TEST REPORT

REPORT MGEl/TR/MD/02304 Date:30/12/16 Test Data Sheet No.MG/RE

Test Report as per IS Code: As on page 4 Amendment No(s) NIL
NAME & ADDRESS OF PARTY: Location Of Site: AS PER LETTER
MR.NISHITH K DAS Ref. No: 13026/10/INFRA/NCS/GAD/ZC/14
(SITE INCHARGE) Dated: 26.NOV.2016
BHARAT ELECTRONIC WORK:- CONST. OF NON RESIDENTIAL
UNDERGROUD COMPLEX AT AFS JODHPUR
LIMITED

PA-RT I. Particulars of sample submitted.

a) Nature of Sample CEMENT; AGGREGATE; SAND;

b) Grade/Variety/Type/Class/Size etc ULTRATECH 43 OPC CEMENT

c) Brand name, if any M- 25 (SHOTCRETE)

d) Declared values, if any NIL

e) Code No. MGEl/TR/MD/02304

f) Batch No. NIL

g) Quantity AS ON PAGE 4.

h) Mode of Packing IN BAG;

i) Date of Receipt 26 NOV. 2016

j) Seal INTACT/NOT INTACT

m) CIVIL ENGG. Signed

n) Any other Information NIL

NOTES
1. This report, in full or in part, shall not be published, advertised , used for any legal action, unless prior
Permission has been secured from the Head of the Laboratory, Monis Grosam Engg. Lab., Jodhpur.
2. This test report is only for the given sample tested.
3. All matters related to Jodhpur Jurisdiction only.

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 MGEl/TR/MD/02304

SHOTCRETE MIX DESIGN – M-25

MR.NISHITH K DAS (SITE INCHARGE)
BHARAT ELECTRONIC LIMITED

(A) DESIGN STIPULATION.

01. Characteristic compressive strength required 25.0 N/mm2 (ftms = 33.25 N/mm²)
02. Max. Size of aggregate 10 mm
03. Type of cement ULTRATECH 43 OPC

(B) RESULTS OF CEMENT

TEST SAMPLE SPECIFIED RESULT AS PER IS

REF REQUIREMENTS OBTAINED 8112
PHYSICAL TEST

CONSISTENCY 27.0 % --------

SPECICFIC GRAVITY 3.1 --------
ULTRATECH
43 OPC
CEMENT
INITIAL SETTING TIME 130.0 MIN MIN. 30 MIN.

FINAL SETTING TIME 238.0 MIN MAX. 600 MIN

FINENESS 1.28 % < 10 %

SOUNDNESS 1.75 MM < 10 MM

COMPRESSIVE STRENGTH

A) AT 72 + 1h 38.07 N/mm2 >23.0 N/mm2

B) AT 168 + 2h 42.13 N/mm2 >33.0 N/mm2

C) AT 672 + 4h 49.45 N/mm2 >43.0 N/mm2

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 MGEl/TR/MD/02304

(C) RESULTS OF AGGREGATE)

RESULT
AS PER IS
OBTAINED
SIEVE SIZE
GRADING PAASING % MIXED RATIO
10MM 6.3MM
12.5 mm 98.94 % -----
10.0 mm 79.33 % 100 %
4.75 mm 3.54 % 88.0 % 90 % 6.3MM
2.36 mm 0.34 % 45.80 %
1.18 mm ----- 3.20 % 10 % 10.0MM
600 MICRON ----- 1.0 %
300 MICRON ----- 0.90 %
150 MICRON ----- 0.80 %

SPECIFIC GRAVITY 2.640 2.606 ----------

WATER ABSORPTION 0.37 % 0.60 % <2%

FLASKINESS INDEX 22.58 % ----- < 25 %

IMPACT VALUE 13.9 % ----- < 45 %
FREE SURFACE MOISTURE NIL ----- -----------

(D) RESULTS OF SAND

SPECIFIED AS PER IS
REQUIREMENTS RESULT 383:1970
OBTAINED
PARAMETER
GRADING ZONE - II
GRADATION PAASING %
10.0 MM 100.0 % (100.0) %
4.75 MM 95.4 % (90-100) %
2.36 MM 90.4 % (75-100) %
1.18 MM 71.8 % (55-90) %
600 MICRON 47.1 % (35-59) %
300 MICRON 20.2 % (8-30) %
150 MICRON 9.1 % (0-10 ) %

SPECIFIC GRAVITY 2.528 ------

WATER ABSORPTION 0.71 % -------

SILT CONTENT
(BY VOLUME ) 2.04 % MAX. 8 %
FREE MOISTURE SURFACE NIL

 SAND COMPLIES WITH ZONE-II.

