st (5.4)
(5.9) tapped holes
2015(79.3)
1905(75.0)
(8.7)
1767(69.5)
Filter:1374(54.1)
300(11.8) Travel
950(37.4)
993(39.1)
(11.8) (15.7)
550(21.7)
320(12.6)
380(15.0)
588(23.1)
Drive systems
400(15.7) Travel
50(2.0)
1195 (47.0) 920 (36.2)
850(33.5) 850(33.5)
1325(52.2) 555(21.9)
115 (4.5)
267(10.5) 537(21.1) 1902(74.9) 1700(66.9) 472(18.6)
2172(85.5)
2706(106.5)
(2.0)
100 100 100 Table mounting
50
(3.9) (3.9) (3.9) holes
Power systems
216
Model NA1200
740(29.1)(8.5) 600(23.6)
Maximum workpiece dimensions (W×D×H) [mm](in) 810(31.9)×700(27.6)×215(8.5)
min.200(7.9)
50(2.0) [kg](lb)
Machine unit
Maximum workpiece weight 500(1100)
Table dimensions [mm](in) 650(25.6)×550(21.7)
600(23.6)
Wire C
collection Power Default machine dimensions Machining travel (X×Y×Z) [mm](in) 400(15.7)×300(11.8)×220(8.7)
box supply DI resin
Width: 1700mm(66.9") Machining travel (U×V) [mm](in) ±60(2.4)×±60(2.4)
97(3.8)
Height: 1965mm(77.4") Max. taper angle [ °] 15 (at max. 200mm(7.9"))
Wire diameter [mm](in) 0.1(.004) to 0.3(.012)*1
D A: Clean tank drain port Weight [kg](lb) 2500(5500)
2655(104.5)
B Fitted with PT1/2 screw valve Tank capacity [ ](US gal) 450(119)
Machining Control
20kg(44.1lb)
320(12.6)
(52mm(2.0") from floor) Filtration method Paper filter (two)
Machine
Dielectric
wire spool Dielectric fluid
2009(79.1)
reservoir
unit (option) body chiller unit mounted B: Dirty tank drain port Filtered particle size [µm] 3
fluid
94 Dielectric fluid Fitted with PT1 screw valve [ ](cu.ft.)
(3.7) ø Water purifier (DI resin) 10(0.35)
(3. 100 (52mm(2.0") from floor)
1140(44.9)
reservoir Dielectric fluid chiller unit Unit cooler
9) C: Power supply port
A Weight (when dry) [kg](lb) 300(660)
200/220VAC±10%
50/60Hz, 13.5kVA *1: 0.25 wire DD guides come as standard for the USA market.
Levelling
bolt (×3) D: Primary air side
[kVA]
min.300(11.8)
0.5 to 0.7MPa, 75 /min(2.6cu.ft./min) or more General input 13.5
1/4 hose connection Required air pressure [Mpa](psi) 0.5 to 0.7(70 to 100)
min.300(11.8) 2172(85.5) min.400 (15.7) Required air rate
(hose sleeve outer diameter: ø9mm(.35")) Fluid rate [ (cu.ft.)/min] 75(2.6) or more
min.800(31.5): When 20kg(44.1lb) wire 110(4.3)
Machine systems
spool unit is mounted Operation panel
(monitor)
Control Unit
Outline drawing (Unit: mm (in)) Table diagram (Unit: mm (in))
300ST 555(21.9) 313 300ST
and ease of use With larger capacity. (11.8) (12.3) (11.8) 50 50 680(26.8) 50 50
(2.0) (2.0) (2.0) (2.0) 72-M8
40 12×50=600(12×1.97=23.6) 40
(1.6) 50 50 100 100 100 100 50 50 (1.6) tapped holes
120 533(21.0)
(2.0) (2.0) (3.9) (3.9) (3.9) (3.9) (2.0) (2.0)
130(5.1)
50 50
Dielectric fluid chiller unit:1670(65.7)
(4.7)
310ST
(12.2)
Filter:1535(60.4)
1767(69.5)
400(15.7) Travel
1387(54.6)
1338(52.7)
480(18.9)
420(16.5)
680(26.8)
1120(44.1)
Efficiency
400ST(15.7)
950(37.4)
600ST(23.6)
815(32.1)
815(32.1)
610(24.0)
600(23.6) Travel
130(5.1)
110(4.3) 976 (38.4)
(2.0) (2.0)
50 50
70(2.8)
388(15.3) 754(29.7) 1170 (46.1)
680(26.8) 760(29.9) 477(18.8) 915(36.0) 825(32.4)
796(31.3) 2254(88.7) 1740(68.5) 807(31.8) Table mounting
3050(120.1) 155 2547(100.3)
130(5.1) 620(24.4) 130(5.1) holes
(6.1)
880(34.6)
Options
Layout drawing (Unit: mm (in)) Machine specifications (standard specifications)
