Rolling Contact Bearings (UNIT 4) PDF
Rolling Contact Bearings (UNIT 4) PDF
Rolling Contact Bearings (UNIT 4) PDF
4.1 Introduction
Rolling contact bearings are also called antifriction bearings or simply ball bearings.
Rolling elements, such as balls or rollers, are introduced between surfaces that are in
relative motion. In this type of bearing, sliding friction is replaced by rolling friction.
4.2 Advantages and Disadvantages of Rolling Contact Bearings over Sliding Contact
Bearings
The following are some advantages and disadvantages of rolling contact bearings over
sliding contact bearings.
Advantages
1. Low starting and running friction except at very high speeds.
2. Ability to withstand momentary shock loads.
3. Accuracy of shaft alignment.
4. Low cost of maintenance, as no lubrication is required while in service.
5. Small overall dimensions.
6. Reliability of service.
7. Easy to mount and erect.
8. Cleanliness.
Disadvantages
1. More noisy at very high speeds.
2. Low resistance to shock loading.
3. More initial cost.
4. Design of bearing housing complicated.
4.3 Types of Rolling Contact Bearings:
They are minimum life, catalogue life, L10 or B10 life. These terms are synonyms fits
for rating life.
The life of an individual ball bearing may be different from rating life. Statistically, it
can be proved that the life, which 50% of a group of bearings will complete or
exceed, is approximately five times the rating or L10 life. This means that for the
majority of bearings, the actual life is considerably more than the rated life.
The dynamic load carrying capacity of a bearing is defined as the radial load in radial
bearings (or thrust load in thrust bearings) that can he carried for a minimum life of
one million revolutions.
The minimum life in this definition is the L10 life, which90% of the bearings will reach
or exceed before fatigue failure. The dynamic load carrying capacity is based on the
assumption that the inner race is rotating while the outer race is stationary. The
formulae for calculating the dynamic load capacity for different types of, bearings
are given in standards.
4.8 Equivalent Bearing Load
In actual applications, the force acting on the bearing has two components – radial
and thrust. It is therefore necessary to convert the two components acting on the
bearing into a single hypothetical load, fulfilling the conditions applied to the
dynamic load carrying capacity. Then the hypothetical load can be compared with
the dynamic load capacity.
The equivalent dynamic load is defined as the constant radial load in radial bearings
(or thrust load in thrust bearings), which if applied to the bearing would give same
life as that which the bearing will attain under actual condition of forces. The
expression for the equivalent dynamic load is written as,
P = X V Fr + Y Fa
where, P = equivalent dynamic load (N)
Fr = radial load (N)
Fa = axial or thrust load (N)
V = race-rotation factor
X and Y are radial and thrust factors respectively and their values are given in the
manufacturer's catalogues.
The race-rotation factor depends upon whether the inner race is rotating or the
outer race. The value of V is 1when the inner race rotates while the outer race is
held stationary in the housing. The value of V is 1.2 when the outer race rotates with
respect to the load, while the inner race remains stationary.
In most of the applications, the inner race rotates and the outer race is fixed in the
housing. Assuming V as unity, the general equation for equivalent dynamic load is
given by,
P = X Fr + Y F a
3
C
L1 106 rev.
P1
1 P3 1
In one revolution, the life consumed is or 13 6 .
L1 C 10
Let us assume that the first element consists of N1 revolutions. Therefore, the life consumed
by the first element is given by,
N1P13
106 C3
Similarly, the life consumed by the second element is given by
N2P23
106 C3
Adding these expressions, the life consumed by the complete work cycle is given by
N1P13 N2P23 NxPx 3
..... ……………(a)
106 C3 106 C3 106 C3
If Peis the equivalent load for the complete work cycle, the life consumed by the work cycle
is given by.
NPe3
……………(b)
106 C3
Where, N = N1 + N2 + ……. + Nx
Equating expressions (a) and (b),
N1P13 N2P23 .... NxPx 3 NPe3
failures. The relationship between bearing life and reliability is given by a statistical curve
known as Weibull distribution.
