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    ZF6 GEN2 Vac Locations

    Uploaded by

    Humberto Lojan
    OE valves are shown In Rest position and should be tested In Rest position unless otherwise indicated. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 0 30 VACUUM TEST Lower valve Body ZF6HP21, Generation 2, M-Shift Shown Here Click on Sonnax part numbers to see more information.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    ZF6 GEN2 Vac Locations

    Uploaded by

    Humberto Lojan
    293 views4 pages
    OE valves are shown In Rest position and should be tested In Rest position unless otherwise indicated. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 0 30 VACUUM TEST Lower valve Body ZF6HP21, Generation 2, M-Shift Shown Here Click on Sonnax part numbers to see more information.

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    OE valves are shown In Rest position and should be tested In Rest position unless otherwise indicated. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 0 30 VACUUM TEST Lower valve Body ZF6HP21, Generation 2, M-Shift Shown Here Click on Sonnax part numbers to see more information.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    293 views4 pages

    ZF6 GEN2 Vac Locations

    Uploaded by

    Humberto Lojan
    OE valves are shown In Rest position and should be tested In Rest position unless otherwise indicated. Low vacuum reading indicates wear and Sonnax parts noted for replacement. 0 30 VACUUM TEST Lower valve Body ZF6HP21, Generation 2, M-Shift Shown Here Click on Sonnax part numbers to see more information.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    zf6hp21/28/34 (generation 2)

    zip Kit zf6-gEN2-zIp Available for this unit.

    TIME TESTED INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations


    Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

    20 25

    15

    10

    0 30 VACUUM TEST

    Lower Valve Body ZF6HP21, Generation 2, M-Shift Shown Here


    Click on Sonnax part numbers to see more information.
    Clutch A Latch Valve
    Burned A Clutch 4-5 Shift complaints

    End plugs
    Inconsistent shift quality Replace with Sonnax Part No.

    95740-30K

    Vacuum test these plugs at the retainer slot. This checks both diameters of the plug.

    Solenoid pressure Regulator Valve


    Soft Shifts, poor line rise High line pressure during stall test Loss of 1-2 or 4-5 upshift Delayed forward/reverse engagement Test part after 5-4 or 4-3 Flare inserting test Gear ratio codes

    Clutch B Latch Valve


    Burned B Clutch 3rd or 5th Shift complaints

    nut into bottom of bore.

    Clutch C Latch Valve


    Burned C Clutch 2nd or 6th Shift complaints

    Drive Enable Valve


    No fail safe

    Clutch A Control pressure Regulator Valve


    Delayed/Harsh forward engagement Flare/Neutral on 5-4 downshift No 4-5 shift VFS 1/A solenoid control code Replace with Sonnax Part No.

    Test 1: In Rest

    Solenoid Multiplex Valve


    EDS/Solenoid codes Shift complaints

    Test 1: In Rest

    Converter Release Regulator Valve


    Excessive TCC slip RPM & related codes Harsh lockup apply & release Harsh downshifts Converter overheat Replace with Sonnax Part No.

    95740-28K

    Test 2: Test these ports after inserting test nut between control valve & plunger.

    Clutch E Control pressure Regulator Valve


    Bumpy 1-2 upshift 2-1 Downshift flare or neutral EDS 3 control code Replace with Sonnax Part No.

    95740-05K Test 2: Test this port with valve in inverted position. Hold valve and spring in place with enclosed testing end plug. Test 1: In Rest Test 2: Test this port after inserting test nut into bottom of sleeve.

    95740-28K

    Clutch E Latch Valve


    Burned E Clutch 1-2 Shift complaints

    Lubrication Control Valve


    Excessive cooler pressure (ruptured hoses or cooler) Bushing and/or planet overheat

    Bypass Clutch Control Regulator Valve


    Converter overheat & low release pressure Excessive TCC slip/cycling RPM Firm up/downshifts TCC related codes

    Main pressure Regulator Valve


    Delayed/No reverse Poor shift quality Slip forward/reverse Erratic or high/low line pressure Replace with Sonnax Part No.