142 Model NA2400
min.200(7.9) 1280(50.4) (5.6) 600(23.6) Maximum workpiece dimensions (W×D×H) [mm](in) 1050(41.3)×820(32.3)×305(12.0)
50(2.0) [kg](lb)
Machine unit
Maximum workpiece weight 1500(3300)
20kg(44.1lb) C DI resin Table dimensions [mm](in) 880(34.6)×670(26.4)
600(23.6)
50kg(110lb) wire spool unit (option) Wire Power [mm](in) 600(23.6)×400(15.7)×310(12.2)
collection Machining travel (X×Y×Z)
50(2.0)
unit (option) Machining travel (U×V) ±75(3.0)×±75(3.0)
(15.8) (1.0) Width: 2045mm(80.5") Max. taper angle [ °] 15 (at max. 260mm(10.2"))
Height: 2100mm(82.7")
(17.1)
B
[kg](lb) 3800(8377)
3050(120.1)
Weight
A: Clean tank drain port [ ](US gal)
A Tank capacity 800*2 (211)
Fitted with PT1/2 screw valve
2385(93.9)
Filtration method Paper filter (two)
Dielectric
reservoir
D (52mm(2.0") from floor)
Dielectric fluid Filtered particle size [µm] 3
fluid
chiller unit mounted B: Dirty tank drain port
[ ](cu.ft.)
(15.7)
600st(23.6) 50/60Hz, 13.5kVA *2: 120 (31.7 gal) of separate dielectric fluid is required for the subtank (mounted on machine body).
D: Primary air side
Levelling bolt (×5) General input [kVA] 13.5
0.5 to 0.7MPa, 75 /min(2.6cu.ft./min) or more
min.300(11.8) 2702(106.4) 1/4 hose connection Required air pressure [Mpa](psi) 0.5 to 0.7(70 to 100)
Required air rate
min.690(27.2) min.400(15.7) (hose sleeve outer diameter: ø9mm(.35")) Fluid rate [ (cu.ft.)/min] 75(2.6) or more
(When 20kg(44.1lb) / 50kg(110lb) Operation panel
wire spool unit is mounted) (monitor)
3 4
Samples
Product Line-up
Revolutionizing monozukuri (product creation) with high-accuracy
Machining samples machining which focuses on quality required for the next generation
Machining samples
Round machining High-accuracy connector machining
Model NA1200 • High machining accuracy is realized Model NA1200 • A machining accuracy of ±2µm
Function used OPT-drive system, EM control with the OPT-drive system’s high High accuracy, fine wire (.00008”) is possible when using the
responsiveness Function used L/D machining mode with Fine Wire.
Electrode machining specifications
ø0.2(.008")/BS This core pin example requires a
material • EM control suppresses possible Electrode
ø0.05(.002")/SP 0.15mm (.006”) pin width.
Workpiece STEEL (PD613) bumps or undercuts at the approach material
Drive systems
Workpiece point created during multiple skim Workpiece STEEL (PD613)
50mm(2.0'') cuts, attaining a higher degree of
thickness Workpiece Height: 20mm(0.8"),
Surface Rz2.0µm(79µ"Rz) / roundness thickness width: 2mm(.08")
roughness Ra0.25µm(10µ"Ra) Surface Rz0.9µm(35µ"Rz) /
roughness Ra0.1µm(4µ"Ra)
Power systems
High-accuracy pitch machining Long stroke, high-accuracy pitch machining
Model NA1200 • Highly accurate pitch machining is Model NA2400 • Even when machining large plates
Function used OPT-drive system possible using the OPT-drive system Function used OPT-drive system with a stroke of 300mm (11.8") or
Electrode and X/Y independent construction Electrode more, the OPT-drive system enables
ø0.2(.008")/BS method ø0.2(.008")/BS highly accurate machining.
material material
Machining Control
Workpiece STEEL (PD613) Workpiece STEEL (PD613) ±3µm (.00012”) is possible.
