TM PDF
TM PDF
TM PDF
TM
E
CONTENTS
CVT: RE0F10A System Diagram ......................................................30 F
System Description ..................................................30
BASIC INSPECTION .................................... 6 Component Parts Location ......................................31
Component Description ...........................................33 G
DIAGNOSIS AND REPAIR WORK FLOW ......... 6
Work Flow ................................................................. 6 SHIFT CONTROL SYSTEM .............................. 34
Diagnostic Work Sheet .............................................. 7 System Diagram ......................................................34
System Description ..................................................34 H
INSPECTION AND ADJUSTMENT ..................... 9 Component Parts Location ......................................35
Component Description ...........................................38
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .......................................................... 9 I
SHIFT LOCK SYSTEM ..................................... 39
ADDITIONAL SERVICE WHEN REPLACING System Description ..................................................39
CONTROL UNIT : Service After Replacing TCM, Component Parts Location ......................................41
Transaxle Assembly and Control Valve .................... 9 Component Description ...........................................41 J
FLUID COOLER SYSTEM ............................... 201 DISASSEMBLY AND ASSEMBLY ............ 218
WATER HOSE (WITHOUT FLUID COOLER) ......... 201 TORQUE CONVERTER AND CONVERTER TM
WATER HOSE (WITHOUT FLUID COOLER) : HOUSING OIL SEAL ...................................... 218
Exploded View ...................................................... 201 Exploded View ....................................................... 218
WATER HOSE (WITHOUT FLUID COOLER) : Disassembly .......................................................... 218 E
Removal and Installation ....................................... 201 Assembly ............................................................... 218
WATER HOSE (WITHOUT FLUID COOLER) : In- Inspection .............................................................. 219
spection ................................................................. 203 F
SERVICE DATA AND SPECIFICATIONS
WATER HOSE (WITH FLUID COOLER) ................ 203 (SDS) .......................................................... 220
WATER HOSE (WITH FLUID COOLER) : Explod-
ed View ................................................................. 204 SERVICE DATA AND SPECIFICATIONS G
WATER HOSE (WITH FLUID COOLER) : Remov- (SDS) ............................................................... 220
al and Installation .................................................. 204 General Specification ............................................ 220
WATER HOSE (WITH FLUID COOLER) : Inspec- Vehicle Speed When Shifting Gears ..................... 220 H
tion ........................................................................ 206 Stall Speed ............................................................ 220
Line Pressure ........................................................ 220
FLUID COOLER ...................................................... 206
Solenoid Valves ..................................................... 221 I
FLUID COOLER : Exploded view ......................... 207
CVT Fluid Temperature Sensor ............................. 221
FLUID COOLER : Removal and Installation ......... 207
Primary Speed Sensor .......................................... 221
FLUID COOLER : Inspection ................................ 209
Secondary Speed Sensor ...................................... 221
Heater Thermostat ................................................. 221 J
REMOVAL AND INSTALLATION ............. 210
Torque Converter .................................................. 221
TRANSAXLE ASSEMBLY ............................... 210
K
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000004235354
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor and PNP switch. Then it provides shift control or
lock-up control via CVT solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
CVT system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the CVT system. The CVT system must be in good
operating condition and be free of valve seizure, solenoid valve mal-
function, etc.
SAT631IB
SAT632I
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the diagnosis work sheet. Refer to TM-7, "Diagnostic Work Sheet".
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the information obtained from the customer.
• Fail-safe. Refer to TM-131, "Fail-safe".
• CVT fluid inspection. Refer to TM-158, "Inspection".
• Line pressure test. Refer to TM-165, "Inspection and Judgment".
>> GO TO 5.
F
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform “DTC CONFIRMATIOM PROCEDURE” for the displayed DTC.
Is DTC detected? G
YES >> GO TO 4.
NO >> GO TO 6.
6.CHECK SYMPTOM 2 H
K
>> GO TO 8.
8.CHECK SYMPTOM 3
Confirm the symptom described by the customer. L
Is any malfunction present?
YES >> GO TO 2.
NO >> INSPECTION END M
N
INFORMATION FROM CUSTOMER
KEY POINTS
• WHAT..... Vehicle & CVT model O
• WHEN..... Date, Frequencies
• WHERE..... Road conditions
• HOW..... Operating conditions, Symptoms
P
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency Continuous Intermittent ( times a day)
1 Read the item on cautions concerning fail-safe and understand the customer's complaint. TM-131
CVT fluid inspection, stall test and line pressure test
CVT fluid inspection
Leak (Repair leak location.) TM-158
State
Amount
2 Stall test
Torque converter one-way clutch Engine
Reverse brake Line pressure low TM-163
Forward clutch Primary pulley TM-165
Steel belt Secondary pulley
Line pressure inspection - Suspected part:
Perform self-diagnosis.
3 TM-44
Enter checks for detected items.
Perform road test. TM-167
4-1. Check before engine is started TM-167
4 4-2. Check at idle TM-167
4-3. Cruise test TM-168
Check malfunction phenomena to repair or replace malfunctioning part after completing all road tests. TM-134
5 Drive vehicle to check that the malfunction phenomenon has been resolved.
6 Erase the results of the self-diagnosis from the TCM and the ECM.
FUNCTION DIAGNOSIS A
CVT SYSTEM
System Diagram INFOID:0000000004235357
B
TM
JSDIA1059GB
JSDIA1028GB
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
TM
JSDIA1020GB
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
• Line pressure solenoid valve
• Step motor
• ROM assembly
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
*: Control valve is included in CVT assembly.
TM
JSDIA1021ZZ
N
1. Converter housing 2. Driven sprocket 3. Chain
4. Reverse brake 5. Oil pump 6. Forward clutch
7. Planetary carrier 8. Primary pulley 9. Sun gear O
10. Steel belt 11. Side cover 12. Internal gear
13. Parking gear 14. Secondary pulley 15. Final gear
16. Differential case 17. Idler gear 18. Reduction gear P
19. Taper roller bearing 20. Output gear 21. Drive sprocket
22. Input shaft 23. Torque converter 24. Drive trans gear
25. Ring trans gear
JSDIA1059GB
A
Without manual mode
TM
JSDIA1028GB
L
1. OD OFF indicator lamp 2. Shift position indicator 3. BCM
(On the combination meter) (On the combination meter) Refer to BCS-8, "Component Parts
Location"
M
4. ECM 5. IPDM E/R 6. Overdrive control switch
Refer to EC-32, Refer to PCS-4, "Component Parts
"Component Parts Location" (for Location"
California), EC-509, N
"Component Parts Location" [for
USA (federal) and Canada], EC-942,
"Component Parts Location" (for
Mexico) O
7. Secondary speed sensor 8. PNP switch 9. Primary speed sensor
10. CVT unit connector 11. Control valve* 12. TCM
P
13. Accelerator pedal position sensor
A. Center console B. Transaxle assembly C. Engine room LH
D. Accelerator pedal, upper
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
JSDIA1020GB
NOTE:
B
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
C
• Line pressure solenoid valve
• Step motor
• ROM assembly
TM
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
E
*: Control valve is included in CVT assembly.
Item Function
The torque converter is the device that increases the engine torque as well as the con- G
Torque converter
ventional AT and transmits it to the transaxle.
The efficiency of pump discharge rate has been increased at low-rpm and optimized at
high-rpm by adopting a vane-type oil pump controlled by the engine. Discharged oil from
Oil pump H
oil pump is transmitted to the control valve. It is used as the oil of primary and secondary
pulley operation and the oil of clutch operation and the lubricant for each part.
Planetary gear
Perform the transmission of drive power and the switching of forward/backward move- I
Forward clutch
ment.
Reverse brake
Primary pulley It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) J
and the steel belt (the steel star wheels are placed continuously and the belt is guided
Secondary pulley
with the multilayer steel rings on both sides). The groove width changes according to
wrapping radius of steel belt and pulley from low status to overdrive status continuously
Steel belt with non-step. It is controlled with the oil pressures of primary pulley and secondary pul- K
ley.
Output gear
Idler gear L
Reduction gear consists of primary deceleration (output gear and idler gear in pair) and
2WD Reduction gear secondary deceleration (reduction gear and final gear in pair). Each of them uses a helical
gear.
Final gear
M
Differential
Output gear
Idler gear N
Reduction gear
Variable speed gear consists of primary deceleration (output gear and idler gear in pair),
AWD Final gear secondary deceleration (reduction gear and final gear in pair), and acceleration (drive
Differential
trans gear and ring trans gear in pair). Each of them uses a helical gear. O
JPDIA0733GB
The hydraulic control mechanism consists of the oil pump directly driven by the engine, the hydraulic control
valve that controls line pressure and transmission, and the input signal line.
LINE PRESSURE AND SECONDARY PRESSURE CONTROL
• When an input torque signal equivalent to the engine driving force is transmitted from the ECM to the TCM,
the TCM controls the line pressure solenoid valve and secondary pressure solenoid valve.
• Line pressure solenoid valve activates pressure regulator valve, and line pressure from oil pump is adjusted
for the optimum driving condition. Secondary pressure is controlled by lowering line pressure.
SCIA1846E
N
JSDIA1028GB
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
• Line pressure solenoid valve
• Step motor
• ROM assembly
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
*: Control valve is included in CVT assembly.
JSDIA1020GB
Name Function
K
Torque converter regulator valve Optimizes the supply pressure for the torque converter depending on driving conditions.
Pressure regulator valve Optimizes the discharge pressure from the oil pump depending on driving conditions. L
• Activates or deactivates the lock-up.
TCC control valve
• Locks up smoothly by opening lock-up operation excessively.
Controls inflow/outflow of line pressure from the primary pulley depending on the stroke M
Shift control valve
difference between the stepping motor and the primary pulley.
Secondary valve Controls the line pressure from the secondary pulley depending on operating conditions.
Clutch regulator valve Adjusts the clutch operating pressure depending on operating conditions. N
Transmits the clutch operating pressure to each circuit in accordance with the selected
Manual valve
position.
Select control valve Engages forward clutch, reverse brake smoothly depending on select operation. O
The select switch valve enables to select engagement/disengagement of lock-up clutch
Select switch valve
and that of forward clutch and reverse clutch.
TCC solenoid valve TM-69, "Description" P
Secondary pressure solenoid valve TM-80, "Description"
Line pressure solenoid valve TM-73, "Description"
Step motor TM-107, "Description"
Lock-up select solenoid valve TM-104, "Description"
Primary speed sensor TM-59, "Description"
TM
I
JSDIA1060GB
PNP switch X X X X X X
A
Without manual mode
TM
JSDIA1028GB
L
1. OD OFF indicator lamp 2. Shift position indicator 3. BCM
(On the combination meter) (On the combination meter) Refer to BCS-8, "Component Parts
Location"
M
4. ECM 5. IPDM E/R 6. Overdrive control switch
Refer to EC-32, Refer to PCS-4, "Component Parts
"Component Parts Location" (for Location"
California), EC-509, N
"Component Parts Location" [for
USA (federal) and Canada], EC-942,
"Component Parts Location" (for
Mexico) O
7. Secondary speed sensor 8. PNP switch 9. Primary speed sensor
10. CVT unit connector 11. Control valve* 12. TCM
P
13. Accelerator pedal position sensor
A. Center console B. Transaxle assembly C. Engine room LH
D. Accelerator pedal, upper
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
JSDIA1020GB
NOTE:
B
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
C
• Line pressure solenoid valve
• Step motor
• ROM assembly
TM
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
E
*: Control valve is included in CVT assembly.
