1.

Hoyer Frigus KF 1000F

1.1.Hoyer Frigus KF 1000 F, Std Machine

Basic Design:
Hoyer Frigus KF 1000F is designed for continuous freezing, mixing and whipping of mix and air to ice
cream. The freezer is also suitable for scraped surface freezing of other non ice cream products.

Features:
The freezer is produced from high quality materials and engineered to meet strict standards od hygiene,
reliability and durability. All parts of tha freezer in contact with mix and ice cream are manufactured from
stainless materials.

The standard design includes:

 PLC control of all functions, including:
 Automatic start up
 Overrun
 Capacity
 Viscosity
 Ice cream temperature
 Instant stop
 Freeze up guard
 Hot gas defrosting
 CIP
 Control panel with graphic display
 Sainless steel refrigeration system (ammonia)
 Freezing cylinder with dasher
 Hoyer positive CIP mix and ice cream pumps
 Magnetic flow metering device for mix
 Massflow control device for air
 Variable cylinder pressure
 Freezer cabinet of stainless steel with detachable side plates for easy access.

Requirements

Nominal Output
The freezer has a typical capacity of 100-1000 litres/hour based od the nominal output conditions described
in the PD.
2. Hoyer Rollo 23C1 moulding machine, foe external PHE

2.1. Moulding , Hoyer Rollo 23C1, Basic Unit For External PHE

Application

The production unit is designed for automatic and continuous moulding, freezing and extraction of ice
cream, sherbet or fruit juce stick novelties.

Standard Design:
The standard design includes:

Basic Unit:
The basic unit includes :
 Main drive
 Brine tank with cold brine circulation pump
 Defrosting system with warm brine circulation
pump
 Control panel
 Extractor and lay off device in seven rows
 Chocolate coating equipment of dip tank and
drip tray.


Features:

Brine tank
The double –walled annular tank is insulated and welded together. The tank is made of stainless steel. Two
rails are fitted od the outside of the brine tank for mounting the filling equipment(s), back suction unit(s),
stick dispenser, cleaning equipment, etc.

Cooling system
The secondary cooling system is a cold brine bath. A
centrifugal pump circulates the cold brine.

Defrosting system
The warm brine is heated by electricity.

Main Drive
All main functions are electrically driven.

Nominal output
The speed of Hoyer Rollo RM 23 C1 varies between 8 and 26 strokes per minute. Capacity is mainly
depandant on producte shape, recipe, filling process and cold brine temperature.
Following equipment included:

2.2. Moulding, Hoyer Rollo 23C1, Mould Table, 7 Lanes, 132 Rad Rows

Basic design:
 The standard mould table for Hoyer Rollo RM 23 is equipped with 924 freezing pockets (7 lanes and
132 radial rows)
 The price includes set of tools for mould shell forming and welding

Featrues:
 The mould table and the freezing pockets are made of high graded stainless steel, welded together.
 With 132 radial rows the maximum product thickness is 23mm

2.3. Mouulding, Hoyer Rollo 23C1, Brine Installation Kit

Basic design:

 Valves, flanges, bolts and nut for flanges, gasket

and special three-way pipes.

2.4. Hoyer Rollo 23C1, 2-C Vertical Divided and 1 color Volumetric Top Filler

Basic design:
Top filling unit for 1 and 2 colored ice cream, including:
 Column with control box
 Insulated hopper
 Filling drum with dosing pistons
 Pneumatically activation of dpsing piston stroke and drum turn
 Bottom piece with filling nozzles for two color vertical divided and one color ice cream

2.5. Hoyer Rollo 96 KW Plate Heat Exchanger for Brine

Basic Design

For Ammonia used as refrigerant and Brine as

freezing media External semi-welded plate heat
exchanger evaporator for flooding system with
plates in SMO material.

Features:

Data of flooding system:

 Mass flow rate : Brine 38750 kg/h
 Pressure vessel code : CE/PED

Requirements
Suction temperature Ammonia: -45°C
Outlet temperature: Brine -41,5°C
Not included are: pipes and control system

Nominal Output
Capacity is 96kW.

