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SG 60 KTL

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User Manual

SG60KTL
PV Grid-connected Inverter

 
 

SG60KTL-14-DC-UEN-Ver12-201610 Version: 1.2


About This Manual
This manual is for string inverter SG60KTL (hereinafter referred to as inverter unless
otherwise specified). The inverter is grid-connected, transformer-less, robust and of
high conversion efficiency. We hope the inverter will satisfy you when you use it
with your PV plant system.

Aim
This manual contains information about the inverter, which will provide you
guidelines to connect the inverter into the PV power system and how to operate the
inverter.

Related Documents
The manual cannot include all information about the PV system. You will get
additional information at www.sungrowpower.com or via webpage of the
manufacturer.

Target Group
This manual is for technical personnel who is responsible for inverter installation,
operation and maintenance and inverter owner who will perform daily LCD
operation.

How to Use This Manual


Read the manual and other related documents before any work on the inverter.
Documents must be stored carefully and available at all times.
All rights reserved including the pictures, markings and symbols used. Any
reproduction or disclosure, even partially, of the contents of this manual is strictly
forbidden without prior written authorization of Sungrow.
The contents of the manual will be periodically updated or revised due to the
product development. It is probably that there are changes of manual in the
subsequent inverter edition. The latest manual can be acquired via visiting the web
site at www.sungrowpower.com.

Symbols Explanation
Important instructions contained in this manual should be followed during

I
installation, operation and maintenance of the inverter. And they will be highlighted
by the following symbols.

DANGER indicates a hazard with a high level of risk which, if not avoided,
will result in death or serious injury.

WARNING indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not avoided,
could result in minor or moderate injury.

NOTICE indicates a situation which, if not avoided, could result in


equipment or property damage.

NOTE indicates additional information, emphasized contents or tips to


help you solve problems or save time.

Symbols on the Inverter Body

II 
Content
About This Manual .......................................................................... I 
1  Safety Instructions ................................................................... 1 
2  Product Description ................................................................. 6 
2.1  Intended Usage ......................................................................................................6 
2.2  Product Introduction ............................................................................................7 
2.2.1 Appearance ................................................................................................................. 7 
2.2.2 Dimensions .................................................................................................................. 8 
2.2.3 LCD Display .................................................................................................................. 8 
2.2.4 DC Switch ..................................................................................................................... 9 
2.3  Technical Description ...........................................................................................9 
2.3.1 Circuit Diagram .......................................................................................................... 9 
2.3.2 Function Description ............................................................................................ 10 
2.3.3 Derating ..................................................................................................................... 11 
3  Installation Flow..................................................................... 13 
4  Unpacking and Storage ......................................................... 15 
4.1  Unpacking and Inspection .............................................................................. 15 
4.2  Identifying Inverter ............................................................................................ 15 
4.3  Scope of Delivery ................................................................................................ 17 
4.4  Inverter Storage ................................................................................................... 17 
5  Mechanical Installation ......................................................... 19 
5.1  Installation Site Selection ................................................................................ 19 
5.2  Moving Inverter to Installation Site .............................................................. 21 
5.3  Installing the Inverter ........................................................................................ 22 
5.3.1 Installing to Metal Frame .................................................................................... 23 
5.3.2 Installing to Concrete Wall .................................................................................. 24 
6  Electrical Connection ............................................................. 27 
6.1  Terminal Description ......................................................................................... 27 

III
6.2  AC Side Cable Connection ............................................................................... 28 
6.2.1 AC side requirements ........................................................................................... 28 
6.2.2 Grid Connection ..................................................................................................... 31 
6.3  PV Array Connection .......................................................................................... 34 
6.3.1 PV Input Configuration ........................................................................................ 35 
6.3.2 PV Input Connection............................................................................................. 36 
6.4  Grounding the Inverter ..................................................................................... 39 
6.4.1 Grounding System Overview............................................................................. 39 
6.4.2 Second Protective Earth Terminal .................................................................... 40 
6.5  Communication Connection .......................................................................... 41 
6.5.1 Communication Overview.................................................................................. 41 
6.5.2 RS485 Communication System ......................................................................... 42 
6.5.3 RS485 Communication Connection................................................................ 45 
6.5.4 Ethernet Connection ............................................................................................ 47 
7  Commissioning ...................................................................... 50 
7.1  Inspection before Commissioning ............................................................... 50 
7.2  Commissioning Procedure .............................................................................. 50 
8  Disconnecting, Dismantling and Disposing the Inverter .... 54 
8.1  Disconnecting the Inverter ............................................................................. 54 
8.2  Dismantling the Inverter .................................................................................. 55 
8.3  Disposal of the Inverter .................................................................................... 55 
9  Troubleshooting and Maintenance ...................................... 56 
9.1  Troubleshooting .................................................................................................. 56 
9.1.1 Troubleshooting of LED Indicator .................................................................... 56 
9.1.2 Troubleshooting of Faults in LCD Screen ...................................................... 56 
9.2  Maintenance ......................................................................................................... 60 
9.2.1 Routine Maintenance ........................................................................................... 60 
9.2.2 Maintenance Instruction ..................................................................................... 61 
9.3  Contact Sungrow Service................................................................................. 64 
10  Operation of LCD Display ...................................................... 65 
10.1  Description of Button Function ..................................................................... 65 

IV
10.2  Menu Tree .............................................................................................................. 66 
10.3  Main Screen .......................................................................................................... 67 
10.4  Contrast Adjustment ......................................................................................... 68 
10.5  Checking Running Information ..................................................................... 68 
10.6  Checking History Information ........................................................................ 70 
10.6.1 Checking Running Records.............................................................................. 70 
10.6.2 Checking Fault Records ..................................................................................... 70 
10.6.3 Checking History Event Records .................................................................... 71 
10.6.4 Checking Energy Records ................................................................................. 71 
10.7  Starting/Stopping ............................................................................................... 72 
10.8  Password Entry .................................................................................................... 73 
10.9  System Parameter Setting ............................................................................... 73 
10.9.1 Language Setting ................................................................................................ 73 
10.9.2 Time Setting ........................................................................................................... 74 
10.9.3 Total Energy Deviation Adjustment .............................................................. 74 
10.9.4 Load Default .......................................................................................................... 75 
10.9.5 Checking Firmware Version ............................................................................. 75 
10.10  Running Parameter Setting............................................................................. 76 
10.10.1 Main Screen of Run-param ............................................................................ 76 
10.10.2 Active/Reactive Power Parameters............................................................. 77 
10.10.3 Reactive Power Regulation............................................................................ 78 
10.10.4 Reactive Power Setting for Italy ................................................................... 81 
10.10.5 Save P/Q-set ........................................................................................................ 83 
10.10.6 Time Parameters ................................................................................................ 83 
10.10.7 LVRT Parameter .................................................................................................. 84 
10.10.8 Derating Parameters ........................................................................................ 84 
10.10.9 ISO Parameters ................................................................................................... 84 
10.11  Protection Parameter Setting ......................................................................... 85 
10.11.1 Country Setting.................................................................................................. 85 
10.11.2 Single-stage Protection Parameter Setting............................................. 87 
10.11.3 Multi-stage Protection Parameter Setting ............................................... 87 
10.11.4 Protection Recovery Setting ......................................................................... 88 

V
10.11.5 Protection Parameter Confirmation ........................................................... 88 
10.12  Communication Parameter Setting ............................................................. 88 
10.13  Advanced Parameters Setting ........................................................................ 89 
10.13.1 PVS Detect Settings .......................................................................................... 89 
10.13.2 10min Max-V ....................................................................................................... 90 
10.13.3 Grid Unbalance .................................................................................................. 91 
11  Appendix ................................................................................ 92 
11.1  Technical Data ...................................................................................................... 92 
11.2  Exclusion of Liability .......................................................................................... 93 
11.3  About Us ................................................................................................................ 94 
11.4  Contact Information .......................................................................................... 95 

VI
1 Safety Instructions
The inverter has been designed and tested strictly according to the international
safety regulations. As electrical and electronic equipment, safety instructions related
to them must be complied with during installation, commissioning, operation and
maintenance. Incorrect operation or work may result in damage to:
 The life and well-being of the operator or a third party
 The inverter and other properties that belong to the operator or a third party
Therefore, the following general safety instructions must be read and always kept in
mind prior to any work. All detailed work-related safety warnings and notes will be
specified at the critical points in corresponding chapter.

All installations should be performed by technical personnel. They have:


 received professional training;
 read through this manual and understood all related safety instructions;
 been familiar with electric system related safety instructions.
Technical personnel mentioned above may perform the following work:
 Install the inverter onto the wall;
 Connect the inverter to the PV system;
 Connect other devices to the PV system;
 Commission the inverter;
 Operate and maintain the inverter.

Before Installation

The unit is thoroughly tested and strictly inspected before delivery. Damage
may still occur during shipping.
If there is visible damage to the packaging or the inner contents, or if there
is something missing, contact Sungrow or the forwarding company.

1
1 Safety Instructions User Manual

There is a risk of injury due to improperly handling the device!


 Always follow the instructions in the manual when moving and
positioning the inverter.
 Injuries, serious wounds, or bruise may follow if the device is improperly
handled.

During Installation

Make sure inverter is not electrically connected before installing the


inverter.

System performance loss due to bad ventilation!


The equipment requires good quality ventilation during operation. Keep
the unit upright and nothing covering the heatsink.

During Electrical

All electrical connection must be in accordance with national and local


standards.
The connection to the grid can be done only after receiving approval from
the local utility grid company.

Lethal voltage exists!


PV arrays will produce electrical energy when exposed to sunlight and thus can
create potential electrical shock hazards.

All cables must be firmly attached, undamaged, properly insulated and


adequately dimensioned.

2
User Manual 1 Safety Instructions

During Inverter Operation

Do not disconnect inverter DC side connection while the inverter AC side is


under load!
First, de-energize inverter from dual power scores and then verify that there is
no voltage present.

Do not open inverter enclosure when inverter is under load or operating.


Only intact and locked inverter cabinet can ensure personal and property
safety.

There is a risk of burn!


Do not touch device hot parts (for example, the heatsink) during operation.
Only the LCD display and DC switch can be touched during operation.

Operate the inverter by strictly following the descriptions in this manual to avoid
unnecessary injury to the persons and damage to the device. Arc flash, fire or
explosion may follow if otherwise and Sungrow will hold no liability for the
damages followed.

At least the following improper operations can cause the arc flash, fire and
explosion inside the device. Remember all the time that these accidents can
only be handled by qualified personnel. Improper handling of the accidents
occurred may lead to more serious fault or accident.
 Plug and unplug the DC side HV fuse when it is alive;
 Touch the end of the cables that has no insulating treatment and may still
be alive;
 Touch the connection copper bus bar, terminal or other spare parts inside
the device that may be alive;
 The power cable connection is loose;
 Spare parts like the bolts are falling inside the inverter;
 Incorrect operation of the non-qualified persons that receives no training;

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1 Safety Instructions User Manual

Before any operation to the device, a beforehand assessment of the possible


arc flash in the operation area is necessary. If there is arc flash,
 The operators must receive related safety trainings;
 Try the best to assess the areas that may appear the electric shock;
 Before any operation in the area that may appear electric shock, wear
personal protective equipment (PPE) that meets the requirement. A PPE
category 2 is recommended.

Maintenance and Service

There is a risk of inverter damage or personal injury due to incorrect service


work!
Before any operation, you should perform the following steps:
 First disconnect the grid side switch and then disconnect he DC switch;
 Wait at least 10 minutes until the inner capacitors are discharged
completely;
 Verify, using proper testing device to make sure there is no voltage or
current.

Keep unrelated person away!


A temporary warning sign and barrier must be posted to keep non-related
person away during electrical connection and maintenance.

 Restart the inverter only when the fault that may impair the inverter
safety functions is removed.
 Inverter contains no owner serviceable part inside. Please contact local
authorized personnel if any service work is required.