Name Function
PNP switch TM-53, "Description" G
CVT fluid temperature sensor TM-56, "Description"
Primary speed sensor TM-59, "Description"
Secondary speed sensor TM-63, "Description" H
Secondary pressure sensor TM-87, "Description"
Step motor TM-107, "Description"
I
TCC solenoid valve TM-69, "Description"
Lock-up select solenoid valve TM-104, "Description"
Line pressure solenoid valve TM-73, "Description" J
Secondary pressure solenoid valve TM-80, "Description"
TCM TM-23, "Component Description"
K
Stop lamp switch TM-50, "Description"
SCIA2374E
• The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
• The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid
valve, which is controlled by a signal from TCM. The torque converter clutch control valve engages or
releases the torque converter clutch piston.
• When shifting between “N” (“P”) ⇔“D” (“R”), torque converter clutch solenoid valve controls engagement
power of forward clutch and reverse brake.
• The lock-up applied gear range was expanded by locking up the
torque converter at a lower vehicle speed than conventional CVT
models.
JPDIA0312GB
A
Without manual mode
TM
JSDIA1028GB
L
1. OD OFF indicator lamp 2. Shift position indicator 3. BCM
(On the combination meter) (On the combination meter) Refer to BCS-8, "Component Parts
Location"
M
4. ECM 5. IPDM E/R 6. Overdrive control switch
Refer to EC-32, Refer to PCS-4, "Component Parts
"Component Parts Location" (for Location"
California), EC-509, N
"Component Parts Location" [for
USA (federal) and Canada], EC-942,
"Component Parts Location" (for
Mexico) O
7. Secondary speed sensor 8. PNP switch 9. Primary speed sensor
10. CVT unit connector 11. Control valve* 12. TCM
P
13. Accelerator pedal position sensor
A. Center console B. Transaxle assembly C. Engine room LH
D. Accelerator pedal, upper
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
JSDIA1020GB
NOTE:
B
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
C
• Line pressure solenoid valve
• Step motor
• ROM assembly
TM
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
E
*: Control valve is included in CVT assembly.
Name Function
Torque converter regulator valve G
TCC control valve
Select control valve TM-23, "Component Description"
Select switch valve H
Manual valve
TCC solenoid valve TM-69, "Description"
I
Lock-up select solenoid valve TM-104, "Description"
Primary speed sensor TM-59, "Description"
Secondary speed sensor TM-63, "Description" J
CVT fluid temperature sensor TM-56, "Description"
PNP switch TM-53, "Description"
K
Forward clutch
Reverse brake TM-19, "Component Description"
Torque converter L
Judges driving condition according to signals from each sensor, and optimally controls
TCM
variable speed mechanism.
Accelerator pedal position sensor TM-98, "Description" M
JPDIA0542GB
NOTE:
The gear ratio is set for each position separately.
System Description INFOID:0000000004235377
In order to select the gear ratio that can obtain the driving force in accordance with driver's intention and the
vehicle condition, TCM monitors the driving conditions, such as the vehicle speed and the throttle position,
selects the optimum gear ratio, and determines the gear change steps to the gear ratio. Then TCM sends the
command to the step motor, controls the inflow/outflow of line pressure from the primary pulley to determine
the position of the moving-pulley and controls the gear ratio.
“D” POSITION
Shifting over all the ranges of gear ratios from the lowest to the high-
est.
SCIA1953E
SCIA1955E
SCIA4582E
TM
DOWNHILL ENGINE BRAKE CONTROL (AUTO ENGINE BRAKE CONTROL)
When a downhill slope is detected with the accelerator pedal released, the engine brake will be strengthened
up by downshifting so as not to accelerate the vehicle more than necessary.
E
ACCELERATION CONTROL
According to vehicle speed and a change of accelerator pedal angle, driver's request for acceleration and driv-
ing scene are judged. This function assists improvement in the acceleration feeling by making the engine
speed proportionate to the vehicle speed. And a shift map that can gain a larger driving force is available for F
compatibility of mileage with driveability.
Component Parts Location INFOID:0000000004490749
G
JSDIA1028GB
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
• Line pressure solenoid valve
• Step motor
• ROM assembly
• Secondary pressure sensor
• Secondary pressure solenoid valve
• Lock-up select solenoid valve
*: Control valve is included in CVT assembly.
TM
JSDIA1020GB
K
NOTE:
The following components are included in control valve.
• CVT fluid temperature sensor
• Torque converter clutch solenoid valve
Item Function
PNP switch TM-53, "Description"
Primary speed sensor TM-59, "Description"
Secondary speed sensor TM-63, "Description"
Step motor TM-107, "Description"
Shift control valve TM-23, "Component Description"
Primary pulley TM-19, "Component Description"
Secondary pulley TM-19, "Component Description"
Judges driving condition according to signals from each sensor, and optimally controls
TCM
variable speed mechanism.
The shift lever cannot be shifted from the “P” position unless the B
brake pedal is depressed while the ignition switch is set to ON. The
shift lock is unlocked by turning the shift lock solenoid ON when the
ignition switch is set to ON, the park position switch is turned ON
(selector lever is in “P” position), and the stop lamp switch is turned C
ON (brake pedal is depressed) as shown in the operation chart in the
figure. Therefore, the shift lock solenoid receives no ON signal and
the shift lock remains locked if all of the above conditions are not ful- TM
filled. (However, selector operation is allowed if the shift lock release
button is pressed.)
E
H
JPDIA0928GB
I
SHIFT LOCK OPERATION AT “P” POSITION
When Brake Pedal Is Not Depressed (No Selector Operation Allowed)
The shift lock solenoid (1) is turned OFF (not energized) and the J
solenoid rod (A) is extended with the spring when the brake pedal is
not depressed (no selector operation allowed) with the ignition
switch ON.
The connecting lock lever (B) is located at the position shown in the K
figure when the solenoid rod is extended. It prevents the movement
of the detent rod (C). For these reasons, the selector lever cannot be
shifted from the “P” position. L
JPDIA0576ZZ M
When Brake Pedal Is Depressed (Shift Operation Allowed)
The shift lock solenoid (1) is turned ON (energized) when the brake
pedal is depressed with the ignition switch ON. The solenoid rod (A) N
is compressed by the electromagnetic force. The connecting lock
lever (B) rotates when the solenoid is activated. Therefore, the
detent rod (C) can be moved. For these reasons, the selector lever
can be shifted to other positions. O
JPDIA0111ZZ
JPDIA0320ZZ
JPDIA0321ZZ
TM
JPDIA0532ZZ
I
1. Key cylinder 2. Key interlock cable 3. Shift lock solenoid
4. ASCD brake switch 5. Brake pedal 6. Stop lamp switch
A. Park position switch B. Shift lock release button* J
*: Shift lock release button becomes operative by removing shift lock cover.
SHIFT LOCK
L
Component Function
Shift lock solenoid
Lock lever M
Detent rod
TM-114
Park position switch
N
Key interlock cable and Key interlock rod
Shift lock release button
KEY LOCK O
Component Function
It rotates together with the key and restricts the slider movement when the ignition switch P
Rotator
Key cylinder is in LOCK position.
Slider It moves according to the rotation of the lock lever.
Key interlock cable and key interlock rod Actuation of lock lever is conveyed to slider in the key cylinder.
DESCRIPTION
The CVT system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. A malfunction is indicated by the MIL (Malfunction Indicator Lamp) and is stored as a DTC in
the ECM memory and in the TCM memory.
The second is the TCM original self-diagnosis performed by the TCM. A malfunction history is stored in the
TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For details, refer to TM-
133, "DTC Index".
OBD-II FUNCTION
The ECM provides emission-related on board diagnostic (OBD-II) functions for the CVT system. One function
is to receive a signal from the TCM used with OBD-related parts of the CVT system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (Malfunction Indicator Lamp) on the instrument panel. Sensors,
switches and solenoid valves are used as sensing elements.
The MIL automatically illuminates in “One or Two Trip Detection Logic” when a malfunction is sensed in rela-
tion to CVT system parts.
ONE OR TWO TRIP DETECTION LOGIC OF OBD-II
One Trip Detection Logic
If a malfunction is sensed during the first test drive, the MIL illuminates and the ECM memory stores the mal-
function as a DTC. The TCM is not provided with such a memory function.
Two Trip Detection Logic
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL does not illuminate. — 1st trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II DIAGNOSTIC TROUBLE CODE (DTC)
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
( With CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720, etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
• 1st trip DTC No. is the same as DTC No.
• Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
it occurred in the past and has returned to normal.
CONSULT-III can identify them as shown below, therefore, CONSULT-III (if available) is recom-
mended.
- DTC or 1st trip DTC of a malfunction is displayed in “Self Diagnostic Results” in “ENGINE” with CONSULT-
III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
- If the DTC is being detected currently, the time data will be “0”.
- If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
Freeze Frame Data and 1st Trip Freeze Frame Data
• The ECM has a memory function, which stores the driving conditions such as fuel system status, calculated
load value, engine coolant temperature, short-term fuel trim, long-term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data that are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-
III or GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST.
For details, refer to EC-105, "CONSULT-III Function" (for California), EC-576, "CONSULT-III Function" [for
USA (Federal) and Canada], EC-1003, "CONSULT-III Function" (for Mexico).
Priority Items
C
Misfire — DTC: P0300 - P0304
1
Freeze frame data Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes CVT related items)
TM
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased. E
How to Erase DTC
• The diagnostic trouble code can be erased by CONSULT-III, GST or ECM DIAGNOSTIC TEST MODE as
described below. F
- If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
- When you erasing the DTC, using CONSULT-III or GST is easier and quicker than switching the mode
selector on the ECM.
• The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC G
related to OBD-II. For details, refer to EC-466, "DTC Index" (for California), EC-900, "DTC Index" [for USA
(Federal) and Canada], EC-1257, "DTC Index" (for Mexico).
- Diagnostic trouble codes (DTC) H
- 1st trip diagnostic trouble codes (1st trip DTC)
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes I
- Test values
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
GEAR RATIO — X —
G SPEED (G) — — — I
Degree of opening for accelerator recognized by the
TCM.
ACC PEDAL OPEN (0.0/8) X X
For fail-safe operation, the specific value used for con- J
trol is displayed.
TRQ RTO — — —
K
SEC PRESS (MPa) — X —
LU PRS (MPa) — — —
FULL SW (On/Off) X X
Signal input via CAN communications
IDLE SW (On/Off) X X
STRDWNSW (On/Off) X —
STRUPSW (On/Off) X —
DOWNLVR (On/Off) X —
Responds only to vehicles with manual mode
UPLVR (On/Off) X —
NONMMODE (On/Off) X —
MMODE (On/Off) X —
VDC ON (On/Off) X — —
TCS ON (On/Off) X — —
ABS ON (On/Off) X — —
M GEAR POS — X —
D POSITION SW (On/Off) X — — B
N POSITION SW (On/Off) X — —
R POSITION SW (On/Off) X — — TM
E
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)
Refer to EC-114, "Diagnosis Tool Function" (for California), EC-584, "Diagnosis Tool Function" [for USA
(Federal) and Canada], EC-1010, "Diagnosis Tool Function" (for Mexico). F
COMPONENT DIAGNOSIS
U1000 CAN COMM CIRCUIT
Description INFOID:0000000004235386
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H and CAN-L) allowing a high rate of information transmission with
less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000004235387
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
When TCM is not transmitting or receiving Harness or connectors
U1000 CAN COMM CIRCUIT CAN communication signal for 2 seconds or (CAN communication line is open or short-
more. ed.)
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H and CAN-L) allowing a high rate of information transmission with C
less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000004235390
TM
L
Go to LAN section. Refer to LAN-24, "CAN System Specification Chart".
BCM detects ON/OFF state of the stop lamp switch and transmits the data to the TCM via CAN communica-
tion by converting the data to a signal.
DTC Logic INFOID:0000000004235393
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Harness or connectors
- (Stop lamp switch and BCM circuit are
When the brake switch does not switch to open or shorted.)
P0703 BRAKE SW/CIRC
ON or OFF. - (CAN communication line is open or
shorted.)
