SG 60 KTL
SG 60 KTL
SG 60 KTL
SG60KTL
PV Grid-connected Inverter
Aim
This manual contains information about the inverter, which will provide you
guidelines to connect the inverter into the PV power system and how to operate the
inverter.
Related Documents
The manual cannot include all information about the PV system. You will get
additional information at www.sungrowpower.com or via webpage of the
manufacturer.
Target Group
This manual is for technical personnel who is responsible for inverter installation,
operation and maintenance and inverter owner who will perform daily LCD
operation.
Symbols Explanation
Important instructions contained in this manual should be followed during
I
installation, operation and maintenance of the inverter. And they will be highlighted
by the following symbols.
DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.
II
Content
About This Manual .......................................................................... I
1 Safety Instructions ................................................................... 1
2 Product Description ................................................................. 6
2.1 Intended Usage ......................................................................................................6
2.2 Product Introduction ............................................................................................7
2.2.1 Appearance ................................................................................................................. 7
2.2.2 Dimensions .................................................................................................................. 8
2.2.3 LCD Display .................................................................................................................. 8
2.2.4 DC Switch ..................................................................................................................... 9
2.3 Technical Description ...........................................................................................9
2.3.1 Circuit Diagram .......................................................................................................... 9
2.3.2 Function Description ............................................................................................ 10
2.3.3 Derating ..................................................................................................................... 11
3 Installation Flow..................................................................... 13
4 Unpacking and Storage ......................................................... 15
4.1 Unpacking and Inspection .............................................................................. 15
4.2 Identifying Inverter ............................................................................................ 15
4.3 Scope of Delivery ................................................................................................ 17
4.4 Inverter Storage ................................................................................................... 17
5 Mechanical Installation ......................................................... 19
5.1 Installation Site Selection ................................................................................ 19
5.2 Moving Inverter to Installation Site .............................................................. 21
5.3 Installing the Inverter ........................................................................................ 22
5.3.1 Installing to Metal Frame .................................................................................... 23
5.3.2 Installing to Concrete Wall .................................................................................. 24
6 Electrical Connection ............................................................. 27
6.1 Terminal Description ......................................................................................... 27
III
6.2 AC Side Cable Connection ............................................................................... 28
6.2.1 AC side requirements ........................................................................................... 28
6.2.2 Grid Connection ..................................................................................................... 31
6.3 PV Array Connection .......................................................................................... 34
6.3.1 PV Input Configuration ........................................................................................ 35
6.3.2 PV Input Connection............................................................................................. 36
6.4 Grounding the Inverter ..................................................................................... 39
6.4.1 Grounding System Overview............................................................................. 39
6.4.2 Second Protective Earth Terminal .................................................................... 40
6.5 Communication Connection .......................................................................... 41
6.5.1 Communication Overview.................................................................................. 41
6.5.2 RS485 Communication System ......................................................................... 42
6.5.3 RS485 Communication Connection................................................................ 45
6.5.4 Ethernet Connection ............................................................................................ 47
7 Commissioning ...................................................................... 50
7.1 Inspection before Commissioning ............................................................... 50
7.2 Commissioning Procedure .............................................................................. 50
8 Disconnecting, Dismantling and Disposing the Inverter .... 54
8.1 Disconnecting the Inverter ............................................................................. 54
8.2 Dismantling the Inverter .................................................................................. 55
8.3 Disposal of the Inverter .................................................................................... 55
9 Troubleshooting and Maintenance ...................................... 56
9.1 Troubleshooting .................................................................................................. 56
9.1.1 Troubleshooting of LED Indicator .................................................................... 56
9.1.2 Troubleshooting of Faults in LCD Screen ...................................................... 56
9.2 Maintenance ......................................................................................................... 60
9.2.1 Routine Maintenance ........................................................................................... 60
9.2.2 Maintenance Instruction ..................................................................................... 61
9.3 Contact Sungrow Service................................................................................. 64
10 Operation of LCD Display ...................................................... 65
10.1 Description of Button Function ..................................................................... 65
IV
10.2 Menu Tree .............................................................................................................. 66
10.3 Main Screen .......................................................................................................... 67
10.4 Contrast Adjustment ......................................................................................... 68
10.5 Checking Running Information ..................................................................... 68
10.6 Checking History Information ........................................................................ 70
10.6.1 Checking Running Records.............................................................................. 70
10.6.2 Checking Fault Records ..................................................................................... 70
10.6.3 Checking History Event Records .................................................................... 71
10.6.4 Checking Energy Records ................................................................................. 71
10.7 Starting/Stopping ............................................................................................... 72
10.8 Password Entry .................................................................................................... 73
10.9 System Parameter Setting ............................................................................... 73