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User Manual 1 Safety Instructions

Do not replace the inverter internal components without permission.


Damages may follow and it may void any or all warranty rights from
Sungrow.

There is a risk of inverter damage due to electrostatic discharge!


The printed circuit boards contain components sensitive to electrostatic
discharge.
 Wear a grounding wrist band when handling the boards.
 Avoid unnecessary touch with the boards.

Others

Certain parameter setting (country selection, etc.) on the LCD display must
only be done by professional persons.
Incorrect country setting may affect the inverter normal operation and
cause a breach of the type-certificate marking.

All safety instructions, warning labels nameplate on the inverter:


 Must be clearly visible;
 Should not be removed or covered.

Respect the following regulations:


 Grid-connection regulations;
 Safety instructions related to PV arrays;
 Safety instructions related to other electrical devices.

5
2 Product Description
2.1 Intended Usage
SG60KTL inverter, 3-phase string inverter without transformer, is a crucial unit in the
PV power system.
Inverter is designed to convert the direct current power generated from the PV
modules into grid-compatible AC current and feeds the AC current to the utility grid.
The intended usage of the inverter is illustrated in Fig. 2-1.

Inverter cannot connect the PV strings whose positive and negative


terminals need to be grounded.
Do not connect any local load between the inverter and the AC circuit
breaker.
Inverter is applicable only to the grid-connected PV system. Any other
usage is strictly forbidden.

Fig. 2-1 Inverter application in PV power system


Item Description Note
Monocrystalline silicon; polycrystalline silicon and thin-film
A PV strings
without grounding

B Inverter SG60KTL
Metering
C Measure inverter output energy
device
D Utility grid TT, TN-C, TN-S, TN-C-S, IT
The following figure shows the common grid configurations.

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User Manual 2 Product Description

More than one inverter can be connected to the system if the capacity of the PV
system exceeds the capacity of a single inverter. Connect proper PV input for each
inverter at the input side and connect the output side to the grid.

2.2 Product Introduction


2.2.1 Appearance

Fig. 2-2 Appearance

* Pictures are indicative only. Product in kind prevail.

7
2 Product Description User Manual

No. Name Description


Human-computer interface for viewing of the running
1 LCD display
information and parameter configuration.
Electrical Include DC terminal, AC terminal ad RS485
2
connection area communication terminal.
Handles are designed for transporting, installing and
3 Handles
disassembling the inverter
Specified in EN 50178, user can connect this terminal
4 PE second terminal
as per requirements.
Air outlet Controlled forced-air cooling method. Ensure well
5
ventilation.
6 Hanger Hang the inverter to the backplate.
7 Fans 3 fans used for inverter forced cooling
Protective components to safely disconnect DC side
8 DC switch
current.

2.2.2 Dimensions

Fig. 2-3 Dimensions of the inverter (in mm)

2.2.3 LCD Display


As a human-computer interaction interface, LCD display comprises two LED
indicators and two buttons for user to check the inverter operation information and
configure inverter parameters.

Fig. 2-4 LCD display

8
User Manual 2 Product Description

Tab. 2-1 Description of LCD display


No. Name Description
LED “RUN” and FAULT”. Indicate the inverter operation state.
1
indicators Detailed explanation is shown in Tab. 2-2
Two buttons for LCD operation and parameter configuration.
2 Buttons
Detailed explanation is shown in 0
Display inverter present state, operation information, history
3 LCD screen
information and parameters, etc.
Tab. 2-2 Description of LED indicators
LED state Description
“RUN”: ON
Inverter is running.
“FAULT”: OFF
“RUN”: OFF A fault occurs,
“FAULT”: ON or protection function is enabled.
“RUN” : OFF Inverter does not operate,
or communication fault occurs between the DSP and LCD
“FAULT”: OFF
display.
“RUN”: Flicker
Warning information occurs to the inverter.
“FAULT”: OFF

2.2.4 DC Switch
DC switch is used to disconnect the DC current safely whenever necessary.
Inverter operates automatically when input and output requirements are met. Turn
the DC switch to the OFF position to stop the inverter when a fault occurs or when
you need to stop the inverter.

Turn the DC switch to the ON position before restart the inverter.

2.3 Technical Description

2.3.1 Circuit Diagram


Fig. 2-5 shows the main circuit of the inverter.
MPPT is utilized for DC input to ensure the maximum power from the PV array at
different PV input conditions.
Inversion circuit converts the DC power into AC power and feeds the AC power to
the utility grid through the AC terminal. The protection circuit is equipped to ensure
the device safe operation and personal safety.

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2 Product Description User Manual

DC switch is used to disconnect the DC current safely; inverter provides standard


RS485 ports for communication. User can check running data and set related
parameter through the LCD display.

Fig. 2-5 Circuit diagram of SG60KTL

2.3.2 Function Description


 Inversion function
Inverter converts the DC current into grid-compatible AC current and feeds the
AC current into grid.
 Data storage and display
Inverter achieves the running information, fault records and etc. and displays
them on the integrated LCD display.
 Parameter Configuration
Inverter provides various parameter configuration for inverter optimal operation.

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User Manual 2 Product Description

 Communication Interface
Standard RS485 port, can be connected to monitoring device and PV system
 Protection Function
− Short-circuit protection
− Ground insulation resistance detection
− Inverter output voltage monitoring
− Inverter output frequency detection
− Residual current protection
− DC injection of AC output current surveillance
− Anti-islanding protection
− Ambient temperature monitoring
− DC over-voltage protection
− Over-current protection
− Power module over-temperature protection

2.3.3 Derating
Output derating is a way to protect the inverter form overload or potential faults.
Situations require inverter power derating are:
 Internal temperature is too high (including ambient temperature and module
temperature)
 Grid voltage is too low
 External power class adjustment
 Grid frequency is too high[*]
Note: [*] valid only when the country selected is DE or IT.

Power Limit Setting


Inverter output power can be adjusted via the LCD display or remote grid dispatch
from the grid company. The corresponding operating state will display on the LCD
screen.

Over-temperature Derating
High ambient temperature, fan broken or poor ventilation will lead to inverter
power derating.
 When the module temperature exceeds the upper limit, inverter will derate
power output until the temperature drops within the permissible range.

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2 Product Description User Manual

 When the internal temperature exceeds the upper limit, inverter will derate
power output until the temperature drops within the permissible range.

Lower limit of the over-temperature derating: 75% of the nominal


power.
If the module temperature and internal temperature reach to power
derating conditions, inverter will derate the power output according to
the lower temperature between the two.

Grid Under-voltage Derating


When grid voltage is low, inverter will derate the output power to make sure the
output current is within the permissible range. Once the grid voltage is within
Vmin…215V, inverter will derate the output power.

P[Vmin…266V] = Pn × (Vgrid / 230V)

Fig. 2-6 Grid under-voltage derating

12
3 Installation Flow
Fig. 3-1 shows the installation flow of the inverter and Tab. 3-1 gives the detailed
explanation.

Fig. 3-1 Installation flow

13
3 Installation Flow User Manual

Tab. 3-1 Description of installation flow


Step Description Reference
1 Unpacking and inspection 4.1
Read the User Manual, especially the section on “Safety
2 1
Instruction”
3 Store the inverter if it is not to be installed immediately 4.4
4 Select optimal installation site 5.1
5 Move the inverter to the installation site 5.2
6 Install the inverter to the selected installation site 5.3
Electrical connection;
DC side connection;
7 AC side connection; 6.3~6.7
Ground connection;
Communication connection.
8 Inspection before commissioning 7.1
9 Start up the inverter and configure corresponding parameters. 7.2
10 Troubleshooting 9.1

14
4 Unpacking and Storage
4.1 Unpacking and Inspection
Although being strictly tested and checked, damages may still occur to the inverter
during shipping. Therefore, the first thing you should do after receiving the device is
to conduct a thorough inspection.
 Check the packing for any visible damage upon receiving.
 Check the completeness of delivery contents according to the packing list.
 Check the inner contents for damage after unpacking.
If any damage is found, please contact Sungrow or the forwarding company.
Do not disposal of the original packaging. It is best to store the inverter in its original
packaging.

Fig. 4-1 Inverter paper packaging

4.2 Identifying Inverter


The nameplate is attached to one side of the inverter and the packaging carton
respectively. It provides information on type of inverter, important specifications,
marks of certification institutions, and serial number which is available and
identified by Sungrow.

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4 Unpacking and Storage User Manual

Fig. 4-2 Inverter nameplate

*Image shown here is indicative only. Product in kind prevail.


Item Description
1 SUNGROW logo and product type
2 Inverter technical data
3 Marks of certification institutions
4 Company name, website and origin
Tab. 4-1 Description of icons on the nameplate
icon Description

Do not dispose of the inverter with household garbage.

Refer to corresponding instructions.

TUV mark of conformity.


The inverter is in compliance with directives of TUV.
CE mark of conformity.
The inverter is in compliance with directives of CE.

16
User Manual 4 Unpacking and Storage

4.3 Scope of Delivery

Fig. 4-3 Scope of delivery


Item Name Description
A Inverter ---
B Backplate Used to fix the inverter to the installation site.
C Inverter cap For better weather-proof function of the inverter.
Quality certificate, packing list, product test report, CD
D Documents
and quick user manual
E Fasten set Six units to fasten backplate to metal frame.
Two M4×16 screws to fix the inverter with the
F Fix screw
backplate.
G DC connector Fourteen pairs MC4 terminals for PV connection.
When the external diameter of the AC cable you
H AC cable gland selected matches it, replace the original AC cable gland
on the bottom of the device before wiring.

4.4 Inverter Storage


Store the inverter properly when the inverter is not to be installed immediately.
Sungrow shall hold no liability for the corrosion of the device or the failure of device
internal components caused by storage of the device not following the
requirements specified in this manual. Inverter must be packed into its original
carton with the desiccant bags inside.
 Inverter must be packed into its original carton with the desiccant bags inside.
 Seal the packing carton with adhesive tape.
 Store the inverter in a dry and clean place to protect it against dust and moisture.

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4 Unpacking and Storage User Manual

 Relative temperature: -30℃…85℃; Relative humidity: 0-100%.


 If one inverter is stacked on top of the other inverter, the max. stack layer should
be two.
 Keep distance from the chemical corrosive materials to avoid possible corrosion.
 Periodically(recommended: six months) check for any visible damages during
the storage period. Replace the packing in time if necessary.
 The packing should be upright.

18
5 Mechanical Installation
5.1 Installation Site Selection
Select an optimal installation site for install safe operation, long service life and
outstanding performance.
 Take the load capacity of the wall into account. The wall (concrete wall or metal
frame) should be strong enough for the weight of the inverter over a long period.
 Install the inverter where is convenient for electrical connection, operation and
maintenance.
 Do not install the inverter on the wall made up of
flammable materials.

 Do not install the inverter near flammable


materials or gas.

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5 Mechanical Installation User Manual

 Install the inverter at eye-level for easy button


operation and display read.

 Do not install the inverter upside down or with an inclination.

 With an IP65 protection rating, the inverter can


be installed both outdoors and indoors.
 The ambient temperature should be within -25°C
to 60°C. Inverter will operate with power derating
if temperature is too high.
 The relative humidity range of the installation site
is 0-100%.

 Do not expose the inverter to direct sunlight or rain or snow. Shaded installation
site is preferred.

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User Manual 5 Mechanical Installation

 Take enough space for convection into consideration when installing multiple
inverters. It is suggest to stagers the inverters.

 Do not install the inverter in a confined space.


Inverter will not work normally if otherwise.
 Install the inverter where children cannot reach.
 Do not install the inverter near residential area.
Noise can be produced during inverter operation
which may affect the daily life.

5.2 Moving Inverter to Installation Site


To install the inverter, remove the inverter from the packaging and move it to the
installation site. Follow the instructions below during inverter moving:
 Always keep in mind the weight of the inverter.
 Lift the inverter by gasping the handles on two sides of the inverter.