• Stop lamp switch
Stop lamp switch vehicle side harness connector BCM vehicle side harness connector A
Continuity
Connector Terminal Connector Terminal
E115 2 M65 9 Existed
B
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
C
3.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND BCM (PART 2)
Check continuity between BCM vehicle side harness connector terminal and ground.
TM
BCM vehicle side harness connector
Continuity
Connector Terminal Ground
M65 9 Not existed E
Is the inspection result normal?
YES >> GO TO 4.
F
NO >> Repair or replace damaged parts.
4.CHECK STOP LAMP SWITCH
Check stop lamp switch. Refer to TM-51, "Component Inspection (Stop Lamp Switch)". G
Is the inspection result normal?
YES >> Check the following.
• Harness for short or open between battery and stop lamp switch H
• 10A fuse (No. 11, located in fuse block)
NO >> Repair or replace stop lamp switch.
5.CHECK BCM I
With CONSULT-III
1. Turn ignition switch OFF.
2. Connect BCM connector. J
3. Turn ignition switch ON.
4. Select “BRAKE SW” in “Data Monitor” in “BCM” and verify the proper operation of ON/OFF. Refer to BCS-
43, "Reference Value". K
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace BCM. Refer to BCS-67, "Exploded View". L
6.DETECT MALFUNCTIONING ITEMS
Check TCM connector pin terminals for damage or loose connection with harness connector.
M
Is the inspection result normal?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> Repair or replace damaged parts.
N
Component Inspection (Stop Lamp Switch) INFOID:0000000004235395
C
DTC DETECTION LOGIC
Item TM
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
TCM does not receive the correct voltage • Harness or connectors
P0705 PNP SW/CIRC signal (based on the gear position) from the (PNP switches circuit is open or shorted.) E
switch. • PNP switch
With GST K
Follow the procedure “With CONSULT-III”.
Is “P0705 PNP SW/CIRC” detected?
YES >> Go to TM-53, "Diagnosis Procedure". L
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235398
M
1.CHECK POWER SOURCE
1. Turn ignition switch OFF.
2. Disconnect PNP switch connector. N
3. Turn ignition switch ON.
4. Check voltage between PNP switch vehicle side harness connector terminal and ground.
O
PNP switch vehicle side harness connector
Voltage (Approx.)
Connector Terminal Ground
F21 3 Battery voltage P
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check the following. If NG, repair or replace damaged parts.
• Harness for short or open between ignition switch and PNP switch
• 10A fuse (No. 60, located in IPDM E/R)
• Ignition switch
TCM vehicle side harness connector PNP switch vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
1 5
2 6
F25 3 F21 7 Existed
4* 8*
11 4
*: Without manual mode
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK HARNESS BETWEEN TCM AND PNP SWITCH (PART 2)
Check continuity between TCM vehicle side harness connector terminals and ground.
The CVT fluid temperature sensor detects the CVT fluid temperature and sends a signal to the TCM.
DTC Logic INFOID:0000000004235401
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
During running, the CVT fluid temperature • Harness or connectors
P0710 ATF TEMP SEN/CIRC sensor signal voltage is excessively high or (Sensor circuit is open or shorted.)
low. • CVT fluid temperature sensor
With GST
Follow the procedure “With CONSULT-III”.
Is “P0710 ATF TEMP SEN/CIRC” detected?
YES >> Go to TM-56, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235402
The input speed sensor (primary speed sensor) detects the primary pulley revolution speed and sends a sig- B
nal to the TCM.
DTC Logic INFOID:0000000004235405
C
DTC DETECTION LOGIC
Item TM
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Input speed sensor (primary speed sen-
• Harness or connectors
sor) signal is not input due to an open cir- E
(Sensor circuit is open or shorted.)
P0715 INPUT SPD SEN/CIRC cuit.
• Input speed sensor (primary speed sen-
• An unexpected signal is input when vehi-
sor)
cle is being driven.
F
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
NOTE: G
IImmediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
1.CHECK DTC DETECTION H
With CONSULT-III
1. Turn ignition switch ON.
I
2. Select “Data Monitor” in “TRANSMISSION”.
3. Start engine and maintain the following conditions for at least 5 consecutive seconds.
TCM connector
Condition Data (Approx.)
Connector Terminal
When driving at 20 km/h (12 MPH) in “L” posi-
Without manual mode tion, use the CONSULT-III pulse frequency 900 Hz
measuring function.
F25 33
When driving at 20 km/h (12 MPH) in “M1” posi-
With manual mode tion, use the CONSULT-III pulse frequency 760 Hz
measuring function.
Is the inspection result normal?
YES >> GO TO 12.
NO >> GO TO 2.
2.CHECK POWER AND SENSOR GROUND
1. Turn ignition switch OFF.
2. Disconnect input speed sensor (primary speed sensor) connector.
3. Turn ignition switch ON.
4. Check voltage between input speed sensor (primary speed sensor) vehicle side harness connector termi-
nals.
Input speed sensor (primary speed sensor) vehicle side harness connector
Voltage (Approx.)
Connector Terminal
F55 1 3 Battery voltage
5. Check voltage between input speed sensor (primary speed sensor) vehicle side harness connector termi-
nal and ground.
(POWER) (PART 1)
1. Turn ignition switch OFF. H
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R vehicle side harness connector terminal and input speed sensor (pri-
mary speed sensor) vehicle side harness connector terminal.
I
Input speed sensor (primary speed sensor) vehicle
IPDM E/R vehicle side harness connector
side harness connector Continuity
Connector Terminal Connector Terminal J
E15 58 F55 3 Existed
Is the inspection result normal?
K
YES >> GO TO 7.
NO >> Repair or replace damaged parts.
7.CHECK HARNESS BETWEEN IPDM E/R AND INPUT SPEED SENSOR (PRIMARY SPEED SENSOR) L
(POWER) (PART 2)
Check continuity between IPDM E/R vehicle side harness connector terminal and ground.
M
IPDM E/R vehicle side harness connector
Continuity
Connector Terminal Ground
E15 58 Not existed N
Is the inspection result normal?
YES >> Check the following.
O
• Harness for short or open between ignition switch and IPDM E/R
• 10A fuse (No. 58, located in IPDM E/R)
• Ignition switch
NO >> Repair or replace damaged parts. P
8.CHECK HARNESS BETWEEN TCM AND INPUT SPEED SENSOR (PRIMARY SPEED SENSOR) (SEN-
SOR GROUND) (PART 1)
1. Turn ignition switch OFF.
2. Disconnect TCM connector and CVT unit connector.
3. Check continuity between TCM vehicle side harness connector terminal and input speed sensor (primary
speed sensor) vehicle side harness connector terminal.
The vehicle speed sensor CVT [output speed sensor (secondary speed sensor)] detects the revolution of the B
CVT output shaft and emits a pulse signal. The pulse signal is transmitted to the TCM, which converts it into
vehicle speed.
DTC Logic INFOID:0000000004235408 C
With GST
Follow the procedure “With CONSULT-III”. L
Is “P0720 VEH SPD SEN/CIR AT” detected?
YES >> Go to TM-63, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident". M
N
1.CHECK OUTPUT SPEED SENSOR (SECONDARY SPEED SENSOR)
With CONSULT-III
1. Start engine. O
2. Check voltage between TCM connector terminals.
TCM connector P
Voltage (Approx.)
Connector Terminal
46
F25 7 Battery voltage
48
3. If OK, check pulse when vehicle drive.
TCM connector
Condition Data (Approx.)
Connector Terminal
When driving at 20 km/h (12 MPH) in “D” position, use the CONSULT-III
F25 34 470 Hz
pulse frequency measuring function.
Is the inspection result normal?
YES >> GO TO 11.
NO >> GO TO 2.
2.CHECK POWER AND SENSOR GROUND
1. Turn ignition switch OFF.
2. Disconnect output speed sensor (secondary speed sensor) connector.
3. Turn ignition switch ON.
4. Check voltage between output speed sensor (secondary speed sensor) vehicle side harness connector
terminals.
Output speed sensor (secondary speed sensor) vehicle side harness connector
Voltage (Approx.)
Connector Terminal
F19 1 3 Battery voltage
5. Check voltage between output speed sensor (secondary speed sensor) vehicle side harness connector
terminal and ground.
The engine speed signal is transmitted from ECM to TCM via CAN communication line. B
DTC Logic INFOID:0000000004235411
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term) TM
• TCM does not receive the CAN communi- Harness or connectors
P0725 ENGINE SPEED SIG cation signal from the ECM. (The ECM to the TCM circuit is open or
• Engine speed is too low while driving. shorted.)
E
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. F
NOTE:
Immediately after performing any “DTC CONFIRMATION PROCEDURE”, always turn ignition switch OFF.
Then wait at least 10 seconds before performing the next test.
G
1.CHECK DTC DETECTION
With CONSULT-III
1. Turn ignition switch ON. H
2. Select “Data Monitor” in “TRANSMISSION”.
3. Start engine and maintain the following conditions for at least 10 consecutive seconds.
I
PRI SPEED SEN : More than 1,000 rpm
Is “P0725 ENGINE SPEED SIG” detected?
YES >> Go to TM-67, "Diagnosis Procedure". J
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235412
K
1.CHECK DTC WITH ECM
With CONSULT-III L
1. Turn ignition switch ON.
2. Perform “Self Diagnostic Results” in “ENGINE”.
Is the inspection result normal?
M
YES >> GO TO 2.
NO >> Check DTC detected item. Refer to EC-466, "DTC Index" (for California), EC-900, "DTC Index"
[for USA (Federal) and Canada], EC-1257, "DTC Index" (for Mexico).
N
2.CHECK DTC WITH TCM
With CONSULT-III
Perform “Self Diagnostic Results” in “TRANSMISSION”. O
Is “P0725 ENGINE SPEED SIG” detected?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> GO TO 3. P
3.DETECT MALFUNCTIONING ITEMS
Check TCM connector pin terminals for damage or loose connection with harness connector.
Is the inspection result normal?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> Repair or replace damaged parts.
TCM selects the gear ratio using the engine load (throttle position), the primary pulley revolution speed, and
the secondary pulley revolution speed as input signals. Then it changes the operating pressure of the primary
pulley and the secondary pulley and changes the groove width of the pulley.
DTC Logic INFOID:0000000004235414
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
P0730 BELT DAMG Unexpected gear ratio is detected. Transaxle assembly
1.CHECK DTC
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Are any DTC displayed?
YES-1 (DTC for “P0730 BELT DAMG” is displayed)>>Replace transaxle assembly. Refer to TM-210, "2WD :
Exploded View" (2WD), TM-214, "AWD : Exploded View" (AWD).
YES-2 (DTC except for “P0730 BELT DAMG” is displayed)>>Check DTC detected item. Refer to TM-133,
"DTC Index".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
• The torque converter clutch solenoid valve is activated by the TCM in response to signals sent from the vehi- B
cle speed and accelerator pedal position sensors. Lock-up piston operation will then be controlled.
• Lock-up operation, however, is prohibited when CVT fluid temperature is too low.
• When the accelerator pedal is depressed (less than 2.0/8) in lock-up condition, the engine speed should not
change abruptly. If there is a big jump in engine speed, there is no lock-up. C
TM
DTC DETECTION LOGIC
Item
DTC Malfunction is detected when... Possible cause E
(CONSULT-III screen term)
• Torque converter clutch solenoid valve
Normal voltage is not applied to solenoid
P0740 TCC SOLENOID/CIRC • Harness or connectors
due to open or short circuit. F
(Solenoid circuit is open or shorted.)
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
F25 38 F24 12 Existed
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK HARNESS BETWEEN TCM AND CVT UNIT (TORQUE CONVERTER CLUTCH SOLENOID
VALVE) (PART 2)
Check continuity between TCM vehicle side harness connector terminal and ground.
This malfunction is detected when the torque converter clutch does not lock-up as instructed by the TCM. This B
is not only caused by electrical malfunctions (circuits open or shorted), but also by mechanical malfunctions
such as control valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000004235421 C
With GST L
Follow the procedure “With CONSULT-III”.