For Wiebull distribution,
R e(L/a)
b
Where R is the reliability (in friction), L is the corresponding life and a and b are constants.
Fig. 4.2
Rearranging the above equation,
1 (L/a)b
e
R
b
1 L
loge …………..(a)
R a
If L10 is the life corresponding to a reliability of 90% or R90, then,
1 L10
b
In a system, if there are a number of bearings, the individual reliability of each bearing
should be fairly high. If there are N bearings in the system, each having the same reliability R
then the reliability of the complete system is given by,
RS = (R)N
Where, RS indicates the probability of one out of N bearings failing during its lifetime.
4.12 Bearing Failure – Causes and Remedies
There are two basic types of bearing failure breakage of parts like races or cage and
the surface destruction. The fracture in the outer race of the ball bearing occurs due
to overload.
When the bearing is misaligned, the load acting on some balls or rollers sharply
increases and may even crush them. The failure of the cage is caused due to the
centrifugal force acting on the balls.
The complete breakage of the parts of the ball bearing can be avoided by selecting
the correct ball bearing, adjusting the alignment between the axes of the shaft and
the housing and operating within permissible speeds.
In general, the failure of antifriction bearing occurs not due to breakage of parts but
due to damage of working surfaces of their parts. The principal types of surface wear
are as follows:
(i) Abrasive Wear: Abrasive wear occurs when the bearing is made to operate in an
environment contaminated with dust, foreign particles, rust or spatter. Remedies
against this type of wear are provision of oil seals, increasing surface hardness and
use of high viscosity oils. The thick lubricating film developed by these oils allows
fine particles to pass without scratching.
(ii) Corrosive Wear: The corrosion of the surfaces of bearing parts is caused by the
entry of water or moisture in the bearing. It is also caused due to corrosive
elements present in the Extreme Pressure (EP) additives that are added in the
lubricating oils. These elements attack the surfaces of the bearing, resulting in fine
wear uniformly distributed over the entire surface. Remedies against this type of
wear are, providing complete enclosure for the bearing free from external
contamination, selecting proper additives and replacing the lubricating oil at
regular intervals.
(iii) Pitting: Pitting is the main cause of the failure of antifriction bearings. Pitting is a
surface fatigue failure which occurs when the load on the bearing part exceeds the
surface endurance strength of the material. This type of failure is characterised by
pits, which continue to grow resulting in complete destruction of the bearing
surfaces. Pitting depends upon the magnitude of Hertz' contact stress and the
number of stress cycles. The surface endurance strength can be improved by
increasing the surface hardness.
(iv) Scoring: Excessive surface pressure, high surface speed and inadequate supply of
lubricant result in breakdown of the lubricant film. This results in excessive
frictional heat and overheating at the contacting surfaces. Scoring is a stick-slip
phenomenon, in which alternate welding and shearing takes place rapidly at high
spots. Here, the rate of wear is faster. Scoring can be avoided by selecting the
parameters, such as surface speed, surface pressure and the flow of lubricant in
such a way that the resulting temperature at the contacting surfaces is within
permissible limits.
4.13 Lubrication of Rolling Contact Bearings
The purpose of lubrication in antifriction bearing is to reduce the friction between balls and
races. The other objectives are dissipation of frictional heat prevention of corrosion and
protection of the bearing from dirt and other foreign particles. There are two types of
lubricants – oil and grease. Compared with grease, oil offers the following advantages:
(i) It is more effective in carrying frictional heat.
(ii) It feeds more easily into contact areas of the bearing under load.
(iii) It is more effective in flushing out dirt, corrosion and foreign particles from the
bearing.
The advantages offered by grease lubricated bearings are simple housing design, less
maintenance cost, better sealing against rust and less possibility of leakage. The guidelines
for selecting the lubricant are as follows:
(i) When the temperature is less than 100C, grease is suitable, while lubricating oils
are preferred for applications where the temperature exceeds 100C.
(ii) When the product of bore (in mm) x speed(in rpm) is below 200000, grease is
suitable. For higher values, lubricating oils are recommended.
(iii) Grease is suitable for low and moderate loads, while lubricating oils are used for
heavy duty applications.
