Open Conductor Bar PDF
Open Conductor Bar PDF
Open Conductor Bar PDF
1a/en 2012
2
Open Conductor System
Content .................................................................... Page Content .................................................................... Page
General.............................................................................. 3 Aluminium-Copperhead conductors A45 .......................... 20
Selection of conductors ..................................................... 6 Accessories A45 ...............................................................21
Technical Data ................................................................... 7 Solid copper conductors C ................................................23
Steel-Copperhead conductors L20 ..................................... 9 Solid copper conductor accessories ..................................24
Accessories L20 ................................................................10 Insulators with rail holder .................................................27
Steel-Copperhead conductors F35 ....................................11 Insulators without rail holder ............................................28
Accessories F35 ................................................................12 Rail holder ...................................................................... 30
Steel-Copperhead conductors F45.....................................13 Rail supports ....................................................................31
Accessories F45 ................................................................14 Selection of current collector ............................................32
Aluminium-Copperhead conductors A20 ...........................16 Current collectors .............................................................33
Accessories A20 ...............................................................17 Spare parts for current collectors ......................................37
Aluminium-Copperhead conductors A35 ...........................18 Grounding and short circuiting equipment ........................ 40
Accessories A35 ...............................................................19 De-icing systems ..............................................................41
Questionnaire .................................................................. 44
3
IEC 60 204–32 (2009 excerpt) Note:
This standard applies for the use of electric and electronic equip- Examples of obstacles via unprotected conductor lines are protec-
ment and systems for hoisting gear and corresponding equipment. tive conductors and wire mesh.
Conductor lines must be arranged and / or protected so that
Conductor lines and slipring bodies
Protection against direct contact Ǯ FRQWDFWHVSHFLDOO\IURPXQSURWHFWHG
Conductor lines and slipring bodies must be installed or enclosed conductor lines with conductive parts, such as
to ensure that protection is provided against direct contact during switch operating cords, strain relief equipment and
usual access to the lifting gear, e.g. over the track platform or crane (drive) control chains, is prevented.
carrier platform by one of the following protective measures: Ǯ GDPDJHIURPVZLQJLQJORDGVLV
prevented.
Ǯ 3
URWHFWLRQE\SDUWLDOO\LQVXODWLQJWKHDFWLYHSDUWV In cases where the protection category is effective for the conductor
This is the preferred measure. line (e.g., in the area of the current collector), additional equipment
Ǯ 3URWHFWLRQE\HQFORVLQJRUFRYHULQJZLWK must be provided (e.g. additional obstacles).
a protection category of at least IPXXB or IP2X In the event that current circuits have to be routed for different crane
(see IEC 60364–4–41, Section A.2). isolated sections via conductor lines or slipring bodies, each of
these current circuits must be protected against direct contact by a
Upper horizontal surface of covers or enclosings that are easy to ac- protection category of at least IP2X or IPXXB (see IEC 60529).
cess must have a minimum protection category of IPXXD or IP4X.
1 a)
In cases where the protection category is not fulfilled the following
additional measures must be applied:
2500
complying with 9.2.5.4.3 or, where this is not feasible;
<30
b) protection by maintaining the dimensions in images 1a, 1b or 1c 0
(derived from ISO 13852). Crane rail
Base
This measure is intended for application in areas where only special- 12
50
ist or instructed personnel have access and where special condi- 130
850
Limits of arm´s reach while distance
tions exist (e.g., hot areas of rolling mills or in chemical companies). center crane rail to edge
beam < 300 mm
1 b)
2500
≥3
00
Crane rail
Base
1250
2500
additional
crane rail obstacle
Base
125
0
130
Limits of arm´s reach while using
additional obstacles
4
X ±5
L ± 10 L ± 10
Y ±5
phase spacing
C
+15
+10 +10
+5 +5 +5
0 0
-5 -5 -5
-10 -10
-15
· Expansion joints must be next to the
Zero crossing
· Mounting height dimension zero
Insulator at the beginning
Conductor rail
C = 15m
5
Selection of conductors
In order to simplify the selection of the conductors and current These tables limit the different conductors in their respective areas
collectors, depending on ambient conditions, there is a table for of application and provide an overall overview of their application
selecting conductors on this page and a table for selecting current depending on the ambient temperature.
collectors on page 32.
In steel mills with a high degree of particle contamination, note
In addition to the electrical layout, the tables will assist in choosing F 45/100 or min. C 45 with ceramic insulators and expansion joint
the correct conductor quickly. distance of max. 42 m have to be used.