Is “P0744 A/T TCC S/V FNCTN” detected?
YES >> Go to TM-71, "Diagnosis Procedure". M
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235422
N
1.CHECK LINE PRESSURE
Perform line pressure test. Refer to TM-165, "Inspection and Judgment".
O
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts. Refer to TM-165, "Inspection and Judgment". P
2.CHECK TORQUE CONVERTER CLUTCH SOLENOID VALVE
1. Turn ignition switch OFF.
2. Disconnect CVT unit connector.
3. Check torque converter clutch solenoid valve. Refer to TM-72, "Component Inspection (Torque Converter
Clutch Solenoid Valve)".
Is the inspection result normal?
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres- B
sure to suit the driving condition in response to a signal sent from the TCM.
DTC Logic INFOID:0000000004235426
C
DTC DETECTION LOGIC
Item TM
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Normal voltage is not applied to solenoid • Harness or connectors
due to open or short circuit. (Solenoid circuit is open or shorted.) E
P0745 L/PRESS SOL/CIRC
• TCM detects as irregular by comparing • Pressure control solenoid valve A (line
target value with monitor value. pressure solenoid valve)
K
1.CHECK PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE) CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect TCM connector. L
3. Check resistance between TCM vehicle side harness connector terminal and ground.
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
F25 40 F24 2 Existed
With GST
M
Follow the procedure “With CONSULT-III”.
Is “P0746 PRS CNT SOL/A FCTN” detected?
YES >> Go to TM-75, "Diagnosis Procedure". N
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235431
O
1.CHECK LINE PRESSURE
Perform line pressure test. Refer to TM-165, "Inspection and Judgment".
Is the inspection result normal? P
YES >> GO TO 2.
NO >> Repair or replace damaged parts. Refer to TM-165, "Inspection and Judgment".
2.CHECK PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE)
1. Turn ignition switch OFF.
2. Disconnect CVT unit connector.
With CONSULT-III
1. Turn ignition switch ON.
J
2. Select “Data Monitor” in “TRANSMISSION”.
3. Start engine and maintain the following conditions for at least 30 consecutive seconds.
With GST M
Follow the procedure “With CONSULT-III”.
Is “P0776 PRS CNT SOL/B FCTN” detected?
YES >> Go to TM-77, "Diagnosis Procedure". N
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235435
O
TM
The pressure control solenoid valve B (secondary pressure solenoid valve) regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent from the TCM.
DTC Logic INFOID:0000000004235439
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Normal voltage is not applied to solenoid • Harness or connectors
due to cut line, short, etc. (Solenoid circuit is open or shorted.)
P0778 PRS CNT SOL/B CIRC
• TCM detects as irregular by comparing • Pressure control solenoid valve B (sec-
target value with monitor value. ondary pressure solenoid valve)
TCM vehicle side harness connector CVT unit vehicle side harness connector A
Continuity
Connector Terminal Connector Terminal
F25 39 F24 3 Existed
B
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
C
3.CHECK HARNESS BETWEEN TCM AND CVT UNIT [PRESSURE CONTROL SOLENOID VALVE B (SEC-
ONDARY PRESSURE SOLENOID VALVE)] (PART 2)
Check continuity between TCM vehicle side harness connector terminal and ground. TM
L
1.CHECK PRESSURE CONTROL SOLENOID VALVE B (SECONDARY PRESSURE SOLENOID VALVE)
Check resistance between CVT unit connector terminal and ground.
M
CVT unit connector
Resistance (Approx.)
Connector Terminal Ground
N
F24 3 3.0 – 9.0 Ω
Is the inspection result normal?
YES >> INSPECTION END O
NO >> Replace transaxle assembly. Refer to TM-210, "2WD : Exploded View" (2WD), TM-214, "AWD :
Exploded View" (AWD).
P
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Harness or connectors
- (The circuit of these switches are open or
shorted.)
• When an impossible pattern of switch sig- - (TCM, and combination meter circuit are
nals is detected, a malfunction is detect- open or shorted.)
ed. - (CAN communication line is open or
P0826 MANUAL MODE SWITCH
• When shift up/down signal of paddle shorted.)
shifter continuously remains ON for 60 • Manual mode select switch (Built into con-
seconds. trol device)
• Manual mode position select switch (Built
into control device)
• Paddle shifter
MMODE : On
Is “P0826 MANUAL MODE SWITCH” detected?
YES >> Go to TM-82, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235444
Control device vehicle side harness connector Combination meter vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
7 40
8 38
M57 M34 Existed
9 39
11 37
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts.
6.CHECK HARNESS BETWEEN CVT DEVICE AND COMBINATION METER (PART 2)
Check continuity between control device vehicle side harness connector terminals and ground.
TCM connector
Condition Voltage (Approx.) O
Connector Terminal Ground
F25 15 “N” position idle 1.0 V
Is the inspection result normal? P
YES >> GO TO 8.
NO >> GO TO 2.
2.CHECK POWER AND SENSOR GROUND
Check voltage between TCM vehicle side harness connector terminals.
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
F25 15 F24 23 Existed
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK HARNESS BETWEEN TCM AND CVT UNIT [TRANSMISSION FLUID PRESSURE SENSOR A
(SECONDARY PRESSURE SENSOR)] (PART 2)
Check continuity between TCM vehicle side harness connector terminal and ground.
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
25 19
F25 F24 Existed
26 20
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts.
6.CHECK HARNESS BETWEEN TCM AND CVT UNIT (SENSOR POWER AND SENSOR GROUND) (STEP
2)
Check continuity between TCM vehicle side harness connector terminal and ground.
Using the engine load (throttle position), the primary pulley revolution speed, and the secondary pulley revolu-
tion speed as input signals, TCM changes the operating pressure of the primary pulley and the secondary pul-
ley and changes the groove width of the pulley to control the gear ratio.
DTC Logic INFOID:0000000004235452
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Harness or connectors
Secondary pressure became higher than (Sensor circuit is open or shorted.)
P0841 PRESS SEN/FNCTN
line pressure. • Transmission fluid pressure sensor A
(secondary pressure sensor)
The pressure control solenoid valve B (secondary pressure solenoid valve) regulates the secondary pressure
to suit the driving condition in response to a signal sent from the TCM.
DTC Logic INFOID:0000000004235460
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Harness or connectors
(Solenoid circuit is open or shorted.)
Secondary fluid pressure is too low com- • Pressure control solenoid valve B (sec-
P0868 SEC/PRESS DOWN pared with the commanded value while driv- ondary pressure solenoid valve) system
ing. • Transmission fluid pressure sensor A
(secondary pressure sensor)
• Line pressure control system
When the power supply to the TCM is cut off, for example because the battery is removed, and the self-diag- B
nosis memory function stops, a malfunction is detected.
NOTE:
Since “P1701 TCM-POWER SUPPLY” will be indicated when replacing TCM, perform diagnosis after erasing
“Self Diagnostic Results”. C
TM
DTC DETECTION LOGIC
Item
DTC Malfunction is detected when... Possible cause E
(CONSULT-III screen term)
• When the power supply to the TCM is cut
off, for example because the battery is re-
moved, and the self-diagnosis memory F
Harness or connectors
function stops.
P1701 TCM-POWER SUPPLY (Battery or ignition switch and TCM circuit is
• This is not a malfunction message (When-
open or shorted.)
ever shutting off a power supply to the
TCM, this message appears on the G
screen).
TCM vehicle side harness connector IPDM E/R vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
46
F25 E15 58 Existed
48
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK HARNESS BETWEEN TCM AND IPDM E/R (STEP 2)
Check continuity between TCM vehicle side harness connector terminals and ground.
The electric throttle control actuator consists of throttle control motor, accelerator pedal position sensor, throt-
tle position sensor, etc. The actuator sends a signal to the ECM, and ECM sends the signal to TCM via CAN
communication.
DTC Logic INFOID:0000000004235468
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• ECM
TCM does not receive the proper accelera-
• Harness or connectors
P1705 TP SEN/CIRC A/T tor pedal position signals (input by CAN
(CAN communication line is open or
communication) from ECM.
shorted.)
The vehicle speed signal is transmitted from ABS actuator and electric unit (control unit) to TCM via CAN com- B
munication line.
DTC Logic INFOID:0000000004235471
C
DTC DETECTION LOGIC
Item TM
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• CAN communication with the ABS actua-
tor and the electric unit (control unit) is E
• Harness or connectors
malfunctioning.
(Sensor circuit is open or shorted.)
P1722 ESTM VEH SPD SIG • There is a big difference between the ve-
• ABS actuator and electric unit (control
hicle speed signal from the ABS actuator
unit)
and the electric unit (control unit), and the F
vehicle speed sensor signal.
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) M
With CONSULT-III
Perform “Self Diagnostic Results” in “ABS”.
N
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check DTC detected item. Refer to BRC-55, "DTC Index". O
2.CHECK DTC WITH TCM
With CONSULT-III
Perform “Self Diagnostic Results” in “TRANSMISSION”. P
Is “P1722 ESTM VEH SPD SIG” detected?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> GO TO 3.
3.DETECT MALFUNCTIONING ITEMS
Check TCM connector pin terminals for damage or loose connection with harness connector.
The vehicle speed sensor CVT [output speed sensor (secondary speed sensor)] detects the revolution of B
parking gear and generates a pulse signal. The pulse signal is sent to the TCM, which converts it into vehicle
speed.
The input speed sensor (primary speed sensor) detects the primary pulley revolution speed and sends a sig-
nal to the TCM. C
TM
DTC DETECTION LOGIC
Item
DTC Malfunction is detected when... Possible cause E
(CONSULT-III screen term)
A rotation sensor error is detected because
• Harness or connectors
the gear does not change in accordance
(Sensor circuit is open or shorted.) F
with the position of the stepping motor.
• Output speed sensor (secondary speed
CAUTION:
P1723 CVT SPD SEN/FNCTN sensor)
One of the “P0720 VEH SPD SEN/CIR
• Input speed sensor (primary speed sen-
AT”, the “P0715 INPUT SPD SEN/CIRC”
sor) G
or the “P0725 ENGINE SPEED SIG“ is
• Engine speed signal system
displayed with the DTC at the same time.
The electric throttle control actuator consists of throttle control motor, accelerator pedal position sensor, throt- B
tle position sensor, etc. The actuator sends a signal to the ECM, and ECM sends the signal to TCM via CAN
communication.
DTC Logic INFOID:0000000004235477 C
J
1.CHECK DTC WITH ECM
With CONSULT-III
1. Turn ignition switch ON. K
2. Perform “Self Diagnostic Results” in “ENGINE”.
Is the inspection result normal?
YES >> GO TO 2. L
NO >> Check DTC detected item. Refer to EC-466, "DTC Index" (for California), EC-900, "DTC Index"
[for USA (Federal) and Canada], EC-1257, "DTC Index" (for Mexico).
2.CHECK DTC WITH TCM M
With CONSULT-III
Perform “Self Diagnostic Results” in “TRANSMISSION”.
N
Is “P1726 ELEC TH CONTROL” detected?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> GO TO 3.
O
3.DETECT MALFUNCTIONING ITEMS
Check TCM connector pin terminals for damage or loose connection with harness connector.
Is the inspection result normal? P
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> Repair or replace damaged parts.
• The lock-up select solenoid valve controls lock-up clutch pressure or forward clutch pressure (reverse brake
pressure).
• When controlling lock-up clutch, the valve is turned OFF. When controlling forward clutch, it is turned ON.
DTC Logic INFOID:0000000004235480
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Normal voltage is not applied to solenoid
• Harness or connectors
due to cut line, short, etc.
P1740 LU-SLCT SOL/CIRC (Solenoid circuit is open or shorted.)
• TCM detects as irregular by comparing
• Lock-up select solenoid valve
target value with monitor value.
