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Trio-Mass/ Tru-Mass

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TRIO-MASS/ Mass Flowmeter Based on the

TRU-MASS Coriolis Principle for


Simultaneous Determintation
of Mass, Density and
Temperature

D184S020U02 Rev. 02 / 05.2001

Fig. 1 Mass Flowmeter TRIO-MASS, TRU-MASS

General The Modular Concept


The flow rate of all liquids, slurries and sludges as well as oils, fats, The basic concept was to effectively combine the flowmeter
dyes, suspensions, chocolate, butter, bases, Tenside, two phase primary and converter. A wide range of meter sizes, a variety of
fluids etc. can be metered with the TRIO-MASS and TRU-MASS flow loop materials and process connections as well as specializing
flowmeters independent of their electrical conductivity, density, on flow, density or batching operations results in optimal adaptation
pressure or temperature. The metering system measures the to existing process conditions.
mass, density and temperature of the fluid simultaneously. The me-
tering system consists of a flowmeter primary and a converter
mounted in a field mount housing or a 19"-Insert.
TRIO-MASS / TRU-MASS D184S020U02

Mass Flowmeter

The ABB-Mass Flowmeters TRU- and TRIO-MASS are character- Principle of Operation
ized by the following design features: When masses flow through a vibrating pipe, Coriolis forces are
generated which bend and twist the pipe. These very small pipe de-
• The flow loop is formed from a single tube without any joints.
formations are measured by optimally mounted sensors and elec-
• Straight through flow with minimal pressure drop.
tronically evaluated. Because the measured phase shift of the
• Insensitive to pipe line vibrations and stresses. sensor signals is proportional to the mass flowrate, the Coriolis
• Extended meter life is assured by minimizing tube stresses and Mass Flometer measures the mass flowrate in the flowmeter direct-
thick wall sections. ly. The metering principle is dependent of the density, temperature,
• Good long term stability. viscosity, pressure and conductivity.
• Special in- and outlet sections are not required (arbitrary
The metering tubes always vibrate at resonance. The resonant fre-
installation orientations).
quency during operation is a function of the meter tube geometry,
• Independent of flow profile.
the material characteristics of the flowmeter and the mass of the
• Self draining when installed in vertical and horizontal fluid in the metering tube which is also vibrating. It provides an ac-
orientations. curate measure of the density of the fluid being metered. In sum-
• 180 °C fluid temperature. mary, it is possible to simultaneously measure the mass flowrate,
• No electronic assemblies in the flowmeter primary. fluid density and temperature with the Coriolis Mass Flowmeter.
• Stainless steel flowmeter primary.
• µP-controlled converter with keypad entry of process
parameters.
• Backlit 2 line LCD display.
• Current outputs user configurable for indication of mass, densi- Movement of the
ty, volume or temperature. tubes inward,
• Converter design (FILL-MASS) includes software for fast batch kein Durchfluss
operations.
• Converter design (DENSI-MASS) for high accuracy density
measurements; concentration, calculation of solids content,
Brix etc.
• Communication capable on serial data link or HART®- Fc
Protoco or Profibus DPl.
Direction of theCoriolis
• Pulse output active or optocoupler, galvanically isolated forces with flowrate and
• Ex-design: TÜV 99 ATEX 1388X movement of the
II 2G EEx em [ib] IIC T2 ... T6 Fc
Fc tubes inward
II 1/2G EEx emd [ib] IIC T2 ... T6
• Food industry design with sanitary coupling or Tri-Clamp con-
Fc
nections.
• Maximum cable length between flowmeter primary and
converter 300 m.
Movement of the
tubes outward,
no flowrate

Fc
Direction of the
Coriolis forces with
Fc Fc flowrate and
movement of the
tubes outward

Fc

F c = -2m ( ω ⋅ v ) ω = Angular velocity

F c = Coriolis force v = Mass velocity


m = Mass
Fig. 2 Simplified Representation of the Coriolis Forces

Page 2 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

System Design

TRIO-MASS TRU-MASS
he flowmeter primary consists of two one piece, formed meter With the TRU-MASS sensor two identically-formed screw-shaped
tubes oriented in parallel. A twist and bend resistant mounting measuring pipes are electromagnetically oscillated to their reso-
structure which connects the in- and outlet of the flowmeter is es- nance frequency. The corolis forces that occur when flow takes
pecially designed to isolate the meter tube from external forces and place through the medium, cause a slight deviation in flow rate,
moments. which is linearly dependent on the measurement pipes to an oscil-
lation axis (vertically standing) standing upright to the measure-
ment axis that forces and overlays the pipe movement by the
exciter. This movement is traced by two speed sensors and is then
electronically evaluated.

Fig. 3 TRIO-MASS Parallel Meter Tube Design

The in- and outlet ends of the meter tube are welded to flow split-
ters. Therefore there is no direct connection to the process
connections. This approach minimizes the effects of external vibra-
tions on the measurements.
Long life is assured by elimination of weld seams in the highly
stressed areas and by hard silver soldering under vacuum the
mounts for the meter tube , driver and sensor. Exceptional long Fig. 5 Metering LoopTRU-MASS
term stability is assured by the vacuum stress relieving of the meter
tubes.
Straightforward installations, wide flow ranges and a variety pro-
cess connections and last but not least, the quick amortization of
the costs make the TRIO-MASS an instrument which can be opti-
mally applied in production processes.

Fig. 4 Double-tube flowmeter primary TRIO-MASS

Page 3 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Assembly and Installation

Inspection • If strong vibrations exist in the pipeline they should be damped


Before installing the flowmeter primary, check for mechanical dam- using elastic pipeline elements. The damping
age due to possible improper handling during shipment. All claims devices must be installed outside of the supported
for damage are to be made promptly to the shipper prior to install- flowmeter section and outside of the section between the shut
ing the meter. off devices. The direct connection of flexible elements to the
Installation Requirements/Design Information flowmeter primary should be avoided.
The TRIO-MASS and TRU-MASS are suitable for in- or outdoor in- • Care should be exercised to assure that any dissolved
stallations. The standard instrument meets the requirements of gases, which are present in many liquids, do not outgas. The
Protection Class IP67. The flowmeter primaries are bidirectional minimum back pressure at the outlet should be at least 0.2 bar.
and can be installed in any orientation (vertical or horizontal), as • Assure that operation below the vapor pressure cannot
long as the meter tubes are always completely filled with fluid. The occur when a vacuum exists in the meter tube or for fluids that
corrosion resistance of fluid wetted parts must be considered. boil readily.
• The flowmeter primary should not be installed in the vicinity of
The following points are to be considered during installation: strong electromagnetic fields, e.g. near motors, pumps, trans-
The preferred flow direction is indicated by the arrow on the flow- formers etc.
meter primary. Flow in this direction will be indicated as positive (a • Multiple flowmeter primaries in the same pipeline or
forward/reverse flow calibration is available as on option). installed in interconnected pipelines should be located far from
Installation Orientation one another, or, the pipeline must be decoupled to
• The TRIO-/TRU-MASS operates in all orientations. The optimal prevent crosstalk.
installation orientation is vertical with the flow upwards. Zero Adjustment
• In order to adjust the zero under operating conditions it must be
Supports possible to reduce the flowrate „ZERO“ while the meter tube is
• In order the support the weight of the flowmeter primary and to completely filled. A bypass line is optimal when the process
assure a correct measurement when external effects are cannot be shut down. It is important for accurate measure-
present (e.g. vibrations) the flowmeter should be installed in a ments that during the adjustment there be absolutely no gas
rigid pipeline. Two brackets or hangers should installed sym- bubbles present in the flowmeter primary. Additional advanta-
metrically and stress free in close proximity to the geous conditions during the zero adjustment are that the oper-
process connections. ating pressure and operating temperature exist in the meter
Shut Off Devices tube.
• For setting the system zero shut off devices in the pipeline are
required.
- downstream for horizontal installations
- upstream for vertical installations
• If possible, shut off devices should be installed up- and down-
stream of the flowmeter primary.
Inlet Straight Sections
• The Massmeter does not require any flow conditioning
inlet straight sections. Care should be exercised to assure that
any valves, gates or sight glasses etc. do not cavitate and are
not set into vibration by the flowmeter primary.
System Design Information
• The presence of gas bubbles in the fluid can result in
erroneous measurements, particularly in the density
measurement. Therefore the flowmeter primary should
not be installed at the highest point in the system.
Advantageous are installations in low pipeline sections, at the
bottom of a u-section of pipeline.
• Long drop lines downstream from the flowmeter primary should
be avoided to prevent the meter tube from draining.
• The connecting pipelines should be axially centered to
assure a stress free installation
• The flowmeter primary should not come in contact with any
other elements. Mounting the housing is not permissible.
• When the cross-section of the connecting pipeline is larger than Fig. 6 Zero Adjustment
the flowmeter primary size, suitable standard reducers can be
installed.

