CAT BV 09 15 - 0f81 PDF
CAT BV 09 15 - 0f81 PDF
CAT BV 09 15 - 0f81 PDF
Montreal, Canada Lyon, France Ansan City, South Korea Granby, Canada
Velan Inc., Plant 1 Velan S.A.S. Velan Ltd., Plant 1 VelCAN
Montreal, Canada Mennecy, France Ansan City, South Korea Benicia, CA, U.S.A.
Velan Inc., Plant 2 and 7 Segault S.A. Velan Ltd., Plant 2 VelCAL
Granby, Canada Leicester, UK Ansan City, South Korea Marietta, GA, U.S.A.
Velan Inc., Plant 4 and 6 Velan Valves Ltd. Velan Ltd., Plant 3 VelEAST
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 3
HIGH PERFORMANCE MemoryseaL BALL VALVES
®
SB-150/300/600 ASME
spilt-body, TE-150/300/600 ASME
full port: top-entry,
NPS 1⁄2 –24 (DN 15–600), full port:
regular port: NPS 3⁄8 –6 (DN 10–150)
NPS 2 –24 (DN 50–600), regular port:
live-loaded, flanged NPS 1⁄2 –6 (DN 15–150)
(pages 12–15). live-loaded, double packed,
bellows seal, threaded,
RATING psi °F bar °C socket weld, butt-weld
ASME class 150 285 100 20 38 or flanged (pages 18-23).
100 450 7 232
ASME class 300 740 100 51 38
100 450 7 232 RATING psi °F bar °C
ASME class 600 1480 100 102 38 1480 (2)
100 102 38
100 450 7 232 1480 WOG
100 450 7 232
Steam 150(1) 150 366 10 186 Steam 250(1) 250 406 17 208
Steam 250 (1) 250 406 17 208 Steam 450(1) 450 456 31 235
HB-2000 EP-2000
NPS 1⁄4 –2 (DN 8–50) NPS 1⁄2 –2 (DN 15–50)
one-piece end-entry,
reduced port two-piece,
threaded regular port,
(pages 26–27). threaded
(pages 24–25).
4 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
A comprehensive ball valve line
capable of handling a wide variety of liquids and gases
at low, medium, and high pressures
MANUFACTURING PROGRAM
SIZE
MATERIAL
NPS RATING (1) END
TYPE DESIGN PORT ALLOY PAGE
DN psi CONNECTION CS 316 MO 20
½–24 SB-150 Spilt-body ASME class 150 FLG Full 4 4 4 4 12–15
15–600
½–24 SB-300 Spilt-body ASME class 300 FLG Full 4 4 4 4 12–15
15–600
2–12 SB-600 Spilt-body ASME class 600 FLG Full 4 4 12–15
50–300
2–24 SB-150 Spilt-body ASME class 150 FLG Regular 4 4 4 4 12–15
50–600
2–24 SB-300 Spilt-body ASME class 300 FLG Regular 4 4 4 4 12–15
50–600
2–12 SB-600 Spilt-body ASME class 600 FLG Regular 4 4 12–15
50–300
½–12 UB-150 Unibody ASME class 150 FLG Regular 4 4 4 4 16–17
15–300
½ –12 UB-300 Unibody ASME class 300 FLG Regular 4 4 4 4 16–17
15–300
3⁄8 –6 ASME class NPT, SW,
TE-150/300/600 Top-entry Full 4 4 4 4 18–23
10–100 150/300/600 BW, FLG
½ –4 ASME class NPT, SW,
TE-150/300/600 Top-entry Regular 4 4 4 4 18–23
15–100 150/300/600 BW, FLG
¼ –2 EE-1000 End-entry two-piece 1000/1500 NPT Full 4 24–25
8–50
½ –2 EP-2000 End-entry two-piece 1500/2000 NPT Regular 4 4 24–25
15–50
¼–2 HB-2000 Bar stock one-piece 2000 NPT Reduced 4 4 4 26–27
8–50
(1) See pressure-temperature charts on product pages for details.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 5
VELAN MemoryseaL BALL VALVE TECHNOLOGY
®
Velan concave-convex
flexible, in-tension seats
with induced sealing
memory
D1 D2
Area in Area
Before assembly After assembly compression in-TENSION
induced into the seats during the less fatigue, superior sealing to relieve overpressure in the ball/
assembly process. When the ball ability, and longer cycle life. body cavity. This capability
is inserted into the valve body is influenced by many variables
The Memoryseal seat ®
6 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
COMPETING DESIGNS
FLEXIBLE
AREA
4 Larger seat with smaller 5 Smaller, weaker seat 5 Much smaller seat
seating contact
4 Larger flexible area = 5 Minimal flexible area, 5 No flexibility, high compres-
susceptible to fatigue sion: susceptible to cold flow
added flexibility
4 Seat in-tension, stronger, 5 Seat in compression, only 5 Seat in compression, only
3600 psi tensile strength 1800 psi tensile strength 1800 psi tensile strength
4 Greater flexible strength = 5 Can leak in low-pressure 5 Can leak under low pressure
tightness on low-pressure service due to fatigue service after short cycle life
service
5 Minimal flexibility; 5 No flexibility, high compression,
4 Greater flexibility = conservative torque susceptible to high torque and
lower torque severe torque variation
4 Greater flexibility = better 5 Minimal flexibility, weak 5 No flexibility, no shock
shock resistance to high DP shock resistance to high DP resistance to high DP
Before Before
The competing seat assembly assembly
design illustrations
shown on this page
are general in nature
After
and are not intended to assembly
After
show the exact design After assembly
or performance of any assembly the
seat diameter
specific manufacturer. D1 , does not
increase.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 7
velan E-20
zero leakage packing chamber design
SB-150/300/600
Specially
machined
Adjustable self-aligning gland provides
packing flange self-alignment to
packing flange
TE-150/300/600
Stem and body static
grounding standard
Adjustable self-aligning
packing flange Specially machined
gland provides
Upper stem guide self-alignment to
prevents side thrust packing flange
Ptfe
Lower stem guide cup and cone
prevents side thrust packing rings
Ptfe thrust
washer Blowout-proof stem
8 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
velan E-20
zero leakage packing chamber design
UB-150/300, NPS 2–12 (DN 50–300) 4-way seal
Adjustable self-aligning Specially machined gland
packing flange provides self-alignment
to packing flange
Upper stem guide
Guided iso
prevents side thrust
mounting pad
Fire-safe graphite
O-rings Seal-4
packing Seal-3
(optional TA-LUFT)
Live-loading with Anti-extrusion rings
2 Belleville washers (4 places)
Ptfe cup and cone Lower stem guide
packing with Ta-luft prevents side thrust
accreditation Seal -2
Ball-to-stem and
Ptfe thrust washer/ stem-to-body static
stem seal Seal-1 grounding as standard
to BS 5351
UB-150/300 Gland
Adjustable
NPS 1/ 2 –11/ 2 (DN 15–40) locking
mechanism packing
gland
3-way seal Fire-safe
Ptfe
graphite
To achieve the required stem packing packing thrust
capability and performance within the limited Seal-3 washer
space in these smaller valves, Anti-extrusion
Live-loading
an impressive and unique 3-way sealing with one rings (3 places)
system has been developed that provides: spring Static
a) Live-loaded cup and cone PTFE seal. washer grounding
b) Primary PTFE seal. Ptfe cup Ptfe thrust
c) Independently loaded fire-safe and cone washer/
graphite packing. main stem stem seal
seal Seal-2 Seal-1
(1) TA-Luft tested to below 1 ppm. NOTE: locking mechanism may differ from design shown.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 9
superior BODY SEAL DESIGNS
All body seal designs incorporate a secondary spiral wound SS 316 graphite gasket for the tightest
metal-to-metal contact area in addition to the seal in the valve industry. The unibody, end-entry
primary gasket designs. Sealing designs for our and one-piece valves use solid PTFE seals with
split-body and top-entry use a totally enclosed metal-to-metal back-up contact.