With GST
Follow the procedure “With CONSULT-III”.
Is “P1740 LU-SLCT SOL/CIRC” detected?
YES >> Go to TM-104, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235481
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal B
F25 37 F24 13 Existed
Is the inspection result normal?
C
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK HARNESS BETWEEN TCM AND CVT UNIT (LOCK-UP SELECT SOLENOID VALVE) (STEP 2) TM
Check continuity between TCM vehicle side harness connector terminal and ground.
L
1.CHECK LOCK-UP SELECT SOLENOID VALVE
Check resistance between CVT unit connector terminal and ground.
M
CVT unit connector
Resistance (Approx.)
Connector Terminal Ground
N
F24 13 17.0 – 38.0 Ω
Is the inspection result normal?
YES >> INSPECTION END O
NO >> Replace transaxle assembly. Refer to TM-210, "2WD : Exploded View" (2WD), TM-214, "AWD :
Exploded View" (AWD).
P
The pressure control solenoid valve A (line pressure solenoid valve) regulates the oil pump discharge pres-
sure to suit the driving condition in response to a signal sent from the TCM.
DTC Logic INFOID:0000000004235484
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
P1745 L/PRESS CONTROL TCM detects the unexpected line pressure. TCM
1.CHECK DTC
With CONSULT-III
1. Start engine.
2. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1745 L/PRESS CONTROL” displayed?
YES >> Replace TCM. Refer to TM-174, "Exploded View".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
The step motor changes the step by turning 4 coils ON/OFF according to the signal from TCM. As a result, the B
flow of line pressure to primary pulley is changed and pulley ratio is controlled
DTC Logic INFOID:0000000004235487
C
DTC DETECTION LOGIC
Item TM
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
• Harness or connectors
Each coil of the step motor is not energized
P1777 STEP MOTR CIRC (Step motor circuit is open or shorted.) E
properly due to an open or a short.
• Step motor
TCM vehicle side harness connector CVT unit vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
27 9
28 8
F25 F24 Existed
29 7
30 6
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK HARNESS BETWEEN TCM AND CVT UNIT (STEP MOTOR) (STEP 2)
Check continuity between TCM vehicle side harness connector terminals and ground.
• The step motor changes the step by turning 4 coils ON/OFF according to the signal from TCM. As a result,
the flow of line pressure to primary pulley is changed and pulley ratio is controlled.
• This diagnosis item is detected when the electrical system is OK, but the mechanical system is NG.
• This diagnosis item is detected when the state of the changing of the speed mechanism in the unit does not
operate normally.
DTC Logic INFOID:0000000004235491
Item
DTC Malfunction is detected when... Possible cause
(CONSULT-III screen term)
There is a big difference between the num-
P1778 STEP MOTR/FNC ber of steps for the stepping motor and for Step motor
the actual gear ratio.
With GST
Follow the procedure “With CONSULT-III”.
Is “P1778 STEP MOTR/FNC” detected?
YES >> Go to TM-110, "Diagnosis Procedure".
NO >> Check intermittent incident. Refer to GI-41, "Intermittent Incident".
Diagnosis Procedure INFOID:0000000004235492
• TCM sends position indicator signals to combination meter via CAN communication line.
• The selector lever position is indicated on the shift position indicator.
WITHOUT MANUAL MODE : Component Function Check INFOID:0000000004235494
• TCM sends position indicator signals to combination meter via CAN communication line.
• Manual mode switch position is indicated on shift position indicator.
WITH MANUAL MODE : Component Function Check INFOID:0000000004235497
Component Function
It operates according to the signal from the stop lamp switch and
Shift lock solenoid
moves the lock lever.
It moves according to the operation of the shift lock solenoid and
Lock lever
performs the release of the shift lock.
It links with the selector button and restricts the selector lever
Detent rod
movement.
Park position switch It detects that the selector lever is in “P” position.
Key interlock cable and key interlock rod It transmits the lock lever operation to the slider in the key cylinder.
Shift lock release button It moves the lock lever forcibly.
TM
JCDWM0433GB
JCDWM0434GB
Stop lamp switch vehicle side harness connector Control device vehicle side harness connector
Continuity M
Connector Terminal Connector Terminal
E115 4 M57 3 Existed
Is the inspection result normal? N
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND CONTROL DEVICE (PART 2) O
Check continuity between stop lamp switch vehicle side harness connector terminal and ground.
P
Stop lamp switch vehicle side harness connector
Continuity
Connector Terminal Ground
E115 4 Not existed
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
A
1.CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch connector terminals.
B
Stop lamp switch connector
Condition Continuity
Connector Terminal
C
Depressed brake pedal Existed
E115 3 4
Released brake pedal Not existed
Is the inspection result normal? TM
YES >> INSPECTION END
NO >> Replace stop lamp switch. Refer to BR-18, "Exploded View".
E
Component Inspection (Shift Lock Solenoid) INFOID:0000000004235504
ECU DIAGNOSIS
TCM
Reference Value INFOID:0000000004235509
• *1: Means CVT fluid temperature. Convert numerical values for actual fluid temperature °C (°F). Refer to TM-150, "FOR USA AND
CANADA : ATFTEMP COUNT Conversion Table".
• *2: Without manual mode
• *3: With manual mode
TERMINAL LAYOUT
SCIA6679J
PHYSICAL VALUES
Terminal
Description Value (Ap-
(Wire color) Condition
prox.)
+ − Signal name Input/Output
Battery
1 Selector lever in “R” position
Ground R RANGE SW Input voltage
(G)
Other than the above positions 0V
Battery
2 Selector lever in “N” position
Ground N RANGE SW Input voltage
(Y)
Other than the above positions 0V
Ignition switch ON
Battery
3 Selector lever in “D” position
Ground D RANGE SW Input voltage
(W)
Other than the above positions 0V
Battery
4 Selector lever in “L” position*1 voltage
Ground L RANGE SW Input
(V)
Other than the above positions 0V
5
Ground Ground Output Always 0V
(B)
7
Ground Sensor ground Input Always 0V
(Y)
8
— CLOCK (SEL2) — — —
(L)
9
— CHIP SELECT (SEL1) — — —
(G)
10
— DATA I/O (SEL3) — — —
(W)
TM
JCDWM0428GB
P
JCDWM0429GB
TM
JCDWM0430GB
JCDWM0431GB
TM
JCDWM0432GB
Fail-safe INFOID:0000000004235511 P
The TCM has an electrical fail-safe mode. In this mode TCM operates even if there is an error in a main elec-
tronic control input/output signal circuit.
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid valve, this function controls the CVT to make driving possi-
ble.
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT”/“U1010 CONTROL UNIT (CAN)” is indicated with other DTCs,
start from a diagnosis for “DTC U1000 CAN COMMUNICATION LINE”/“U1010 CONTROL UNIT (CAN)”.
Refer to TM-48, TM-49.
A
NOTE:
If DTC “U1000 CAN COMM CIRCUIT”/“U1010 CONTROL UNIT (CAN)” is indicated with other DTCs,
start from a diagnosis for “DTC U1000 CAN COMMUNICATION LINE”/“U1010 CONTROL UNIT (CAN)”. B
Refer to TM-48, TM-49.
DTC*1
Items C
Reference
MIL*2, “ENGINE” with CON- “TRANSMISSION” with (CONSULT-III screen terms)
SULT-III or GST CONSULT-III
— P0703 BRAKE SW/CIRC TM-50 TM
P0705 P0705 PNP SW/CIRC TM-53
P0710 P0710 ATF TEMP SEN/CIRC TM-56
P0715 P0715 INPUT SPD SEN/CIRC TM-59
E
SYMPTOM DIAGNOSIS
SYSTEM SYMPTOM
Symptom Table INFOID:0000000004235514
The diagnostics item numbers show the sequence for inspection. Inspect in order from item 1.
PRECAUTION
PRECAUTIONS
FOR USA AND CANADA
FOR USA AND CANADA : Precaution for Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000004235515
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIRBAG” and “SEAT BELT” of this
Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation After
Battery Disconnect INFOID:0000000004235516
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
TM
PIIB3706J
FOR USA AND CANADA : Precaution for On Board Diagnosis (OBD) System of CVT E
and Engine INFOID:0000000004235518
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MIL) to warn the driver F
of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid G
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease, H
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
I
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer. J
FOR USA AND CANADA : Precaution for TCM, CVT Assembly and Control Valve Re-
placement INFOID:0000000004235519
K
CAUTION:
• Check if new data (Unit ID) are entered correctly after replacing CVT assembly or control valve and
erasing data in TCM. (Connect CONSULT-III, and then turn ignition switch OFF.) L
• When replacing CVT assembly or TCM, refer to the pattern table below and erase the EEPROM in the
TCM if necessary.
EEPROM ERASING PATTERNS M
FOR USA AND CANADA : Removal and Installation Procedure for CVT Unit Connec-
tor INFOID:0000000004235520
REMOVAL
SCIA6685J
INSTALLATION
1. Align ∆ marking on CVT unit harness connector terminal body
with marking on bayonet ring. Insert CVT unit harness con-
nector. Then rotate bayonet ring clockwise.
SCIA2097E
SCIA2098E
CAUTION:
• Securely align ∆ marking on CVT unit harness connector
terminal body with bayonet ring slit. Then, be careful not
to make a half fit condition as shown in the figure.
• Never mistake the slit of bayonet ring for other dent por-
tion.
SCIA2099E
NOTE:
If any malfunction occurs in the RE0F10A model transaxle, replace the entire transaxle assembly.
SEF289H
TM
• When connecting or disconnecting pin connectors into or
from TCM, do not damage pin terminals (bend or break).
Check that there are not any bends or breaks on TCM pin ter- E
minal, when connecting pin connectors.
G
SEF291H
K
MEF040DA
SEF217U
O
FOR USA AND CANADA : Service Notice or Precaution INFOID:0000000004235522
OBD-II SELF-DIAGNOSIS P
• CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the Malfunction Indicator Lamp (MIL). Refer to the table on TM-44, "CONSULT-III
Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on TM-42, "Diagnosis Description" to complete the repair and avoid
unnecessary blinking of the MIL.
FOR MEXICO
FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and
"SEAT BELT PRE-TENSIONER" INFOID:0000000004235524
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIRBAG” and
“SEAT BELT” of this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIRBAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
FOR MEXICO : Precaution Necessary for Steering Wheel Rotation After Battery Dis-
A
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS). B
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results. C
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and TM
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
E
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE: F
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
G
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation. H
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III. I
FOR MEXICO : Precaution for Procedure without Cowl Top Cover INFOID:0000000004235526
When performing the procedure after removing cowl top cover, cover J
the lower end of windshield with urethane, etc.
PIIB3706J M
FOR MEXICO : Precaution for On Board Diagnosis (OBD) System of CVT and Engine
INFOID:0000000004235527
N
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MIL) to warn the driver
of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal O
before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will P
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
CAUTION:
• Check if new data (Unit ID) are entered correctly after replacing CVT assembly or control valve and
erasing data in TCM. (Connect CONSULT-III, and then turn ignition switch OFF.)
• When replacing CVT assembly or TCM, refer to the pattern table below and erase the EEPROM in the
TCM if necessary.
EEPROM ERASING PATTERNS
FOR MEXICO : Removal and Installation Procedure for CVT Unit Connector
INFOID:0000000004235529
REMOVAL
Rotate bayonet ring (1) counterclockwise. Pull out CVT unit harness
connector (2) upward and remove it.
SCIA6685J
INSTALLATION
1. Align ∆ marking on CVT unit harness connector terminal body
with marking on bayonet ring. Insert CVT unit harness con-
nector. Then rotate bayonet ring clockwise.
SCIA2097E
SCIA2098E
TM
CAUTION:
• Securely align ∆ marking on CVT unit harness connector
terminal body with bayonet ring slit. Then, be careful not E
to make a half fit condition as shown in the figure.
