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KENR6556-05

January 2012
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS


Component Locations
Part Machine Schematic
Description Number Location Location ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Accumulator Gp - Pilot Manifold 164-6981 1 B-4 CONTROL VALVES CHECK VALVES


AB A B
Cylinder Gp - Boom Note A 3 F-5
Cylinder Gp - Bucket Note A 4 F-4 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Cylinder Gp - Stick Note A 5 F-4 SYMBOL LOADED CONTROLLED

Filter Gp - Case Drain 289-8194 6 A-3 FLUID STORAGE RESERVOIRS


Filter Gp - Pilot Hydraulic 158-8987 7 B-3
Filter Gp - Return Oil 259-0869 8 A-3
Manifold Gp - Control 215-5037 9 B-4, B-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Motor Gp - Swing
Motor Gp - Left Travel
170-9893
277-6697
10
11
F-5, F-6
F-7
Tap Locations 312D and 313D Excavator MEASUREMENT ROTATING SHAFTS

Pressure, Sampling, and Sensor


Motor Gp - Right Travel
Pump Gp - Main Hydraulic
277-6697
311-7404
12
13
F-6
B-2
Tap
Number Description
Schematic
Location
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Sensor As - Left Pump Pressure 260-2180 14 B-2 EE Right Pump Delivery Pressure B-2 COMBINATION CONTROLS
Sensor As - Right Pump Pressure 260-2180 15 A-2
FF Left Pump Delivery Pressure A-2 312D: 313D:
GG Pilot Pump Delivery Pressure B-3
Switch As - Pressure (Pilot, Boom Lower) 309-5769 16 B-3 HH Case Drain Pressure B-2
SKA1-UP KXD1-UP
Switch As - Pressure (Action Input, Pilot System) 309-5768 17 E-4 JJ Power Shift Pressure A-2 JBC1-UP WPK1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

SOS Hydraulic Oil Sampling Port B-3


Switch As - Pressure (Action Input, Pilot System) 309-5768 18 E-4 LRK1-UP MANUAL CONTROL SYMBOLS
Swivel Gp 162-4696 19 E-7
XGK1-UP
Tank Gp - Hydraulic Oil 282-7381 20 A-3
Valve Gp - Cooler Bypass 171-0002 21 C-2
RHL1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - LH Joystick 270-5951 22 A-7, B-7 DLP1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve Gp - Main Control 270-5866 23 D-2 thru D-5 KES1-UP
Valve Gp - Pilot Travel 310-0415 24 B-7, C-7
HCW1-UP
Valve Gp - Pressure Reducing (Boom, Swing Priority) 310-0210 25 C-2
Valve Gp - RH Joystick 270-5952 26 A-6, B-6
TGY1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp - Shuttle 123-2430 27 C-6 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Solenoid & Pressure Reducing 238-0751 28 C-3
Valve Gp - Travel LT Counterbalance 303-4484 29 E-7
Valve Gp - Travel RT Counterbalance 303-4484 30 E-6 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Note A: Refer to parts manual for specific cylinder information. HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


11 10 26 22 24 HYDRAULIC SYMBOLS (ELECTRICAL)

29 G
13 HH M
19 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 34 inches x 28 inches)


3 5

16 17

KENR6556-05
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

18 21
ELECTRICAL SYMBOLS (ELECTRICAL)
23 25
27 28 1
T

PRESSURE TEMPERATURE LEVEL FLOW


3 4 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

1 TOP VIEW
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD CURRENT STANDARD
9 13 12 6 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE
14 15 30 7 8 20 SOS GG

24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

1 6 22 20 PREVIOUS STANDARD
13 HH EE
9 13 7 8 26 5 WIRE WIRE COLOR

325-PK-14 B A
14 15
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

16 17 18 3
20 21 23
6
25 27 28

11 12 4
FF JJ 7
29 30 19 10 24

MACHINE COMPONENT LOCATIONS MAIN PUMP AND FILTER CIRCUITS


7 6 5 4 3 2 1

MOTOR GP
SWING
MOTOR GP 170-9893 BOOM BOOM
MOTOR GP STICK BUCKET
RIGHT TRAVEL CYLINDER CYLINDER CYLINDER CYLINDER
LEFT TRAVEL SWING MOTOR
277-6697 277-6697
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
PR

