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Hollow Bars (ISO2938)

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INTERNATIONAL STANDARD 2938

INTERNATIONAL ORGANIZATION FOR STANDARDIZATION •MElKDYHAPOLIHAJ! OPrAHIBAl.{IHI ITO CTAHLIAPTI13Al.{lfi1·0RGANIS ATION INTERNATIONALE OE NORMALISATION

Hollow steel bars. for machining


Barres creuses en acier, pour usinage

Firstedition - 1974-05-01
Corrected and reprinted- 1981-02-20
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UDC 669.14.018-462 Ref. No. ISO 2938-1974 (E)
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Descriptors : machining, bars, steels, seamless pipes, dimensions, materials specifications, designation, tests.
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Price based on 4 pages
FOREWORD

ISO (the International Organization for Standardization) is a worldwide federation


of national Standards institutes (ISO Member Bodies). The work of developing
International Standards is carried out through ISO Technical Committees. Every
Member Body interested in a subject for which a Technical Committee has been set
up has the right to be represented on that Committee. International organizations,
governmental and non-governmental, in Iiaison with ISO, also take part in the work.

Draft International Standards adopted by the Technical Committees are circulated


to the Member Bodies for approval before their acceptance as International
Standards by the ISO Council.

International Standard ISO 2938 was drawn up by Technical Committee ISO/TC 5,


Meta/pipes and fitting, and circulated to the Member Bodies in February 1973.

lt has been approved by the Member Bodies of the following countries :

Australia lndia Romania


Austria Israel South Africa, Rep. of
Belgium ltaly Sweden
Bulgaria Mexico Switzerland
Canada Netherlands Thailand
Denmark New Zealand Turkey
Finland Norway United Kingdom
France Portugal U.S.S.R.
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The Member Body of the following country expressed disapproval of the document
on technical grounds :

Germany

© International Organization for Standardization, 1974 •

Printed in Switzerland
INTERNATIONAL STANDARD ISO 2938-1974 (E)

Hollow steel bars for machining

1 SCOPE AND FIELD OF APPLICATION ln addition to the above, the purchaser shall state the
following details :
This International Standard specifies the characteristics of
thick-walled seamless hollow steel bars intended for the a) procedure for tests;
manufacture of tubular and annular machined parts.
b) documents tobe providedo
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lf the purchaser has special requirements concerning


normalizing, surface protection and packing, these shall also
2 REFERENCES be statedo
ISO 375, Steel- Tensile testing of tubes.
4 MATERIAL
ISO/R 404, General technical delivery requirements for
steel.
4.1 Steelmaking process
ISO 2566/1, Steel- Gonversion of elongation values-
The steel shall be produced by the open hearth, electric or
Part I : Carbon and low alloy steels.
one of the basic oxygen processeso Other processes may be
used by agreement between the purchaser and the
manufacturero lf he so requests, the purchaser shall be
informed of the steelmaking process usedo
3 DESIGNATION FOR THE ORDER
The hollow bar shall be designated by reference to this 4.2 Deoxidation
International Standard, giving the grade of steel, the The steel shall be fully killedo
condition of the steel, outside and inside diameters,
quantity required and, in the case of exact lengths, the
value imposed. 5 MANUFACTURE OF THE PRODUCT
Example : Hollow bar according to ISO 2938, steel The hollow bars shall be manufactured by a seamless
grade 1, normalized, D 63 mm, ID 32 mm,o o kg, in0 process and may be hot or cold finished at the option of
random lengthso the manufacturero

1
ISO 2938-1974 (E)

6 CONDITION OF PRODUCTAT DELIVERY TABLE 2- Permissible deviations


from the specified composition
6.1 Hollow bars are normally delivered in the hot·finished
condition and with properties in accordance with table 3. lf Permissible deviation
required, however, by agreement between the purchaser Maximurnot
Element from the specified
and the manufacturer, a normalizing or other heat specification range
composition
treatment may be carried out.
c ..:0,40 ± 0,03

6.2 Unless otherwise agreed in the enquiry and order, Si ..:0,50 ± 0,05
cold-finished hollow bars shall be supplied in the Mn ..:2,0 ± 0,10
normalized condition. p .;;; 0,050 + 0,005
s .;;; 0,050 + 0,005
7 CHEMICAL COMPOSITION
NOTE - The deviations, other than when maxima only are
specified, apply either above or below the specified Iimits of the
7.1 Ladle analysis range but not both above and below for the same element from
different sample products from the same cast. When rnaxima only
The steel shall show on ladle analysis the composition given are specified, the deviations arepositive only.
in table 1 appropriate to the steel grade specified.