• Never mistake the slit of bayonet ring for other dent por-
tion.
F
SCIA2099E
H
FOR MEXICO : Precaution INFOID:0000000004235530
NOTE:
If any malfunction occurs in the RE0F10A model transaxle, replace the entire transaxle assembly. I
• Turn ignition switch OFF and disconnect negative battery
cable before connecting or disconnecting the TCM harness
connector. Because battery voltage is applied to TCM even if J
ignition switch is turned OFF.
L
SEF289H
SEF291H
P
MEF040DA
SEF217U
OBD-II SELF-DIAGNOSIS
• CVT self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the Malfunction Indicator Lamp (MIL). Refer to the table on TM-44, "CONSULT-III
Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on TM-42, "Diagnosis Description" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-990, "Diagnosis Description".
• Certain systems and components, especially those related to OBD, may use the new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-82.
FOR MEXICO : ATFTEMP COUNT Conversion Table INFOID:0000000004235532
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000004235533
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
— Measuring line pressure
(OTC3492)
Oil pressure gauge set
SCIA7531E
Tool number
Description
Tool name
Power tool Loosening nuts and bolts
PBIC0190E
SCIA2013E
NT115
C
NT115
NT115
F
ON-VEHICLE MAINTENANCE
CVT FLUID
Inspection INFOID:0000000004235535
6. Pull out the CVT fluid level gauge from the CVT fluid charging
pipe after pressing the tab on the CVT fluid level gauge to
release the lock.
SCIA1933E
7. Wipe fluid off the CVT fluid level gauge. Insert the CVT fluid
level gauge rotating 180° from the originally installed position,
then securely push the CVT fluid level gauge until it meets the
top end of the CVT fluid charging pipe.
CAUTION:
When wiping away the CVT fluid level gauge, always use
lint-free paper, not a cloth rag.
SCIA1931E
8. Place the selector lever in “P” or “N” and check that the fluid
level is within the specified range.
CAUTION:
When reinstalling CVT fluid level gauge, insert it into the
CVT fluid charging pipe and rotate it to the original installa-
tion position until securely locked.
SCIA1932E
C
Fluid status Conceivable cause Required operation
Replace the CVT fluid and check the
CVT fluid become ATA0022D
Varnished (viscous CVT main unit and the vehicle for
degraded due to TM
varnish state) malfunctions (wire harnesses, cool-
high temperatures.
er pipes, etc.)
Milky white or Replace the CVT fluid and check for
Water in the fluid
cloudy places where water is getting in. E
Large amount of Unusual wear of
Replace the CVT fluid and check for
metal powder mixed sliding parts within
improper operation of the CVT.
in CVT
F
Changing INFOID:0000000004235536
1. Remove drain plug from oil pan and then the CVT fluid. G
2. Remove drain plug gasket from drain plug.
3. Install drain plug gasket to drain plug
H
CAUTION:
Never reuse drain plug gasket.
4. Install drain plug to oil pan. Refer to TM-185, "Exploded View".
I
5. Fill CVT fluid from CVT fluid charging pipe to the specified level.
Whenever an automatic transaxle is repaired, overhauled, or replaced, the CVT fluid cooler mounted in the
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can be trapped or be deposited in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur.
Debris, if present, may deposit as CVT fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE
1. Position an oil pan under the transaxle's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses.
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the
steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any CVT fluid that remains in the cooler hoses to drain into
the oil pan.
SCIA4421E
13. Flush each steel line from the cooler side back toward the tran-
saxle by spraying Transmission Cooler Cleaner in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 to 9 kg/cm2 (70 to 130 psi) through each steel line from the cooler
side back toward the transaxle for 10 seconds to force out any remaining CVT fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
SCIA4424E
J
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose. K
2
8. Blow compressed air regulated to 5 to 9 kg/cm (70 to 130 psi)
through the cooler outlet hose to force any remaining CVT fluid
into the coffee filter. L
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform “CVT FLUID COOLER INSPECTION PROCEDURE”.
M
SCIA4425E
SCIA2967E
SCIA7031E
INSPECTION B
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the C
amount of CVT fluid. Replenish if necessary.
TM
SAT647B
F
3. Securely engage parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.
NOTE: G
It is good practice to mark the point of specified engine rpm on
indicator.
5. Start engine, apply foot brake, and shift selector lever to “D” H
position.
SCIA7463E
INSPECTION B
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
C
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F). Then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 to 80°C (122 to 176°F) during 10 minutes of driv- TM
ing.
3. After warming up transaxle assembly, remove oil pressure
detection plug and install oil pressure gauge [special service E
tool: — (OTC3492)].
CAUTION:
When using oil pressure gauge, be sure to use O-ring F
attached to oil pressure detection plug.
JPDIA0468GB
H
4. Securely engage parking brake so that the tires do not turn.
K
SCIA7463E
5. Start the engine, and then measure the line pressure at both idle L
and the stall speed.
CAUTION:
• Keep brake pedal pressed all the way down during mea-
surement. M
• When measuring the line pressure at the stall speed.
Refer to TM-163, "Inspection and Judgment".
N
Line pressure : Refer to TM-220, "Line Pressure".
6. Install oil pressure detection plug and tighten to the specified
torque below after the measurements are complete. SAT493G O
DESCRIPTION B
• The purpose of the test is to determine the overall performance of
CVT and analyze causes of problems.
• The road test consists of the following three parts: C
1. “Check Before Engine Is Started” TM-167.
2. “Check at Idle” TM-167.
3. “Cruise Test” TM-168. TM
E
SAT786A
• Before the road test, familiarize yourself with all test procedures F
and items to check.
• Perform tests for all the check items until a malfunction phenome-
non is detected. Perform diagnosis for NG items after the comple-
tion of road tests. G
SAT496G I
Check before Engine Is Started INFOID:0000000004235541
With CONSULT-III B
- Read vehicle speed and engine speed. Refer to TM-220, "Vehi-
cle Speed When Shifting Gears".
Is the inspection result normal?
C
YES >> GO TO 2.
NO >> Refer to TM-134, "Symptom Table". GO TO 2.
SCIA6644E TM
2.CHECK VEHICLE SPEED WHEN SHIFTING GEARS (PART 2)
1. Park vehicle on flat surface.
E
2. Shift selector lever to “D” position.
3. Accelerate vehicle at 8/8 throttle opening and check “Vehicle
Speed When Shifting Gears”.
F
With CONSULT-III
- Read vehicle speed and engine speed. Refer to TM-220, "Vehi-
cle Speed When Shifting Gears". G
Is the inspection result normal?
YES-1 (Without manual mode)>>GO TO 3.
YES-2 (With manual mode)>>GO TO 8. H
NO-1 (Without manual mode)>>Refer to TM-134, "Symptom
Table". GO TO 3. SCIA4366E
SCIA6644E
With CONSULT-III P
- Read vehicle speed and engine speed. Refer to TM-220, "Vehi-
cle Speed When Shifting Gears".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Refer to TM-134, "Symptom Table". GO TO 5.
SCIA4366E
With CONSULT-III
- Read vehicle speed and engine speed. Refer to TM-220, "Vehi-
cle Speed When Shifting Gears".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Refer to TM-134, "Symptom Table". GO TO 6.
SCIA6644E
With CONSULT-III
- Read vehicle speed and engine speed. Refer to TM-220, "Vehi-
cle Speed When Shifting Gears".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Refer to TM-134, "Symptom Table". GO TO 7.
SCIA4366E
With CONSULT-III
• Read gear position. Refer to TM-44, "CONSULT-III Function (TRANSMISSION)".
Is upshifting correctly performed?
YES >> GO TO 10.
NO >> Refer to TM-134, "Symptom Table". GO TO 10.
10.CHECK SHIFT-DOWN FUNCTION
During manual mode driving, is downshift from M6 → M5 → M4 → M3 → M2 → M1 performed?
With CONSULT-III
• Read gear position. Refer to TM-44, "CONSULT-III Function (TRANSMISSION)".
INSPECTION
1. Shift selector lever to “P” position, and turn ignition switch ON (engine stop).
2. Check that selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
check that selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Shift selector lever and check for excessive effort, sticking, noise or rattle.
4. Check that selector lever stops at each position with the feel of engagement when it is shifted through all
the positions. Check that the actual position of selector lever matches the position shown by shift position
indicator and manual lever on the transaxle.
5. The method of operating selector lever to individual positions
correctly should be as shown.
6. When selector button is pressed in “P”, “R”, “N”, “D” or “L” posi-
tion without applying forward/backward force to selector lever,
check button operation for sticking.
7. Check that back-up lamps illuminate only when selector lever is
placed in the “R” position.
8. When in “R” position, check that back-up lamps do not illuminate
even when the selector lever is in the “P” position.
CAUTION:
Check the lighting without pressing shift button. JPDIA0343GB
9. Check that back-up lamps do not illuminate when selector lever is pushed toward the “R” position when in
the “P” or “N” position.
CAUTION:
Check the lighting without pressing shift button.
10. Check that the engine can only be started with selector lever in the “P” and “N” positions.
11. Check that transaxle is locked completely in “P” position.
ADJUSTMENT
1. Shift selector lever to “P” position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock.
2. Loosen nut (A).
3. Place manual lever (B) to “P” position.
CAUTION:
Never apply any force to manual lever.
4. Tighten nut. Refer to TM-181, "Exploded View".
CAUTION:
Fix manual lever when tightening.
JPDIA0313ZZ
INSPECTION
1. Shift selector lever to “P” position, and turn ignition switch ON (engine stop).
2. Check that selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
check that selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Shift selector lever and check for excessive effort, sticking, noise or rattle.
9. Check that back-up lamps do not illuminate when selector lever is pushed toward the “R” position when in E
the “P” or “N” position.
CAUTION:
Check the lighting without pressing shift button. F
10. Check that the engine can only be started with selector lever in the “P” and “N” positions.
11. Check that transaxle is locked completely in “P” position.
12. When selector lever is set to manual shift gate, check that manual mode is displayed on combination G
meter.
Shift selector lever to “+” and “–” sides, and check that set shift position changes.
H
ADJUSTMENT
1. Shift selector lever to “P” position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock. I
2. Loosen nut (A).
3. Place manual lever (B) to “P” position.
CAUTION: J
Never apply any force to manual lever.
4. Tighten nut. Refer to TM-181, "Exploded View".
CAUTION: K
Fix manual lever when tightening.
JPDIA0313ZZ
ON-VEHICLE REPAIR
TRANSMISSION CONTROL MODULE
Exploded View INFOID:0000000004235546
JPDIA0413GB
REMOVAL
CAUTION:
Never impact on TCM when removing or installing TCM.
1. Disconnect the battery cable from the negative terminal.
2. Disconnect TCM connector (A).
: Vehicle front
JPDIA0414ZZ
INSTALLATION
Install in the reverse order of removal.
A
ADJUSTMENT AFTER INSTALLATION
After TCM is replaced. Refer to TM-9, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Ser-
vice After Replacing TCM, Transaxle Assembly and Control Valve". B
TM
JPDIA0528GB
1. Knob fin (right side) 2. Selector lever knob 3. Knob fin (left side)
4. Overdrive control switch 5. Lock pin 6. Knob cover
7. Position indicator plate 8. Position lamp 9. Control device assembly
10. Shift lock solenoid
Refer to GI-4, "Components" for symbols in the figure.
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Shift selector lever to “N” position.
3. Slide knob cover (1) below selector lever downward.
CAUTION:
Be careful not to damage knob cover.