Memoryseal ®
Ball ASME Section 8 Metal-to-metal
seat bolting contact
ASME Totally
Section 8 enclosed
bolting SS 316 spiral
wound graphite
gasket Ball
Metal-to-metal seat
contact mid flanges
Body Optional
seal weld
Metal-to-metal
contact
Threaded
insert
PTFE seal
Ball
Memoryseal ®
seat
Metal-to-metal
contact
PTFE seal
PTFE
Ball seat seal
contact
Ball
Memoryseal seat
®
10 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
TESTING
passed API 607 Rev. 5/ISO 10497(1) using graphite RWTUV after testing Velan
packing. Certificates available upon request. Memoryseal ball valves ®
emissions testing
(1) PTFE-based seat materials
LOW FUGITIVE
EMISSIONS
manufacturing tests Based on extensive
laboratory tests and field
All Memoryseal ball valves are tested in accordance
®
experience, we guarantee
with API 598 and are bubble tight. that standard Velan ball
valves will provide low
emission service on
gaskets and stem seals
under normal operating
conditions, provided that
gland and body-bonnet
bolting is torqued to
minimum values shown
in the current Velan maintenance manuals.
Guaranteed Maximum emissions on new valves:
100 ppm for PTFE and graphite packing rings.
(Contact your local Velan office for a copy of our
Emissions Guarantee.)
Certified SIL 3
Independent assessment
Please note, it is the responsibility of the Safety
and certification by exida Instrumented Function (SIF) designer to verify that
• IEC 61508: 2010 Part 1–7 the selected equipment meets the requirements
of the IEC 61508 and IEC 61511 functional safety
• Systematic Integrity: standards. Verifying a SIF includes reviewing PFDAVG,
Architectural Constraints, and SIL Capability. Velan
SIL 3 capable
recommends that the SIF designer carefully review
(per IEC 61508). all available documentation from the equipment
manufacturer and use a commercially available
Assessment and FMEDA software tools such as exSILentia™ from exida to
reports available at perform the SIL Verification calculations.
www.exida.com
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 11
SB-150/300/600 Memoryseal Split-body
®
EM
ISS I ON VA FULL and REGULAR PORT FLANGED BALL VALVES
NPS ½ –24 (DN 15–600)
LV
LOW
ES
FE
ENV
SA
ON Y
IR
MENTALL
Floating Ball – SIZES: NPS (DN) trunnion Ball – SIZES: NPS (DN)
CLASSES 150 300 600 CLASSES 150 300 600
Full port ½ – 8 (15 – 200) ½ – 6 (15 – 150)(1) 2 – 3 (50 – 80) Full port 10–24 (250–600) 8–24 (50–600)(1) 4–12 (100–300)(2)
Regular port 2 – 10 (50 – 250) 2 – 8 (50 – 200) 2 – 4 (50 – 100) Regular port 12–24 (300–600) 10–24 (250–600) 6–12 (150–300)(3)
12 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
SB-150/300/600 Memoryseal Split-body
®
STANDARD MATERIALS
PART Carbon Steel Stainless Steel
Body WCB CF8M
Ball SS 316(4)
Stem SS 316 or SS 316 SH
Stem Guide PTFE or RPTFE
Seat(2) MPTFE/PTFE/RPTFE/C-RPTFE
Body seal Spiral wound graphite/SS 316
Thrust washer RPTFE
Packing(3) PTFE or graphite
Gland(5) SS 304
Gland flange A 105 SS 316
Belleville washer or coil spring Plated carbon steel or stainless steel
Body stud B7 or B7M B8M, Class 2(1)
Body nut 2H or 2HM 8M
Handle, NPS ½–1½ (DN 15–40) Stainless steel
Handle, NPS 2–6 (DN 50–150) Malleable iron
Nut CS plated CS plated or SS
(1) Strain hardened.
(2) C-RPTFE for Class 600.
(3) Use graphite packing for service above 400°F (204°C). (6)
(4) SS 316/CR plated for Class 600.
(5) On NPS ½ (DN 15) gland integral with gland flange.