TABLE 1 - Chemical composition (ladle)

Grade C% Si% Mn% P% S%

1 ..:0,20 .;;;0,50 .;;; 1,6 ..:0,045 .;;;0,045


8 MECHANICAL AND TECHNICAL PROPERTIES
2 0,32 to 0,39 0,15 to 0,40 0,50to 0,80 ..:0,035 ..:0,035

NOTE - Grade 2 is in accordance with Grade C 35 e of document 8.1 Mechanical properties


ISO/TC 17/SC 4 N 505.
The hollow bars shall conform to the requirements of
7.2 Product analysis table 3.

lf a check analysis on the product is required, the For heat treatment other than normalizing, the properties
permissible deviations given in table 2 apply to the ladle should be agreed between the purchaser and the
analysis specified in table 1. manufacturer at the time of enquiry and order.
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TABLE 3- Mechanical properties

Thickness ReL min. Rm


Delivery Elongation min.
Grade
condition A %on 5,65ßo
mm N/mm2 kgf/mm2 N/mm2 kgf/mm2

.;;; 16 335 34 490 to 610 50to 62 21


Hot finished 16 to 30 315 32 490 to 610 50 to 62 21
>30 295 30 490to 610 50 to 62 21
1
.;;; 16 345 35 490 to 610 50to 62 21
Norrnalized 16 to 30 325 33 490to 610 50 to 62 21
>30 315 32 490to 610 50to 62 21

.;;; 16 275 28 490to640 50 to 65 21


Hot finished
> 16 265 27 490 to 640 50 to 65 21
2
.;;; 16 275 28 490to 610 50to 62 21
Normalized
> 16 265 27 490 to 610 50to 62 21

2
ISO 2938-1974 (E)

8.2 Weidability treatment given. Ends shall be cut nominally square with
the axis of the hollow bar and be free from burrs.
Steel of grade 1 is generally regarded as being weldable.
Precautions are usually required in welding steel of grade 2. The requirements concerning surface defects, rectification
However, the general weldability of these steels cannot be and internal defects given in 8.1, 8.2 and 8.3 of ISO/R 404
guaranteed as the behaviour of the steels du ring and after wel- apply.
ding is dependent on the size of the hollow bar, the welding
conditions and the final use for which the steel is employed.
10 DIMENSIONSAND TOLERANCES

9 APPEARANCE 10.1 Dimensions


The hollow bars shall have a mill finish corresponding to The dimensions shall be in accordance with the values
the manufacturing process employed and the heat shown in table 4.

TABLE 4- Nominaldimensions
Values in millimetres
Series 1 Series2 Series3 Series4 Series5
D
10 a 10 a 10 a 10 a 10 a

32 - - - - 20 6 - - 16 8
36 25 5,5 - - 20 8 - - 16 10
40 28 6 - - 25 7,5 - - 20 10

45 32 6,5 - - 28 8,5 - - 20 12,5


50 36 7 - - 32 9 - - 25 12,5
56 40 8 - - 36 10 - - 28• 14
-~---

63 50 6,5 45 9 40 11,5 36 13,5 32 15,5


71 56 7,5 50 10,5 45 13 40 15,5 36 17,5
75 60 7,5 56 9,5 50 12,5 45 15 40 17,5

80 63 8,5 56 12 50 15 45 17,5 40 20
85 67 9 61 12 55 15 50 17,5 45 20
90 71 9,5 67 11,5 63 13,5 56 17 50 20

95 75 10 69 13 63 16 56 19,5 50 22,5
100 80 10 75 12,5 71 14,5 63 18,5 56 22
106 85 10,5 80 13 71 17,5 63 21,5 56 25

112
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90 11 85 13,5 80 16 71 20,5 63 24,5