2.6. Moulding, Hoyer Rollo 23C1, Pencil Filler TE with 2-way Valve

Basic design
Pencil filling device, including:
 2 way valves and pressure valve
 set of filling nozzle
 column with control box

Requirements
 Pump for jam, propump already included in ths quote

2.7. Moulding, Hoyer Rollo 23C1, Hoyer Prostic, Manual Loaded

Basic design
Hoyer Prostic RN stick inserter with manual loading of sticks. Including:
 column with control box
 7 individual stick magazines with pneumatical insertation

Features
Designed for ordinary wooden sticks (dimension 10x2mm, length 93 or 114,5mm)

Requirements
Manually feeding of bundled sticks into magazines

2.8. Moulding, Hoyer Rollo 23C1, Washing and Sterilizing Equipmet

Basic design
Washing and back-suction device, including:
 stainless steel frame and column
 pneumatically activated suction nozzles for evacuating the mould pockets
 return suction hose(s)
 vacuum pump on trolley
 sterilizing flyer with steam guard, manual valve and column
2.9. Hoyer Propump N-P

Basic design
Suitable for high and low viscosity liquid ingredients, e.g. fruit puree, caramel, syrup, jam, chocolate
compound etc.

Features
The basic unit consists of a 100 litre stainless steel reservoir with heated water jacket. The hoyer Propump
N-P is designed for easy transportation in the factory.

Including:
 100l stainless steel tank with heated water jacket and thermostatic control
 Positive pump with variable speed
 Agitator type: propeller

Connection: 1,5'' clamp

2.10. Hoyer Rollo 23C1, 1-C Time Elapse Filler, Water Ice

Basic design
Water ice filler. Complete filling unit for 1 coloured water ice, including:
 Column with control box for filling timing
 Stainless steel water ice hopper
 Level control and product inlet valves
 Pistons and seat valves with individual adjustable opening

Requirements
 To be fed with positive product inlet pressure

2.11. Hoyer Rollo All, 1-C juice tank+return pump station

Basic design
Split ice equipment for 1 colour water ice per radial row including:
 receiving tank and return pump on a frame
 new ice cream filler pistons for different volume on ice cream top drum filler.

Features
 Mounted on and connected to existing vacuum pump and back-suction device.
3. Hoyer Flowrap SW150C1

3.1. Hoyer Flowrap SW150C1 – 2,5m pocket conv, 100 pitch

Basic design

Top sealing wrapping machine designed for continuous flow wrapping of ice cream noveltiess, snack bars
and other products in heat-seal wrapping material.

Standard design includes:

 Basic machine with frequency controlled main
drive, Simens S7-200 PLC control system Siemens
TD200 control panel
 Product infeed from right to left (facing control
panel)
 2.5m intermittently running inlet pocket conveyor
with fixed pockets and stainless steel chain (seen
from the front, the conveyer is placed at the right
side of the machine)
 Suspension for double paper roll
 One paper formed
 One set of drive rollers
 One set of possitive pressuer rollers for heat and
cold sealing (includes automatic withdrawal of sealing rollers during stops)
 One set od flap folders
 Rotating positive pressure sealing jaws and built in knives for cross-sealing and cut off
 Outlet conveyor (driven from machine) Rollo (300mm, just getting products out of range of
wrapper)

Features
Maimum bag length: 230mm
Minimum bag length: 180mm
Maximum paper width: 285mm
Maximum product height: 70mm

Nominal Output
Capacity up tp 9.000 products/hour, depending on product size and shape as well as quality of wrapping
material.

3.2. Hoyer Flowrap SW150C1, Add Reversed, Left side infeed Hoyer

Basic design
Laterally reverrsed machine. Product infeed from left to right facing control panel

3.3. Hoyer Flowrap SW150C1 Add Pockets on conveyor

Basic design
 Flat pocket conveyor

3.4. Hoyer Flowrap SW150C1, Photo mark registration system

Basic design
 Photo electric registration system for ''picture in place'' cut off

3.5. Hoyer Flowrap Sw150C1, Ink jet printing device (Domino)

4. Hoyer Filling Machine Comet C2 – 4 Lanes for Cones

01 Hoyer Comet C2, 4 Lane index 210mm

Basic design

Hoyer filling machine is designed for automatic

filling of up to 9600 pieces per hour of crimped
cones and small cups (max OD 180x150(h)mm or
180x180x150(h)mm) with stackable lids..