SB-150 with air actuator. Manual gear actuated ball valve. (7) Kv = Cv x 0.85
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 13
SB-150/300/600 Memoryseal Split-body
®
split-body view
Item Description
1 Body 27A Ball washer
3 Body end 27B Ball washer
4 Stem 28A Upper trunnion bearing retainer
5A Ball 28B Lower trunnion bearing retainer
5B Grounding ball 36 Wave washer
6A Thrust washer (PTFE) 40 Stem retainer
6B Thrust washer (metal) 46 Spring
7 Stem bushing 56A Hex socket head cap screw
9 Seat 56B Hex socket head cap screw
11 Packing flange 57 Washer
12 Gland bushing 61 Dowel pin
13 Packing rings 63 Packing washers
15A Body stud 75A Upper trunnion bearing
15B Packing flange stud 75B Lower trunnion bearing
16A Body end nut
16B Packing flange stud nut
18 Gland bushing sleeve
19 Body seal
24 Retaining ring
26A Key
26B Key
design is for:
NPS 16 – 24 (DN 400 – 600)
150/300 Full port
NPS 20 – 24 (500 – 600)
150/300 Regular port
14 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
SB-150/300/600 dimensions and weights
size SB-150 FULL PORT WEIGHT SB-300 FULL PORT WEIGHT SB-600 FULL PORT WEIGHT
NPS lb lb lb
DN A B C D E F kg A B C D E F kg A B C D E F kg
1⁄2 4.25 3.27 5.27 1.62 0.50 3.50 5.0 5.50 3.27 5.27 2.06 0.50 3.75 6.6 — — — — — — —
15 108 83 134 41 13 89 2.3 140 83 134 52 13 95 3.0 — — — — — — —
3⁄4 4.63 3.82 5.56 1.75 0.75 3.88 7.3 6.00 3.82 5.56 2.55 0.75 4.63 10.3 — — — — — — —
20 118 97 141 44 19 99 3.3 152 97 141 65 19 118 4.7 — — — — — — —
1 5.00 4.02 5.56 2.05 1.00 4.25 8.5 6.50 4.02 5.56 2.61 1.00 4.88 12.8 — — — — — — —
25 127 102 141 52 25 108 3.9 165 102 141 66 25 124 5.8 — — — — — — —
11⁄2 6.50 5.02 7.69 2.55 1.50 5.00 16.5 7.50 5.02 7.69 2.92 1.50 6.13 24 — — — — — — —
40 165 128 195 65 38 127 7.5 191 128 195 74 38 156 11 — — — — — — —
2 7.00 5.44 10.38 2.89 2.00 6.00 24 8.50 5.44 10.38 3.83 2.00 6.50 33 11.50 7.44 11.88 5.00 2.00 6.50 69
50 178 138 264 73 51 152 11 216 138 264 97 51 165 15 292 189 302 127 51 165 31
21⁄2 7.50 6.97 11.88 3.25 2.50 7.00 42 9.50 6.97 11.88 4.00 2.50 7.50 56 — — — — — — —
65 191 177 302 83 64 178 19 241 177 302 102 64 191 25 — — — — — — —
3 8.00 7.38 11.88 3.77 3.00 7.50 50 11.12 7.38 11.88 5.30 3.00 8.25 76 14.00 11.12 25.88 6.19 3.00 8.25 147
80 203 187 302 96 76 191 23 282 187 302 135 76 210 34 356 282 657 157 76 210 67
4 9.00 10.31 19.88 4.52 4.00 9.00 89 12.00 10.31 19.88 5.99 4.00 10.00 125 17.00 13.71 25.88 7.00 4.00 10.75 347
100 229 262 505 115 102 229 40 305 262 505 152 102 254 57 432 348 657 178 102 273 157
6 15.50 12.56 25.88 6.24 6.00 11.00 192 15.88 12.56 25.88 6.65 6.00 12.50 256 22.00 18.68 — 9.25 6.00 14.00 637
150 394 319 657 158 152 279 87 403 319 657 169 152 318 116 559 474 — 235 152 356 289
8 18.00 16.09 — 8.13 8.00 13.50 391 19.75 16.04 — 8.78 8.00 15.00 814 26.00 19.26 — 11.00 8.00 16.50 1050
200 457 409 — 207 203 343 177 502 407 — 223 203 381 369 660 489 — 279 203 419 476
10 21.00 20.84 — 10.50 10.00 16.00 762 22.38 20.84 — 11.19 10.00 17.50 952 31.00 21.16 — 14.50 10.00 20.00 1580
250 533 529 — 267 254 406 346 568 529 — 284 254 445 432 787 537 — 368 254 508 717
12 24.00 22.59 — 12.00 12.00 19.00 1072 25.50 22.59 — 12.75 12.00 20.50 1313 33.00 22.41 — 15.25 12.00 22.00 2092
300 610 574 — 305 305 483 486 648 574 — 324 305 521 596 838 569 — 387 305 559 949
14 27.00 24.22 — 13.50 13.25 21.00 1370 30.00 24.22 — 15.00 13.25 23.00 1807
350 686 615 — 343 337 533 621 762 615 — 381 337 584 820
16 30.00 24.13 — 15.00 15.25 23.50 1860 33.00 24.13 — 16.50 15.25 25.50 2410
400 762 613 — 381 387 597 844 838 613 — 419 387 648 1093
18 34.00 25.92 — 17.00 17.25 25.00 2571 36.00 25.92 — 18.00 17.00 28.00 3321
450 864 658 — 432 438 635 1166 914 658 — 457 432 711 1506
20 36.00 29.69 — 18.00 19.25 27.50 3238 39.00 29.69 — 19.50 19.00 30.50 3973
500 914 754 — 457 489 699 1469 991 754 — 495 483 775 1802
24 42.00 34.81 — 21.00 23.25 32.00 5250 45.00 34.81 — 22.50 23.00 36.00 6722
600 1067 884 — 533 591 813 2381 1143 884 — 572 584 914 3049
size SB-150 REGULAR PORT WEIGHT SB-300 REGULAR PORT WEIGHT SB-600 REGULAR PORT WEIGHT
NPS lb lb lb
DN A B C D E F kg A B C D E F kg A B C D E F kg
2 7.00 5.02 7.69 3.04 1.50 6.00 19.8 8.50 5.02 7.69 3.92 1.50 6.50 26 11.50 5.35 10.38 4.74 1.60 6.50 46
50 178 128 195 77 38 152 9.0 216 128 195 100 38 165 12 292 136 264 120 41 165 21
3 8.00 5.44 10.38 4.00 2.00 7.50 35 11.12 5.44 10.38 5.56 2.00 8.25 52 14.00 7.44 11.88 7.00 2.00 8.25 88
80 203 138 264 102 51 191 16 282 138 264 141 51 210 24 356 189 302 178 51 210 40
4 9.00 7.38 11.88 4.36 3.00 9.00 68 12.00 7.38 11.88 5.99 3.00 10.00 102 17.00 11.12 25.88 8.50 3.00 10.75 187
100 229 187 302 111 76 229 31 305 187 302 152 76 254 46 432 282 657 216 76 273 85
6 10.50 10.31 19.88 4.74 4.00 11.00 130 15.88 10.31 19.88 7.94 4.00 12.50 183 22.00 13.71 25.88 11.00 4.00 14.00 435
150 267 262 505 120 102 279 59 403 262 505 202 102 318 83 559 348 657 279 102 356 197
8 11.50 12.56 25.88 5.71 6.00 13.50 236 16.50 12.56 25.88 8.25 6.00 15.00 350 26.00 18.68 — 13.00 6.00 16.50 755
200 292 319 657 145 152 343 107 419 319 657 210 152 381 159 660 474 — 330 152 419 342
10 13.00 16.03 — 6.37 8.00 16.00 401 18.00 16.09 — 9.00 8.00 17.50 618 31.00 19.26 — 12.50 8.00 20.00 1150
250 330 407 — 162 203 406 182 457 409 — 229 203 445 280 787 489 — 318 203 508 522
12 14.00 20.84 — 7.00 10.00 19.00 696 19.75 20.84 — 9.13 10.00 20.50 1097 33.00 21.16 — 14.50 10.00 22.00 1728
300 356 529 — 178 254 483 316 502 529 — 232 254 521 498 838 537 — 368 254 559 784
14 15.00 20.84 — 7.50 10.00 21.00 775 22.50 20.84 — 11.25 10.00 23.00 1097
350 381 529 — 191 254 533 352 572 529 — 286 254 584 498
16 16.00 22.59 — 8.00 12.00 23.50 1610 24.00 22.59 — 12.00 12.00 25.50 1477 Full port, live-loaded, and double packed
400 406 574 — 203 305 597 730 610 574 — 305 305 648 670
18 34.00 25.22 — 17.00 14.00 25.00 1677 26.00 25.22 — 12.01 14.00 28.00 2013
450 864 641 — 432 356 635 761 660 641 — 305 356 711 913 C
20 36.00 24.13 — 18.00 15.25 27.50 2171 28.00 24.13 — 14.00 15.25 30.50 2746
500 914 613 — 457 387 699 985 711 613 — 356 387 775 1246
24 42.00 27.28 — 21.00 17.25 32.00 3650 32.00 27.28 — 16.00 17.25 36.00 4600
600 1067 693 — 533 438 813 1656 813 693 — 406 438 914 2087
size LIVE-LOADED double Packed (1) LIVE-LOADED double Packed (1) WEIGHT
WEIGHT
SB-150 FULL PORT SB-300 FULL PORT
NPS lb lb
DN A B C D E F kg A B C D E F kg (2)
2 7.00 9.77 10.38 2.89 2.00 6.00 30 8.50 9.77 10.38 3.83 2.00 6.50 45 E F
50 178 248 264 73 51 152 14 216 248 264 97 51 165 20
3 8.00 11.73 11.88 3.77 3.00 7.50 58 11.12 11.73 11.88 5.30 3.00 8.25 82
80 203 298 302 96 76 191 26 282 298 302 135 76 210 37
4 9.00 14.78 19.88 4.52 4.00 9.00 97 12.00 14.78 19.88 5.99 4.00 10.00 137
100 229 375 505 115 102 229 44 305 375 505 152 102 254 62 D
6 15.50 17.65 25.88 6.24 6.00 11.00 212 15.88 17.65 25.88 6.65 6.00 12.50 278 A
150 394 448 657 158 152 279 96 403 448 657 169 152 318 126
(1) For regular port and other sizes and pressure classes, contact your local Velan office. (2) Seat diameter.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 15
UB-150/300 Memoryseal UNIBODY
®
ISS I ON VA
EM
REGULAR PORT FLANGED BALL VALVES(1)
LV
LOW
ES
ISO 5211, NPS ½ – 12 (DN 15 – 300)
FE
ENV
SA
ON Y
IR
MENTALL
automatically for wear and fluctuations of • Highest standards of quality. Over its 50 years
pressure and temperature. of production activities Velan has earned a
worldwide reputation for quality in design,
• Unique 4-way and 3-way packing arrangements manufacturing and valve performance.