4. Pull lock pin (2) out of selector lever knob (3).
5. Remove selector lever knob and knob cover.
JPDIA0506ZZ
JPDIA0435ZZ
TM
9. Disconnect shift lock solenoid connector (A).
10. Remove shift lock solenoid (1) using a feeler gauge (B).
E
G
JPDIA0364ZZ
: Bolt
JPDIA0382ZZ
16. Remove position lamp. K
17. Unhook ( ) position indicator plate (1) for removal.
A : Driver side L
B : Passenger side
JPDIA0316ZZ
JPDIA0078ZZ
JPDIA0462GB
A
REMOVAL
1. Disconnect the battery cable from the negative terminal.
B
2. Shift selector lever to “N” position.
3. Slide knob cover (1) below selector lever downward.
CAUTION:
Be careful not to damage knob cover. C
4. Pull lock pin (2) out of selector lever knob (3).
5. Remove selector lever knob and knob cover.
TM
JPDIA0342ZZ
I
JPDIA0363ZZ
JPDIA0364ZZ
M
10. Disconnect control device connector (A).
11. Shift selector lever to “P” position.
12. Remove key interlock cable (1) from control device assembly. N
Refer to TM-183, "Exploded View".
13. Remove control cable (2) from control device assembly. Refer to
TM-181, "Exploded View". O
14. Remove control device assembly.
: Bolt P
JPDIA0382ZZ
15. Remove position lamp.
A : Driver side
B : Passenger side
JPDIA0316ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing control cable (1) to control device assembly (2),
check that control cable is fully pressed in with the ribbed (A) surface
facing upward.
JPDIA0078ZZ
TM
G
JPDIA0354GB
REMOVAL J
CAUTION:
Make sure that parking brake is applied before removal/installation.
1. Remove control cable from control device assembly. Refer to TM-176, "WITHOUT MANUAL MODE : K
Exploded View" (without manual mode), TM-178, "WITH MANUAL MODE : Exploded View" (with manual
mode).
2. Remove air duct (inlet). Refer to EM-27, "Exploded View". L
3. Remove battery and battery bracket. Refer to PG-92, "Exploded View".
4. Remove nut ( ).
5. Remove control cable (1) from manual lever (A). M
6. Remove lock plate (2) from control cable.
7. Remove control cable from bracket (3).
N
JPDIA0365ZZ
: Vehicle front
JPDIA0107ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing control cable (1) to control device assembly (2),
make sure that control cable is fully pressed in with the ribbed (A)
surface facing upward.
JPDIA0078ZZ
TM
I
JPDIA0341ZZ
REMOVAL
CAUTION:
L
Check that parking brake is applied before removal/installation.
1. Shift selector lever to “P” position.
2. Remove selector lever knob. Refer to TM-176, "WITHOUT MANUAL MODE : Exploded View" (without
M
manual mode), TM-178, "WITH MANUAL MODE : Exploded View" (with manual mode).
3. Removal center console assembly. Refer to IP-20, "Exploded View".
4. Slide slider (A) toward casing cap (B) while pressing tabs (C) on N
slider to separate slider from adjust holder (D).
SCIA6975E
JPDIA0099ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
• Temporarily install adjust holder (A) to key interlock rod (B). Install
casing cap (C) to cable bracket (D) on control device assembly.
CAUTION:
• Never bend or twist key interlock cable excessively when
installing.
• Check that casing caps is firmly secured in cable bracket on
control device assembly after installing key interlock cable
to cable bracket on control device assembly.
• If casing cap is loose [less than 39.2 N (4.0 kg, 8.8 lb) remov-
ing force], replace key interlock cable.
JPDIA0340ZZ
• With the detent rod (A) pressed fully to the end, slider the slider (B)
to the key interlock rod (C) side, and install adjust holder (D) and
key interlock rod.
CAUTION:
• Never press tabs when holding slider.
• Never apply any force at a right angle to key interlock rod
when sliding.
JPDIA0338ZZ
Inspection INFOID:0000000004235560
TM
JPDIA0666GB
M
1. Transaxle assembly 2. Control valve 3. Bracket
4. O-ring 5. Oil strainer assembly 6. Magnet
7. Drain plug gasket 8. Drain plug 9. Oil pan mounting bolt N
10. Oil pan 11. Oil pan gasket 12. Lock nut
13. Washer 14. Manual plate 15. Collar
16. Lip seal 17. Snap ring O
A. CVT unit connector
Refer to GI-3, "Contents" for symbols in the figure.
For the following symbols, use the specified fluid. P
: NISSAN CVT Fluid NS-2
REMOVAL
1. Disconnect battery cable from negative terminal. Refer to PG-92, "Exploded View".
JPDIA0654ZZ
6. Press the CVT unit connector (A) into the transaxle case.
CAUTION:
Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.
JPDIA0720ZZ
7. Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.
8. Remove the magnets from the oil pan.
9. Remove the lock nut (1) and washer (2), and then remove the
manual plate (3).
: Vehicle front
10. Remove the collar (4) from the manual shaft (A).
CAUTION:
Never drop the collar.
JPDIA0655ZZ
: Clip
: Vehicle front
JPDIA0656ZZ
: Vehicle front
B
13. Remove O-ring from oil strainer assembly.
JPDIA0657ZZ
TM
14. Remove the bracket (1).
: Bolt E
: Vehicle front
G
JPDIA0658ZZ
15. Remove the control valve mounting bolts (A) and (B), and then
remove the control valve from the transaxle case. H
: Vehicle front
I
CAUTION:
Never drop the control valve, ratio control valve and manual
shaft.
J
JPDIA0659ZZ
K
16. Remove CVT unit connector (A) from the transaxle case inside.
N
JPDIA0660ZZ
17. Remove the lip seal (1) from the transaxle case. O
: Vehicle front
P
JPDIA0661ZZ
: Vehicle front
JPDIA0661ZZ
JPDIA0660ZZ
3. Press in the ratio control valve (B) in the ( ) direction, and then
fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.
4. Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.
5. Install the control valve to the transaxle case.
CAUTION:
• Never drop the linkage fixing pin. If it is dropped, repeat
the installation procedure from step 3.
• Never pinch the harness into between the control valve
and the transaxle case.
JPDIA0663ZZ
: Vehicle front
B
Bolt Bolt length (mm) Number of bolts
A 54 10
B 44 1 C
JPDIA0659ZZ
TM
7. Pull the linkage fixing pin out.
8. Connect the connectors (A) and (B).
E
: Clip
: Vehicle front
CAUTION: F
• Never pinch the harness into between the control valve
and the transaxle case.
• Securely insert the connector until it clicks and locks. G
JPDIA0656ZZ
H
9. Install the bracket (1).
: Bolt
I
: Vehicle front
11. Install the oil strainer assembly (1) using the oil strainer assem-
bly mounting bolts (A) and (B). L
: Vehicle front
M
Bolt Bolt length (mm) Number of bolts
A 12 2
N
B 44 1
NOTE:
Remove the bracket and adjust the position again if the bolt hole JPDIA0657ZZ
O
positions are not aligned.
12. Install the collar to the manual shaft.
CAUTION:
Never drop the collar. P
: Vehicle front
14. Install the washer (2) and the lock-nut (3), and then tighten to
the specified torque.
JPDIA0962ZZ
15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to TM-147, "FOR USA
AND CANADA : Removal and Installation Procedure for CVT
Unit Connector" (for California, USA (federal) and Canada], TM-
152, "FOR MEXICO : Removal and Installation Procedure for
CVT Unit Connector" (for Mexico).
17. Install the magnet while aligning it with the convex side of oil
pan.
CAUTION:
Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet. JPDIA0654ZZ
18. Install the oil pan to the transaxle case with the following proce-
dure.
1. Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-
face and bolt mounting hole of oil pan and transaxle case.
• Never reuse oil pan gasket.
2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.
CAUTION:
Never reuse oil pan mounting bolts.
3. Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.
4. Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.
19. Install drain plug gasket to drain plug.
CAUTION:
Never reuse drain plug gasket.
20. Install drain plug to oil pan.
21. Fill CVT fluid from CVT fluid charging pipe to the specified level.
JPDIA0664ZZ
CVT fluid : Refer to TM-220, "General Specifica-
tion".
Fluid capacity : Refer to TM-220, "General Specifica-
tion".
CAUTION:
• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and
CVT durability, and may damage the CVT, which is not covered by the warranty.
• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT-III after changing CVT fluid. Refer to TM-44,
"CONSULT-III Function (TRANSMISSION)".
22. With the engine warmed up, drive the vehicle in an urban area.
NOTE:
JPDIA0314ZZ
REMOVAL
1. Remove battery and battery bracket. Refer to PG-92, "Exploded View".
2. Remove PNP switch connector.
3. Remove control cable. Refer to TM-181, "Exploded View".
4. Remove clip ( ).
5. Remove PNP switch from transaxle assembly.
JPDIA0430ZZ
INSTALLATION
Install in the reverse order of removal.
A
ADJUSTMENT OF PNP SWITCH
1. Shift selector lever to “N” position.
B
2. Remove control cable from manual lever.
3. Loosen mounting bolts (A) of PNP switch. Insert a pin [φ4 mm
(0.16 in)] into the adjusting holes (B) on both PNP switch and
manual lever for adjusting the position. C
4. Tighten mounting bolts of PNP switch.
5. Install control cable to manual lever. Refer to TM-172, "WITH-
TM
OUT MANUAL MODE : Inspection and Adjustment" (without
manual mode), TM-172, "WITH MANUAL MODE : Inspection
and Adjustment" (with manual mode).
E
SCIA6635J
SCIA7901J
REMOVAL
1. Disconnect the battery cable from negative terminal.
2. Disconnect primary speed sensor connector (A).
3. Remove primary speed sensor.
4. Remove O-ring from primary speed sensor.
JPDIA0069ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection INFOID:0000000004235569
TM
G
SCIA7902J
REMOVAL J
1. Disconnect the battery cable from negative terminal.
2. Disconnect secondary speed sensor connector.
K
3. Remove secondary speed sensor (1) and shim (2).
CAUTION:
Never lose the shim.
L
4. Remove O-ring (3) from secondary speed sensor.
SCIA7916J
N
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION: O
• Never reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection INFOID:0000000004235572 P
SCIA7594J
1. Transaxle assembly 2. RH differential side oil seal 3. LH differential side oil seal
: Apply CVT Fluid NS-2.
Refer to GI-4, "Components" for symbols not described above.
REMOVAL
1. Remove front drive shafts. Refer to FAX-18, "Exploded View".
2. Remove differential side oil seals (1) using a flat-bladed screw-
driver (A).
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
JPDIA0118ZZ
INSTALLTION
Note the following, and install in the reverse order of removal.
• Drive each differential side oil seal evenly using a commercial ser-
vice tool so that differential side oil seal protrudes by the dimension
(A) or (B) respectively.
Unit: mm (in)
NOTE:
Differential side oil seal pulling direction is used as the reference.
CAUTION:
• Never reuse differential side oil seals. SCIA6608J
C
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage and check CVT fluid level. Refer to TM-158, "Inspection".
AWD TM
J
JPDIA0386GB
1. Dust cover 2. Side oil seal (transfer joint) 3. RH differential side oil seal K
4. LH differential side oil seal 5. Transaxle assembly
: Apply CVT Fluid NS-2.
L
Refer to GI-4, "Components" for symbols not described above.
M
REMOVAL
1. Remove exhaust front tube. Refer to EX-5, "Exploded View".
2. Separate propeller shaft. Refer to DLN-85, "Exploded View". N
3. Remove front drive shafts. Refer to FAX-42, "Exploded View".
4. Remove transfer from transaxle assembly. Refer to DLN-56, "Exploded View".
O
5. Remove dust cover from transaxle assembly.
JPDIA0118ZZ
INSTALLTION
Note the following, and install in the reverse order of removal.
• Drive each differential side oil seal and side oil seal (transfer joint)
evenly using a commercial service tool so that differential side oil
seal and side oil seal (transfer joint) protrudes by the dimension
(A), (B), or (C) respectively.
Unit: mm (in)
NOTE:
SCIA6609J
Differential side oil seal and side oil seal (transfer joint) pulling direc-
tion is used as the reference.