10.9.1 Language Setting ................................................................................................ 73
10.9.2 Time Setting ........................................................................................................... 74
10.9.3 Total Energy Deviation Adjustment .............................................................. 74
10.9.4 Load Default .......................................................................................................... 75
10.9.5 Checking Firmware Version ............................................................................. 75
10.10 Running Parameter Setting............................................................................. 76
10.10.1 Main Screen of Run-param ............................................................................ 76
10.10.2 Active/Reactive Power Parameters............................................................. 77
10.10.3 Reactive Power Regulation............................................................................ 78
10.10.4 Reactive Power Setting for Italy ................................................................... 81
10.10.5 Save P/Q-set ........................................................................................................ 83
10.10.6 Time Parameters ................................................................................................ 83
10.10.7 LVRT Parameter .................................................................................................. 84
10.10.8 Derating Parameters ........................................................................................ 84
10.10.9 ISO Parameters ................................................................................................... 84
10.11 Protection Parameter Setting ......................................................................... 85
10.11.1 Country Setting.................................................................................................. 85
10.11.2 Single-stage Protection Parameter Setting............................................. 87
10.11.3 Multi-stage Protection Parameter Setting ............................................... 87
10.11.4 Protection Recovery Setting ......................................................................... 88
V
10.11.5 Protection Parameter Confirmation ........................................................... 88
10.12 Communication Parameter Setting ............................................................. 88
10.13 Advanced Parameters Setting ........................................................................ 89
10.13.1 PVS Detect Settings .......................................................................................... 89
10.13.2 10min Max-V ....................................................................................................... 90
10.13.3 Grid Unbalance .................................................................................................. 91
11 Appendix ................................................................................ 92
11.1 Technical Data ...................................................................................................... 92
11.2 Exclusion of Liability .......................................................................................... 93
11.3 About Us ................................................................................................................ 94
11.4 Contact Information .......................................................................................... 95
VI
1 Safety Instructions
The inverter has been designed and tested strictly according to the international
safety regulations. As electrical and electronic equipment, safety instructions related
to them must be complied with during installation, commissioning, operation and
maintenance. Incorrect operation or work may result in damage to:
The life and well-being of the operator or a third party
The inverter and other properties that belong to the operator or a third party
Therefore, the following general safety instructions must be read and always kept in
mind prior to any work. All detailed work-related safety warnings and notes will be
specified at the critical points in corresponding chapter.
Before Installation
The unit is thoroughly tested and strictly inspected before delivery. Damage
may still occur during shipping.
If there is visible damage to the packaging or the inner contents, or if there
is something missing, contact Sungrow or the forwarding company.
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1 Safety Instructions User Manual
During Installation
During Electrical
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User Manual 1 Safety Instructions
Operate the inverter by strictly following the descriptions in this manual to avoid
unnecessary injury to the persons and damage to the device. Arc flash, fire or
explosion may follow if otherwise and Sungrow will hold no liability for the
damages followed.
At least the following improper operations can cause the arc flash, fire and
explosion inside the device. Remember all the time that these accidents can
only be handled by qualified personnel. Improper handling of the accidents
occurred may lead to more serious fault or accident.
Plug and unplug the DC side HV fuse when it is alive;
Touch the end of the cables that has no insulating treatment and may still
be alive;
Touch the connection copper bus bar, terminal or other spare parts inside
the device that may be alive;
The power cable connection is loose;
Spare parts like the bolts are falling inside the inverter;
Incorrect operation of the non-qualified persons that receives no training;
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1 Safety Instructions User Manual
Restart the inverter only when the fault that may impair the inverter
safety functions is removed.
Inverter contains no owner serviceable part inside. Please contact local
authorized personnel if any service work is required.
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User Manual 1 Safety Instructions
Others
Certain parameter setting (country selection, etc.) on the LCD display must
only be done by professional persons.
Incorrect country setting may affect the inverter normal operation and
cause a breach of the type-certificate marking.
5
2 Product Description
2.1 Intended Usage
SG60KTL inverter, 3-phase string inverter without transformer, is a crucial unit in the
PV power system.
Inverter is designed to convert the direct current power generated from the PV
modules into grid-compatible AC current and feeds the AC current to the utility grid.
The intended usage of the inverter is illustrated in Fig. 2-1.
B Inverter SG60KTL
Metering
C Measure inverter output energy
device
D Utility grid TT, TN-C, TN-S, TN-C-S, IT
The following figure shows the common grid configurations.
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User Manual 2 Product Description
More than one inverter can be connected to the system if the capacity of the PV
system exceeds the capacity of a single inverter. Connect proper PV input for each
inverter at the input side and connect the output side to the grid.
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2 Product Description User Manual
2.2.2 Dimensions
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User Manual 2 Product Description
2.2.4 DC Switch
DC switch is used to disconnect the DC current safely whenever necessary.
Inverter operates automatically when input and output requirements are met. Turn
the DC switch to the OFF position to stop the inverter when a fault occurs or when
you need to stop the inverter.
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2 Product Description User Manual
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User Manual 2 Product Description
Communication Interface
Standard RS485 port, can be connected to monitoring device and PV system
Protection Function
− Short-circuit protection
− Ground insulation resistance detection
− Inverter output voltage monitoring
− Inverter output frequency detection
− Residual current protection
− DC injection of AC output current surveillance
− Anti-islanding protection
− Ambient temperature monitoring
− DC over-voltage protection
− Over-current protection
− Power module over-temperature protection
2.3.3 Derating
Output derating is a way to protect the inverter form overload or potential faults.
Situations require inverter power derating are:
Internal temperature is too high (including ambient temperature and module
temperature)
Grid voltage is too low
External power class adjustment
Grid frequency is too high[*]
Note: [*] valid only when the country selected is DE or IT.