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5 Mechanical Installation User Manual

 Move the inverter by two persons or proper moving devices.


 Do not release the equipment unless it has been secured to the wall firmly.

5.3 Installing the Inverter


Inverter is installed to the wall by the backplate enclosed in the packing. If you do
not use the supplied backplate, you can drill holes as per specifications below:

514

2-M4X7
3-26X11

32 440
524
544

Fig. 5-1 Dimensions of the backplate (figures in mm)

The stainless fasteners are supplied for attaching the backplate to metal frame.

Fig. 5-2 Dimensions of fastener for metal frame (figures in mm)

To install the inverter to concrete walls, user needs to purchase


expansion bolts with proper size (recommended: M10*65) to fix the
backplate to the concrete walls.

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User Manual 5 Mechanical Installation

5.3.1 Installing to Metal Frame


Step 1 Remove the backplate and fasteners from the packaging.
Step 2 Place the backplate to the chosen metal frame and adjust it to proper
position and height.
Step 3 Mark the position for holes drilling according to the holes position of the
backplate.
Step 4 Drill holes according to the marks make before. If the shape of the metal
frame does not match the backplate, re-drill holes on the backplate
according to the metal frame chooden.

Step 5 Secure the backplate to the metal frame firmly by the supplied fastener.
Torque of the fasten nut is 35 Nm.

No. Name Description


A Hexagon nut M10
Spring
B -
washer
C Flat washer -
D Screw bolt M10*45
E Metal frame -
F Backplate -

Step 6 Lift the inverter above the backplate and then slide down to make sure they
match perfectly.
Step 7 After putting the inverter on the backplate, secure the inverter to the
backplate with two M4×16 screws (fix screw hole has its own nut).
Step 8 Install the inverter cap.

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5 Mechanical Installation User Manual

5.3.2 Installing to Concrete Wall


Step 1 Remove the backplate and corresponding fasteners from the packaging.
Step 2 Place the backplate to the chosen concrete wall and adjust it to proper
position and height.
Step 3 Mark the position for holes drilling according to the holes position of the
backplate.
Step 4 Drill holes according to the marks make before.

Check to ensure that there is no other electronic or plumbing installation


inside the wall before drilling holes.

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User Manual 5 Mechanical Installation

Step 5 Secure the backplate to the wall firmly by the supplied expansion bolt sets.
Torque of the fasten nut is 35 Nm.

• If the installation location is lower, the inverter can be directly linked


to the backplate, please follow step 6 and then jump to Step 10.
• If the installation location is higher, the inverter can not be directly
linked to the backplate, please perform steps 7 to 11.
Step 6 Lift up inverter above the backplate and then slide down to make sure that
the recesses on the back of the inverter fit perfectly together with the
backplate.
Step 7 Screw two M12-screwed lifting rings to the screw holes on top of the
inverter.

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5 Mechanical Installation User Manual

M12-screwed lifting ring is a standard component. It is not within the


scope of delivery. Please purchase from the market if needed.
Step 8 Lead the rope (with sufficient load-carrying capacity) prepared beforehand
through the two lifting rings to lift the inverter. Inverter is lifted to the level of
the fixed backplate or adjacent place.

Please keep the inverter balance during the whole process of inverter
lifting. Inverter may hit the wall or other obstacles if otherwise.
Step 9 Fit the inverter to the backplate, refer to step 6.
Step 10After fit the inverter to the backplate, fasten the inverter to the backplate
with two M4×16 screws.
Step 11Assemble the cap onto the inverter for better weatherproof function.

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6 Electrical Connection
Once the inverter is secured to the installation site, it can be connected to the PV
system.
All electrical connection must comply with local regulations and related electrical
rules (AS 4777.1 etc.).

 Improper cable connection may lead to fetal personal injury or device


permanent damages.
 Cable connection can be done only by professional personnel.
 Always keep in mind that the inverter is dual power supplied. Electrical
operators must wear proper personal protective equipment: helmet,
insulated footwear and glove, etc.

6.1 Terminal Description


Inverter electrical connection terminals and cable entries are all at the inverter
junction box as shown in Fig. 6-1.

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6 Electrical Connection User Manual

Fig. 6-1 Cable connection area

*Pictures are indicative only. Please in kind prevail.


No. Description No. Description
1 DC switch 6 DC input plug-in terminal
2 DC SPD 7 Communication cable glands
3 Cooling fan 8 AC cable gland
4 AC crimping terminal 9 Second PE terminal
5 Configuration circuit board 10 Waterproof air valve

6.2 AC Side Cable Connection

6.2.1 AC side requirements

Connection to the utility grid must be done only after receiving approval
from the local company.
Before grid-connection, verify to make sure the gird voltage and frequency meet the
requirements of the inverter. Contact the local grid company for solution if
otherwise. For detailed parameter, please refer to 11.1 Technical Data.

AC Circuit Breaker
An independent three or four-pole circuit breaker is installed outside the output
side of the inverter to ensure that the inverter can be disconnected safely.
Inverter Recommended AC circuit breaker
SG60KTL 120A

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User Manual 6 Electrical Connection

 It is not allowed for several inverters to use one circuit breaker.


 It is not allowed to connect loads between inverter and circuit breaker.

Residual Current Device


With an integrated comprehensive residual current monitoring unit inside, the
inverter is able to distinguish the fault current from normal capacitive leakage
current. Inverter will disconnect from the grid as soon as a fault current of more than
limit value is detected.

Multiple Inverters in parallel Connection


The following different requirements must be respected if several inverters are in
parallel connection to the grid.
If an external RCD or residual current breaker is installed, the switch should be
triggered when the fault current is 600mA or higher.
Scenario 1:
Several inverters are in
parallel connection to
the 3-phase low voltage
grid
Requirements:
If the number of the
grid-connected
inverters exceed 40,
please contact
Sungrow.

Scenario 2:
Several inverters are in parallel connection to the low voltage side of the MV
transformer. The high voltage side is connected to the middle voltage grid.
Requirements:
If the number of the grid-connected inverters exceed 40, please contact Sungrow.

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6 Electrical Connection User Manual

Medium-voltage Transformers
The following requirements must be observed when installing medium-voltage
transformers:
 The transformer for the inverter can be a distribution transformer, however it
must be designed for the typical cyclical loads of a PV system(load in the day and
possibly no load at night).
 The transformer can be of the liquid-immersed type or dry type. Shield winding is
not necessary.
 The line-to-line voltage on the low-voltage side of the transformer must endure
the output voltage of inverter. When connecting to the IT grid, the withstanding
voltage of the low-voltage winding side of the transformer, the AC cables and the
secondary devices (including the relay protection, detection & measuring, and
other related auxiliary devices) to the ground should not be lower than 1000V.
 The line-to-line voltage on the high-voltage side of medium-voltage transformer
should comply with the power grid voltage of installation site.
 A transformer with a tap changer on the high-voltage side is recommended in
order to remain consistent with the grid voltage.
 At an ambient temperature of 25℃, transformers should withstand 110% of total
load rating.
 Transformer with a short-circuit impedance less than 6% is recommended.
 For thermal rating, the load curve of the transformer and the ambient conditions
at the respective installation site must be taken into account.
 The inverter apparent power is not permitted to exceed the transformer power.
The maximum nominal AC current of all connected inverters must be taken into
account. If the number of the grid-connected inverters exceed 40, please contact
Sungrow.

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User Manual 6 Electrical Connection

 The transformer must be protected from overloading and short circuiting.


 The transformer is an important part of grid-connected PV generation system.
The fault carrying capacity of the transformer should be taken into account at all
times. The fault types include: system short-circuit, grounding fault, voltage drop,
and etc...
 Ambient temperature, relative humidity, altitude, air quality, and the relevant
indexes should be taken into account at all times.
 The country-specific power grid frequency should be taken into account at all
times.
 The country-specific standards and directives should be taken into account at all
times.

6.2.2 Grid Connection


AC terminal block is on the bottom of the inverter. AC connection is the
3-phase-5-wire grid connection (L1, L2, L3, N and PE).

AC Cable Requirements
Select AC cables according to the following factors:
 Grid impedance corresponds to the specifications below to avoid accidental
short-circuit or output power derating.

 Considering the voltage drop and other conditions, please enlarge the cable
dimension. Power loss of the cable should be less than 1% of the nominal power.
 Withstand ambient temperature.
 Cable layout (inside wall, underground, free air, etc.)
 UV resistance and so on.

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6 Electrical Connection User Manual

Connecting Inverter to Grid

High voltage inside the inverter!


Ensure all cables are voltage-free before electrical connection.
Do not connect the AC circuit breaker until all inverter electrical connections
are completed.
Step 1 Disconnect the AC circuit breaker and ensure it will not reconnect
accidentally.
Step 2 Unscrew the 6 bolts on the front cover of the
lower junction box.

Step 3 Peal the cables as shown below.

For flexible cables (stranded wires), use cold pressing terminal lugs.
The cross-section of the AC cable must be selected carefully in order to prevent
accidentally disconnections of the inverter from the grid due to high impedance of
the cable.

No. Description Remark


A* Protective layer External diameter of the cable: 25~40 mm
Length of insulation to be
B 24 mm
stripped off
C Insulation layer -
Range: 25-95mm2; recommended value: 50
D Cross section of AC cables
mm2
* The external diameter of the AC cable described in A is proper range.
 If you select AC cable with the external diameter within the range of 25~30.5
mm, please select the smaller AC cable gland.

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User Manual 6 Electrical Connection

 If you select AC cable with the external diameter within the range of 30.5~40
mm, please select the larger AC cable gland.
The following table gives the recommended max. length of the AC cables based on
the cross-section of the AC cables.
Cross-section of the AC cable (mm2) Max. length of the AC cables (m)
25 0-50
35 50-100
50 >100
Step 4 Select the adaptive wire diameter of AC cable gland according to actual AC
cable diameter. Remove or install the two AC cable glands on the bottom of
the device by torque of recommended value.
 Remove or install the smaller AC cable gland by torque of 12…13 Nm.
 Remove or install the larger AC cable gland by torque of 16…17 Nm.

Peel the plastic film on one end of the AC cable protection with proper
tools before AC cable connection. Only the AC cable protection itself
needs to be replaced; other accessories (packing nuts) can still be used.
Step 5 Fix the AC cable to the corresponding terminals with torque of 8…12 Nm.
Step 6 Pull the cable gently to make sure
it is secured.

* Pictures here are indicatively only. Product in kind prevail.

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6 Electrical Connection User Manual

If the cross-section of the AC cable is sectorial, please place the apex(A)


of sector below and then fix the AC cable to the corresponding
terminals..

 Observe the AC terminal layout. Device will not work normally if the phase
cable is connected to the PE terminal.
 Do not squeeze or press the cable insulation layer. Improper connection
may affect the normal operation of the inverter.
Step 7 Seal the gaps between the AC cable and the gland inside the lower part of
the cabinet by fireproofing mud.

6.3 PV Array Connection

Lethal voltage exists!


PV arrays produce electrical energy when exposed to light and thus can
create an electrical shock hazard.

Make sure that the PV impedance to the ground is proper before connecting
the PV array to the inverter.

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User Manual 6 Electrical Connection

6.3.1 PV Input Configuration


Inverter has a PV input area and a MPP tracker is equipped.

The following requirements must be respected. Ignorance of them may void


any or all warranty rights.
 The inverter internal cable connection cabinet is equipped with positive
fuse and no negative fuse. During system design, configure or not
configure the external fuse to the negative cables of the string according
to the local regulations.
 Make sure the voltage of each PV array is less than 1000V at all times.
Irrevocable damage may follow if otherwise.
 Make sure the max. short-circuit current of the DC side is within the
permissible range. Irrevocable damage may follow if otherwise.