Workpiece Workpiece
20mm(0.8'') 20mm(0.8'')
thickness thickness
Surface Rz2.0µm(79µ"Rz) / Surface Rz2.0µm(79µ"Rz) /
roughness Ra0.25µm(10µ"Ra) roughness Ra0.25µm(10µ"Ra)
Machine systems
High-accuracy punch machining Tungsten carbide punch machining
Model NA1200 • A shape accuracy of ±1µm (.00004") Model NA1200 • A surface roughness of Rz1.0µm
Function used Digital-FS or less is realized Function used Digital-FS (.00004") or less and a machining
Electrode Electrode accuracy of ±1µm(.00004") are
ø0.2(.008")/BS • High-grade machining to a surface ø0.2(.008”)/BS
material material possible using Digital-FS for tungsten
roughness of Rz1.0µm or less is
Workpiece STEEL (SKD11) Workpiece Tungsten carbide (G8) carbide punch machining
possible with Digital-FS
Control Unit
Workpiece Workpiece
50mm(2.0'') 70mm(2.8”)
thickness thickness
Surface Rz0.7µm(28µ"Rz) / Surface Rz0.8µm(31µ"Rz) /
roughness Ra0.1µm(4µ"Ra) roughness Ra0.1µm(4µ"Ra)
Efficiency
Model NA2400 • Thick workpieces can be machined Model NA2400 • The UV-axis OPT-drive system realizes
Function used Digital-V power supply with a high straightness accuracy High accuracy, fine machining highly accurate tapered machining
using the Digital-V power supply Function used specifications, corner control with an angle of 7°
Electrode
ø0.3(.012")/BS
material • Highly accurate machining with a Electrode material ø0.25(.010")/BS • New corner machining control (CM3)
Workpiece STEEL (SKD11) straightness accuracy of 6µm (.0002") STEEL (SKD-11) improves a shape accuracy of corner
Workpiece
Workpiece is possible even with 300mm (11.8") - areas, so the mold can slide smoothly
Options
300mm(11.8'') thick workpieces
thickness Workpiece 150mm(5.9”)
Surface Rz4.8µm(189µ"Rz) / thickness
roughness Ra0.6µm(24µ"Ra) Surface Rz2.3µm(91µ"Rz) /
roughness Ra0.3µm(12µ"Ra)
* The listed machining results are all based on in-house conditions and measurements. * The listed machining results are all based on in-house conditions and measurements.
(Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz conventional notation Ry) (Note) JIS B0601: '01 and ISO 4287: '97/ISO 1302: '02 compliant (Rz conventional notation Ry)
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High quality
Product Line-up
Excellent frame design provides
Highly accurate drive systems higher-dimensional performance
Machining samples
Highly rigid structure
• Newly designed with CAE analysis, the machine structure is
highly rigid with a low center of gravity
• Ribs are optimally arranged to suppress the structure’s
deformation during axis movement
Drive systems
Optimum structure matches machining
applications
OPT-drive system
NA1200
• X/Y-axis independent construction method combines table
movement and column movement
Power systems
• This structural design eliminates axis overhang, enhancing
Highly rigid machining accuracy
structure
NA2400
• Drive method which combines table fixing and column
movement incorporated NA1200
Machining Control
to move large workpiece, enabling a higher degree of
machining accuracy
Machine systems
Integrated
rectangular table
Control Unit
NA2400
Efficiency
* Compatible models: NA1200/NA2400 (option).
<NA1200 is shown>
Options
Servo amplifier
OPT-drive system
Drive section
Drive section
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High quality
Product Line-up
Merging high speed and high accuracy
High-accuracy power systems Refined power supply control technology
Machining samples
High-speed anti-electrolysis power supply Comparison of AE and Comparison of water- and
(AE power supply) conventional machining oil- machined surfaces
AE machining Conventional machining Water machining Oil machining
• Electrolytic corrosion is suppressed to prevent the formation of
Machined
Machined
surface
surface
Machined surface Machined surface
softened layers
• Compatible with all power circuits from rough machining to
Edge
Workpiece top Workpiece top
finish machining
cross-section
cross-section
Drive systems
Machined
Machined
• High-speed, safe unmanned machining possible using water Crack
* The photo shows a comparison under adverse
conditions where electrolysis occurs easily.