Over-temperature Derating
High ambient temperature, fan broken or poor ventilation will lead to inverter
power derating.
When the module temperature exceeds the upper limit, inverter will derate
power output until the temperature drops within the permissible range.
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2 Product Description User Manual
When the internal temperature exceeds the upper limit, inverter will derate
power output until the temperature drops within the permissible range.
12
3 Installation Flow
Fig. 3-1 shows the installation flow of the inverter and Tab. 3-1 gives the detailed
explanation.
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3 Installation Flow User Manual
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4 Unpacking and Storage
4.1 Unpacking and Inspection
Although being strictly tested and checked, damages may still occur to the inverter
during shipping. Therefore, the first thing you should do after receiving the device is
to conduct a thorough inspection.
Check the packing for any visible damage upon receiving.
Check the completeness of delivery contents according to the packing list.
Check the inner contents for damage after unpacking.
If any damage is found, please contact Sungrow or the forwarding company.
Do not disposal of the original packaging. It is best to store the inverter in its original
packaging.
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4 Unpacking and Storage User Manual
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User Manual 4 Unpacking and Storage
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4 Unpacking and Storage User Manual
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5 Mechanical Installation
5.1 Installation Site Selection
Select an optimal installation site for install safe operation, long service life and
outstanding performance.
Take the load capacity of the wall into account. The wall (concrete wall or metal
frame) should be strong enough for the weight of the inverter over a long period.
Install the inverter where is convenient for electrical connection, operation and
maintenance.
Do not install the inverter on the wall made up of
flammable materials.
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5 Mechanical Installation User Manual
Do not expose the inverter to direct sunlight or rain or snow. Shaded installation
site is preferred.
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User Manual 5 Mechanical Installation
Take enough space for convection into consideration when installing multiple
inverters. It is suggest to stagers the inverters.
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5 Mechanical Installation User Manual
514
2-M4X7
3-26X11
32 440
524
544
The stainless fasteners are supplied for attaching the backplate to metal frame.
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User Manual 5 Mechanical Installation
Step 5 Secure the backplate to the metal frame firmly by the supplied fastener.
Torque of the fasten nut is 35 Nm.
Step 6 Lift the inverter above the backplate and then slide down to make sure they
match perfectly.
Step 7 After putting the inverter on the backplate, secure the inverter to the
backplate with two M4×16 screws (fix screw hole has its own nut).
Step 8 Install the inverter cap.
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5 Mechanical Installation User Manual
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User Manual 5 Mechanical Installation
Step 5 Secure the backplate to the wall firmly by the supplied expansion bolt sets.
Torque of the fasten nut is 35 Nm.
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5 Mechanical Installation User Manual
Please keep the inverter balance during the whole process of inverter
lifting. Inverter may hit the wall or other obstacles if otherwise.
Step 9 Fit the inverter to the backplate, refer to step 6.
Step 10After fit the inverter to the backplate, fasten the inverter to the backplate
with two M4×16 screws.
Step 11Assemble the cap onto the inverter for better weatherproof function.
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6 Electrical Connection
Once the inverter is secured to the installation site, it can be connected to the PV
system.
All electrical connection must comply with local regulations and related electrical
rules (AS 4777.1 etc.).
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6 Electrical Connection User Manual
Connection to the utility grid must be done only after receiving approval
from the local company.
Before grid-connection, verify to make sure the gird voltage and frequency meet the
requirements of the inverter. Contact the local grid company for solution if
otherwise. For detailed parameter, please refer to 11.1 Technical Data.
AC Circuit Breaker
An independent three or four-pole circuit breaker is installed outside the output
side of the inverter to ensure that the inverter can be disconnected safely.
Inverter Recommended AC circuit breaker
SG60KTL 120A
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User Manual 6 Electrical Connection
Scenario 2:
Several inverters are in parallel connection to the low voltage side of the MV
transformer. The high voltage side is connected to the middle voltage grid.
Requirements:
If the number of the grid-connected inverters exceed 40, please contact Sungrow.
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6 Electrical Connection User Manual
Medium-voltage Transformers
The following requirements must be observed when installing medium-voltage
transformers:
The transformer for the inverter can be a distribution transformer, however it
must be designed for the typical cyclical loads of a PV system(load in the day and
possibly no load at night).
The transformer can be of the liquid-immersed type or dry type. Shield winding is
not necessary.
The line-to-line voltage on the low-voltage side of the transformer must endure
the output voltage of inverter. When connecting to the IT grid, the withstanding
voltage of the low-voltage winding side of the transformer, the AC cables and the
secondary devices (including the relay protection, detection & measuring, and
other related auxiliary devices) to the ground should not be lower than 1000V.
The line-to-line voltage on the high-voltage side of medium-voltage transformer
should comply with the power grid voltage of installation site.
A transformer with a tap changer on the high-voltage side is recommended in
order to remain consistent with the grid voltage.
At an ambient temperature of 25℃, transformers should withstand 110% of total
load rating.
Transformer with a short-circuit impedance less than 6% is recommended.
For thermal rating, the load curve of the transformer and the ambient conditions
at the respective installation site must be taken into account.
The inverter apparent power is not permitted to exceed the transformer power.
The maximum nominal AC current of all connected inverters must be taken into
account. If the number of the grid-connected inverters exceed 40, please contact
Sungrow.