(iv) If there is a central lubricating system, which is required for the lubrication of other
parts, the same lubricating oil is used for bearings, e.g., gearboxes.
The choice of lubricating oil is necessary for high speed, heavy load applications, while in the
remaining majority of applications; grease offers the simplest and cheapest mode of
lubrication.
Example 4.1: Design a self-aligning ball bearing for a radial load of 7000 N and a thrust load
of 2100 N. The desired life of the bearing is 160 mr at 300 rpm. Assume uniform and steady
load. The value of X and Y factors are 0.65 and 3.5 respectively. The outer ring rotates.
Solution: Fr = 7000 N
Fa = 2100 N
L = 160 mr
N = 300 rpm
S=1
X = 0.65
Y = 3.5
V = 1.2
Equivalent bearing load, Pe = S (X V Fr + Y Fa)
= 1 (0.65 x 1.2 x 7000 + 3.5 x 2100)
= 12810 N
p
C
Life of bearing, L
Pe
3
C
160
12810
C = 69543.38 N
Example 4.2: It is required to select a ball bearing suitable for 50 mm diameter shaft
rotating at 1500 rpm. The radial and thrust loads at the bearing are 4500 N and 1600 N
respectively. The value of X and Y factors are 0.56 and 1.2 respectively. Select a proper ball
bearing from following table for rotating life of 22500 hr. The inner ring rotates and service
factor is 1.
Bearing No. 6010 6210 6310 6410
C (N) 21600 35100 61800 87100
Solution: d = 50 mm
N = 1500 rpm
Fr = 4500 N
Fa = 1600 N
X = 0.56
Y = 1.2
Lh = 22500 hr
V=1
Lh 60 N
L
106
22500 60 1500
L
106
L = 2025 mr
Equivalent bearing load, Pe = S (X V Fr + Y Fa)
= 1 (0.56 x 1 x 4500 + 1.2 x 1600)
= 4440 N
p
C
Life of bearing, L
Pe
3
C
2025
4440
C = 56172.6 N
From table, C = 61800 N
Bearing No. = 6310
Example 4.3: A single - row deep groove ball bearing No. 6002 is subjected to an axial thrust
of 1000 N and a radial load of 2200 N. Find the expected life that 50% of the bearings will
complete under this condition. [Static load capacity CO: 2500 N, Dynamic Load Capacity C:
5590N]
Solution: Fr = 2200 N Fa = 1000 N
CO = 2500 N C = 5590 N
Assume, X = 0.56
Y = 1.08
S=1
V=1
Equivalent bearing load, Pe = S (X V Fr + Y Fa)
= 1 (0.56 x 1 x 2200 + 1.08 x 1000)
= 2312 N
p
C
Life of bearing, L
Pe
3
5590
L
2312
L = 14.13 mr
L50 = 5 L10
= 5(14.13)
= 70.65 mr
Example 4.4: Single row deep groove ball bearing 6010 is subjected to an axial trust of
1200N and radial load 2400 N. Find the expected life that 50% of the bearing will complete
under this condition.
CO= 13200 N, C = 21600 N.
Fa / CO Fa / Fr> e Fa / Fr< e
e
X Y X Y
0.07 0.56 1.6 0.27 1 0
0.13 0.56 1.4 0.31 1 0
Solution: Fa = 1200 N
Fr = 2400 N
CO = 13200 N
C = 21600 N
Fa 1200
0.09
CO 13200
Related e = 0.31
Fa 1200
0.5
Fr 2400
So, Fa / Fr> e
From table, X = 0.56 and Y = 1.4
Take S = 1 and V = 1
Equivalent bearing load, Pe = S (X V Fr + Y Fa)
= 1 (0.56 x 1 x 2400 + 1.4 x 1200)
= 3024 N
p
C
Life of bearing, L
Pe
3
21600
L
3024
L = 364.43mr
L50 = 5 L10
= 5(364.43)
= 1822.157mr
Example 4.5: For SKF 6207 bearing is to operate on following work cycle.