MGEl/TR/MD/02304
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References:

Following IS Codes/ IRC Publications have been followed for conducting the suitable tests on
materials and trials on design mix.

a) IS 383 – 1970 Specifications for coarse and fine

Aggregate from natural source for concrete.
b) IS 2386 – 1963 Methods of tests of aggregate for
Concrete.
c) IS 456 – 2000 Code of practice for Plain &
Reinforced concrete.
d) IS 10262 – 2009 Recommended guidelines for
Concrete mix design.
e) SP 23 Hand book on concrete mixes.

(E ) Material: Received:-
1) Coarse Aggregate : 4 bags (KANKANI)
2) Sand : 2 bags (ROHAT)
3) Cement : 1 bag (ULTRATECH 43 OPC)
4) PLASICIZER : 1 BOTTLE (FOSROC AURAMIX 200)
5) ACCELERATOR : 1 BAG (FOSROC SPRAYSET HBP)
(F) TARGET MEAN STRENGTH.

ftms = fck +1.65 x s

= 25 + 1.65X5.0 = 33.25 N/mm2 (IS:10262:2009)

However due to the following factors.

 Increased surface area due to increased % fines.

 Strength reduction due to accelerator.

There can be a reduction of about 20 % due to above factors thus increasing target mean
strength.
Thus the target strength is considered to be:

ftms corrected = 33.25+20% of 33.25

= 39.90 N/mm²
~_ 40 N/mm²

Thus the water cement ratio has been taken as 0.4

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 MGEl/TR/MD/02304

Sr. no. Description Value Unit Relevant code

(a) Corresponding to maximum 10 mm
aggregate size As per
(b) Corresponding to fine -- EUROPEAN
aggregate SPECIFICATION
(river sand) FOR SPRAYED
(c) For water cement ratio 0.40 -- CONCRETE
(d) Volume of coarse aggregate 43 % (EFNARC)
(after pumpable
consideration)
(e) Volume of fine aggregate 57 %
(River sand)

DESIGN MIX M-25

M-25 CONCRETE MIX DESIGN

AS PER IS 10262-2009
A-1 CALCUTIONS FOR PROPORTIONING
1 GRADE DESIGNATION M-25 SHOTCRETE
2 TYPE OF CEMENT OPC 43 CONFIRMING TO
IS - 8112
3 MAXIMUM NOMINAL AGGEGATE SIZE 10 mm
4 MINIMUM CEMENT CONTENT 300 kg/m³
5 MAXIMUM WATER CEMENT RATIO 0.45
6 WORKABILITY 200 mm (slump)
7 MAXIMUM CEMENT CONTENT 450 kg/m³
8 TYPE OF AGGREGATE Crushed angular aggregate
9 CHEMICAL ADMIXTURE TYPE NOT APPLICABLE
A-2 TEST DATA FOR MATERIALS
1 CEMENT USED ULTRATECH OPC 43 GRADE
2 SP. GRAVITY OF CEMENT 3.1
3 SP. GRAVITY OF WATER 1.00
4 SP. GRAVITY OF 10 MM AGGREGATE 2.64
5 SP. GRAVITY OF 6.3 MM AGGREGATE 2.606
6 SP. GRAVITY OF SAND 2.528
8 WATER ABSORPTION OF 10 MM AGGREGATE 0.37 %
9 WATER ABSORPTION OF 6.3 MM AGGREGATE 0.60 %
10 WATER ABSORPTION OF SAND 0.71 %
11 FREE (SURFACE) MOISTURE OF 10 MM NIL
AGGREGATE
12 FREE (SURFACE) MOISTURE OF 6.3 MM NIL
AGGREGATE
13 FREE (SURFACE) MOISTURE OF SAND NIL
14 SIEVE ANALYSIS OF INDIVIDUAL COARSE SEPARATE ALALYSIS DONE
AGGREGATES
15 SIEVE ANALYSIS OF COMBINED COARSE SEPARATE ALALYSIS DONE
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 AGGREGATES
16 SP. GRAVITY OF COMBINED COARSE AGGREGATE 2.62
17 SIEVE ANALYSIS OF FINE AGGREGARE SEPARATE ALALYSIS DONE
A-3 TARGET STRENGTH FOR MIX PROPORTIONING
1 CORRECTED TARGET MEAN STRENGTH 39.9 N/mm²
2 CHARACTERISTIC STRENGTH @ 28 DAYS 25 N/mm²
A-4 SELECTION OF WATER CEMENT RATIO
1 ADOPTED WATER CEMENT RATIO 0.40
A-5 SELECTION OF WATER CONTENT
1 MAXIMUM WATER CONTENT (10262-TABLE-2) 197 LIT.
2 ESTIMATED WATER CONTENT FOR 150 mm SLUMP 180 LIT.
3 SUPERPLASTICIZER USED NIL
A-6 CALCULATION OF CEMENT CONTENT
1 WATER CEMENT RATIO 0.4
2 CEMENT CONTENT (180/0.4) 450 kg/m³
WHICH IS GREATER THAN
320 kg/m³
A-7 PROPORTION OF VOLUME OF COARSE AGGREGATE & FINE AGGREGATE
CONTENT