Chemical influences
Type Indoor / Outdoor Indoor / Outdoor Indoor / Outdoor Indoor / Outdoor
systems without systems with corrosive systems with intensive systems with aggressive
particular environmen- conditions corrosive conditions environmental condi-
tal conditions tions (pickling shops,
zinc coating installa-
tions)
Steel-copperhead
conductors Ǯ Ǯ(1) Ǯ(1) Ǯ(2)
Aluminium-copperhead
conductors Ǯ Ǯ – –
Operating temperature
Type Operating temperature
Steel-copperhead
conductors -40 °C - +200 °C
Aluminium-copperhead
conductors -40 °C - +150 °C
Ǯ VXLWDEOH 6XUIDFHSURWHFWLRQUHTXLUHG
ǣ QRWVXLWDEOH 6SHFLDOFRDWLQJ
6
Technical Data
Type Resistance Impedance(2) equivalent Load capacity Load capacity Load capacity
Ohm/1000 m Ohm/1000 m copper cross- at 60% duty(1) at 80% duty(1) at 100% duty(1)
DW$7 r& DW$7 r& section mm² A A A
L 20 / 14 0.496 0.540 36 285 245 220
L 20 / 25 0.380 0.434 47 335 290 260
L 20 / 50 0.248 0.322 72 425 370 330
L 20 / 100 0.146 0.245 122 580 505 450
F 35 / 30 0.259 0.333 69 415 360 320
F 35 / 50 0.201 0.287 89 530 460 410
F 35 / 100 0.128 0.236 139 685 595 530
F 35 / 150 0.094 0.215 189 825 715 640
F 35 / 200 0.075 0.202 239 940 815 730
F 45 / 50 0.175 0.260 102 645 560 500
F 45 / 100 0.117 0.221 152 800 695 620
F 45 / 150 0.088 0.203 202 940 815 730
F 45 / 200 0.071 0.192 252 1070 930 830
F 45 / 300 0.051 0.179 352 1290 1120 1000
F 45 / 400 0.040 0.172 452 1500 1300 1160
F 45 / 500 0.032 0.165 552 1680 1455 1300
F 45 / 600 0.027 0.162 652 1860 1610 1440
A 20 / 14 0.198 0.288 90 580 505 450
A 35 / 30 0.112 0.231 160 775 670 600
A 35 / 50 0.099 0.222 180 880 760 680
A 35 / 100 0.078 0.208 230 1035 895 800
A 45 / 50 0.079 0.203 225 1020 885 790
A 45 / 100 0.065 0.193 275 1190 1030 920
A 45 / 150 0.055 0.187 325 1330 1150 1030
A 45 / 200 0.048 0.181 375 1435 1240 1110
A 45 / 300 0.038 0.172 475 1680 1455 1300
A 45 / 400 0.031 0.167 575 1870 1620 1450
C 20 / 200 0.089 0.218 200 930 805 720
C 35 / 400 0.045 0.138 400 1395 1210 1080
C 45 / 500 0.036 0.175 500 1560 1355 1210
C 45 / 600 0.030 0.171 600 1770 1530 1370
C 45 / 800 0.022 0.165 800 2040 1765 1580
C 60 / 1000 0.018 0.158 1000 2580 2240 2000
C 60 / 1200 0.015 0.152 1200 3050 2640 2360
&RQWLQXRXVFXUUHQWGHWDLOVDW$7 r&
(2) Impedance of conductors at 150 mm distance between phases and 50 Hz
7
Checking voltage drop for start-up current
The position of the feed point can initially be determined accord- If this value is exceeded, the voltage drop can be reduced by chang-
ing to on-site circumstances, usually at the end of the system (end ing the power feed length (l) or by arranging additional feeds. If
power feed). necessary, the next larger conductor may even have to be selected.
ǣ:LWKHQGIHHGHUFODPS , /
l=L
ǣ:LWKPLGGOHIHHGHUFODPS , L2
L/2
ǣ:LWKIHHGHUFODPSV , L6
(favorable arrangement) L/6 L/6
L
ǣ:LWKIHHGHUFODPSV , 14 L/14 L/14
L x 5/14
L x 9/14
L/18 L/18
ǣ:LWKIHHGHUFODPSV , L18 L x 5/18
L/2
L x 13/18
8
Steel-Copperhead conductors L20
a
H
7SURȨOHIRRWZLGWKELQPP
&RSSHUFURVVVHFWLRQPP2)
14,5
b
ø8
Bending at the factory:
0LQLPXPEHQGLQJUDGLXV5PLQ PP ∧ Standard length: 7m
max. support distance: 600 mm ∧ Short sections: on request
∧ Support distance: 2 m in straight runs
Bending over the foot, head and lip is possible ∧ Suitable current collectors: DVD, GSV1
The steel profile can be supplied hot galvanized or coated.
Bending over the copperhead is
not possible with L 20/14
Type Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copperhead Steel Total mm mm mm
mm2 mm2 copper cross-section
mm2
L 20 / 14 14 150 36 31.0 6.5 20.0 1.24 ͂́́́́Ǯ
L 20 / 25 25 150 47 33.0 8.0 20.0 1.34 ͂́́́͂Ǯ
L 20 / 50 50 150 72 34.0 10.0 20.0 1.57 ͂́́́̓Ǯ
L 20 / 100 100 150 122 38.5 12.0 20.0 2.02 ͂́́́̈́Ǯ
(1) The last figure of the Ident. no. states the individual length in meters. Please add 1, 2….7 to the order no. Intermediate values must be rounded-up.