Page 4 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Installation Information

Vertical Installations Installations in Drop Lines


The optimal installation orientation is a vertical installation with an The installation recommendation shown in following Fig. is only
upward flow following Fig. This has the advantage that any solids possible if a pipeline reduction or orifice with a smaller cross-sec-
contained in the fluid will settle downward and gas bubbles will tion can be installed to prevent the flowmeter primary from draining
move upward out of the meter tube when the flowrate is zero. during the measurements.
Additionally it is easy to drain the meter tube. Deposits can thereby
be avoided.
Supply Reservoir

Flowmeter Primary

Orifice
Pipe Reduction
Valve

Product Reservoir

Fig. 7 Vertical Installation, Self Draining (upward flow)

Horizontal Installations Fig. 10 Installations in Drop Lines

Fig. 8 Horizontal Installation

Self Draining Horizontal Installations

Fig. 9 Self Draining Horizontal Installations, α 2 – 4°

Page 5 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Difficult Installation Locations


The accumulation of air or gas bubbles in the meter tube can lead
to increased inaccuracies. In following Fig. some difficult
installations are shown.
Installations at the highest point in the system (Figure A) can
result in the formation of air pockets which can lead to appreciable
inaccuracies.
An additional difficult installation is immediately upstream of a free
discharge (Figure B) in a drop line.

Fig. A

Fig. B

Fig. 11 Difficult Installation Locations

! Note
Check that the coordination between the flowmeter primary and
the converter is correct. The instruments which are to be con-
nected together have identical end numbers e.g. X001 and
Y001 or X002 and Y002 on the Instrument Tags.
Pressure loss
The resulting pressure loss is a function of the medium character-
istics and of the existing flow. For calculation of pressure loss
please use the sizing program FLOWCALC.

Page 6 of 39 05.01
TRIO-MASS D184S020U02

Specifications: Flowmeter Primary TRIO.MASS

Ambient Temperature
-25 to +60 °C, (-20 °C to +60 °C EEx)
Protection Class
IP 67
Electrical Connections
Screw terminals Pg 13.5
Cable Length
Standard: max. 300 m; EEx: max. 120 m
Process Connections
Flanges (DIN/ANSI)
Tri-Clamp
Pipe coupling DIN 11851

Fig. 12 Flowmeter Primary TRIO-MASS Meter Sizes


„C“ (DN 10; “D” (DN 15); “E” (DN 20); “F” (DN 25”; “G” (DN 40);
“H” (DN 50); “I” (DN 65); “J” (DN 80); “K” (DN 100)
Materials Measuring Range, Density
Flow tube, flange: SS 1.4571 (316 Ti), SS 1.4404 (316 L), 0.5 kg/dm3 to 3.5 kg/dm3
HC4 2.4610,
Housing: Stainless steel 1.4301
Connection box: Stainless steel 1.4571 (316 Ti)
Fluid Temperature
Standard: -50 to +180 °C
EEx Design: -20 °C to +180 °C
Accuracy Flow
±0.15 % of rate ±0.02 % of Qnom
Accuracy Density
Standard calibration: ± 0.005 kg/dm3
Special calibration: ± 0.001 kg/dm3
Reproducibility: ± 0.0001 kg/dm3
Measuring Range, Temperature
-50 °C to +180 °C < 1.5 °C
-20 °C to +100 °C ± 0.5 °C
Ex-Approval
II2G EEx em [ib]IIC T2 ... T6 (DN 10 bis DN 40
II 1/2G EEx em [ib] IIC T2 ... T6 (DN 50 bis DN 100)
The maximum allowable temperature in relationship to the am-
bient temperature, the Temperature Class and the flowmeter
size is listed in the following table:
Model Meter Size Tempera- Maximum Ambient
ture Class Temperature
40 °C 50 °C 60 °C
MC16 DN 10 / 3/8“ T2 150 °C 150 °C –
DN 15 / 1/2“ T3 140 °C 140 °C 110 °C
T4 75 °C 75 °C 75 °C
T5 40 °C 40 °C 40 °C
T6 25 °C 25 °C 25 °C
DN 20 / 3/4“ T2 180 °C – –
DN 25 / 1“ T3 165 °C 160 °C 110 °C
DN 40 / 1,5“ T4 100 °C 100 °C 100 °C
DN 50 / 2“ T5 65 °C 65 °C 65 °C
DN 65 / 2,5“ T6 50 °C 50 °C 50 °C
DN 80 / 3“
DN 100 / 4“
DN 150 / 6“

Page 7 of 39 05.01
TRIO-MASS D184S020U02

Measuring Ranges, Flow


Meter Size Qmeas [kg/min] Qnom [kg/min]
Max. Press. Drop 2 bar Press. Drop 0.5bar
“C” DN 10 3/8“ 0 - 18 10
“D” DN 15 1/2” 0 - 45 22
“E” DN 20 3/4” 0 - 75 45
“F” DN 25 1” 0 - 125 65
“G” DN 40 1 1/2” 0 - 365 185
“H” DN 50 2” 0 - 710 350
“I” DN 65 2 1/2” 0 - 725
1450
“J” DN 80 3” 0 - 945
1890
“K” DN 100 4” 0 - 1600
3200
Flow range 1:30
Qnom is the flowrate for a pressure drop of approx. 0.5 bar for
water (20 °C)
Qmeas for a pressure drop of approx. 2 bar

1
G
C

H
E

K
F

J
I

0,1
∆ p [bar]

0,01

0,001
1 3 10 30 100 300 1000 3000 10 000
Mass Flowrate [kg/min]

Fig. 13 Pressure Drop Curves TRIO-MASS

Page 8 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, DIN/ANSI

MC16 (EEx)

80 142 80

A
Flange
DIN 2635
G

ANSI B16.5
ISO 7005
F

B L

L
Meter Size Process Connection DIN 2635 ANSI ANSI G G F B ∅A Weight
PN 40 150 lb 300 lb (MC16) [kg]
DN 10 493
„C“ (10) 313 367 83 45 60 9
DN 15 (1/2“) 578 593 603
DN 10 653 11
„D“ (15) DN 15 (1/2“) 578 593 603 331 385 93 45 76 11
DN 20 (3/4“) 683 703 713 13
DN 15 (1/2“) 693 708 718 15
„E“ (20) DN 20 (3/4“) 598 618 628 358 412 114 60 89 15
DN 25 (1/2“) 698 728 738 16
DN 20 (3/4“) 758 778 788 16
„F“ (25) DN 25 (1/2“) 658 688 698 358 412 114 60 89 16
DN 40 (1 1/2“) 808 838 893 19

All dim’s in mm

Fig. 14 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, DIN/ANSI

Page 9 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „L“, DIN/ANSI

MC16 (EEx)
80 142 80
G

A
Flange
DIN 2633
G

DIN 2635
ANSI B16.5
ISO 7005
F

B L

L
Meter Size Process Connection DIN 2633 DIN 2635 ANSI ANSI G G F B A Weight
PN 16 PN 40 150 lb 300 lb (MC16) kg]
DN 25 (1“) 879 910 922 20
„G“ (40) DN 40 (1 1/2“) 780 810 825 374 428 129 64 90 22
DN 50 (2“) 940 970 980 23
DN 40 (1 1/2“) 1045 1075 1090 32
„H“ (50) DN 50 (2“) 940 970 980 403 457 148 80 110 34
DN 65 (2 1/2“) 1100 1135 1145 38
DN 50 (2“) 1220 1250 1260 43
DN 65 (2 1/2“) 1100 1135 1145 47
„I“ (65) DN 65 429 483 164 97 130
(2 1/2“) 1100 1220 1230 48
(2.4610)
DN 80 (3“) 1220 1240 1260 50
DN 65 (2 1/2“) 1330 1365 1375 56
„J“ (80) DN 80 (3“) 1220 1240 1260 456 510 186 108 140 58
DN 100 (4“) 1450 1480 1500 1520 69
DN 80 (3“) 1640 1660 1680 84
„K“ (100) 500 554 215 131 170
DN 100 (4“) 1450 1480 1500 1520 91
„L“ (150) DN 150 (6“) 1990 2030 2060 2080 613 667 285 190 250 190