To make full use of the DC input power, the PV string should be with a
homogenous structure: including the same type, the same number of PV
cells, identical tilt and identical orientation.
Before connecting PV array to inverter, the following electrical parameters must be
met.
Total DC power Max. open-circuit voltage
Short-circuit current limit
limit limit for each input
67500W 1000V 140A
Considering the negative voltage temperature coefficient of PV cells, more attention
should be paid to the open-circuit voltage of PV strings when the ambient
temperature is the lowest.
TakeYL250P-29bPV cells for example.
Item Parameter
PV cell type YL250P-29b
Power 250W
Open-circuit voltage (STC) 37.6V
Short-circuit current (STC) 8.92A

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6 Electrical Connection User Manual

Item Parameter
Open-circuit voltage temperature coefficient (β) -0.32%/°C
No. of PV cells in a PV string 23
Under the STC condition, where ambient temperature is 25°C, the open-circuit
voltage of PV cells is 37.6V×23=864.8V<1000V.

Supposed that the lowest temperature is -25°C, the open-circuit voltage of PV cells is
23×37.6V×[1+β×(min. ambient temperature- STC temperature)] =
23×37.6V×[1+(-0.32%/°C) ×(-25°C-25°C)]=990V<1000V (meet the operation
requirement).
Therefore, PV string should be designed to meet the open-circuit voltage
requirement even under the lowest ambient temperature condition.

6.3.2 PV Input Connection


DC input should be connected using PV input terminal, which is within the scope of
delivery.
PV string side cables should be equipped with DC connector and MC4 connector is
within the scope of delivery.

To maintain the IP65 protection rate, only the supplied DC connector or


connector with the same protection rate can be used.

DC Cable Requirements
Tab. 6-1 DC cable requirements
Cable Max.
Cross-sectional Max. input current for
External withstand
area each PV string
diameter voltage
4~6mm2
6~9mm 1000V 12A
12AWG~10AWG

The current of each DC input should be less than 12A; otherwise the fuse
may blow out.

DC Cable Connection

High voltage inside the inverter!

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User Manual 6 Electrical Connection

Make sure all DC and AC cables connected to the inverter are voltage-free
before electrical connection.
Do not connect the AC circuit breaker before electrical connection is
completed.
Step 1 Strip off 7mm insulation layer from
all DC cables.

Step 2 Assemble cable ends with crimp


contacts by crimping pliers.

Step 3 Lead the cable through the cable


gland.
Step 4 Insert the crimp contact into the
insulator until it snaps into place.
Then pull gently to make sure it is
secured.
Step 5 Screw the cable gland to insulator
Negative Insulator
with tightening torque 2.5…3 Nm.
Crimp Contact

Cable Gland

For more assembly and connection instruction, please visit the webpage
of the device manufacturer.
Step 6 Check to make sure the polarities of PV strings are correct.

The inverter will not function properly if the DC polarities are reversed.

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6 Electrical Connection User Manual

Step 7 Disconnect the DC switch.

Step 8 Check the connection cable of PV string for the correct polarity and that the
open-circuit voltage does not exceed the inverter input limit 1000V, even
under the lowest operating temperature.

• Check the positive and negative polarity of the PV cells. After


confirmation, you can insert the DC connectors into the input terminals
on the bottom of the inverter.
• For the same MPPT, reverse connection of a single string is prohibited.
A permanent failure of the system or inverter may follow if otherwise.
Step 9 Insert the positive and negative DC connectors into the input terminals on
the bottom of the inverter until there is an audible sound.

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User Manual 6 Electrical Connection

Step 10Connect other PV strings following the above-mentioned procedures.


Step 11Seal the unused DC terminals with waterproof plugs.

6.4 Grounding the Inverter

Due to the transformer-less design of the inverter, neither the DC positive


pole nor the DC negative pole of the PV string can be grounded.

6.4.1 Grounding System Overview


In this PV system, all non-current carrying metal parts and device enclosure should
be grounded (such as the PV array frame and inverter enclosure).
When there is only one inverter in the PV system, ground the PE cable.
When there are multiple inverters in the PV system, they can be multi-point
grounded. Connect PE cables of all inverters and the mounting metal frames of PV
array to the equipotential cable (according to the on-site situation) to realize
equipotential connection.

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6 Electrical Connection User Manual

Fig. 6-2 Grounding of inverter

6.4.2 Second Protective Earth Terminal

Position of Second PE Terminals


There is a second PE terminal on one side of the inverter and it should be grounded.

Fig. 6-3 Second PE terminal

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User Manual 6 Electrical Connection

The ground connection of this second PE terminal cannot replace the


connection of the PE terminal of the AC cables. Make sure the two PE
terminals are all grounded reliably. Sungrow shall hold no liability for any
possible consequences caused by ignorance of this warning.

Cable Connection

Item Name Description


A Screw M6×12mm
B Lock washer -
C Washer -
D Cable socket -
E Yellow-green -
cable*
*the cross-sectional area of the
Fig. 6-4 Second PE connection yellow-green cable shall be exactly the
same with that of the PE cable of the AC
* Connection parts are not within the cable.
scope of delivery

6.5 Communication Connection


6.5.1 Communication Overview
There are two communication waterproof connection terminal on the bottom of the
inverter. RS485 A/B terminals, RS485 interface and Ethernet interface (optional) are
provided on the configuration circuit board of the junction box. A 120Ω terminating
resistor can be connected between the A and B communication cable through the
dip switch.

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6 Electrical Connection User Manual

Fig. 6-5 Communication configuration

 Inverter operation information can be transferred to the PC of the installed


monitoring software (e.g. SolarInfo Insight) or to a local data logging device (e.g.
SolarInfo Logger) through RS485 communication connection.
 Inverter operation information can be transferred to the PC or router of the
installed software (e.g. SolarInfo Insight) through Ethernet communication
connection.
Prepare communication cable and RJ45 plug before communication connection.

RS485 communication cables should be:


 Shielded twisted pair cables or Shielded twisted pair Ethernet cable.

A converter such as RS485-232 converter or SolarInfo Logger is needed


to convert signal between inverter and PC.
Network interface is an optional function. Contact Sungrow if necessary.

6.5.2 RS485 Communication System

For Single Inverter


Where there is only one inverter, a RS485 cable can guarantee the communication
connection.

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User Manual 6 Electrical Connection

Communication connection (RS485 bus


Terminating
Inverter connection or RS485-RJ45 connection)
Resistor
RS485 bus RJ45
Only out Only out
No

Single
inverter

For Multiple Inverters


Where there is more than one inverter, all inverters can be communicated in a daisy
chain through RS485 communication cable. The first and last inverters in the chain
must be terminated with a resistor of 120Ω. The shielding layer of RS485 cable
should be single-point grounded.

 The length of RS485 communication cable should be less than 1200m.


 If several inverters communicate with each other and connect to the
SolarInfo Logger, at most 4 daisy chains are supported and 60 devices
in total can be connected (i.e. 4 daisy chains can be connected with at
most 15 devices connected to one chain or 3 daisy chains are
connected with at most 20 devices connected to one chain).
 If several inverters communicate with each other and connect to the
RS485-232 converter, at most 15 devices are allowed to connect to the
daisy chain.

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6 Electrical Connection User Manual

Communication connection
Inverte (RS485 bus connection or Terminating Resistor
r RS485-RJ45 connection)
RS485 bus RJ45 n≤15 n>15
Only out
Only out
No
Yes

Inverter
1

In and Out
In and Out
No

Inverter
2~n-1

In and Out
In and Out Yes
No

Inverter
n

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User Manual 6 Electrical Connection

6.5.3 RS485 Communication Connection

RS485A/B Bus Connection


Step 1 Lead Network cable through communication cable gland to the
configuration circuit board.
Step 2 Strip off the insulation layer of the communication cable. Connect the A, B,
and GND of RS485 communication cable to corresponding terminals
according to the marks on the configuration circuit board.

Step 3 According to the position of the inverter (refer to the prior section), repeat
step 1…2 to connect the other RS485 cables.
Step 4 Pull cables outwards to confirm whether they are fastened firmly.
Step 5 According to the position of the inverter (refer to the prior section), switch
ON or OFF the terminating resistor.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the dust and moisture penetrating inside the inverter.
Step 7 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 8 Connect the communication devices. Refer to other manuals and documents
if there are other devices.
Step 9 Confirm the communication connection and set the communication
parameters.

If more than one inverter is connected to PC or Logger, please set the


communication parameters from the LCD display. For more information,
please refer to 10.12 Communication Parameter Setting.

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6 Electrical Connection User Manual

SolarInfo logger and RS485-232 converter are optional parts and can be
ordered from Sungrow.

RJ45-RS485 Communication Connection


Step 1 Lead Network cable through communication cable gland to the
configuration circuit board.
Step 2 Use the Ethernet crimper to crimp the cables and connect cables to RJ45
plug according to TIA/EIA 568B. In Ethernet cable, Pin 3 white-green cable
defines RS485- B while Pin 6 green cable defines RS485+ A.

Step 3 Connect the RJ45 plug into the RS485 in/RS485 out terminal on the
configuration circuit board.
Step 4 According to the position of the inverter (refer to the prior section), repeat
step1…3 to connect the other RS485 cable to the RS485 out/RS485 in
terminal.
Step 5 Pull cables outwards to confirm whether they are fastened firmly.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the inverter’s internal from dust and moisture.
Step 7 According to the position of the inverter (refer to the prior section) switch ON
or OFF the terminating resistor.
Step 8 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 9 For the wires which connect to the logging devices, use the Ethernet wire
stripper to strip the insulation layer and connect the RS485 A and B cables to
data logging device or RS485-232 converter. Pin 3 white-green cable defines
RS485- B while Pin 6 green cable defines RS485+ A.

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User Manual 6 Electrical Connection

Step 10Refer to other manuals and documents if there are other devices.
Step 11Confirm the communication connection and set the communication
parameters.

If more than one inverter is connected to PC or Logger, please set the


communication parameters from the LCD display. For more information,
please refer to 10.12 Communication Parameter Setting.

SolarInfo logger and RS485-232 converter are optional parts and can be
ordered from Sungrow.

6.5.4 Ethernet Connection


Connect the inverter to PC through network ports to set up Ethernet
communication.
Ethernet communication can be connected either in single, daisy chain or star
topology.

Fig. 6-6 Direct network connection of single inverter

Fig. 6-7 Direct network connection of multiple inverters

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6 Electrical Connection User Manual

Fig. 6-8 Single inverter network connection

Fig. 6-9 Multiple inverters network connection in daisy chain topology

The network communication of the daisy chain is done via the inverter in-built
switching chip. Therefore, when the inverter is damaged, the switching chip cannot
work normally and the daisy chain communication will be interrupted.

Fig. 6-10 Communication connection in star topology

The maximum number that inverters are connected in the daisy chain depends on
converter, data logging device and other factors. Please refer to the manual of
converter or data logging device to obtain the limit number.

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User Manual 6 Electrical Connection

The network cable should be less than 100m.

Only qualified personnel can set or change Ethernet related parameters.

Ethernet Connection Procedure


Step 1 Lead Network cable through communication cable gland to the
configuration circuit board.
Step 2 Use the Ethernet crimper to crimp the cables and connect cables to RJ45
plug according to TIA/EIA 568B.

Step 3 Connect the RJ45 plug into the NET in/NET out terminal on the configuration
circuit board.
Step 4 According to the position of the inverter (refer to the prior section), repeat
step1…3 to connect the other RS485 cable to the NET in/NET out terminal.
Step 5 Pull cables outwards to confirm whether they are fastened firmly.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect
the inverter’s internal from dust and moisture.
Step 7 Seal the gaps between the cable and the gland inside the lower part of the
cabinet by fireproofing mud. If there is no other connection procedure,
reassemble and fix the front cover of the connection cabinet.
Step 8 For the wires which connect to logger or switch, use the Ethernet wire
stripper to strip the insulation layer and connect the cable cores to RJ45 plug
and then connect to other devices. Refer to other manuals and documents if
there are other devices.
Step 9 Confirm the communication connection and set the communication
parameters.

