Hydraulic Tools for all Applications

Hydraulic Cylinders

Hydraulic SINGLE-ACTING, SPRING RETURN

Cylinders
Cat hydraulic cylinders are available
in more than 100 standard
configurations. Whatever the
application, whatever the needed
capacity, size or stroke, there’s
a single or double acting, solid GENERAL PURPOSE CYLINDERS LOW HEIGHT CYLINDERS
or hollow plunger, lightweight or • Heavy-duty return spring for fast retraction • Compact and portable
• Design allows cylinder to be used in all positions • For use where others will not fit
heavy duty cylinder to do the job • Female coupler and dust cap included on • Maximum power-to-height ratio
all models • Large plunger contact area with grooved end
for you. Cat hydraulic pumps and
accessories provide the power to Model Cylinder Capacity Stroke Collapsed Model Cylinder Capacity Stroke Collapsed
Number Height Number (tons) Height
move the cylinders to solve your (tons)
(in) (in)
Push Pull (in) (in) Push Pull
lifting and moving solutions. 360-6955 5 – .63 1.63 455-1814 10 – .44 1.69
360-6953 5 – 3.00 6.50 360-6964 10 – 1.50 3.47
360-6954 5 – 5.00 8.50 455-1819 20 – .44 2.03
360-6956 10 – 2.13 4.78 360-6965 20 – 1.75 3.88
360-6957 10 – 6.13 9.75 360-6966 30 – 2.44 4.63
360-6958 10 – 10.13 13.75 265-8034 50 – .63 2.63
455-1818 10 – 14.00 17.75 360-6967 50 – 2.38 4.81
360-6970 25 – 2.00 6.50 265-8035 75 – .63 3.13
360-6959 25 – 6.25 10.75 360-6968 100 – 2.25 5.56
9U-7547 25 – 12.25 16.35
442-8139 50 – 13.25 18.13
360-6960 55 – 6.25 11.13
360-6961 100 – 6.63 14.06
9U-7356 100 – 10.25 17.69

HOLLOW PLUNGER ALUMINUM CYLINDERS - LIGHTWEIGHT

SPRING OR HYDRAULIC RETURN SINGLE-ACTING, NONE LOCKING SINGLE-ACTING, LOCKNUT DESIGN

• Hollow plunger design for both push • Resistance to side-loads up to 10% • With locknut to secure loads mechanically
and pull forces • Resistance to side-loads up to 5%

Model Cylinder Capacity Stroke Center Model Cylinder Capacity Stroke Collapsed Model Cylinder Capacity Stroke Collapsed
Number (tons) Hole Number (tons) Height Number (tons) Height
Push Pull (in) (in) Push Pull (in) (in) Push Pull (in) (in)
316-1493 12 – 3.00 0.77 360-6962 50 – 5.91 11.26 360-6969 50 – 5.91 13.23
316-1496 20 – 2.00 1.06 360-6963 100 – 5.91 12.64
316-1495 30 – 2.50 1.31
316-1494 30 – 6.13 1.31
316-1489 60 40 6.00 2.13
465-6061 100 54 6.00 2.05
465-6062 150 78 5.00 2.50

2
 Hydraulic Cylinders
LOCK NUT, HIGH TONNAGE ADAPTER CYLINDERS SPECIALTY CYLINDERS

SINGLE-ACTING, LOAD RETURN ADAPTER CYLINDERS SPECIALTY CYLINDERS

• Safety Lock Nut for mechanical load holding • Versatile single acting cylinder • Wide range of double acting cylinders
• Special synthetic coating for improved • Designed to be used with wide range of • Many designed to be used with dedicated
corrosion resistance and lower friction cylinder accessories Caterpillar tools
for smoother operation • Available 10 and 25 ton
• Interchangeable, hardened grooved saddles