Expansion joint
(required for system lengths over 100 m) 0-23
17,5 20 60
20 17,5
Determination of quantity of expansion joints required:
Q L1
L M6
Q 1XPEHULQWHJHUURXQGHGXS
/ 7RWDOV\VWHPOHQJWKP
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW 130
(see table)
50 °C 29 m 90 °C 16 m
(1) An unobstructed longitudinal expansion is a requirement for this purpose. The maximum expansion path must be limited to 42 m with heavy particle contamination.
Stainless steel
9
Rigid joint 20 35 20
100
Feeder clamps
The feeder clamps are mounted at the intended
feed points of the conductor.
Type Cu must be soldered onto the copperhead of the conductor.
15
M6
Please clean the contact surfaces and apply contact grease.
M8
30
25
Locating clamps 26
20
26
M6
20
20
7\SH0 $VVHPEO\DWWKHIDFWRU\ 10 60
17,5
M12
47
45
10
Steel-Copperhead conductors F 35 a
20 30 30 30 30
Reference code:
H
) 6WHHO73URȨOH
16,5
7SURȨOHIRRWZLGWKELQPP
&RSSHUFURVVVHFWLRQPP2) b ø10
Type Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copperhead Steel Total mm mm mm
mm2 mm2 copperhead
cross-section
mm2
F 35 / 30 30 265 69 32.0 14.2 35.0 2.34 ͂́̈́͂ͅǮ
Q L1
L M12
35
160
Q 1XPEHULQWHJHUURXQGHGXS
/ 7RWDOV\VWHPOHQJWKP
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW
(see table)
40 °C 88 m 80 °C 44 m
50 °C 70 m 90 °C 39 m
(1) An unobstructed longitudinal expansion is a requirement for this purpose. The maximum expansion path must be limited to 42 m with heavy particle contamination.
Stainless
Type Weight kg Material Order no. Order no. steel
11
Rigid joint 30
30 40
M8
160
Feeder clamps
The feeder clamps are mounted at the intended feed points of the 30
16,5
M8
16,5
conductors. Type Cu must be soldered onto the copperhead of the
conductor.
Please clean the contact surfaces and apply contact grease.
35
40
CU 35
AM 35
30 M10
M 12
60 40
Locating clamps 45
35
31
M8
21
25
Illustration shows an insulator with
2 locating clamps (fix point)
LVRODWLQJVHFWLRQV PP
M16 75
(possibly install additional support brackets) (80
)
Measures in brackets for 20 mm air gap
12
Steel-Copperhead conductors F 45 a
Reference code: 20 30 30 30 30
) 6WHHO7SURȨOH
H
7SURȨOHIRRWZLGWKELQPP
&RSSHUFURVVVHFWLRQPP2)
22,5
b ø12
Bending at the factory:
0LQLPXPEHQGLQJUDGLXV5PLQ PP
Standard length: 7m
max. support distance: 1200 mm
Short sections: on request
Support distance: 2.5 m in straight runs
Bending over foot, head and lip is possible
Suitable current collectors: GSV 2, GSV 4, GSV 8
The steel profile can be supplied hot galvanized or coated.
Bending over the copperhead is
not possible with F 45/50
Type Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copperhead Steel Total mm mm mm
mm2 mm2 copper cross-
section mm2
F 45 / 50 50 355 102 43.1 14.6 45.0 3.23 ͉͂́́́Ǯ
F 45 / 100 100 355 152 46.0 15.3 45.0 3.68 ͂́́́͊Ǯ
F 45 / 150 150 355 202 48.3 17.3 45.0 4.13 ͂́́͂́Ǯ
F 45 / 200 200 355 252 50.8 17.3 45.0 4.58 ͂́́͂͂Ǯ
F 45 / 300 300 355 352 56.3 17.6 45.0 5.48 ͂́́͂̓Ǯ
F 45 / 400 400 355 452 59.3 19.6 45.0 6.38 ͂́́͂̈́Ǯ
F 45 / 500 500 355 552 64.3 19.6 45.0 7.28 ͂́́͂ͅǮ
F 45 / 600 600 355 652 65.0 23.2 45.0 8.18 ͂́́͂͆Ǯ
(1) The last figure of the Ident. no. states the individual length in meters. Please add 1, 2….7 to the order no. Intermediate values must be rounded-up.
Expansion joint 65
0-55
(required for system lengths over 100 m) 155 M8
15
60 20 30
15
Determination of quantity of expansion joints required: 15 30
Q L1
L
Q 1XPEHU(integer rounded up) M12
/ 7RWDOV\VWHPOHQJWKP
35
160
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW
(see table)
13
Expansion joint
with increased expansion value (e.g. building expansion joint) 50-200
30 KBV 00-600
(required for system lenths over 100 m) 220
4 0 K BV 3
0-80
20
30 30
M10
Rigid joint
190
130 30
40 30
30 40
30 30 30
M10
M10
MFV 50-200
MFV 300-600
14
Feeder clamps
The feeder clamps are mounted at the intended feed points of the conductors.
Type Cu must be soldered onto the copperhead of the conductor.
Please clean the contact surfaces and apply contact grease.