All dim’s in mm
Fig. 15 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “L”, DIN/ANSI

Page 10 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, Pipe Coupling DIN 11851

MC16 (EEx)
142 80 Pipe Coupling DIN 11851
80
Threaded Connection

R
G

Threaded Connection

A
G

g
B L

Meter Size Process Connection L g G G F B ∅A R Weight


(MC16) [kg]
DN 10 Rd 28 x 1/8 475 4 94
„C“ (10) 313 367 87 45 60 7
DN 15 / 1/2“ Rd 34 x 1/8 555 4 132
DN 10 Rd 28 x 1/8 635 4 138
„D“ (15) DN 15 / 1/2“ Rd 34 x 1/8 555 4 331 385 93 45 76 98 9
DN 20 / 3/4“ Rd 44 x 1/6 655 6 148
DN 15 / 1/2“ Rd 34 x 1/8 680 4 152
„E“ (20) DN 20 / 3/4“ Rd 44 x 1/6 580 6 371 425 127 66 89 102 13
DN 25 / 1“ Rd 52 x 1/6 680 7 152
DN 20 / 3/4“ Rd 44 x 1/6 740 6 162
„F“ (25) DN 25 / 1“ Rd 52 x 1/6 640 7 371 425 127 66 89 112 14
DN 40 / 1 /2“ Rd 65 x 1/6 786 7 185

All dim’s in mm

Fig. 16 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, DIN 11851

Page 11 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „K“, Pipe Coupling DIN 11851

MC16 (EEx)
80 142 80 Pipe Coupling
DIN 11851
Threaded Connection

R
G

A
Threaded Connection
G

g
L L
B

Meter Size Process Connection L g G G F B A R Weight


(MC16) [kg]
DN 25 / (1“) Rd 52 x 1/6 860 7 218 16
„G“ (40) DN 40 / (1 1/2“) Rd 65 x 1/6 758 7 374 428 129 64 90 164 18
DN 50 / (2“) Rd 78 x 1/6 910 7 241 19
DN 40 / (1 1/2“) Rd 65 x 1/6 1025 7 233 28
„H“ (50) DN 50 / (2“) Rd 78 x 1/6 915 7 403 457 148 80 110 177 30
DN 65 / (2 1/2“) Rd 95 x 1/6 1066 8 254 34
DN 50 / (2“) Rd 78 x 1/6 1203 7 291 40
„I“ (65) DN 65 / (2 1/2“) Rd 95 x 1/6 1078 8 429 483 164 97 130 227 44
DN 80 / (3“) Rd 95 x 1/6 1184 8 281 47
DN 65 / (2 1/2“) Rd 95 x 1/6 1316 8 319 54
„J“ (80) DN 80 / (3“) Rd 95 x 1/6 1195 8 456 510 186 108 140 258 56
DN 100 / (4“) Rd 103 x 1/4 1440 10 381 60
DN 80 / (3“) Rd 95 x 1/6 1632 8 401 82
„K“ (100) 500 554 215 131 170
DN 100 / (4“) Rd 103 x 1/4 1460 10 314 86

All dim’s in mm

Fig. 17 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “K”, DIN 11851

Page 12 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, Tri-Clamp DIN 32676

MC16 (EEx)
80 80
142
G

R
G

A
F

L
B

Meter Size Process Connection L G G F B ∅A R Weight


(MC16) [kg]
DN 10 465 88
„C“ (10) DIN 32676 317 371 87 45 60 6
DN 15 540 125
DN 10 625 133
„D“ (15) DN 15 DIN 32676 540 335 389 97 45 76 91 9
DN 20 645 143
DN 15 655 140
„E“ (20) DN 20 DIN 32676 560 371 425 127 66 89 92 12
DN 25 660 142
DN 20 720 152
„F“ (25) DN 25 DIN 32676 620 371 425 127 66 89 102 13
DN 40 775 180

All dim’s in mm
Fig. 18 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, Tri-Clamp DIN 32676

Page 13 of 39 05.01
TRIO-MASS D184S020U02

Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „K“, Tri-Clamp DIN 32676

MC16 (EEx)
80 80
142

R
G
G

A
F

L
B

Meter Size Process ConnectionFitting L G G F B A R Weight


±3 (MC16) [kg]
DN 25 (1“) 840 242 17
„G“ (40) DN 40 (1 1/2“) 745 374 428 129 64 90 195 17
DN 50 (2“) 910 278 18
DN 40 (1 1/2“) 1010 275 27
„H“ (50) DN 50 (2“) 910 403 457 148 80 110 225 26
DN 65 (2 1/2“) 1070 305 27
DN 50 (2“) 1190 335 36
„I“ (65) DN 65 (2 1/2“) 1070 429 483 164 97 130 275 37
DN 80 (3“) 1176 328 38
DN 65 (2 1/2“) 1340 378 45
„J“ (80) DN 80 (3“) 1176 456 510 186 108 140 296 44
DN 100 (4“) 1445 430 46
DN 80 (3“) 1596 440 71
„K“ (100) 500 554 215 131 170
DN 100 (4“) 1445 365 69

All dim’s in mm

Fig. 19 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “K”, Tri-Clamp DIN 32676

Page 14 of 39 05.01
TRIO-MASS D184S020U02

Ordering Information: Flowmeter Primary TRIO-MASS

In addition to the Ordering Number please supply information about your application (see Questionnaire, Page 40)
Ordering Number MC1
Design (primary/converter)
Remote Design 1
EEx, Remote Design 6
Certifications
None A
3.1 B per EN 10204 B
FM-Approval1) C
3A-Approval D
Flow Loop Material
Stn. stl. No. 1.4571 1
Stn. stl. No. 1.44041) 2
Stn. stl. No. 1.4404 (polished)1) 3
Hastelloy C4 4
Tantalum1) 5
Flow Ranges [kg/min]Sizes
0 - 18 “C” (DN 10) C
0 - 45 “D” (DN 15) D
0 - 75 “E” (DN 20) E
0 - 125 “F” (DN 25) F
0 - 365 “G” (DN 40) G
0 - 710 “H” (DN 50) H
0 - 1450 “I” (DN 65) I
0 - 1890 “J” (DN 80) J
0 - 3200 “K” (DN 100) K
Process Connection Size
DN 6 1/4” 6
DN 10 3/8” 10
DN 15 1/2” 15
DN 20 3/4” 20
DN 25 1” 25
DN 40 1 1/2” 40
DN 50 2” 50
DN 65 2 1/2” 65
DN 80 3” 80
DN 100 4” 1H
DN 150 6” 1F
Process Connection
Flange DIN PN 16 D
Flange DIN PN 40 F
Flange DIN PN 1001) H
Flange JIS B22121) K
Flange ANSI Cl 150 P
Flange ANSI Cl 300 Q
Flange ANSI Cl 6001) R
Housing
Standard 1
Pressure tight1) 2
Heating
None (standard) A
Internal (steam, liquid)1) B
Calibration
Flowrate forward / density 1
Flowrate forward - reverse / density 2
Flowrate forward / enhanced density 3
No flowrate / enhanced density 4
Flowrate forward - reverse / enhanced density 5
Instrument Tag
German 1
English 2
French 3
1) In preparation