If more than one inverter is connected to PC or Logger, please set the


communication parameters from the LCD display. For more information,
please refer to 10.12 Communication Parameter Setting

49
7 Commissioning
Commissioning is a critical part for a PV system, which can protect the system from
fires, injury and electrical shock.

7.1 Inspection before Commissioning


Before starting the inverter, you should check the following items.

Ambient Environment
1. Inverter is accessible for operation, maintenance and service.
2. Check again to confirm that the inverter is firmly installed onto the wall.
3. Well ventilation.
4. Leave nothing on top of the inverter.
5. Inverter and accessories are correctly connected.
6. Cables are routed in safe place or protected against mechanical damage.
7. Specification of AC circuit breaker is reasonable.
8. Terminals not used underneath the inverter are sealed.
9. Warning signs & labels are suitably affixed and durable.

7.2 Commissioning Procedure


If all checking items mentioned above meet the requirements, precede as follows to
start up the inverter for the first time.
Step 1 Close the AC circuit breaker.
Step 2 Rotate DC switch to “ON” position.
Step 3 Suppose there are sufficient sunlight and
enough DC power. PV arrays initialize and
supply DC power to inverter. The LCD
display is activated when DC voltage
exceeds inverter startup votlage. If there is
a defect on the display, contact Sungrow.

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User Manual 7 Commissioning

Step 4 Press  to choose country code. Confirm


the settings by Pressing ENTER.

Step 5 Select the country code according to the


installation country of the inverter. Each
country code represents corresponding
local protective parameters that have been
preset before delivery. Before country
setting, there is warning screen. Operate
according to the warning information and
press ENTER.
After setting the Country parameter, please proceed to set other
parameters of the inverter in accordance with the specific
requirements of the local grid. Before commissioning, please check
thoroughly if the set parameters meet the local grid requirement.
Refer to “10.11 Protection Parameter Setting” for country code explanation. If the
inverter is installed where the country code is not included, please choose item
“Other” and manually set the protection parameters.

If the country code is not set correctly during commissioning, reset the
protection parameters as dictated in “10.11 Protection Parameter Setting”.
There may be faults if otherwise.

Step 6 If the country code set as GR, a Grid


codes page as shown in the right will
appear. Press  to select grid code and
press ENTER to confirm.

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7 Commissioning User Manual

If the country code set as DE, a Grid codes page


as shown in the right will appear, where LV
signifying low-voltage grid; MV signifying
medium-voltage grid. Press  to select grid
code and press ENTER to confirm.

If the country code set as TK, a Grid


codes page as shown in the right will
appear. Press  to select grid code and
press ENTER to confirm.

If the country code set as TH, a Grid codes page


special for Thailand will appear. Press  to
select grid code and press ENTER to confirm.

If the country code set as Other, a Grid codes


page as shown in the right will appear. Press 
to select grid code and press ENTER to confirm.

Step 7 If the country selected is not the


abvementioned 5 countries, enter the
next step directly.

Step 8 After selecting the Grid Code, there will


be a “Pro-stage” type selection screen and
then corresponding sub-menu will come
up. For detailed information, please refer
to “10.11 Protection Parameter Setting”.

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User Manual 7 Commissioning

Step 9 Set the inverter time as per local time.


Incorrect time setting will affect the data
logging. Press  to move the cursor and
Press  to set the specific time and date.
Press ENTER to confirm setting.

Step 10After configuring all parameters, there


will be a “setting confirmation” screen.
Check whether all above-mentioned
parameters are correct. Confirm by
Pressing ENTER. Cancel by Pressing ESC
and reset.

Step 11Inverter will enter into startup process.


Observe the status of LED indicators and
the LCD main screen. If commissioning
succeeds, the “RUN” indicator will be on
and “Run” will be displayed on the “State”
area.

If commissioning fails, the “FAULT” indicator will be on and “Fault” will occur on the
display. Press  to view “current fault” information. Remove the existing fault and
then repeat the commissioning procedures.

53
8 Disconnecting, Dismantling and
Disposing the Inverter
8.1 Disconnecting the Inverter
For maintenance work or any service work, inverter must be switched off. During
normal operation, switching off is not necessary.
Proceed as follows to disconnect the inverter from DC and AC power sources
Step 1 Disconnect the external AC circuit breaker and prevent it from accidental
reconnecting.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs

Please strictly follow the above sequence. Inverter will not work damage if
otherwise.
Step 3 Wait about ten minutes until the
capacitors inside the inverter have
been discharged.
Step 4 Loose the six screws on the lower
connection cabinet and then remove
the lid.
Step 5 Measure AC voltage to ground at the
AC terminal to confirm AC output
voltage of inverter at the AC circuit
breaker is zero.
Step 6 Remove the AC cables.
Step 7 Remove the DC cables.

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User Manual 8 Disconnecting, Dismantling and Disposing the Inverter

8.2 Dismantling the Inverter


Refer to Chapter 5 and Chapter 6 to dismantle the inverter in reserve steps.

If the inverter will be reinstalled in the future, please refer to “4.4 Inverter
Storage” for a proper conservation.

8.3 Disposal of the Inverter


Users should take the responsibility for the disposal of the inverter.

Some parts and devices in the inverter, such as the LCD display, batteries,
modules and other components, may cause environment pollution. Users
must comply with the related local regulations to avoid pollution.

55
9 Troubleshooting and
Maintenance
9.1 Troubleshooting
9.1.1 Troubleshooting of LED Indicator
Fault type Troubleshooting
Disconnect AC side circuit breaker.
LED indicators and LCD screen
Rotate DC switch to the “OFF” position.
are OFF
Check the polarity of the PV arrays.
Disconnect AC side circuit breaker.
Rotate DC switch to the “OFF” position.
Check the correctness of inverter electrical
connection.
“RUN” indicator id OFF
Check whether DC input voltage exceeds the
inverter startup voltage of inverter.
If all above conditions are OK, please contact with
Sungrow.
A fault is not removed yet.
Perform troubleshooting according to fault type
“Fault” indicator is ON
in LCD screen.
If fault cannot be solved, please contact Sungrow.
Warning fault occurs of the inverter.
Perform troubleshooting according to fault type
“RUN” indicator is blinking
in LCD screen.
If fault cannot be solved, please contact Sungrow.

9.1.2 Troubleshooting of Faults in LCD Screen


When faults occur, “Fault” state will be shown on the main screen. Press  to view
multiple “current fault” information pages.
Fault
Description Troubleshooting
Code
The grid voltage exceeds Check the grid voltage;
inverter allowable range. If the grid voltage exceeds the inverter
Protection time and permissible range, ask utility grid company
002
protection threshold vary for solution.
as per different country’s If the grid voltage is within the permissible
requirements. range, contact Sungrow.

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Fault
Description Troubleshooting
Code
This is a short-term fault due to grid
Grid transient voltage condition. Wait a moment for inverter
003 exceeds the permissible recovery.
range If the fault still exists, please contact
Sungrow.
The grid voltage is below Check the grid voltage.
inverter’s allowable lower If the grid voltage exceeds the inverter
limit. Protection time and permissible range, ask utility grid company
004
protection threshold vary for solution.
as per different country’s If the grid voltage is within the permissible
requirements. range, contact Sungrow.
This is a short-term fault due to grid
condition. Wait a moment for inverter
005 The grid voltage is too low. recovery.
If the fault still exists, please contact
Sungrow.
The inverter will resume if the output current
The AC output current
falls below the protection value.
006 exceeds inverter protection
If the fault still exists, please contact
limit.
Sungrow.
The inverter will self-recover after several
007 Transient AC overcurrent
seconds.
The grid frequency exceeds Check the grid frequency.
008 inverter allowable upper If the grid voltage exceeds the inverter
limit. permissible range, ask utility grid company
The grid frequency is below for solution.
009 the inverter allowable If the grid voltage is within the permissible
lower limit. range, contact Sungrow.
Check whether AC circuit breaker is
connected.
Check whether AC cables are all firmly
010 Islanding connected.
Check whether grid is in service.
If all conditions are OK and this fault still
occurs, contact Sungrow.
The DC component of AC
Wait for inverter recovery.
011 current exceeds inverter
If the fault still occurs, contact Sungrow.
limit.
Check the PV strings for ground fault.
Fault current leakage is
012 If the fault occurs repeatedly, contact
detected
Sungrow.

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Fault
Description Troubleshooting
Code
Wait for inverter recovery.
If the grid voltage exceeds the inverter
permissible range, ask utility grid company
013 Grid abnormal is detected
for solution.
If the grid voltage is within the permissible
range, contact Sungrow.
The average grid voltage Wait for inverter recovery.
014 exceeds the permissible If the fault occurs repeatedly, contact
range for over 10 minutes. Sungrow.
Check the model of the AC cables.
Grid impedance exceeds Wait for inverter recovery.
015
inverter’s limit If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
016 AC output overloads If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
017 Grid voltage unbalance If the fault occurs repeatedly, contact
Sungrow.
Wait for inverter recovery.
The transient bus voltage is
019 If the fault occurs repeatedly, contact
high.
Sungrow.
Wait for inverter recovery.
020 The bus voltage is high. If the fault occurs repeatedly, contact
Sungrow.
021 PV input overcurrent Check the PV configuration and connection.
PV configuration mode has
Check the PV configuration;
023 changed during inverter
Restart the inverter.
running.
Inverter resumes normal operation when
Neutral point deviation is deviation is within the permissible range;
024
detected. If the fault occurs repeatedly, contact
Sungrow.
Inverter resumes normal operation when
Transient unbalance of deviation is within the permissible range;
025
voltage neutral point If the fault occurs repeatedly, contact
Sungrow.
This is a short-term fault. Wait for inverter
026 Bus voltage fluctuation recovery
If the fault still occurs, contact Sungrow.
Module temperature is too Check whether AC output power exceeds
036
high the nominal power.

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Fault
Description Troubleshooting
Code
Check the functionality of the fans. Replace
Ambient temperature is too broken fan if necessary.
037
high. Clean air outlet grills.
If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
038 Relay fault
If the fault still occurs, contact Sungrow.
Inverter insulation Wait for inverter recovery.
039
resistance fault (ISO-flt) If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
AC or DC overcurrent fault,
040 If the fault occurs repeatedly, contact
or DC overvoltage fault
Sungrow.
Current leakage sampling Wait for inverter recovery.
041
channel failure If the fault still occurs, contact Sungrow.
If the fault occurs repeatedly, contact
042 Current imbalance.
Sungrow.
Disconnect and stop the inverter. Wait for
ambient temperature falls
043 ambient temperature to rise within the
below -25oC
permissible range and then restart inverter.
DC/AC inversion circuit Wait for inverter recovery.
044
fault If the fault still occurs, contact Sungrow.
Wait for inverter recovery.
045 PV boost circuit fault
If the fault still occurs, contact Sungrow.
Disconnect the inverter.
PV configuration mode set Re-select PV configuration mode and
047 on the display is not in re-connect PV strings. For more detailed
accordance with the reality. information, please refer to “6.3 PV Array
Connection”.
Phase-R current sampling
048
channel fault.
Wait for inverter recovery.
Phase-S current sampling
049 If the fault occurs repeatedly, contact
channel fault.
Sungrow.
Phase-T current sampling
050
channel fault.
Wait for inverter recovery.
Hardware Overvoltage/
051 If the fault occurs repeatedly, contact
Overcurrent protection
Sungrow.
Stop inverter, disconnect the power supply
070 Fans failure
and remove the broken fan
071 AC side SPD fault Replace SPD if necessary;
072 DC side SPD fault Contact Sungrow.
Stop inverter, disconnect the power supply
073 Fuse has blown out and replace the fuse;
Contact Sungrow.