for superior stem sealing (refer to page 9 for
details).
• TA-Luft certified (optional). APPLICATIONS
• Multiple solid cup and cone type PTFE stem seal The valves can handle a vast variety of fluids,
and graphite packing. slurries, semi-solids and almost any corrosive
service in chemical, petrochemical, oil, gas, pulp and
• Stem guides prevent side thrust. paper, processing and other industries.
• Long cycle life. • These rugged, versatile, high-performance ball
• Low, uniform torques. valves can meet NACE specifications(4).
• Blowout-proof stem.
• Fully enclosed PTFE body seal. Adjustable handle standard NPS 4–8 (DN 100-200)
• Metal-to-metal contact between insert and
body act as secondary seal and prevents over
compression of the seats.
• Pipe flange gasket acts as third precautionary seal
as threads from the insert are within the raised
face flange. (1) NPS ½ (DN 15) is full port
(2) Handle may differ on valves NPS 4–8 (DN 100–200).
• Meets worldwide specifications. Gear actuators are included on valves NPS 10–12 (DN 250–300).
Design ASME B16.34, API 608 (3). Fire tested to API (3) For latest revision compliance contact your local Velan office.
607 Rev. 5/ISO 10497. ISO/CAPI for all parameters (4) To ensure these valves meet NACE specifications, this require-
ment must be confirmed prior to placing the purchase order.
of standardized valve automation.
16 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
UB-150/300 Memoryseal UNIBODY
®
STANDARD MATERIALS(1)
PART Carbon Steel Stainless Steel
Body WCB CF8M
Ball SS 316
Stem SS 316
Stem guide PTFE or RPTFE
Seat MPTFE/PTFE /RPTFE
Sleeve seal PTFE
Thrust washer RPTFE
Packing PTFE and graphite
Gland SS 304
Gland flange WCB CF8M
Soc HD cap screw SS 304 SS 304
Belleville washer Stainless steel
Packing washer Stainless steel
Handle: NPS 1/2 –11/2 (DN 15–40) SS 304
Safety clip: NPS 1/2 –11/2 (DN 15–40) SS 304
Handle: NPS 2 (DN 50) and up Malleable iron
Cap screw CS plated CS plated or SS
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 17
te-150/300/600 MeMoryseal top-entry
®
ISS I ON VA
EM ReGUlaR and fUll PoRT ball ValVes
LV
LOW
REGUlAR PoRT NPS ½ – 6 (dN 15 – 150), FUll PoRT NPS 3⁄8 – 6 (dN 10 – 150)
ES THREAdEd, SoCKET wEld, BUTT-wEld, oR FlANGEd
FE
ENV
SA
ON Y
IR
MENTALL
Butt-weld NPS 1/2 – 6 (dN 15 –150) Socket weld and threaded NPS 3/8– 3 (dN 10–80) Flanged NPS 1/2 – 6 (dN 15 –150)
automatically for wear and fluctuations of pressure • Ball-to-stem only NPS 2 (DN 50) full port and
and temperature. larger and stem-to-body static grounding.
• Multiple solid cup and cone type PTFE stem seal or • Locking devices standard.
graphite packing.
• Tapping for mounting actuators standard.
• Two-piece self-aligning packing flange and gland. • AGA and CGA approved, regular port, threaded
• Stem guides in cover and gland bushing eliminate ends (optional) NPS ½–2 (DN 15–50).
side thrust. These rugged, versatile, high-performance ball
•
• Longer cycle life. valves can meet NACE specifications(3).
• Lower, uniform torque. • Optional topworks (page 20):
• Blowout-proof stem. 1. Live-loaded single or double packing.
• Live-loaded thrust washer prevents galling and 2. TA-Luft certified (optional) with live-loading
provides a secondary stem seal. packing. (Please contact the factory.)
• Meets ASME B16.5, B16.10 and B16.34, API 608(1), 3. Bellows seal design.
API 598, API 607 Rev. 5/ISO 10497. Fire tested in accordance with API 607
•
• Fully-enclosed spiral wound graphite filled stainless Rev. 5/ISO 10497. (See page 11 for details.)
body gasket.
• Permits in-line access for seat replacement. APPlICATIoNS
A superior quality, rugged, and universal purpose
• ASME Section 8 cover/body flange connection valve for all fluids, slurries, semi-solids, and
and bolting provide high sealing integrity of body
gasket. corrosive services in endless industrial, chemical,
and original equipment applications.
• Body-cover joint not affected by pipe stresses.
• Wall thickness complies with ASME B16.34. • Dimensions and weights on page 21.
• Can be welded into line without disassembly in (1) For latest revision compliance contact your local Velan office.
accordance with Velan installation instructions. (2) TA-Luft certified (optional).
(3) To ensure these valves meet NACE specifications, this require-
• Stainless steel trim on all valves including handle. ment must be confirmed prior to placing the purchase order.