Page 15 of 39 05.01
TRU-MASS D184S020U02

Specifications: Flowmeter Primary TRU-MASS

Electrical Connections
Screw terminals Pg 13.5
Cable Length
Standard: max. 300 m, EEx: max. 120 m
Ex-Approval
II 2 G EEx em [ib] IIC T2 ... T6
The maximum allowable temperature in relationship to the am-
bient temperature, the Temperature Class and the flowmeter
size is listed in the following table:
Model Meter Size Tempera- Maximum Ambient
ture Class temperature
40 °C 50 °C 60 °C
10MI2 DN 3 / 3/8“ T2 150 °C 150 °C –
T3 140 °C 140 °C 110 °C
T4 75 °C 75 °C 75 °C
Fig. 20 Flowmeter Primary TRU-MASS T5 40 °C 40 °C 40 °C
T6 25 °C 25 °C 25 °C
DN 6 / 1/4“ T2 180 °C – –
DN 15 / 1/2“ T3 165 °C 160 °C 110 °C
Materials
T4 100 °C 100 °C 100 °C
Flow loop, flanges: Stn. stl. No. 1.4571,
T5 65 °C 65 °C 65 °C
stn. stl. No. 1.4404 electropolished, Tantalum (DN 3), 1.4404
T6 50 °C 50 °C 50 °C
Housing: Stn. stl. No. 1.4301
Connection box: Stn. stl. No. 1.4571 Process Connections
Flanges (DIN/ANSI/JIS), Tri-Clamp, Threads (NPT/R),
Fluid Temperature Pipe Couplings DIN 11851, Food Industry Design
Standard: -50 to +180 °C
EEx Design: -20 °C to + 180 °C Meter Sizes
DN 3; 6; 15
Accuracy Flow
±0.25 % of rate ±0.025 % of Qnom Pressure Rating
PN 40, PN 100
Accuracy Density
Standard calibration: ± 0.005 kg/dm3 Measuring Range, Density
Special calibration: ± 0.001 kg/dm3 0.5 kg/dm3 to 3.5 kg/dm3
Reproducibility: ± 0.0001 kg/dm3 Measuring Range, Flow
Measuring Range, Temperature Meter Size Qmeas (kg/min) Qnom (kg/min)
-50 °C to +180 °C < 1.5 °C 3 0 - 4 3
-20 °C to +100 °C ± 0.5 °C 6 0 - 21 16
Ambient Temperature 15 0 - 130 100
-25 to +60 °C (-20 °C to +60 °C EEx) Flow range 1:25
Qnom is the flowrate for a pressure drop of approx. 1 bar for
Protection Class water (20 °C)
IP 67 Qmeas for a pressure drop of approx. 1.8 bar

10

DN 3 DN 6 DN 15 DN 25 DN 40

0,1
∆ p [bar]

0,01
1 10 100 1000
Mass Flowrate [kg/min]

Fig. 21 Pressure Drop for Water at 20 °C

Page 16 of 39 05.01
TRU-MASS D184S020U02

Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, DIN

Standard

L Cable Connector Pg 13.5

F
k

H
D

∅d

Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions Weight
G A L H F D d k kg
DN 3 DN 10 - PN 40 DIN 2635 174 236 342 260 172 90 14 60 6.9
DN 10 - PN 100 DIN 2637 362 100 70 7.8
DN 6 DN 10 - PN 40 DIN 2635 244 266 405 330 207 90 14 60 10.6
DN 10 - PN 100 DIN 2637 425 100 70 11.5
DN 15 - PN 40 DIN 2635 411 95 65 10.7
DN 15 - PN 100 DIN 2637 425 105 75 11.6
DN 15 DN 15 - PN 40 DIN 2635 325 286 483 410 248 95 14 65 18.1
DN 15 - PN 100 DIN 2637 497 105 14 75 19.0
DN 25 - PN 40 DIN 2635 487 115 14 85 19.3
DN 25 - PN 100 DIN 2637 523 140 18 100 22.1

All dim’s in mm
Fig. 22 Flowmeter Primary DN 3 to DN 15, DIN Flanges

Page 17 of 39 05.01
TRU-MASS D184S020U02

Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, ANSI

Standard

L Cable Connector Pg 13.5

F
k

H
D

∅d
G

Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions Weight
G A L H F D d k kg
DN 3 1/2” - Cl 150 ANSI 174 236 378 260 172 88.9 15.7 60.5 6.6
1/8” 1/2” - Cl 300 ANSI 387 95.2 66.5 7.1
1/2” - Cl 600 ANSI 400 95.2 66.5 7.5
DN 6 1/2” - Cl 150 ANSI 244 266 431 330 207 88.9 15.7 60.5 10.2
1/4” 1/2” - Cl 300 ANSI 439 95.2 66.5 10.7
1/2” - Cl 600 ANSI 453 95.2 66.5 11.1
DN 15 1/2” - Cl 150 ANSI 325 286 503 410 248 88.9 15.7 60.5 17.7
1/2” 1/2” - Cl 300 ANSI 512 95.2 15.7 66.5 18.2
1/2” - Cl 600 ANSI 524 95.2 15.7 66.5 18.5
1” - Cl 150 ANSI 518 108.0 15.7 79.2 18.8
1” - Cl 300 ANSI 531 124.0 19.0 88.9 19.8
1” - Cl 600 ANSI 544 124.0 19.0 88.9 20.3

All dim’s in mm
Fig. 23 Flowmeter Primary DN 3 to DN 15, ANSI Flanges

Page 18 of 39 05.01
TRU-MASS D184S020U02

Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, Pipe Coupling DIN 11851, Tri-Clamp ISO 2852

Process Connection Process Connection

Plug Pg 13.5 Connector Pg 13.5

Connection Type: Pipe Coupling DIN 11851 Series 2


Meter Process L A G H F Weight
Size Conn. Size kg
DN DN
3 10 312 236 174 260 172 5.9
6 15 370 266 244 330 207 9.6
15 25 412 286 325 410 248 17.5

Connection Type: Tri-Clamp ISO 2852


Meter Process L A G H F Weight
Size Conn. Size kg
DN inch
3 1/2” 297 236 174 260 172 5.9
6 3/4” 350 266 244 330 207 9.6
15 1” 410 286 325 410 248 17.5

All dim’s in mm
Fig. 24 Flowmeter Primary DN 3 to DN 15, Pipe Coupling DIN 11851, Tri-Clamp ISO 2852

Page 19 of 39 05.01
TRU-MASS D184S020U02

Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, Threads (NPT/R)

Standard
L Cable Connector Pg 13.5

H
G

Meter Size Process Connection Meter Dimensions Weight


Threads G A L H F kg
DN 3 1/4 NPT (105 bar) 174 236 305 260 172 5.7
1/8” R 1/4 (105 bar)
DN 6 1/2 NPT (105 bar) 244 266 368 330 207 9.6
1/4” R 1/2 (105 bar)
DN 15 1 NPT (105 bar) 325 286 398 410 248 17.1
1/2” R1 (105 bar)

All dim’s in mm

Fig. 25 Flowmeter Primary DN 3 to DN 15, Threads

Page 20 of 39 05.01
TRU-MASS D184S020U02

Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, JIS B2212

Standard

L Cable Connector Pg 13.5

F
k

H
D

∅d
G

Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions Weight
G A L H F D d k kg
DN 3 DN 10 DN 10/10 k 174 236 342 260 172 90 15 65 6.8
DN 15 DN 15/10 k 95 70 7.2
DN 6 DN 10 DN 10/10 k 244 266 405 330 207 90 15 65 10.5
DN 15 DN 15/10 k 411 95 70 10.8
DN 15 DN 15 DN 15/10 k 325 286 483 410 248 95 15 70 18.3
DN 25 DN 25/10 k 487 125 19 90 19.7

All dim’s in mm
Fig. 26 Flowmeter Primary DN 3 to DN 15, JIS B2212

Page 21 of 39 05.01
TRU-MASS D184S020U02

Ordering Information: Flowmeter Primary TRU-MASS

In addition to the Ordering Number please supply information about your application (see Questionnaire, Page 39).
Ordering Number
Standard 10MM2
EEx 10MI2
Flow Loop Material
Stn. stl. No. 1.4571 1
Stn. stl. No. 1.4404, interior polished 2
Stn. stl. No. 14404 4
Tantalum2) 5
Other materials 9
Meter Sizes (Flow Loop)
DN 3 (1/8”) 02
DN 6 (1/4”) 03
DN 15 (1/2”) 04
Design Level A
Process Connection
1/4” (Threads) A
DN 10 B
DN 15 (1/2”) C
DN 25 (1”) D
DN 20 (3/4”)3) G
Connection Type Pressure Rating
Flange DIN PN 404) 02
Flange DIN PN 1004) 04
Flange ANSI Cl 1504) 05
Flange ANSI Cl 3004) 06
Flange ANSI Cl 6004) 07
Flange JIS B22124) 12
Threads NPT PN 1004) 14
Threads R PN 1004) 15
Tri-Clamp4) 16
Pipe coupling DIN 118514) 18
Others 99
Accessories
None A
Others Z
Housing Style
Standard, stainless steel 1
Others 9
Certifications
Standard (none) A
EEx ib IIC T4 B
3.1B per EN 10204 C
FM-Approval D
3A E
EEx and EN 10204 (3.1B) F
Others Z
Instrument Tag
German 1
English 2
French5) 3
Others 9
Calibration
Standard flowrate / standard density (3 flow points. forward) A
Special flowrate / standard density (5 flow points. forward/reverse) B
Special density / standard flowrate C
Special density / no flowrate D
Special density / special flowrate E
Others Z
Footnotes see Page 23

