CPVC Manual
CPVC Manual
CPVC Manual
INTRODUCTION
Chlorinated polyvinyl chloride (CPVC) pipe, tube, and fittings have been successfully used in hot
and cold water distribution systems since 1960. From 1960 through 2000, enough CPVC tubing
was sold to plumb millions of typical, single-family dwelling units and usage is increasing each
year.
The product consists of SDR 11 CPVC tube made to the Copper Tube Size (CTS) ODs (outside
diameters), and CPVC socket-type fittings. The standard covers sizes ½-inch through 2-inch and
both the tube and fittings are tan in color. As hot and cold water piping, the system carries a
continuous use rating of 100 psi at 180° F and 400 psi at 73° F. When sizes larger than 2-inch are
needed, Sch. 80 CPVC pipe (ASTM F 441) made to iron pipe size (IPS) ODs (outside diameters),
and Sch. 80 CPVC fittings (ASTM F 437 and F 439) are used. Some codes require proof testing of
assemblies for 48 hours at 150 psi/210° F. Most producers have had these tests performed to
qualify their products for use under such codes. CPVC CTS tube and CPVC IPS Sch 80 pipe are
sold in straight lengths. Smaller diameter CTS tube is also sold in coils.
GENERAL INFORMATION
This handbook is intended to provide basic information for the installation of CPVC (Chlorinated
PolyVinyl Chloride) piping1 for hot and cold water distribution systems and is published for the
benefit of installers, contractors, code officials, distributors, and home owners. The information has
been presented as simply and concisely as possible, but the reader should be aware that more
detailed information is available from the manufacturer of your CPVC piping or from the supplier of
the raw material used in the piping. Some subjects in this handbook are interrelated and may be
discussed in more than one section. The authors strongly recommend reading the entire handbook,
so the user will be familiar with all aspects of the interrelated items.
The statements and descriptions in this handbook are informational only and are not intended as
an endorsement or warranty with respect to any product or system. The Plastic Pipe and Fittings
Association (PPFA) and its members make no warranties or representations as to the fitness of any
product or system for any particular purpose; the suitability of any product or system for any specific
application; or the performance of any product or system in actual construction.
In all cases, the appropriate local authorities should be consulted concerning the requirements
covering the use of any particular product or system in any specific application. The manufacturer’s
label and/or instructions should also be followed. General questions on piping system design or
installation described herein may be directed to the Plastic Pipe and Fittings Association.
1 The term piping covers pipe, tube, and fittings, and the terms pipe and tube are used
interchangeably.
Installation Handbook: CPVC Hot & Cold Water Piping
How to Identify the Product Product that does not have legible marking or
In order to comply with the standard, CPVC has a marking that does not contain all pertinent
tube shall have the following information printed information may not conform with the applicable
normally occur due to thermal expansion and Standard compression fittings that utilize
contraction. Concentrated loads, such as brass or plastic ferrules can be used to as-
valves, must be separately supported. semble CPVC (photo J). However, Teflon® tape
should be applied over the brass ferrule to
Where pipes go through wood studs, provide compensate for the dissimilar thermal expan-
oversize holes to allow pipe to move. When sion rates of the brass and CPVC that could
installed through metal studs, provide grommets possibly otherwise result in a drip leak. Care
or some form of insulation to protect the pipe should be taken not to over-torque the compres-
from abrasion and to prevent noise. sion connection.
SUPPORT SPACING Metal fittings with CPVC socket inserts are
For horizontal spacing, Table 2 (below) shows also available. The tubing is cemented directly
the maximum spacing of supports based on hot into the socket in the same way as an all-CPVC
water applications. fitting.
The standard practice is to thread a male
thread adapter into the female threaded part,
such as a valve or stop, and then solvent
Table 2: Maximum Support cement to the CPVC pipe. However, when using
Spacing the male thread adapter, there are two limita-
Nominal size Max. spacing of supports tions that the installer must consider when
½” & ¾ 36” deciding where and how to use it. First, the
1” 40” male thread adapter may develop a drip leak if
the joint is subjected to too broad a temperature
1¼” 46”
range. And second, some thread sealants
1½” 52” intended to minimize leak problems may
2” 58” chemically attack the CPVC and cause stress
cracking of the adapter (see Thread Sealants
section). The preferred method of transitioning
between metal and CPVC plumbing compo-
nents is to use an insert molded metal-in-CPVC
Table 3: Support Spacing (per codes) fitting or true union with a metal and a CPVC
Nominal size Support spacing end.
1” or smaller 3 ft
1¼ or larger 4 ft I
K L
© 2002 Plastic Pipe and Fittings Association. All rights reserved. 6
Installation Handbook: CPVC Hot & Cold Water Piping
Consult solvent cement manufacturers’
installation instructions for more detailed cure
times. Insulation lubricants may
GROUNDING
Because CPVC is electrically non-conductive,
it cannot be used as an electrical ground, and
care must be taken to provide a suitable ground
dance with ASTM D 2846, is available in coils
for underslab installations. When turning the
end up through the slab, into walls, etc., be
careful not to kink the pipe. Should a kink
result, it must be cut out to avoid possible
failure. Follow the pipe manufacturer’s installa-
whenever CPVC piping is installed to replace tion instructions for minimum bend radius
metal piping that has been used as a ground. permitted to be imposed on the coiled pipe.
Because plastic water service lines are being
CPVC IN PLENUMS
used extensively, and because of galvanic
CPVC plumbing pipe is safe for installation
corrosion to metal piping systems from ground
in return air plenums; however, the installation
faults, many codes prohibit grounding to any
must be approved by the local jurisdiction. Even
type of hot and cold water pipe. Check your
though CPVC is considered a combustible
local code.
material, it will not burn without a significant
FIRE RATED CONSTRUCTION external flame source. Once a flame source is
CPVC water piping can be used within fire removed, CPVC will not sustain combustion.
rated buildings provided all penetrations of fire Testing indicates that water filled CPVC in
barriers (e.g. walls or floor slabs) are made in diameters 3-inches or less will pass the 25/50
such a way that the fire rating of the barrier will flame smoke developed requirements for non-
not be compromised. Most codes and code metallic material in return air plenums.
officials accept penetration sealing systems or CPVC fire sprinkler pipe tested and listed in
devices that have qualified for UL Certification accordance with UL 1887, “Fire Test of Plastic
and Listing or have passed appropriate ASTM E Sprinkler Pipe for Flame and Smoke Character-
119 or E 814 tests. The PPFA manual Plastic istics,” meets the requirements of NFPA 90A for
Pipe in Fire Resistive Construction provides installation in return air plenums.
more detailed information on this subject and
lists available test reports. (Or see the current
issue of the Underwriters Laboratories, Inc.
Directories of Fire Resistance - Vol. II or WHI
Certification Listings.)
UNDERSLAB INSTALLATIONS
CPVC is approved for underslab installations,
with joints, in all model plumbing codes.
When performing underslab installations, it is
important that the tube is evenly supported on a
smooth bottom. The bedding and backfill should
be sand or clean soil free of sharp rocks and
other debris that could damage the tube.
Systems with joints under slab must be
pressure-tested* before pouring the slab. The