Cat 924K Hydraulic Schematic
Cat 924K Hydraulic Schematic
Cat 924K Hydraulic Schematic
November 2014
FLUID POWER SYMBOLS
25 P13 P14 P15 P8 P7 26 29 8 13 12 P12
BASIC COMPONENT SYMBOLS
MAIN AUX
PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
924K: 930K: 938K:
ENC1-UP DYB1-UP XXT1-UP
HJF1-UP EYE1-UP HFW1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
P16 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
P9 UNIDIRECTIONAL UNIDIRECTIONAL
5
© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.
UENR4713-01 VOL 1 of 2
G
Component Location (Volume 1) M
Machine Schematic
Description Part Number TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Location Location
Accumulator Gp -Brake 360-9207 1 E-7, E-8 (FLUID) (GAS / AIR)
30 Page,
Transmission Ar -Gearbox (938K) 358-3002 CIRCUIT NUMBER
Valve Gp -Check (Hyd Oil Cooler Bypass) 348-2078 24 C-6 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
10 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)
2 1
9
P10
Tap Location
Pressure and Sampling
Volume 1
Tap Schematic
Description
Number Location
17 P7 Charge Pressure E-4
P8 Charge Fill D-4
P9 Gearbox SOS Gauge E-3
P10 Hystat Forward Drive Pressure D-3
P11 Hystat Reverse Drive Pressure C-2
P12 Hydraulic SOS Gauge B-4
P13 Gearbox Pressure E-3
21 22 28
P14 Lube Pressure E-3
7 11 14 P15 Clutch Pressure E-2
P16 Front Service Brake Pressure E-8
P17 Rear Service Brake Pressure E-8
F F
(26) VALVE-CHECK
PILOT SUPPLY
123-4750
(8) MANIFOLD GP
HYSTAT INTERLOCK
347-0785
(15) PEDAL GP-BRAKE (1) ACCUMULATOR GP
342-0157 BRAKE ACCUMULATOR
360-9207
To
P7 (6) FILTER GP-OIL P13 P14 Front P15
(28) VALVE GP Axle (23) TRANSMISSION AR - GEARBOX
Dual Mode
HYD OIL
Steering
P17 PARK BRAKE
Manifold
(22) SENSOR GP-PRESS 358-3002 :(938k)
Steering
357-0377 368-0754
PARK BRAKE
Front
337-7053 :(924k, 930k)
Sec.
344-7391
T1
To G
To Brakes
Pilot Drain
G U
T
(2) ACCUMULATOR GP Z
P C CHARGE ACCUMULATOR
373-6953 Y
(7) MANIFOLD GP
BRAKE ACCUMULATOR
E T
349-9089
(19) SENSOR GP
PRESSURE HMU
(20) SENSOR GP-PRESS
(BRAKE CHARGE) P9
344-7391 A1 A2 HYSTAT LOOP(FORWARD)
349-1178 Rear Drain (27) VALVE GP - CHECK
(29) VALVE GP-SOLENOID Manifold (COOLER BYPASS)
Ms S F HYSTAT INTERLOCK P8 385-9391 (4) COOLER GP
(17) PUMP GP - FAN/BRAKE 366-8955
(W/ BRAKE CHARGING VALVE) XMSN OIL
307-3058 383-7596 To
(18) PUMP GP
HYSTAT PUMP Rear
(930k, 938k): 307-3065 P10 Axle
(924k) 341-7638 (9) MANIFOLD GP
SW
Implement
HYSTAT LOOP
Steering
(938k): 356-8633
D B1 B2 D
Lube
Pump
M
(14) ORIFICE GP
MOTOR FLUSHING
9X-2614 (25) VALVE GP-CHECK
S2 (11) MOTOR GP HYSTAT FLUSHING
HYSTAT (170cc)
370-2280
Hystat Charge (10) MOTOR GP
(938k): 341-7648
Fan Brake S1 Pump (16) PUMP GP
HYSTAT (115cc) (924k, 930k): 307-3082
1:1 Drive Ratio Pump CHARGE & LUBE
Valve
UENR4713-01 VOL 1 of 2
307-3079 307-3077
M1 B B M1 SA
U U
M
(Dimensions: 39 inches x 28 inches)
VALVE GP -
HIGH ALTITUDE
(NOT SHOWN)
P 388-9447
U L Mp P
(24) VALVE GP -
HYD OIL COOLER BYPASS T2 T1
C 348-2078 C
G T1
B T2 G
P11
Hydraulic
R Tank (9) MANIFOLD GP
HYSTAT LOOP
(3) COOLER GP - HYDRAULIC OIL 345-1707 :(924K, 930K)
L
30 Page,
B B
SOS
P12
Secondary
LINE PATTERNS
Steer
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(12) MOTOR GP - RADIATOR/HYDRAULIC FAN Pilot / Load Sensing Pressure PILOT PUMP OUTPUT
289-3054 MAIN PUMP OUTPUT
Drain / Return Lines LUBE PUMP CIRCUIT
AUXILIARY 1 CIRCUIT
Component Group LOAD SENSE CIRCUIT
STEERING CIRCUIT
Attachment FAN/BRAKE CHARGE PUMP
B SUPPLY LINE
Air Line QUICK COUPLER CIRCUIT
BRAKE CIRCUIT
CALLOUTS AUXILIARY 2 CIRCUIT
A DRAIN / RETURN LINE
TILT CYLINDER CIRCUIT
A
YY Taps (Pressure, Sampling, Sensor - by letter)
LIFT CYLINDER CIRCUIT
HYSTAT CIRCUIT