Model Cylinder Capacity Stroke Collapsed Model Cylinder Capacity Stroke Collapsed Model Cylinder Capacity Stroke Collapsed
Number (tons) Height Number (tons) Height Number (tons) Height
Push Pull (in) (in) Push Pull (in) (in) Push Pull (in) (in)
455-1822 50 – 1.97 6.46 455-1815 10 – 6.12 11.88 1U-5197 78 60 4.05 9.52
455-1823 50 – 5.91 10.39 455-1816 10 – 8.0 13.88 242-5354 25 – 1.52 3.63
455-1824 50 – 9.84 14.33 455-1817 10 – 10.12 15.88 6V-3160 31 19 2.00 5.00
455-1825 100 – 1.97 7.36 455-1820 25 – 6.25 13.75 6V-3170 55 19 0.65 3.50
455-1826 100 – 5.91 11.30 455-1821 25 – 14.25 21.75 6V-3175 55 19 2.00 5.15
See Pg. 4 for Cylinder Accessories 8S-7172 103 87 14.00 25.72
9S-8900 70 55 7.03 18.25
252-9892 15 – 1.13 3.13
457-0812 150 74 18.13 27.20
137-7553 103 48 6.69 14.00
9S-8901 103 87 6.50 18.13
396-9840 25 – 7.6 12

MANUAL JACKS BOTTLE JACKS

1U-9330 ALUMINUM JACK INDUSTRIAL BOTTLE JACKS

• All-directional operation on 35 ton • Lower handle effort reduces operator fatigue
• Internal relief valve to prevent overloading • High-strength beam and pump linkage for long life
1U-9331 STEEL JACK
• Chrome plated plungers
• Internal relief valve to prevent overloading

Model Capacity Stroke Collapsed Model Capacity Stroke Height

Number (tons) Height Number (tons) (in) (in)
Push Pull (in) (in) Push Minimum Maximum
1U-9330 31.8 – 127 260 439-5575 8 5.91 8.62 17.48
1U-9331 45.3 – 102 262 439-5576 16.5 5.91 8.98 17.83
439-5577 22 5.91 9.21 18.07
439-5578 33 5.91 9.92 15.83
440-4777 55 5.91 9.53 18.39
344-1311 2 18.90 25.55 44.45

3
 Hydraulic Pumps
STEEL HAND PUMPS CORDLESS PUMPS

• Reduced handle effort and ergonomic grip for less • Lightweight design with integrated handle and
operator fatigue carrying strap for portability
• Two-speed operation for fast and easy operation • Bladder reservoir prevents contamination and
• Vent free reservoir eliminates spills allows pump usage in any position
• Quick grip handle allows for easy transport • Powerful ½ horsepower motor and 28 volt Lithium-
• Integral reservoir over-pressurization protection Ion battery deliver exceptional speed and run time
• All steel construction, chrome plated plunger and
wiper system for durable, long lasting performance

Model Maximum Displacement Usable Model Charger Output Flow Rate Usable
Number Pressure per Stroke Oil Number Voltage (in3/min) Oil Cap.
No 2000 10,000
(in3) Capacity (VAC) Load psi psi (in3)
(psi) 1st 2nd (in3)
450-9134 115 125 30 15 120
439-5246 10,000 .97 .15 47 461-4388 230 125 30 15 120
439-5245 10,000 .99 .15 134
▼ Cordless Pumps Replacement Parts
451-7994 10,000 .91 .19 70
Model Number Description
453-7292* Pump only
461-4389 Battery pack (28V Lithium-ion)
461-4390 Charger/battery pack (115 VAC)
461-4391 Charger/battery pack (230 VAC)
* Battery and charger not included.

ELECTRIC PUMPS AIR PUMPS

• High-efficiency pump has higher oil flow and • High-efficiency pump has higher oil flow and • Features Z-Class high efficiency pump design;
bypass pressure, runs cooler and requires 18% bypass pressure, runs cooler and requires 18% higher oil flow and bypass pressure than
less current draw than comparable pumps less current draw than comparable pumps comparable pumps
• Powerful 1.7 hp universal electric motor provides • High-strength, molded electrical enclosure • Two speed operation and high by-pass pressure
high power-to-weight ratio and excellent low- protects electronics, power supplies and LCD reduces cycle time for improved productivity
voltage operating characteristics • LCD provides diagnostic and readout capabilities • Optional heat exchanger warms exhaust air to
• High-strength, molded composite shroud protects prevent freezing and cools oil
motor and electronics • ATEX rated
• LCD provides diagnostic and readout capabilities