Power systems
Conventional machining AE machining Conventional machining AE machining Conventional machining AE machining
Machining Control
Shape control power supply (Digital-AE II) Comparison of straightness accuracy in finish machining
• Digitally control 3D shapes with the world's only (as of April '11) ,
electrical-discharge position control
Machine systems
Workpiece: Steel
• Reduce the total machining time by improving straightness 100mmt No. of cuts: 5 cuts
accuracy during rough, intermediate and finishing processes Electrode material: ø0.25mm(.010")
Control Unit
Shape control
power supply
0 5 10 15 20
Straightness accuracy (both sides) µm
Digital-AE
Mitsubishi Electric
conventional EDM
Efficiency
Super-fine finishing power supply (Digital-FS) Analyzed shape curve
• Optimum surface roughness of Rz0.4µm
Options
• Machining with the workpiece set directly on the table
(dedicated jig not required)
• Machining range not limited (entire XY stroke area)
• Achieves both surface roughness and straightness accuracy
0.250µm
−0.250µm
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High quality
Product Line-up
Advanced knowledge-base system controls
High-accuracy control system cutting-edge machine performance
Machining samples
(PM control: Power Master) Examples of PM machining applications
Drive systems
<3D-PM>
• Analyzes 3D data and recognizes shape characteristics
• Eliminates transition lines which appear easily in stepped
Stepped shape Stepped shape Cross-cavity shape
machining areas
machining machining machining
• Improves machining speed with nozzle close conditions
Power systems
Under-cut (dimple) reduction control
(EM control: Entrance Master)
Machining Control
• Reduces dimples at the approach section
• Allows shape adjustment from convex to concave
• Greatly reduces polishing time 2µm
No control: concave section depth
Dimple 250µm approx. 4µm
Example of corner
machining
Machine systems
Wire ø0.2 (.008")/BS
Workpiece 20mmt steel
Surface roughness Rz3.9µm 2µm
EM control: concave section depth
250µm within surface roughness
Control Unit
Machining surface step/straightness control 7µm 3µm
(.0003") (.0001")
(SL control: Stepless control)
Efficiency
7.0µm 2µm
(.00004")
(.0003") (.00008")
SL control:
Corner machining control (CM3 control: Corner Master3) Wire tension control (TS Master) Step, straightness +2µm (+.00008") or less
-7.0µm
(-.0003")
• Improve machining accuracy at extremely small in-corners and • Suppress tension fluctuation to realize stable machining
Options
out-corners • Suppress lines on the machined surface after polishing
• Realize highly accurate shape machining even in complicated
geometry with several types and sizes of corners Conventional tension control TS master
• Corner accuracy can be easily controlled by the operator
Dimensional error control
(R0.15mm)
(.006")
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Mechanism
Product Line-up
Creating a comfortable,
Machine system function and operation reassuring operating environment
Machining samples
Increased machining stroke
• Ample stroke for large workpieces
X600 (23.6") × Y400mm (15.7") (NA2400)
X400 (15.7") × Y300mm (11.8") (NA1200)
Drive systems
Power systems
NA2400
Machining Control
tapers
• Optimum taper specifications are automatically set to match
the wire electrode angle
Machine systems
Control Unit
All stainless-steel structure
• Workpiece mounting table
• Lower machine arm
• Seal plate
• Work-tank and dielectric fluid reservoir
Efficiency
3-sided elevating work-tank (NA2400) Hand lift mode (NA2400)
• 3-sided elevating work-tank allows easy loading of large • Top surface of the working tank can be lowered approx. 60mm
workpieces (2.4") from the top of the table
Options
• The machine table can be reached from three sides making • Table access is improved when loading/unloading using a hand
workpiece setups quick and easy lift
• Multiple workpiece setups are made easy by the open access
to the machine table
Seal plate self-cleaning mechanism
Example of NA2400
13 14
Mechanism
Product Line-up
Innovative design
Machine system function and operation for improving productivity
Machining samples
Compact head design
• The new compact head design greatly improves how close the
nozzle can get to stepped workpieces or clamping fixtures
such as vises and ruler systems
Drive systems
Power systems
One-touch lever clamp mechanism
• New one-touch lever clamping system provides quick, easy,
Machining Control
and accurate power feed indexing
• The clamp lever accurately locates the power feeder with
repeatable torque, unlike systems that use a set-screw method
Machine systems
Control Unit
Diamond guide
• A round diamond guide is used to provide the best accuracy for
both straight and taper cutting applications
• Both upper and lower guides can be replaced by simply
unscrewing the flush cups (no tools required)
Efficiency
Options
High-speed auto-threader: AT2 Jet off wire insertion
15 16
Ultimate Control
Product Line-up