Page 22 of 39 05.01
TRU-MASS D184S020U02

1) Upon request
2) Only for flow loop size DN 3.
3) Only for Tri-Clamp DN 6.
4) Process connections (see table below)
5) In preparation
Process connections
Conn. Type Meter Size
3 6 15
Flanges
DIN PN 40 DN 10 DN 10 DN 15
DN 15 DN 15 DN 25
DIN PN 100 DN 10 DN 10 DN 15
DN 15 DN 15 DN 25
ANSI Cl 150 1/2” 1/2” 1/2”
1”
ANSI Cl 300 1/2” 1/2” 1/2”
1”
ANSI Cl 600 1/2” 1/2” 1/2”
1”
JIS B2212 DN 10 DN 10 DN 15
DN 15 DN 15 DN 25
Threads
R/NPT 1/4” 1/2” 1”
DIN 11851 DN 10 DN 15 DN 25
Tri-Clamp 1/2” 3/4” 1”

Page 23 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Specifications: Converter, Standard

Signal Cable
The max. cable length between the primary and converter is 300 m
(Ex 120 m). A 10 m long signal and excitation cable are included
with the shipment. If more than 10 m are required, see Interconnec-
tion Diagram converter, Page 19, Footnote.
Parameter Settings
Data entry in a variety of languages is possible from the keypad on
the converter. When the power is off, all parameter and
totalizer values are stored for a period of 10 years without a
battery.
Display
2x16-character LC-Dot Matrix display with LED background light-
ing. Both lines can be user configured for displaying the mass or
volume flow rate in engineering units, density,
temperature, 7 digit totalizer values with overflow counter in
engineering units for mass or volume.
In the function multiplex two informations can be shown alternating
at the second line of the display.
Fig. 27 Converter 50MM2000 in Field Mount Housing/19”-Insert

Flow Range
User adjustable
! Note:
The instrument conforms to the NAMUR-Recommendations
"Electromagnetic Compatibility for Manufacturers and Users of
Electronic Instruments and Systems, Part 1", 5/93 and EMV-
Response Time Guidelines 89/336/EWG (EN 50081-1,
For step change 0–99 % > 1 s EN 50082-2).
User adjustable 1 s to 99 s
Supply Power
230 V AC ±10 %
115 V AC ±10 %
24 V AC ±10 %
16.8 – 62 V DC
! Note:
The converter and flowmeter primary are calibrated
together and constitute a single unit, i.e. the converters may not
be interchanged with each other.
50/60 Hz ±6 %
Power Consumption
<22 VA (primary including converter)
Ambient Temperature
-20 to +50 °C
! Note:
During operation of the primary 10MI2000 (EEx) the safety
max. power supply of the signal in-/and outputs is UM = 60 V
Protection Class per DIN 40050 (except power supply 230/115 V AC).
IP 65 for field mount housing
IP 00 for 19”-Insert
Design
Field mount housing, cast light metal, painted
Lower section: RAL 7012, dark grey
Upper section: RAL 9002, light grey
I9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical Connections
Cable connector Pg 13.5, screw terminals
Weight
Approx. 4.4 kg field mount housing
Approx. 2.0 kg 19”-Insert

Page 24 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Output Signals Standard External Totalizer Reset


Current Output 1 The internal totalizer values can be reset.
Galvanic isolation is achieved through use of an optocoupler.
Terminals: G2, X2; Function: 31 over 24 V DC - signal (passive)
Current output 1 Terminals: U2, X2; Function: 31 over contact (active)

0 – 20 mA Optional Output Signals


Optional Output Signals
Scaled pulse output (max. 5 kHz) with selectable pulse factor
between 0.001 and 1000 pulse per selected engineering unit. The
0/4–20 mA, 0/2–10 mA, selectable, load ≤1 k Ω .
pulse width can be set between 64 ms and 2000 ms.
Terminals: +/–
The output is galvanically isolated from current output 1.
For output of mass flowrate, volume flowrate, density or
(Example: 1 Pulse/kg).
temperature.
Can be software configured by the user.
Current Output 2 Pulse >V
1.0000 kg
Current output 2
0 – 20 mA Active
Voltage pulse 24 V DC rectangular wave, load > 150 Ω
Terminals: V12, V13; Function: 9, 11
0/4–20 mA, selectable, load ≤500 Ω
Relay
Terminals: V12, V13; Function: C+, C–
Passive
For output of mass flow rate, volume flow rate, density or Optocoupler, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA
temperature. Can be software configured by the user. Terminals: V12, V13; Function: 55, 56
System Monitor By use of two Current outputs and one Pulse output it´s necessary
to use the Emulate Pulse Output.

Error register Emulate pulse output


Terminals: P1/P2 (opto coupler-output)
0...3... Output frequency: 0 to 50 Hz
Pulse width: adjusted
variable between 2-10 ms
The output of pulses is carried out every 100 ms in pulse
Automatic system monitoring with error diagnostics on the packages with max. 5 pulses.
display and error signal over the contact output. All errors
Forward-/Reverse Flow Metering
detected are stored in the error register.
The flow direction is indicated in the display by arrows and over the
Relay contact (opens) ≤ 3 W, ≤250 mA, ≤28 V DC relay contact for an external signal.
Terminals: V5, V6; Function: 39, 40
Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7. mA
Terminals: V5, V6; Function: E9, C9
Forward / Reverse Flow Direction Signal
Signal over relay contact (bipolar)
≤3 W, ≤ 250 mA, ≤ 28 V DC
Terminals: P5, P6, P7; Function: 97, 98, 99
Standard Input Signals
External Zero Return
The output signals can be turned off (when the pipe is empty). Gal-
vanic isolation is achieved through use of an optocoupler. Termi-
nals: G2, X1; Function: 22 over 24 V DC - signal (passive)
Terminals: U2, X1; Function: 22 over contact (active)

Page 25 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

HART-Protocol Serial Data Link


The HART-Protocol provides for communication between a Serial data links are available in RS 485 or RS 232C/V24
process control system or handheld terminal and a field instrument. designs.
If communication utilizing the HART-Protocol is desired, the serial RS 485
data link is not available. Digital communication is established by Vss = 5 V.iInput impedance: ≥ 12 k Ω ,
utilizing an AC signal superimposed on current output 1 which does Max. cable length: ≤1200 m
not affect any other instruments connected to the output. This Baudrate: 110–9600 Baud
design is only available with a 4-20 mA current output. Terminals: Max. 32 instruments in parallel on a single bus. A shielded data ca-
+/- ble with individually twisted pairs is recommended.
Terminals: V1, V2, V3, V4; Function: T-, T+, R-, R+

Fig. 28 Communication with HART-Protocol Fig. 29 Communication with RS 485 Data link

Transmission Mode
FSK-Modulation on the 4-20 mA current output per Bell 202 Stan-
dard.
Baudrate
1200 Baud
Representation
logic. 1: 1200 Hz, logic. 0: 2200 Hz
Cable
AWG 24 twisted
Max. Cable Length
1500 m
Max. Signal Amplitude
1.2 mApp
Current Output Load
min. > 250 Ω , max. < 750 Ω

Page 26 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Interconnection Diagram: Primary, TRIO-MASS/TRU-MASS Converter, Standard

Converter 50MM2000 (Standard)


c) C- C+
b) E9 C9 b) T- T+ R- R+ 55 56 E0 C0 E0 C0 E0 C0 L+ L-
a) 22 31 a) B A 39 40 a) TD RD 9 11 97 98 97 98 97 98 99 1L11L2

IT+ UT+ UT- IT+ S1 S2 S3 S4 M6 M7 Ux G2 U2 X1 X2 g2 X3 X4 + - V5 V6 V1 V2 V3 V4 V12 V13 P1 P2 P3 P4 P5 P6 P7 L N

2) 3) 4) 5) 6) 7) 10)
10) 8)

New Lettering of the connecting terminals!