Model For Valve Motor Usable Model LCD For Valve Motor Usable Model For Valve Motor Usable
Number Cyl. Type Electrical Oil Cap. Number Cyl. Type Electrical Oil Cap. Number Cyl. Type Electrical Oil Cap.
Specs. Specs. Specs.
Type (50/60 Hz) (gal) Type (50/60 Hz) (gal) Type (50/60 Hz) (gal)
350-7768 D/A Manual 115 V 2.0 447-0910 – S/A Manual 230 V 5 439-5242 D/A Manual – 1.75
350-7769 D/A Manual 230 V 2.0 439-5247 • D/A Electric 115 V 2 132-8232 S/A Manual – 1.75
Bolting and tensioning pumps located on Pg. 11 439-5248 • D/A Electric 230 V 2 417-9064 D/A Manual – 5
447-0911 – S/A Manual 115 V 5 Bolting and tensioning pumps located on Pg. 11
457-0818 • D/A Electric 115 V 5
457-0819 • D/A Electric 230 V 5

4 S/A = single-acting D/A = double-acting

 Hydraulic Pumps & Accessories
ELECTRIC ECONOMY PUMPS COMPACT AIR PUMPS

• Lightweight and compact • Operating air pressure: 25 – 125 psi

• Single-phase 50/60-cycle universal motor • High efficiency cast aluminum air motor
• Designed for intermittent duty cycles • Quiet, only 76 dba with low air consumption
• 24 VAC remote motor control, 10-ft length for of 12 scfm
operator safety

Model For Valve Voltage Usable Model For Oil Flow Oil Flow Usable
Number Cylinder Type Oil Cap. Number Cylinder @ 0 psi @ 10,000 psi Oil Cap.
Type (gal) Type (in3/min) (in3/min) (gal)
451-8702 S/A Manual 115 1.0 451-7995**
236-6600 S/A 60 10 1.0
452-1079 S/A Manual 230 1.0 439-5243* S/A 60 10 0.55
439-5249 D/A Manual 115 1.0 236-6600*
451-7995** S/A 48 5 0.5
439-5250 D/A Manual 230 1.0 455-6557 D/A 60 10 1.0
*305 in3 (5 liter) reservoir available for model No. 236-6600
** Remote pendant controlled

ROLL CAGE SKIDBAR

ROLL CAGE SKIDBAR

• Protects pump • Provides easy two-hand lift
• Provides greater pump stability • Provides greater pump stability on soft
or uneven surfaces

Accessory Fits on Reservoir Accessory Fits on Reservoir Wt.

Kit Number Kit Number
(lbs)
346-6163 1 and 2 gallon 346-6164 1-2 gal. w/o heat exchanger 4.9
447-0913 5 gallon

S/A = single-acting D/A = double-acting 5

 Tool Accessories

459-8752 455-1816 459-8757

459-8762

CYLINDER ACCESSORIES
RA-Series Cylinder Base Attachment C

3/8"-18 NPTF D A

B
Z PW
Model No. Tons A B C D
465-4080 5 ¾"-14 NPT 2.00 .50 1.75
465-4079 10 1¼"-11½ NPT 2.25 .50 2.56
Model No. Cylinder Stroke Plunger Thread Collar Thread Int. Base Thread 465-4081 25 2"-11½ NPT 2.50 .50 3.88
Capacity P W Z
(tons) (in)
455-1815 10 6.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
Tube Extension
455-1816 10 8.00 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1817 10 10.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1820 25 6.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
455-1821 25 14.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
Model No. Tons Length (in) Threaded Ends

Serrated Saddle Flat Base A 465-4082 5 5 ¾"-14 NPT

B 465-4088 10 5 1¼"-11½ NPT
D
459-8753 5 10 ¾"-14 NPT
C A
C 459-8754 10 10 1¼"-11½ NPT
B
465-4086 25 10 2"-11½ NPT
Model No. Tons A B C Model No. Tons A B C D 465-4091 5 18 ¾"-14 NPT
459-8760 5 ¾"-14 NPT 1.25 1.09 459-8761 5 ¾"-14 NPT 4.50 1.25 2.50 465-4089 10 18 1¼"-11½ NPT
459-8757 10 1¼"-11½ NPT 2.00 1.50 459-8762 10 1¼"-11½ NPT 6.50 1.38 3.50 465-4087 25 18 2"-11½ NPT
459-8759 25 2"-11½ NPT 1.63 3.0 459-8763* 25 2"-11½ NPT 6.50 2.31 6.50 465-4090 10 30 1¼"-11½ NPT
* Round base model
Threaded Adaptor B
Smooth Saddle Special Base
B
C A D
C A