18 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
TE-150/300/600 Memoryseal top-entry
®
STANDARD materials
Carbon Steel STAinless
part SS 316 Monel Hastelloy C 316 Monel Alloy 20 Hastelloy C TITANIUM
trim trim trim (CF8M)
Body and bonnet A 105 or WCB CF8M Monel Alloy 20 Hast. C Titanium
Seat MPTFE (1) /graphite/PEEK MPTFE (1) /graphite/PEEK
Ball SS 316(5) Monel Hast. C SS 316(5) Monel Alloy 20 Hast. C Titanium
Stem SS 316 Monel Hast. C SS 316 Monel Alloy 20 Hast. C Titanium
Thrust washer RPTFE RPTFE
Body seal SS 316 graphite SS 316 graphite Monel-graphite Alloy 20-graphite Hast. C-graphite Titanium-graphite
Packing PTFE, graphite or PEEK PTFE, graphite or PEEK
Stem bushing RPTFE RPTFE
Packing flange WCB CF8M Titanium
Gland follower SS 304 SS 304 Monel Alloy 20 Hast. C Titanium
Bonnet studs/cap screws B7 B8M Cl.2
Bonnet nuts 2H 8M
Handle SS 304/Mallable Iron SS 304/Mallable Iron
Handle nut SS/ Cadmium-plated CS SS/Cadmium-plated CS
Coil spring SS 302 SS 302
(1) Other materials available (see page 39).
seat DESIGNS
graphite Braided
SEAT (4) graphite
back-up
seal
Metalized
carbon SS 316
graphite seat
retainer
PEEK
SEAT(4) Braided
graphite
back-up
seal
Peek
Memoryseal® PTFE–based
SEAT materials
(4) SS 316 chrome-plated ball is standard for valves Note: Above chart shows sizes in NPS.
with graphite and PEEK seats. (5) For graphite, or PEEK seats consult the factory.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 19
TE-150/300/600 Memoryseal top-entry
®
alternative packing
chamber design TOP-ENTRY View
Item Description
For 0 ppm fugitive emissions 1 Body 11 Gland bushing
2 Bonnet 12 Gland bushing sleeve
Double packed 3 Seat 13 Bonnet screw
• Double packing with leak-off. Two sets of packing 4 Ball 14 Gland stud
rings are precompressed to 2,000 psi (14 MPa) in 5 Stem 15 Handle stop pin
PTFE or 4,000 psi (28 MPa) in graphite. A lantern 6 Thrust washer 16 Packing flange
ring and leak-off allow removal of leakage, if any, 7 Body seal 17 Gland nut
from bottom packing set. 8 Packing ring 18 Coil spring
• Tested to 500,000 cycles with 0 ppm emissions.
(1)
9 Stem bushing 19 Handle stop plate
• Live-loaded. 10 Packing washer 20 Handle
21 Handle nut
Live-loading
• A
2 sets of
packing
rings
•A • B
•B Lantern ring
•A
and
leak-off
Bellows seal
• Hermetically sealed
bellows in Hastelloy C.
• Secondary PTFE or
graphite packing seal.
• A unique bellows
seal design tested to
100,000 cycles with
stainless steel driver
unit allows installation
of standard, pneumatic
or electric actuator.
20 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
tE-150/300/600 DIMENSIONS and WEIGHTS
TE-150/300/600
weight SIZE CLASS 150/300 FLANGED FULL PORT WEIGHT
SIZE class 150/300 flanged regular port lb lb
NPS A B C D E F G kg NPS A B C D E F kg
DN 150 300 150/300 150/300 150 300 150/300 150 300 150/300 150 300 DN 150 300 150/300 150/300 150 300 150/300 150 300 150 300
½ 4.25 5.50 3.47 4.62 2.12 2.75 0.44 3.50 3.75 0.50 4.2 5.5 3 (1) – 11.12 9.13 19.88 – 5.56 3.00 – 8.25 – 111
15 108 140 88 117 54 70 11 89 95 13 1.9 2.5 80 282 232 505 141 76 210 50
¾ 4.62 6.00 3.60 4.62 2.31 3.00 0.56 3.88 4.62 0.75 5.1 8.4 4 17.00 18.00 11.95 25.88 8.50 9.00 4.00 9.00 10.00 220 240
20 117 152 91 117 59 76 14 99 117 19 2.3 3.8 100 432 457 304 657 216 229 102 229 254 100 109
1 5.00 6.50 4.82 6.44 2.50 3.25 0.81 4.25 4.88 1.00 9.6 13.0 6 21.50 22.00 13.75 – 10.75 11.00 6.00 11.00 12.50 474 517
25 127 165 122 164 64 83 21 108 124 25 4.4 5.9 150 546 559 349 273 279 152 279 318 215 235
1½ 6.50 7.50 5.66 7.55 3.25 3.75 1.19 5.00 6.12 1.50 19.0 25
SIZE CLASS 600 FLANGED FULL PORT WEIGHT
40 165 191 144 192 83 95 30 127 155 38 8.6 11 NPS lb C
2 7.00 8.50 5.92 7.55 3.50 4.25 1.50 6.00 6.50 2.00 28 34 A B C D E F
DN kg
50 178 216 150 192 89 108 38 152 165 51 13 15 1 ⁄2 6.50 3.60 4.62 3.25 0.50 3.75 7.6
3 8.00 11.12 6.45 11.91 4.00 5.56 2.00 7.50 8.25 3.00 46 61 15 165 91 117 83 13 95 3.4
80 203 282 164 303 102 141 51 191 210 76 21 28 3 ⁄4 7.50 4.82 6.44 3.75 0.75 4.62 13.8 B
4 9.00 12.00 9.13 19.88 4.50 6.00 3.00 9.00 10.00 4.00 103 124 20 191 122 164 95 19 117 6.3
100 229 305 232 505 114 152 76 229 254 102 47 56 1 8.50 5.66 7.55 4.25 1.00 4.88 23
6 15.50 15.88 11.95 25.88 7.75 7.94 4.00 11.00 12.50 6.00 230 271 25 216 144 192 108 25 124 10
150 394 403 304 657 197 202 102 279 318 152 104 123 11 ⁄2 9.50 5.92 7.55 4.75 1.50 6.12 35 E G F
40 241 150 192 121 38 155 16
(1) Body is with welded on flanges and threaded holes. 2(2) 11.50 6.45 11.91 5.75 2.00 6.50 37
(2) Intermediate class 470 (for CF8M body material). 50 292 164 303 146 51 165 17
D
A
TE-600
SIZE threaded, socket weld REGULAR PORT WEIGHT SIZE threaded, socket weld FULL PORT WEIGHT C
NPS
A B C D E F G kg
DN
lb NPS
A B C D E F G kg
DN
lb
1 ⁄2 2.62 3.47 4.62 1.31 0.44 0.86 0.38 2.3 3 ⁄8 2.62 3.47 4.62 1.31 0.44 0.69 0.38 2.3
15 67 88 117 33 11 22 10 1.0 10 67 88 117 33 11 18 10 1.0