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9 Troubleshooting and Maintenance User Manual

Fault
Description Troubleshooting
Code
A fault has occurred in the internal
communication of the inverter. However, the
074 LCD communication fault
inverter continues feeding into the grid.
Contact Sungrow.
Wait for sufficient irradiation.
Solar irradiation is not
If this fault recurs when irradiation is
075 sufficient for inverter
sufficient, check the PV system design and
operation.
adjust the connection of PV inputs.
Check the PV system design and adjust the
076 PV overload
connection of PV inputs.
Check the PV input for disconnection or
PV power abnormal looseness.
078
warning If the warning fault still exists, please contact
Sungrow
Wait for inverter recovery.
087 AFD block If the fault occurs repeatedly, contact
Sungrow.
Check the current and press ENTER to
088 Arc warning
remove the warning.
089 AFD failure warning Restart AFD function through LCD operation.
Check the PV polarity. If it is connected
PVS reverse polarity
532-547 reversely, reconnect it.
warning
If the warning still occurs, contact Sungrow.
Check if the PV strings are covered. If the PV
strings are clean and uncovered, check the
PV module for failure.
PVS output current
548-563 Check the DC input cable for disconnection.
abnormal
If so, reconnect the cable and reset the PVS
function.
If the warning still occurs, contact Sungrow.
Device internal hardware fault may cause other unpredictable faults. Therefore, once the hardware fault is
removed but other faults occur repeatedly, please contact Sungrow Customer Service Center.

9.2 Maintenance
9.2.1 Routine Maintenance
Item Method Period
Six months to
Check the temperature and dust of the inverter.
a year (depend
Clean the inverter enclosure if necessary.
System clean on the dust
Check if the air inlet and outlet are normal. Clean
contents in
the air inlet and outlet, if necessary.
air.)

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Item Method Period


Check whether there is crack of the fan blade. Once a year
Check whether there is any abnormal noise when
Fans the fan is turning.
Clean or replace the fans if necessary (see the
following section).
Check the fuse and DC SPD Every Six
Replace the fuse (refer to the following section) months
SPD
and DC SPD (contact Sungrow) whenever
necessary.

9.2.2 Maintenance Instruction

Fan Maintenance
Fans inside the inverter are used to cool the inverter during operation. If the fans do
not operate normally, inverter may not be cooled down and efficiency may decrease.
It is therefore necessary to clean the dirty fans and replace the broken fans in time.

 Stop the inverter and disconnect it from all power supplies before
maintenance.
 Lethal voltage still exists in the inverter. Please wait for at least ten
minutes and then perform maintenance work.
 Only qualified electricians can maintain the fans.
Step 1 Disconnect the AC circuit breaker.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs
Step 3 Wait for at least ten minutes.
Step 4 Disconnect all electrical connection in the reverse procedures in the “6
Electrical Connection”.
Step 5 Lift up the inverter.
Step 6 Place the inverter on the platform.

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9 Troubleshooting and Maintenance User Manual

Step 7 Unscrew the bolts as shown in the


right picture.

Step 8 Disassemble the metal plate slightly.

Step 9 Press on the ribbing of the locking


hooks and pull the cable outwards.

Step 10 Remove the fans out of the inverter.

Step 11 Clean the fan with soft brush or vacuum cleaner; or replace the broken fans.

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User Manual 9 Troubleshooting and Maintenance

Step 12 Reassemble the fans back into the inverter and restart the inverter.

Replacing the Fuse


Proceed as follows to replace the blown fuse due to over-current:
Step 1 Disconnect the AC circuit breaker.
Step 2 Rotate the DC switch to the “OFF” position and then pull off all the PV string
inputs
Step 3 Wait for at least ten minutes.
Step 4 Open the front cover of the inverter junction box.
Step 5 Check using multimeter to identify
the blown fuse.
Step 6 Check the corresponding PV strings.
Step 7 Remove the blown fuse.

Step 8 Order fuse with the same model and insert the new fuse into the fuse holder.
Step 9 Reassemble the inverter front cover ad restart inverter.

Cleaning Air Inlet and Outlet


A huge amount of heat is generated in the process of running the inverter. The
inverter adopts a controlled forced-air cooling method.
In order to maintain good ventilation, please check to make sure the air inlet and
outlet are not blocked.
Clean the air inlet and outlet with soft brush or vacuum cleaner if necessary.

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9.3 Contact Sungrow Service


Should you have any problems in operating on the inverter, please contact us:
Service hotline: +86 551 65327817
Email: service@sungrow.cn (after-sales)
support@sungrowpower.com (technical support)
We need the following information to provide you the best assistance:
 Type of the inverter
 Serial number of the inverter
 Fault code/name
 Brief description of the problem

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10 Operation of LCD Display
10.1 Description of Button Function
Inverter offers two buttons for user to look up the running information and
configure parameters. The two buttons have multiple functions. Please refer to Tab.
10-1 before any operation onto inverter.
Tab. 10-1 Button function
Button Operation Description
Press for less Move upwards or downwards or scroll among set
than 2 seconds values. Hereinafter, it is referred to as “Press ”.
Press for more
Return to the previous menu or cancel the command.
than two
Hereinafter, it is referred to as “Press ESC”.
seconds
Press for less Move left or right, or turn pages. Hereinafter, it is
than 2 seconds referred to as “Press ”.
Press for more
Enter into the sub-menu or confirm the command.
than two
Hereinafter, it is referred to as “Press ENTER”.
seconds

If there is no button operation for:


 1 minute, LCD backlight is OFF;
 2 minutes, system returns to the default menu (main screen).

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10 Operation of LCD Display User Manual

10.2 Menu Tree

Fig. 10-1 Menu tree

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User Manual 10 Operation of LCD Display

10.3 Main Screen


Once the inverter commissioning is finished, LCD display will enter the main screen
as shown in Fig. 10-2.

Fig. 10-2 Main screen


Tab. 10-2 Description of the main screen
State Description
After being energized, inverter tracks the PV arrays’ maximum power
Run point (MPP) and converts the DC power into AC power. This is the normal
operation mode.
Inverter enters Standby mode when DC side input is insufficient. In this
Standby mode inverter will wait within the Standby duration (set by user, refer to
10.10.1 Main Screen of Run-param).
Stop Inverter is stopped.
Inverter will stop operation by manual “stop” through LCD menu. In this
Key-stop way, inverter internal DSP stops. To restart the inverter, manually start
from the LCD menu.
Start… The inverter is initializing and synchronizing with the grid.
Upd-fail IAP upgrade failure
If a fault occurs, inverter will automatically stop operation, disconnect the
AC relay, and display the fault information on the LCD display with the
Fault “FAULT” indicator on.
Once the fault is removed in recovery time (set by user, refer to 10.10.1
Main Screen of Run-param), inverter will automatically resume running.
Warning Warning information is detected.
If inverter is in “Fault” state, press  or  to view “Current fault” information. To know
the meaning of the fault code, please refer to 9.1.2 Troubleshooting of Faults in LCD
Screen”.

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Tab. 10-3 Icon Description


Icon Description
Inverter is in IAP update process.
Inverter in power derating state.
Fans inside are working.
Inverter is operating in warning state.

10.4 Contrast Adjustment


Step 1 Press ESC to enter into the contrast adjustment screen.

Step 2 Press  to increase the setting value and press  to decrease the value.
Step 3 Press ENTER to confirm the contrast setting.

Contrast adjustment range: 0…100%


Recommended value: 50% or 60%.

10.5 Checking Running Information


The main screen displays some basic information about the inverter. For more
detailed information, please operate as follows:

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User Manual 10 Operation of LCD Display

Main Screen (Press ENTER)→Menu→Run-inform (Press ENTER)


LCD display will show the detailed running information. Scroll pages by pressing 
/.
DC power input: the total PV input power.
Vdc[V]: DC voltage of each input.
Idc[A]: DC current of each input.
Pdc[W]: DC power of each input.

Check the DC current of each input.

Vac[V]: Phase voltage.


Iac[A]: Phase current.
Pac[W]: AC output of each phase.
F[Hz]: Frequency of each phase.

CO2-reduce: Total CO2 emission reduction due to


the inverter.
E-month: The energy generated in this month.
h-Total: Total running hours of the inverter.
T-today: Inverter running time today.
Temp: Internal temperature of the inverter.
ISO: Insulation resistance to the ground of the
input side.

P-W: Inverter output active power.


S-Va: Inverter output apparent power.
Country: Inverter selected country code.
Grid code: Inverter selected grid code (note: if
country selected is DE, grid code here is LV or MV;
country selected is TH, grid code here is 220V or
230V; country selected is TK, grid code here is AG
or YG; country selected is Other, grid code here is
50Hz or 60Hz).

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10.6 Checking History Information


10.6.1 Checking Running Records
Main Screen (Press ENTER)→Menu (Press , Press ENTER)→His-inform (Press ×2,
Press ENTER)→Run-record (Press ENTER)
On the “Run-record” interface, scroll
pages by pressing, and press  to
select the date you want to view.
Confirm by pressing ENTER.

LCD display shows the running


records. Press  to turn pages and
press  to view the records of the
selected date.

10.6.2 Checking Fault Records


Main Screen (Press ENTER)→Menu (Press , Press ENTER)→His-inform (Press ENTER)
→Flt-record (Press ENTER)
On the “Flt-record” interface, scroll pages forwards by
pressing, and press  to scroll pages backwards.

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User Manual 10 Operation of LCD Display

The inverter can only store at most 100 latest fault records.

10.6.3 Checking History Event Records


Main Screen (Press ENTER)→Menu (Press , Press ENTER)→His-inform(Press ,
Press ENTER)→His-event (Press ENTER)
On the “Evt-record” interface, scroll pages forwards by
pressing, and press  to scroll pages backwards.

The inverter can only store at most 100 latest fault records.

10.6.4 Checking Energy Records


Main Screen (Press ENTER)→Menu (Press , Press ENTER)→His-inform(Press ,
Press ENTER)→Energy-record (Press ENTER)
LCD display shows the energy records. User can
view various energy records by pressing : power
curve, daily energy histogram, daily energy
histogram, monthly energy histogram, and annual
energy histogram.

Power curve: shows the power output from 5am


to 11pm in a single day. Each point in the curve is
the percentage of present power and nominal
power. Press  or  to view the power curve of
the latest 7 days.

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Daily energy histogram: shows the power


output every day in the present month. Press 
or  to view the daily energy of the latest 12
months.

Monthly energy histogram: shows the power


output every month in a year. Press  or  to
view the monthly energy of the latest 15 years.

Annual energy histogram: shows the power


output every year. Press  or  to view the
annual energy of the latest 90 years.

10.7 Starting/Stopping

Main Screen (Press ENTER)→Menu (Press ×2)→Start/Stop (Press ENTER)

Press  to choose
“Start”/”Stop” and press
ENTER to confirm the choice.

Press ENTER to confirm.

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10.8 Password Entry


Parameter setting is password-protected. To set the parameters, you should enter
the correct password.
Step 1 Press ENTER to enter the Menu screen.
Step 2 Press  to move the cursor to “Set-param” item and confirm by pressing
ENTER.
Step 3 A password confirmation screen will occur.
Press  to move cursor right and Press  to
input the password 111111.

Step 4 Press ENTER to confirm the password and


enter the “Set-param” sub menu.

10.9 System Parameter Setting


There are various user settable system parameters. You can set the system
parameters after entering the correct password.

10.9.1 Language Setting


Main Screen (Press ENTER)→Menu (Press ×3) →Set-param (Press ENTER)→Enter
password (Press ENTER)→Sys-param (Press ENTER, Press )→Languages (Press ENTER)

If Auto is selected for languages, the


inverter system language will be the
language of the country selected

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10.9.2 Time Setting


Time deviation between the time on the inverter and the local time of the
installation site may cause data logging failure. Please adjust inverter time according
to the local time.

Main Screen(Press ENTER)→Menu (Press ×3)→Set-param(Press ENTER)→Enter


password (Press ENTER)→Sys-param(Press ENTER, Press )→Time(Press ENTER)
Press  to move the cursor and press  to change
value. Press ENTER to confirm setting.

