NAGARJUNA CONSTRUCTION COMPANY LIMITED

Engineering Department and Technology Department

Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
DESIGN OF RAFTER BEAMS:

Member Number in STAAD = 10210

Yield stress in steel, fy = 250.00 N/mm2
Summary of Forces:

Beam L/C Node Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm

Max Fx 121 102 DL+LL(MONORAIL@2) 13 47.534 -13.961 0.00 0.002 0.001 14.699
Min Fx 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Max Fy 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Min Fy 121 102 DL+LL(MONORAIL@2) 13 47.534 -13.961 0.00 0.002 0.001 14.699
Max Fz 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Min Fz 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Max Mx 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Min Mx 121 101 DL+LL(MONORAIL@1) 67 10.389 -3.979 0.00 -0.001 0.004 -1.886
Max My 121 102 DL+LL(MONORAIL@2) 67 47.371 -13.495 0.00 0.002 0.005 -3.481
Min My 121 101 DL+LL(MONORAIL@1) 13 10.553 -4.445 0.00 -0.001 0 3.691
Max Mz 121 102 DL+LL(MONORAIL@2) 13 47.534 -13.961 0.00 0.002 0.001 14.699
Min Mz 10210 101:1.5DL+1.5L 2 9.607 7.486 5.90 0.011 8.974 -72.278

Load Data:
y
Case = Min Mz
Beam no = 10210
Load case = 101:1.5DL+1.5L Tw
Axial Load in the Beam P = 9.607 kN D
Bending Moment about Z-Z axis Mz = -72.278 kN-m z z

Bending Moment about Y-Y axis My = 8.974 kN-m Tf

Shear force , Fy = 7.486 kN
y
Effective span of the beam in ZZ axis lez = 18000 mm
B
Effective span of the beam in YY axis ley = 1500 mm
Increase in perm. Stresses 1

Sectional Properties: ( IS 808:1989)

Section of beam member = Tappered Section
Additional plates ( bradth x thickness) = 0 x 0
#DIV/0!

ISMB Plates combined ISMB Combined

Area - 45.84 0.00 45.84 cm^2 D- 300 300 mm
Ix - 7285.8592 0.00 7285.9 cm^4 tw - 6 6 mm
Iy - 778.1112 0.00 778.1 cm^4 B- 180 180 mm
Zx - 48.5723946667 485.72 cm^3 tf - 8 8 mm
Zy - 8.64568 86.46 cm^3 wt - 0 36.0 kg /m
rx - 12.6071837468 12.61 cm
ry - 4.1200124536 4.12 cm

a ) Calculated stresses :
Calculated Axial Stress, sac,cal (9607/4584) = 2.10 N/mm2
Calculated Bending Stress, sbczz,cal ( 72278000/485724) = 148.80 N/mm2
Calculated Bending Stress, sbczz,cal (8974000/86457) = 103.80 N/mm2

b ) Allowable stresses :
Permissible stress in axial Compression sac
(As per Cl. 5.1.1. of IS 800-1984)

Slenderness Ratio Per. stress in axial compression sac

=(l/rzz) (18000/126.07) 142.78 49.15 N/mm2

=(l/ryy) (1500/41.2) 36.41
 NAGARJUNA CONSTRUCTION COMPANY LIMITED
Engineering Department and Technology Department
Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
 NAGARJUNA CONSTRUCTION COMPANY LIMITED
Engineering Department and Technology Department
Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
Maximum Permissible Bending Compressive Stress in Beams sbcxx

(Clause 6.2.3 of IS 800-1984)

Slenderness Ratio Per. Compressive Bending Stress sbczz

D/T (300/8) 37.5

T/tw (8/6) 1.33 160.35 N/mm2
d1/tw (284/6) 47.33
(l/ryy) (1500/41.2) 36.41

Maximum Permissible Bending Compressive Stress in Beams sbcyy

(As per Cl. 6.2.5 of IS 800-1984) =0.66*250*1 165.00 N/mm2

b ) Check for combined stresses :