3 ⁄4 3.25 3.60 4.62 1.63 0.56 1.07 0.50 3.2 1 ⁄2 3.25 3.60 4.62 1.63 0.56 0.86 0.38 3.2
20 83 91 117 41 14 27 13 1.5 15 83 91 117 41 14 22 10 1.5 B
1 3.75 4.82 6.44 1.88 0.81 1.33 0.50 6.8 3 ⁄4 3.75 4.82 6.44 1.88 0.81 1.07 0.50 6.8
25 95 122 164 48 21 34 13 3.1 20 95 122 164 48 21 27 13 3.1
11⁄4 4.88 5.66 7.55 2.44 1.19 1.68 0.50 13.8 1 4.88 5.66 7.55 2.44 1.19 1.33 0.50 13.8
40 124 144 192 62 30 43 13 6.3 25 124 144 192 62 30 34 13 6.3
11 ⁄2 4.88 5.66 7.55 2.44 1.19 1.92 0.50 13.8 11 ⁄2 6.00 5.92 7.55 3.00 1.50 1.92 0.50 22 E F
40 124 144 192 62 30 49 13 6.3 40 152 150 192 76 38 49 13 10
2 6.00 5.92 7.55 3.00 1.50 2.41 0.62 22 2 7.25 6.45 11.91 3.63 2.00 2.41 0.62 37
50 152 150 192 76 38 61 16 10 50 184 164 303 92 51 61 16 17
21 ⁄2 7.25 6.45 11.91 3.63 2.00 2.91 0.62 37 3 11.12 9.13 19.88 5.56 3.00 3.54 0.62 52 G
D
65 184 164 303 92 51 74 16 17 80 282 232 505 141 76 90 16 24 A
3 7.25 6.45 11.91 3.63 2.00 3.54 0.62 37
80 184 164 303 92 51 90 16 17
SIZE BUTT-WELD REGULAR PORT WEIGHT SIZE BUTT-WELD FULL PORT WEIGHT C
NPS lb
NPS lb
DN A B C D E kg DN A B C D E kg
1 ⁄2 2.62 3.47 4.62 1.31 0.44 2.3
1 ⁄2 3.25 3.60 4.62 1.63 0.56 3.2
15 67 88 117 33 11 1.0 15 83 91 117 41 14 1.5
⁄4 3.25 3.60 4.62 1.63 0.56 3.2
3
3 ⁄4 3.75 4.82 6.44 1.88 0.81 6.8 B
20 83 91 117 41 14 1.5 20 95 122 164 48 21 3.1
1 3.75 4.82 6.44 1.88 0.81 6.8
25 95 122 164 48 21 3.1 1 4.88 5.66 7.55 2.44 1.19 13.8
11 ⁄4 4.88 5.66 7.55 2.44 1.19 13.8 25 124 144 192 62 30 6.3
32 124 144 192 62 30 6.3 11 ⁄2 6.00 5.92 7.55 3.00 1.50 22
11 ⁄2 4.88 5.66 7.55 2.44 1.19 13.8 40 152 150 192 76 38 10 E
40 124 144 192 62 30 6.3 2(3) 7.25 6.45 11.91 3.63 2.00 46
2 6.00 5.92 7.55 3.00 1.50 22 50 184 164 303 92 51 21
50 152 150 192 76 38 10
3(3) 11.12 6.45 11.91 5.56 2.00 46 3(3) 12.00 9.13 19.88 6.00 3.00 86 D
80 282 164 303 141 51 21 80 305 232 505 152 76 39 A
4 (3) 12.00 9.13 19.88 6.00 3.00 86
100 305 232 505 152 76 39 (3) Dimensions are for class 150/300. For other pressure classes contact your local Velan office.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 21
VELAN TOP-ENTRY BALL VALVES
superior to THREE-piece ball valves
VELAN FIRE SAFE THREE-PIECE
TOP-ENTRY FIRE SAFE VALVES
1 Two leakage paths (gasket and packing). 1 Three leakage paths (2 gaskets and packing).
2 Fully guided stem. 2 Stem can wobble, cause leakage.
3 In lab tests 0 ppm(1) emissions to 100,000 3 Greater emissions, lower cycle life.
cycles, 500,000 with live-loading.
4 Welding can affect the integrity of the valve
4 Easy to weld the one-piece body into due to tendency to separate the three-bolted
the line without disassembly. body parts during the welding.
The integrity of the valve is not affected.
5 Valve can not be serviced in-line, because
5 All parts can be easily serviced or the fire safe design with spiral wound
replaced in-line. gaskets requires internal guiding of the
two end pieces. The guiding prevents the
centerpiece from swinging out.
(1) Consult your local Velan office for details.
IN-LINE SERVICE
STEP 1 STEP 3
Remove Remove seats.
cover Once ball is out,
assembly.
a simple jolt with
fingers or tool
STEP 2 removes seat.
Remove
ball.
Turn ball 90°
and remove.
22 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
velan parallel seat TOP-ENTRY
VERSUS wedge seat design
VELAN WEDGE
PARALLEL SEAT
SEAT
The competing seat design illustrations shown on this page are general in nature and are not intended
to show the exact design or performance of any specific manufacturer.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 23
End-Entry Memoryseal Ball valves
®
ES
EP-2000, REGULAR port, NPS ½–2 (DN 15–50)
WCB, CF8M, AND MPTFE SEATS
FE
ENV
SA
ON Y
IR
MENTALL
Optional
seal weld
24 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
End-Entry Memoryseal Ball valves
®
STANDARD MATERIALS
PART EE-1000 EP-2000 EP-2000
Carbon steel Stainless steel
Body CF8M WCB CF8M
Body end CF8M WCB CF8M
Stem SS 316 SS 316 SS 316
Ball SS 316 SS 316 SS 316
Thrust washer RPTFE RPTFE RPTFE
Seat MPTFE MPTFE MPTFE
Packing flange N/A WCB CF8M
Gland bushing SS 304 SS 304 SS 304
Packing ring(1) PTFE PTFE PTFE
Gland bolt N/A Gr. B7 Gr. B8M Cl. 2
Gland bushing sleeve RPTFE RPTFE RPTFE
Body seal PTFE PTFE PTFE
Handle nut Stainless Stainless Stainless
Locking device SS 304 SS 304 SS 304
Handle SS 304 SS 304 SS 304
Spring SS 302 SS 302 SS 302
Packing washer N/A SS 316 SS 316
(1) Use graphite packing for service above 400°F (204°C).
C FLOW COEFFICIENT Cv
SIZE Cv(2)
NPS (DN) EE-1000 EP-2000
B 1⁄4 (8) 5.0 —
3⁄8 (10) 5.7 —
1⁄2 (15) 13.5 10
E
3⁄4 (20) 50 19
1 (25) 93 39
11⁄4 (32) 170 65
D 1 ⁄2 (40) 250 87
1
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 25
HB-2000 Memoryseal Ball valves
®
DESIGN FEATURES APPLICATIONS
• Exclusive Memoryseal seats compensate ®
A rugged low-cost ball valve for many industrial,
automatically for wear and fluctuations in commercial, and original equipment manufacturers.
pressure and temperature.