Model No. Tons A B C D

Model No. Tons A B C Model No. Tons Dimensions Mounting 465-4085 5 ¾"-16 UN 1.13 1.50 ¾"-14 NPT
459-8758 10 1¼"-11½ NPT 1.50 2.00 459-8764 50 7" Square 4.33" B.C. 465-4084 10 1"-8 UN 1.25 2.19 1¼"-11½ NPT

Grooved Saddle 90° V-Base Threaded Connector

A C B
B A A
A D
C B

Model No. Tons A B C Model No. Tons A B C D Model No. Tons A B

465-4083 5 1.00 .25 .68 459-8755 5 ¾"-14 NPT 1.50 1.88 1.00 459-8751 5 ¾"-14 NPT 1.38
459-8756 10 1¼"-11½ NPT 2.13 2.25 2.13 459-8752 10 1¼"-11½ NPT 1.63

6
 Tool Accessories
BEARING PULLER PRESSURE GAUGES HYDRAULIC HOSES

• Made of high strength steel alloy • Dual scale reading in psi and bar • Thermo-plastic hoses (TP) for demanding
• Wedge-shaped edges allow removal of the • All pressure sensing parts sealed and applications, featuring 4:1 design factor
most hard-to-grip components dampened by glycerine for long life • Heavy-duty rubber hoses (HDR)
• Easily adapted to Cross Bearing Pullers for • Includes safety blow-out disk and pressure • High flow coupler with 3/8"-18 NPT oil
fast and efficient removal of the most difficult equalizing membrane connection, 1040 in3/min. maximum oil flow
parts • Gauge snubbers or needle valves
• NOTE: All hoses are single hoses with the
recommended for high cycle applications
exception of Model Number 417-9067, which is a
twin hose.
Model Capacity Spread of Jaws Width Thread Model Face Ø and Connection Pressure Range Model Pressure ID Length Hose Cd Assem. Hose
Number (in) Number Number (psi) (in) (ft) and Couplers* Type**
End one End two
(tons) Max. Min. (psi) (bar) 134-5408 10,000 0.25 6 ⅜" NPT ⅜" NPT HDR
446-9412 30 9.65 .67 11.50 1"-14 UNF 447-0914 4", ¼ NPTF Lower Mount 0-15,000 0-1000 134-5409 10,000 0.38 6 ⅜" NPT ⅜" NPT HDR
446-9413 50 9.65 .67 11.50 1¼"-12 UNF 385-8736 7.5", 916-18 UNF-2B, lower 0-40,000 0-2800 162-1410 10,000 0.38 6 FC FC TP (Yellow)
385-7914 4.5", ¼ NPT Rear Mount 0-15,000 0-1000 178-6916 10,000 0.25 6 ⅜" NPT FC & TP (Yellow)
242-5359 10,000 0.25 3 ⅜" NPT MC TP (Yellow)
344-7922 10,000 0.25 10 SAE #6 MC TP (Yellow)
344-7923 10,000 0.25 14 SAE #6 SAE #6 TP (Yellow)
344-7924 10,000 0.25 18 SAE #6 SAE #6 TP (Yellow)
417-9067 10,000 0.25 19.5 ¼" NPT SAE #6 TP (Yellow)
430-7795 21,750 0.20 3 MC ¼" NPT TP (Blue)
430-7796 21,750 0.20 9.8 MC FC TP (Blue)
6D-7726 10,000 0.25 11.4 ¼" NPT FC TP (Yellow)
9U-5117 10,000 0.25 20 ⅜" NPT ¼" NPT HDR
* Female Coupler = FC / Male Coupler = MC
** Thermal Plastic = TP / Heavy-duty rubber hose = HDR