CAUTION:
• Never reuse differential side oil seals and side oil seal (transfer joint).
• Apply CVT fluid to differential side oil seals and side oil seal (transfer joint).
Drift to be used:
Location Tool number
Transaxle case side Commercial service tool [Outer diameter: 54 mm
Differential side oil seal
Converter housing side (2.13 in), inner diameter: 47 mm (1.85 in)]
Replace oil pump fitting bolt and O-ring if oil leakage or exudes from oil pump fitting bolt. B
Exploded View INFOID:0000000004235580
TM
H
SCIA7906J
REMOVAL
K
1. Remove Oil pump fitting bolt (1) from transaxle assembly.
2. Remove O-ring from oil pump fitting bolt.
L
N
JPDIA0077ZZ
INSTALLATION
Note the following, and install in the reverse order of removal. O
CAUTION:
• Never reuse oil pump fitting bolt and O-ring.
• Apply CVT fluid to O-ring.
P
Inspection INFOID:0000000004235582
JPDIA0356ZZ
REMOVAL
1. Remove clip from air cleaner assembly.
2. Remove air breather hose from transaxle assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Check that air breather hose is not collapsed or blocked due to folding or bending when installed.
• Install air breather hose to air breather tube so that the paint mark
(A) faces upward. Also insert hose to the bend of air breather tube.
SCIA7584J
TM
JPDIA0493ZZ
K
1. Hose clamp 2. CVT water hose A 3. Heater thermostat
4. CVT water hose B 5. CVT water hose C
L
A. Water inlet B. CVT fluid cooler C. Water outlet
Refer to GI-4, "Components" for symbols in the figure.
REMOVAL
WARNING: N
• Never remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine
coolant escaping from radiator.
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres- O
sure. Then turn it all the way.
1. Remove air duct (inlet). Refer to EM-27, "Exploded View".
2. Remove battery and battery bracket. Refer to PG-92, "Exploded View". P
JPDIA0511ZZ
6. Remove clip ( ).
7. Remove hose clamps (1), and remove CVT water hose C (2).
JPDIA0551ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
CVT water hose Hose end Paint mark Position of hose clamp*
Water inlet Facing upward C
CVT water hose A
Heater thermostat Facing forward C
Heater thermostat Facing forward B
CVT water hose B
CVT fluid cooler Facing to the left of the vehicle C
CVT fluid cooler Facing forward A
CVT water hose C Facing downward left of the ve-
Water outlet D
hicle at 45°
*: Refer to the illustrations for the specific position of each hose clamp tab.
• The illustrations indicate the view from the hose ends.
E : Upper
• When installing hose clamps the center line of each clamp tab
should be positioned as shown in the figure.
JPDIA0497ZZ
E
• Set hose clamps (1) from the end of fluid cooler hose (2) according
to dimension (A) described below.
H
SCIA8123E
I
INSPECTION AFTER REMOVAL
Heater Thermostat
• Fully immerse the heater thermostat (1) in a container (A) filled J
with water. Continue heating the water while stirring.
• Continue heating the heater thermostat for 5 minutes or more after
bringing the water to a boil. K
• Quickly take the heater thermostat out of the hot water, measure
the heater thermostat within 10 seconds.
L
JPBIA0318ZZ M
• Place dial indicator (A) on the pellet (B) and measure the elonga-
tion from the initial state. N
JPBIA0319ZZ
JPDIA0360GB
REMOVAL
WARNING:
• Never remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine
coolant escaping from radiator.
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres-
sure. Then turn it all the way.
1. Remove air duct (inlet). Refer to EM-27, "Exploded View".
2. Remove battery and battery bracket. Refer to PG-92, "Exploded View".
JPDIA0552ZZ
TM
6. Remove clip ( ).
7. Remove hose clamps (1), and remove CVT water hose C (2).
E
G
JPDIA0411ZZ
INSTALLATION
Note the following, and install in the reverse order of removal. H
CVT water hose Hose end Paint mark Position of hose clamp*
Water inlet Facing upward B I
CVT water hose A
CVT water tube Facing forward C
CVT water tube Facing forward B
CVT water hose B J
CVT fluid cooler Facing forward C
CVT fluid cooler Facing forward A
CVT water hose C
Water outlet Facing forward A K
*: Refer to the illustrations for the specific position each hose clamp tab.
• The illustrations indicate the view from the hose ends.
L
D : Front
E : Upper
M
• When installing hose clamps the center line of each clamp tab
should be positioned as shown in the figure.
N
JPDIA0361ZZ
O
• Set hose clamps (1) from the end of fluid cooler hose (2) according
to dimension (A) described below.
SCIA8123E
JPBIA0318ZZ
• Place dial indicator (A) on the pellet (B) and measure the elonga-
tion from the initial state.
JPBIA0319ZZ
TM
JPDIA0529GB
I
1. Hose clamp 2. Fluid cooler hose A 3. Fluid cooler tube
4. Fluid cooler hose C 5. Bracket 6. Fluid cooler
7. Bracket 8. Fluid cooler hose D 9. Fluid cooler tube J
10. Bracket 11. Fluid cooler hose B
A. To CVT fluid cooler
Refer to GI-4, "Components" for symbols in the figure. K
L
REMOVAL
1. Remove engine under cover with power tool.
2. Remove front bumper assembly. Refer to EXT-13, "Exploded View". M
3. Remove air duct (inlet). Refer to EM-27, "Exploded View".
4. Remove hose clamps (1) and fluid cooler hose A (2).
N
: Vehicle front
JPDIA0415ZZ
: Vehicle front
JPDIA0553ZZ
INSTALLATION
Note the following, and install in the reverse order of removal.
Fluid cooler hose Hose end Paint mark Position of hose clamp*
CVT fluid cooler side Facing upward B
Fluid cooler hose A Facing upward left of the vehi-
Fluid cooler tube side C
cle at 25°
CVT fluid cooler side Facing upward A
Fluid cooler hose B Facing downward left of the ve-
Fluid cooler tube side F
hicle at 25°
Fluid cooler side Facing forward D
Fluid cooler hose C Facing upward left of the vehi-
Fluid cooler tube side E
cle at 25°
Fluid cooler side Facing forward D
Fluid cooler hose D Facing downward left of the ve-
Fluid cooler tube side G
hicle at 25°
*: Refer to the illustrations for the specific position of each hose clamp tab.
• The illustrations indicate the view from the hose ends.
: Upper
• When installing hose clamps the center line of each clamp tab
should be positioned as shown in the figure.
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TM
• Set hose clamps (1) from the end of fluid cooler hose (2) according
to dimension (A) described below.
E
Dimension A : 5 – 7 mm (0.20 – 0.28 in)
• Hose clamp should not interfere with the bulge.
F
G
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JPDIA0357GB
WARNING:
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high-
pressure engine coolant escaping from the reservoir tank.
REMOVAL
1. Remove battery and battery bracket. Refer to PG-92, "Exploded View".
2. Remove air breather hose. Refer to TM-200, "Exploded View".
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• When not using drive plate location guide, rotate torque converter
so that the stud bolt (A) for mounting the drive plate location guide
of torque converter aligns with the mounting position of starter
motor.
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TM
• Align the position of tightening nuts ( ) for drive plate with those
of the torque converter, and temporarily tighten the nuts. Then,
tighten the bolts to the specified torque. E
J
INSPECTION BEFORE INSTALLATION
After inserting a torque converter to transaxle assembly, check that
distance (A) is within the reference value limit.
K
B : Scale
C : Straightedge
L
Dimension A : Refer to TM-221, "Torque Converter".
M
JPDIA0115ZZ
JPDIA0357GB
WARNING:
Never remove the reservoir tank cap when the engine is hot. Serious burns could occur from high-
pressure engine coolant escaping from the reservoir tank.
REMOVAL
1. Remove battery and battery bracket. Refer to PG-92, "Exploded View".
2. Remove air breather hose. Refer to TM-200, "Exploded View".
3. Remove air duct (inlet). Refer to EM-27, "Exploded View".
4. Remove air cleaner case. Refer to EM-27, "Exploded View".
5. Remove engine under cover with power tool.
6. Drain engine coolant. Refer to CO-9, "Draining".
7. Remove CVT fluid level gauge.
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JPDIA0412ZZ
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• When not using drive plate location guide, rotate torque converter
so that the stud bolt (A) for mounting the drive plate location guide
of torque converter aligns with the mounting position of starter
motor.
SCIA7261J
JPDIA0390ZZ
TM
• Align the position of tightening nuts ( ) for drive plate with those
of the torque converter, and temporarily tighten the nuts. Then,
tighten the bolts to the specified torque. E
J
INSPECTION BEFORE INSTALLATION
After inserting a torque converter to transaxle assembly, check that
distance (A) is within the reference value limit.
K
B : Scale
C : Straightedge
L
Dimension A : Refer to TM-221, "Torque Converter".
M
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Disassembly INFOID:0000000004235601
1. Remove transaxle assembly. Refer to TM-210, "2WD : Exploded View" (2WD), TM-214, "AWD : Exploded
View" (AWD).
2. Remove torque converter from transaxle assembly.
CAUTION:
Never damage bushing inside of torque converter sleeve when removing torque converter.
3. Remove converter housing oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch converter housing.
Assembly INFOID:0000000004235602
2 : Transaxle assembly
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TM
• Attach the pawl (A) of the torque converter to the drive sprocket
hole (B) on the transaxle assembly side.
CAUTION: E
• Rotate the torque converter for installing torque converter.
• Never damage the bushing inside the torque converter
sleeve when installing the converter housing oil seal.
• Never reuse converter housing oil seal. F
• Apply CVT fluid to converter housing oil seal.
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K
Inspection INFOID:0000000004235603
L
INSPECTION AFTER INSTALLATION
After inserting a torque converter to transaxle assembly, check dis-
tance (A) is within the reference value limit. M
B : Scale
C : Straightedge
N
JPDIA0115ZZ
QR25DE engine
Applied model
2WD AWD
CVT model RE0F10A
CVT assembly model code number 1XT4D 1XT4E 1XF9E 1XT5A 1XT5B 1XT5C 1XT5D 1XT5E 1XT6A
D range 2.349 – 0.394
Transmission gear ratio Reverse 1.750
Final drive 6.120
Recommended fluid Genuine NISSAN CVT Fluid NS-2*1
Fluid capacity liter (US qt, Imp qt) 7.3 (7-3/4, 6-3/8)*2 7.5 (7-7/8, 6-5/8)*2 8.4 (8-7/8, 7-3/8)*2 8.6 (9-1/8, 7-5/8)*2
CAUTION:
• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and CVT durability, and may dam-
age the CVT, which is not covered by the NISSAN new vehicle limited warranty.
*1: Refer to MA-17, "FOR NORTH AMERICA : Fluids and Lubricants" (for north America), MA-18, "FOR MEXICO : Fluids and Lubri-
cants" (for Mexico).
*2: The fluid capacity is the reference value. Check the fluid level with CVT fluid level gauge.
Line pressure
Engine speed
“R”, “D” and “L”* positions
At idle 750 (7.65, 108.8)
At stall 5,700 (58.14, 826.5)
E
CONSULT-III “DATA
Name Condition Resistance (Approx.)
MONITOR” (Approx.)
When CVT fluid temperature is 20°C (68°F) 2.0 V 6.5 kΩ F
CVT fluid temperature sensor
When CVT fluid temperature is 80°C (176°F) 1.0 V 0.9 kΩ
Secondary speed sensor When driving [“D” position, 20 km/h (12 MPH)] 470 Hz
K
Heater Thermostat INFOID:0000000004235612
Standard L
Valve lift More than 4.5 mm (0.177 in)
Reference value
M
Valve opening temperature 82°C (180°F)
Maximum valve lift 5.0 mm/95°C (0.197 in/203°F)
N
Torque Converter INFOID:0000000004235613