For water, oil, gas and saturated steam up to
• Multiple solid cup and cone type PTFE stem seal or 150 psig (10.3 bar).
graphite packing.
• Fire tested in accordance with API 607
• Adjustable self locking threaded gland Rev.5/ISO 10497. (See page 11 for details.)
NPS ½ – 2 (DN 15 – 50).
26 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
HB-2000 Memoryseal Ball valves
®
STANDARD MATERIALS
Part Carbon Steel Stainless Steel Alloy 20
Body WCB CF8M Alloy 20
Seat retainer WCB SS 316 Alloy 20
Ball SS 316 Alloy 20
Seat MPTFE/RPTFE
Stem SS 316 Alloy 20
Thrust washer RPTFE
Packing PTFE
Packing nut SS 304
Packing nut sleeve RPTFE
Packing washer SS 316
Handle nut Stainless steel
Handle Stainless steel
Coil spring Stainless steel
FLOW COEFFICIENT Cv
SIZE SIZE
NPS (DN) Cv (1) NPS (DN) Cv (1)
1
⁄4 (8) 2.5 1 (25) 14.0
3
⁄8 (10) 3.5 1 ⁄4 (32)
1
33.0
1
⁄2 (15) 4.8 11⁄2 (40) 45.0
3
⁄4 (20) 9.5 2 (50) 58.0
C Note: Above chart
(1) Kv = Cv x 0.85 shows sizes in NPS.
D
A
DIMENSIONS and WEIGHTS
SIZE HB-2000 WEIGHT
NPS lb
DN A B
C D E kg
1⁄4 1.58 1.26 2.67 0.83 0.23 0.3
8 40 32 68 21 6 0.1
3
⁄8 1.75 1.36 3.24 0.90 0.33 0.3
10 44 35 82 23 8 0.1
1
⁄2 2.43 1.98 3.83 1.30 0.36 0.8
15 62 50 97 33 9 0.4
3
⁄4 2.75 2.28 4.00 1.43 0.50 1.1
20 70 58 102 36 13 0.5
1 3.38 2.53 4.00 1.73 0.63 1.9
25 86 64 102 44 16 0.9
11⁄4 3.69 3.33 6.12 1.94 0.75 3.2
32 94 85 155 49 19 1.5
HB-2000 with oval handle and safety clip. 11⁄2 4.00 3.42 6.12 2.09 0.93 4.1
40 102 87 155 53 24 1.9
For different types of handle designs available 2 4.50 4.13 7.06 2.27 1.21 6.7
see page 34. 50 114 105 179 58 31 3.0
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 27
VELAN BALL VALVES IN-SERVICE
Velan valves have a long history of proving them- A commitment to ongoing design innovations and
selves in many of the industrial world’s toughest the latest in manufacturing technology allows Velan
applications. Velan offers one of the most compre- to offer a wide range of engineered solutions at an
hensive lines of industrial valves available from exceptional value. There simply is no substitute for
any manufacturer. experience and proven performance.
28 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
VELAN BALL VALVES IN-SERVICE
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 29
VELAN SPECIAL SERVICES
150 psig
ADDITIONAL DESIGN FEATURES (10.3 bar)
All RPTFE and MPTFE PTFE
All balls are provided with a 1⁄ 8” (3 mm) hole drilled
into the T-slot to prevent excessive pressure build- 250 psig SB-300/600 C-RPTFE
Graphite
up in the cavity from trapped liquid when the valve (17.2 bar) TE-300/600 RPTFE and MPTFE
is in the open position. Special handles are available
to meet safety and insulation requirements 450 psig TE-300/600
C-RPTFE Graphite
(see page 39). (31 bar) NPS 1/2 –4 (DN 15–100)
THROTTLING SERVICE CONTROL VALVES
HOW IT WORKS
1. In the fully open All styles of valves are suitable for manual
position there is no throttling and can be equipped with special dials
obstruction to flow. indicating the 20–100% throttling range.
The maximum Cv
values shown on the All can also be supplied with pneumatic actuators
product pages are and positioners, electric actuators with electronic
substantially larger than for any other throttling servo-amplifiers or diaphragm actuators for
valve. Half size pipeline valves can be used. automatic control.
2. When throttling, the pressure drop is distributed
over two orifices reducing the velocity and FLOW DIAGRAM
erosion effect and improving the flow pattern on
low flow.
3. The ball valve has an equal percentage flow
characteristic as shown on the diagram, providing
reliable throttling of gases and liquids within a
20–100% range.
30 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
VELAN SPECIAL SERVICES
CHLORINE SERVICE
Chlorine is extremely corrosive and toxic, and the 3. CLEANING
corrosion rate increases with the percentage of All parts are carefully cleaned and are black light
water moisture. Up to 50 parts per million or 0.005% tested to ensure they are free of hydrocarbons,
water, chlorine is considered dry. Above this level, alcohol, or moisture. Valves are dried after
it is considered wet. The liquid gas curve of chlorine hydrotest and packed in plastic bags with a
is shown in the diagram below. There is also danger desiccant.
due to a high coefficient of thermal expansion.
When cold liquid chlorine is trapped in the non-
expanding space of the ball valve cavity, highly 4. Figure number designation: C
destructive pressures can develop. Example: F10-01413–ssEC
2. Standard MATERIALS
BODY: A 105 or WCB carbon steel.
SEATS: MPTFE.
TRIM: Monel or Hastelloy C as per
customer selection. Other
materials are also available
to customer specifications.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 31
VELAN SPECIAL SERVICES
CRYOGENIC SERVICE
TE-150/300/600
Valves to be used in cryogenic service have
SB-150/300/600
extended stems located in a sufficiently long
Top view tube to provide an insulating gas column
above the cold fluid to prevent shrinkage
of the stem packing.
Testing
Cold Cold Valves can be qualification tested at cryogenic
liquid liquid temperatures with nitrogen or helium gas.
SPECIAL CLEANING
All cryogenic valves are thoroughly
degreased and cleaned, and pipe ends
are sealed to prevent contamination.
32 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
VELAN SPECIAL SERVICES
CAVITY FILLERS
PTFE cavity fillers are used to fill the void in the valve cavity
between the body, ball, and seats.
These PTFE sleeves reduce the chances of residual particles
contaminating multiple use lines. They are also used in slurry
services and processes that could solidify if left in a closed
Cavity valve body.
filler They are available in:
– SB-150/300 regular port, NPS 2–8 (DN 50–200)
– SB-150/300 full port, NPS ½–6 (DN 15–150)
For material selection and figure number designation, please contact your local Velan office.
(1) To ensure these valves meet NACE specifications, this requirement must be confirmed prior to placing the purchase order.
butadiene SERVICE
MPTFE is recommended for seat material.
The molecular structure of this enhanced PTFE, (which prevents a “popcorning” effect normally
associated with standard PTFE material in this service), and Velan’s flexible Memoryseal seat design, ®
(which compensates for wear and high torque), are ideally suited for butadiene service.