1 VOL. OF C.A. 37.00 %

2 ADOPTED VOL. OF COARSE AGGREGATE 43.00 %
3 ADOPTED VOL. OF FINE AGGREGATE (1-0.37) 57.00 %
A-8 MIX CALCULATIONS
1 VOLUME OF CONCRETE IN M³ 1.00
2 VOLUME OFCEMENT IN M³
(MASS OF CEMENT) / (SP. GRAVITY OF CEMENT)X
1000=(450/3150) 0.142857142
3 VOLUME OF WATER IN M³ 0.180
(MASS OF WATER) / (SP. GRAVITY OF WETER) X
1000
VOLUME OF ADMIXTURE @ 1 % IN M³ NIL
(MASS OF ADMIXTURE) / (SP. GRAVITY OF
ADMIXTURE)X 1000
4 VOLUME OF ALL IN AGGREGATE IN M³ 0.67714
SR. NO. 1 – (SR. NO. 2+3+4)
5 VOL. OF COARSE AGGREGATE IN M³ 0.29117
SR. NO. 5 X 0.37
6 VOL. OF FINE AGGREGATE IN M³ 0.38597
SR. NO. 5 X 0.63
A-9 MIX PROPORTIONS FOR ONE CUM OF CONCRETE (SSD CONDITIONS)
1 MASS OF CEMENT IN kg/m³ 450
2 MASS OF WATER IN kg/m³ 180
3 MASS OF FINE AGGREGATE IN kg/m³ 1000
4 MASS OF COARSE AGGREGATE IN kg/m³ 770
MASS OF 10 MM IN kg/m³ 770
5 (AMOUNT OF ACCELERATOR 5 PERCENT)
6 WATER CEMENT RATIO 0.40
Instantaneous SLUMP IN mm 230
7 DAYS COMPRESSIVE STRENGTH IN N/mm² 30.93
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 28 DAYS COMPRESSIVE STRENGTH IN N/mm² 35.86

Note; 1- The Trails For Optimizing the Accelerator Content With Dry mix Approximately Tried In
Lab And Fond 5 Percent Suitable With The Mix. Though It Is Recommended That Trials With 4 And
4.5 At Site Should Also Be Performed And Rebound Should Be Noted. Any Appearance Change If
Derived Can Be Brought Into The Notice Of Lab.

Results of the core Extracted from the Pan

7 DAYS Corrected
Core Height
Core Weight in Core Dia in Crushing Crushing Compressive
S.No. in mm
Kg. mm Load in kN strength in strength
N/mm2 N/mm2
1. 1.232 83 92 73 10.981

2. 1.382 88 92 70 10.53

3. 1.313 87 92 83 12.485

4. 1.154 75 92 73 10.981

5. 1.199 80 92 81 12.185

6. 1.122 77 92 55 8.273

7. 1.149 75 92 61 9.176

8. 1.017 70 92 78 11.733

Note: The above results are not as per the Indian standards, as the height to dia ratio is not 2 or more.
The sample also have been extracted from a shallow pan and that to near to edge. In our opinion the
do not represent the grade or insitu strength of the shotcrete.