Taking the interface to new heights
ADVANCE control intelligence and ease of use with three advanced levels
Machining samples
Easy-ADVANCE New advanced ergonomic design
Easy-to-read screen and outstanding operability Ergonomic design
• 15-inch LCD and touch panel • Smooth operations with mouse
• Simple menu configuration eliminates deep nesting • Easy-to-use screen, keyboard and mouse position
Drive systems
Enlargement of 3D
models using a mouse
Power systems
Quick simple workpiece Setup Creates NC data including machining condition
(Work alignment function) with easy operation (machining condition search function)
• By measuring the workpiece flatness with a dial indicator, the wire • Creates NC data with machining condition easily by an interactive
tilt can be automatically compensated to match the angle of the operation
Machining Control
part rather than taking time to indicate it in perfectly flat • The job schedule adjustment, used schedule call back, and extra
• Even when using multiple workpieces, the flatness can be job addition is now supported by the ME pack
automatically compensated in each workpiece coordinate system *ME pack is a pack of machining
without editing the program process including offset,
machining speed and adaptive
control setting.
Machine systems
Control Unit
3D-ADVANCE Advanced 3D data for machine control
• Reads and display 3D CAD data (Parasolid format *1)
with a built-in 3D CAM
• Extracts 3D model contours with a built-in 3D CAM
• Creates NC data including machining condition with a built-in
Efficiency
2D CAM
• Utilizing ME pack available in built-in 2D CAM
• Analizes shape features for improved machining
performance with a 3D-PM (refer to following page for details)
*1: Parasolid is a registered trademark of UGS PLM Solutions Co., Ltd.
Net-ADVANCE
Options
Advanced support service using Internet technology
Providing the newest systems, manuals and machining conditions
• The latest system software, manuals and machining conditions, etc., are provided through the Internet
• Users can download the latest version and upgrade their system
Machining know-how
17 18
Product Line-up
Extensive utilization of 3D CAD data
for machine control
Machining samples
Read 3D data
CAD/CAM system • 3D CAD data (Parasolid format * 3) can be
in use read and displayed in original format and Advanced 3D data
design information can be taken directly to
the site
for machine control
Built-in 3D CAM *1
3D-ADVANCE
3D CAD
Drive systems
• Extract contour lines with the height
designated in 3D data
• Transmit the contour lines to the built-in 2D
CAM
Built-in 2D CAM *2
• Create NC data from contour lines
Power systems
• Simple CamMagic operations 3D adaptive control EDM
• Revise drawings and define additional 3D-PM
3D CAD data
(Parasolid format * 3) CAM machining on the EDM
• Analyzes 3D data and recognizes shape characteristics
• Eliminates transition lines while improving machining performance
• Eliminates streaks which appear easily in stepped machining areas
Machining Control
• Improves machining speed when nozzles are closed
High compatibility
with CamMagic
Machine systems
- Common operability
Machining-defined data - Mutual use of
Upper/lower nozzles are closed
(CamMagic format) Machining-defined data Ma
ch
ini
ng
dir
ec
2D CAD Blind hole
tio
n
Control Unit
Check
Large step
Efficiency
2D CAD data input
(DXF format, IGES format)
Setup
CAM
Options
Machining
Completion
19 20
Economy & Ecology
Product Line-up
Pursuing efficiency while realizing low costs
Efficiency and environmental awareness
Machining samples
New energy-saving mode (Sleep Mode) Saves electricity rates by Supplies power and Supplies dielectric
supplying only the minimum supplies the dielectric fluid fluid to the bottom
• The new energy-saving mode can be scheduled according to required amount of power to the bottom of the table of the table
the current job ending time and your next day start time
• In Sleep Mode, the amount of energy consumed is greatly
reduced through the use of an automated pump-shut-off EDM work Sleep Mode Recovery
Temperature
EDM work
adjustment
system
Machining time reduced by up to 30%
Drive systems
• Once the scheduled start time is reached, the system restarts
the fluid system thermally, stabilizing the machine for the next
Temperature has been adjusted
Digital V power supply improves machining days work so machine can be used immediately
Power systems
NA 100
80
60
40 Flat power feed terminal
20
0 • The flat shape makes it easy to index to the next location
Machining Control
Conventional • A total of 48 index locations can be used (24 on each side)
model
Machine systems
The new control system (Intelligent Master) optimally controls the
100
wire speed during machining. 80
60
40
20
0
Control Unit
Main tension roller
Machining power consumption (CO 2 emission
• Multiple indexing locations greatly reduces running costs Four positions usable by
Efficiency
Conventional
model cost reductions and the union of new technology.