The figure number designation for MPTFE seat material is: “E”
Example: F10-01413–ssEA
NUCLEAR SERVICE
Velan holds an ASME N Certificate of Authorization to manufacture nuclear valves and
components in Classes I, II, and III in its U.S. and Canadian plants. Strict quality control
in all facets of procurement of material and production assures conformance to all ASME
requirements for nuclear service.
For further information on valve selection please contact your local Velan office.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 33
SPECIAL HANDLES AND actuators
Handle designs may vary
EXTENDED HANDLE
pneumatic
Actuator
OVAL HANDLE
Gear
Actuator
T-HANDLE
LOCKING DEVICES
Standard on NPS 2–8 (DN 50–200) SB-150/300/600 Standard on NPS ½–1½ (DN 15–40) SB-150/300
34 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
BALL VALVES – MANUAL GEAR ACTUATORS
Velan recommends manual gear actuators on all The actuators are fully enclosed and a pointer
NPS 8 –12 (DN 200–300) valves that are not equipped indicates the position of the ball.
with air or electric actuators. Manual gear actuators Handle extensions, chain sprockets, and right angle
are also used on NPS 3–6 (DN 80–150) valves where drives are available.
operating space is too small for lever handles.
Standard on NPS 2– 8 (DN 50–200) SB-150/300/600. Split-body ball valve in pulp and paper.
TORQUE RATINGS
MAXIMUM MAXIMUM
RATIO
UNIT OUTPUT TORQUE SHAFT DIAMETER WEIGHT EFFICIENCY
DIMENSIONS
UNIT A B C D E F G H J K
GO-2 6.37 4 x 3⁄8 – 16 UNC, 4.00 2.50 0.75 0.18 3.50 1.50 3.18 8.00
162 3 7⁄8” (98.4 mm) B.C.D. 102 64 19 4.57 89 38 81 203
GO-3 7.12 4 x 1⁄2 – 13 UNC, 4.25 3.12 0.75 0.18 3.75 1.50 3.50 8.00
181 5” (127 mm) B.C.D. 108 79 19 4.57 95 38 89 203
GO-4 10.00 4 x 3⁄4 – 10 UNC, 5.75 4.50 1.00 0.25 4.50 2.25 5.18 9.81
254 6 1⁄2” (165 mm) B.C.D. 146 114 25 6.35 114 57 132 249
B
Mounting holes
on B.C.D. straddle
center line
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 35
AUTOMATED VALVES
36 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
high cycle life, AUTOMATION, AND CONTROL
TA-LUFT qualification test on a NPS 6 (DN 150) and a NPS 1 (DN 25) SB-150 ball valve.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 37
SIZING OF ACTUATORS
38 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
ACTUATOR TORQUE REQUIREMENT CALCULATIONS
IMPORTANT NOTES
1. Published factors are to be used as a guide.
2. The actuator selection has to be based also on economic considerations. A valve that has an important function, or one that is out
of reach for service, should have a larger actuator than would normally be selected.
(1) The seat, fluid, and frequency of operation factors should be considered as a guide only and should be adjusted according to
experience and judgment. Velan is not responsible directly or indirectly for actuator selection by third parties.
(2) Down to -325°F (-198°C) for cryogenic service with special seats for Class 150/300. For temperatures below -100°F (-73°C),
our cryogenic seat must be used the standard seat is not to be used for these lower temperatures.
(3) Down to -325°F (-198°C) for cryogenic service with special seats for Class 600. For temperatures below -100°F (-73°C),
our cryogenic seat must be used the standard seat is not to be used for these lower temperatures.
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 39
TORQUES FOR Memoryseal BALL VALVES
®
40 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
TORQUES FOR Memoryseal BALL VALVES
®
Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved. 41
MATERIAL SPECIFICATIONS
Limiting PV 20,000
Special cond. – – Strain Age – – –
2,200 11,000 20,000 50,000 hard hard
(psi x ft/min) 30,000
Heat Carb.
treatment Temp. Temp. sol. – – – –
Material specifications reflect the properties Solid Internal body seals -328 + 500 0-14
graphite 100% fire safe -200 + 260
of the specific materials and may exceed the
limitations or ratings of the ball valve. Spiral wound Highly corrosive -328 + 500 0-14
monel + PTFE service -200 + 260
42 Velan reserves the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
HOW TO ORDER Memoryseal BALL Valves
®
• The figure numbers shown on this brochure are designed to cover essential features on Velan valves.
• Please use the figure numbers to ensure prompt and accurate processing of your order.
• A detailed description must also accompany any special orders.
Type of Size of Class or Body Trim SEAT Special Special
Connection Connection Model number port TYpe Material Material MATERIAL Service PRODUCT
A B C D E F G H I J
– –
S 0 5 B 0 2 0 2 S S G A
Example: NPS 1 (DN 25) threaded, HB-2000, standard port valve in carbon steel with stainless steel trim and glass-filled Teflon seat for standard service.
D PORT
H SEAT/SEAL MATERIAL
0 Regular port 2 Special or reduced port
B Bronze-filled PTFE K PFA S Pps
1 Full port 5 Full port, short pattern
C Graphite reinforced PTFE L Delrin T Teflon
D Carbon filled nylon P Peek 30% glass(2) U Uhmwpe
E TYPE E MPTFE Q Metalized carbon graphite M110(2) W Devlon
1 End-entry (two-piece) 4 Split-body F FEP R Metalized carbon graphite M444(2) Z Tefzel
2 Bar stock (one-piece) 6 Top-entry G Glass-reinforced PTFE
3 One-piece/Unibody T Top-entry non-Memoryseal® seat (2)
(1) Actual valve pressure temperature ratings depend on choice of materials. I SPECIAL SERVICE
(2) For P, Q, and R seats use Type T for Top-entry (Ex: WXX-G1T13-SPRE) . A Standard H Cryogenic T Bonnet, double packing
B Block and bleed I NACE sour gas U TA-LUFT stem seal
(3) Forged F316 material code “13”, is not suitable for temperatures above 1000°F (538°C)
as it is dual certified (F316/F316L). C Chlorine J Vacuum V Bellows seal (4)
E TE-600 N Nuclear W Seal joint
(4) For Top-entry ball valves standard material of bellows is Hastelloy C. If any other kind F Cavity filler Q API 6D Z Fire-tested to API 607 rev. 5 ISO 10497
of bellows is required the material must be clearly specified on the order.
G Oxygen
(5) For UB series only ISO 5211, API 607 rev. 5/ISO 10497
43the right to change this information without notice. © 2015 Velan Inc. All rights reserved.
Velan reserves 43
The most comprehensive line of industrial forged and cast steel
gate, globe, check, ball, butterfly, and knife gate valves and steam traps.
Headquartered in Montreal, Canada, Velan has several © 2015 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and proprietary to Velan. Any
unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. The material in this catalog is for general information
international subsidiaries. For general inquiries: only and shall not be used for specific performance data and material selection without first consulting Velan. Velan reserves the
right to change this information without notice. Velan does not accept any liability or damages arising from the use of information in
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