M8 55 M10
M10
22,5
22,5
48
40
M16
35
M12
90
22,5
40
M10 Cu45 30
40 AM45 M12 BK45 40 KK45
60
80
Locating clamps L
25
(M6)
M8
Isolating sections 0)
7\SH/ /RRVHGHOLYHU\DVVSDUHSDUW 10 (2
Rail 3 x 1,5 mm
7\SH0 $VVHPEO\DWWKHIDFWRU\ bevelled
15
Aluminium-Copperhead conductors A 20
a
H
&RSSHUFURVVVHFWLRQPP2)
14,5
b ø8
Bending at the factory:
0LQLPXPEHQGLQJUDGLXV5PLQ PP
max. support distance: 600 mm Standard length: 7m
Short sections: on request
Bending over the foot and lip is possible Support distance: 2 m in straight runs
Suitable current collectors: DVD, GSV 1
Bending over the copperhead is
not possible with A 20/14
Type Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copper head Steel Total mm mm mm
mm2 mm2 copper cross-
section m2
A 20 / 14 14 150 90 31.0 6.5 20.0 0.52 ͇͂́̈́ͅǮ
(1) The last figure of the Ident. no. states the individual length in meters. Please add 1, 2….7 to the order no. Intermediate values must be rounded up.
17,5
85
20
17,5
20
Determination of quantity of expansion joints required: M6
Q L1
L
Q 1XPEHU(integer rounded up)
/ 7RWDOV\VWHPOHQJWKP
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW 155
(see table)
Rigid joint 35 20 2
0
20 20
M6
140
16
Feeder clamp
The feeder clamps are mounted at the intended feed points of the
conductors.
Type Cu must be soldered onto the copperhead of the conductor.
15
M6
M8
30
25
Locating clamp 26
20
26
M6
20
20
17,5
0D[VXSSRUWEUDFNHWGLVWDQFHWRWKHLVRODWLQJVHFWLRQ PP 10
30
20
M6
M12
47
45
17
Aluminium-Copperhead conductors A 35
a
Reference code: 20 30 30 30 30
$ $OXPLQXP7SURȨOH
7SURȨOHIRRWZLGWKELQPP
H
&RSSHUFURVVVHFWLRQPP2)
16,5
b ø10
Bending at the factory:
0LQLPXPEHQGLQJUDGLXV5PLQ PP
max. support distance: 1000 mm Standard length: 7m
Short sections: on request
Bending over the foot, head and lip is possible Support distance: 2.5 m in straight runs
Suitable current collectors: GSV 2
Bending over the copperhead is
not possible with A 35/30
Type(1) Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copper head Steel Total mm mm mm
mm2 mm2 Copper cross-
section mm²
A 35 / 30 30 265 160 32.0 14.2 35.0 1.00 ͂́̈́̓ͅǮ
A 35 / 50 50 265 180 33.1 14.6 35.0 1.18 ͇͂́̈́͆Ǯ
A 35 / 100 100 265 230 36.0 15.3 35.0 1.63 ͇͇͂́̈́Ǯ
(1) The last figure of the Ident. no. states the individual length in metres. Please add 1, 2….7 to the order no. Intermediate values must be rounded-up.
160
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW
(see table)
18
Rigid joint 0 30
40 3
30 30
M8
190
Feeder clamps 30
16,5
The feeder clamps are mounted at the intended feed points of the
conductors. Please clean the contact surfaces and apply contact grease.
35
AM 35
30
M 12
60
45
Locating clamps 35
31
M8
21
25
Illustration shows an insula-
tor with 2 locating clamps
19
Aluminium-Copperhead conductors A 45
a
Reference code:
$ $OXPLQXP7SURȨOH 20 30 30 30 30
7SURȨOHIRRWZLGWKELQPP
H
&RSSHUFURVVVHFWLRQPP2)
16,5
Bending at the factory: b ø10
0LQLPXPEHQGLQJUDGLXV5PLQ PP
max. support distance: 1200 mm Standard length: 7m
Short sections: on request
Bending over the foot, head and lip is possible Support distance: 2.5 m in straight runs
Suitable current collectors: GSV 2, GSV 4, GSV 8
Bending via the copperhead is
not possible with A 45/50
Type Cross section Cross section Equivalent H a b Weight kg/m Order no.(1)
Copper head Steel Total mm mm mm
mm2 mm2 copper cross-
section mm2
A 45 / 50 50 355 255 43.1 14.6 45.0 1.42 ͇͈͂́̈́Ǯ
A 45 / 100 100 355 275 46.0 15.3 45.0 1.87 ͇͉͂́̈́Ǯ
A 45 / 150 150 355 325 48.3 17.3 45.0 2.32 ͇͂́̈́͊Ǯ
A 45 / 200 200 355 375 50.8 17.3 45.0 2.77 ͉͂́̈́͆Ǯ
A 45 / 300 300 355 475 56.3 17.6 45.0 3.67 ͈͂́̈́́Ǯ
A 45 / 400 400 355 575 59.3 19.6 45.0 4.57 ͈͂́̈́͂Ǯ
(1) The last figure of the Ident. no. states the individual length in metres. Please add 1, 2….7 to the order no. Intermediate values must be rounded-up.