S1 85
9)

S2 86

S3 87

S4 88

IT+ UT+ UT- IT+ S1 S2 S3 S4 M6 M7 SE 1)


S5 89
Flowmeter Primary S6 90
TRU-MASS (10MM2000) Signal cable
Operational ground
IT+ 95
to the
converter
IT- 96

UT+ 83

S5 S6 IT+ UT+ UT- IT+ S1 S2 S3 S4 M6 M7 SE UT- 84


Flowmeter Primary M6 91
TRIO-MASS (MC1) Operational ground
M7 92
1) Supply power, see Instrument Tag
2) External zero return SE
Terminals: G2, X1; Function: 22, passive
Terminals: U2, X1; Function: 22, active, factory setting
3) External totalizer reset
Terminals: G2, X2; Function 31, passive
Terminals: U2, X2; Function: 31, active, factory setting
4) Current output 1 selectable, load < 1k Ω , 0/4–10/20 mA; Terminals: +/–
5) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40
b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
6) Serial data link
a) RS 232C, Terminals: V1, V2, V3, V4; Function: ⊥ , TD, ⊥ , RD
b) RS 485, Terminals: V1, V2, V3, V4; Function: T-, T+, R-, R+
7) Scaled pulse output
a) Active, 24 V DC, load >150 Ω ; Terminals: V12, V13; Function: 9, 11
b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56
c) Current output 2 selectable, load < 500 Ω , 0/4–20 mA, Terminals: V12, V13; Function: C-, C+
Terminals Ux, G2 external 24 V supply for pulse and current output 2, galvanically isolated from data link, passive
Terminals U2, G2 internal 24 V supply for pulse and current output 2, galvanically isolated from data link, active
8) Output (for forward/reverse signal, min./max. contact) P1/P2; P3/P4; P5/P6/P7
a) Relay contact (bipolar), ≤ 3W, ≤ 250 mA, ≤ 28 V DC
b) Optocoupler UCE ≤ 25 V; ICE ≤ 7.5 mA
9) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.
10) Emulate pulse output, Terminals P1/P2 (Optocoupler output)

! Note:
The safety max. power supply of the signal-in/and -outputs is UM = 60 V.

Fig. 30 Interconnection Diagram Flowmeter Primary, Converter 50MM2000 (Standard)

Page 27 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Interconnection Examples for Peripherals

Scaled Pulse Output Active (Option) Scaled Pulse Output Passive, Optocoupler (Option)
internal external internal external

forward RB *
24 V+ V13 V13
24 V+
forward (11) (56)
V12 V12
– –
(9) (55)

Current Output 1 Current Output 2


internal external internal external

V13
0/4–20 mA + 0/4–20 mA
(C+)

– V12
(C-)

Ext. Zero Return, Active Ext. Zero Return, Passive Ext. Totalizer Reset, Active Ext. Totalizer Reset, Passive
internal external internal external internal external internal external

U2 G2 0 U2 G2 0

X1 X1 +24 V X2 X2 +24 V
(22) (22) (31) (31)

Alarm Output Optocoupler


internal external
Forward/Reverse Signal/ Min.-Max. Contact
RB* internal external
V6 U+
(C9) ⊗
V5 P7 forward
(E9) (99)
Opens at Alarm P6
(98)
Alarm Output Relay
P5 reverse
internal external
(97)

+
V6
(40)


V5
(39) U CE
*RB ≥ -----------
Select to open or close I CE
at alarm

Fig. 31 Interconnection Examples for Converter (DIN Symbols)

Page 28 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Dimensions: Converter Standard, FILL-MASS, DENSI-MASS

198 140 167


7

228
244

Field Mount Housing with Hinged Door Cable Connector Pg 13.5 Mounting Dimensions

All dim’s in mm

Fig. 32 Dimensions, Field Mount Housing Converter

All dim’s in mm

Fig. 33 Dimensions, 19”-Design, Converter

Page 29 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Specifications: Converter, FILL-MASS

Signal Cable
The max. cable length between the primary and converter is 300 m
(Ex 120 m). A 10 m long signal and excitation cable are included
with the shipment. If more than 10 m are required, see Interconnec-
tion Diagram converter, Page 25, Footnote.
Parameter Settings
Data entry in a variety of languages is possible from the keypad on
the converter. When the power is off, all parameter and
totalizer values are stored for a period of 10 years without a
battery.
Display
2x16-character LC-Dot Matrix display with LED background light-
ing. Both lines can be user configured for the displaying mass or
volume flow rate in engineering units, density,
temperature, 7 digit totalizer values with overflow counter in
engineering units for mass or volume.
In the function multiplex two informations can be shown alternating
at the second line of the display.
Fig. 34

Flow Range
User adjustable
! Note:
The instrument complies with the NAMUR-Recommendations
"Electromagnetic Compatibility Guidelines for Manufacturers
and Users of Electronic Instruments and Systems, Part 1", 5/93
Response Time and EMV-Guidelines 89/336/EWG
For step change 0–99 % > 1 s (EN 50081-1, EN 50082-2).
User adjustable 1 s to 99 s
Supply Power
230 V AC ±10 %
115 V AC ±10 %
! Note:
The converter and flowmeter primary are calibrated
together and constitute a single unit, i.e. the converters may not
24 V AC ±10 % be interchanged with each other.
16.8 – 62 V DC
50/60 Hz ±6 %
Power Consumption
<22 VA (primary including converter)
! Note:
During operation of the primary 10MI2000 (EEx) the safety
max. power supply of the signal in-/and outputs is UM = 60 V
(except power supply 230/115 V AC).
Ambient Temperature
-20 to +50 °C
Protection Class per DIN 40050
IP 65 for field mount housing
IP 00 for 19”-Insert
Design
Field mount housing, cast light metal, painted
Lower section: RAL 7012, dark grey
Upper section: RAL 9002, light grey
I9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical Connections
Cable connector Pg 13.5, screw terminals
Weight
Approx. 4.4 kg field mount housing
Approx. 2.0 kg 19”-Insert

Page 30 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Converter, FILL-MASS

The Coriolis-Mass-Flowmeter for Fast Batch


and Fill Operations
Filling and Injecting
The Coriolis-Mass-Flowmeter can be used for fast fill and batch op- and improves the fill reproducibility. The measurement also
erations through utilization of a special software. Up to 4 incorporates an automatic safety shut off when the maximum fill
different batch quantities with anticipatory and end contacts can be time is exceeded. In order to utilize very short fill cycles with high
preselected from the converter keypad. For large container filling accuracy the converter measures and automatically
the fill concept provides for a two stage fill using the corrects the overrun quantity with a specially designed control
anticipatory and end contacts. This reduces overrun quantities algorithm.

t1 = Fill time at max. flowrate


Batch selection (Anticipatory contact quantity)

t2 = Fill time (end contact)


Start

t3 = Fine injection, t2 - t1
Precontact
t4 = Overrun quantity measurement,
Endcontact programmable, 0–2 s

t5 = Automatic zero adjustment,


max. 1 s, can be interrupted
by Start
Flow rate
t6 = Start the fill cycle, tmin 20 ms

t7 = Fill quantity selection, tmin 2 ms


before Start signal

Fig. 35 Two Stage Fill Cycle

Batch selection

t1 = Fill time at max. flowrate


Start (Anticipatory contact quantity)

t2 = Overrun quantity measurement,


programmable, 0–2 s
Endcontact
t3 = Automatic zero adjustment,
max. 1 s, can be interrupted
by Start

Flow rate t4 = Start the fill cycle, tmin 20 ms

t5 = Fill quantity selection, tmin 2 ms


before Start signal

Fig. 36 Single Stage Fill Cycle

Page 31 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Converter for Batch Operations