* The left graph gives the values when the same machining amounts are
Spacer Spacer
compared.
Options
60
40
20
0
The above data is a comparison with designated machining conducted by Mitsubishi Electric using the conventional Mitsubishi FA Series.
21 22
Options
Product Line-up
: Standard equipment : Can be field retrofitted : Factory installation only : Not available
Machining samples
Option Name NA1200 NA2400
ø0.1 (.004"), ø0.15 (.006") Automatic threading *1
XY-axis OPT-drive system specifications
High accuracy, fine wire machining specification *2
Wire processing unit *3
Long stroke taper unit (±60mm) (±2.4")
Long stroke taper unit (±75mm) (±3.0")
Drive systems
Angle Master (S/W)
Angle Master guide kit
AT Master guide kit
UV-axis OPT-drive system Wire processing unit Digital-FS power supply
The OPT-drive system has been adopted for the UV-axis Spent wire is cut at discharge section
Digital-AE power supply
Fine machining system
Power systems
Special material machining power supply
Working tank door automatic lock
Machining Control
Ion exchange resin 20L (0.7cu.ft.) specifications (Organo)
4-piece filter system
Advanced manual control box (with axis display)
Lighting
Angle Master guide kit AT Master guide kit Instruction manual (paper edition)
Max. 45˚ taper machining possible using dedicated diamond guide Broken wire threading performance is improved when using the AT Enhanced High-accuracy wire-alignment device / Wire-alignment device
mode and the (Type Z) guide kit. 0.2, 0.25 (.008, .010”) sizes available.
Tools (tool box)
Machine systems
Virus infection prevention
Workpiece clamp set
LAN/W *4
DNC (DNC64W S/W)
FTP (S/W)
*1 The ø0.1 (.004") and ø0.15 (.006") wires cannot be used with the wire processing unit. (These sizes can be used with the continuous wire feeder after removing the wire processing unit.)
*2 Available only with the ø0.05 (.002"), ø0.07 (.003") fine wire automatic feed specifications and UV-axis OPT-drive system specifications set.
*3 The wire processing unit cannot be mounted when using high accuracy, fine machining specifications.
Control Unit
*4 LAN cable should be used all straight wiring type with shielding connector, category 5 (100BASE-TX correspondence), STP (four shielded twist pair).
The switching type HUB should be used which can ground shielded LAN cable.
4-piece filter kit Advanced manual control box/standard manual control box
4-piece filter specifications reduce filter replacement frequency The advanced manual control box is provided with an LCD display,
and can be used for positioning, zero set and AT operations
Wire-cut EDM automation system Network connection specifications (DNC, FTP Options)
• Accumulates workpiece measurement data Data, such as NC programs, machining conditions and variables can be exchanged between a
Efficiency
· Compatible for external set-up using a coordinate personal computer and EDM.
measuring machine The required options differ according to the models and purpose, and can be confirmed using the
· Enables automatic measurement when measuring on an following table.
One IP address must be prepared for each EDM within the user’s in-house network.
EDM
Required Specifications Image drawing Required option Supplement
• Creates processes offline
Use EDM’s Explorer and receive
• Automatically exchanges workpieces using a robot Operate on the EDM side
Data transmission
data in the common HDD on the
and receive data from Standard EDM side.
DNC
personal computer. After that, data I/O operations are
Options
required.
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Power supply /
Control specifications Machine Installation
Product Line-up
Preparation for machine installation
Machining samples
�Power supply / Control unit specifications Checklist for Installing Machine 4. Grounding work
Wire-cut EDMs must always be grounded to prevent external noise, radio
Compatible model NA1200 / NA2400 Determining the machining details disturbance, and earth leakage
Check each item, and make sure that no item or order is overlooked. Class C grounding (grounding resistance 10Ω or less) as set forth in the Electric
Power supply unit specifications 1) Determine the workpiece
Facility Standards is recommended for the EDM
· Class C grounding (isolated) is recommended (Wire-cut EDM dedicated
Model WN4 2) Determine the machining site
grounding) (Fig. 1)
Power supply circuit Regenerative transistor pulse type 3) Determine the pre-processing site
Note) Provide isolated grounding for each machine.