HIGH FLOW COUPLERS PLASTIC CRIBBING SAFETY TOOL

420-5317

421-6081

• Female coupler is standard equipment • Multiple sizes, shapes fit most applications • Relieve hydraulic back pressure by safely
supplied on cylinder • Interlocking or aggressive non-slip surface bleeding the hydraulic coupler
• Max flow = 2,500 (in3/min) • *Non-conducting plastic resists oil and • Minimize injuries from projectile parts and
most chemicals under-skin hydraulic fluid injections by
• Does not splinter, like wood eliminating unsafe coupler bleeding practices
• Does not snap and fail, like wood
• Operating temperature range is
-40° F to 176° F (-40° C to +80° C)
• Carrying lanyards provided on all 6" x 7"
and on yellow 4" x 4" crib blocks
• Made from 100% recycled plastics
Model Pressure Hydraulic Threaded Dust Cap Model Nominal Single 2 Box Crib Stack 3 Box Crib Stack Model Pressure Female Male
Number Rating End End Number Block Crib Max. Max. Max. Max. Number Rating Coupler Coupler
(psi) (in) DIM Block Stack Cap. Stack Cap. (psi) Use Use
Cap. Height Height
137-7713 10,000 Male 3/8 UNF 242-5363 1316"- 16 UNF 1316"- 16 UNF
(in) (tons) (in) (tons) (in) (tons) 466-5302 10,000
138-8407 10,000 Female 3/8 UNF 242-5363 2B THD 2A THD
420-5317 6 x 6 x 36 60 57 60 64 100
421-6081 6 x 6 x 24 – – – – –
7
 System Components
FITTINGS
Model No. Pressure Rating Connection End Connection End Connection End
(psi) A B C
Nipple 136-2064 10,000 ¼" NPTF - MALE ¼" NPTF - MALE -
454-6267 10,000 ⅜" NPTF - MALE ⅜" NPTF - MALE -

Coupling 136-2065 10,000 ¼" NPTF - FEMALE ¼" NPTF - FEMALE -

136-2066 10,000 ⅜" NPTF - FEMALE ⅜" NPTF - FEMALE -
171-1879 10,000 ¼" NPTF - FEMALE 916" STOR #6 - MALE -

Street Elbow 135-2533 10,000 ¼" NPTF - MALE ¼" NPTF - FEMALE -
135-2535 10,000 ⅜" NPTF - MALE ¼" NPTF - FEMALE -
136-2059 10,000 ⅜" NPTF - MALE ⅜" PTFS - FEMALE -
136-2060 10,000 ¼" NPTF - MALE ⅜" NPTF - FEMALE -

Elbow 135-2537 10,000 ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE -

136-2069 10,000 ¼" FNPTF - FEMALE ¼" FNPTF - FEMALE -

Reducer 135-2532 10,000 ⅜" NPTF - MALE ¼" NPTF - FEMALE -

136-2061 10,000 ¼" NPTF - MALE ⅜" NPTF - FEMALE -
136-2063 10,000 ⅜" NPTF - MALE ½" NPTF - FEMALE -
136-7203 10,000 916" STOR #6 - MALE ⅜" FNPTF - FEMALE -

Tee 136-2067 10,000 ¼" NPTF - FEMALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
136-2068 10,000 ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE

Tee 135-2534 10,000 ¼" NPTF - MALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
136-2062 10,000 ⅜" NPTF - MALE ⅜" FNPTF - FEMALE ⅜" FNPTF - FEMALE

8
 Common Applications
Combining Equipment, Technology and Services to Help Build Your Success

COMMON APPLICATIONS
LIFTING

LIFTING

LIFTING
PRESSING

PRESSING

PRESSING

9
 Bolting Tools
MANUAL TORQUE MULTIPLIERS WRENCH REACTION ARMS

ACCURATE TORQUE MULTIPLICATION REACTION ARMS

• Reversible, tighten or loosen nuts • Lightweight interchangeable design
and bolts • Full torque rated
• Provides high output torque for accurate • Increases tool fit in restricted
make-up or break-out of fasteners access areas
• Features overload protection and anti-
backlash device
• Angle-of-Turn protractor on certain models
• One replacement shear drive included
• 1/2 inch female input square drive

Model Output Input Torque Output Male Model Max Used Drive Axis
Number Capacity Torque Ratio Square Drive Number Torque With to Arm Toe
(Ft-lbs) (Ft-lbs) (in) (Ft-lbs) (in)
1U-7293 750 250 3:1 ¾ 384-8920 1500 384-8910 4.69
6V-7820 1200 200 6:1 ¾ 385-7918 3000 385-7874 6.26
6V-6080 3200 173 18.5 : 1 1 385-7919 3000 385-7874 28.85
Internal spline, 385-8588 6000 385-8578 7.32
8T-5245 144000 1081 11.1 : 1
8/16 pitch, 43 teeth 385-8589 6000 385-8578 10.75
385-9423 11000 385-9413 8.89
384-7274 25000 384-7264 11.46