    95740-29K
    2012 Sonnax Industries, Inc. 800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    Converter Release Regulator Valve Shown in Inverted possition. Use Test End Plug
    ZF6-GEN2-Vac-Locations 12-31-12 Page 1

    zf6hp21/28/34 (generation 2)

    zip Kit zf6-gEN2-zIp Available for this unit.

    TIME TESTED INDUSTRY TRUSTED

    Critical Wear Areas & Vacuum Test Locations


    Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.

    20 25

    15

    10

    0 30 VACUUM TEST

    Upper Valve Body ZF6HP21, Generation 2, M-Shift Shown Here


    Click on Sonnax part numbers to see more information.
    OE accumulator pistons should be flush with the casting. It is common for the rubber insert to lose tension. Each of these pistons can be vacuum tested from the exhaust hole on the opposite side of the casting.

    Accumulator pistons
    Firm up/downshifts & harsh engagement Erratic EDS solenoid control/EDS codes Replace with Sonnax Part No. 95740-15K

    Clutch D2 Regulator Valve Clutch D1 Control pressure Regulator Valve


    Bumpy 1-2 upshift 2-1 Downshift flare or neutral EDS 3 control codes 1st/2nd Shift complaints EDS 4 codes

    Clutch B Regulator Valve


    3rd/5th Shift complaints EDS 2 codes

    Clutch C Regulator Valve


    2nd/6th Soft complaints EDS 3 codes
    2012 Sonnax Industries, Inc. 800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    Clutch C2 Latch Valve


    2nd/6th Shift complaints EDS 3 codes

    ZF6-GEN2-Vac-Locations

    12-31-12 Page 2

    zf6hp21/28/34 (generation 2)

    TIME TESTED INDUSTRY TRUSTED

    OE Exploded View
    Lower Valve Body ZF6HP21, Generation 2, M-Shift Shown Here
    Note: Depending upon vehicle application, the OE springs, checkballs and worm tracks may vary.

    Lower Valve Body Descriptions

    116 115

    113

    112

    111

    110 109

    I.D. No.
    101 101 102 103 104 105 106 107 108 109 109 110 111 112 113 114 115 116

    Description
    Parking Lock Valve in E-Shift Manual Valve in M-Shift Lubrication Control Valve Converter Release Regulator Valve Main Pressure Regulator Valve Bypass Clutch Control Regulator Valve Clutch E Latch Valve Clutch E Control Pressure Regulator Valve Clutch A Control Pressure Regulator Valve Manual Valve in E-Shift Empty in M-Shift Solenoid Multiplex Valve Drive Enable Valve Clutch D1 Latch Valve Solenoid Pressure Regulator Valve Clutch C Latch Valve Clutch B Latch Valve Clutch A Latch Valve

    114

    M-Shift

    E-Shift

    111 110

    109

    M-Shift M-Shift 101 E-Shift E-Shift 105 108 107 106 102 103 108 107 104
    2012 Sonnax Industries, Inc. 800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    101
    ZF6-GEN2-Vac-Locations 12-31-12 Page 3

    zf6hp21/28/34 (generation 2)

    TIME TESTED INDUSTRY TRUSTED

    OE Exploded View
    Upper Valve Body ZF6HP21, Generation 2, M-Shift Shown Here

    Check Valve Filter

    Check Valve Check Valve

    M-Shift 205
    Check Valve

    203

    202 204 201

    Accumulator Pistons

    E-Shift

    Upper Valve Body Descriptions

    I.D. No.
    201 202 203 204 205

    Description
    Clutch B Regulator Valve Clutch D2 Regulator Valve Clutch D2 Latch Valve Clutch C Regulator Valve Clutch D1 Control Pressure Regulator Valve

    205

    2012 Sonnax Industries, Inc. 800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

    ZF6-GEN2-Vac-Locations

    12-31-12 Page 4

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