4) Determine the post-processing site · Common grounding can be used if noise from other devices will not enter through
Cooling method Completely sealed / Indirect cooling
the common grounding; the grounding cable must be connected independently to
Anti-electrolytic power supply Anti-electrolytic power supply in all modes
Drive systems
the grounding location (Fig. 2)
Maximum output current 50A Preparation of installation fixtures · Use a 14mm2 grounding wire
1) Plan the installation fixtures
Power supply mode 13 types (RH, RL, KH, KL, HP, CB, MP, HL, MA, LA, LB, LC, LD)
2) Prepare or manufacture the fixtures
Machine voltage selection 17 types 5. Primary air equipment
Machining setting 243 types • Hose diameter : 1/4 hose (hose sleeve outer diameter: ø9.0 (0.35"))
Preparation of consumable parts • Pressure : 0.5 to 0.7MPa (70 to 100psi)
Power supply unit
Power systems
they get into the pneumatic devices such as the solenoid valve. Install an air filter with drainage
Stabilization circuit C 3 types Training of programmers and operators discharge mechanism, etc., on the air source (primary source) piping to prevent the impurities
Stabilization circuit E 5 types 1) Select the programmers and operators from entering the pneumatic devices.
2) Apply for training seminars
FM circuit (LA, LC, LD) 3 types
3 notches (changeable with M code or screen) 6. Shield room
Install a shield room if a wire-cut EDM affects televisions or other communication
• Workpiece material: Steel, tungsten, copper, aluminum Confirmation of foundation work and power supply work facilities in the area. Observe the following points when installing the wire-cut
PM control If there is any possibility of radio disturbance, investigate it prior to starting work.
• Applicable only for rough-cut conditions EDM in the shield room.
1) Confirmation of floor area 1. Ground the EDM in the shield room (Fig. 3)
Machining Control
• Not usable with CS mode 2. If the EDM cannot be grounded in the shield room, connect the wire-cut EDM's
2) Confirmation of environment (constant pressure, dust-proof room, measure for radio disturbance, prevention of external noise)
AVR Built-in 3) Confirmation of foundation floor grounding cable to the shield room's grounding terminal (through bolt) as shown
Unit dimensions (mm) (in) 600 × 650 × 1765 (23.6 × 25.6 × 69.5) 4) Foundation work
in Fig. 4
3. Consult with your dealer for details on installing a shield room
Unit weight (kg) (lb) 260 (572) 5) Primary wiring for power lead-in
6) Grounding work
Control unit specifications Power supply unit Power supply unit
7) Construction of dielectric fluid (city water) supply/drainage facilities
Model W31NA-2 8) Air piping work
Machine body
R Machine body R
NC program input method Keyboard, USB flash memory, Ethernet S S
T T
Pointing device Touch panel, mouse Confirmation of delivery path
Machine systems
E E
Display 15" color TFT Check the path inside and outside the factory to avoid any trouble during delivery.
Grounding cable
Display characters Alphanumeric characters 1) Traffic restrictions to factory for other device
Fig. 1 Fig. 2
Control method CNC closed loop Road width
Entry road Shield room Shield room
Number of control axes Max. 4 axes simultaneously
2) Factory entrance and width of gate in factory m Machine Power supply Through Machine Power supply
Setting unit X, Y, U, V … 1/0.1µm Factory building entrance dimensions (height × width) m×m
body unit bolt body unit
Minimum driving unit (mm) (in) 50nm (0.000050mm (0.000002")) 3) Constant-temperature, dust-proof room entrance dimensions (height × width) m×m
Within 1m
Max. command value ±99999.999mm Cautions
The standard delivery entrance dimensions for delivery in the standard shipping style are given on the
Position command format Combined use of increment/absolute value
Control Unit
product introduction page. If the entrance is smaller than the standard delivery entrance, the machine Fig. 3 Fig. 4
Interpolation function Linear, circular, and spiral dimensions may be shipped with different dimensions.
Contact a Mitsubishi Electric sales office for details (a separate estimate will be issued).
Scale magnification 0.00001 ~ 99.999999 (G code) 0.001 ~ 9999.999 (S code)
Optimum feed control Automatic selection of machining speed according to gap voltage sensing
Note that delivery may not be possible in some cases depending on the dimensions.