Combined stresses due to axial and bending are checked as per
the Clause 7.1.1a) & b) of IS 800 - 1984

sac, cal = 0.04

< 0.15
sac

s ac , cal s bcz , cal s bcy , cal

  = 1.600
s ac s bcz s bcy
coefficient value from cl. 7.1.3 of IS:800-1984 Cm = 0.85
fccz = 96.9 N/mm2
fccy = 1490.18 N/mm2

sac, cal Cmzsbcz, cal Cmysbcy, cal

 
sac  sac, cal   sac, cal  Not Applicable Not Safe
1  sbcz 1  sbcy
 0.60 * fccz   0.60 * fccy 

c ) Check for combined stresses (Tension with bending) :

Case = Max Mx
Beam no = 121
Load case = 102 DL+LL(MONORAIL@2)
Axial Load in the Beam P = 47.371 kN
Bending Moment about Z-Z axis Mz = -3.481 kN-m
Bending Moment about Y-Y axis My = 0.005 kN-m
Shear force , Fy = -13.495 kN

Combined stresses due to axial and bending are checked as per

the Clause 7.1.1a) & b) of IS 800 - 1984

a ) Calculated stresses :
Calculated Axial Stress, sac,cal (47371/4584) = 10.33 N/mm2
Calculated Bending Stress, sbczz,cal ( 3481000/485724) = 7.17 N/mm2
Calculated Bending Stress, sbczz,cal (5000/86457) = 0.06 N/mm2

b ) Check for combined stresses :

Combined stresses due to axial and bending are checked as per
the Clause 7.1.1a) & b) of IS 800 - 1984

σ ac , cal σ bcz , cal σ bcy , cal

+ + = 0.113
σ ac σ bcz σ bcy
Check for Shear
Calculated shear Stress,tv = 4.16 N/mm2
(7486/(300*6) )
Permissible average shear Stress,tva = 100.00 N/mm2 Safe
 NAGARJUNA CONSTRUCTION COMPANY LIMITED
Engineering Department and Technology Department
Project IISCO STEEL PLANT, BLAST FURNACE COMPLEX (PACKAGE 07) Designed by SM
Doc Title FCC1-FCC2 JUNCTION HOUSE COLUMN DESIGN Checked by NRKR
Doc No. ISP-NCC-V-007-833-35-DE-DOC-2435 -ANNEXURE 02 Rev 1 Approved by NSS
(0.4*250)
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
DOCUMENT NO. DATE
PROJECT: HYDERABAD METRO RAIL PROJECT
18-Jul-12
DESIGNED CHECKED SHEET
TITLE: DESIGN OF COLUMN
VRN
DESIGN OF COLUMN:

Member Number in STAAD = 10210

Yield stress in steel, fy = 250.0 N/mm2
Summary of Reaction Forces:

Beam L/C d Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm

Max Fx 10428 208:0.9DL+1.5 0 117.782 -2.133 0.62 -0.006 -0.137 21.077
Min Fx 10379 102:1.2DL+1.2L 1.5 -157.032 0.138 0.70 -0.012 1.09 -38.407
Max Fy 10378 102:1.2DL+1.2 0 64.102 39.364 1.85 -0.004 -0.592 53.71
Min Fy 10051 202:0.9DL+1.5 0 -45.586 -27.055 -0.74 -0.002 -0.997 -6.253
Max Fz 10221 116:1.5DL+1.5W 0 38.708 5.069 8.21 0.017 -4.513 -39.558
Min Fz 10271 102:1.2DL+1.2L 0 -142.841 1.54 -3.59 0.014 2.433 -39.912
Max Mx 10112 102:1.2DL+1.2L 0 25.462 7.072 3.13 0.033 -1.274 -54.972
Min Mx 10155 102:1.2DL+1.2 0 23.356 7.1 -2.87 0.017 0.622 -54.985
Max My 10221 116:1.5DL+1.5W 2 38.682 3.832 8.21 0.017 11.946 -48.484
Min My 10221 116:1.5DL+1.5 0 38.708 5.069 8.21 -0.004 -4.513 -39.558
Max Mz 10378 102:1.2DL+1.2L 0 64.102 39.364 1.85 0.02 -0.592 53.71
Min Mz 10210 101:1.5DL+1.5L 2 1 500 900.00 0.011 24 900