Input SIgnals Output Signals


Start Batch (Terminals G2, X1) Current Output 1 (Terminals +/–)
Optocoupler input 5 V < UE < 32 V; 1 mA < IE < 10 mA 0/4 to 20 mA, load ≤ 1000 Ω
Available for the indication of the instantaneous flowrate.
Stop Batch (Terminals G2, X2)
Optocoupler input 5 v < UE < 32 V; 1 mA < IE < 10 mA Output Signals, Options
Batch Quantity Selection (Terminals G2, X3, X4) Scaled Pulse Output
Batch quantity 1, 2, 3 or 4 Scaled pulse output with pulse widths from 0.064 ms. The pulse
Optocoupler input 5 V < UE < 32 V; 1 mA < IE < 10 mA factor is calculated from the Qmax selection. The Qmax flowrate
value corresponds to 5000 pulses/s. Pulse output and current out-
Automatic Zero Adjust, External put 1 are galvanically isolated from each other.
The automatic zero adjustment can be initiated from the two (Example: Qmax 5000 g/s = 1 pulse/g)
inputs, Start and Stop.
The adjustment requires that the flow loop be completely filled with Active, Transistor (Terminals 94, 95)
fluid and the flowrate at zero. In order to initiate the zero adjustment Voltage pulse 24 V, load > 150 Ω
the Start and Stop inputs must be active for at least 2 seconds and Terminals: V12, V13; Function: 9, 11
the Stop input must be closed. The adjustment takes 1 second and Passive
cannot be interrupted. Optocoupler 5 V < UCE < 25 V, 5 mA < ICE < 30 mA
Within this 1 second period the both inputs must be reset. Terminals: V12, V13; Function: 55, 56
Output Signals
Standard
The contact outputs can be configured as relay contacts or
optocoupler outputs.
Contact output
Antic. contact Terminals P1, P2
End contact Terminals P3, P4
Alarm contact Terminals V5, V6
System alarm Terminals P5, P6, P7
Relay Contact
≤ 3 W, ≤ 250 mA, ≤ 28 V DC
Optocoupler
UCE ≤ 25 V, ICE ≤ 7.5 mA

Page 32 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Interconnection Diagram: Primary TRIO-MASS/TRU-MASS; Converter FILL-MASS

Converter 50MM2000 (FILL-MASS)


b) E9 C9 b) 55 56 L+ L-
a) 68 69 A1 A2 a) 39 40 a) 9 11 V7 V8 V9 1L11L2

IT+ UT+ UT- IT- S1S2 S3 S4 M6 M7 Ux G2U2 X1 X2 g2 X3 X4 + - V5 V6 V1V2 V3 V4 V12 V13 P1 P2 P3 P4 P5 P6 P7 L N

2) 3) 4) 5) 6) 7) 8) 9) 10)

11) New Lettering of the connecting terminals!

S1 85

S2 86

S3 87
IT+ UT+ UT- IT- S1S2 S3 S4 M6 M7 SE 1)
S4 88
Flowmeter Primary
TRU-MASS (10MM2000) Operational ground S5 89

S6 90
Signal cable
IT+ 95
to the
converter
IT- 96
S5S6 IT+ UT+ UT- IT- S1S2 S3 S4 M6 M7 SE
UT+ 83
Flowmeter Primary
TRIO-MASS (MC1) Operational ground
UT- 84

M6 91

1) Supply power, see Instrument Tag M7 92


2) External Start
Terminals: G2, X1; Function: 68, passive SE
Terminals: U2, X1; Function: 68 active, factory setting
3) External Stop
Terminals: G2, X2; Function 69, passive
Terminals: U2, X2; Function: 69 active, factory setting
4) External batch quantity selection Terminals G2, X3 and X4, passive 24 V
5) Current output 1 selectable, load < 1 k Ω , 0/4–10/20 mA; Terminals: +/–
6) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40
b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
7) Scaled pulse output
a) Active, 24 V DC, load >150 Ω ; Terminals: V12, V13; Function: 9, 11
b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56
Terminals Ux, G2 external 24 V supply for pulse, galvanically isolated from data link, passive
Terminals U2, G2 internal 24 V supply for pulse, galvanically isolated from data link, active
8) Anticipatory contact (fine injection), optocoupler conducts when signal is applied
9) End contact batch quantity, optocoupler conducts when signal is applied
10) System alarm
Terminals: P5, P6, P7; Function V7, V8, V9 (opens at alarm V8-V9)
11) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.

Fig. 37 Interconnection Diagram: Flowmeter Primary, Converter 50MM2000 (FILL-MASS)

Page 33 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Interconnection Examples for Peripherals for Batch Operation

Anticipatory Contact Controls End Contact Controls Contact Settings


Anticipatory Quantity Batch Quantity Logic 0 = open / Logic 1 = closed

Antic Contact End Contact Operation Conditions


Converter Converter P1 P2 P3 P4 Relay -Configuration
P1 P1 Module P3 P4 Module 0 0 Stop
1 1 Start batch
0V User 0V User
0 1 Antic. quantity reached
+24 V +24 V 0 0 Batch quantity reached

Appropriate noise suppression measures should be utilized for the valves and switchgear equipment in the vicinity of the
metering system, e.g. protection diodes, varistors or R-C combinations (VDE 0580).
All cables are to be shielded and connected to the protection ground.

Batch Quantity Selection External Batch Cycle Control


Using external contacts Stop interrupts the batch cycle
passive passive
A1 A2 68 69
Converter Voltage at Converter
X3 X4 G2 Module X3 X4 Batch Quantity X1 X2 G2
Module
0V 0V 4 external external User
24 V 0V 3 Start Stop
0V 24 V 2
24 V 24 V 1

+24 V 0V +24 V 0V
Button (momentary contact)
Switch

Batch Quantity Selection External Batch Cycle Control


Using external contacts Stop interrupts the batch cycle
active active
A1 A2 68 69
Converter Voltage at
X3 X4 U2 X1 X2 U2 Converter
Module X3 X4 Batch Quantity
Module
0V 0V 4
external external User
24 V 0V 3 Start Stop
0V 24 V 2
24 V 24 V 1

Switch Button (momentary contact)

Signals
System Alarm
Alarm P5 P6 P7

V7 V8 V9 Electrical Data:
Converter
V6 V5 Module Only for Allowable load for
+24 V a)Relay contact
Relay
+24 V 0V max. 28 V, ≤ 3 W, ≤ 250 mA
Operate: V8 - V9 closed b)Optocoupler output
0V V7 - V8 open UCE 25 V
Operate: contact closed Alarm: V7 - V8 closed ICE 7.5 mA
Alarm: contact open V8 - V9 open

Page 34 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Specifications: Converter DENSI-MASS

Signal Cable
The max. cable length between the primary and converter is 300 m
(Ex 120 m). A 10 m long signal and excitation cable are included
with the shipment. If more than 10 m are required, see Interconnec-
tion Diagram converter, Page 29, Footnote.
Parameter Settings
Data entry in a variety of languages is possible from the keypad on
the converter. When the power is off, all parameter and
totalizer values are stored for a period of 10 years without a
battery.
Display
2x16-character LCD-Dot Matrix display with LED background light-
ing. Both lines can be user configured for the displaying mass or
volume flowrate, density, concentration, Brix, density at 20°C,
mass concentration flowrate, 7 digit totalizer values with overflow
counter in engineering units for mass or volume.
In the function multiplex two informations can be shown alternating
at the second line of the display.
Fig. 38 Converter 50MM2000 in Field Mount Housing/19”-Insert

Measurement Range
User programmable
! Note:
The instrument conforms to the NAMUR-Recommendations
"Electromagnetic Compatibility Guidelines for Manufacturers
and Users of Electronic Instruments and Systems, Part 1", 5/93
Response Time and EMV-Guidelines 89/336/EWG (EN 50081-1, EN 50082-2).
For step change 0–99 % > 1 s
User programmable 1 s to 99 s
Supply Power
230 V AC ±10 %
115 V AC ±10 %
! Note:
The converter and flowmeter primary are calibrated
together and constitute a single unit, i.e. the converters may not
24 V AC ±10 % be interchanged with each other.
16.8 – 62 V DC
50/60 Hz ±6 %
Power Consumption
<22 VA (primary including converter)
Ambient Temperature
-20 to +50 °C
Protection Class per DIN 40050
IP 65 for field mount housing
IP 00 for 19”-Insert
Design
Field mount housing, cast light metal, painted
Lower section: RAL 7012, dark grey
Upper section: RAL 9002, light grey
I9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical Connections
Cable connector Pg 13.5, screw terminals
Weight
Approx. 4.4 kg field mount housing
Approx. 2.0 kg 19”-Insert