Expansion joint 65
(required for system lengths over 100 m) 0-55
155 M8
15
60 20 30
15
Determination of quantity of expansion joints required: 15 30
Q L1
L
Q 1XPEHU(integer rounded up)
M12
/ 7RWDOV\VWHPOHQJWKP
35
160
/ 0D[FRQGXFWRUOHQJKWIRUHDFKH[SDQVLRQMRLQW
(see table)
up to ∆ t max. L(1) up to ∆ t max. L(1)
20 °C 100 m 60 °C 45 m
30 °C 91 m 70 °C 39 m
40 °C 68 m 80 °C 34 m
50 °C 55 m 90 °C 30 m
(1) An unobstructed longitudinal expansion is a requirement for this purpose. The maximum expansion path must be limited to 42 m with heavy particle contamination.
20
- 100
A 50 00
220 30 KBBA 150 - 4
40 K
Expansion joint 0 - 80
30
with increased expansion value 20 30
M10
(e.g. building expansion joint)
M16
Rigid joint 30 30
40 30
30
M10
190
M10
Feeder clamps
The feeder clamps are mounted at the intended feed points of the conductors.
22,5
Please clean the contact surfaces and apply contact grease.
M16
90
40
40
80
21
Locating clamps L
25
(M6)
M8
Illustration shows an insulator with
2 locating clamps (fix point)
Isolating sections 10 (2
0)
7\SH/ /RRVHGHOLYHU\DVVSDUHSDUW Rail 3 x 1,5 mm
bevelled
7\SH0 $VVHPEO\DWWKHIDFWRU\
0D[VXSSRUWEUDFNHWGLVWDQFHWRWKHLVRODWLQJVHFWLRQ PP
(possibly install additional support brackets)
45
75
(80)
Value in brackets for 20 mm air gap
22
Solid copper conductors C a
20 30 30 30 30
Reference code:
& 6ROLGFRSSHUFRQGXFWRU
H
&RQGXFWRUIRRWZLGWKELQPP
22,5
&RSSHUFURVVVHFWLRQPP2)
b Ø12
Bending at the factory:
&0LQLPXPEHQGLQJUDGLXV5PLQ PP
max. support distance: 600 mm
Standard length: 7 m
C 35/45 Minimum bending radius:R min. 1000 mm Short sections: on request
max. support distance C 35: 1000 mm Support distance: in straight runs
C 45: 1200 mm & P
C 60: 1500 mm & P
&& P
Conductor bending over the foot, head and lip is possible Suitable current collectors for C 20/200: DVD, GSV1
Suitable current collectors for C 35 ,C 45 : GSV 2, GSV 4, GSV 8
Suitable current collectors for C 60 : GSV 4 , GSV 8
220 80
Expansion joint nsion
gap
expa 40
(required for system lengths over 100 m) p.24
20 30 30
M16
23
Expansion joint
Expansion C 20
up to ∆ t max. L (1) up to ∆ t max. L
20 °C 73 m 60 °C 24 m
30 °C 46 m 70 °C 21 m
40 °C 36 m 80 °C 18 m
50 °C 29 m 90 °C 16 m
Expansion C 45
up to ∆ t max. L (1) up to ∆ t max. L
20 °C 100 m 60 °C 78 m
30 °C 100 m 70 °C 67 m
40 °C 100 m 80 °C 58 m
50 °C 94 m 90 °C 52 m
24
Rigid joints 40 3
0 30
30 30
M10
190
22,5
M16
90
40
40
80
Locating clamps L
25
(M6)
M8
25
Isolating sections 10 (2
0 )
7\SH/ /RRVHGHOLYHU\DVVSDUHSDUW Rail 3 x 1,5 mm
bevelled
7\SH0 $VVHPEO\LQWKHIDFWRU\
0D[VXSSRUWEUDFNHWGLVWDQFHWRWKHLVRODWLQJVHFWLRQ PP M8
(possibly install additional support brackets)
M12 75
45
)
(80
26
Insulators with rail holder
Type Weight Leakage Conductor Material max. for con- Order no. Order no.