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User Manual 6 Electrical Connection
AC Cable Requirements
Select AC cables according to the following factors:
Grid impedance corresponds to the specifications below to avoid accidental
short-circuit or output power derating.
Considering the voltage drop and other conditions, please enlarge the cable
dimension. Power loss of the cable should be less than 1% of the nominal power.
Withstand ambient temperature.
Cable layout (inside wall, underground, free air, etc.)
UV resistance and so on.
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6 Electrical Connection User Manual
For flexible cables (stranded wires), use cold pressing terminal lugs.
The cross-section of the AC cable must be selected carefully in order to prevent
accidentally disconnections of the inverter from the grid due to high impedance of
the cable.
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User Manual 6 Electrical Connection
If you select AC cable with the external diameter within the range of 30.5~40
mm, please select the larger AC cable gland.
The following table gives the recommended max. length of the AC cables based on
the cross-section of the AC cables.
Cross-section of the AC cable (mm2) Max. length of the AC cables (m)
25 0-50
35 50-100
50 >100
Step 4 Select the adaptive wire diameter of AC cable gland according to actual AC
cable diameter. Remove or install the two AC cable glands on the bottom of
the device by torque of recommended value.
Remove or install the smaller AC cable gland by torque of 12…13 Nm.
Remove or install the larger AC cable gland by torque of 16…17 Nm.
Peel the plastic film on one end of the AC cable protection with proper
tools before AC cable connection. Only the AC cable protection itself
needs to be replaced; other accessories (packing nuts) can still be used.
Step 5 Fix the AC cable to the corresponding terminals with torque of 8…12 Nm.
Step 6 Pull the cable gently to make sure
it is secured.
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6 Electrical Connection User Manual
Observe the AC terminal layout. Device will not work normally if the phase
cable is connected to the PE terminal.
Do not squeeze or press the cable insulation layer. Improper connection
may affect the normal operation of the inverter.
Step 7 Seal the gaps between the AC cable and the gland inside the lower part of
the cabinet by fireproofing mud.
Make sure that the PV impedance to the ground is proper before connecting
the PV array to the inverter.
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User Manual 6 Electrical Connection
To make full use of the DC input power, the PV string should be with a
homogenous structure: including the same type, the same number of PV
cells, identical tilt and identical orientation.
Before connecting PV array to inverter, the following electrical parameters must be
met.
Total DC power Max. open-circuit voltage
Short-circuit current limit
limit limit for each input
67500W 1000V 140A
Considering the negative voltage temperature coefficient of PV cells, more attention
should be paid to the open-circuit voltage of PV strings when the ambient
temperature is the lowest.
TakeYL250P-29bPV cells for example.
Item Parameter
PV cell type YL250P-29b
Power 250W
Open-circuit voltage (STC) 37.6V
Short-circuit current (STC) 8.92A
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6 Electrical Connection User Manual
Item Parameter
Open-circuit voltage temperature coefficient (β) -0.32%/°C
No. of PV cells in a PV string 23
Under the STC condition, where ambient temperature is 25°C, the open-circuit
voltage of PV cells is 37.6V×23=864.8V<1000V.
Supposed that the lowest temperature is -25°C, the open-circuit voltage of PV cells is
23×37.6V×[1+β×(min. ambient temperature- STC temperature)] =
23×37.6V×[1+(-0.32%/°C) ×(-25°C-25°C)]=990V<1000V (meet the operation
requirement).
Therefore, PV string should be designed to meet the open-circuit voltage
requirement even under the lowest ambient temperature condition.
DC Cable Requirements
Tab. 6-1 DC cable requirements
Cable Max.
Cross-sectional Max. input current for
External withstand
area each PV string
diameter voltage
4~6mm2
6~9mm 1000V 12A
12AWG~10AWG
The current of each DC input should be less than 12A; otherwise the fuse
may blow out.
DC Cable Connection
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User Manual 6 Electrical Connection
Make sure all DC and AC cables connected to the inverter are voltage-free
before electrical connection.
Do not connect the AC circuit breaker before electrical connection is
completed.
Step 1 Strip off 7mm insulation layer from
all DC cables.
Cable Gland
For more assembly and connection instruction, please visit the webpage
of the device manufacturer.
Step 6 Check to make sure the polarities of PV strings are correct.
The inverter will not function properly if the DC polarities are reversed.
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6 Electrical Connection User Manual
Step 8 Check the connection cable of PV string for the correct polarity and that the
open-circuit voltage does not exceed the inverter input limit 1000V, even
under the lowest operating temperature.
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User Manual 6 Electrical Connection
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6 Electrical Connection User Manual
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User Manual 6 Electrical Connection
Cable Connection
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6 Electrical Connection User Manual
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User Manual 6 Electrical Connection
Single
inverter
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6 Electrical Connection User Manual
Communication connection
Inverte (RS485 bus connection or Terminating Resistor
r RS485-RJ45 connection)
RS485 bus RJ45 n≤15 n>15
Only out
Only out
No
Yes
Inverter
1
In and Out
In and Out
No
Inverter
2~n-1
In and Out
In and Out Yes
No
Inverter
n
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User Manual 6 Electrical Connection
Step 3 According to the position of the inverter (refer to the prior section), repeat
step 1…2 to connect the other RS485 cables.