Load Data:
y
Case = Min Mz
Beam no = 10210
Load case = 101:1.5DL+1.5L Tw
Axial Load in the Beam P = 500 kN D

Bending Moment about Z-Z axis Mz = 900 kN-m z z

Bending Moment about Y-Y axis My = 24 kN-m Tf

Shear force , Fy = 900.001 kN
y
Effective span of the beam in ZZ axis lez = 6000 mm
B
Effective span of the beam in YY axis ley = 6000 mm

Sectional Properties: ( IS 808:1989)

Section of beam member = Tappered Section
Additional plates ( bradth x thickness) = 0 x 0
#DIV/0!

ISMB Plates combined ISMB Combined

Area - 300 0.00 300 cm^2 D- 430 430 mm
Ix - 91847.5 0.00 91847.5 cm^4 tw - 25 25 mm
Iy - 15796.875 0.00 15796.9 cm^4 B- 300 300 mm
Zx - 4271.9767441861 4271.98 cm^3 tf - 35 35 mm
Zy - 1053.125 1053.13 cm^3 wt - 0 235.5 kg /m
Zpx 4957.50 cm^3
Zpy 1631.25 cm^3
rx - 17.497 17.50 cm
ry - 7.26 7.26 cm

Section Classification: (Table 5.2 Clause 5.5.2 of BS 5950-1 :2000)

b / Tf d / tw
= 0.969536 0 1 0 1
CLASS-1 8.73 1 69.81 1
b/tf = 4.286 CLASS-2 9.70 2 80.47 2
d/tw = 12.286 CLASS-3 13.57 3 120.22 3
The Section Classified as = Class 1

Plastic Section Modulus Required:

Zpz = Mγ/fy
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
= 4E+06 mm3
= Hence Safe

Calculation of Design Shear Force:

(Clause 4.2.3)

= 250*(430+2*0)*25/(1.1*SQRT(3)*1000)
= 1410.572
0.6Vd = 846.343 kN
= Hence Unsafe

Check for Moment Capacity of the section:

Moment capacity about major axis (Clause 4.2.5.1)

= 4957.5*250/(1.1*1000)
= 1126.71 kNm

= 1.2*4271.977*250/(1.1*1000)
= 1165.09 kNm
Mdz = 1126.71 kNm
= Hence safe

Moment capacity about Minor Axis

= 1631.25*250/(1.1*1000)
= 370.739 kNm

= 1.2*1053.125*250/(1.1*1000)
= 287.216 kNm
= 287.216 kNm
= Hence Safe

Check for axial strength:

Pd = Ag*fy/γm0 (Clause 4.7.4)
= 300*250/(1.1*10)
= 6818.18 kN
= Hence safe
Check for combined Check:
P/A+Mz/Mdz+My/Mdy<=1 (Clause 4.8.3.2)
= 900.001/6818.182+900/1126.705+24/287.2163
= 1.014
= Hence Unsafe

Check for buckling Resistance:

Mcr =
(√ π 2 EI Y
( KL ) 2 ( GIt +
π 2 EI W
( KL )2 ))
E = 200000 N/mm2

76923.1 N/mm2 Poissions ratio 0.3

 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC

= 1.1E+07 mm4

KL = 6000 mm
Hf = 395 mm

= 0.5
(for equal flanged section)

= (1-0.5)*0.5*15796.875*10000*395^2
= 6.2E+12 mm4
Mcr = 3163.93 kNm

(Clause 8.2.2 of IS 800-2007)

= SQRT(4957.5*250*1000/(3163.928*1000000))
= 0.626
(Clause 8.2.2 of IS 800-2007)

αlt = 0.21
ǾǾ lt = 0.741

(Clause 8.2.2 of IS 800-2007)

= 0.741+(0.741^2-0.626^2)^0.5)^-1
= 0.879

(Clause 8.2.2 of IS 800-2007)

= 0.879*250/1.1
= 199.773 N/mm2 5993.19

(Clause 8.2.2 of IS 800-2007)