- Radial load of 6307 N at 200 rpm for 25% of time
- Radial load of 9080 N at 600 rpm for 20% of time
- Radial load of 3638 N at 400 rpm for 55% of time
The inner ring rotates. The loads are steady. Find expected average life of this bearing in
hours if C = 25500 N.
Element No. Load (N) Element time Speed (rpm) Element speed (revolution)
1 6307 0.25 200 50
2 9080 0.2 600 120
3 3638 0.55 400 220
p
C
Life of bearing, L
Pe
3
C
648
3823
C = 33082.3 N
Example 4.7: The following data refers to ball bearing work cycle:
Sr. Radial load Axial load Radial Thrust % Service Speed
no (N) (N) factor factor time factor (r.p.m.)
1 4000 800 1 0 30 % 1.25 900
2 8000 3000 0.56 2 40 % 1 600
3 - - - - 30 % - 600
Calculate the dynamic load rating of the bearing, if the expected bearing life is
10000 hrs with reliability of 95 %.
Pe1 = S (X V Fr + Y Fa)
= 1.25 (1 x 1 x 4000 + 0 x 800)
= 5000 N
Pe2 = S (X V Fr + Y Fa)
= 1 (0.56 x 1 x 8000 + 2 x 3000)
= 10480 N
Pe3 = 0
Element No. Load (N) Element time Speed (rpm) Element speed (revolution)
1 5000 0.3 900 270
2 10480 0.4 600 240
3 0 0.3 600 180
1/ b
L95 ln(1 / R95 )
L10 ln(1 / R90 )
1/1.17
414 ln(1 / 0.95)
L10 ln(1 / 0.9)
0.8547
414 0.0513
L10 0.105
L10 = 763.6 mr
p
C
Life of bearing, L
Pe
3
C
763.6
7658.9
C = 69849 N
Example 4.7: A ball bearing, subjected to a radial load of 5 KN, is expected to have a life of
8000 hrs at 1450 rpm with a reliability of 99%. Calculate the dynamic load capacity of
bearing, so that it can be selected from manufacturer’s catalogue based on a reliability of
90%.
Solution: Fr = 5 KN
L99h = 8000 hr
n = 1450 rpm
L99 h 60 N
L99
106
8000 60 1450
L95
106
L95 = 696 mr
1/ b
L99 ln(1 / R99 )
L10 ln(1 / R90 )
1/1.17
696 ln(1 / 0.99)
L10 ln(1 / 0.9)
0.8547
696 0.01005
L10 0.10536
L10 = 5186mr
p
C
Life of bearing, L
Pe
3
C
5186
5000
C = 86546 N
Example 4.8: A single row deep groove ball bearing is subjected to a radial load of 8000 N
and a thrust load of 3000 N. The values of X and Y factors are 0.56 and 1.5 respectively. The
shaft speed is 1200 r.p.m. and diameter of shaft is 75 mm. The bearing selected for this
application is No.6315 (C = 112000 N).Find the life of the bearing with 90 % reliability and
estimate the reliability for 20000 hr life.
Solution: Fr = 8000 N X = 0.56
Fa = 3000 N Y = 1.5
N = 1200 rpm
d = 75 mm
C = 112000 N
Pe1 = S (X V Fr + Y Fa)
= 1 (0.56 x 1 x 8000 + 1.5 x 3000)
= 8980 N
p
C
Life of bearing, L10
Pe
3
112000
L10
8980
= 1940.10 mr
L10 h 60 N
L10
106
L10 h 60 1200
1940.10
106
L10h = 26945.83 hr
Lh 60 N
L
106
20000 60 1200
L
106
L = 1440 mr
1/ b
L ln(1 / R)
L10 ln(1 / R90 )
1/1.17
1440 ln(1 / R)
1940.1 ln(1 / 0.9)
0.8547
ln(1 / R)
0.742
ln(1.11)
ln(1 / R)
0.7053
ln(1.11)
ln(1/R) = 0.7053 x ln(1.11)
ln (1) – ln(R) = 0.0736
0 – ln(R) = 0.0736
ln(R) = – 0.0736
R = e–0.0736
R = 0.929
Reliability is 92.9 %