RIGID STEEL HYDRAULIC TORQUE WRENCHES CASSETTES

SQUARE DRIVE TORQUE WRENCHES LOW-PROFILE HEX DRIVE UNIT CASSETTES

• Push button drive release for quickly • 360° swivel manifold standard • No tools needed to change
switching from tightening to loosening • Optional double-swivel 360°/160° rotation hexagon cassettes
• 360° swivel manifold standard • Large nut rotation (35°), rapid return stroke • Innovative, pinless wrench construction
• Optional double-swivel 360°/160° rotation and double-acting incorporates a quick release drive unit with
• Large nut rotation (35°), rapid return stroke • Constant torque output with ±3% accuracy automatic crank engagement
and double-acting • 10,000 psi maximum operating pressure • Interchangeable hexagon cassettes and
• Constant torque output with ±3% accuracy reducer inserts from 1⅛ -6⅛ inch
across full stroke • Fast operation due to the large nut rotation
• Optional Allen-key drives from ½ -2¼ inch per wrench cycle (30° rotation angle) and
• 10,000 psi maximum operating pressure rapid return stroke
Model No. Hexagon Maximum
Cassette Range Torque
(in) (mm) (Ft-lbs)
Drive Unit Model Number: 385-3988
417-9068 1⅛ - 2⅜ 30 - 60 2000
385-3992 1⅛ - 2⅜ 30 - 60 2000
Model Socket Size Square Max. 385-3997 1⅛ - 2⅜ 30 - 60 2000
Number Range * Drive Torque 385-4002 1⅛ - 2⅜ 2000
(in) (mm) (in) (Ft-lbs) Drive Unit Hexagon Maximum Drive Unit Model Number: 385-8467
Model No. Cassette Range Torque
384-8910 ¾- 2 19 - 50 ¾ 1400 385-8471 1516- 3⅜ 36 - 85 4000
385-7874 ¾ - 3⅞ 19 - 100 1 3200 (in) (mm) (Ft-lbs) 385-8476 1516- 3⅜ 36 - 85 4000
385-8578 1716 - 4⅝ 36 - 115 1½ 6010 385-3988 1⅛ - 2⅜ 30 - 60 2000 385-8481 1516- 3⅜ 36 - 85 4000
385-9413 1⅝ - 4⅝ 36 - 115 1½ 11,000 385-8467 1516- 3⅜ 36 - 85 4000 Drive Unit Model Number: 385-8732
384-7264 2⅜ - 6⅛ 65 - 155 2½ 25,140 385-8732 1⅞ - 4⅛ 50 - 105 8000 385-8737 1⅞ - 4⅛ 50 - 105 8000

10
 Bolting Tools
ELEC. TORQUE WRENCH PUMPS AIR TORQUE WRENCH PUMPS

ELECTRIC TORQUE WRENCH PUMPS AIR DRIVEN TORQUE WRENCH PUMP

• High efficiency Universal Motor draws lower • Two-speed operation and high by-pass pressure
amps for superior performance in remote reduces cycle time for improved productivity
locations • Optional heat exchanger cools oil and warms
• Two-speed operation and high by-pass pressure exhaust air to prevent freezing
reduces cycle time for improved productivity
• Composite shroud with integrated carrying
handle for easy transportation

Model LCD Valve Usable Motor Air Model LCD Valve Usable Motor Air
Number Type Oil Cap. Electrical
Specs. Pressure Number Type Oil Cap. Electrical
Specs. Pressure
(gal) (50/60 Hz) (psi) (gal) (50/60 Hz) (psi)
385-8479 – Electric 2.0 115 V, 1 ph 115 V, 1 ph 132-8232 – Manual 1.75 – 100
384-8916 – Electric 2.0 230 V, 1 ph 230 V, 1 ph 451-7991 – Manual 1.75 – 100
385-3995 • Electric 2.0 115 V, 1 ph 115 V, 1 ph
385-3996 • Electric 2.0 230 V, 1 ph 230 V, 1 ph

STUD TENSIONERS ELECTRIC TENSIONER PUMPS HIGH PRESSURE HAND PUMP

HYDRAULIC STUD TENSIONERS ELECTRIC TENSIONER PUMP HIGH PRESSURE HAND PUMP
• Six load cells from ⅝" to 3¾" or from • High efficiency Universal Motor draws lower • Lightweight and portable high-pressure
M16 to M95 amps for superior performance in remote hand pump
• Load: 0-319.8 tons locations • Two-speed operation displaces a larger
• Maximum operating pressure: 21,750 psi • Panel mounted 6-inch pressure gauge, with volume of oil per stroke, reducing cycle
(1500 bar) polycarbonate cover for improved visibility times for many testing applications
• Twin ports for quick connection of multiple tools and safety • Includes a gauge and coupler for direct
• Only one size of bridge per size of load cell • User adjustable valve for safe and precise connection to stud tensioning tools
pressure control • Integrated relief valve set at 21,750 psi