kg distance arrange- ambient ductors short bolts long bolts
mm ment tempera- with foot
ture °C width b
Phase PE Phase PE
mm
(white) (brown) (white) (brown)
ø40
M12 62
20,5
35
83,5
46
28
ø105
60
ø85
35
8
22 M16
ø6
ø80
36 36 36
ø90
75
85
55
70
ø105
M16
40
30
ø8 M16
30
50
46 47 47
46
ø90
75
63
85
80
ø105 ø105
ø90
40
30
30
35
27
Insulators without rail holder
Type Weight Leak- Conductor Strength (N) Material max. Order no. Order no. Color
kg arrange-
age ambi- short bolts long bolts
dis- ment ent
tance tensile canti- tempe- Phase PE Phase PE
mm lever rature
°C
VO 1.02 60 – – Porcelain 100 105 667 105 668 101 400 101 410
Phase–white
PE–brown
VAB 1.51 100 – – Porcelain 100 105 673 105 674 101 440 101 450
VHB 1.51 100 – – Porcelain 100 101 520 101 530 112 900 105 572
VRH 0.71 170 – – Porcelain 100 106 407 – – –
MV 52 0.29 65 – – Quartz 350 107 945 – 107 946 –
MV 65 0.51 80 – – Quartz 350 107 943 – 107 944 –
MV 261 0.90 100 – – Quartz 350 107 985 – – –
GHH 30 0.16 69 7000 1200 Cast resin 80 106 090 106 091 – –
GH 45 0.26 64 9500 1800 Cast resin 80 101 820 101 830 – –
GH 50 0.56 87 13000 1800 Cast resin 80 101 840 101 850 – –
Phase–brown
PE–yellow
GHA 75 0.64 111 15000 3600 Cast resin 80 101 900 101 910 – –
GHH 75 0.64 111 15000 3600 Cast resin 80 101 880 101 890 – –
GH 80 0.82 116 22300 5200 Cast resin 80 101 860 101 870 – –
GHA 80 0.87 135 21500 4400 Cast resin 80 104 650 104 660 – –
GHH 80 0.87 135 21500 4400 Cast resin 80 104 630 104 640 – –
When installing in slotted holes, use washers in accordance with DIN EN ISO 7093 on both sides.
Stainless steel bolts on request
28
Insulators without rail holder
M 16 M 16
M 12 M 12
14
35
35
35
ø 90 80
ø 70
ø 50
80
ø 100
50
32
40
14
13
14
M 16 M 12 M 12
M 16
VO MV 52 GHH 30 GH 80
M 16 M 16 M 16
M 12
14
14
34
35
ø 100
90
80
ø 60 ø 67
ø 105
60
45
30
35
14
14
M 16 M 16
VAB MV 65 M 12 GHA 80
M 16
GH 45
M 16 M 16
M 16 M 16
35
37
35
35
ø 80
90
ø 100
50
80
80
ø 105 ø 100
14
14
15
M 16
14
M 16 M 16
VHB MV 261 GH 50 GHH 80 M 16
M 12 M 16
14
35
ø 68
75
64
ø 85
35
14
M 12 GHA 75 M 16
VRH
M 16
35
ø 68
75
14
GHH 75 M 16
29
Rail holder
Type Weight kg Strenght (N) Material max. ambient for conductors with Order no.
temperature °C foot width b mm
tensile cantilever
SD 20 0.15 – – Grey cast iron 200 20 101 180
SD 35 0.20 – – Grey cast iron 200 35 101 190
SH 35 0.36 – – Grey cast iron 200 35 101 200
SC 35 0.57 – – Grey cast iron 200 35 101 230
SA 35 0.23 – – Aluminum 150 35 107 630
SKD 35 0.05 – – Plastic 80 35 101 220
SD 45 0.21 – – Grey cast iron 200 45 101 240
SH 45 0.36 – – Grey cast iron 200 45 101 250
SC 45 0.57 – – Grey cast iron 200 45 101 280
SA 45 0.23 – – Aluminum 150 45 104 600
SKD 45 0.07 – – Plastic 80 45 101 270
SSR 45 0.45 – – Stainless steel 200 45 104 730
For A-type conductors use conductor holders SA or SKD only.
When installing in slotted holes, use washers in accordance with DIN EN ISO 7093 on both sides.
Stainless steel bolts on request
34 55 78
21,5 36 36 ø 17
53
37
28
28
15
23
5
15
15
M 16 50
M 16
M 12
SD 20 SD 35 SH 35 SC 35
82 64 66 78
36 36 47 46
28
33
36
28
15
20
18
M 16
M 16 M 16 M 16
SA 35 SKD 35 SD 45 SH 45
M 16
100
82 76
46
ø 17 46 46
53
47
35
36
18
20
10
50 M 16 M 16
21
39
SC 45 SA 45 SKD 45 SSR 45
30
Rail supports
Type Weight kg Material max. ambient for conductors Order no. short Order no. long
temperature °C with foot width bolts bolts
b mm
STD 20 – 120 0.26 Grey cast iron 200 20 101 290 –
STD 35 0.47 Grey cast iron 200 35 105 681 101 300
STH 35 0.64 Grey cast iron 200 35 105 682 101 310
STC 35 0.94 Grey cast iron 200 35 105 683 101 320
STA 35 0.54 Aluminum 150 35 – 107 766
STKD 35 0.33 Plastic 80 35 105 687 103 380
STD 45 0.49 Grey cast iron 200 45 105 684 101 330
STH 45 0.64 Grey cast iron 200 45 105 685 101 340
STC 45 0.94 Grey cast iron 200 45 105 686 101 350
STA 45 0.55 Aluminum 150 45 – 106 425
STKD 45 0.35 Plastic 80 45 105 688 103 390
For A-type conductors use conductor holders STA or STKD only.
When installing in slotted holes, use washers in accordance with DIN EN ISO 7093 on both sides.
21 36 36
37
22
50
M12 M16 M16
M16
120
120
120
120
STD 20–120 STD 35 STH 35 STC 35
36 46
36 47
M16
M16 M16 M16
180
120
120
120
46 46
47
27
50 M16
M16 M16
180
120
120
31
Selection of Current collector
The carbon brushes of the collectors are made with different materials.