Step 4 Pull cables outwards to confirm whether they are fastened firmly.
Step 5 According to the position of the inverter (refer to the prior section), switch
ON or OFF the terminating resistor.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the dust and moisture penetrating inside the inverter.
Step 7 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 8 Connect the communication devices. Refer to other manuals and documents
if there are other devices.
Step 9 Confirm the communication connection and set the communication
parameters.
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6 Electrical Connection User Manual
SolarInfo logger and RS485-232 converter are optional parts and can be
ordered from Sungrow.
Step 3 Connect the RJ45 plug into the RS485 in/RS485 out terminal on the
configuration circuit board.
Step 4 According to the position of the inverter (refer to the prior section), repeat
step1…3 to connect the other RS485 cable to the RS485 out/RS485 in
terminal.
Step 5 Pull cables outwards to confirm whether they are fastened firmly.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the inverter’s internal from dust and moisture.
Step 7 According to the position of the inverter (refer to the prior section) switch ON
or OFF the terminating resistor.
Step 8 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 9 For the wires which connect to the logging devices, use the Ethernet wire
stripper to strip the insulation layer and connect the RS485 A and B cables to
data logging device or RS485-232 converter. Pin 3 white-green cable defines
RS485- B while Pin 6 green cable defines RS485+ A.
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User Manual 6 Electrical Connection
Step 10Refer to other manuals and documents if there are other devices.
Step 11Confirm the communication connection and set the communication
parameters.
SolarInfo logger and RS485-232 converter are optional parts and can be
ordered from Sungrow.
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6 Electrical Connection User Manual
The network communication of the daisy chain is done via the inverter in-built
switching chip. Therefore, when the inverter is damaged, the switching chip cannot
work normally and the daisy chain communication will be interrupted.
The maximum number that inverters are connected in the daisy chain depends on
converter, data logging device and other factors. Please refer to the manual of
converter or data logging device to obtain the limit number.
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User Manual 6 Electrical Connection
Step 3 Connect the RJ45 plug into the NET in/NET out terminal on the configuration
circuit board.
Step 4 According to the position of the inverter (refer to the prior section), repeat
step1…3 to connect the other RS485 cable to the NET in/NET out terminal.
Step 5 Pull cables outwards to confirm whether they are fastened firmly.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the inverter’s internal from dust and moisture.
Step 7 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 8 For the wires which connect to logger or switch, use the Ethernet wire
stripper to strip the insulation layer and connect the cable cores to RJ45 plug
and then connect to other devices. Refer to other manuals and documents if
there are other devices.
Step 9 Confirm the communication connection and set the communication
parameters.
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7 Commissioning
Commissioning is a critical part for a PV system, which can protect the system from
fires, injury and electrical shock.
Ambient Environment
1. Inverter is accessible for operation, maintenance and service.
2. Check again to confirm that the inverter is firmly installed onto the wall.
3. Well ventilation.
4. Leave nothing on top of the inverter.
5. Inverter and accessories are correctly connected.
6. Cables are routed in safe place or protected against mechanical damage.
7. Specification of AC circuit breaker is reasonable.
8. Terminals not used underneath the inverter are sealed.
9. Warning signs & labels are suitably affixed and durable.
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User Manual 7 Commissioning
If the country code is not set correctly during commissioning, reset the
protection parameters as dictated in “10.11 Protection Parameter Setting”.
There may be faults if otherwise.
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7 Commissioning User Manual
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User Manual 7 Commissioning
If commissioning fails, the “FAULT” indicator will be on and “Fault” will occur on the
display. Press to view “current fault” information. Remove the existing fault and
then repeat the commissioning procedures.
53
8 Disconnecting, Dismantling and
Disposing the Inverter
8.1 Disconnecting the Inverter
For maintenance work or any service work, inverter must be switched off. During
normal operation, switching off is not necessary.
Proceed as follows to disconnect the inverter from DC and AC power sources
Step 1 Disconnect the external AC circuit breaker and prevent it from accidental
reconnecting.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs
Please strictly follow the above sequence. Inverter will not work damage if
otherwise.
Step 3 Wait about ten minutes until the
capacitors inside the inverter have
been discharged.
Step 4 Loose the six screws on the lower
connection cabinet and then remove
the lid.
Step 5 Measure AC voltage to ground at the
AC terminal to confirm AC output
voltage of inverter at the AC circuit
breaker is zero.
Step 6 Remove the AC cables.
Step 7 Remove the DC cables.
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User Manual 8 Disconnecting, Dismantling and Disposing the Inverter
If the inverter will be reinstalled in the future, please refer to “4.4 Inverter
Storage” for a proper conservation.
Some parts and devices in the inverter, such as the LCD display, batteries,
modules and other components, may cause environment pollution. Users
must comply with the related local regulations to avoid pollution.
55
9 Troubleshooting and
Maintenance
9.1 Troubleshooting
9.1.1 Troubleshooting of LED Indicator
Fault type Troubleshooting
Disconnect AC side circuit breaker.
LED indicators and LCD screen
Rotate DC switch to the “OFF” position.
are OFF
Check the polarity of the PV arrays.
Disconnect AC side circuit breaker.