Threaded Load Cell Cylinder Load Model Max. Useable Motor Air Model Maximum Displacement Usable
Fastener and Effective Cap. Number Pressure Oil Cap. Voltage Pressure Number Pressure per Stroke Oil
Range Bridge Area (bar) (gal) (VAC) (psi) (in3) Capacity
(in) (mm) Reference (in2) (ton) 385-8487 21,750 1.00 115 — (psi) 1st 2nd (in3)
2-2½ M52-M68 384-8906 15.16 164.9 385-8488 21,750 1.00 230 — 451-7993 21,750 .99 .037 150 in³

11
 Lifting Solutions
LEVEL LIFT SYSTEM POW'R-LOCK POW'R-LOCK ACCESSORIES
Model Description Height

466-1788

466-1773
Number
(in)

466-1780 Flat Load Cap 1.3 x x

466-1774 Spacer 1.0 x x

466-1775 Spacer 2.0 x x
466-1776 Extension 5.0 x x
466-1777 Extension 7.0 x x
466-1778 Extension 9.0 x x
LEVEL LIFT SYSTEM POW'R-LOCK
• Lifts and lowers uneven loads* • Provides continuous locking protection 466-1789 Extension 11.0 x –
• Robust solution for demanding field use during lift, lower and hold functions 466-1790 Extension 14.0 x –
conditions— eliminates the need for • Patent-pending control technology
electronics or sensors at each lift point synchronizes cylinder and lock nut for Extension
466-1779 12.0 x –
• Controls up to four lift points smooth and efficient lifting and lowering base adapter
• Single point of control reduces risk of • Unique double-acting cylinder offers a
operator miscommunication low collapsed height to accomodate more
• Simple, intuitive, easy-to-operate design lifting applications
• Simple 2-button pendant allows operation
Patent pending of raise and lower functions from up to 20
* Requires cylinders with matching effective areas feet away
• All exposed load-bearing steel
cylinder components utilize a
nitrocarburizing treatment to reduce
wear and resist corrosion
• Ergonomic handle has six positions for
comfortable handling and folds when
not in use
• Meets ANSI B30.1-2009, AS/NZS-2538,
AS/NZS-2693 certification criteria
• Automatic Load Locking
• Portable
• Self-Contained Unit
• CE Certified

Model Voltage Oil Disp. Wt. Dimensions Model Cap. Stroke Lifting Cylinder Recommended
Number (in) Number (ton) (in) Speed* Lifting Speed* Air Supply**
(Per stroke (in/min) (in/min)
of Level No
Lift Value) (lbs) (l) (w) (h) Load Load (CFM) (psi)
208-240V, 466-1788 200 14.0 34 2.0 2.4 130-150 55-100
466-1805 1 ph, 50/60 Hz 0.80 380.0 56.4 38.2 49.2
466-1773 200 24.5 45.5 2.0 2.4 130-150 55-100
466-1804 115V, 0.80 380.0 56.4 38.2 49.2
1ph, 50/60 Hz * Depending on available airflow, regulator setting,
pump speed and load weight.
**Minimum dynamic air pressure of 55-60 psi, 90-100
psi required to achieve 200 ton capacity.

For questions regarding Dealer Service Tools, please contact one of the following:

Eastern United States, EAME, CIS & Canada Western United States, Dealer Service Tools and Supplies
Americas Central John Woiwode APD & Russia USA: 1-800-542-8665, Option 1
& Americas South 501 S.W. Jefferson Avenue Allan Teuerle International: 1-309-578-7372
Frank McCrackin Peoria, IL 61630-2125 501 S.W. Jefferson Avenue dealer.cat.com/dealer-service-tools
501 S.W. Jefferson Avenue 1-309-636-1673 Peoria, IL 61630-2125
Peoria, IL 61630-2125 Woiwode_John_L@cat.com 1-309-636-1677
1-309-675-6684 Teuerle_Allan_R@cat.com
McCrackin_Frank_W@cat.com

03-030125214

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