Page 35 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

The Coriolis Mass-Flowmeter for High Accuracy System Monitor


Density Measurements and Concentration
Calculations Error register
The MFM measures the density of the fluid which fills the meter by
utilizing the flow loop resonant frequency. The special density soft- 0...3...
ware makes it possible to indicate in the display and over the cur-
rent output the concentration in addition to the density value. As the
primary is available with two selectable density calibrations (stan- Automatic system monitoring with error diagnostics on the
dard density ± 0.005 kg/dm3, sepcial densisty ± 0.001 kg/dm3), dif- display and error signal over the contact output. All detected
ferences in the accuracy of the concentration measurement result. errors are stored in the error register.
Another influence to the accuracy of the concentration measure- Relay contact (opens) ≤ 3 W, ≤250 mA, ≤28 V DC
ment is the measuring effect, which results of the change of densi- Terminals: V5, V6; Function: 39, 40
ty.
Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA
The concentration calculation is made using the values of the en- Terminals: V5, V6; Function: E9, C9
tered data pairs (density -concentration). Values for two
density-concentration curves can be entered. Forward / Reverse Flow Direction Signal
Signal over relay contact (bipolar)
It is also possible to calculate the product quantity from the mass ≤3 W, ≤ 250 mA, ≤ 28 V DC
flowrate and concentration and to output the concentration mass
Terminals: P5, P6, P7; Function: 97, 98, 99
flowrate in addition to the total mass flowrate.
Output Signals Standard Input Signals, Standard
Current Output 1
Curve Selection
Terminals: G2, X1; Function: 22, from 24 V DC signal (passive)
Current output 1 Terminals: U2, X1; Function: 22, from contact (active)

0 – 20 mA Output Signal, Options


Scaled Pulse Output
Scale pulse output (max. 5 kHz) with selectable pulse factor
between 0.001 and 1000 pulse per selected engineering unit. The
0/4–20 mA, 0/2–10 mA, selectable, load ≤1 k Ω . pulse width can be set between 64 ms and 2000 ms.
Terminals: +/– The output is galvanically isolated from the current output 1. (Ex-
For output of density, concentration, concentration mass ample: 1 Pulse/kg).
flowrate, volume flowrate, temperature.
Can be software configured by the user.
Current Output 2 Pulse >V
1.0000 kg
Current output 2
0 – 20 mA Active, Transistor
Voltage pulse 24 V, load >150 Ω
Terminals: V12, V13; Function: 9, 11

0/4–20 mA, switchable, load ≤500 Ω Passive


Terminals: V12, V13; Function: C+, C– Optocoupler 5 V < UCE < 25 V, 5 mA < ICE < 30 mA
Terminals: V12, V13; Function: 55, 56
For output of mass flow rate, density, concentration, Brix,
density at 20°C, concentration mass flowrate, volume flowrate or Forward-/Reverse Metering
temperature. The flow direction is indicated in the display by arrows and over the
Can be software configured by the user. relay contact for an external signal.

The scaled pulse output is not available. Current output 1 and cur-
rent output 2 are galvanically isolated from each another.

Page 36 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Interconnection Diagram: Primary TRIO-MASS/TRU-MASS; Converter DENSI-MASS

Converter 50MM2000 (DENSI-MASS) c) C- C+


b) E9 C9 b) 55 56 E0 C0 E0 C0 E0 C0 L+ L-
a) 39 40 a) 9 11 97 98 97 98 97 98 99 1L11L2

IT+ UT+ UT- IT+ S1S2 S3 S4 M6 M7 Ux G2U2 X1 X2 g2 X3 X4 + - V5 V6 V1V2 V3 V4 V12 V13 P1 P2 P3 P4 P5 P6 P7 L N

2) 3) 4) 5) 6) 7)

8) New Lettering of the connecting terminals!

S1 85

S2 86

IT+ UT+UT- IT+ S1S2 S3 S4 M6 M7 SE 1)


S3 87
Flowmeter Primary S4 88
TRU-MASS (10MM2000) Operational ground
S5 89

S6 90
Signal cable
IT+ 95 to the
converter
IT- 96
S5S6 IT+ UT+ UT- IT+ S1S2 S3 S4 M6 M7 SE
UT+ 83
Flowmeter Primary
Operational ground UT- 84
TRIO-MASS (MC1)
M6 91

M7 92

SE
1) Supply power, see Instrument Tag
2) Selection of curve
Terminals: G2, X1; Function: 22, passive
Terminals: U2, X1; Function: 22, active over contact (closed), factory setting
3) External totalizer reset
Terminals: G2, X2; Function 31, passive
Terminals: U2, X2; Function: 31, active over contact (closed), factory setting
4) Current output 1 selectable, load < 1k Ω , 0/4–10/20 mA; Terminals: +/–
5) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40
b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
6) Scaled pulse output
a) Active, 24 V DC, load >150 Ω ; Terminals: V12, V13; Function: 9, 11
b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56
c) Current output 2 selectable, load < 500 Ω , 0/4–20 mA, Terminals: V12, V13; Function: C-, C+
Terminals Ux, G2 external 24 V supply for pulse and current output 2, galvanically isolated from data link, passive
Terminals U2, G2 internal 24 V supply for pulse and current output 2, galvanically isolated from data link,, active
7) Three programmable output (for forward/reverse signal/min./max. contact) P1/P2; P3/P4; P5/P6/P7
a) Relay contact (bipolar), ≤3W, ≤250 mA, ≤28 V DC
b) Optocoupler UCE ≤25 V; ICE ≤7.5 mA
8) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.

Fig. 39 Interconnection Diagram: Flowmeter Primary, converter 50MM2000 (DENSI-MASS)

Page 37 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Ordering Information Converter

Ordering Number 50MM2


Remote Converter
(All converters have the current output I)
Pulse Output Current Output II 0
None None 1
None Current output II 2
Pulse active None 3
Pulse optocoupler None 4
Emulate pulse output (opto)Current output II2) 9
Others
Serial Data Link
None 0
Serial data link RS 4851)2) 1
Profibus DP Modul 1)2) 3
Others 9
Certifications
None 0
Primary in EEx-Design, CENELEC 1
FM-Approval 2
Others 9
Design Level *3)
Software Level *3)
Housing
Field mount housing, keypad accessible, Pg 13.5-connector G
Field mount housing, keypad accessible, NPT 1/2”-connector H
19”-Insert cassette 167 mm with connection board for rack mount M
Others Z
Operating Mode
Continuous flowrate metering - standard 0
Batch operation – FILL-MASS 5) 7) 1
Density/concentration – DENSI-MASS 5) 2
Others 9
Contact Outputs (V5, V6)
Optocoupler 1
Relay 3
Optocoupler, pulse output unscaled 0–10 kHz 4
Others 9
Signals (P1, P2, P3, P4, P5, P6, P7)
None 0
Optocoupler 1
Relay6) 2
Others 9
Options
None A
HART-Protocol2) B
Others Z
Supply Power
AC voltage 230 V AC A
115 V AC B
24 V AC D
DC voltage 16.8 – 62.4 V DC F
Instrument Tag
German 1
English 2
Others 9
1) HART-Protocol not available with this option.
2) Only for operating mode: Cont. flowrate metering.
3) Specified by ABB.
4) In preparation.
5) No serial data link, no HART-Protocol, no Profibus DP, no EEx.
6) 19“ not possible.
7) No current output II.

Page 38 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02

Questionnaire Coriolis Mass Flowmeter

Customer: Date:

Mr./Mrs./Ms.: Department:

Telephone: Telefax:

Fluid:
Liquid content: Gas content:
Flowrate: kg/h
(Min, max, operating value)
Density: kg/m3
(Min, max, operating value)
Dyn. Viscosity: Pa ⋅ s
(Min, max, operating value)
Fluid Temperature: °C
(Min, max, operating value)

Ambient Temperature: °C
Pressure: bar
(Min, max, operating value)
Flow: Steady Pulsating (frequency)
Batch Operation: Yes No
(Batch quantity, time)
Concentration Calculation: Yes No
Enhanced density calibration(± 1 g/l) Yes No
Ex-Protection: Yes No
Supply Power: AC voltage: DC Voltage:
230 V AC 16.8 – 62.4 V DC
115 V AC
24 V AC
Electrical Outputs: Communication :
Current output I: 0/4–20 mA Serial data link RS 485
Current output II: 0/4–20 mA Serial data link RS 232C
Pulse output HART
Profibus DP
Additional Information:
Pipeline diameter ............. . mm inch
Process Connection .............

Page 39 of 39 05.01
ABB Automation Products GmbH Technical changes reserved.
Dransfelder Str. 2, D-37079 Goettingen, Germany Printed in the Fed. Rep. of Germany
Certified per DIN EN ISO 900
Tel. 0551/90 5 - 0 D184S020U02 Rev. 02 / 05.2001
Fax 0551/90 57 77
http://www.abb.com

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