Rotate DC switch to the “OFF” position.
Check the correctness of inverter electrical
connection.
“RUN” indicator id OFF
Check whether DC input voltage exceeds the
inverter startup voltage of inverter.
If all above conditions are OK, please contact with
Sungrow.
A fault is not removed yet.
Perform troubleshooting according to fault type
“Fault” indicator is ON
in LCD screen.
If fault cannot be solved, please contact Sungrow.
Warning fault occurs of the inverter.
Perform troubleshooting according to fault type
“RUN” indicator is blinking
in LCD screen.
If fault cannot be solved, please contact Sungrow.
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User Manual 9 Troubleshooting and Maintenance
Fault
Description Troubleshooting
Code
This is a short-term fault due to grid
Grid transient voltage condition. Wait a moment for inverter
003 exceeds the permissible recovery.
range If the fault still exists, please contact
Sungrow.
The grid voltage is below Check the grid voltage.
inverter’s allowable lower If the grid voltage exceeds the inverter
limit. Protection time and permissible range, ask utility grid company
004
protection threshold vary for solution.
as per different country’s If the grid voltage is within the permissible
requirements. range, contact Sungrow.
This is a short-term fault due to grid
condition. Wait a moment for inverter
005 The grid voltage is too low. recovery.
If the fault still exists, please contact
Sungrow.
The inverter will resume if the output current
The AC output current
falls below the protection value.
006 exceeds inverter protection
If the fault still exists, please contact
limit.
Sungrow.
The inverter will self-recover after several
007 Transient AC overcurrent
seconds.
The grid frequency exceeds Check the grid frequency.
008 inverter allowable upper If the grid voltage exceeds the inverter
limit. permissible range, ask utility grid company
The grid frequency is below for solution.
009 the inverter allowable If the grid voltage is within the permissible
lower limit. range, contact Sungrow.
Check whether AC circuit breaker is
connected.
Check whether AC cables are all firmly
010 Islanding connected.
Check whether grid is in service.
If all conditions are OK and this fault still
occurs, contact Sungrow.
The DC component of AC
Wait for inverter recovery.
011 current exceeds inverter
If the fault still occurs, contact Sungrow.
limit.
Check the PV strings for ground fault.
Fault current leakage is
012 If the fault occurs repeatedly, contact
detected
Sungrow.
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9 Troubleshooting and Maintenance User Manual
Fault
Description Troubleshooting
Code
Wait for inverter recovery.
If the grid voltage exceeds the inverter
permissible range, ask utility grid company
013 Grid abnormal is detected
for solution.
If the grid voltage is within the permissible
range, contact Sungrow.
The average grid voltage Wait for inverter recovery.
014 exceeds the permissible If the fault occurs repeatedly, contact
range for over 10 minutes. Sungrow.
Check the model of the AC cables.
Grid impedance exceeds Wait for inverter recovery.
015
inverter’s limit If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
016 AC output overloads If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
017 Grid voltage unbalance If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
The transient bus voltage is
019 If the fault occurs repeatedly, contact
high.
Sungrow.
Wait for inverter recovery.
020 The bus voltage is high. If the fault occurs repeatedly, contact
Sungrow.
021 PV input overcurrent Check the PV configuration and connection.
PV configuration mode has
Check the PV configuration;
023 changed during inverter
Restart the inverter.
running.
Inverter resumes normal operation when
Neutral point deviation is deviation is within the permissible range;
024
detected. If the fault occurs repeatedly, contact
Sungrow.
Inverter resumes normal operation when
Transient unbalance of deviation is within the permissible range;
025
voltage neutral point If the fault occurs repeatedly, contact
Sungrow.
This is a short-term fault. Wait for inverter
026 Bus voltage fluctuation recovery
If the fault still occurs, contact Sungrow.
Module temperature is too Check whether AC output power exceeds
036
high the nominal power.
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User Manual 9 Troubleshooting and Maintenance
Fault
Description Troubleshooting
Code
Check the functionality of the fans. Replace
Ambient temperature is too broken fan if necessary.
037
high. Clean air outlet grills.
If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
038 Relay fault
If the fault still occurs, contact Sungrow.
Inverter insulation Wait for inverter recovery.
039
resistance fault (ISO-flt) If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
AC or DC overcurrent fault,
040 If the fault occurs repeatedly, contact
or DC overvoltage fault
Sungrow.
Current leakage sampling Wait for inverter recovery.
041
channel failure If the fault still occurs, contact Sungrow.
If the fault occurs repeatedly, contact
042 Current imbalance.
Sungrow.
Disconnect and stop the inverter. Wait for
ambient temperature falls
043 ambient temperature to rise within the
below -25oC
permissible range and then restart inverter.
DC/AC inversion circuit Wait for inverter recovery.
044
fault If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
045 PV boost circuit fault
If the fault still occurs, contact Sungrow.
Disconnect the inverter.
PV configuration mode set Re-select PV configuration mode and
047 on the display is not in re-connect PV strings. For more detailed
accordance with the reality. information, please refer to “6.3 PV Array
Connection”.
Phase-R current sampling
048
channel fault.
Wait for inverter recovery.
Phase-S current sampling
049 If the fault occurs repeatedly, contact
channel fault.
Sungrow.
Phase-T current sampling
050
channel fault.