For user with higher accuracy requirement of the inverter internal clock,
time calibration can be performed everyday through the upper
computer (or other channel communicated with the device). For details,
please refer to the time calibration description in the inverter
communication protocol.
Please contact Sungrow if there is still time deviation after calibration.

10.9.3 Total Energy Deviation Adjustment


If the accumulative value “E-total” in the inverter is different from the value in the
external metering device, you should adjust energy by “Energy-adj” setting.

Main Screen(Press ENTER)→Menu (Press ×3)→Set-param(Press ENTER)→Enter


password (Press ENTER) →Sys-param(Press ENTER, Press ×2)→ Energy-adj(Press
ENTER)

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User Manual 10 Operation of LCD Display

Press  to move the cursor and press  to change


value. Press ENTER to confirm setting.
The positive symbol “+” can be changed to the
negative symbol “-”.
The adjustment range is from -9999 to +9999 kWh.
(Energy-adj value)= (Real measured value) - (E-tot
reading value).

10.9.4 Load Default

All history information will be unrecoverable cleared and all parameters will
return to the default value except the protective parameters and time once
the “load default” operation is performed.

Main Screen (Press ENTER)→Menu (Press ×3)→Set-param(Press ENTER)→Enter


password (Press ENTER)→Sys-param(Press ENTER, Press ×3)→Load default (Press
ENTER)
Press ENTER to confirm “load default”.

10.9.5 Checking Firmware Version


Main Screen (Press ENTER)→Menu (Press  ×3)→Set-param(Press ENTER)→Enter
password (Press ENTER) → Sys-param(Press ENTER, Press ×4) → Firmware
version(Press ENTER)
Inverter shows detailed firmware information,
including LCD version and DSP version.
The firmware version information is read only.

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10.10 Running Parameter Setting


10.10.1 Main Screen of Run-param
Main Screen (Press ENTER)→Menu (Press  ×3)→Set-param (Press ENTER)→Enter
password (Press ENTER, Press )→Run-param (Press ENTER)

On the “Run-param” screen, press  to select one


item and press ENTER to enter the setting
interface.
For each item, Press  to move the cursor and
Press  to set the appropriate value.
Confirm settings by Pressing ENTER.

User can only check the running parameter in this interface. The default values of the
running parameters have been preset as per grid code of corresponding countries.
To set the running parameter, please contact Sungrow to acquire advanced
password.

Tab. 10-4 Description of Running Parameters


Parameter Description Default Range
Inverter active power
P-W limits 110.0% 0~110%
limitation
Set the active power
change rate. When it is
Rate limit set to [ON], user can set [OFF] [OFF]/ [ON]
the raise and decline
rate.
When Rate limit is ON,
Power raise set the active power 100%/min 8~100%/min
rise rate.
When Rate limit is ON,
P-Q
Power Decline set the active power 6000%/min 8~6000%/min
param
decline rate.
Set the power rise rate
when a fault is
Fault slowup removed. When it is [ON] [OFF]/ [ON]
ON, the active power
raise rate can be set.
Set the active power 100%/
Slowup rate 8~100%/min
raise rate. min
Whether to save the
Save P-W Setting [OFF] [OFF]/ [ON]
active power setting
Save Q-Var Whether to save the [Pt]/[Qt]/ [Off] /
[ON]
setting reactive power setting [Q(P)] / [Q(U)]

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User Manual 10 Operation of LCD Display

Parameter Description Default Range


Set the reactive power
Q-Var witch [OFF] [OFF]/ [ON]
regulation function
Inverter output power -1.000~-0.800/
PF +1.000
factor +0.800~+1.000
Inverter reactive power 0~+100%/
Q-Var limits 0.0%
limitation 0~-100%
Time from inverter
Standby time 20s 20~255s
Time standby to startup
param Time from inverter fault 30s
Recover time 0-900s
is removed to standby [IT: 300s]
Set the LVRT to OFF or
ON. When it is ON,
inverter can keep
grid-connection for a
LVRT param [OFF] [OFF]/ [ON]
certain time when grid
fault occurs and
provide reactive power
for grid recovery.
Set the Derating param
to OFF or ON. If it is ON,
inverter will operate
Derating param [OFF] [OFF]/ [ON]
with power derating
when grid frequency
exceeds the set value.
Set the ISO protection
function to ON or OFF.
When it is ON, inverter
ISO will not connect to the [ON] [OFF]/ [ON]
Iso
grid when resistance to
param
the ground is below the
set value.
Set the resistance to
ISO pro value 30KΩ 20~3000KΩ
the ground.

10.10.2 Active/Reactive Power Parameters


Main Screen (Press ENTER)→Menu (Press  ×3)→Set-param (Press ENTER)→Enter
password (Press ENTER, Press )→Run-param (Press ENTER) →P-Q Param (Press
ENTER)

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10.10.3 Reactive Power Regulation


Inverter provides reactive power regulation function. Use the “Q-Var switch”
parameter to activate this function and select proper regulation mode.
Tab. 10-5 Explanation of reactive power regulation switch
Regulation
Explanation
Mode
The reactive power can be regulated by the parameter PF (Power
Pf
Factor).
The reactive power can be regulated by the parameter Q-Var
Qt
limits (in %).
The PF is limited to +1.000, and the “Q-Var limits” is limited to
Off
0.0%.
Q(P) The PF changes with the output power of the inverter.
Q(U) The reactive power changes with the grid voltage.

“Pf” Mode

The reactive power can be regulated by the parameter PF on the Run-param screen.

“Qt” Mode

The reactive power can be regulated by the parameter Q-Var limits (in %) on the
Run-param screen.

“Off” Mode

Reactive power cannot be regulated. The PF is limited to +1.000, and the Q-Var limit
is limited to 0.0%.

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User Manual 10 Operation of LCD Display

“Q(P)” Mode(when the country selection is not “IT”)

PF changes with the inverter output power.


If the country selection is not “IT” (Italy), after
selecting Q(P) Mode, Press to enter the
Run-param-Q(P) submenu.
For each item setting, Press  to move cursor and
Press  to set the appropriate value. Confirm
settings by Press ENTER.

Tab. 10-6 “Q(P)” Mode Parameters Explanation


Parameter Explanation Default Range
Upper PF Power factor of point P1 in the Q(P) mode
1 0.9~1
Cap curve
Lower Output power of point P1 in the Q(P)
50% 0%~50%
Power* mode curve (in %)
Power factor of point P2 in the Q(P) mode
Lower PF Ind 0.9 0.9~1
curve
Upper Output power of point P2 in the Q(P)
100% 50%~100%
Power* mode curve (in %)
* Lower Power < Upper Power

Fig. 10-3 Reactive Power Regulation Curve in Q(P) Mode

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“Q(U)” Mode(when the country selection is not “IT”)


The reactive power ratio changes with the grid
voltage.
If the country selection is not “IT” (Italy), after selecting
Q(U) mode, Press  to enter the Run-param-Q(U)
submenu.
For each item setting, Press  to move cursor and Press
 to set the appropriate value.
Confirm settings by Pressing ENTER.

Tab. 10-7 “Q(U)” Mode Parameters Explanation


Parameter Explanation Default Range
Lower Q/Sn Inductive Q/Sn value of point P4 in the
25% 0%~50%
Ind Q(U) mode curve
Upper Q/Sn Capacitive Q/Sn value of point P1 in the
25% 0%~50%
Cap Q(U) mode curve
Grid voltage limit (in %) of point P1 in
Lower U Limit 80% 80%~90%
the Q(U) mode curve
Grid voltage limit (in %) of point P4 in
Upper U Limit 115% 110%~115%
the Q(U) mode curve
Grid voltage limit (in %) of point P2 in
U1 Limit* 95% 95%~100%
the Q(U) mode curve
Grid voltage limit (in %) of point P3 in
U2 Limit* 105% 100%~105%
the Q(U) mode curve
Hysteresis* Hysteresis voltage width (in %) 3% 0%~5%
* U1 Limit + Hysteresis < U2 Limit - Hysteresis

Fig. 10-4 Reactive Power Regulation Curve in Q(U) Mode

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10.10.4 Reactive Power Setting for Italy


If the “Countries” selected is “IT” (Italy), several LCD menus and operation methods
are different from other countries.
The differences focus on “Run-param” as shown below.

Italy “Q(P)” Mode


Power factor changes with the output power of the
inverter.

Select Q(P) mode and Press  to enter into the


“Run-para-Q(P)” sub-menu.

Press  to move the cursor; Press  to enter the


editing mode, then the selected parameter will be
shaded.
Press  to increase one-step value; Press  to
decrease one-step value.
Press ENTER to confirm the setting and exit from the
editing mode.
Tab. 10-8 Italy “Q(P)” Mode Parameters Explanation
Parameter Explanation Default Range Step
PA* Active power at point A (in %) 20% 20~100% 1%
PB* Active power at point B (in %) 50% 20~100% 1%
PC* Active power at point C (in %) 100% 20~100% 1%
Pf max Power factor at point C 0.9 0.9~1 0.01
Enter Q(P) regulation mode
Uin** when grid voltage is above 105% 100~110% 1%
Uin
Exit from the Q(P) regulation
Uout** mode when grid voltage is 100% 90~100% 1%
below Uout
*PA < PB≤ PC ** Uin>Uout

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Fig. 10-5 Reactive Power Regulation Curve in “IT” Q(P) Mode

Italy “Q(U)” Mode


The reactive power ratio changes with the grid
voltage.
Select Q(U) mode and Press  to enter the
“Run-para-Q(U)” sub-menu.
Press  to move the cursor; Press  to enter the
editing mode, then the selected parameter will be
shaded.
Press  to increase one-step value; Press  to
decrease one-step value.
Press ENTER to confirm the setting and exit from
the editing mode.

Tab. 10-9 Italy “Q(U)” Mode Parameters Explanation


Para
Explanation Default Range Step
meter
V2i* Grid voltage at point D (in %) 90% 90~110% 1%
V1i* Grid voltage at point C (in %) 92% 90~110% 1%
V2s* Grid voltage at point A (in %) 108% 90~110% 1%
V1s* Grid voltage at point B (in %) 110% 90~110% 1%
Qmax The max. ratio of reactive power (in %) 90% 50~100% 1%
Enter the Q(U) regulation mode when
Pin** 20% 20~100% 1%
power is above Pin
Exit from the Q(U) regulation mode when
Pout** 9% 1~20% 1%
power is below Pout

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User Manual 10 Operation of LCD Display

Para
Explanation Default Range Step
meter
Curve Curve type A A/B -
*V2i < V1i < V1s < V2s**Pin > Pout

Fig. 10-6 Reference Reactive Power Regulation Curve in “IT” Q(U) Mode

10.10.5 Save P/Q-set

On the “Save P/Q-set” screen, Press  to move arrow


to one item, Press  to move cursor and Press  to
set.
Confirm by Pressing ENTER.
Select “ON” to save the values set after power down.
Select “OFF” to restore default values ater power
down.

10.10.6 Time Parameters


Main Screen (Press ENTER )→Menu (Press  ×3)→Set-param(Press ENTER)→
Enter password (Press ENTER, Press )→Run-param (Press ENTER, Press )→
Time-param (Press ENTER)

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10.10.7 LVRT Parameter


Main Screen (Press ENTER )→Menu (Press  ×3)→Set-param(Press ENTER)→
Enter password (Press ENTER, Press )→Run-param (Press ENTER, Press ×2)→
LVRT param (Press ENTER)

10.10.8 Derating Parameters


Main Screen (Press ENTER )→Menu (Press  ×3)→Set-param(Press ENTER)→
Enter password (Press ENTER, Press )→Run-param (Press ENTER, Press ×3)→
Derating param (Press ENTER)

10.10.9 ISO Parameters


Main Screen (Press ENTER )→Menu (Press  ×3)→Set-param(Press ENTER)→
Enter password (Press ENTER, Press )→Run-param (Press ENTER, Press ×4)→
ISO param (Press ENTER)

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10.11 Protection Parameter Setting


Protection parameters are designed for the threshold value that can trigger the
protection function of the inverter.

