Elayaraja is seeking a job that allows him to meaningfully contribute to his company through hard work and management skills. He has strong analytical, interpersonal, and teamwork skills developed over his career in steel production planning and melting operations. Currently he works as a Melting In Charge at Sanmar Matrix Metals Limited, a large steel conglomerate, where he is responsible for material planning, production monitoring, inventory control, and safety compliance. He has received several achievement awards for improvements in areas such as production efficiency, quality control, and cost reduction.
Elayaraja is seeking a job that allows him to meaningfully contribute to his company through hard work and management skills. He has strong analytical, interpersonal, and teamwork skills developed over his career in steel production planning and melting operations. Currently he works as a Melting In Charge at Sanmar Matrix Metals Limited, a large steel conglomerate, where he is responsible for material planning, production monitoring, inventory control, and safety compliance. He has received several achievement awards for improvements in areas such as production efficiency, quality control, and cost reduction.
Elayaraja is seeking a job that allows him to meaningfully contribute to his company through hard work and management skills. He has strong analytical, interpersonal, and teamwork skills developed over his career in steel production planning and melting operations. Currently he works as a Melting In Charge at Sanmar Matrix Metals Limited, a large steel conglomerate, where he is responsible for material planning, production monitoring, inventory control, and safety compliance. He has received several achievement awards for improvements in areas such as production efficiency, quality control, and cost reduction.
Elayaraja is seeking a job that allows him to meaningfully contribute to his company through hard work and management skills. He has strong analytical, interpersonal, and teamwork skills developed over his career in steel production planning and melting operations. Currently he works as a Melting In Charge at Sanmar Matrix Metals Limited, a large steel conglomerate, where he is responsible for material planning, production monitoring, inventory control, and safety compliance. He has received several achievement awards for improvements in areas such as production efficiency, quality control, and cost reduction.
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ELAYARAJA.
P 126,Karupar kovil street,Valamangalam P.O,Kulathur tk, Pudhukkottai • Tamil Nadu • India • 622504 (91) 7373677890 elayaunit2@gmail.com Career Objective Looking forward to a job where, through smart work and knowledge of management skills, I can contribute meaningfully to the objective of my company. The job should provide a chance for higher responsibilities through self-development.
Summary of Skills Good analytical and interpersonal skills strengthened with diligence and human values have been the prime constituents of my approach to tackle challenges. Being a team player, equipped with competency and innovation, I always look forward to maximize my contribution and in turn gain business knowledge and technical expertise.
Professional Experience
Melting In charge – Production Planning – Assistant Engineer in Steel Foundry
May 2012 to till date in SANMAR MATRIX METALS LIMITED , TRICHY
Company profile The Sanmar group is a 45 Billion business conglomerate that has presence in chemicals, Shipping, Engineering & Foundry.
Formerly SANMAR FOUNDRIES LIMITED ,TRICHY
Sand, Investment & Machine shop – All under one roof Global Presence & Scale Expertise in complex steel castings State of the art facility Professionally managed, well known for its high ethical standards, long standing Join ventures, Management strength and reputation Early moves to SAP platform & Complete IT integration The foundry is fully equipped to cater to a wide range of castings for the flow product industry, locomotive, construction &Mining, Transportation & Marine Segments.
Job Profile - Sand Foundry
Melting in charge -Assistant Engineer (OCT’12 to till date)
Follow the SOP
Material planning for day wise production
Grade wise charge preparation.
Man power maintenance.
Maintaining the life of the furnace by effective melting practice.
Inventory reduction.
Controlling power consumption.
Reducing the metal loss and improve the production.
Sound knowledge of requirements & liabilities of Planning and production needs.
Exhibits effective communication and presentation skills.
Maintaining 5S and safety at work place.
Cooling efficiency monitoring.
Maintenance of good team rapport and relationship with planning and production.
Team player with solid execution skills to meet stringent Grades.
Melt Produced -- .Based on alloy wise
o Low Alloy- WCB,WCC,WC6,WC9,C5,MS046,B2M1C,1.0619,GP240GH,SC450W,GS20Mn5, C12,C12A & All caterpillar grades..
o High Alloy-CF3M, CF3, CF8M, CF8, CG8M, CF10M, Alloy 20, CN7M, UB6PM...
o Duplex and super Duplex- GR4A, GR5A, GR6A.
o Nickel Base Grades: Monel, Inconel, CZ100.
ACHIEVEMENTS
Inventory reduction done with effective practice by reducing 51% from 100% in the last two financial years. Best employer of the year on 2016 and 2017.
Internal rejection maintained less than 1.5%.
Power consumption reduced from 1500 units to 1100 units per ton for the last two financial years.
Pouring achieved against plan 98% constantly.
Metal loss reduction from 7.5% to 5.5%.
Operating Dual track furnace and mono track induction furnace.
Handling 8ton, 6ton, 3ton furnace with less maintenance work.
35 heats achieved for all type of furnaces per basic lining patching without.
10 tons/Month of Monel and Inconel alloys produced without any Deviation.
50 Tons/Month of Duplex and Super Duplex alloys produced with effective melting practice.
C12A grades -N2 Maintained 280-330ppm in bath for all melts without failure.
Caterpillar DI value achieved as per customer spec requirement.
Zero accident in melting work area.
Melting Time reduced without GLD.
Maximum liquid weight melted and poured for single casting -14.0 Ton
On the Job Training (Aug’12 to Oct’12)
On the job training in Sand Foundry, Investment Foundry & Machine shop across all departments viz. In plant departments, o Pattern & Die Shop o Molding o Melting o Pouring o Process Control o Heat Treatment o Fettling o NDT o Quality control o Machine shop o Production Planning
Casting Development (Methoding, Magma &Projects)
Sales & Marketing Accounts Purchase Stores Logistics Other than Foundry, attended in plant training in Valve manufacturing JV companies’ viz. Anderson Greenwood Crosby Sanmar & Xomax Sanmar units.
PSG Tech Training – Foundry Technology Course (May’12 to Jul’12)
Completed 3 months Training program in Foundry Technology course at PSG Tech, Coimbatore provided by SANMAR.
Technical Skills &Training Programs Participated
- NDT Techniques - Workplace Safety & Fire Safety
- ASTM,EN & ASME Standards - RDSO (IS12117) - ISO Standards - NABL program - Operation and Safety - INDUCTOTHERM Group
Computer Skills
SAP ERP Windows, MS Office & MS Outlook Auto Cad
Educational Qualification
Diploma in Mechanical Engineering, Passed out with 75% (2010-2012)
Royal Polytechnic College (Kulathur), Pudukkottai -DT, Tamil Nadu (Affiliated to DOTE)
HSC, Passed out with 71 % (2009-2010)
Govt.Model Hr.Sec.School, Pudukkottai, Tamil Nadu (State Board)
SSLC, Passed out with 63 % (2007-2008)
Govt.Hr.Sec.School Uppliyakkudi, Tamil Nadu (State Board)
Personal details
Fathers Name : A.Palanisamy
Date of Birth : 04.06.1992 Languages : English & Tamil Marital status : Male, Single Hobbies : Cricket & Music Notice Period : 2 Months
Declaration I hereby confirm that the information given above is true to the best of my knowledge and belief.