DR
F F

Pp3 Pp3
T1 T1 AL2 BL2 AR3 BR3 AL4 BL4

T2 T2
BG AG

B MU A
AG BG BG AG BR2 AR2

SWITCH AS
PRESSURE
(ACTION INPUT, PILOT SYSTEM)
A B B A 309-5768

E E
BR1 BL1
bR2 BL1
VALVE GP AR1 AL1 VALVE GP
TRAVEL LEFT TRAVEL RIGHT AL1 AL2 BL2
COUNTERBALANCE COUNTERBALANCE bR3 BR2 AR2 bL4 BL4 AL4
SWIVEL GP BR3 AR3 BR1 AR1 bR1 bL1 bL2
303-4484 303-4484
162-4696
PA1 bR5 bR2 bR4 bL5 CP2 bL3 BL3 AL3 bL6 dB
(OUT) (R) PSW PTA (FWD) (FWD) (UP) (UP) (OUT) (CLOSE)

BOOM(1)
VALVE GP
MAIN CONTROL
270-5866

BUCKET
STICK(1)

ATCH
SWING

TRAVEL(L)

TRAVEL(R)
D D

R2

HL

STICK(R)
HR

BOOM(2)
(Dimensions: 34 inches x 28 inches)

STICK(2)
R1
KENR6556-05

(IN) (L) (BACK) (BACK) (DOWN) (IN) (OPEN) T


dA1 CP1 aR5 dA dST1 (DOWN) aL5 pB1 dB1 aL3 aL6 E A VALVE GP
COOLER BYPASS
C VALVE GP PP aL4 F 171-0002 C
PILOT (TRAVEL ) aR3 aR2 aR1 PR aL1 PL aL2 D
310-0415 VALVE GP C B
SHUTTLE
123-2430
VALVE GP A1 B1 A1 B2 A2
SOLENOID & 1 7
(FWD) (FWD) PRESSURE REDUCING
bR1 bL1 238-0751 6
T2 T4 3
VALVE GP
P2 Pi1 P-IN PSA2 DR1 PSA1 PRESSURE
ACCUMULATOR GP 5 T P
T REDUCING
164-6981 2 4 P1 P2
T-OUT2 DR2 310-0210
(TRAVEL)

(SWING)

T1 T3
aR1 aL1 BLOCK
NO.1

NO.2

(BACK)
(LOCK)

(BACK)
BLOCK
NO.3

SWITCH AS
24 Page,

PRESSURE
TRAVEL(L) TRAVEL(R) (PILOT, BOOM LOWER)
TT 309-5769 EE PUMP GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SENSOR AS A3 PS MAIN HYD
TP P1 RIGHT MAIN PUMP OUTPUT
RIGHT PUMP M4 311-7404
M2 PILOT PUMP OUTPUT
PRESSURE LEFT MAIN PUMP OUTPUT
PAC
B 260-2180 TRAVEL SPEED CONTROL CIRCUIT B
SUPPLY LINE
DR3 DR4 Pi2 DR5 T-OUT1 DR6 OUT IN DRAIN / RETURN LINE
A2 Pn1 LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
T PR RIGHT TRAVEL MOTOR CONTROL CIRCUIT
VALVE GP bR3 aL2 JRP VALVE GP LEFT TRAVEL MOTOR CONTROL CIRCUIT
LH JOYSTICK JL1 JR3 RH JOYSTICK MANIFOLD GP SWING MOTOR CONTROL CIRCUIT
JLT (DOWN) PG PC
270-5951 (OUT) 270-5952 CONTROL BOOM CYLINDER CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
215-5037
STICK
SWING
BOOM
BUCKET FILTER GP
S1 HH STICK CYLINDER CONTROL CIRCUIT
SWING BRAKE CONTROL CIRCUIT
bR2
JL4 JR2 aL4 PILOT HYDRAULIC GG SOS DrM
NOTES
(L) (CLOSE) 158-8987
R.C.V : RETURN CHECK VALVE
JL2 JR4 Dr
(R) (OPEN) S2 LINE PATTERNS
aR2 SWING bL4 BUCKET
STICK BOOM JJ Pressure Line
M5
JL3 JRT JR1 A1 Pilot / Load Sensing Pressure
(IN) (UP) PL
JLP Drain / Return Lines
Pn2
aR3 bL2 Component Group
FILTER GP
FILTER GP M1 M3
CASE DRAIN Attachment
RETURN OIL
289-8194 PM
259-0869 Air Line
FF
CALLOUTS
A TANK GP A
HYDRAULIC OIL YY Taps (Pressure, Sampling, Sensor - by letter)
282-7381 SENSOR AS 52 Components (By number)
LEFT PUMP
PRESSURE
260-2180 THIS SCHEMATIC IS FOR THE 312D AND 313D EXCAVATOR HYDRAULIC SYSTEM
MEDIA NUMBER: KENR6556-05
SCHEMATIC PART NUMBER: 270-5868, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1

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