The basic machine includes:

 Stainless steel frame
 Main drive by a gear motor
 Frequency inverter controlled speed
 Index gear for product progression
 Mechanical vacuum cup take down ond lifter for
product ejection
 Belt conveyor for product transferring
 Vacuum device
 Control panel of stainless steel with PLC
 Electric and pneumatic device

02 Hoyer Comet C2, 4-lane, Cone Set Uo For Hoyer Comet

Basic design
Working stations to ste the basic machine for the
production of crimped cones includes:
 Cone dispensing station for sleevee cone (paper
cone with biscuit inside)
 Cone Calibrator
 Chocolate spray (air injection) including
singlepiston pump (35ml per stroke) and
heated 25 litre tank with double walled water
jacket. The 0,5kW heating can keep the
temperature of the chocolate (not suitable for
melting of the chocolate)
 Dual supported filling station with time-elapse
filler for max 20mm inclusions, two flavours
side by side with ice cream distributors, hoses and two by-pass valves.
 Topping station including single piston pump (35ml per stroke) and heated 25 litre tank with
double walled ewater jacket.
 Dry-stuff dispenser
 Lid dispensing station
 Lid crimping station
 Cone ejection station with pre-ejection and 90 degree curve
 Outlet belt for product transferring Comet
Intralox belt after Comet is 600mm)
 03 Cone size for Hoyer Comet C2 in 4 Lanes
Basic design
The following devices, wich complete the working stations of the machine, are defined upon the receipt of
the semples of the actual cone to be filled on the machine.
 Set of lamellas with product holders for cones
 Cone size for cone dispensing station
 Cone size for cone calibrator
 Filling nozzles for time elapse filler
 Lid size for cardboard lids on lid dispensing station
 Cripmer heads for crimping station

Requirements
Samples of the sleeved cones and of the lids must be sent to Tetra Pak Hoyer for evaluation and approval,
the design of the machine and for the test run.

04 Hoyer Comet C2, 4-lane, TE Fill, 2-F Windmil

Basic design
 Time-elapse filler ''windmill'' – 4 or 6 sectors

05 Hoyer Comet C2, 4-lane, Ink jet printing device

06 Hoyer Propump N-P

Basic design
Suitable for high and low viscosity liquid ingredient,
e.g. fruit puree, caramel, syrup, jam, chocolate
compound etc.

Features
The basic unit consists of s 100 litre stainless steel
reservoir with heated water jacket. The Hoyer
Propump N-P is designed for easy transportation in
the factoty.
Including:
 100l stainless steel tank with heated water jacket
and thermostatic control
 Positive pump with variable speed
 Agitator type: propeller
 Conection: 1,5'' clamp

5. Cup Set Up on Cone Machine in 4 Lanes

01 Cup Set Up on Cone Machine in 4 Lanes

Basic design
Combination attachment for the filling of small cups on a standard cone filling machine, including:
 Cup dispensing station
 Cup ejection station with transfer to discharge belt
02 Cup Size for Hoyer Comet C2 in 4-Lanes ( same cup diameter one set of
lamelas)

Basic design
The following devices, which complete the working stations of machine, are defined upon the receipt of the
samples of the actual cup to be filled on machine.
 Set of lamellas
 Cup size for cup dispensing station
 Filling nozzles for time elapse station
 Lid size for lid dispensing station
 Pressing plate for pressing station
 Plate for vertical ejection

Requirements
Samples of the cups and the lids must be sent to Tetra Pak Hoyer for evaluating and approval, the design of
the machine and for the test run.

03 Hoyer Comet C2, 4-lane, Lid Disp Dome Shape

Basic design
 Lid dispensing station for Dome shaped lids including one set of size part

6. Tub set Up on Cone Machine in 2 Lanes

01 Tub Set Up on Cone Machine in 2 Lanes

Basic design
Working station to set the basic machine for the production of bulk/tubs, including:
 Bulk/tub dispensing station
 Lid dispensing station for stackable, snap-on lids
 Lid pressing station
 Bulk/Tub ejection station with transfer to belt

02 Tub Size for Hoyer Comet C2 in 2 Lanes (One ste of lamellas)

Basic design
The following devices, which complete the working stationg of the machine, are defined upon the receipt of
the samples of the actual tub to be filled on the machine.
 Set of lamellas
 Tub size for cup dispensing station
 Filling nozzles for time elapse fillers
 Pressing plate for pressing station
 Plate for vertical ejection

Requirements
Samples of the tubs and of the lid mut be sent to Tetra Pak Hoyer for evaluation and approval, the design of
the machine and for the test run.
03 Hoyer Comet C2, 2-lane, Set of Deco Plates

Basic design
 Decorating plate for ice cream filler

04 Hoyer Comet C2, 2-lane, Stat. Ripple In I.c., pump Ex

Basic design
 Ripping inject device for time-elapse filler for volumes above 300 ml, 1 or 2 flavours.