52 Components (By number) LUBE PUMP SUPPLY CIRCUIT
R THIS SCHEMATIC IS FOR THE 924K, 930K AND 938K WHEEL LOADER HYDRAULIC SYSTEM
L VOLUME 1 of 2: DRIVE CIRCUITS
MEDIA NUMBER: UENR4713-01
SCHEMATIC PART NUMBER: 423-4719, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Fan Motor (Standard) in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
UENR4713-01
November 2014
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
50 34 34 P4 64 41 59 P2 P6 62 44 45 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
57 32 33 VALVES
COMPENSATED)
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
924K: 930K: 938K:
ENC1-UP DYB1-UP XXT1-UP
HJF1-UP EYE1-UP HFW1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
UENR4713-01 VOL 2 of 2
63 G
39 55 43 P18 60 Accumulator Gp - Ride Control (924K)
Accumulator Gp - Ride Control (930K, 938K)
373-7016
373-6962
33 F-3 M
Breather - Hydraulic Tank 258-2829 34 A-2
Cylinder Gp - Fusion Coupler 375-0724 35 D-7 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Cylinder Gp - Wide Coupler 353-9375 36 D-5 (FLUID) (GAS / AIR)
30 Page,
CIRCUIT NUMBER
Valve Gp - Bank 2 (Implement) (930K) 343-3048 52 F-8 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
STEERING MANIFOLD DETAIL STEERING PUMP DETAIL Valve Gp - Bank 2 (Implement) (938K) 347-3852
Valve Gp - Bank 3 (Implement) (924K) 343-3049 CIRCUIT NUMBER WIRE WIRE GAUGE
Valve Gp - Bank 3 (Implement) (930K) 343-3050 53 F-8 IDENTIFICATION COLOR 325-PK
Valve Gp - Bank 3 (Implement) (938K) 347-3853
PREVIOUS STANDARD
Valve Gp - Bank 4 (Implement) (924K) 343-3051
Valve Gp - Bank 4 (Implement) (930K) 343-3052 54 F-8
WIRE WIRE COLOR
Valve Gp - Bank 4 (Implement) (938K) 347-3854
37 40 P5 Valve Gp - Ball (Dead Engine Lower) 112-1817 55 F-5
Tap Location
Pressure and Sampling
Volume 2
36 Tap
Number
Description
Schematic
Location
P1 Steering Discharge Pressure C-2, E-1
P2 Steering Loadsense Pressure D-3, B-6
P3 Implement Discharge Pressure E-6
P4 Implement Loadsense Pressure D-4, B-7
P5 Implement Pilot Pressure E-6
P6 Quick Coupler Pressure D-6
P18 Differential Lock Pressure F-8
(43) ORIFICE GP
RIDE CONTROL PC
From 366-8973
Hystat
(56) VALVE GP - CHECK
Interlock
TP LS PP
IMPLEMENT RCS Valve
Pp (58) VALVE GP - CHECK
BACK PRESSURE (44) PUMP GP - HAND METERING UNIT
352-1045 SECONDARY
E P (924K, 930K): 307-3053 STEERING E
(938K): 341-7623 9T-1013
T P3 P1
CS PG
(48) SENSOR GP - PRESSURE
IMPLEMENT PUMP
DISCHARGE
344-7391
B S
C1 C2
(61) VALVE GP
DUAL MODE
M
STEERING
247-4503
T P
C C
TP LS PP
(46) PUMP GP - IMPLEMENT
(924K): 341-7660
(930K): 307-3044 B1 B2
(938K): 341-7662
(45) PUMP GP - HAND METERING UNIT
To To (W/DUAL MODE STEERING)
(924K, 930K): 307-3081
Charge Gear (938K): 341-7639
Circuit Box
Hystat
Pump B1 B2
Lube
Pump
P4 P2
M
30 Page,
B B
L2 L4 L3
(66) PUMP GP
(65) PUMP GP STEERING S1 L1 S2
IMPLEMENT 378-2847
378-2838
B1 B2
To To
Charge Gear
Circuit Box LINE PATTERNS
B1 B2 Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
Pilot / Load Sensing Pressure MAIN PUMP OUTPUT
LUBE PUMP CIRCUIT
Lube Drain / Return Lines AUXILIARY 1 CURCUIT
Pump
LOAD SENSE CIRCUIT
(34) BREATHER Component Group STEERING CIRCUIT
From HYDRAULIC TANK FAN/BRAKE CHARGE PUMP
Gear Box 258-2829 Attachment SUPPLY LINE
Charge
Implement Pump
S2 Air Line
QUICK COUPLER CIRCUIT
BRAKE CIRCUIT
(50) TANK GP
HYDRAULIC TANK THIS SCHEMATIC IS FOR THE 924K, 930K AND 938K WHEEL LOADER HYDRAULIC SYSTEM
349-8199 VOLUME 2 of 2: IMPLEMENT CIRCUITS
MEDIA NUMBER: UENR4713-01
SCHEMATIC PART NUMBER: 423-4719, CHANGE: 00, VERSION: -
Implement / Steering Pump - 924K Campo Largo Brazil Only Brake Pedal
Valve
Fan/Brake
Suction
Cooler
Bypass
Cooler
Return
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1