118 95 11,5 90 14 80 19 71 23,5 63 27,5
125 100 12,5 95 15 90 17,5 80 22,5 71 27

132 106 13 98 17 90 21 80 26 71 30,5


140 112 14 106 17 100 20 90 25 80 30
150 125 12,5 118 16 106 22 95 27,5 80 35

160 132 14 122 19 112 24 100 30 90 35


170 140 15 130 20 118 26 110 30 100 35
180 150 15 140 20 125 27,5 112 34 100 40

190 160 15 150 20 132 29 118 36 106 42


200 160 20 - - 140 30 - - 112 44
212 170 21 - - 150 31 - - 125 43,5

224 180 22 - - 160 32 - - 132 46


236 190 23 - - 170 33 - - 140 48
250 200 25 - - 180 35 - - 150 50

NOTE - As stated in section 3, hollow bars are usually designated by the outside and inside diameters. The thickness a is given in table 4 for
information.

3
ISO 2938-1974 (E)

10.2 Tolerances The test pieces shall be taken from test samples cut from the
Dimensionsal variations shall not exceed the following ends of the hollow bars at the following rate :
values : - for D < 100 mm : one test per batch of 400 hollow
bars;
outside diameter : + 2% with a minimum of 1 mm
0 - for D;;;;. 100 mm : one test per batch of 200 hollow
thickness : the minimum thickness shall be not more bars.
than 5% below the nominal thickness. No maximum. lf the number of hollow bars is less than 400 or 200
respectively, this part of a batch shall be treated as one
10.3 Machined sizes batch.
The manufacturer shall inform the purchaser of the A batch is a convenient quantity of hollow bars of the same
maximum clean outside diameter and the minimum inside size and the same grade and steel condition such that a
diameter that can be machined from each hollow bar size suitable number of hollow bars taken at random for the
when chucking true to the outside or inside diameter, and purpose of testing will adequately represent the batch as a
the maximum length of the machined component for which whole.
these machined sizes apply.
11.2.2 Procedure
The manufacturer shall also inform the purchaser of the
average mass per unit length for each hollow bar size. The tensile test shall be carried out at room temperature in
accordance with ISO 375. ln this test, the tensile strength
10.4 Straightness Rm, the yield stress ReL and the elongation A in per cent
The deviation from straightness shall not exceed 1,5 in shall be determined and the values obtained shall
1 000 when measured over the total length of each hollow correspond to those of table 3.
bar. Closer straightness tolerances may be agreed between The percentage elongation shall be reported with reference
the purchaser and manufacturer. to a gauge length of 5,65 yS 0
• lf other gauge lengths are

used, the corresponding elongation on 5,65 ~ shall be


10.5 Lengths obtained by reference to ISO 2566/1. In cases of dispute, a
Unless oth!:lrwise stated by the purchaser, hollow barswill gauge length of 5,65 ~ shall be used.
be supplied in random lengths.
lf exact lengths are required, the precise value must be 12 RE-TESTS
stated by the purchaser at the time of ordering in wh ich The requirements of 6.5 and 7.6 of ISO/R 404 apply.
case exact lengths shall be supplied with a tolerance on the
stated length as follows :
13 DOCUMENTS
1
6 m long and over: + ~ mm The purchaser shall state at the time of enquiry and order
which of the documents permitted by clause 4 of ISO/R 404
over 3 m long and less than 6 m : + 1 mm g are to be provided.
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14 MARKING
less than 3m long : by agreement.
14.1 The hollow bars shall be legibly marked to show :
11 TESTS
a) the manufacturer's mark;
The purchaser shall indicate in his enquiry and order which
of the five verification procedures listed in clause 4 of b) the identification symbol for the grade of steel.
ISO/R 404 shall be followed.
14.2 For hollow bars of small diameter which are
The following tests shall be carried out : delivered in bundles, the information in 14.1 may be
marked on a Iabei fixed securely to the bundle or crate in
visual inspection;
which they are sent.
tensile test to an extent according to 11.2.

11 .1 Visual inspecti on 15 PROTECTION FORTRANSPORT

Each hollow barshall be subjected to visual inspection. Unless otherwise agreed between the purchaser and,
manufacturer, the hollow bars may be supplied without
11.2 Tensile test protection or with the manufacturer's standard mill
protection.
11.2.1 Sampling
The tensile test shall be carried out on a longitudinal test 16 PACKING
piece, the dimensions of which shall conform to the Packing shall be agreed between the purchaser and
r<~quirements of ISO/R 375. manufacturer.

4
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