05 Hoyer Comet C2, 2-lane, Ripple in Rot Nozzle

Basic design
 Rotating nozzle with rippling inject for time-elapse filler, 1 or 2 flavours, included in basic machine:
pump station
PROCESING

7. Pump for receiving of milk

Manufacturer: Alfalaval
Capacity: 12000l/h

8. Milk storage tank 1500 lit 1 pc

9. Mixing tank , 2 pc
Capacity 1500 lit,
Tank is equipped with temperature probe and automatic valves for heating
10. Pasteurizer/Heat exchanger

Capacity 3000 l/h

with sections for:
-Recovery
-Pasteurization

11. Homogenizer Type SLOW 45.72

Manufacturer: Alfalaval
Capacity:3000 l/h
Single-head homogenization
 12. Cooler of output milk

Capacity:3000 l/h
Cooling of the milk on 4 C.

13. Vertical izolated tank for ripening of ice cream 3 pc

Capacity 6000 lit

Cooling with ice water trough the double jacket
Tanks are equipped with agitator and spray ball for cleaning.
 14. CIP Station with one line

Include:

01 Fresh water tank

02 Hot water tank
03 Tank for Lid/Acid

15. Line Cooling tunnel

Capacityt: 600kg/h (60 tray , 10 kg each)

16. Chiller

Capacity of refrigerant : 50m3/h

Temperature of refrigeratn: 2°C
Year of production: 2001.
PRICE

1) 2*Continuous freezer Hoyer Frigus KF 1000F

2) 1*Hoyer Rollo RM 23C1, Moulding machine

01 1* Rollo 23C1moulding machine, for external PHE

02 2* Hoyer Rollo RM 23C1, Mould table, 7 lanes, 132 Rad Rows

03 1* Hoyer Rollo RM 23C1, Brine Installation Kit

04 1* Hoyer Rollo RM 23C1, 2 color Volumetric top filler

05 1* Hoyer Rollo 96 KW Plate Heat Exchanger for Brine

06 1* Hoyer Rollo 23C1, Pencil Filler TE With 2-way Valve

07 1* Hoyer Rollo RM 23C1, Prostic, manual loading

08 1* Hoyer Rollo RM 23C1, washing and sterilizing unit

09 2* Hoyer Propump N-P

10 1* Hoyer Rollo 23C1, 1-C Time Elapse Filler, Water Ice

11 1* Hoyer Rollo All, 1-C juice tank+return pump station

3) Hoyer Flowrap SW150C1, wrapping machine

01 1* Hoyer Flowrap SW150C1-2,5m pocket conv, 100 pitch

02 1* Hoyer Flowrap SW150C1, Add Reversed, Left side infeed Hoyer

03 1* SW150C1, Add f Tilt Pockets on conveyor

04 1* SW150C1, Photo mark registration system

05 1* SW150C1, InkJet printing Domino

4) 1* Hoyer Filling Machine Comet C2-4 Lanes for Cones

01 1* Hoyer Comet C2,4 Lane index 210mm

02 1* Cone Set Up for Hoyer Comet C2 in 4 Lanes

03 1* Cone Size for Hoyer Comet C2 in 4 Lanes

04 1* Hoyer Comet C2, 4-lane, TE Fill, 2-F Windmil

05 1* C2, 4-lane, Ink jet Print Device Domino

06 1* Hoyer Propump N-P

5) 1* Cup Set Up of Cone Machine in 4 Lanes

01 1* Cup Set Up on Cone Machine in 4 Lanes

02 2* Cup Size for Hoyer Comet C2 in 4 Lanes

03 1* C2, 4-lane, Lid Disp Dome Shape

6) 1* Set za porodično punjenje na mašini za kornet, 2komada po korTub Set Up on

Cone Machine in 2 Lanesaku

01 1* Tub Set Up on Cone Machine in 2 Lanes

02 2* Tub size for Hoyer Comet C2 in 2 Lanes

03 1* C2, -lane, Set of Deco Plates

04 1* Hoyer Comet C2, 2-lane, Stat. Ripple In I.c., pump Ex

05 1* C2, 2-lane, Ripple in Rot Nozzle

7) 1*Pump for receiving of milk

8) 1* Milk storage tank 1500 lit

9) 2* Mixing tank

10) 1* Pasteurizer/Heat exchanger

11) 1* Homogenizer Type SLOW 45.72

12) 1* Cooler of output milk

13) 3* Vertical izolated tank for ripening of ice cream

14) 1* CIP Station with one line

15) 1* Line Cooling tunnel

16) 1* Chiller