= 1*4957.5*199.773/1000
= 990.375 kNm
= Hence safe

Reduced plastic Moment Resistance:

Major Axis Z-Z
For rolled I and H sections
Mndz = 1.11Mdz(1-n)<=Mdz
n = N/Nd
= 500/6818.182
= 0.073
Mndz = 1159.35 kNm
= Hence safe
Major Axis Z-Z
n = 0.073
Mndy = 287.216 kNm
= Hence safe
Cross Section Check For Biaxial Bending:

(My/Mndy)^α1 + (Mz/Mndz)^α2 <= 1

For I and H Section,

α1 = 5n>=1
= 5*0.073
= 0.365
= Hence unsafe
α2 = 2
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
(My/Mndy)^α1 + (Mz/Mndz)^α2= (24/287.216)^0.365+(900/1159.346)^2
= 1.00678
= Hence unsafe

Member Buckling Resistance in Compression:

Nd = Aefcd
Kz = 0.65
KLz = 3900
KLz/rz = 3900/(17.497*10)
= 22.29
Ky = 1
Kly = 6000
KLz/ry = 6000/(7.26*10)
= 82.645
fcrz = 3.14^2E/(KL/r)^2
= 3.14^2*200000/22.29^2
= 3968.89
fcry = 3.14^2E/(KL/r)^2
= 3.14^2*200000/82.645^2
= 288.706
λz = sqrt(fy/fcr)
= SQRT(250/3968.891)
= 0.251
λy = sqrt(fy/fcr)
= SQRT(250/288.706)
= 0.931
αz = 0.34
αy = 0.49

Buckling Resistance:

ǾǾ z = 0.5*(1+0.34*(0.251-0.2)+0.251^2)
ǾǾ z = 0.54
ǾǾ y = 0.5*(1+0.49*(0.931-0.2)+0.931^2)
= 1.112

χz = 0.54+(0.54^2-0.251^2)^0.5)^-1
= 0.9822
χy = 1.112+(1.112^2-0.931^2)^0.5)^-1
= 0.581
Pdz = χfyAg/γ
= 0.9822*250*300/(1.1*10)
= 6696.82
= Hence safe
Pdy = χfyAg/γ
= 0.581*250*300/(1.1*10)
= 3961.36
= Hence safe
Member Buckling Resistance in Combined Bending And Axial Compression:
Kz = 1+(λz-0.2)P/Pdz (Clause 9.3.2.2 of IS 800-2007)
= 1+(0.251-0.2)*500/6696.818
= 1.00381
= 1+0.8P/Pdz
= 1+0.8*500/6696.818
= 1.06
= Hence safe
Ψ = M1/M2
= -1
Cmz = 0.6+0.4Ψ
 LARSEN & TOUBRO LIMITED
ECC Division - B & FIC
= 0.6+0.4*-1
= 0.2
= 0.4
Ky = 1+(λy-0.2)P/Pdy
= 1+(0.931-0.2)*500/3961.364
= 1.09227
= 1+0.8P/Pdy
= 1.101
= Hence safe
Ψ = M1/M2
= 0
Cmy = 0.6+0.4Ψ
= 0.6+0.4*0
= 0.6
= 0.6
Cmlt = 0.4
ny = P/Pdy
= 500/3961.364
= 0.12622
λLT = 0.626
KLT = 1-0.1λLTNy/(Cmlt-0.25)
= 1-0.1*0.626*0.126219150777359/(0.4-0.25)
= 0.94732
= 1-0.1ny/(Cmlt-0.25)
= 1-0.1*0.126219150777359/(0.4-0.25)
= 0.91585
KLT = 0.947

Check For Interactio Ratio:

P/Pdy+(KyCmyMy/Mdy)+KltMz/Mdz)<=1.0 (Clause 4.8.3.3.2)
= 500/3961.364+1.101*0.6*24/287.216+0.947*900/1126.705
= 0.93787
= Hence safe
P/Pdz+(0.6KyCmyMy/Mdy)+KzCmzMz/Mdz)<=1.0
= 500/6696.818+0.6*1.101*0.6*24/287.216+1.06*0.6*900/1126.705
= 0.61581
= Hence safe