Precautions for Selecting Earth Leakage Breaker
Control unit
Path-retrace control To prevent malfunctions caused by the external noise from control units, etc., a filter
Reverse path retrace during a short-circuit Installation Conditions is installed on the power supply input. By grounding one end of this filter, an earth
Wire offset ±99999.999mm Offset numbers: 1 to 900 (intersection point calculation)
1. Installation site leakage current of approx. 30mA to 40mA passes through the filter. A highly sensitive
Basic screen menu 5 types (file, setup, machining support, monitor, maintenance) Constant-temperature, dust-proof room earth leakage breaker (sensitivity current 30mA) could malfunction. Thus, a
Automatic 2nd cut Interactive screen method · Recommended room temperature 20±1 [°C] (68°F±2) medium-sensitivity type earth leakage breaker (sensitivity current 100mA to 200mA)
· Usable temperature range 5 to 35 [°C] (44°F to 95°F) is recommended for the EDM. Class C grounding (grounding resistance 10Ω or less)
Efficiency
Machining condition (E-pack) storage 1 to 6999
Fluctuation of the temperature will directly affect the machine accuracy, so to is recommended for the wire-cut EDM. Even if the sensitivity current is 200mA, the
Program number command 1 to 99999999 maintain performance accuracy, select a place with little temperature fluctuation. contact voltage will be 2V or less, and no problems will occur in preventing electric
Sub-program Nesting level 30 Install the EDM in a constant-temperature room when performing high-accuracy shock (application of tolerable contact current Class 2, 25V or less).
machining even when using skim cuts.
Sequence numbers 1 to 99999 Note that an environment where the temperature fluctuates by 3°C (5°F) or more
Manual input positioning Input on screen within 24 hours, or 1°C (2°F) or more within one hour can adversely affect the Disposal
Manual operation box High-speed, medium-speed, low-speed, ultra-slow speed, inching (0.0001mm/0.0005mm/0.0001mm) Positioning function, AT function machining accuracy. Make sure that the machine body is not subject to direct
The dielectric fluid, dielectric fluid filter, ion exchange resin and wire, etc., are industrial
wind from air-conditioners or to direct sunlight.
Graphics XY plane, XY-XZ plane, solid, table scaling, 3D model display, background drawing, automatic machining path drawing · Dust-free location is recommended. waste. These must be disposed of following national and local laws and ordinances.
User memory capacity 1GB Grinding dust can adversely affect the machine's linear scales and ball screws, so
Options
Maintenance function Management of consumable parts (time display) pay special attention to the installation location to avoid this hazard (separate Harmonic Distortion
from grinding machine, or install in separate room, etc.).
Adaptive control SL, CM, EM, OM, PM · Humidity Within 30 to 75%RH (with no dew condensation) If there is harmonic distortion in the power supply, the machine operation could be
External dimensions (mm) (in) 494 × 175 × 346 (19.4 × 6.9 × 13.6) (excluding keyboard and mouse pad) · Temperature range during transportation and storage affected even if the voltage does not fluctuate. In addition, the harmonic current could
-25 to 55 [°C] (13°F to 131°F) (when power is not connected) flow from the wire-cut EDM to the power system and adversely affect peripheral
Weight (kg) (lb) 20 (44)
Tolerable vibration of installation floor devices. If the effect of the harmonic distortion causes problems, install a harmonic
· Select an installation floor where vibration or impact will not be conveyed suppression filter or take other measures.
Workpiece inclination compensation Pattern rotation Axis rotation Workpiece alignment Sleep Mode DAE control 3. Power supply equipment Idemitsu Kosan Super Hydro 68A
• Primary wiring Showa Shell Terrace Oil 68
3-phase 200/220VAC±10% 50/60Hz±1Hz JX Nippon Oil & Energy Corporation Super Mulpas DX68
• Power capacity
25 13.5kVA
* Use a 14SQ (mm2) or thicker cable for the primary connection.
26
Wire-cut EDM SYSTEMS
NA Series
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS: 1-14, YADA-MINAMI, 5-CHOME, HIGASHI-KU, NAGOYA 461-8670, JAPAN
* Not all models are supported for all countries and regions.
* Machine specifications differ according to the country and region, so please check with your dealer.
* Processing data provided in this brochure is for reference only.