Main Screen (Press ENTER)→Menu (Press ×3)→Set-param (Press ENTER)→Enter


password (Press ENTER, Press ×2)→Pro-param (Press ENTER)
Press  to move cursor and Press  to input the password.

User can only check the parameter in this interface. The default values of the
protection parameters have been preset as per grid code of corresponding
countries.
To set the protection parameter, please contact Sungrow to acquire advanced
password.

10.11.1 Country Setting


To make the protection parameters setting convenient,
inverter provides in-built protection parameters for
certain countries.
Press  to choose countries and press ENTER to
confirm.
If the country selected is not in the list, please choose
Other and then input the protection parameters
manually.

Tab. 10-10 Country code description


Country Code Country Language
GB Great Britain English
DE Germany German
FR France French
IT Italy Italian
ES Spain English
AT Austria German
AU Australia English
CZ Czech English

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10 Operation of LCD Display User Manual

Country Code Country Language


BE Belgium French
DK Denmark English
GR Greece English
NL Netherlands English
PT Portugal English
CN China Chinese
SE Sweden English
RO Romania English
TH Thailand English
TK Turkey English
Other Country not mentioned above English
When the country selected is TH, TK, DE, GR or Other, the grid code specific to them
will appear on the LCD display as shown below. Press  to choose grid code and
press ENTER to confirm.

If country selected is not the five countries


mentioned above, you need not to choose grid code.
The Pro-Stage interface will appear. You may choose
Single-stage or Multi-stage. Press  to choose
single-stage or Multi-stage and press ENTER to
confirm.

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User Manual 10 Operation of LCD Display

10.11.2 Single-stage Protection Parameter Setting

The following interfaces will appear if Single-stage


is selected.
Press  to select parameter, Press  to move
cursor and Press  to set the appropriate value.
Confirm settings by Pressing ENTER.

10.11.3 Multi-stage Protection Parameter Setting


The following interfaces will appear if
Multi-stage is selected.
Press  to select parameter, Press 
to move cursor and Press  to set
the appropriate value. Confirm
settings by Pressing ENTER.

Tab. 10-11 Multi-stage Protection Parameters Explanation


Parameter Explanation
Max-V. prot Over-voltage protection
Ⅰ-Max-V. grid Stage Ⅰ Grid over-voltage (U>)
Ⅰ-Max-V. time Stage Ⅰ Grid over-voltage (U>) tripping time
Ⅱ-Max-V. grid Stage Ⅱ Grid over-voltage (U>>)
Ⅱ-Max-V. time Stage Ⅱ Grid over-voltage (U>>) tripping time
Min-V. prot Under-voltage protection
Ⅰ-Min-V. grid Stage Ⅰ Grid under-voltage (U<)
Ⅰ-Min -V. time Stage Ⅰ Grid under-voltage (U<) tripping time
Ⅱ-Min -V. grid Stage Ⅱ Grid under–voltage (U<<)
Ⅱ-Min -V. time Stage Ⅱ Grid under–voltage (U<<) tripping time
Max-F. prot Over-frequency protection
Ⅰ-Max-F. grid Stage Ⅰ Grid over-frequency (f>)
Ⅰ-Max-F. time Stage Ⅰ Grid over-frequency (f>) tripping time
Ⅱ-Max-F. grid Stage Ⅱ Grid over-frequency (f>>)
Ⅱ-Max-F. time Stage Ⅱ Grid over-frequency (f>>) tripping time

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10 Operation of LCD Display User Manual

Parameter Explanation
Min-F. prot Under-frequency protection
Ⅰ-Min-F. grid Stage ⅠGrid under-frequency (f<)
Ⅰ-Min -F. time Stage Ⅰ Grid under-frequency (f<) tripping time
Ⅱ-Min -F. grid Stage Ⅱ Grid under-frequency (f<<)
Ⅱ-Min -F. time Stage Ⅱ Grid under-frequency (f<<) tripping time

10.11.4 Protection Recovery Setting


After setting the protection
parameters, inverter enters protection
recovery interface.

Tab. 10-12 Description of protection recovery parameters


Parameter Explanation
Vmax-recover Max. protection recovery voltage
Vmin-recover Min. protection recovery voltage
Fmax-recover Max. protection recovery frequency
Fmin-recover Min. protection recovery frequency

10.11.5 Protection Parameter Confirmation

The setting confirmation interface will appear


once the protection parameters are input. Press
ENTER to confirm the parameter selection and
press ESC to reset the protection parameters.

10.12 Communication Parameter Setting

Main Screen (Press ENTER)→Menu (Press  ×3)→Set-param (Press ENTER)→Enter


password (Press ENTER, Press ×3)→Com-param (Press ENTER)

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User Manual 10 Operation of LCD Display

Press  to move cursor and press  to set


the appropriate value. Confirm settings by
Pressing ENTER.

Device address range: 1-247.

Baud rate can be set to 9600bps or


19200bps.
Parity can be set to NO, ODD or EVEN. Stop
bit can be set to 1b or 2b.

10.13 Advanced Parameters Setting


The inverter provides a variety of advanced protection features.

Main Screen(Press ENTER )→Menu (Press  ×3)→Set-param (Press ENTER)→Enter


password (Press ENTER, Press ×4)→Advanced settings(Press ENTER)

User can only check the parameter in this interface. The default values of the
advanced parameters have been preset as per grid code of corresponding countries.
To set the advanced parameters , please contact Sungrow to acquire advanced
password.

10.13.1 PVS Detect Settings


Main Screen(Press ENTER )→Menu (Press  ×3)→Set-param (Press ENTER)→Enter
password (Press ENTER, Press ×4)→Advanced settings(Press ENTER)→PVS Detect
A password confirmation screen will occur. Press  to
move cursor right and Press  to input the password
111111.

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10 Operation of LCD Display User Manual

PVS Detect represents the PV strings current abnormal


conditions detection. Press ENTER to confirm.

Press  to select PVS Detect function settings. Press


ENTER to confirm the selection.

When the PV inputs are changed, the corresponding “fault” state will be shown on
the main screen. You can perform the PVS Detect Reset function to re-detect the PV
input strings number.

10.13.2 10min Max-V


Main Screen(Press ENTER)→Menu (Press ×3)→Set-param (Press ENTER)→Enter
password (Press ENTER, Press ×4)→Advanced settings(Press ENTER, Press )→
10min Max-V

A password confirmation screen will occur. Press


 to move cursor right and Press  to input the
password 111111.

Press ENTER to confirm.

Press  to select 10min Max-V function settings,


set the over-voltage protection point in 10min.
Press ENTER to confirm the selection.

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User Manual 10 Operation of LCD Display

10.13.3 Grid Unbalance


Main Screen(Press ENTER)→Menu (Press ×3)→Set-param (Press ENTER)→Enter
password (Press ENTER, Press ×4)→Advanced settings(Press ENTER, Press ×2)→
Grid Unbalance

Press  to select and set the grid voltage


unbalance protection point. Confirm the selection
by Pressing ENTER.

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11 Appendix
11.1 Technical Data
Parameters SG60KTL
Input Side Data Connection to 400Vac grid
Max. PV input voltage 1000V
Startup voltage 620V
MPP voltage range 570~950V
MPP voltage range for
570~850V
nominal power
No. of MPPT(s) 1
Max. number of PV
14
strings per MPPT
Max. PV input current 120A
Max. input current for
12A
input connector
Short-circuit current of
140A
PV input
Max. inverter backfeed
0A
current to the array
Output Side Data
Nominal AC output
60000W
power
Max. AC output
66000VA
apparent power
Max. AC output power 66000W
Max. AC output current 96A
Nominal AC voltage 3/N/PE, 230/400Vac
AC voltage range 310~480Vac
AC connected Inrush
70A/0.05ms
current(Peak/Duration)
Maximum output fault
102A
current
Maximum output
220A
overcurrent protection
Nominal grid frequency 50Hz/60Hz
Grid frequency range 45~55Hz/ 55~65Hz
THD < 3% (at nominal power)
DC current injection <0.5%In

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User Manual 11 Appendix

Parameters SG60KTL
Power factor >0.99 default value at nominal power
(adj. 0.8 overexcited...0.8 underexcited)
Protection
Islanding protection Yes
LVRT Yes
AC short circuit
Yes
protection
Leakage current
Yes
protection
PV string current
Yes
monitoring
DC switch Integrated
DC fuse Integrated
Overvoltage protection DC Type II; AC Type Ⅲ
System data
Max. efficiency 99.0%
Max. European
98.7%
efficiency
Isolation method Transformerless
Ingress protection
IP65
rating
Night power
<1W
consumption
Operating ambient
-25~+60℃ (>50℃ derating)
temperature range
Allowable relative
0~100%
humidity range
Cooling concept Smart forced air cooling
Max. operating altitude 4000m (>3000m derating)
Display Graphic LCD
Communication RS485
DC terminal MC4
AC terminal Screw-crimp terminal
VDE0126-1-1,EN62109-1,EN62109-2,G59/3,CEI-021,AS/NZS
Certification
3100,AS4777.2,AS4777.3,VDE-AR-N-4105,BDEW, CGC
Mechanical Data
Dimensions (W×H×D) 634×959×267mm
Mounting method Wall bracket
Weight 55kg

11.2 Exclusion of Liability


The content of these documents is periodically checked and revised where

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11 Appendix User Manual

necessary. Please call us or check our website www.sungrowpower.com for the


latest information. No guarantee is made for the completeness of these documents.
Please contact our company or distributors for the latest version.
Guarantee or liability claims for damages of any kind are excluded if they are caused
 Improper or inappropriate use or install of the product
 Install or operate the product in unintended environment
 Install or operate the product without observing relevant safety regulations in
the deployment location
 Ignore the safety warnings or instructions contained in all documents relevant to
the product
 Install or operate the product under incorrect safety or protection conditions
 Alter the product or supplied software without authority
 Product malfunctions due to operation attached or neighboring devices running
out of the allowed limit values
 Unforeseen calamity or force majeure
 The use of supplied software produced by Sungrow Power Supply Co., Ltd.. is
subject to the following conditions:
 Sungrow Power Supply Co., Ltd. assumes no liability for direct or indirect
damages arising from the use of SolarInfo software. This also applies to the
provision or non-provision of support activities.
 SolarInfo software used for commercial purposes is prohibited.
 Decompiling, decoding or destroying the original program, including SolarInfo
software and the embedded software, is prohibited.

11.3 About Us
Sungrow power supply is a Chinese leading manufacturer of various power
electronics products for renewable energy generation systems. Our products
include converters, inverters, battery chargers and other power supplies for
distributable generation systems in both grid-connected and stand-alone
applications. The power rating of SUNGROW products covers a range from several
hundred watts to large mega-watt systems.
The pursuit of SUNGROW is to help our customers acquire stable and clean power
with minimum cost, maximum reliability and enhanced safety.

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User Manual 11 Appendix

11.4 Contact Information


Should you have any questions or queries about this product, please contact us
through the following information. We will be more than happy to assist you!
Company Sungrow Power Supply Co., Ltd.
Address No.1699 Xiyou Rd.,New & High Technology Industrial Development
Zone, Hefei, P. R. China
Zip 230088
Sales tel. +86 551 6532 7834/6532 7845
Fax +86 551 6532 7856
Website www.sungrowpower.com
sales@sungrowpower.com (sales)
Email support@sungrowpower.com (technical support)
service@sungrowpower.com (after-sales service))

95
Sungrow Power Supply Co., Ltd.
Add: No.1699 Xiyou Rd.,New & High Technology Industrial Development Zone, 230088,Hefei, P. R. China.
Post Zip: 230088
Web: www.sungrowpower.com Tel: +86 551 6532 7834/6532 7845
E-mail: info@sungrow.cn Fax: +86 551 6532 7856

Specifications are subject to changes without advance notice.

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