Wait for inverter recovery.
Hardware Overvoltage/
051 If the fault occurs repeatedly, contact
Overcurrent protection
Sungrow.
Stop inverter, disconnect the power supply
070 Fans failure
and remove the broken fan
071 AC side SPD fault Replace SPD if necessary;
072 DC side SPD fault Contact Sungrow.
Stop inverter, disconnect the power supply
073 Fuse has blown out and replace the fuse;
Contact Sungrow.
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9 Troubleshooting and Maintenance User Manual
Fault
Description Troubleshooting
Code
A fault has occurred in the internal
communication of the inverter. However, the
074 LCD communication fault
inverter continues feeding into the grid.
Contact Sungrow.
Wait for sufficient irradiation.
Solar irradiation is not
If this fault recurs when irradiation is
075 sufficient for inverter
sufficient, check the PV system design and
operation.
adjust the connection of PV inputs.
Check the PV system design and adjust the
076 PV overload
connection of PV inputs.
Check the PV input for disconnection or
PV power abnormal looseness.
078
warning If the warning fault still exists, please contact
Sungrow
Wait for inverter recovery.
087 AFD block If the fault occurs repeatedly, contact
Sungrow.
Check the current and press ENTER to
088 Arc warning
remove the warning.
089 AFD failure warning Restart AFD function through LCD operation.
Check the PV polarity. If it is connected
PVS reverse polarity
532-547 reversely, reconnect it.
warning
If the warning still occurs, contact Sungrow.
Check if the PV strings are covered. If the PV
strings are clean and uncovered, check the
PV module for failure.
PVS output current
548-563 Check the DC input cable for disconnection.
abnormal
If so, reconnect the cable and reset the PVS
function.
If the warning still occurs, contact Sungrow.
Device internal hardware fault may cause other unpredictable faults. Therefore, once the hardware fault is
removed but other faults occur repeatedly, please contact Sungrow Customer Service Center.
9.2 Maintenance
9.2.1 Routine Maintenance
Item Method Period
Six months to
Check the temperature and dust of the inverter.
a year (depend
Clean the inverter enclosure if necessary.
System clean on the dust
Check if the air inlet and outlet are normal. Clean
contents in
the air inlet and outlet, if necessary.
air.)
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User Manual 9 Troubleshooting and Maintenance
Fan Maintenance
Fans inside the inverter are used to cool the inverter during operation. If the fans do
not operate normally, inverter may not be cooled down and efficiency may decrease.
It is therefore necessary to clean the dirty fans and replace the broken fans in time.
Stop the inverter and disconnect it from all power supplies before
maintenance.
Lethal voltage still exists in the inverter. Please wait for at least ten
minutes and then perform maintenance work.
Only qualified electricians can maintain the fans.
Step 1 Disconnect the AC circuit breaker.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs
Step 3 Wait for at least ten minutes.
Step 4 Disconnect all electrical connection in the reverse procedures in the “6
Electrical Connection”.
Step 5 Lift up the inverter.
Step 6 Place the inverter on the platform.
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9 Troubleshooting and Maintenance User Manual
Step 11 Clean the fan with soft brush or vacuum cleaner; or replace the broken fans.
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User Manual 9 Troubleshooting and Maintenance
Step 12 Reassemble the fans back into the inverter and restart the inverter.
Step 8 Order fuse with the same model and insert the new fuse into the fuse holder.
Step 9 Reassemble the inverter front cover ad restart inverter.
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9 Troubleshooting and Maintenance User Manual
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10 Operation of LCD Display
10.1 Description of Button Function
Inverter offers two buttons for user to look up the running information and
configure parameters. The two buttons have multiple functions. Please refer to Tab.
10-1 before any operation onto inverter.
Tab. 10-1 Button function
Button Operation Description
Press for less Move upwards or downwards or scroll among set
than 2 seconds values. Hereinafter, it is referred to as “Press ”.
Press for more
Return to the previous menu or cancel the command.
than two
Hereinafter, it is referred to as “Press ESC”.
seconds
Press for less Move left or right, or turn pages. Hereinafter, it is
than 2 seconds referred to as “Press ”.
Press for more
Enter into the sub-menu or confirm the command.
than two
Hereinafter, it is referred to as “Press ENTER”.
seconds
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10 Operation of LCD Display User Manual
Step 2 Press to increase the setting value and press to decrease the value.
Step 3 Press ENTER to confirm the contrast setting.
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User Manual 10 Operation of LCD Display
The inverter can only store at most 100 latest fault records.
The inverter can only store at most 100 latest fault records.
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10 Operation of LCD Display User Manual
10.7 Starting/Stopping
Press to choose
“Start”/”Stop” and press
ENTER to confirm the choice.
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
For user with higher accuracy requirement of the inverter internal clock,
time calibration can be performed everyday through the upper
computer (or other channel communicated with the device). For details,
please refer to the time calibration description in the inverter
communication protocol.
Please contact Sungrow if there is still time deviation after calibration.
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User Manual 10 Operation of LCD Display
All history information will be unrecoverable cleared and all parameters will
return to the default value except the protective parameters and time once
the “load default” operation is performed.
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10 Operation of LCD Display User Manual
User can only check the running parameter in this interface. The default values of the
running parameters have been preset as per grid code of corresponding countries.