They must be selected according to the different application conditions.
Chemical influences
Application conditions Graphite Met.–Impr. Metal carbon Brass(2) Bronze(1) Cast iron(1)
carbon carbon
Operating conditions
Application conditions Graphite Met.–Impr. Metal carbon Brass(2) Bronze(1) Cast iron(1)
carbon carbon
High
traversing frequency Ǯ Ǯ – – – Ǯ
Low
traversing frequency Ǯ Ǯ Ǯ Ǯ Ǯ Ǯ
Standard operation
– – Ǯ Ǯ Ǯ –
Application temperatures depend on the respective conductor used (see table on page 6)
Traversing speed max. 250 m/min.
Ǯ VXLWDEOH 2QO\VXLWDEOHIRUVWHHOFRQGXFWRUV
ǣ QRWVXLWDEOH 2QO\IRUFRQGXFWRUFOHDQLQJ
32
Current collector
~ 480
GSV 1
50 100
20
Contact pressure is suitable for all installation arrangements: 60 N
105
Connection option for the cable: M8
Lift: ± 55 mm
M8
185 ±55
Wear height of standard carbon brushes: 11.5 mm
Type "S": 18.0 mm
Suitable conductor: 20 mm foot width
35
M12
85 Ph
120 PE
~495
GSV 2 80 140
30
Contact pressure is suitable for all installation arrangements: 90 N
Connection option for the cable: M 12
113
Lift: ± 55 mm
Wear height of the carbon brushes 18.0 mm
Installation height GSV 2/N.: 220 ± 70 mm M12
265 ±55
40
M16 h
70 P PE
120
33
Current collector ~475
100 140
30
GSV 4
127
Contact pressure is suitable for all installation arrangements: 120 N
280 ±70
Connection option for the cable: M 12 M12
Lift: ± 70 mm
Wear height of the carbon brushes 18 mm
Installation height for GSV4/N.: 250 ± 70 mm
40
M16 Ph
1100 PE
12
GSV 8 ~575
200
Contact pressure is suitable for all installation arrangements: 140 N 100
140
30
Connection option for the cable: M 12
Lift: ± 70 mm
Wear height of the carbon brushes 18 mm 127
M12
40
M16
h
110 P
E
120 P
34
Current collector 105
60 ~ 230
60
160 ±40
M8
Contact pressure: 50 N
Connection option for the cable: M8
Lift: ± 40 mm
ø 43
Wear height of the carbon brushes 10 mm
Contact pressure: 25 N
Connecting option for the cable: M 10 M 10
+50
130 -35
Lift: + 50/- 35 mm 35
35
M 12
90 Ph
100 PE
260 260
Type BVS for enclosed steel duct systems
installation
90
dimension
30
77 ±5
installation
dimension
77 ±5
Ph PE
60
60
35
Current collector
KSKS - Current collector for offset compensation 220
A
ø 17
ø 17
Ph
300
E
310 P
Please specify the "C" dimension when ordering.
The following dimensions are calculated based on the
different lengths of brush holder rods:
Dimension C Dimension A
min. normal max.
600 340 650 950
800 340 750 1150
1000 340 850 1350
36
Spare parts for Current collector GSV
Position Article Order no. Order no. Order no. Order no.
GSV 1 GSV 2 GSV 4 GSV 8
1 Spring housing, complete Standard 108 008 108 010 108 012 108 014
2 Lever 1 set, complete Standard 108 295 108 321 108 325 108 325
3 Carbon holder, complete Standard 102 740 102 890 102 990 108 289
Carbon holder, complete S version 102 790 102 990 108 291 108 287
4 Carbon brush, graphite 102 720 102 870 102 970 102 970
Carbon brush, graphite S version 102 770 102 970 105 558 105 558
Carbon brush, metal impreg. 102 730 102 880 102 980 102 980
Carbon brush, metal impreg. S version 102 780 102 980 104 190 104 190
5 Collector shoe bronze 107 275 106 624 106 624 108 671
Collector shoe brass 102 750 103 000 108 666 108 668
Collector shoe cast iron – 102 910 106 409 108 648
6 1 set Cu braid 102 710 102 860 102 960 103 040
7 Insulator phase 108 356 108 358 108 358 108 358
Insulator phase for N version – 108 360 108 360 108 360
Insulator PE 108 375 108 373 108 373 108 373
Insulator PE for N version – 108 381 108 381 108 381
8 Base plate phase (+ N version) 105 575 105 578 105 582 105 582
Base plate PE insulated (+ N version) 105 576 105 579 105 583 105 583
Base plate PE non-insulated 105 577 105 580 105 584 105 584
Base plate PE insulated for N version – 105 581 105 585 105 585
9 Swing – – – 103 050
1) Spring housing 2) Lever 3) Carbon holder 4) Carbon brush 5) Collector shoe (Bz/Ms)
37
Spare parts for Current collector DVD
3 4
13
13
2
6 7
1
5
9
38
Spare parts for Current collector SO, BVS and KSKS
1
4
SO BVS KSKS
39
Grounding and short circuiting equipment
4–pole grounding and short circuiting equipment in Using the grounding and short circuiting equipment, the
phase conductors are short-circuited or earthed to the ground con-
accordance with DIN EN 61230 (VDE 0683 Part 100) ductor in event of repairs. The grounding and short circuiting equip-
ment comprises connection terminals including connecting cable.