To set the running parameter, please contact Sungrow to acquire advanced
password.
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User Manual 10 Operation of LCD Display
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10 Operation of LCD Display User Manual
“Pf” Mode
The reactive power can be regulated by the parameter PF on the Run-param screen.
“Qt” Mode
The reactive power can be regulated by the parameter Q-Var limits (in %) on the
Run-param screen.
“Off” Mode
Reactive power cannot be regulated. The PF is limited to +1.000, and the Q-Var limit
is limited to 0.0%.
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User Manual 10 Operation of LCD Display
Para
Explanation Default Range Step
meter
Curve Curve type A A/B -
*V2i < V1i < V1s < V2s**Pin > Pout
Fig. 10-6 Reference Reactive Power Regulation Curve in “IT” Q(U) Mode
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10 Operation of LCD Display User Manual
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User Manual 10 Operation of LCD Display
User can only check the parameter in this interface. The default values of the
protection parameters have been preset as per grid code of corresponding
countries.
To set the protection parameter, please contact Sungrow to acquire advanced
password.
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10 Operation of LCD Display User Manual
Parameter Explanation
Min-F. prot Under-frequency protection
Ⅰ-Min-F. grid Stage ⅠGrid under-frequency (f<)
Ⅰ-Min -F. time Stage Ⅰ Grid under-frequency (f<) tripping time
Ⅱ-Min -F. grid Stage Ⅱ Grid under-frequency (f<<)
Ⅱ-Min -F. time Stage Ⅱ Grid under-frequency (f<<) tripping time
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User Manual 10 Operation of LCD Display
User can only check the parameter in this interface. The default values of the
advanced parameters have been preset as per grid code of corresponding countries.
To set the advanced parameters , please contact Sungrow to acquire advanced
password.
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10 Operation of LCD Display User Manual
When the PV inputs are changed, the corresponding “fault” state will be shown on
the main screen. You can perform the PVS Detect Reset function to re-detect the PV
input strings number.
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User Manual 10 Operation of LCD Display
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11 Appendix
11.1 Technical Data
Parameters SG60KTL
Input Side Data Connection to 400Vac grid
Max. PV input voltage 1000V
Startup voltage 620V
MPP voltage range 570~950V
MPP voltage range for
570~850V
nominal power
No. of MPPT(s) 1
Max. number of PV
14
strings per MPPT
Max. PV input current 120A
Max. input current for
12A
input connector
Short-circuit current of
140A
PV input
Max. inverter backfeed
0A
current to the array
Output Side Data
Nominal AC output
60000W
power
Max. AC output
66000VA
apparent power
Max. AC output power 66000W
Max. AC output current 96A
Nominal AC voltage 3/N/PE, 230/400Vac
AC voltage range 310~480Vac
AC connected Inrush
70A/0.05ms
current(Peak/Duration)
Maximum output fault
102A
current
Maximum output
220A
overcurrent protection
Nominal grid frequency 50Hz/60Hz
Grid frequency range 45~55Hz/ 55~65Hz
THD < 3% (at nominal power)
DC current injection <0.5%In
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User Manual 11 Appendix
Parameters SG60KTL
Power factor >0.99 default value at nominal power
(adj. 0.8 overexcited...0.8 underexcited)
Protection
Islanding protection Yes
LVRT Yes
AC short circuit
Yes
protection
Leakage current
Yes
protection
PV string current
Yes
monitoring
DC switch Integrated
DC fuse Integrated
Overvoltage protection DC Type II; AC Type Ⅲ
System data
Max. efficiency 99.0%
Max. European
98.7%
efficiency
Isolation method Transformerless
Ingress protection
IP65
rating
Night power
<1W
consumption
Operating ambient
-25~+60℃ (>50℃ derating)
temperature range
Allowable relative
0~100%
humidity range
Cooling concept Smart forced air cooling
Max. operating altitude 4000m (>3000m derating)
Display Graphic LCD
Communication RS485
DC terminal MC4
AC terminal Screw-crimp terminal
VDE0126-1-1,EN62109-1,EN62109-2,G59/3,CEI-021,AS/NZS
Certification
3100,AS4777.2,AS4777.3,VDE-AR-N-4105,BDEW, CGC
Mechanical Data
Dimensions (W×H×D) 634×959×267mm
Mounting method Wall bracket
Weight 55kg
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11 Appendix User Manual
11.3 About Us
Sungrow power supply is a Chinese leading manufacturer of various power
electronics products for renewable energy generation systems. Our products
include converters, inverters, battery chargers and other power supplies for
distributable generation systems in both grid-connected and stand-alone
applications. The power rating of SUNGROW products covers a range from several
hundred watts to large mega-watt systems.
The pursuit of SUNGROW is to help our customers acquire stable and clean power
with minimum cost, maximum reliability and enhanced safety.
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User Manual 11 Appendix
95
Sungrow Power Supply Co., Ltd.
Add: No.1699 Xiyou Rd.,New & High Technology Industrial Development Zone, 230088,Hefei, P. R. China.
Post Zip: 230088
Web: www.sungrowpower.com Tel: +86 551 6532 7834/6532 7845
E-mail: info@sungrow.cn Fax: +86 551 6532 7856