Type max. short circuit current IK 1s in A Cu cable cross-section Weight kg Order no.
clamping area
max. 85
lenght 500 mm
lenght 600 mm
40
Conductor de-icing
De-icing for steel and aluminium-copperhead
conductors and solid copper conductors
Warning!
Only switch on de-icing below a temperature of +5°C
Material for
connection ends Cu tube 330 Heating wire clamp Heating line
~60
Installation (and retro-fitting) is also possible on conductors which We supply the following:
have already been installed, as the copper tube is fixed using – Correct type of heating cable
galvanized spring clamps. Rigid and expansion joints are bridged – Copper protection tube
according to the illustration. – Spring clamps
The heating cable ends are connected to insulated connection termi- – Glass fabric hose for expansion joints
nals. – Connection terminals
Cover the joint of the copper tubes using spring clamps. – Material for connection ends (cable shoes etc.)
– Heating line controller
Conductor de-icing is individually engineered for each conductor system. Please send your enquiry.
41
Conductor de-icing
Resistance value
Selection of heating cable type. Design of heating cable:
Resistance wires made from CrNi (multi-
The heating cable has to be selected so that the heating capacity is wire) Heating cable insulation made from
between 30 and 45 W/m. PTFE (Teflon)
With longer heating lengths than are shown in the diagram, the total Nickel-plated braided copper
length must be divided into one or more heating sections. Outer jacket made from PTFE insulation
With smaller heating lengths, current should be fed with respec- Outer diameter: 3.7 mm–4.3 mm
tively lower secondary voltage via a transformer.
With greater voltages, specially insulated heating wires can be used Heating cable: H 0.01 → 0.01 Ohm/m
(on request) Heating cable: H 0.15 → 0.15 Ohm/m
Heating cable: H 0.20 → 0.20 Ohm/m
U2 Heating cable: H 0.32 → 0.32 Ohm/m
+HDWLQJFDSDFLW\>:DWWP@1ǧ Heating cable: H 0.38 → 0.38 Ohm/m
R · L2
Heating cable: H 0.48 → 0.48 Ohm/m
Heating cable: H 0.60 → 0.60 Ohm/m
8 2SHUDWLQJYROWDJH>9ROW@ Heating cable: H 0.70 → 0.70 Ohm/m
5 +HDWLQJFDEOHUHVLVWDQFH>2KPP@ Heating cable: H 0.81 → 0.81 Ohm/m
/ /HQJWKRIKHDWLQJVHFWLRQ>P@ Heating cable: H 1.00 → 1.00 Ohm/m
Heating cable: H 1.44 → 1.44 Ohm/m
Heating cable: H 2.00 → 2.00 Ohm/m
Heating cable: H 3.00 → 3.00 Ohm/m
(Deviation ± 2.5%)
Outer diameter: approx. 4 mm
230 V
50
N [W/m]
45
40
35
30
25
H0
H0
H0
H0
H1,
H0
H0
H2
H3
H1,
H0
H0
H0
,32
,15
,48
,38
,81
,1
,0
,0
44
,7
,2
,6
0
20
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
l [m]
400 V
N [W/m]
50
45
40
35
30
25 H3,0 H2,0 H1,4 H1,0 H0 H0,7 H0,6 H0,4 H0,3 H0,3 H0,2 H0,1 H0,1
4 ,81 8 8 5
20
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300
l [m]
42
Conductor de-icing
Besides center current feed, end current feed is also possible if the heating capacity is between 30–45 W/m.
With other operating voltages as 230V / 400 V mentioned above, de-icing must be calculated for each individual installation.
In order to calculate de-icing, the following information is required: – System length [L]
– Operating voltage [U]
– Conductor type [F45/...; A35/...]
Rail lenght L
L1
L2
L3
PE
Legend:
Conductor system
L1 L2 L3
heating conductor
heating control
heating conductor feed
Rail lenght L
L1
L2
L3
PE
L1 L2 L3 L1 L2 L3
heating control 1
heating control 2
43
Questionnaire
17. Max. voltage drop of the conductor feed to the current collector when considering the start-up currents:
3% or _____% related to the nominal current.
Main hoist
Aux. hoist
Travel motor
Trolley motor
44
45
46
47
Scope of delivery and services Catalog no.
6 Data transmission
VAHLE Powercom® 6a
Slotted Microwave Guide (SMG) 6b
7 Positioning systems
VAHLE APOS® 7a
8 Festoon systems and cables
Festoon systems for -tracks 8a
Festoon systems for flatform cables on tracks 8b
Festoon systems for round cables on tracks 8c
Festoon systems for -tracks 8d
Cables 8e
9 Reels
Spring-operated cable reels 9a
Motor-powered cable reels 9b
10 Other
Battery charging systems 10a
2518983/en-1500-12/07
ELECTRIFICATION SYSTEMS